Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Example 1
As shown in fig. 4-6, large-area caving of 5-7 rows of cemented filling bodies and overlying strata in the west second mining area further releases the construction pressure of the mine outside the two fault layers, which creates extremely favorable conditions for caving mining and support of stoping roadways. The sublevel caving method without the sill pillar has the particularity in the aspects of mining methods, structural parameters and stoping processes, so that the caving and covering layer forming and the stoping process of the sublevel caving method without the sill pillar on the upper part of an ore body are highly uniform, additional projects are not required to be arranged, and the sublevel caving method without the sill pillar can be realized only by carrying out necessary plans on stoping positions, sequences and advancing speeds. It is for this reason that the transition from cemented filling to sill pillar free sublevel caving is also relatively simple and straightforward. The original main exploitation, lifting transportation, ventilation system and main mining preparation engineering of the cemented filling method are basically fully utilized. As the formation process of the overburden is completed, the transition between the two mining methods will be substantially complete.
(1) Stope layout and structural parameter selection
The segment height is 15m, 4 segments are provided, which are 1595m segment 27, 1580m segment 28, 1565m segment 29 and 1546m segment 30 from top to bottom, respectively. Due to the mine's requirement for ore production, the 9-line exploration line restored downward path cemented filling mining to the 1600m level in the west range in 2019. Therefore, according to the current state of mine production, the breakout height of the section 9 with 1580m is 20m in west and the section 27 with 1595m, the breakout height of the section 9 with 1580m is 15m in east and the section 29 with 1565m, and the breakout height of the section 30 with 1546m is 19 m. The route distance and the ore caving step distance are respectively 15m and 2.2 m;
(2) mining accurate cutting
The mining preparation project mainly comprises a sublevel roadway 19 of a sill pillar-free sublevel caving method, an ore removal access 15, an air return raise 23, a cutting drift 18, a connecting road 20 and an ore pass 22;
the sublevel roadway 19, the ore pass 22, the air inlet pass and the air return pass 23 are all arranged on the lower plate of the ore body, and the net diameter of the ore pass 22 is phi 3.5 m. The sublevel roadway 19 of the sill pillar-free sublevel caving method is arranged along the vein, the ore removal access road 15 is arranged perpendicular to the trend of the ore body, and the interval is 15m along the trend of the ore body. And (4) tunneling a cutting drift 18 at the boundary of the upper plate of the ore body and the vertical ore removal route. The sublevel roadways 19 of the sublevel caving method without the bottom pillar are communicated through a mining accurate slope ramp;
the wedge-shaped rock drilling blast hole 14 is drilled in the cutting drift 18, the cutting drift 18 is used as a free surface to blast to form a cutting groove, and in order to ensure the free surface compensation space when the wedge-shaped blast hole is subjected to groove-drawing, the net section size of the cutting drift 18 is 4.6m multiplied by 4.3m (width multiplied by height). When the groove is broached, firstly, a wedge-shaped space is formed on a top plate of a cutting roadway in a shallow hole blasting mode in the cutting roadway, then 6 rows of approximately symmetrical inclined blast holes are respectively arranged on two sides, a first blasting area of the cutting groove is formed in a micro-difference blasting mode, and then the two sides are continuously blasted to form the groove by adopting a fan-shaped hole row surface vertical to the cutting groove roadway. Each row of cutting blast holes has 4 blast holes, the total length of the blast holes is 22m, the diameter of the blast holes is phi 80mm, and the row spacing is 1.4 m.
(3) Recovery operations
The stoping sequence is mined from the upper subsection to the lower subsection in space, and in each subsection, stoping is carried out from the upper tray to the lower tray, and stoping is carried out from the east end to the west end of the ore body gradually and sequentially.
The drilling adopts a Simba1254 type medium-length hole drilling jumbo to drill upward sector-shaped drilling blast holes 14 in a mine removal access 15, the total number of 10 blast holes in each row of a first mining section is 14.3m, the longest blast hole depth is 14.3m, the total length of blast holes on one row surface is 118m, the diameter of the blast holes is phi 80mm, and the row spacing of the blast holes is 2.2 m. 1580m section 28 and 1565m section 29, each row has 11 blast holes, the longest blast hole depth is 17.0m, and the total length of the blast holes of one row surface is 146 m. 1546m, each row has 11 blast holes, the longest blast hole depth is 21.8m, and the total length of blast holes in one row is 150 m. The rock drilling blast hole 14 is filled with granular ammonium nitrate fuel oil explosive by a charging trolley, and a non-electric explosion system is detonated. The exploded ore 11 is removed from the end of the ore removal route 15 by adopting the existing JCCY-6 diesel carry scraper of the mine, each carry scraper is responsible for ore removal operation of 6 effective routes, and the ore removal capacity of the carry scraper is 38 multiplied by 104t/a according to the average ore removal distance. The ores shoveled out from the stope are conveyed to each subsection ore pass 22, and are lowered to 1430m middle section rail transportation vein and rail transportation vein-crossing.
1595m27 the first mining test segment is mainly used for forming a covering layer and creating good conditions for the mining of the lower segment by the sublevel caving method without a sill pillar. Therefore, ore drawing is carried out in a total amount control ore drawing mode, the ore drawing amount of the step pitch is 30% of the ore caving amount of the step pitch according to the current test production situation, and the rest ore amount is extracted in subsequent subsections.
The 1580m subsection 28 also adopts an ore drawing mode of 'total amount control ore drawing' to control ore drawing, the ore drawing amount of the step pitch is 80% of the ore drawing amount of the step pitch caving, the upper filling body 16 of the middle section of 1554 can be ensured to be completely, fully and safely caving, and a waste rock covering layer required by the sill pillar-free subsection caving method mining is formed. The 1565m section 29 is drawn when the overburden has been formed, and the section can adopt a low-dilution drawing mode to control drawing, so that the ore can be fully and effectively recovered within the index of ore dilution permission. 1546m section 30 is the last section, and research is considered to use "cut-off grade ore drawing" to recover the ore as much as possible.
Because the elevation of the top plate of the initial stoping route of the 1430m middle section is 1546m, the stoping route bottom plate of the 1546m section 30 of the bottom-pillar-free sublevel caving method is directly positioned above the lower filling body 17 of the 1554 middle section according to the designed segmental division. In order to ensure the safety of the last sublevel stoping access, the mining access is probed in advance (drilling, tunneling and the like can be realized), if a gap or a hole which influences the arrangement and normal production of the stoping roadway does not exist between the 1554 middle-section upper filling body 16 and the 1554 middle-section lower filling body 17, the stoping access can be normally tunneled for stoping. If more holes exist in the lower filling body 17 in the middle section of 1554, certain technical measures (such as pouring cemented filling materials and the like) are adopted for processing, and when the lower filling body can meet the normal production requirement of the upper section, a mining stoping route is tunneled to prepare for the mining work of the 1546m section 14.
(4) Stope ventilation
Fresh air flow required by a stope enters each subsection roadway from the middle section through an air return raise 23, a mining accurate slope ramp 8 and a measure slope ramp, and is introduced into working faces such as ore removal, rock drilling, charging, supporting, tunneling and the like by a local fan.
1595m subsection 27 polluted air is returned to the return air tunnel through 1590m subsection and the existing middle section return air raise 23; the sewage wind of the 1580m subsection 28 returns to a 1554m return air roadway through an auxiliary layer slope way and a middle section return air shaft; the polluted air of the 1565m section 29 and the 1546m section 30 returns to a 1554m return air roadway through a newly-built return air raise, and then is discharged out of the ground surface through the return air raise. In order to ensure good air quality of a stope working face, particularly to discharge blast smoke and dust on the working face as soon as possible after blasting, a local fan is adopted to enhance ventilation.
(5) Stope support
Most of the roadways formed in the current western second mining area are supported by a single-layer shotcrete net, and the thickness of the shotcrete is 100 mm; the metal net is made of round steel with the diameter of 6.5mm, and the mesh degree is 150mm multiplied by 150 mm; the anchor rods are 2.25m long, 18mm in diameter and 1.0m x 1.0m in row spacing. And (3) adopting double-layer shotcrete-anchor net support in a section with slightly poor ore rock, and carrying out support twice, wherein the support parameters of each time are the same as those of single shotcrete-anchor net support.
The stoping access is mainly used for rock drilling, blasting and ore removal during production by a sill pillar-free sublevel caving method, and the existing time is short, so that the adopted supporting mode is single-layer shotcrete-anchor net supporting;
(6) mining by combining filling method and caving method
The collaborative mining scheme of the filling method and the caving method in the west second mining area comprises a collaborative arrangement scheme of a filling method stope and a caving method stope, a back mining sequence collaborative scheme, a productivity collaborative scheme and an exploitation collaborative scheme.
The ore body of the upper middle section of the West two mining area is positioned between 1546-1613m, the height of the ore body is only 67m, after the research on the sublevel caving method without sill pillar, four stoping subsections can be arranged along the height direction of the ore body, the four subsections are respectively positioned at the 1595m level, the 1580m level, the 1565m level and the 1546m level, the spacing of stoping access in the stope is 15m, and the caving step distance is 2.2 m. The main task of the first mining subsection stoping is to induce the roof cemented filling body to fall off to form a covering layer, and in order to prevent the roof cemented filling body from falling off to cause impact damage, enough ore bulk buffer layers need to be reserved on the bottom plate of the dead zone, so that ore removal is controlled by the first mining subsection according to 45% of ore caving amount; ore removal is carried out on the second section according to 80% of ore caving amount; and the third and fourth subsections adopt low-dilution ore drawing.
In the early stage of transition from the filling method to the caving method, the stoping project of a caving method stope needs to be arranged firstly, at this moment, the caving method stope basically has no ore output except for a small amount of ore output generated by route tunneling, and therefore, in order to maintain the ore output in the transition period, the filling mining of the 1613m level of the upper middle section cannot be completely stopped in the transition period. Therefore, a partitioned collaborative stoping scheme is provided, specifically, a 9-line exploration line is taken as a boundary to divide the upper middle section into an east region and a west region, a stoping preparation project of a 1595m first stoping subsection of a caving stope is completed as soon as possible by the east on the 9-line exploration line, and once production conditions are met, the region is timely converted into caving stoping; and the 9-row exploration line continues to carry out stoping by using a cemented filling method in west, the mining of the upper middle section filling method is completely stopped when the exploration line is planned to be stoped from 1613m level to 1600m level, all the 1580m sections are converted into mining by adopting a caving method, then the upper middle section caving method and the filling method of the lower middle section keep collaborative mining for a considerable period of time, and the scheme of the western second mining area filling method and the caving method collaborative mining is shown in figure 7.
1) Productivity coordination scheme
According to the design, the west two mining areas plan 165 ten thousands of annual ore and 5000t daily output, wherein the upper and lower middle sections bear 2500t/d respectively, each middle section divides a mining area every 100m along the trend of the ore body on the plane, four mining areas are divided in total, when each mining area has 2 working faces, the capacity of the mining area can reach 690t/d, and the capacity of each middle section can reach 2760t/d, so that the planning requirement of annual capacity is met. The exploration line of 9 rows in the upper middle section of the transition period fills 1.5 mining areas with the horizontal 1613m in west, and the capacity can reach 1100t/d by planning according to 3 working faces. And in the initial stage of the first mining and subsection stoping of the 1595m caving method, 2-3 rows of blasting can be guaranteed at least every day, and when the ore discharge amount is calculated according to 30% of the ore discharge amount, 700 plus materials can be mined out from the caving method stope every day, and in addition, 500t of mining preparation engineering tunneling ore amount is also left from the caving method stope every day, the ore yield of the whole caving method stope is 1200 plus materials 1500t in the transition period, and at the moment, the comprehensive yield of the upper middle section can basically meet the requirement of 2500 t/d.
Along with the gradual expansion of the stope working face by the caving method, the number of stope working faces is increased, the productivity is further improved, and the stable yield and even yield increase transition are completely possible to realize. Along with the gradual ending of a 9-line exploration line in a western filling method stope, a second section of a caving method stope is gradually put into production, the upper middle section is completely converted into a caving method, 3 rows of caving ores are designed every day after the caving method enters the second section for stoping, ore removal is carried out according to 80% of the caving amount, the daily output of the caving method stope can reach 3000t, if the number of working faces and the number of forklifts are further increased, the capacity is larger, and the daily output of the upper middle section can exceed 2500t/d required by the time. Therefore, the annual output requirement of the mining area can be completely met under the cooperative operation of the upper middle caving method and the lower middle filling method.
2) Development of cooperative scheme
The caving stope is to fully and cooperatively utilize the existing filling stope exploitation system when laying out the mining preparation project, and the main factor of arranging the first mining subsection at the 1595m level also takes the existing exploitation system of the original filling stope into consideration, so that the construction cost can be saved and the project progress can be accelerated. In the caving stoping process, ore which is caved in sections of 1595m, 1580m and 1565m is put down to a 1554m ore transfer middle section by an ore sliding system of an original filling stope, then is put down to the level of 1430m from the 1554m transfer middle section, and finally is put down to a 1120m crushing station in a unified manner, is crushed and then is lifted to the ground surface. And the 1546m sectional ore is directly lowered to the level of 1430m by using an ore sliding system of the original filling stope, then lowered to a 1120m crushing station for crushing, and finally lifted to the ground surface. The lower wall of each section is connected with an auxiliary slope ramp, fresh air flow required by the stope directly enters the stope through the slope ramp, and dirty air returns to the original return air shaft after the stope is cleaned. In addition, the water supply and drainage and waste rock lifting of the caving stope also utilize the existing system of the original filling stope.
3) Stoping sequence coordination scheme
Mining activities of all stopes during collaborative mining by a filling method and a caving method may interfere and affect each other, particularly, the caving method stope gradually approaches a filling stope on the west side along with continuous expansion of a 1595m caving method stope first mining subsection working face in an initial transition stage of an upper middle section, so that mining sequences of the filling method stope and the caving method stope need to be reasonably cooperated, and the superposition of mining pressures of the filling method stope and the caving method stope and the influence of the mining activities (such as blasting vibration) of the filling method stope and the caving method stope are avoided or reduced. According to the principle of increasing the plane distance between the stope face and the stope face as much as possible, the stope sequence from east to west is adopted for both stopes, wherein 4-6# routes of 5 exploration line parts at the east are selected from the initial stope position of the first stope section of the caving stope, and the goaf is uniformly expanded towards the west in a step-like manner in the stope process; and the filling stope is sequentially pushed from east to west, the stope is timely shifted once the stope has the condition of turning to the next layering in the stope process, the stope sequence from east to west is continuously kept after shifting the layering, so that the working face of the filling stope is always kept at a larger horizontal distance from the working face of the caving stope as far as possible, and a schematic diagram of a collaborative scheme of the stope sequence of the upper middle section filling method and the caving stope is shown in fig. 8.
Because the distance between the upper middle-section caving method first mining section and the lower middle-section filling stope is far (the vertical distance is more than 100 m), and the ore body has a certain inclination angle, the influence of the stoping of the caving method first mining section on the lower filling stope is not obvious as that on the upper middle-section filling stope, but in order to reduce the influence on the lower middle-section filling stope caused by stope pressure, blasting vibration, caving impact vibration and the like, the four mining areas of the lower middle-section filling stope are kept in the propulsion sequence from east to west, so that the mining areas and the upper caving method stope are kept at a large distance as far as possible. Meanwhile, necessary safety monitoring measures are taken in the whole process of the collaborative mining of the filling method and the caving method so as to ensure the security of the collaborative mining.
4) Safe production information cooperation scheme
Because the caving method adopts medium-length hole blasting ore breaking, the one-time loading capacity is large, and the generated blasting vibration effect is stronger, the blasting information is informed to each filling stope before blasting to carry out blasting early warning in order to ensure the operation safety of each filling stope during medium-length hole blasting in the caving stope. In addition, the selection of medium-length hole blasting in the caving stope is 19: and 00, in the day-night shift handover time period, the day-night shift personnel leave the stope, the night shift personnel do not enter the stope, the time period is an ideal blasting time period, the safety personnel enter the stope for safety check after the medium-length hole blasting, and the night shift workers are informed to enter the stope for operation after the stope is ensured to be safe.
Meanwhile, the filling stope timely informs the collapse stope of the observed ground pressure activity phenomenon and other dangerous information in the operation process, the collapse stope also timely informs the filling stope of the roof collapse development condition and the ground pressure change condition, all stopes realize the cooperative mutual knowledge of the safety production information, and finally, the cooperative stope scheme is timely adjusted by integrating the safety production information fed back by all stopes.
5) Establishing a safety monitoring and early warning system
In order to ensure the stability of the whole stope in the collaborative mining process of the collapse method and the filling method of the western second stope, the safety and the stability of the stope of the western second stope are dynamically monitored by a series of monitoring means such as microseism monitoring, blasting vibration monitoring, stope ground pressure monitoring and ground surface settlement monitoring.
Firstly, the establishment of a microseism monitoring system
The microseism monitoring technology is a technical method for monitoring the stability of an engineering rock mass by recording elastic waves released in the process of cracking and destroying caused by stress on the rock mass. The technology is widely applied to stability of mine roadways and geological disaster monitoring internationally, and becomes one of main means of safety production management. At present, in different foreign mines, nearly hundreds of micro-earthquake monitoring station networks are in operation.
Caving mining can lead to the formation of a gob, thereby changing the stress state of surrounding rocks, roof fillers and other rock masses. With the development of large-area mining, rock mass in an unsupported state must be deformed and fractured. From the mechanical parameter test values of the rock in the West second mining area, the damage load to the rock is over 30 kN. The vibrational energy excited by this load is sufficient to be picked up by the microseismic sensor.
In order to meet the requirement of the project on micro-earthquake monitoring, the micro-earthquake monitoring network adopts a three-dimensional installation principle. A total of 16 three-component sensors were used, mounted at four elevations, 1650m level, 1554m level, 1494m level and 1430m level, respectively. There are 4 sensors distributed per elevation. To avoid mechanical and traffic noise as much as possible, the remaining 7 sensors were installed at locations with no production activity at 1554m level and 1650m level, except for B3. The 7 sensors (A1, A3, B1-B3 and C1-C2) distributed in the sensor network can effectively monitor the stability of the surrounding rock above and below the 1595m level, and the accuracy of positioning the microseism event is ensured. In view of the sustainability of later microseismic monitoring, 1430m horizontally mounted sensors monitor rock mass fracture activity during deep production in mines. This achieves substantially full coverage of rock monitoring for 1595m horizontal caving, 1474m and 1610m horizontal cut-out.
② blasting vibration monitoring
When the filling stope of the West two-mining area utilizes shallow holes to carry out ore breaking, the single blasting explosive quantity is generally 30-50kg, the caving method adopts medium-length holes to carry out ore breaking, and the single blasting explosive quantity is generally 400-500kg and is 10 times of the shallow hole blasting explosive quantity of the filling stope. In addition, the collapse stope adopts a wedge-shaped medium-length hole well-free blasting slot, the single blasting explosive quantity is designed to exceed 2000kg, and the explosive quantity is 50 times of that of the shallow hole blasting in a filling stope.
In the west second mining area, blasting activities with such large explosive quantities are never carried out, and if the vibration speed generated by the large explosive quantity blasting in the caving method mining area exceeds the maximum vibration speed which can be borne by the cemented filling body in the peripheral filling mining area in the collaborative mining process, the stability of the filling mining area can be damaged. Therefore, in order to master whether the vibration generated by the deep hole blasting in the caving method stope can generate adverse effect on the stability of the filling stope, blasting vibration monitoring is needed, and meanwhile, a monitoring result can also provide scientific basis for the sequence optimization of the parameters of the deep hole blasting in the caving method and the collaborative stoping sequence.
In the collapse method and filling method collaborative mining process of the west two mining areas, blasting vibration monitoring points are respectively arranged on a collapse method stope, a 1610m sectional filling stope and a 1474m sectional filling stope at the lower part for monitoring.
Thirdly stope ground pressure monitoring
In order to master the rock pressure change condition of a lower cemented filling body stope in the process of stoping an upper middle section ore body of a western second mining area by a caving method, rock pressure monitoring work is carried out in a 1494m filling air return project.
The ground pressure change monitoring method is characterized in that a YHY25 (A) mining intrinsic safety type orientable borehole stressometer is adopted to monitor the ground pressure change of a lower cemented filling body, and monitoring equipment mainly comprises a stressometer, a data acquisition instrument, a communication adapter and matched software.
When the device is installed, a drill hole (the hole depth is 1.5m, the hole diameter is 75 mm) is horizontally drilled at a calibrated monitoring point, the drill hole stress meter is pushed into the cemented filling body by a push rod to be drilled to the bottom of the hole, the drill hole stress meter is rotated to enable the bearing block to be in the vertical direction (so as to monitor the pressure change in the vertical direction), an initial stress value is given to the drill hole stress meter by twisting a stress bolt of the drill hole stress meter, the reading of a display instrument is observed, and after the reading of the display instrument is stable, a display and connecting cable is fixed on the wall of the roadway and the initial stress value of the display instrument is recorded.
Monitoring of surface subsidence
The first mining subsection stoping of 1595m of the current west second mining area caving method stope is already finished, the level of the second subsection 1590m is also stoped 1/3, and the sedimentation influence on the earth surface is also intensified continuously along with the continuous increase of the mining depth and the area of the caving method stope. In order to master the surface subsidence development condition of the western second mining area, the longhead mine adopts an unmanned aerial vehicle aerial photography measurement technology to continuously track and monitor the surface subsidence condition of the western second mining area. In the monitoring period, the earth surface of the West two mining areas is remarkably settled, and most obviously, a plurality of cave-in holes are formed by the sudden falling of the earth surface in the 1580m sectional stoping process.
The invention constructs a safe and efficient collaborative mining method of a filling method and a caving method in the West two mining areas through research, and the safe and efficient collaborative mining method comprises a caving method stope structure parameter determination and engineering arrangement scheme, a caving method and filling method mining sequence collaborative scheme, a productivity collaborative scheme, an exploitation collaborative scheme, related safety guarantee measures and the like, and is applied and practiced on site.
The method adopts a series of monitoring means such as microseism monitoring, blasting vibration monitoring, ground pressure monitoring and ground surface settlement monitoring to carry out overall process monitoring and early warning on the collaborative mining of the filling method and the caving method of the West two mining areas. Monitoring results show that in the collaborative mining process of the filling method and the caving method in the West two mining areas, medium-length hole blasting vibration and mining ground pressure of a caving method stope do not have adverse effects on the stability of the filling stope, the caving method stope and the filling method stope do not have any adverse effects, blasting parameters and a stoping sequence adopted by the caving method stope are feasible, and a top plate of a caving method goaf falls smoothly to form a covering layer.
On-site production practices prove that safe and efficient collaborative mining of a filling method and a caving method is realized in the western two-mining area under a very complex mining environment, the respective productivity advantages of the caving method and the filling method are released to the maximum extent, and the construction targets of stable production and yield increase when the filling method is switched to the caving method are realized in the western two-mining area.
Example 2
As shown in fig. 4-6, large-area caving of 5-7 rows of cemented filling bodies and overlying strata in the west second mining area further releases the construction pressure of the mine outside the two fault layers, which creates extremely favorable conditions for caving mining and support of stoping roadways. The sublevel caving method without the sill pillar has the particularity in the aspects of mining methods, structural parameters and stoping processes, so that the caving and covering layer forming and the stoping process of the sublevel caving method without the sill pillar on the upper part of an ore body are highly uniform, additional projects are not required to be arranged, and the sublevel caving method without the sill pillar can be realized only by carrying out necessary plans on stoping positions, sequences and advancing speeds. It is for this reason that the transition from cemented filling to sill pillar free sublevel caving is also relatively simple and straightforward. The original main exploitation, lifting transportation, ventilation system and main mining preparation engineering of the cemented filling method are basically fully utilized. As the formation process of the overburden is completed, the transition between the two mining methods will be substantially complete.
(1) Stope layout and structural parameter selection
The segment height is 15m, 4 segments are provided, which are 1595m segment 27, 1580m segment 28, 1565m segment 29 and 1546m segment 30 from top to bottom, respectively. Due to the mine's requirement for ore production, the 9-line exploration line restored downward path cemented filling mining to the 1600m level in the west range in 2019. Therefore, according to the current state of mine production, the breakout height of the section 9 with 1580m is 20m in west and the section 27 with 1595m, the breakout height of the section 9 with 1580m is 15m in east and the section 29 with 1565m, and the breakout height of the section 30 with 1546m is 19 m. The route distance and the ore caving step distance are respectively 15m and 2.2 m.
(2) Mining accurate cutting
The mining preparation project mainly comprises a sublevel roadway 19 of a sill pillar-free sublevel caving method, an ore removal access 15, an air return raise 23, a cutting drift 18, a connecting road 7 and an ore pass 22.
The sublevel roadway 19, the ore pass 22, the air inlet pass and the air return pass 23 are all arranged on the lower plate of the ore body, and the net diameter of the ore pass 22 is phi 3.5 m. The sublevel roadway 19 of the sill pillar-free sublevel caving method is arranged along the vein, the ore removal access road 15 is arranged perpendicular to the trend of the ore body, and the interval is 15m along the trend of the ore body. And (4) tunneling a cutting drift 18 at the boundary of the upper plate of the ore body and the vertical ore removal route. The sublevel roadways 19 of the sublevel caving method without the bottom pillar are communicated through a mining accurate slope way.
The wedge-shaped rock drilling blast hole 14 is drilled in the cutting drift 18, the cutting drift 18 is used as a free surface to blast to form a cutting groove, and in order to ensure the free surface compensation space when the wedge-shaped blast hole is subjected to groove-drawing, the net section size of the cutting drift 18 is 4.6m multiplied by 4.3m (width multiplied by height). When the groove is broached, firstly, a wedge-shaped space is formed on a top plate of a cutting roadway in a shallow hole blasting mode in the cutting roadway, then 6 rows of approximately symmetrical inclined blast holes are respectively arranged on two sides, a first blasting area of the cutting groove is formed in a micro-difference blasting mode, and then the two sides are continuously blasted to form the groove by adopting a fan-shaped hole row surface vertical to the cutting groove roadway. Each row of cutting blast holes has 4 blast holes, the total length of the blast holes is 50m, the diameter of the blast holes is phi 80mm, and the row spacing is 1.4 m.
(3) Recovery operations
The stoping sequence is mined from the upper subsection to the lower subsection in space, and in each subsection, stoping is carried out from the upper tray to the lower tray, and stoping is carried out from the east end to the west end of the ore body gradually and sequentially.
The drilling adopts a Simba1254 type medium-length hole drilling jumbo to drill upward sector-shaped drilling blast holes 14 in a mine removal access 15, each row of the first mining section has 11 blast holes, the longest blast hole depth is 14.3m, the total length of the blast holes on one row surface is 126m, the diameter of the blast holes is phi 80mm, and the row spacing of the blast holes is 2.2 m. 1580m section 28 and 1565m section 29, each row has 12 blast holes, the longest blast hole depth is 17.0m, and the total length of the blast holes of one row surface is 155 m. 1546m, each row has 12 holes, the longest hole is 21.8m, and the total length of holes in one row is 168 m. The rock drilling blast hole 14 is filled with granular ammonium nitrate fuel oil explosive by a charging trolley, and a non-electric explosion system is detonated. The exploded ore 11 is removed from the end of the ore removal route 15 by adopting the existing JCCY-6 diesel carry scraper of the mine, each carry scraper is responsible for ore removal operation of 6 effective routes, and the ore removal capacity of the carry scraper is 38 multiplied by 104t/a according to the average ore removal distance. The ores shoveled out from the stope are conveyed to each subsection ore pass 22, and are lowered to 1430m middle section rail transportation vein and rail transportation vein-crossing.
1595m initial mining test segment mainly forms a covering layer and creates good conditions for the mining of the lower segment by a sublevel caving method without a sill pillar. Therefore, ore drawing is carried out in a total amount control ore drawing mode, the ore drawing amount of the step pitch is 40% of the ore caving amount of the step pitch according to the current test production situation, and the rest ore amount is extracted in subsequent subsections.
The 1580m subsection 28 also adopts an ore drawing mode of 'total amount control ore drawing' to control ore drawing, the ore drawing amount of the step pitch is 80% of the ore drawing amount of the step pitch caving, the upper filling body 16 of the middle section of 1554 can be ensured to be completely, fully and safely caving, and a waste rock covering layer required by the sill pillar-free subsection caving method mining is formed. The 1565m section 29 is drawn when the overburden has been formed, and the section can adopt a low-dilution drawing mode to control drawing, so that the ore can be fully and effectively recovered within the index of ore dilution permission. 1546m section 30 is the last section, and research is considered to use "cut-off grade ore drawing" to recover the ore as much as possible.
Because the elevation of the top plate of the initial stoping route of the 1430m middle section is 1546m, the stoping route bottom plate of the 1546m section 30 of the bottom-pillar-free sublevel caving method is directly positioned above the lower filling body 17 of the 1554 middle section according to the designed segmental division. In order to ensure the safety of the last sublevel stoping access, the mining access is probed in advance (drilling, tunneling and the like can be realized), if a gap or a hole which influences the arrangement and normal production of the stoping roadway does not exist between the 1554 middle-section upper filling body 16 and the 1554 middle-section lower filling body 17, the stoping access can be normally tunneled for stoping. If more holes exist in the lower filling body 17 in the middle section of 1554, certain technical measures (such as pouring cemented filling materials and the like) are adopted for processing, and when the lower filling body can meet the normal production requirement of the upper section, a mining stoping route is tunneled to prepare for the mining work of the 1546m section 14.
(4) Stope ventilation
Fresh air flow required by a stope enters each subsection roadway from the middle section through an air return raise 23, a mining accurate slope ramp 8 and a measure slope ramp, and is introduced into working faces such as ore removal, rock drilling, charging, supporting, tunneling and the like by a local fan.
1595m subsection 27 polluted air is returned to the return air tunnel through 1590m subsection and the existing middle section return air raise 23; the sewage wind of the 1580m subsection 28 returns to a 1554m return air roadway through an auxiliary layer slope way and a middle section return air shaft; the polluted air of the 1565m section 29 and the 1546m section 30 returns to a 1554m return air roadway through a newly-built return air raise, and then is discharged out of the ground surface through the return air raise. In order to ensure good air quality of a stope working face, particularly to discharge blast smoke and dust on the working face as soon as possible after blasting, a local fan is adopted to enhance ventilation.
(5) Stope support
Most of the roadways formed in the current western second mining area are supported by a single-layer shotcrete net, and the thickness of the shotcrete is 100 mm; the metal net is made of round steel with the diameter of 6.5mm, and the mesh degree is 150mm multiplied by 150 mm; the anchor rods are 2.25m long, 18mm in diameter and 1.0m x 1.0m in row spacing. And (3) adopting double-layer shotcrete-anchor net support in a section with slightly poor ore rock, and carrying out support twice, wherein the support parameters of each time are the same as those of single shotcrete-anchor net support.
The stoping access is mainly used for rock drilling, blasting and ore removal during production by a sill pillar-free sublevel caving method, and the existing time is short, so that the adopted supporting mode is single-layer shotcrete-anchor net supporting;
(6) mining by combining filling method and caving method
The collaborative mining scheme of the filling method and the caving method in the west second mining area comprises a collaborative arrangement scheme of a filling method stope and a caving method stope, a back mining sequence collaborative scheme, a productivity collaborative scheme and an exploitation collaborative scheme.
The ore body of the upper middle section of the West two mining area is positioned between 1546-1613m, the height of the ore body is only 67m, after the research on the sublevel caving method without sill pillar, four stoping subsections can be arranged along the height direction of the ore body, the four subsections are respectively positioned at the 1595m level, the 1580m level, the 1565m level and the 1546m level, the spacing of stoping access in the stope is 15m, and the caving step distance is 2.2 m. The main task of the first mining subsection stoping is to induce the roof cemented filling body to fall off to form a covering layer, and in order to prevent the roof cemented filling body from falling off to cause impact damage, enough ore bulk buffer layers need to be reserved on the bottom plate of the dead zone, so that ore removal is controlled by the first mining subsection according to 45% of ore caving amount; ore removal is carried out on the second section according to 80% of ore caving amount; and the third and fourth subsections adopt low-dilution ore drawing.
In the early stage of transition from the filling method to the caving method, the stoping project of a caving method stope needs to be arranged firstly, at this moment, the caving method stope basically has no ore output except for a small amount of ore output generated by route tunneling, and therefore, in order to maintain the ore output in the transition period, the filling mining of the 1613m level of the upper middle section cannot be completely stopped in the transition period. Therefore, a partitioned collaborative stoping scheme is provided, specifically, a 9-line exploration line is taken as a boundary to divide the upper middle section into an east region and a west region, a stoping preparation project of a 1595m first stoping subsection of a caving stope is completed as soon as possible by the east on the 9-line exploration line, and once production conditions are met, the region is timely converted into caving stoping; and the 9-row exploration line continues to carry out stoping by using a cemented filling method in west, the mining of the upper middle section filling method is completely stopped when the exploration line is planned to be stoped from 1613m level to 1600m level, all the 1580m sections are converted into mining by adopting a caving method, then the upper middle section caving method and the filling method of the lower middle section keep collaborative mining for a considerable period of time, and the scheme of the western second mining area filling method and the caving method collaborative mining is shown in figure 7.
1) Productivity coordination scheme
According to the design, the west two mining areas plan 165 ten thousands of annual ore and 5000t daily output, wherein the upper and lower middle sections bear 2500t/d respectively, each middle section divides a mining area every 100m along the trend of the ore body on the plane, four mining areas are divided in total, when each mining area has 2 working faces, the capacity of the mining area can reach 690t/d, and the capacity of each middle section can reach 2760t/d, so that the planning requirement of annual capacity is met. The exploration line of 9 rows in the upper middle section of the transition period fills 1.5 mining areas with the horizontal 1613m in west, and the capacity can reach 1100t/d by planning according to 3 working faces. And in the initial stage of the first mining and subsection stoping of the 1595m caving method, 2-3 rows of blasting can be guaranteed at least every day, and when the ore discharge amount is calculated according to 30% of the ore discharge amount, 700 plus materials can be mined out from the caving method stope every day, and in addition, 500t of mining preparation engineering tunneling ore amount is also left from the caving method stope every day, the ore yield of the whole caving method stope is 1200 plus materials 1500t in the transition period, and at the moment, the comprehensive yield of the upper middle section can basically meet the requirement of 2500 t/d.
Along with the gradual expansion of the stope working face by the caving method, the number of stope working faces is increased, the productivity is further improved, and the stable yield and even yield increase transition are completely possible to realize. Along with the gradual ending of a 9-line exploration line in a western filling method stope, a second section of a caving method stope is gradually put into production, the upper middle section is completely converted into a caving method, 3 rows of caving ores are designed every day after the caving method enters the second section for stoping, ore removal is carried out according to 80% of the caving amount, the daily output of the caving method stope can reach 3000t, if the number of working faces and the number of forklifts are further increased, the capacity is larger, and the daily output of the upper middle section can exceed 2500t/d required by the time. Therefore, the annual output requirement of the mining area can be completely met under the cooperative operation of the upper middle caving method and the lower middle filling method.
2) Development of cooperative scheme
The caving stope is to fully and cooperatively utilize the existing filling stope exploitation system when laying out the mining preparation project, and the main factor of arranging the first mining subsection at the 1595m level also takes the existing exploitation system of the original filling stope into consideration, so that the construction cost can be saved and the project progress can be accelerated. In the caving stoping process, ore which is caved in sections of 1595m, 1580m and 1565m is put down to a 1554m ore transfer middle section by an ore sliding system of an original filling stope, then is put down to the level of 1430m from the 1554m transfer middle section, and finally is put down to a 1120m crushing station in a unified manner, is crushed and then is lifted to the ground surface. And the 1546m sectional ore is directly lowered to the level of 1430m by using an ore sliding system of the original filling stope, then lowered to a 1120m crushing station for crushing, and finally lifted to the ground surface. The lower wall of each section is connected with an auxiliary slope ramp, fresh air flow required by the stope directly enters the stope through the slope ramp, and dirty air returns to the original return air shaft after the stope is cleaned. In addition, the water supply and drainage and waste rock lifting of the caving stope also utilize the existing system of the original filling stope.
3) Stoping sequence coordination scheme
Mining activities of all stopes during collaborative mining by a filling method and a caving method may interfere and affect each other, particularly, the caving method stope gradually approaches a filling stope on the west side along with continuous expansion of a 1595m caving method stope first mining subsection working face in an initial transition stage of an upper middle section, so that mining sequences of the filling method stope and the caving method stope need to be reasonably cooperated, and the superposition of mining pressures of the filling method stope and the caving method stope and the influence of the mining activities (such as blasting vibration) of the filling method stope and the caving method stope are avoided or reduced. According to the principle of increasing the plane distance between the stope face and the stope face as much as possible, the stope sequence from east to west is adopted for both stopes, wherein 4-6# routes of 5 exploration line parts at the east are selected from the initial stope position of the first stope section of the caving stope, and the goaf is uniformly expanded towards the west in a step-like manner in the stope process; and the filling stope is sequentially pushed from east to west, the stope is timely shifted once the stope has the condition of turning to the next layering in the stope process, the stope sequence from east to west is continuously kept after shifting the layering, so that the working face of the filling stope is always kept at a larger horizontal distance from the working face of the caving stope as far as possible, and a schematic diagram of a collaborative scheme of the stope sequence of the upper middle section filling method and the caving stope is shown in fig. 8.
Because the distance between the upper middle-section caving method first mining section and the lower middle-section filling stope is far (the vertical distance is more than 100 m), and the ore body has a certain inclination angle, the influence of the stoping of the caving method first mining section on the lower filling stope is not obvious as that on the upper middle-section filling stope, but in order to reduce the influence on the lower middle-section filling stope caused by stope pressure, blasting vibration, caving impact vibration and the like, the four mining areas of the lower middle-section filling stope are kept in the propulsion sequence from east to west, so that the mining areas and the upper caving method stope are kept at a large distance as far as possible. Meanwhile, necessary safety monitoring measures are taken in the whole process of the collaborative mining of the filling method and the caving method so as to ensure the security of the collaborative mining.
4) Safe production information cooperation scheme
Because the caving method adopts medium-length hole blasting ore breaking, the one-time loading capacity is large, and the generated blasting vibration effect is stronger, the blasting information is informed to each filling stope before blasting to carry out blasting early warning in order to ensure the operation safety of each filling stope during medium-length hole blasting in the caving stope. In addition, the selection of medium-length hole blasting in the caving stope is 19: and 00, in the day-night shift handover time period, the day-night shift personnel leave the stope, the night shift personnel do not enter the stope, the time period is an ideal blasting time period, the safety personnel enter the stope for safety check after the medium-length hole blasting, and the night shift workers are informed to enter the stope for operation after the stope is ensured to be safe.
Meanwhile, the filling stope timely informs the collapse stope of the observed ground pressure activity phenomenon and other dangerous information in the operation process, the collapse stope also timely informs the filling stope of the roof collapse development condition and the ground pressure change condition, all stopes realize the cooperative mutual knowledge of the safety production information, and finally, the cooperative stope scheme is timely adjusted by integrating the safety production information fed back by all stopes.
5) Establishing a safety monitoring and early warning system
In order to ensure the stability of the whole stope in the collaborative mining process of the collapse method and the filling method of the western second stope, the safety and the stability of the stope of the western second stope are dynamically monitored by a series of monitoring means such as microseism monitoring, blasting vibration monitoring, stope ground pressure monitoring and ground surface settlement monitoring.
Firstly, the establishment of a microseism monitoring system
The microseism monitoring technology is a technical method for monitoring the stability of an engineering rock mass by recording elastic waves released in the process of cracking and destroying caused by stress on the rock mass. The technology is widely applied to stability of mine roadways and geological disaster monitoring internationally, and becomes one of main means of safety production management. At present, in different foreign mines, nearly hundreds of micro-earthquake monitoring station networks are in operation.
Caving mining can lead to the formation of a gob, thereby changing the stress state of surrounding rocks, roof fillers and other rock masses. With the development of large-area mining, rock mass in an unsupported state must be deformed and fractured. From the mechanical parameter test values of the rock in the West second mining area, the damage load to the rock is over 30 kN. The vibrational energy excited by this load is sufficient to be picked up by the microseismic sensor.
In order to meet the requirement of the project on micro-earthquake monitoring, the micro-earthquake monitoring network adopts a three-dimensional installation principle. A total of 16 three-component sensors were used, mounted at four elevations, 1650m level, 1554m level, 1494m level and 1430m level, respectively. There are 4 sensors distributed per elevation. To avoid mechanical and traffic noise as much as possible, the remaining 7 sensors were installed at locations with no production activity at 1554m level and 1650m level, except for B3. The 7 sensors (A1, A3, B1-B3 and C1-C2) distributed in the sensor network can effectively monitor the stability of the surrounding rock above and below the 1595m level, and the accuracy of positioning the microseism event is ensured. In view of the sustainability of later microseismic monitoring, 1430m horizontally mounted sensors monitor rock mass fracture activity during deep production in mines. This achieves substantially full coverage of rock monitoring for 1595m horizontal caving, 1474m and 1610m horizontal cut-out.
② blasting vibration monitoring
When the filling stope of the West two-mining area utilizes shallow holes to carry out ore breaking, the single blasting explosive quantity is generally 30-50kg, the caving method adopts medium-length holes to carry out ore breaking, and the single blasting explosive quantity is generally 400-500kg and is 10 times of the shallow hole blasting explosive quantity of the filling stope. In addition, the collapse stope adopts a wedge-shaped medium-length hole well-free blasting slot, the single blasting explosive quantity is designed to exceed 2000kg, and the explosive quantity is 50 times of that of the shallow hole blasting in a filling stope.
In the west second mining area, blasting activities with such large explosive quantities are never carried out, and if the vibration speed generated by the large explosive quantity blasting in the caving method mining area exceeds the maximum vibration speed which can be borne by the cemented filling body in the peripheral filling mining area in the collaborative mining process, the stability of the filling mining area can be damaged. Therefore, in order to master whether the vibration generated by the deep hole blasting in the caving method stope can generate adverse effect on the stability of the filling stope, blasting vibration monitoring is needed, and meanwhile, a monitoring result can also provide scientific basis for the sequence optimization of the parameters of the deep hole blasting in the caving method and the collaborative stoping sequence.
In the collapse method and filling method collaborative mining process of the west two mining areas, blasting vibration monitoring points are respectively arranged on a collapse method stope, a 1610m sectional filling stope and a 1474m sectional filling stope at the lower part for monitoring.
Thirdly stope ground pressure monitoring
In order to master the rock pressure change condition of a lower cemented filling body stope in the process of stoping an upper middle section ore body of a western second mining area by a caving method, rock pressure monitoring work is carried out in a 1494m filling air return project.
The ground pressure change monitoring method is characterized in that a YHY25 (A) mining intrinsic safety type orientable borehole stressometer is adopted to monitor the ground pressure change of a lower cemented filling body, and monitoring equipment mainly comprises a stressometer, a data acquisition instrument, a communication adapter and matched software.
When the device is installed, a drill hole (the hole depth is 1.5m, the hole diameter is 75 mm) is horizontally drilled at a calibrated monitoring point, the drill hole stress meter is pushed into the cemented filling body by a push rod to be drilled to the bottom of the hole, the drill hole stress meter is rotated to enable the bearing block to be in the vertical direction (so as to monitor the pressure change in the vertical direction), an initial stress value is given to the drill hole stress meter by twisting a stress bolt of the drill hole stress meter, the reading of a display instrument is observed, and after the reading of the display instrument is stable, a display and connecting cable is fixed on the wall of the roadway and the initial stress value of the display instrument is recorded.
Monitoring of surface subsidence
The first mining subsection stoping of 1595m of the current west second mining area caving method stope is already finished, the level of the second subsection 1590m is also stoped 1/3, and the sedimentation influence on the earth surface is also intensified continuously along with the continuous increase of the mining depth and the area of the caving method stope. In order to master the surface subsidence development condition of the western second mining area, the longhead mine adopts an unmanned aerial vehicle aerial photography measurement technology to continuously track and monitor the surface subsidence condition of the western second mining area. In the monitoring period, the earth surface of the West two mining areas is remarkably settled, and most obviously, a plurality of cave-in holes are formed by the sudden falling of the earth surface in the 1580m sectional stoping process.
The invention constructs a safe and efficient collaborative mining method of a filling method and a caving method in the West two mining areas through research, and the safe and efficient collaborative mining method comprises a caving method stope structure parameter determination and engineering arrangement scheme, a caving method and filling method mining sequence collaborative scheme, a productivity collaborative scheme, an exploitation collaborative scheme, related safety guarantee measures and the like, and is applied and practiced on site.
The method adopts a series of monitoring means such as microseism monitoring, blasting vibration monitoring, ground pressure monitoring and ground surface settlement monitoring to carry out overall process monitoring and early warning on the collaborative mining of the filling method and the caving method of the West two mining areas. Monitoring results show that in the collaborative mining process of the filling method and the caving method in the West two mining areas, medium-length hole blasting vibration and mining ground pressure of a caving method stope do not have adverse effects on the stability of the filling stope, the caving method stope and the filling method stope do not have any adverse effects, blasting parameters and a stoping sequence adopted by the caving method stope are feasible, and a top plate of a caving method goaf falls smoothly to form a covering layer.
On-site production practices prove that safe and efficient collaborative mining of a filling method and a caving method is realized in the western two-mining area under a very complex mining environment, the respective productivity advantages of the caving method and the filling method are released to the maximum extent, and the construction targets of stable production and yield increase when the filling method is switched to the caving method are realized in the western two-mining area.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.