CN104255191A - Brush roll cotton picker - Google Patents
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Abstract
本发明涉及一种刷辊式采棉机,属于农业机械技术领域。该机包括安置在自走底盘上的采摘台、风力输送装置、棉桃分离装置、清杂装置和集棉箱;清杂装置包括一、二、三级齿辊,其一侧分别装有上、中、下毛刷以及间隔分布的拍打杆,一级齿辊下方装有上刷辊,二级齿辊下方装有刷毛同时与其和三级齿辊外圆接触的下刷辊,三级齿辊下侧装有弧形隔栅,壳体内远离拍打杆的一侧设有自下向上输送气流的集棉流道,集棉流道开有上、下吸流口。集棉流道的底部与输棉风机的出风口相连。本发明实显著减少棉纤维损伤,提高清杂效果,含杂率可低于10%;同时回收效果加强,大大减少了籽棉损失。
The invention relates to a brush-roll type cotton picker, which belongs to the technical field of agricultural machinery. The machine includes a picking table arranged on a self-propelled chassis, a wind conveying device, a boll separation device, a cleaning device and a cotton collecting box; The middle and lower brushes and the beating rods distributed at intervals, the upper brush roller is installed under the first-stage toothed roller, the lower brush roller with bristles in contact with the outer circle of the third-stage toothed roller is installed under the second-stage toothed roller, and the third-stage toothed roller The lower side is equipped with an arc-shaped grille, and the side away from the beating rod in the shell is provided with a cotton collecting flow channel for conveying air from bottom to top, and the cotton collecting flow channel is provided with upper and lower suction ports. The bottom of the cotton collecting flow channel is connected with the air outlet of the cotton conveying fan. The invention can significantly reduce the cotton fiber damage, improve the effect of removing impurities, and the impurity content rate can be lower than 10%; at the same time, the recovery effect is enhanced, and the loss of seed cotton is greatly reduced.
Description
技术领域 technical field
本发明涉及一种棉花采收机械,尤其是一种刷辊式采棉机,属于农业机械技术领域。 The invention relates to a cotton harvesting machine, in particular to a brush roller type cotton picking machine, which belongs to the technical field of agricultural machinery. the
背景技术 Background technique
棉花收获机按收获方式可以分为两种:一种是选收机,另一种是统收机。选收机又分为大型摘锭式和小型气吸式。气吸式仅适用一家一户小面积种植户使用,推广价值不高,几乎没人使用。大型摘锭式由于造价高,使用维护成本大限制了它的运用范围,只在经济条件许可,棉花种植面积超大的新疆兵团运用较广,地方运用较少。统收机具有:结构简单、造价低、农艺适应性好等优点。但其最大的缺点是含杂率高,因此制约了其推广应用。 Cotton harvesters can be divided into two types according to the harvesting method: one is a selective harvester, and the other is a unified harvester. Harvesters are further divided into large spindle picking and small air suction. The air-suction type is only suitable for a family of small-area growers, and the promotion value is not high, and almost no one uses it. Due to the high cost of large-scale picking spindles, the high cost of use and maintenance limits its application range. It is only used when economic conditions permit. The Xinjiang Corps with a large cotton planting area is widely used, and the local use is less. The unified harvester has the advantages of simple structure, low cost and good agronomic adaptability. But its biggest disadvantage is its high impurity content, which restricts its popularization and application. the
申请号为201210037033.4的中国专利公开了一种自走复指式采棉机,该机包括采摘台、风力输送装置、棉桃清分装置、清杂装置和集棉箱;采摘台具有采摘指杆排以及籽棉输出口;风力输送装置的输入口与采摘台的籽棉输出口对接,并接至棉桃分离装置的入口,棉桃分离装置的出口通过清杂装置接集棉箱,其中棉桃清分装置包括分离箱体,其漏斗底部的上方装有刺钉辊,刺钉辊上方形成直流通道,输入口与漏斗转接处装有压棉刷,刺钉辊的下方装有延续到输出口的格栅板,漏斗的底部通过闭风器装有集桃箱。该专利技术有效克服了棉桃分离不彻底以及容易堵塞的缺点,避免了棉桃进入清杂装置造成的棉花染色和潮湿缺陷,降低了采摘棉花的含杂率,有利于提高棉花等级。但实践中研究表明,机采棉除了需要解决含杂高的问题以外,纤维损伤也是需要解决的重大问题,而现有采棉机中的机载清棉装置是统收机造成纤维损伤的主要部件。 The Chinese patent application number 201210037033.4 discloses a self-propelled compound finger cotton picker, which includes a picking platform, a wind conveying device, a cotton boll sorting device, a cleaning device and a cotton collection box; And the seed cotton output port; the input port of the wind conveying device is docked with the seed cotton output port of the picking platform, and connected to the entrance of the boll separation device, and the exit of the boll separation device is connected to the cotton box through the cleaning device, wherein the boll separation device includes the separation In the box body, a spike roller is installed above the bottom of the funnel, and a direct current channel is formed above the spike roller, and a cotton pressing brush is installed at the junction between the input port and the funnel, and a grid plate extending to the output port is installed under the spike roller , the bottom of the funnel is equipped with a peach collecting box through the air locker. This patented technology effectively overcomes the shortcomings of incomplete separation of cotton bolls and easy clogging, avoids cotton dyeing and moisture defects caused by bolls entering the impurity cleaning device, reduces the impurity content of picked cotton, and is conducive to improving cotton grades. However, research in practice has shown that in addition to the problem of high impurity content in machine-picked cotton, fiber damage is also a major problem that needs to be solved, and the on-board cleaning device in the existing cotton picker is the main cause of fiber damage caused by the unified harvester. part. the
现有机载清杂装置主要有刺钉式、锯齿式以及混合式三种。其中锯齿式因结构紧凑、清杂效果较好,运用最为普遍。目前在用的都是两级锯齿辊结构,该结构不仅1)清杂装置上部籽棉分离不彻底,籽棉容易直接从排杂口排出,在造成棉花损失的同时堵塞排杂口,影响细杂分离;2)部分棉花枝杆未经二级齿辊清理直接进入集棉箱,增加了含杂率;尤其是3)两级锯齿辊的设置存在缺陷,容易造成棉花反复钩拉损伤棉纤维形成碎朵现象。 The existing airborne cleaning devices mainly include three types: spike type, sawtooth type and mixed type. Among them, the sawtooth type is most commonly used because of its compact structure and better cleaning effect. At present, the two-stage sawtooth roller structure is used. This structure is not only 1) the separation of seed cotton in the upper part of the trash removal device is not complete, and the seed cotton is easily discharged directly from the trash discharge port, which will block the trash discharge port while causing cotton loss and affect the separation of fine trash. ; 2) Part of the cotton branches directly enter the cotton collection box without being cleaned by the second-level toothed roller, which increases the impurity rate; especially 3) There are defects in the setting of the two-level sawtooth roller, which may easily cause cotton to be repeatedly hooked and damaged. flower phenomenon. the
专利号为201210014731.2的中国发明专利提出了一种机载高效清棉装置。该装置包括一侧中部开有输入口的垂向流道,垂向流道的顶部安装侧壁具有蜂窝孔的蜂孔箱,垂向流道的下部装有支撑在下部壳体内的上级和下级齿辊,垂向通道与输入口同侧的下端以及下部壳体上分别安装朝上级齿辊和下级齿辊径向延伸的上、下毛刷,上级和下级齿辊对应输入口的一侧沿圆弧轨迹间隔分布有拍打杆,壳体底部设有自下向上输送气流的集棉流道,集棉流道的中部开有位于上级齿辊与拍打杆相对一侧的吸流口,垂向流道位于输入口对面一侧开有低于输入口的回流口,回流口朝垂向流道外延伸出倾斜向上的分流通道。从而可以避免将籽棉从排杂口吹出, 及杂质短路直接进入集棉箱,有效降低含杂率。 The Chinese invention patent with the patent number 201210014731.2 proposes an airborne high-efficiency cotton cleaning device. The device includes a vertical channel with an input port in the middle of one side, a honeycomb box with honeycomb holes on the side wall is installed on the top of the vertical channel, and the upper and lower stages supported in the lower casing are installed on the lower part of the vertical channel. Geared rollers, upper and lower brushes extending radially toward the upper geared rollers and lower geared rollers are respectively installed on the lower end of the vertical channel on the same side as the input port and the lower housing, and the upper and lower geared rollers are installed along the side of the corresponding input port. There are beating rods distributed at intervals in the circular arc track, and the bottom of the shell is provided with a cotton collecting flow channel for conveying airflow from bottom to top. The middle part of the cotton collecting flow channel is opened with a suction port on the opposite side of the upper gear roller and the beating rod. The flow channel is located on the opposite side of the input port and has a return port lower than the input port, and the return port extends out of the vertical flow channel to form an inclined upward shunt channel. In this way, the seed cotton can be avoided from being blown out from the miscellaneous discharge port, and the short circuit of impurities can directly enter the cotton collecting box, effectively reducing the impurity content. the
实践证明,该装置在解决籽棉分离不彻底、堵塞排杂口及提高清杂效率方面确有效果,但当棉花处理量较大时,一次清杂处理的清理效果变差、回收能力降低,含杂率却难以降低、清杂损失率偏大;不得不反复进行清杂处理,因此容易使棉纤维损伤。此外还存在棉花秆枝清除效果差、易造成堵塞影响正常作业,以及微杂向空中排出,极易造成籽棉二次污染的问题。 Practice has proved that the device is effective in solving incomplete separation of seed cotton, clogging of the miscellaneous outlet and improving the cleaning efficiency. However, the impurity rate is difficult to reduce, and the impurity loss rate is too high; the impurity removal process has to be repeated, so it is easy to damage the cotton fiber. In addition, there are also problems such as poor cleaning effect of cotton stalks, easy to cause blockage and affect normal operation, and discharge of micro impurities into the air, which easily causes secondary pollution of seed cotton. the
发明内容 Contents of the invention
本发明的首要目的在于:针对以上现有技术存在的缺点,提出一种即使棉花处理量较大也能确保一次清理达标的刷辊式采棉机,从而在保证清杂效率的同时,有效抑制面棉花纤维损伤。 The primary purpose of the present invention is to propose a brush-roller type cotton picker that can ensure that one-time cleaning is up to standard even if the cotton processing capacity is relatively large, so as to effectively suppress the cleaning efficiency while ensuring the cleaning efficiency. Surface cotton fiber damage. the
本发明进一步的目的在于:提出一种不仅棉花秆枝清除效果好,而且可以避免造成籽棉二次污染的刷辊式采棉机。 The further object of the present invention is to propose a brush-roller cotton picker which not only has a good cleaning effect on cotton stalks, but also can avoid secondary pollution of seed cotton. the
为了达到以上首要目的,本发明的刷辊式采棉机基本结构为:该机包括安置在自走底盘(A8)上的采摘台(A1)、风力输送装置(A9)、棉桃分离装置(A2)、清杂装置(A6)和集棉箱(A7);所述风力输送装置(A9)的出风口与采摘台的籽棉输出口对接,并接至棉桃分离装置(A2)的入口;所述棉桃分离装置(A2)的出口通过清杂装置(A6)接集棉箱(A7);其特征在于:所述清杂装置含有安置在形成垂向通道(9)的壳体内的齿辊,所述齿辊包括支撑在壳体上端中央入口下方的一级齿辊(10)、支撑在壳体中部的二级齿辊(14)以及支撑在壳体下部的三级齿辊(19),所述一级齿辊、二级齿辊和三级齿辊的一侧分别装有上毛刷(7)、中毛刷(3)、下毛刷(2)以及沿与对应齿辊同心的圆弧轨迹间隔分布的拍打杆,所述一级齿辊下方装有刷毛与其外圆接触的上刷辊(13),所述二级齿辊下方装有刷毛同时与二级齿辊和三级齿辊外圆接触的下刷辊,所述三级齿辊下侧装有弧形隔栅,所述壳体内远离拍打杆的一侧设有自下向上输送气流的集棉流道,所述集棉流道开有位于一级齿辊与上刷辊之间的上吸流口(12)以及位于二级齿辊与下刷辊之间的下吸流口(16);所述集棉流道的底部与输棉风机(18)的出风口相连。 In order to achieve the above primary purpose, the basic structure of the brush roller type cotton picker of the present invention is: the machine includes a picking platform (A1) placed on a self-propelled chassis (A8), a wind conveying device (A9), a boll separation device (A2 ), the cleaning device (A6) and the cotton collection box (A7); the air outlet of the wind conveying device (A9) is connected to the seed cotton output port of the picking table, and connected to the inlet of the boll separation device (A2); the The outlet of the cotton boll separation device (A2) is connected to the cotton box (A7) through the trash cleaning device (A6); The toothed rollers include a first-stage toothed roller (10) supported under the central entrance of the upper end of the casing, a second-stage toothed roller (14) supported in the middle of the casing, and a third-stage toothed roller (19) supported at the lower part of the casing. One side of the first-stage toothed roller, second-stage toothed roller and third-stage toothed roller is equipped with an upper brush (7), a middle brush (3), a lower brush (2) and a circle concentric with the corresponding toothed roller. The beater rods are distributed at intervals along the arc trajectory. The upper brush roller (13) with bristles in contact with its outer circle is installed under the first-level toothed roller, and the bristles are installed under the second-level toothed roller. The lower brush roller is in contact with the outer circle of the roller. The lower side of the three-stage toothed roller is equipped with an arc-shaped grille. The cotton flow channel is provided with an upper suction flow port (12) between the first-level toothed roller and the upper brush roller and a lower suction flow opening (16) between the second-level toothed roller and the lower brush roller; The bottom of the road is connected with the air outlet of the cotton conveying fan (18). the
工作时,采摘台采收的籽棉进入棉桃分离装置,将棉桃分离出去,之后在风力输送装置的辅助作用下,与棉桃分离的籽棉进入清杂装置。此时,输棉风机运转在集棉流道产生气流,上、下吸流口将产生输棉风压,使待清杂处理的籽棉从入口进入垂向通道。之后,具有独立刷辊的一级、二级和三级齿辊可以逐级分别完成约60%、30%和10%的清杂处理工作,实现了籽棉的三级合理分比清杂,从而避免重复清理,显著减少棉纤维损伤,提高清杂效果,含杂率可低于10%;同时回收效果加强,大大减少了籽棉损失。最后,经过高效清杂的棉花落入集棉箱。 When working, the seed cotton harvested by the picking platform enters the boll separation device to separate the bolls, and then, with the assistance of the wind conveying device, the seed cotton separated from the bolls enters the cleaning device. At this time, the cotton conveying fan operates to generate airflow in the cotton collecting flow channel, and the upper and lower suction ports will generate cotton conveying wind pressure, so that the seed cotton to be cleaned enters the vertical passage from the inlet. Afterwards, the primary, secondary and tertiary toothed rollers with independent brush rollers can respectively complete about 60%, 30% and 10% of the cleaning work step by step, realizing the three-level reasonable ratio cleaning of seed cotton, thus Avoid repeated cleaning, significantly reduce cotton fiber damage, improve the effect of cleaning impurities, and the rate of impurities can be lower than 10%; at the same time, the recovery effect is enhanced, which greatly reduces the loss of seed cotton. Finally, the efficiently cleaned cotton falls into the collection box. the
为了达到进一步的目的,所述所述清杂装置的壳体上端一侧安装枝秆清理机构,所述枝秆清理机构包括倾斜设置由低向高输棉的输送通道,所述输送通道内排布由低至高相互衔接的至少二级刺钉辊(5),所述刺钉辊由可旋转的辊体和间隔分布在辊体上径向延伸的刺钉构成;最低一级刺钉辊远离其它刺钉辊的一侧切向设有开口朝下的输送通道输入口,且正下方设有排杂口(1);最高一级刺钉辊远离其它刺钉辊的一侧通过输送通道水平延伸段设置开口朝下的输出口;所述输入口与输出口之间装有分别对各级刺钉辊形成半包围的排秆栅(6),各级排秆栅分别由构成边缘框架的托架、间隔固定在托架上与刺钉辊轴向平行的条状拍打栅板以及与刺钉辊同心的弧形栅条构成,相邻排秆栅之间通过圆滑的过渡角板连接。 In order to achieve a further purpose, a stalk cleaning mechanism is installed on one side of the upper end of the shell of the cleaning device, and the stalk cleaning mechanism includes a conveying channel that is inclined from low to high to transport cotton, and the inner row of the conveying channel The cloth is composed of at least two thorn rolls (5) connected with each other from low to high, and the thorn roll is composed of a rotatable roll body and radially extending nails distributed on the roll body at intervals; the lowest level of thorn rolls is away from One side of the other nailing rollers is tangentially provided with the input port of the conveying channel with the opening facing downwards, and there is a miscellaneous discharge port (1) directly below; the side of the highest-level nailing roller away from other nailing rollers extends horizontally through the conveying channel The section is provided with an output port with the opening facing downward; between the input port and the output port, there are stalk grids (6) that form a semi-surrounding of the spike rollers at all levels, and the stalk grids at each level are respectively formed by the brackets that form the edge frame. It is composed of a frame, a strip-shaped flapping grid plate parallel to the axis of the spike roller fixed on the bracket at intervals, and an arc-shaped grid bar concentric with the spike roller. Adjacent stalk row grids are connected by smooth transition angle plates. the
工作时,籽棉被输送由输入口进入枝秆清理机构的输送通道,刺钉辊在外界动力装置驱动下旋转,棉花枝秆插入刺钉辊与排秆栅的间隔中折断,刺钉拨转带动籽棉送进过程中与拍打栅板相对运动,产生拍打作用,使籽棉中的杂质、尤其是折断的棉秆从弧形栅条的间隙中漏出,在其重力作用下,顺势落到排杂口掉落。经过多级刺钉辊的拍打后,微杂和枝秆基本排出,而匀散的籽棉则由输出口输出到后续的垂向通道入口内被按分比清杂处理。这样,使棉花秆枝得到了有效的前置清除,不仅借助刺钉的抛松效应与排秆栅的拍打效果,结合输棉气流与离心作用,巧妙使棉杆与棉碎叶分离出来,并排向地棉,避免了二次污染,而且有助于棉纤维保持无损状态,提高清杂效率和质量。 When working, the seed cotton is conveyed from the input port into the conveying channel of the stalk cleaning mechanism. The spike roller rotates under the drive of the external power device, and the cotton stalk is inserted into the gap between the spike roller and the stalk grid and broken, and the spike is turned to drive During the feeding process of the seed cotton, it moves relative to the beating grid, which produces a beating effect, so that the impurities in the seed cotton, especially the broken cotton stalks, leak out from the gap of the arc-shaped grid, and fall to the miscellaneous discharge port under the action of its gravity drop. After being slapped by multi-stage nail rollers, the micro impurities and stalks are basically discharged, while the evenly dispersed seed cotton is output from the output port to the subsequent vertical channel entrance for cleaning according to the ratio. In this way, the cotton stalks are effectively removed in advance, not only with the loosening effect of the thorns and the beating effect of the stalk grid, but also combined with the cotton transport airflow and centrifugal effect, the cotton stalks and cotton leaves are skillfully separated and arranged side by side. The ground cotton avoids secondary pollution, and helps to keep the cotton fiber in a non-damaged state, improving the efficiency and quality of cleaning. the
本发明进一步的完善是,所述一级齿辊处的拍打杆下方装有梳齿朝向一级齿辊外圆的排杂梳(11)。当籽棉经一级齿辊处理后,部分没有分离的大杂可以被排杂梳梳下,而排除打杂的籽棉自然过渡到二级齿辊进一步清理。 A further improvement of the present invention is that a trash removal comb (11) with comb teeth facing the outer circle of the first-stage toothed roller is installed under the beating bar at the first-stage toothed roller. After the seed cotton is processed by the first-level toothed roller, some unseparated large trash can be combed by the trash removal comb, and the seed cotton that has been removed from the trash will naturally transition to the second-level toothed roller for further cleaning. the
本发明更进一步的完善是,所述二级齿辊和三级齿辊之间装有排导板(15),所述排导板具有朝向二级齿辊的梳齿和朝向三级齿辊的刀口。当籽棉经二级齿辊处理后,部分没有分离的大杂可以被排导板的梳齿梳下,自然过渡到三级齿辊被进一步清理;同时三级齿辊刷下的籽棉在排导板刀口作用下,被导向二级齿辊,随二级齿辊的转动而达到下吸流口附近的负压区,在风机的作用下输出到集棉流道,避免籽棉因反复钩拉损伤纤维形成碎朵。 A further improvement of the present invention is that a row guide plate (15) is installed between the second-stage toothed roller and the third-stage toothed roller, and the row guide plate has comb teeth facing the second-stage toothed roller and knife edges facing the third-stage toothed roller . After the seed cotton is processed by the second-stage toothed roller, some of the unseparated large impurities can be combed by the comb of the guide plate, and then naturally transition to the third-stage toothed roller for further cleaning; at the same time, the seed cotton brushed by the third-stage toothed roller is on the edge of the guide plate Under the action, it is guided to the second-stage toothed roller, and with the rotation of the second-stage toothed roller, it reaches the negative pressure area near the lower suction port, and is output to the cotton collection flow channel under the action of the fan to avoid the formation of seed cotton due to repeated hooking and fiber damage. Broken flowers. the
本发明又进一步的完善是,所述采摘台为刷辊式采摘台,包括安装在采摘台架前端的至少一对具有锥头的分禾器,所述分禾器之后装有采摘头,所述采摘头含有一对前低后高支撑在采摘台架上的同速反向旋转左、右刷辊,所述左、右刷辊上周向分布有径向延伸的一组刷板,所述左、右刷辊外侧下方分别安装具有V 形接槽的纵向螺旋输送器,所述左、右刷辊内侧下方安装一对基本水平支撑的同速反向旋转左、右防拔辊,所述左、右防拔辊的周向分布有径向延伸出防拔齿。 A further improvement of the present invention is that the picking platform is a brush-roll type picking platform, including at least a pair of grain dividers with conical heads installed on the front end of the picking platform, and a picking head is installed behind the grain dividers. The picking head includes a pair of left and right brush rollers with the same speed and reverse rotation supported on the picking stand with the front low and the rear high. A group of radially extending brush plates are distributed on the left and right brush rollers. Longitudinal screw conveyors with V-shaped joint grooves are respectively installed under the outer sides of the left and right brush rollers, and a pair of substantially horizontally supported left and right anti-pulling rollers with the same speed and reverse rotation are installed under the inner sides of the left and right brush rollers. The circumferential distribution of the left and right anti-extraction rollers has anti-extraction teeth extending radially. the
采棉时,左、右刷辊间隙下方的相向转动左、右防拔辊的防拔齿由上至下作用于棉杆下部,平衡刷板的作用力,有效阻止棉杆拔起,从而既解决了摘锭式采棉机采净率低、损失率高的问题,也解决了复指杆式采棉机棉杆易拔起的难题。 When picking cotton, the anti-pulling teeth of the left and right anti-pulling rollers under the gap between the left and right brush rollers rotate in opposite directions and act on the lower part of the cotton stem from top to bottom to balance the force of the brush plate and effectively prevent the cotton stems from being pulled up, thus both It solves the problems of low cleaning rate and high loss rate of the spindle picker type cotton picker, and also solves the problem that the cotton stems of the double-finger rod type cotton picker are easy to pull out. the
附图说明 Description of drawings
下面结合附图对本发明作进一步的说明。 Below in conjunction with accompanying drawing, the present invention will be further described. the
图1为本发明一个实施例的结构示意图。 Fig. 1 is a schematic structural diagram of an embodiment of the present invention. the
图2为图1实施例的采摘台俯视结构示意图。 Fig. 2 is a top view structural diagram of the picking platform of the embodiment in Fig. 1 . the
图3为图1实施例的清杂装置部分结构示意图。 FIG. 3 is a partial structural schematic diagram of the cleaning device of the embodiment in FIG. 1 . the
图4为图3中刺钉辊的结构示意图。 Fig. 4 is a structural schematic diagram of the nailing roller in Fig. 3 . the
图5为图4的侧视图。 FIG. 5 is a side view of FIG. 4 . the
图6为图4中排秆栅的结构示意图。 Fig. 6 is a schematic structural diagram of the stalk row grid in Fig. 4 . the
图7为图6的俯视图。 FIG. 7 is a top view of FIG. 6 . the
具体实施方式 Detailed ways
实施例一 Embodiment one
长江棉区由于独特的地理环境,雨水较多,空气及土壤湿度大,棉花吐絮期相对长,吐絮率相对较低且吐絮不畅。僵花半吐絮花较多,不易缠绕,易掉落,使用摘锭式采棉机普遍存在采净率低、损失率大的问题,采摘难度很大。另一方面,长江棉区大都采取起垄种植,为了排水,通常开有排水沟,由于土壤湿度大,棉花容易拔起,成为使用复指杆式采棉机采摘的难题。据申请人了解,本实施的刷辊式采棉机是迄今为止唯一一款适合该区使用的机型。 Due to the unique geographical environment in the Yangtze River cotton area, there is more rain, and the air and soil humidity are high. The cotton opening period is relatively long, the opening rate is relatively low and the opening is not smooth. There are many stiff flowers and semi-twisted flocks, which are not easy to be entangled and easy to fall. The use of spindle picking cotton pickers generally has the problems of low picking rate and high loss rate, and picking is very difficult. On the other hand, most of the Yangtze River cotton area adopts ridge planting, and drainage ditches are usually opened for drainage. Due to the high soil humidity, cotton is easy to pull up, which has become a difficult problem for picking with double-finger cotton pickers. As far as the applicant knows, the brush-roll cotton picker implemented in this application is the only model suitable for use in this area so far.
本实施的刷辊式采棉机如图1所示,该机主要包括安置在自走底盘A8上的采摘台A1、风力输送装置A9、棉桃分离装置A2、清杂装置A6和集棉箱A7,还包括采摘台升降架A3、作为动力源的发动机A5以及盛接排桃口的集桃装置A10。采摘台升降架A3实质为由升降油缸驱动的平行四连杆机构,可以保持采摘台平行升降。 The brush roller type cotton picker of this implementation is shown in Figure 1, and this machine mainly comprises the picking table A1 that is arranged on the self-propelled chassis A8, wind conveying device A9, cotton boll separation device A2, cleaning device A6 and cotton collecting box A7 , also includes picking table lifting frame A3, as the engine A5 of power source and the peach collecting device A10 that holds and connects row peach mouth. The picking table lifting frame A3 is essentially a parallel four-bar linkage mechanism driven by a lifting oil cylinder, which can keep the picking table lifting in parallel. the
风力输送装置A9的出风口与采摘台A1的籽棉输出口对接,并接至棉桃分离装置A2的入口;棉桃分离装置A2的出口接清杂装置A6,进而接至集棉箱A7。其结构与申请号为201410185032.3、名称为《一种棉桃分离输送装置》的类同,详情可以参见该专利文献,此处不另赘述。 The air outlet of the wind conveying device A9 is docked with the seed cotton output port of the picking platform A1, and connected to the inlet of the boll separation device A2; the outlet of the boll separation device A2 is connected to the cleaning device A6, and then connected to the cotton collecting box A7. Its structure is similar to the one with the application number 201410185032.3 and the name "A Device for Separating and Conveying Cotton Bolls". For details, please refer to the patent document, which will not be repeated here. the
采摘台为刷辊式采摘台,如图2所示,包括安装在采摘台架B1前端的三对具有锥头的分禾器B2,分禾器B1之后装有采摘头。采摘头含有一对前低后高支撑在采摘台架B1上的同速反向旋转左、右刷辊B3,左、右刷辊B3上周向分布有径向延伸的一组刷板,左、右刷辊外侧下方分别安装具有V 形接槽的纵向螺旋输送器B4,左、右刷辊B3内侧下方安装一对基本水平支撑的同速反向旋转左、右防拔辊B5,左、右防拔辊B5的周向分布有径向延伸出防拔齿。 The picking platform is a brush roller type picking platform, as shown in Figure 2, including three pairs of grain dividers B2 with conical heads installed on the front end of the picking platform B1, and a picking head is housed behind the grain divider B1. The picking head consists of a pair of left and right brush rollers B3 with the same speed and reverse rotation supported on the picking platform B1 with a low front and a high rear. 1, right brush roller outside the bottom installed with V-shaped vertical screw conveyor B4 respectively, the left and right brush roller B3 inside the bottom installed a pair of basically horizontal support of the same speed reverse rotation left and right anti-pull roller B5, left, right The circumferential distribution of the right anti-extraction roller B5 has anti-extraction teeth extending radially. the
采棉时,分禾器将棉杆导向一对刷辊的刷板间隙中,反向同速转动且逐渐升高的两侧刷板由下至上逐渐对棉杆上部的棉花和棉桃进行采摘,将其带到左、右刷辊两侧,落入纵向螺旋输送器后输送到后段机构进一步处理。与此同时,左、右刷辊间隙下方的相向转动左、右防拔辊的防拔齿由上至下作用于棉杆下部,平衡刷板的作用力,有效阻止棉杆拔起,从而既解决了摘锭式采棉机采净率低、损失率高的问题,也解决了复指杆式采棉机棉杆易拔起的难题。其工作原理及有益效果的进一步理解可以参见申请号为201410105256.9、名称为《一种刷辊式采摘台》的中国专利文献。 When picking cotton, the grain divider guides the cotton stalk into the gap between the brush plates of a pair of brush rollers, and the brush plates on both sides that rotate at the same speed in the opposite direction and gradually rise gradually pick the cotton and bolls on the upper part of the cotton stalk from bottom to top. Bring it to both sides of the left and right brush rollers, fall into the longitudinal screw conveyor and transport it to the rear mechanism for further processing. At the same time, the anti-pulling teeth of the left and right anti-pulling rollers that rotate oppositely under the gap between the left and right brush rollers act on the lower part of the cotton stem from top to bottom to balance the force of the brush plate and effectively prevent the cotton stem from being pulled up. It solves the problems of low cleaning rate and high loss rate of the spindle picker type cotton picker, and also solves the problem that the cotton stems of the double-finger rod type cotton picker are easy to pull out. For a further understanding of its working principle and beneficial effects, please refer to the Chinese patent document with application number 201410105256.9 and titled "A Brush-Roll Picking Platform". the
清杂装置如图3所示,主要由三级齿辊分比清杂机构和多级刺钉辊配以排秆栅组成的枝秆清理机构两部分组成。 As shown in Figure 3, the cleaning device is mainly composed of two parts: a three-stage toothed roller ratio cleaning mechanism and a branch and stalk cleaning mechanism composed of multi-stage thorn rollers and stalk grids. the
清杂机构含有安置在形成垂向通道9的壳体内的齿辊,包括支撑在壳体上端中央入口下方的一级齿辊10、支撑在壳体中部的二级齿辊14以及支撑在壳体下部的三级齿辊19。一级齿辊10、二级齿辊14和三级齿辊19的一侧分别装有位于入口一侧下方的上毛刷7、位于倾斜上导板下端的中毛刷3以及位于倾斜下导板下端的下毛刷2,从而建立了合理紧凑的引导结构。各级齿辊10、14和19的一侧分别装有沿与对应齿辊同心的圆弧轨迹间隔分布的三根拍打杆8,其中一级齿辊10处的拍打杆下方装有梳齿朝向一级齿辊10外圆的排杂梳11。一级齿辊10下方装有刷毛与其外圆接触的上刷辊13。这样构成了相对独立的第一级清杂机构,进入垂向通道9的籽棉在一级齿辊10的旋转勾带作用下,通过上毛刷7后,经过与拍打杆8相对运动的拍打,再由排杂梳11梳篦,可以完成60%左右的大部分籽棉的清杂分离,并由上刷辊13在旋转中将棉花刷向上吸流口,被集棉流道17气流产生的负压吸出送至上端的出口。 The cleaning mechanism contains toothed rollers arranged in a housing forming a vertical channel 9, including a primary toothed roller 10 supported below the central entrance of the upper end of the housing, a secondary toothed roller 14 supported in the middle of the housing, and a secondary toothed roller supported in the housing. The lower three-stage toothed roller 19. One side of the first-stage toothed roller 10, the second-stage toothed roller 14, and the third-stage toothed roller 19 are equipped with an upper brush 7 located below the entrance side, a middle brush 3 located at the lower end of the inclined upper guide plate, and a middle brush 3 located at the lower end of the inclined lower guide plate. The lower brush 2, thereby establishing a reasonable and compact guiding structure. One side of the toothed rollers 10, 14 and 19 of each stage is equipped with three beating rods 8 distributed along the arc track concentric with the corresponding toothed rollers respectively. The trash comb 11 of the outer circle of the stage toothed roller 10. The upper brush roller 13 that bristles contact with its outer circle is housed below the first-stage toothed roller 10 . This constitutes a relatively independent first-stage cleaning mechanism. The seed cotton entering the vertical channel 9 is slapped by the relative movement of the beating rod 8 after passing through the upper brush 7 under the action of the rotating hook belt of the first-stage toothed roller 10. Then, the trash comb 11 combs to complete the cleaning and separation of about 60% of most of the seed cotton, and the upper brush roller 13 rotates the cotton brush upwards to the suction port, and the negative pressure generated by the airflow of the cotton collection channel 17 Suction is sent to the outlet on the upper end. the
二级齿辊14的下方装有刷毛同时与二级齿辊14和三级齿辊19外圆接触的下刷辊,且三级齿辊19下侧装有由间隔分布平行栅杆组成的弧形隔栅,其具体结构与201210014731.2等文献中记载的现有技术相同。二级齿辊14和三级齿辊·9之间紧邻下刷辊处还装有排导板15,该排导板15具有朝向二级齿辊的梳齿和朝向三级齿辊的刀口,排导板15的梳齿与刀口之间通过与下刷辊同心的圆滑面过渡连接。工作时,一级齿辊10分离的含杂籽棉顺着上导板落到二级齿辊14上,在二级齿辊14的旋转勾带作用下,通过中毛刷3后,经过与拍打杆相对运动的拍打,再由排导板15梳齿的梳篦,从而进一步完成一级清杂之后30%左右的籽棉清杂分离,并由下刷辊在旋转中将棉花刷向下吸流口;与此同时,二级齿辊14分离出的含杂籽棉顺着下导板落到三级齿辊19上,在三级齿辊19的旋转勾带作用下,通过下毛刷2后,经过与拍打杆相对运动的拍打,再通过弧形隔栅的筛除,也由下刷辊将棉花刷向下吸流口;被集棉流道17气流产生的负压吸出送至上端的出口。排导板15的刀口有助于将三级齿辊19勾带的棉花分离出,被下刷辊刷走,避免其纤维受损,并提高棉花回收率。壳体内远离拍打杆8一侧的自下向上输送气流的集棉流道17中开有位于一级齿辊与上刷辊之间的上吸流口12以及位于二级齿辊与下刷辊之间的下吸流口16;集棉流道17的底部与输棉风机18的出风口相连,因此可以有效形成所需的风送效果。 The bottom of the second-level toothed roller 14 is provided with a lower brush roller whose bristles are in contact with the outer circle of the second-level toothed roller 14 and the third-level toothed roller 19, and the lower side of the third-level toothed roller 19 is equipped with an arc composed of parallel grid bars distributed at intervals. Shaped grille, its specific structure is the same as the prior art recorded in documents such as 201210014731.2. Between the second-stage toothed roller 14 and the third-stage toothed roller 9, a row guide plate 15 is also installed next to the lower brush roller. 15 comb teeth and the edge of the knife are connected by a smooth surface concentric with the lower brush roller. During work, the seed-containing cotton separated by the first-level toothed roller 10 falls on the second-level toothed roller 14 along the upper guide plate, and under the action of the rotating hook belt of the second-level toothed roller 14, after passing through the middle brush 3, it passes through the slapping rod Relatively moving slapping, and then combing with 15 combs on the guide plate, so as to further complete the separation of about 30% of the seed cotton after the first-level cleaning, and the cotton brush is sucked downward by the lower brush roller during rotation; and At the same time, the seed-containing cotton separated by the second-stage toothed roller 14 falls onto the third-stage toothed roller 19 along the lower guide plate. The slapping of the relative movement of the rods, and then the sieving of the arc-shaped grille, the lower brush roller also sucks the cotton brush downwards; it is sucked out by the negative pressure generated by the airflow of the cotton collection flow channel 17 and sent to the upper outlet. The knife edge of row guide plate 15 helps to separate the cotton that three-stage toothed roller 19 is hooked, is brushed away by lower brush roller, avoids its fiber to be damaged, and improves cotton recovery rate. In the cotton collection channel 17 that conveys the airflow from bottom to top on the side away from the beating rod 8, there is an upper suction flow port 12 located between the first-level toothed roller and the upper brush roller, and an upper suction port 12 located between the second-level toothed roller and the lower brush roller. The lower suction flow port 16 between; the bottom of the cotton collecting flow channel 17 is connected with the air outlet of the cotton conveying fan 18, so the required air delivery effect can be effectively formed. the
此外,壳体的上端一侧安装枝秆清理机构,该机构包括倾斜设置由低向高输棉的输送通道,输送通道内排布由低至高相互衔接的三级刺钉辊5。如图4和图5所示,各刺钉辊5由截面为八边形的可旋转辊体5-1和周向均布、轴向等间隔分布在辊体5-1上径向延伸的刺钉5-2构成。最低一级刺钉辊远离其它刺钉辊的一侧切向设有开口朝下的输送通道籽棉输入口4,且其正下方设有上部为漏斗状的排杂口1。最高一级刺钉辊远离其它刺钉辊的一侧通过输送通道水平延伸段设置开口朝下的输出口。输入口4与输出口之间装有分别对各级刺钉辊5形成半包围的排秆栅6,其具体结构如图6、图7所示,分别由构成边缘框架的托架6-1、间隔固定在托架上与刺钉辊轴向平行的条状拍打栅板6-2以及与刺钉辊同心的弧形栅条6-4构成,相邻排秆栅之间通过圆滑的倒V字形过渡角板6-3连接。 In addition, a branch and stalk cleaning mechanism is installed on the upper side of the housing, which includes a conveying channel that is inclined from low to high to transport cotton, and three-stage spike rollers 5 that connect with each other from low to high are arranged in the conveying channel. As shown in Figures 4 and 5, each spike roller 5 consists of a rotatable roller body 5-1 with an octagonal cross-section and radially extending spikes distributed uniformly in the circumferential direction and axially at equal intervals on the roller body 5-1. 5-2 composition. The side of the lowest-level nailing roller away from other nailing rollers is tangentially provided with a conveying channel seed cotton input port 4 with the opening facing downward, and a funnel-shaped miscellaneous discharge port 1 is provided directly below it. The side of the highest-level nailing roller away from other nailing rollers is provided with an output port with the opening facing downward through the horizontal extension of the conveying channel. Between the input port 4 and the output port, there are stalk row grids 6 that form a semi-surrounding nail roller 5 at each level respectively. The specific structure is shown in Fig. , and fixed on the bracket at intervals to form a strip-shaped flapping grid 6-2 parallel to the axis of the nailing roller and an arc-shaped grid 6-4 concentric with the nailing roller. V-shaped transition angle plate 6-3 connection. the
这样,当籽棉从输入口输入后,由于斜向的输送通道上部流通面积小于下部,向上流动的气流出现被强压透过刺钉辊和排秆栅向下流动的趋势,因此籽棉被刺钉辊向下带动并与排秆栅产生拍打,棉秆在离心力的作用下插入排秆栅,大的折断,小的排出。经三级拍打后,微杂和枝秆在气流作用下向下排出,从而有效避免了原先棉杂向空中排出造成的二次污染,经三级刺钉匀散的籽棉经垂直通道落到齿辊上被进一步分杂处理。经过清杂处理后的棉花最终输入到集棉箱A7中。 In this way, when the seed cotton is input from the input port, since the flow area of the upper part of the oblique conveying channel is smaller than that of the lower part, the upwardly flowing airflow tends to be forced to flow downward through the spike roller and the stalk grid, so the seed cotton is pressed by the spike roller. It is driven downward and beats against the stalk grid, and the cotton stalks are inserted into the stalk grid under the action of centrifugal force, the large ones are broken, and the small ones are discharged. After the three-stage beating, the micro-impurity and branches are discharged downward under the action of the airflow, thus effectively avoiding the secondary pollution caused by the discharge of the original cotton impurity into the air, and the seed cotton evenly dispersed by the three-stage thorns falls to the toothed roller through the vertical passage were further sorted. The cotton after cleaning is finally input into the cotton collection box A7. the
试验表明,本实施例具有如下显著优点: Tests show that this embodiment has the following significant advantages:
1、适应性广——防拔效果尤佳,我国三大棉区(长江流域棉区、黄河流域及新疆棉区)均可实用。 1. Wide adaptability—the anti-pull effect is especially good, and it can be used in the three major cotton areas in my country (the cotton area in the Yangtze River Basin, the Yellow River Basin and Xinjiang Cotton Area).
2、采净率高——采净率可达97%以上。 2. High recovery rate - the recovery rate can reach more than 97%. the
3、含杂率低——含杂率明显低于水平摘锭式采棉机。 3. Low impurity rate - the impurity rate is obviously lower than that of the horizontal spindle picker. the
4、造价适中——制造成本远低于水平摘锭式采棉机,符合我国国情。 4. The cost is moderate—the manufacturing cost is much lower than that of the spindle-type cotton picker, which is in line with my country's national conditions. the
5、操作简单,安全可靠——一般驾驶员均可使用,且不加水等附加物。 5. Easy to operate, safe and reliable - it can be used by general drivers without adding water and other add-ons. the
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CN108093852A (en) * | 2017-12-19 | 2018-06-01 | 山西省农业科学院棉花研究所 | A kind of cotton picking removal of impurities equipment integrating |
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