CN114051829B - Orderly fruit guiding and picking device and method for porous single forest fruits - Google Patents
Orderly fruit guiding and picking device and method for porous single forest fruits Download PDFInfo
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- A—HUMAN NECESSITIES
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Abstract
一种林果多孔单体有序导果采摘装置及方法,该装置包括:机架;果柄分离机构,安装在所述机架上,用于林果采摘时将林果与枝条分离并使分离后的林果落下;多孔导果机构,对应于所述果柄分离机构设置,用于将树上林果有序导入所述果柄分离机构,以实现林果多孔单体和有序导果;输送分选机构,安装在所述机架上并与所述果柄分离机构连接,用于输送和分选经所述果柄分离机构分离后的林果,并完成卸果;以及控制机构,安装在所述机架上,并分别与所述果柄分离机构和输送分选机构连接,用于实时调整林果采摘和分选的速度。本发明还提供了林果多孔单体有序导果采摘方法。本发明高效低损、高质低杂,有效提升了林果采摘性能和自动化程度。
A device and method for orderly guided fruit picking by a porous unit of forest fruit, the device includes: a frame; The separated forest fruits fall; the porous fruit guide mechanism is set corresponding to the fruit handle separation mechanism, and is used to guide the forest fruits on the tree into the fruit handle separation mechanism in an orderly manner, so as to realize the porous monomer of the forest fruit and the orderly guidance. fruit; conveying and sorting mechanism, installed on the frame and connected with the handle separating mechanism, used for conveying and sorting the forest fruits separated by the handle separating mechanism, and completing fruit unloading; and controlling The mechanism is installed on the frame, and is respectively connected with the fruit handle separation mechanism and the conveying and sorting mechanism, and is used for real-time adjustment of the speed of fruit picking and sorting. The invention also provides a method for orderly guided fruit picking of the porous monomer of forest fruit. The invention has high efficiency and low loss, high quality and low impurity, and effectively improves the fruit picking performance and automation degree.
Description
技术领域technical field
本发明涉及林果收获机械,特别是一种林果多孔单体有序导果采摘装置及方法。The invention relates to a forest fruit harvesting machine, in particular to a device and method for orderly guided fruit picking by a porous monomer of forest fruit.
背景技术Background technique
目前,我国是林果生产大国,无论是种植面积还是总产量,均居世界首位。林果种类丰富(分为干果、浆果、鲜果),其产业是现代林业的重要组成部分,并且成为种植业中位列粮食、蔬菜之后的第三大产业,在我国作物种植中有着重要的地位,其作物生产是一个潜力巨大的朝阳产业,具有非常广阔的发展场景。At present, my country is a big producer of forest and fruit, ranking first in the world both in terms of planting area and total output. There are many types of forest fruits (dried fruits, berries, and fresh fruits). Its industry is an important part of modern forestry and has become the third largest industry in the planting industry after grain and vegetables. It plays an important role in my country's crop planting , its crop production is a sunrise industry with great potential and has a very broad development scene.
林果整个种植周期中劳动量最大、耗时最多的环节为林果采收作业,目前我国果农采摘林果还是以人工采摘为主,常用竹竿将果实打落在地,再捡拾收集,效率低、劳动量大,采摘作业所用劳动力占整个生产过程所用劳动力的33%~50%。如果不能及时采收成熟的果实,果实的品质就会得不到保证,造成不必要的经济损失,机械采收逐渐成为最有效的林果采收方式。因此,实现林果机械化采摘是林果产业发展的必然趋势,对于我国林果业发展有着重要的意义。The most labor-intensive and time-consuming link in the entire fruit planting cycle is the fruit harvesting operation. At present, fruit farmers in my country still mainly pick fruit by hand. Bamboo poles are often used to knock the fruit to the ground, and then pick up the fruit, which is inefficient. , The amount of labor is large, and the labor force used in picking operations accounts for 33% to 50% of the labor force used in the entire production process. If the mature fruit cannot be harvested in time, the quality of the fruit will not be guaranteed, resulting in unnecessary economic losses. Mechanical harvesting has gradually become the most effective way to harvest forest fruits. Therefore, realizing mechanized fruit picking is an inevitable trend in the development of the fruit industry, and it is of great significance to the development of the fruit industry in my country.
目前常用的林果采收设备多采用振动方式使果实掉落,根据振动装置结构形式不同,采摘机械可分为气力式、撞击式、振摇式、梳刷式等类型。其中,气力式:一般采用拖拉机驱动大功率风机,通过控制气流的导向装置来改变气流方向,林果受到强大气流产生的力开始做振摇运动,以实现果实的脱落过程。该方式可避免与果树直接接触,最大程度地减少果实损伤率,但由于自身限制,现有风机负压不足,致使有效作业范围较小,工作效率低,含杂率较高;撞击式:撞击装置直接作用于果树,使枝干产生瞬时加速运动以脱落果实。该方式采净率较高,但对果树个体造成损伤较大,直接影响下一年果树结果率;振摇式:通过对树木施加作用时,产生振动使果实脱落。该方式技术研究较为成熟,更适用于不同规模的林果园,但易对果树造成损伤;梳刷式:梳刷装置直接作用于果树的冠层,通过梳刷装置旋转等运动方式可将果实脱落。该方式适用于矮丛类果实的采收,但易造成损伤。At present, the commonly used forest fruit harvesting equipment mostly adopts the vibration method to make the fruit fall. According to the different structural forms of the vibration device, the picking machinery can be divided into pneumatic type, impact type, vibration type, comb type and other types. Among them, air force type: Generally, a tractor is used to drive a high-power fan, and the direction of the airflow is changed by controlling the guiding device of the airflow. The fruit is shaken by the force generated by the strong airflow, so as to realize the process of fruit shedding. This method can avoid direct contact with fruit trees and reduce the fruit damage rate to the greatest extent. However, due to its own limitations, the negative pressure of the existing fan is insufficient, resulting in a small effective operating range, low work efficiency, and high impurity content; impact type: impact The device directly acts on the fruit tree, causing the branches to produce instantaneous accelerated motion to shed the fruit. This method has a higher harvesting rate, but it will cause more damage to the individual fruit trees, which will directly affect the fruiting rate of the next year's fruit trees; shaking type: when the tree is applied, vibration will be generated to make the fruit fall off. The technical research of this method is relatively mature, and it is more suitable for forest orchards of different scales, but it is easy to cause damage to the fruit trees; combing type: the combing device directly acts on the canopy of the fruit tree, and the fruit can be dropped by the rotation of the combing device . This method is suitable for harvesting low bush fruits, but it is easy to cause damage.
现有技术的上述采摘方式,基本适用于干果、浆果类林果,针对鲜果的采摘一般都是通过机械手的方式实现。因此,还没有相对成熟、完善、先进的林果采摘机械,现有机械已满足不了林果生产和采摘的需要,达不到林果产业化、规模化的发展要求,并成为制约林果作物产业化发展的瓶颈。因此,提高林果采摘效率、降低含杂率、损伤率和提升林果采摘品质是林果自动化采摘领域亟待解决的问题。The above-mentioned picking methods in the prior art are basically applicable to dried fruits and berries, and the picking of fresh fruits is generally realized by manipulators. Therefore, there is no relatively mature, perfect and advanced forest fruit picking machinery. The existing machinery can no longer meet the needs of forest fruit production and picking, and cannot meet the development requirements of forest fruit industrialization and large-scale development, and has become a constraint for forest fruit crops. The bottleneck of industrialization development. Therefore, improving the efficiency of fruit picking, reducing the impurity rate, damage rate and improving the quality of fruit picking are problems to be solved in the field of automatic fruit picking.
发明内容Contents of the invention
本发明所要解决的技术问题是针对现有技术的上述问题,提供一种林果多孔单体有序导果采摘装置及方法。The technical problem to be solved by the present invention is to provide an orderly guided fruit picking device and method for porous single forest fruit in view of the above problems in the prior art.
为了实现上述目的,本发明提供了一种林果多孔单体有序导果采摘装置,其中,包括:In order to achieve the above object, the present invention provides an orderly guided fruit picking device for porous single forest fruit, which includes:
机架;frame;
果柄分离机构,安装在所述机架上,用于林果采摘时将林果与枝条分离并使分离后的林果落下;Fruit stalk separation mechanism, installed on the frame, is used to separate the fruit from the branches and make the separated fruit fall when picking the fruit;
多孔导果机构,对应于所述果柄分离机构设置,用于将树上林果有序导入所述果柄分离机构,以实现林果多孔单体和有序导果;The porous fruit guiding mechanism is set corresponding to the stalk separation mechanism, and is used to guide the forest fruits on the tree into the stalk separation mechanism in an orderly manner, so as to realize the porous monomer of the forest fruit and the orderly fruit guidance;
输送分选机构,安装在所述机架上并与所述果柄分离机构连接,用于输送和分选经所述果柄分离机构分离后的林果,并完成卸果;以及Conveying and sorting mechanism, installed on the frame and connected with the stem separation mechanism, used to convey and sort the forest fruits separated by the stem separation mechanism, and complete fruit unloading; and
控制机构,安装在所述机架上,并分别与所述果柄分离机构和输送分选机构连接,用于实时调整林果采摘和分选的速度。The control mechanism is installed on the frame, and is respectively connected with the fruit handle separation mechanism and the conveying and sorting mechanism, and is used to adjust the speed of fruit picking and sorting in real time.
上述的林果多孔单体有序导果采摘装置,其中,所述果柄分离机构包括:The above-mentioned forest fruit porous monomer ordered fruit picking device, wherein, the fruit handle separation mechanism includes:
果柄分离筒,用于为果柄分离提供空间,所述果柄分离筒包括筒体和设置在所述筒体上的上筒口、下筒口、外分离口和内分离口,所述上筒口与所述多孔导果机构连接;Fruit stalk separation cylinder, used to provide space for the separation of fruit stalks, said fruit stalk separation cylinder includes a cylinder body and an upper cylinder opening, a lower cylinder opening, an outer separation opening and an inner separation opening arranged on the cylinder body, and the upper cylinder opening connected with the porous fruit guiding mechanism;
内分离机构,与所述内分离口连接,用于提供内侧分离气流;以及an inner separation mechanism, connected to the inner separation port, for providing an inner separation airflow; and
外分离机构,与所述外分离口连接,用于提供外侧分离气流。The outer separation mechanism is connected with the outer separation port and is used for providing the outer separation airflow.
上述的林果多孔单体有序导果采摘装置,其中,所述外分离口和内分离口斜对称等高度设置于所述筒体的上部。In the above-mentioned device for picking fruit with an orderly guided fruit porous unit, the outer separation port and the inner separation port are obliquely and symmetrically arranged at the upper part of the cylinder body at the same height.
上述的林果多孔单体有序导果采摘装置,其中,所述外分离口和内分离口的轴线互相平行且垂直于所述筒体的轴线,所述外分离口和内分离口的轴线到所述上筒口的边缘的距离为L。The above-mentioned orderly guided fruit picking device for porous forest fruit, wherein, the axes of the outer separation port and the inner separation port are parallel to each other and perpendicular to the axis of the cylinder body, and the axes of the outer separation port and the inner separation port are The distance to the edge of the upper barrel mouth is L.
上述的林果多孔单体有序导果采摘装置,其中,所述外分离口和内分离口的轴线到所述上筒口的边缘距离L由采摘林果的果柄长度和所述多孔导果机构的高度确定。The above-mentioned forest fruit porous monomer orderly guided fruit picking device, wherein, the distance L from the axis of the outer separation port and the inner separation port to the edge of the upper cylinder mouth is determined by the length of the fruit handle of the picked forest fruit and the length of the porous guide fruit. The height of the institution is determined.
上述的林果多孔单体有序导果采摘装置,其中,所述内分离机构包括内气流分配盖、内分离管道、内气流总管和内风机,所述内风机安装在所述机架上,所述内气流总管的两端分别与所述内气流分配盖和内风机连接,用于将所述内风机提供的气流输送到所述内气流分配盖中;所述内分离管道用于输送气流及改变气流方向,所述内分离管道的一端分别与所述气流分配盖连接,所述内分离管道的另一端分别与所述果柄分离筒一一对应连接,以将所述内气流分配盖中的气流平均分配到每个所述果柄分离筒中。The above-mentioned orderly guided fruit picking device for porous trees, wherein the internal separation mechanism includes an internal air distribution cover, an internal separation pipe, an internal air flow main pipe and an internal fan, and the internal fan is installed on the frame. Both ends of the internal airflow manifold are respectively connected to the internal airflow distribution cover and the internal fan for delivering the airflow provided by the internal fan to the internal airflow distribution cover; the internal separation pipe is used for delivering airflow And change the air flow direction, one end of the inner separation pipe is connected with the air distribution cover respectively, and the other end of the inner separation pipe is respectively connected with the fruit handle separation cylinder one by one, so that the inner air distribution cover The airflow in the fruit stalk is evenly distributed to each of the fruit stalk separation cylinders.
上述的林果多孔单体有序导果采摘装置,其中,所述外分离机构包括外分离管道、外气流分配盖、外气流总管和外风机,所述外风机和外气流分配盖分别安装在所述机架上,所述外气流总管的两端分别与所述外气流分配盖和外风机连接,用于将所述外风机提供的气流输送到所述外气流分配盖中;所述外分离管道用于输送气流和改变气流方向,所述外分离管道的一端分别与所述外气流分配盖连接,所述外分离管道的另一端分别与所述果柄分离筒一一对应连接,以将所述外气流分配盖中的气流平均分配到每个所述果柄分离筒中。The above-mentioned fruit porous monomer orderly guided fruit picking device, wherein, the outer separation mechanism includes an outer separation pipe, an outer air distribution cover, an outer air flow main pipe and an outer fan, and the outer fan and the outer air distribution cover are respectively installed on the On the frame, the two ends of the external airflow main pipe are respectively connected to the external airflow distribution cover and the external fan, for delivering the airflow provided by the external fan to the external airflow distribution cover; The separation pipe is used to convey the air flow and change the direction of the air flow. One end of the outer separation pipe is respectively connected with the outer air flow distribution cover, and the other end of the outer separation pipe is respectively connected with the fruit stem separation cylinder in a one-to-one correspondence. The airflow in the outer airflow distribution cover is evenly distributed to each of the stem separation cylinders.
上述的林果多孔单体有序导果采摘装置,其中,所述输送分选机构包括:The above-mentioned ordered fruit picking device for the porous monomer of forest fruit, wherein, the conveying and sorting mechanism includes:
气流分配盖,与所述果柄分离筒连接,用于接收采摘下来的林果;The air distribution cover is connected with the fruit stalk separation cylinder and is used to receive the picked forest fruit;
输送管道,与所述气流分配盖连接,用于将气流输送到所述气流分配盖;a delivery pipe connected to the air distribution cover for delivering air to the air distribution cover;
负压气吸室,为林果输送、分选及收集提供空间,所述负压气吸室包括分离室、沉降室和挡果板;所述分离室与所述输送管道连接,用于分离林果和杂质;所述挡果板用于阻挡林果进入沉降室;所述沉降室用于储存杂质;The negative pressure air suction chamber provides space for fruit transportation, sorting and collection. The negative pressure air suction chamber includes a separation chamber, a settling chamber and a fruit blocking board; the separation chamber is connected with the conveying pipeline for separating Fruits and impurities; the fruit baffle is used to prevent fruits from entering the settling chamber; the settling chamber is used to store impurities;
分选机构,安装在所述负压气吸室上,用于分选林果和杂质,所述分选机构包括动力轴和分选刷,所述动力轴安装在所述机架上并与电机连接;所述分选刷间隔直线对称阵列设置在所述动力轴上,并与所述挡果板一一对应;The sorting mechanism is installed on the negative pressure air suction chamber and is used for sorting fruits and impurities. The sorting mechanism includes a power shaft and a sorting brush, and the power shaft is mounted on the frame and is connected with The motor is connected; the sorting brushes are arranged in a linear symmetrical array at intervals on the power shaft, and are in one-to-one correspondence with the fruit retaining board;
闭风器,与所述负压气吸室的底面连接,用于排出林果;以及Air locker, connected with the bottom surface of the negative pressure air suction chamber, used to discharge forest fruit; and
分选风机,安装在所述机架上,并与所述负压气吸室连接,用于为导果、输送和分选提供气流。The sorting blower is installed on the frame and connected with the negative pressure air suction chamber, and is used to provide air flow for fruit guiding, conveying and sorting.
为了更好地实现上述目的,本发明还提供了一种林果多孔单体有序导果采摘方法,其中,包括以下步骤:In order to better achieve the above object, the present invention also provides a method for orderly guided fruit picking of forest fruit porous monomer, which includes the following steps:
S100、根据采摘果树结果密集程度,确定多孔导果机构中的单体孔数量,并按照果实尺寸,调节单体孔直径大小;多孔导果机构中间设置圆孔,以便枝条和果叶从中掉落;S100. Determine the number of individual holes in the multi-hole fruit guide mechanism according to the density of fruit picking results, and adjust the diameter of the single hole according to the size of the fruit; set a round hole in the middle of the multi-hole fruit guide mechanism so that branches and fruit leaves can fall from it. ;
S200、通过控制机构调节果柄分离机构和输送分选机构到预设值,待各个运动部件运动平稳;S200. Adjust the handle separation mechanism and the conveying and sorting mechanism to preset values through the control mechanism, and wait for the movement of each moving part to be stable;
S300、分选风机转动使负压气吸室形成充足的负压,林果在气吸的作用下,从所述多孔导果机构的单体孔导入,进入到果柄分离筒中,实现林果多孔单体和有序导果;掉落的枝条和果叶从所述多孔导果机构的圆孔掉落出去,实现初步筛选分离,其中气流对林果产生的作用力F<Fz,Fz为林果枝干与主干发生弹性变形时所承受的最大弯曲力;S300. The rotation of the sorting fan makes the negative pressure air suction chamber form sufficient negative pressure. Under the action of air suction, the fruit is introduced from the single hole of the porous fruit guiding mechanism and enters the separation cylinder of the fruit stalk, so that the fruit Porous monomer and orderly guiding fruit; fallen branches and fruit leaves fall out from the circular hole of the porous fruit guiding mechanism to realize preliminary screening and separation, wherein the force F<Fz generated by the airflow on the forest fruit, Fz is The maximum bending force that the branches and trunks of forest fruits bear when they undergo elastic deformation;
S400、内分离机构和外分离机构对果柄分离筒中的林果进行果柄分离,果柄分离时受到的剪应力为Ip为果柄连接处截面对果实中心的极惯性矩;林果受到的扭矩为T=2Fqr,Fq为内风机和外风机产生的气流作用力,r为林果果实的横径;林果果柄分离的条件为τ>Fb,Fb为果柄临界分离力;以及S400, the inner separation mechanism and the outer separation mechanism separate the stems of the forest fruits in the stem separation cylinder, and the shear stress received when the stems are separated is: I p is the polar moment of inertia of the section at the connection of the fruit stalk to the center of the fruit; the torque received by the fruit is T=2F q r, F q is the airflow force generated by the internal fan and the external fan, and r is the transverse diameter of the fruit ; The condition for separation of the fruit stalk is τ>F b , where F b is the critical separation force of the fruit stalk; and
S500、采摘的林果沿所述果柄分离筒进入到气流分配盖中汇合,并从输送管道被吸到所述负压气吸室中,在所述负压气吸室里完成林果与杂质的二次筛选分离;林果靠自身重力克服负压的作用经闭风器中落入收获箱中,完成林果采摘。S500. The picked forest fruit enters the airflow distribution cover along the stem separation cylinder and merges, and is sucked into the negative pressure air suction chamber from the conveying pipeline, and the fruit and fruit separation is completed in the negative pressure air suction chamber. The secondary screening and separation of impurities; the fruit falls into the harvest box through the air locker by its own gravity to overcome the negative pressure, and the fruit picking is completed.
上述的林果多孔单体有序导果采摘方法,其中,所述多孔导果机构的表面为内凹弧面,所述单体孔表面周围布置毛刷,所述内凹弧面的倾斜角度满足:f1<tanα<f2,其中,α为多孔导果机构的内凹弧面的倾斜角度;f1为枝条及果叶与所述多孔导果机构表面的摩擦系数;f2为林果与所述多孔导果机构表面的摩擦系数。The above-mentioned method for picking fruit in an orderly guided manner by porous monomers of forest fruits, wherein the surface of the porous fruit guiding mechanism is a concave arc surface, brushes are arranged around the surface of the single hole, and the inclination angle of the concave arc surface is Satisfy: f 1 <tanα<f 2 , wherein, α is the inclination angle of the concave arc surface of the porous fruit guiding mechanism; f 1 is the friction coefficient between branches and fruit leaves and the surface of the porous fruit guiding mechanism; f 2 is the The coefficient of friction between the fruit and the surface of the porous fruit guide mechanism.
本发明的技术效果在于:Technical effect of the present invention is:
本发明实现了林果多孔单体和有序导果过程,并可完成林果分离、输送、分选工作,极大提高了林果采摘效率,有效降低了损伤率和含杂率,可确保林果收获品质,从根本上解决了现有技术林果采摘效率低、损伤率高、含杂率高、劳动强度大、作业成本高等问题,有效提升了林果采摘性能和自动化程度,达到了高效低损、高质低杂的工作效果。The invention realizes the fruit porous monomer and the orderly fruit guiding process, and can complete the separation, transportation and sorting of the forest and fruit, greatly improves the picking efficiency of the forest and fruit, effectively reduces the damage rate and impurity rate, and can ensure The quality of fruit harvesting fundamentally solves the problems of low fruit picking efficiency, high damage rate, high impurity content, high labor intensity, and high operating cost in the existing technology, and effectively improves the fruit picking performance and automation level, reaching High-efficiency, low-loss, high-quality and low-impurity work effects.
其中,根据采摘林果结果密度,适当增加或删减多孔导果机构中的单体孔数量,确保果实有序导入,可提高林果采摘效率;根据采摘林果对象,适当增大或减小多孔导果机构中的单体孔直径尺寸,实现不同林果采摘;在内分离机构、外分离机构对果柄分离筒中的林果产生的共同气流作用下,可实现林果重复性旋转过程,完成果柄分离过程,有效降低采摘损伤率;在单体孔周围毛刷、分选机构以及气流的共同作用下,完成二次分选工作,有效降低果实含杂率。Among them, according to the fruit picking density, the number of individual holes in the porous fruit guiding mechanism is appropriately increased or deleted to ensure that the fruits are introduced in an orderly manner, which can improve the fruit picking efficiency; The single hole diameter size in the porous fruit guide mechanism can realize different forest fruit picking; under the action of the common airflow generated by the inner separation mechanism and the outer separation mechanism on the forest fruit in the fruit handle separation cylinder, the repeated rotation process of the forest fruit can be realized, Complete the fruit stalk separation process, effectively reducing the picking damage rate; under the joint action of the brush around the single hole, the sorting mechanism and the airflow, complete the secondary sorting work, effectively reducing the fruit impurity rate.
以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.
附图说明Description of drawings
图1为本发明一实施例的装置整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a device according to an embodiment of the present invention;
图2为本发明一实施例的多孔导果机构结构示意图;Fig. 2 is a structural schematic diagram of a porous fruit guiding mechanism according to an embodiment of the present invention;
图3为本发明一实施例的果柄分离机构结构示意图;Fig. 3 is a schematic structural diagram of a fruit stem separation mechanism according to an embodiment of the present invention;
图4为本发明一实施例的果柄分离筒结构示意图;Fig. 4 is a schematic structural view of a fruit stem separation cylinder according to an embodiment of the present invention;
图5为本发明一实施例的外分离机构示意图;Fig. 5 is a schematic diagram of an outer separation mechanism according to an embodiment of the present invention;
图6为本发明一实施例的内分离机构示意图;Fig. 6 is a schematic diagram of an internal separation mechanism according to an embodiment of the present invention;
图7为本发明一实施例的输送分选机构结构示意图;Fig. 7 is a schematic structural diagram of a conveying and sorting mechanism according to an embodiment of the present invention;
图8为本发明一实施例的负压气吸室结构示意图;Fig. 8 is a schematic structural diagram of a negative pressure air suction chamber according to an embodiment of the present invention;
图9为本发明一实施例的分选机构结构示意图。Fig. 9 is a schematic structural diagram of a sorting mechanism according to an embodiment of the present invention.
其中,附图标记Among them, reference signs
1 机架1 rack
2 控制机构2 control mechanism
3 输送分选机构3 Conveying and sorting mechanism
31 气流分配盖31 Air distribution cover
32 输送管道32 delivery pipeline
33 负压气吸室33 Negative pressure suction chamber
331 沉降室331 Settling chamber
332 挡果板332 fruit blocking board
333 分离室333 Separation chamber
34 闭风器34 air locker
35 分选机构35 Sorting agencies
351 分选刷351 sorting brush
352 动力轴352 power shaft
36 分选风机36 sorting fan
4 多孔导果机构4 porous fruit guiding mechanism
41 单体孔41 single hole
42 圆孔42 round holes
5 果柄分离机构5 stem separation mechanism
51 外分离机构51 External separation mechanism
511 外分离管道511 Outer Split Pipe
512 外气流分配盖512 External air distribution cover
513 外气流总管513 Outer Airflow Manifold
514 外风机514 External fan
52 果柄分离筒52 stem separation cylinder
521 外分离口521 Outer Separation Port
522 上筒口522 Upper port
523 下筒口523 Bottom port
524 内分离口524 internal separation port
53 内分离机构53 Inner Separation Mechanism
531 内分离管道531 internal separation pipe
532 内气流分配盖532 Inner air distribution cover
533 内气流总管533 Inner air manifold
534 内风机534 Internal fan
具体实施方式Detailed ways
下面结合附图对本发明的结构原理和工作原理作具体的描述:Below in conjunction with accompanying drawing, structural principle and working principle of the present invention are specifically described:
参见图1及图2,图1为本发明一实施例的装置整体结构示意图,图2为本发明一实施例的多孔导果机构4结构示意图。本发明的林果多孔单体有序导果采摘装置,包括:机架1;果柄分离机构5,安装在所述机架1上,用于林果采摘时将林果与枝条分离并使分离后的林果落下,实现林果采摘工作;多孔导果机构4,对应于所述果柄分离机构5设置,用于将树上林果有序导入所述果柄分离机构5,以实现林果多孔单体和有序导果,该多孔导果机构4可设置为顶面为内凹弧面的盘状结构,中心设置圆孔42,周围均布单体孔41,所述单体孔41表面周围可设置毛刷;输送分选机构3,安装在所述机架1上并与所述果柄分离机构5连接,用于输送和分选经所述果柄分离机构5分离后的林果,并可完成卸果工作;以及控制机构2,安装在所述机架1上,并分别与所述果柄分离机构5和输送分选机构3连接,用于实时调整林果采摘和分选的速度。本实施例还可包括收集箱,可设置于输送分选机构3的下方,用于收集采摘分选后的林果。Referring to Fig. 1 and Fig. 2, Fig. 1 is a schematic diagram of the overall structure of the device according to an embodiment of the present invention, and Fig. 2 is a schematic diagram of the structure of the porous
参见图3及图4,图3为本发明一实施例的果柄分离机构5结构示意图,图4为本发明一实施例的果柄分离筒52结构示意图。本实施例的果柄分离机构5包括:果柄分离筒52,用于为果柄分离提供空间,所述果柄分离筒52包括筒体和设置在所述筒体上的上筒口522、下筒口523、外分离口521和内分离口524,所述上筒口522与所述多孔导果机构4连接;内分离机构53,与所述内分离口524连接,用于提供内侧分离气流,下筒口523与气流分配盖31连接;以及外分离机构51,与所述外分离口521连接,用于提供外侧分离气流。其中,优选所述外分离口521和内分离口524斜对称等高度设置于所述筒体的上部。所述外分离口521和内分离口524的轴线互相平行且垂直于所述筒体的轴线,所述外分离口521和内分离口524的轴线到所述上筒口522的边缘的距离为L。所述外分离口521和内分离口524的轴线到所述上筒口522的边缘距离L由采摘林果的果柄长度和所述多孔导果机构4的高度确定。Referring to Fig. 3 and Fig. 4, Fig. 3 is a schematic structural diagram of a
参见图5,图5为本发明一实施例的外分离机构51示意图。本实施例的所述外分离机构51与果柄分离筒52的外分离口521连接,提供外侧分离气流,包括外分离管道511、外气流分配盖512、外气流总管513和外风机514,所述外风机514和外气流分配盖512分别安装在所述机架1上,外风机514为外分离提供气流;所述外气流总管513的两端分别与所述外气流分配盖512和外风机514连接,用于将所述外风机514提供的气流输送到所述外气流分配盖512中;外气流总管513与气流分配盖31下表面连接,将外分离总气流输送到气流分配盖31中;气流分配盖31与外分离管道511连接,将各个气流平均分配到每个管道中;所述外分离管道511用于输送气流和改变气流方向,所述外分离管道511的一端分别与所述外气流分配盖512连接,所述外分离管道511的另一端分别与所述果柄分离筒52一一对应连接,以将所述外气流分配盖512中的气流平均分配到每个所述果柄分离筒52中。Referring to FIG. 5 , FIG. 5 is a schematic diagram of an
参见图6,图6为本发明一实施例的内分离机构53示意图。本实施例中,所述内分离机构53包括内气流分配盖532、内分离管道531、内气流总管533和内风机534,所述内风机534安装在所述机架1上,为内分离提供气流;所述内气流总管533的两端分别与所述内气流分配盖532和内风机534连接,用于将所述内风机534提供的气流输送到所述内气流分配盖532中,内气流总管533与气流分配盖31下表面连接,将内分离总气流输送到气流分配盖31中;所述内分离管道531用于输送气流及改变气流方向,所述内分离管道531的一端分别与所述气流分配盖31连接,气流分配盖31将各个气流平均分配到每个管道中;所述内分离管道531的另一端分别与所述果柄分离筒52一一对应连接,以将所述内气流分配盖532中的气流平均分配到每个所述果柄分离筒52中。Referring to FIG. 6 , FIG. 6 is a schematic diagram of an
参见图7-图9,图7为本发明一实施例的输送分选机构3结构示意图,图8为本发明一实施例的负压气吸室33结构示意图,图9为本发明一实施例的分选机构35结构示意图。所述输送分选机构3包括:气流分配盖31,优选倒圆台结构形式,上表面与所述果柄分离筒52连接,用于接收采摘下来的林果;输送管道32,与所述气流分配盖31下表面连接,用于将气流输送到所述气流分配盖31;负压气吸室33,为林果输送、分选及收集提供空间,所述负压气吸室33包括分离室333、沉降室331和挡果板332;所述分离室333前表面与所述输送管道32连接,用于分离林果和杂质;所述挡果板332优选呈栅条状,用于阻挡林果进入沉降室331;所述沉降室331用于储存杂质;分选机构35,安装在所述负压气吸室33上,用于分选林果和杂质,所述分选机构35包括动力轴352和分选刷351,所述动力轴352安装在所述机架1上并与电机连接,电机为分选提供动力;所述分选刷351以间隔直线对称阵列设置在所述动力轴352上,并与所述挡果板332一一对应;闭风器34,与所述负压气吸室33的底面连接,用于排出林果;以及分选风机36,安装在所述机架1上,并与所述负压气吸室33后面连接,用于为导果、输送和分选提供气流。Referring to Fig. 7-Fig. 9, Fig. 7 is a schematic structural diagram of a conveying and
工作时,可通过控制机构2先调节林果多孔单体有序导果采摘装置的各个风机和电机到预设值,并待各个运动部件运动平稳。分选风机36转动使空气在流场中形成压力差,使负压气吸室33形成充足的负压,挂在树枝上的林果在气吸的作用下,从多孔导果机构4的单体孔41导入,进入到果柄分离筒52中,实现林果多孔单体和有序导果过程。另外,掉落的枝条和果叶在毛刷和内凹弧面倾斜的共同作用下,从多孔导果机构4的中间圆孔42掉落出去,实现初步筛选工作。与此同时,内风机534和外风机514转动产生正向气吹气流,分别从内分离机构53和外分离机构51对果柄分离筒52中的林果产生气流作用,可实现林果重复性旋转,完成果柄分离过程。此时采摘掉的林果顺着果柄分离筒52进入到气流分配盖31中,然后汇合从输送管道32被吸到负压气吸室33中,在负压气吸室33里,林果与杂质通过分选机构35的缠绕、负压的作用分选果叶与枝条,从排杂口出来落在地上,从而完成二次分离工作;林果克服负压的作用下,靠自身重力落到闭风器34中,随其旋转落到收获箱中,完成林果采摘工作。During work, each blower fan and the motor of the fruit porous monomer ordered fruit picking device can be adjusted to preset values through the
本发明的林果多孔单体有序导果采摘方法,可包括如下步骤:The orderly guide fruit picking method of forest fruit porous monomers of the present invention may comprise the following steps:
步骤S100、根据采摘果树结果密集程度,确定多孔导果机构4中的单体孔41数量,单体孔41呈圆周阵列分布,便于更快采摘林果;并按照果实尺寸,调节单体孔41直径大小,确保每个孔只能导入单个果实,可提高果柄分离效率,避免堵塞现象,并便于采摘不同种类的林果;多孔导果机构4中间设置圆孔42,以便枝条和果叶从中掉落;Step S100: Determine the number of
步骤S200、通过控制机构2调节果柄分离机构5和输送分选机构3的各个风机和电机到预设值,待各个运动部件运动平稳;Step S200, through the
步骤S300、分选风机36转动使空气在流场中形成压力差,使负压气吸室33形成充足的负压,林果在气吸的作用下,从所述多孔导果机构4的单体孔41导入,进入到果柄分离筒52中,实现林果多孔单体和有序导果;另外,掉落的枝条和果叶在毛刷和内凹弧面倾斜的共同作用下,从所述多孔导果机构4的中间圆孔42掉落出去,实现初步筛选,其中气流对林果产生的作用力F<Fz,Fz为林果枝干与主干发生弹性变形阶段所承受的最大弯曲力;Step S300, the sorting
步骤S400、内风机534和外风机514转动产生正向气吹气流,内分离机构53和外分离机构51对果柄分离筒52中的林果产生气流作用,可实现林果重复性旋转过程,使其产生的合力大于果柄分离力,完成果柄分离过程,果柄分离时受到的剪应力为Ip为果柄连接处截面对果实中心的极惯性矩;林果受到的扭矩为T=2Fqr,Fq为内风机534和外风机514产生的气流作用力,r为林果果实的横径;林果果柄分离的条件为τ>Fb,Fb为果柄临界分离力;以及In step S400, the rotation of the
步骤S500、采摘的林果沿所述果柄分离筒52进入到气流分配盖31中,然后汇合,并从输送管道32被吸到所述负压气吸室33中,在所述负压气吸室33里,林果与杂质通过分选机构35的缠绕、负压的作用分选果叶与枝条,从排杂口出来落在地上,从而完成林果与杂质的二次分离;林果克服负压的作用下,靠自身重力落到闭风器34中,随其旋转落到收获箱中,完成林果采摘工作。Step S500, the picked forest fruit enters the
其中,所述多孔导果机构4的表面优选为内凹弧面,所述单体孔41表面周围可设置毛刷,所述内凹弧面的倾斜角度满足:f1<tanα<f2,其中,α为多孔导果机构4的内凹弧面的倾斜角度;f1为枝条及果叶与所述多孔导果机构4表面的摩擦系数;f2为林果与所述多孔导果机构4表面的摩擦系数,可初步实现筛选林果与杂质。Wherein, the surface of the porous
本发明可实现林果多孔单体和有序导果过程,并可完成林果分离、输送、分选工作,从根本上解决了林果采摘效率低、损伤率高、含杂率高等问题,降低劳动强度和作业成本,达到高效低损、高质低杂的工作效果,有效提升了林果采摘性能和自动化程度。The invention can realize the fruit porous monomer and the orderly fruit guiding process, and can complete the separation, transportation and sorting of the fruit, and fundamentally solve the problems of low fruit picking efficiency, high damage rate, and high impurity rate. Reduce labor intensity and operating costs, achieve high efficiency, low loss, high quality and low miscellaneous work effects, and effectively improve the performance and automation of fruit picking.
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Certainly, the present invention also can have other multiple embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding Changes and deformations should belong to the scope of protection of the appended claims of the present invention.
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US2968907A (en) * | 1959-05-18 | 1961-01-24 | Louis L Bernheim | Pneumatic fruit picker |
CN103733812A (en) * | 2013-12-11 | 2014-04-23 | 西北农林科技大学 | Air-aspiration type sea buckthorn fruit picking device |
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CN111279886A (en) * | 2020-04-16 | 2020-06-16 | 山东大学 | Picking device and picking method |
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US2968907A (en) * | 1959-05-18 | 1961-01-24 | Louis L Bernheim | Pneumatic fruit picker |
CN103733812A (en) * | 2013-12-11 | 2014-04-23 | 西北农林科技大学 | Air-aspiration type sea buckthorn fruit picking device |
CN108209723A (en) * | 2018-03-01 | 2018-06-29 | 江苏美的清洁电器股份有限公司 | Cyclone separator and with its dust catcher |
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CN112703889A (en) * | 2020-12-02 | 2021-04-27 | 浙江工业大学 | Negative pressure adsorption picking end effector capable of automatically filtering and sucking sundries |
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