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CN113913954B - A device and method for preparing ultrafine nanofibers based on solution atomization and electrostatic-airflow alternate drafting - Google Patents

A device and method for preparing ultrafine nanofibers based on solution atomization and electrostatic-airflow alternate drafting Download PDF

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CN113913954B
CN113913954B CN202111185715.5A CN202111185715A CN113913954B CN 113913954 B CN113913954 B CN 113913954B CN 202111185715 A CN202111185715 A CN 202111185715A CN 113913954 B CN113913954 B CN 113913954B
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spinning
gas
fine
nozzle
drafting
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CN113913954A (en
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周玉嫚
齐庆欢
廖欢如
郭朝忠
齐琨
欧康康
李想
韩鹏举
何建新
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Zhongyuan University of Technology
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/12Stretch-spinning methods
    • D01D5/14Stretch-spinning methods with flowing liquid or gaseous stretching media, e.g. solution-blowing
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0015Electro-spinning characterised by the initial state of the material
    • D01D5/003Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion

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  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention discloses a device and a method for preparing superfine nano-fibers based on solution atomization and electrostatic-airflow take-over drafting. The method comprises the steps of firstly atomizing a spinning solution into ultra-fine liquid drops by using an atomization technology, then pre-drafting the atomized liquid drops into fine jet flows by using an electrostatic drafting technology, and finally drafting the pre-drafted jet flows into ultra-fine nano fibers by using an electric field attenuated by air flow instead. The invention adopts the spinning method that the spinning solution is atomized into super-micro liquid drops and then directly drafted to form the superfine nano fiber, changes the mode that the Taylor cone splits to form jet flow in the conventional electrostatic spinning, and provides a new mechanism for the formation of the electrostatic spinning nano fiber; meanwhile, the electrostatic-airflow take-over drafting can remarkably enhance the jet drafting force, so that the micro atomized liquid drops can be thinned to be below 100 nm. The extremely fine diameter of the nanofiber enables the nano effect to be more remarkable, and the nanofiber has more outstanding performance advantages when being applied to the fields of filtration, sensing and the like.

Description

一种基于溶液雾化和静电-气流接替牵伸的极细纳米纤维制 备装置及方法A kind of ultra-fine nanofiber preparation based on solution atomization and electrostatic-airflow relay drafting device and method

技术领域technical field

本发明属于纺织领域,涉及一种纳米纤维成形方法,具体涉及一种基于溶液雾化和静电-气流接替牵伸的极细纳米纤维制备装置及方法,应用于过滤、传感等领域。The invention belongs to the field of textiles, and relates to a method for forming nanofibers, in particular to a device and method for preparing ultrafine nanofibers based on solution atomization and electrostatic-airflow alternate drafting, which are applied to fields such as filtration and sensing.

背景技术Background technique

纳米纤维作为纤维材料的一类,因具有直径小、比表面积大、孔隙率高等优点,在过滤、生物、传感等众多领域展示广泛的应用前景。目前,制备纳米纤维的方法主要有自组装法、相分离法、拉伸法、模板法和静电纺丝法等,而静电纺丝被认为是产业化制备纳米纤维最简单有效的方法,其原理是通过电场力将聚合物溶液/熔体牵伸拉细成纳米纤维。新冠疫情时期,国内聚纳达、江西先材、江苏纳纤等不少公司成功开发了静电纺纳米纤维口罩、防护服等制品,且其过滤效率显著优于熔喷纤维制品,显示了巨大的市场发展潜力。As a class of fiber materials, nanofibers have broad application prospects in many fields such as filtration, biology, and sensing due to their advantages such as small diameter, large specific surface area, and high porosity. At present, the methods for preparing nanofibers mainly include self-assembly method, phase separation method, stretching method, template method and electrospinning method, etc., and electrospinning is considered to be the simplest and most effective method for industrialized preparation of nanofibers. The polymer solution/melt is drawn and thinned into nanofibers by electric field force. During the COVID-19 epidemic, many domestic companies such as Ju Nada, Jiangxi Xiancai, and Jiangsu Nafien have successfully developed electrospun nanofiber masks, protective clothing and other products, and their filtration efficiency is significantly better than that of meltblown fiber products, showing a huge market development potential.

虽然静电纺纳米纤维具有较好的市场前景和应用价值,但是当前学术上和市场上的静电纺纳米纤维均是指直径在1 μm以下的纤维,且大部分能够稳定应用的静电纺纳米纤维直都在几百纳米,属于亚微米级。而现有研究表明,尺度在100 nm 以下的极细纳米纤维,纳米效应更为显著,应用于过滤、传感等领域能够表现更加突出的性能优势。因此,开发一种极细纳米纤维的制备方法,充分发挥纳米效应赋予纤维材料的性能优势,对提升我国纳米纤维国际市场竞争力具有重要意义。Although electrospun nanofibers have good market prospects and application value, the current academic and commercial electrospun nanofibers refer to fibers with a diameter of less than 1 μm, and most electrospun nanofibers that can be stably applied directly They are all in the hundreds of nanometers, belonging to the submicron level. Existing studies have shown that ultra-fine nanofibers with a size below 100 nm have more significant nanoeffects, and can show more prominent performance advantages when used in filtration, sensing and other fields. Therefore, it is of great significance to develop a preparation method of ultra-fine nanofibers and give full play to the performance advantages endowed by nano-effects to fiber materials to enhance the competitiveness of my country's nanofibers in the international market.

发明内容Contents of the invention

针对极细纳米纤维的市场需求和制备技术瓶颈,本发明提出一种基于溶液雾化和静电-气流接替牵伸的极细纳米纤维制备装置及方法。首先利用气泡雾化技术将纺丝溶液雾化成超多微小液滴,接着利用静电牵伸技术将雾化液滴预牵伸成细小射流,最后利用气流接替衰减的电场将预牵伸射流最终牵伸成极细纳米纤维。该极细纳米纤维优异的纳米效应,在过滤、传感等领域显示突出的性能优势,具有较好的应用前景。Aiming at the market demands and technical bottlenecks of preparation of ultrafine nanofibers, the present invention proposes a preparation device and method for ultrafine nanofibers based on solution atomization and electrostatic-airflow alternate drafting. First, use the bubble atomization technology to atomize the spinning solution into super tiny droplets, then use the electrostatic drafting technology to pre-draw the atomized droplets into fine jets, and finally use the airflow to replace the attenuated electric field to finally draw the pre-drawn jets Stretched into extremely fine nanofibers. The excellent nano-effect of the ultra-fine nanofiber shows outstanding performance advantages in the fields of filtration and sensing, and has a good application prospect.

为解决上述技术问题,本发明采用以下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:

一种基于溶液雾化和静电-气流接替牵伸的极细纳米纤维的纺丝装置,包括供液装置、纺丝单元、供气装置、气喷嘴、高压发生装置、接收装置、负压风机、导辊和卷绕装置,所述供液装置与纺丝单元相连,所述纺丝单元有两个,两个纺丝单元水平相对放置,所述纺丝单元和气喷嘴分别与供气装置相连;所述高压发生装置的正负极分别与两个纺丝单元相连;所述气喷嘴和接收装置分别置于两个纺丝单元中心轴线的正上方和正下方,所述接收装置连接负压风机。A spinning device for extremely fine nanofibers based on solution atomization and electrostatic-airflow alternate drafting, including a liquid supply device, a spinning unit, an air supply device, an air nozzle, a high-voltage generator, a receiving device, a negative pressure fan, Guide roller and winding device, the liquid supply device is connected with the spinning unit, the spinning unit has two, the two spinning units are placed horizontally opposite each other, and the spinning unit and the air nozzle are respectively connected with the air supply device; The positive and negative poles of the high-voltage generating device are respectively connected to the two spinning units; the air nozzle and the receiving device are respectively placed directly above and directly below the central axes of the two spinning units, and the receiving device is connected to a negative pressure fan.

进一步,两个纺丝单元间距2-50 cm,所述接收装置与气喷嘴间距为20-100 cm,所述气喷嘴与两个纺丝单元所在水平线的间距为1-10 cm。Further, the distance between the two spinning units is 2-50 cm, the distance between the receiving device and the air nozzle is 20-100 cm, and the distance between the air nozzle and the horizontal line where the two spinning units are located is 1-10 cm.

进一步,所述纺丝单元由进液口、液室、进气口、气室和纺丝喷嘴构成;所述气室直径2-10 cm,所述液室直径1-9 cm,液室的壁面沿圆周方向开设一定数量的圆孔,所述圆孔直径0.1-5 mm,孔间距0.1-5 mm,所述纺丝喷嘴直径0.1-9 mm。Further, the spinning unit is composed of a liquid inlet, a liquid chamber, an air inlet, an air chamber and a spinning nozzle; the diameter of the air chamber is 2-10 cm, the diameter of the liquid chamber is 1-9 cm, and the diameter of the liquid chamber A certain number of round holes are opened on the wall along the circumferential direction, the diameter of the round holes is 0.1-5 mm, the hole spacing is 0.1-5 mm, and the diameter of the spinning nozzle is 0.1-9 mm.

进一步,所述气喷嘴为收扩结构的空心圆管,收扩结构由三个阶段组成,分别为入口段、中间段和出口段,中间段直径小于入口段和出口段,中间段直径1-10 mm。Further, the air nozzle is a hollow circular tube with a shrinking and expanding structure, and the shrinking and expanding structure is composed of three stages, namely the entrance section, the middle section and the exit section, the diameter of the middle section is smaller than the entrance section and the exit section, and the diameter of the middle section is 1- 10 mm.

进一步,所述接收装置为表面带圆孔的圆管,直径1-1000 mm,表面圆孔孔径1-20mm,孔间距1-10 mm。Further, the receiving device is a round tube with round holes on the surface, with a diameter of 1-1000 mm, the diameter of the round holes on the surface is 1-20 mm, and the hole spacing is 1-10 mm.

进一步,所述导辊直径1-1000 mm,所述卷绕装置直径1-1000 mm。Further, the diameter of the guide roller is 1-1000 mm, and the diameter of the winding device is 1-1000 mm.

利用本发明所述装置制备基于溶液雾化和静电-气流接替牵伸的极细纳米纤维,它是通过雾化液滴直接牵伸形成的。具体是首先利用气泡雾化技术将纺丝溶液雾化成超多微小液滴,接着利用静电牵伸技术将雾化液滴预牵伸成细小射流,最后利用气流接替衰减的电场将预牵伸射流最终牵伸成极细纳米纤维。The device of the invention is used to prepare ultra-fine nanofibers based on solution atomization and electrostatic-airflow alternate drawing, which is formed by direct drawing of atomized liquid droplets. Specifically, the spinning solution is firstly atomized into ultra-small droplets by using the bubble atomization technology, and then the atomized droplets are pre-drawn into fine jets by using the electrostatic drafting technology, and finally the pre-drawn jet is taken over by the airflow to replace the attenuated electric field. Finally, it is drawn into extremely fine nanofibers.

本发明一种基于溶液雾化和静电-气流接替牵伸的极细纳米纤维的制备方法,采用如下步骤进行制备:The present invention is a method for preparing ultra-fine nanofibers based on solution atomization and electrostatic-airflow alternate drafting, which is prepared by the following steps:

(1)将任意一种或多种能够静电纺丝的高分子聚合物溶解于单一或混合的有机溶剂中,在一定温度条件下搅拌若干小时,得到质量分数为2%-30%的聚合物纺丝溶液;(1) Dissolve any one or more polymers capable of electrospinning in a single or mixed organic solvent, and stir for several hours at a certain temperature to obtain a polymer with a mass fraction of 2%-30% spinning solution;

(2)供液装置匀速定量地将纺丝溶液输送至纺丝单元的液室,供气装置按照一定压力将气体输送至纺丝单元的气室,气体经液室壁面的圆孔进入液室。溶液流量10-1000ml/h,气体压力0.001-1 MPa。气体与溶液在液室混合形成包含大量气泡的气液混合物,然后在溶液的推动作用下经纺丝喷嘴流出。气液混合物流出纺丝喷嘴后,由于纺丝喷嘴内外压差的作用,气液混合物中包含的大量气泡炸裂,击碎溶液使其雾化形成超多微小液滴;(2) The liquid supply device delivers the spinning solution to the liquid chamber of the spinning unit at a constant speed and quantitatively, and the gas supply device delivers the gas to the air chamber of the spinning unit according to a certain pressure, and the gas enters the liquid chamber through the round hole on the wall of the liquid chamber . The solution flow rate is 10-1000ml/h, and the gas pressure is 0.001-1 MPa. Gas and solution are mixed in the liquid chamber to form a gas-liquid mixture containing a large number of bubbles, and then flow out through the spinning nozzle under the push of the solution. After the gas-liquid mixture flows out of the spinning nozzle, due to the pressure difference between the inside and outside of the spinning nozzle, a large number of bubbles contained in the gas-liquid mixture burst, crushing the solution to atomize it to form a large number of tiny droplets;

(3)打开高压发生装置,两个纺丝单元被分别施加正电压和负电压,使两个纺丝单元间形成共轭电场。正电压为0-50 kV,负电压为-50-0 kV。从两个纺丝单元喷射的超多微小液滴在共轭电场中被分别荷上正电荷和负电荷,同时被电场力预牵伸形成细小射流,并运动至两个纺丝单元的中心轴线处。当细小射流在中心轴线处相遇后,电荷中和;(3) Turn on the high-voltage generating device, and apply positive and negative voltages to the two spinning units respectively, so that a conjugate electric field is formed between the two spinning units. Positive voltage is 0-50 kV and negative voltage is -50-0 kV. The ultra-many tiny droplets ejected from the two spinning units are respectively charged with positive and negative charges in the conjugate electric field, and at the same time are pre-drawn by the electric field force to form a fine jet, and move to the central axis of the two spinning units place. When the fine jets meet at the central axis, the charges are neutralized;

(4)供气装置匀速定量地将气体输送至气喷嘴,从入口段进入经出口段喷出。输送的气体经过气喷嘴的三个阶段结构变化后,气体速度显著提升,入口气体速度大于5 m/s。喷出的高速气体在两个纺丝单元的中心轴线处与预牵伸的细小射流相遇,吸引带动这些细小射流沿高速气体的流动方向运动,并将细小射流牵伸细化成极细纳米纤维,纤维直径小于100 nm;(4) The gas supply device delivers the gas to the gas nozzle at a constant speed and quantitatively, and enters from the inlet section and sprays out from the outlet section. After the transported gas passes through the three-stage structure change of the gas nozzle, the gas velocity is significantly increased, and the inlet gas velocity is greater than 5 m/s. The ejected high-speed gas meets the pre-drawn fine jets at the central axis of the two spinning units, attracting and driving these fine jets to move along the flow direction of the high-speed gas, and drawing and refining the fine jets into ultra-fine nanofibers, Fiber diameter less than 100 nm;

(5)打开负压风机,使接收装置表面形成负压吸力,这样步骤(4)形成的极细纳米纤维在负压吸力、高速气体牵伸力的共同作用下沉积在接收装置表面,形成纳米纤维膜,接着在导辊的作用下输送至卷绕装置,获得连续的纳米纤维卷装。负压风机流量大于1000ml/h。接收装置转速大于0.1 m/h,导辊转速大于0.1 m/h,卷绕装置转速大于0.1 m/h。(5) Turn on the negative pressure fan to form negative pressure suction on the surface of the receiving device, so that the ultra-fine nanofibers formed in step (4) are deposited on the surface of the receiving device under the combined action of negative pressure suction and high-speed gas drafting force to form nano The fiber film is then conveyed to the winding device under the action of guide rollers to obtain continuous nanofiber packages. The flow rate of the negative pressure fan is greater than 1000ml/h. The speed of the receiving device is greater than 0.1 m/h, the speed of the guide roller is greater than 0.1 m/h, and the speed of the winding device is greater than 0.1 m/h.

本发明的有益效果:本发明采用先将纺丝溶液雾化成超多微小液滴、进而直接牵伸形成极细纳米纤维的纺丝方法,改变了常规静电纺丝中由泰勒锥分裂形成射流的方式,为静电纺纳米纤维成形提供一种新的机理;同时,静电-气流接替牵伸能够显著增强射流牵伸力,从而使得微小雾化液滴能够被细化至100 nm以下,为发展极细纳米纤维制备技术提供可靠的理论指导和技术支持。该纳米纤维极细的直径使其纳米效应更为显著,应用于过滤、传感等领域表现更加突出的性能优势。Beneficial effects of the present invention: the present invention adopts the spinning method in which the spinning solution is first atomized into ultra-many tiny liquid droplets, and then directly drawn to form ultra-fine nanofibers, which changes the conventional electrospinning process of forming jets by Taylor cone splitting. This method provides a new mechanism for the formation of electrospun nanofibers; at the same time, the electrostatic-airflow relay drafting can significantly enhance the jet drafting force, so that the tiny atomized droplets can be refined to below 100 nm, which is very promising for the development of nanofibers. Fine nanofiber preparation technology provides reliable theoretical guidance and technical support. The ultra-fine diameter of the nanofiber makes the nano-effect more significant, and it has more outstanding performance advantages in the fields of filtration and sensing.

附图说明Description of drawings

图1为基于溶液雾化和静电-气流接替牵伸的极细纳米纤维成形装置示意图;Figure 1 is a schematic diagram of a very fine nanofiber forming device based on solution atomization and electrostatic-airflow alternate drafting;

图2为纺丝单元结构示意图;Fig. 2 is the structural representation of spinning unit;

图3为气喷嘴结构示意图;Fig. 3 is a schematic diagram of the gas nozzle structure;

图4为极细聚丙烯腈纳米纤维电镜图。Figure 4 is an electron micrograph of ultrafine polyacrylonitrile nanofibers.

具体实施方式Detailed ways

下面结合具体实施例,对本发明做进一步说明。应理解,以下实施例仅用于说明本发明而非用于限制本发明的范围,该领域的技术熟练人员可以根据上述发明的内容作出一些非本质的改进和调整。The present invention will be further described below in conjunction with specific embodiments. It should be understood that the following examples are only used to illustrate the present invention rather than limit the scope of the present invention, and those skilled in the art can make some non-essential improvements and adjustments based on the content of the above invention.

实施例1Example 1

如图1所示,本实施例的一种基于溶液雾化和静电-气流接替牵伸的极细纳米纤维的纺丝装置,包括供液装置1、纺丝单元2、供气装置3、气喷嘴4、高压发生装置5、接收装置6、负压风机7、导辊8和卷绕装置9,所述供液装置1与纺丝单元2相连,所述纺丝单元2有两个,两个纺丝单元2水平相对放置,间距2-50 cm,所述纺丝单元2和气喷嘴4分别与供气装置3相连;所述高压发生装置5的正负极分别与两个纺丝单元2相连;所述气喷嘴4和接收装置6分别置于两个纺丝单元2中心轴线的正上方和正下方,所述接收装置6与气喷嘴4间距为20-100 cm,所述气喷嘴4与两个纺丝单元2所在水平线的间距为1-10 cm,所述接收装置6连接负压风机7。As shown in Figure 1, a spinning device of the present embodiment based on solution atomization and electrostatic-air flow to take over the drafted ultra-fine nanofibers includes a liquid supply device 1, a spinning unit 2, an air supply device 3, an air Nozzle 4, high pressure generating device 5, receiving device 6, negative pressure fan 7, guide roller 8 and winding device 9, the liquid supply device 1 is connected with the spinning unit 2, and the spinning unit 2 has two, two Two spinning units 2 are horizontally placed opposite each other with a distance of 2-50 cm. The spinning unit 2 and the air nozzle 4 are connected to the air supply device 3 respectively; connected; the air nozzle 4 and the receiving device 6 are placed directly above and directly below the central axis of the two spinning units 2, the distance between the receiving device 6 and the air nozzle 4 is 20-100 cm, and the air nozzle 4 and the The horizontal distance between the two spinning units 2 is 1-10 cm, and the receiving device 6 is connected with a negative pressure fan 7 .

如图2所示,所述纺丝单元2由进液口14、液室15、进气口16、气室17和纺丝喷嘴20构成;所述气室17直径2-10 cm,所述液室15直径1-9 cm,液室15的壁面沿圆周方向开设一定数量的圆孔18,所述圆孔18直径0.1-5 mm,孔间距0.1-5 mm,所述纺丝喷嘴20直径0.1-9mm。As shown in Figure 2, the spinning unit 2 is composed of a liquid inlet 14, a liquid chamber 15, an air inlet 16, an air chamber 17 and a spinning nozzle 20; the diameter of the air chamber 17 is 2-10 cm, and the The liquid chamber 15 has a diameter of 1-9 cm, and the wall of the liquid chamber 15 has a certain number of round holes 18 along the circumferential direction. The diameter of the round holes 18 is 0.1-5 mm, and the hole spacing is 0.1-5 mm. The diameter of the spinning nozzle 20 is 0.1-9mm.

如图3所示,所述气喷嘴4为收扩结构的空心圆管,收扩结构由三个阶段组成,分别为入口段21、中间段22和出口段23,中间段22直径小于入口段21和出口段23,中间段22直径1-10 mm。As shown in Figure 3, the air nozzle 4 is a hollow circular tube with a shrinking and expanding structure, and the shrinking and expanding structure is composed of three stages, which are respectively an inlet section 21, a middle section 22 and an outlet section 23, and the diameter of the middle section 22 is smaller than that of the entrance section. 21 and outlet section 23, middle section 22 diameter 1-10 mm.

所述接收装置6为表面带圆孔的圆管,直径1-1000 mm,表面圆孔孔径1-20 mm,孔间距1-10 mm,所述导辊8直径1-1000 mm,所述卷绕装置9直径1-1000 mm。The receiving device 6 is a round tube with round holes on the surface, with a diameter of 1-1000 mm, the diameter of the round holes on the surface is 1-20 mm, and the hole spacing is 1-10 mm. The diameter of the guide roller 8 is 1-1000 mm. The winding device 9 has a diameter of 1-1000 mm.

实施例2Example 2

本实施例的基于溶液雾化和静电-气流接替牵伸的极细纳米纤维的制备步骤如下:The preparation steps of ultra-fine nanofibers based on solution atomization and electrostatic-airflow relay drafting in this embodiment are as follows:

(1)将聚丙烯腈(PAN)粉末溶解于N,N二甲基甲酰胺溶剂中,在80℃条件下搅拌6h,得到质量分数为4%的PAN纺丝溶液;(1) Dissolve polyacrylonitrile (PAN) powder in N,N dimethylformamide solvent and stir at 80°C for 6 hours to obtain a PAN spinning solution with a mass fraction of 4%;

(2)供液装置1匀速定量地将PAN纺丝溶液输送至纺丝单元2的液室15,溶液流量300 ml/h。供气装置3按照一定压力将气体输送至纺丝单元2的气室17,气体经液室15壁面的圆孔18进入液室,气体压力0.3 MPa。气体与PAN纺丝溶液在液室混合形成包含大量气泡的气液混合物19,然后在PAN纺丝溶液的推动作用下经纺丝喷嘴20流出。气液混合物流出纺丝喷嘴后,由于纺丝喷嘴内外压差的作用,气液混合物中包含的大量气泡炸裂,击碎溶液使其雾化形成超多微小液滴10。(2) The liquid supply device 1 delivers the PAN spinning solution to the liquid chamber 15 of the spinning unit 2 at a constant speed and quantitatively, and the solution flow rate is 300 ml/h. The gas supply device 3 delivers the gas to the air chamber 17 of the spinning unit 2 according to a certain pressure, and the gas enters the liquid chamber through the round hole 18 on the wall of the liquid chamber 15, and the gas pressure is 0.3 MPa. The gas and the PAN spinning solution are mixed in the liquid chamber to form a gas-liquid mixture 19 containing a large number of bubbles, and then flow out through the spinning nozzle 20 under the push of the PAN spinning solution. After the gas-liquid mixture flows out of the spinning nozzle, due to the pressure difference between the inside and outside of the spinning nozzle, a large number of bubbles contained in the gas-liquid mixture burst, crushing the solution and atomizing it to form super many tiny droplets10.

(3)打开高压发生装置5,两个纺丝单元被分别施加正电压和负电压,使两个纺丝单元间形成共轭电场。正电压为35 kV,负电压为-35 kV。从两个纺丝单元喷射的超多微小液滴在共轭电场中被分别荷上正电荷和负电荷,同时被电场力预牵伸形成细小射流11,并运动至两个纺丝单元的中心轴线处。当细小射流在中心轴线处相遇后,电荷中和。(3) Turn on the high-voltage generating device 5, and apply positive and negative voltages to the two spinning units respectively, so that a conjugate electric field is formed between the two spinning units. Positive voltage is 35 kV and negative voltage is -35 kV. The ultra-many tiny droplets ejected from the two spinning units are respectively charged with positive and negative charges in the conjugate electric field, and at the same time are pre-drawn by the electric field force to form a fine jet 11, and move to the center of the two spinning units axis. When the fine jets meet at the central axis, the charges are neutralized.

(4)供气装置3匀速定量地将气体输送至气喷嘴4,从入口段进入经出口段喷出。输送的气体经过气喷嘴的三个阶段结构变化后,气体速度显著提升,入口气体速度100 m/s。喷出的高速气体在两个纺丝单元的中心轴线处与预牵伸的细小射流相遇,吸引带动这些细小射流沿高速气体的流动方向运动,并将细小射流牵伸细化成极细纳米纤维12。(4) The gas supply device 3 delivers the gas to the gas nozzle 4 at a constant speed and quantitatively, and enters from the inlet section and sprays out from the outlet section. After the transported gas passes through the three-stage structure change of the gas nozzle, the gas velocity is significantly increased, and the inlet gas velocity is 100 m/s. The ejected high-speed gas meets the pre-drawn fine jets at the central axis of the two spinning units, attracting and driving these fine jets to move along the flow direction of the high-speed gas, and drawing and refining the fine jets into ultra-fine nanofibers 12 .

(5)打开负压风机7,使接收装置表面形成负压吸力,这样步骤(4)形成的极细纳米纤维12在负压吸力、高速气体牵伸力的共同作用下沉积在接收装置表面,形成纳米纤维膜13,接着在导辊8的作用下输送至卷绕装置9,获得连续的卷装。负压风机流量3000 ml/h。接收装置转速2 m/h,导辊转速2 m/h,卷绕装置转速2 m/h。(5) Turn on the negative pressure fan 7 to form negative pressure suction on the surface of the receiving device, so that the ultrafine nanofibers 12 formed in step (4) are deposited on the surface of the receiving device under the combined action of negative pressure suction and high-speed gas drafting force, The nanofiber film 13 is formed, and then transported to the winding device 9 under the action of the guide roller 8 to obtain a continuous package. Negative pressure fan flow rate 3000 ml/h. The speed of the receiving device is 2 m/h, the speed of the guide roller is 2 m/h, and the speed of the winding device is 2 m/h.

实施例3Example 3

本实施例的基于溶液雾化和静电-气流接替牵伸的极细纳米纤维的制备步骤如下:The preparation steps of ultra-fine nanofibers based on solution atomization and electrostatic-airflow relay drafting in this embodiment are as follows:

(1)将聚丙烯腈(PAN)粉末溶解于N,N二甲基甲酰胺溶剂中,在80℃条件下搅拌6h,得到质量分数为12%的PAN纺丝溶液;(1) Dissolve polyacrylonitrile (PAN) powder in N,N dimethylformamide solvent and stir at 80°C for 6 hours to obtain a PAN spinning solution with a mass fraction of 12%;

(2)供液装置匀速定量地将PAN纺丝溶液输送至纺丝单元的液室,溶液流量300ml/h。供气装置按照一定压力将气体输送至纺丝单元的气室,气体经液室壁面的圆孔进入液室,气体压力0.3 MPa。气体与PAN纺丝溶液在液室混合形成包含大量气泡的气液混合物,然后在PAN纺丝溶液的推动作用下经纺丝喷嘴流出。气液混合物流出纺丝喷嘴后,由于纺丝喷嘴内外压差的作用,气液混合物中包含的大量气泡炸裂,击碎溶液使其雾化形成超多微小液滴。(2) The liquid supply device transports the PAN spinning solution to the liquid chamber of the spinning unit at a constant speed and quantitatively, and the solution flow rate is 300ml/h. The gas supply device delivers the gas to the air chamber of the spinning unit according to a certain pressure, and the gas enters the liquid chamber through the round hole on the wall of the liquid chamber, and the gas pressure is 0.3 MPa. The gas and the PAN spinning solution are mixed in the liquid chamber to form a gas-liquid mixture containing a large number of bubbles, and then flow out through the spinning nozzle under the push of the PAN spinning solution. After the gas-liquid mixture flows out of the spinning nozzle, due to the pressure difference between the inside and outside of the spinning nozzle, a large number of bubbles contained in the gas-liquid mixture burst, crushing the solution and atomizing it to form super many tiny droplets.

(3)打开高压发生装置,两个纺丝单元被分别施加正电压和负电压,使两个纺丝单元间形成共轭电场。正电压为35 kV,负电压为-35 kV。从两个纺丝单元喷射的超多微小液滴在共轭电场中被分别荷上正电荷和负电荷,同时被电场力预牵伸形成细小射流,并运动至两个纺丝单元的中心轴线处。当细小射流在中心轴线处相遇后,电荷中和。(3) Turn on the high-voltage generating device, and apply positive and negative voltages to the two spinning units respectively, so that a conjugate electric field is formed between the two spinning units. Positive voltage is 35 kV and negative voltage is -35 kV. The ultra-many tiny droplets ejected from the two spinning units are respectively charged with positive and negative charges in the conjugate electric field, and at the same time are pre-drawn by the electric field force to form a fine jet, and move to the central axis of the two spinning units place. When the fine jets meet at the central axis, the charges are neutralized.

(4)供气装置匀速定量地将气体输送至气喷嘴,从入口段进入经出口段喷出。输送的气体经过气喷嘴的三个阶段结构变化后,气体速度显著提升,入口气体速度100 m/s。喷出的高速气体在两个纺丝单元的中心轴线处与预牵伸的细小射流相遇,吸引带动这些细小射流沿高速气体的流动方向运动,并将细小射流牵伸细化成极细纳米纤维。(4) The gas supply device delivers the gas to the gas nozzle at a constant speed and quantitatively, and enters from the inlet section and sprays out from the outlet section. After the transported gas passes through the three-stage structure change of the gas nozzle, the gas velocity is significantly increased, and the inlet gas velocity is 100 m/s. The ejected high-speed gas meets the pre-drawn fine jets at the central axis of the two spinning units, attracting and driving these fine jets to move along the flow direction of the high-speed gas, and drawing and refining the fine jets into ultra-fine nanofibers.

(5)打开负压风机,使接收装置表面形成负压吸力,这样步骤(4)形成的极细纳米纤维在负压吸力、高速气体牵伸力的共同作用下沉积在接收装置表面,形成纳米纤维膜,接着在导辊的作用下输送至卷绕装置,获得连续的卷装。负压风机流量3000 ml/h。接收装置转速2 m/h,导辊转速2 m/h,卷绕装置转速2 m/h。(5) Turn on the negative pressure fan to form negative pressure suction on the surface of the receiving device, so that the ultra-fine nanofibers formed in step (4) are deposited on the surface of the receiving device under the combined action of negative pressure suction and high-speed gas drafting force to form nano The fiber film is then conveyed to the winding device under the action of guide rollers to obtain continuous packages. Negative pressure fan flow rate 3000 ml/h. The speed of the receiving device is 2 m/h, the speed of the guide roller is 2 m/h, and the speed of the winding device is 2 m/h.

实施例4Example 4

本实施例的基于溶液雾化和静电-气流接替牵伸的极细纳米纤维的制备步骤如下:The preparation steps of ultra-fine nanofibers based on solution atomization and electrostatic-airflow relay drafting in this embodiment are as follows:

(1)将聚丙烯腈(PAN)粉末溶解于N,N二甲基甲酰胺溶剂中,在80℃条件下搅拌6h,得到质量分数为8%的PAN纺丝溶液;(1) Dissolve polyacrylonitrile (PAN) powder in N,N dimethylformamide solvent and stir at 80°C for 6 hours to obtain a PAN spinning solution with a mass fraction of 8%;

(2)供液装置匀速定量地将PAN纺丝溶液输送至纺丝单元的液室,溶液流量300ml/h。供气装置按照一定压力将气体输送至纺丝单元的气室,气体经液室壁面的圆孔进入液室,气体压力0.5 MPa。气体与PAN纺丝溶液在液室混合形成包含大量气泡的气液混合物,然后在PAN纺丝溶液的推动作用下经纺丝喷嘴流出。气液混合物流出纺丝喷嘴后,由于纺丝喷嘴内外压差的作用,气液混合物中包含的大量气泡炸裂,击碎溶液使其雾化形成超多微小液滴。(2) The liquid supply device transports the PAN spinning solution to the liquid chamber of the spinning unit at a constant speed and quantitatively, and the solution flow rate is 300ml/h. The gas supply device delivers the gas to the air chamber of the spinning unit according to a certain pressure, and the gas enters the liquid chamber through the round hole on the wall of the liquid chamber, and the gas pressure is 0.5 MPa. The gas and the PAN spinning solution are mixed in the liquid chamber to form a gas-liquid mixture containing a large number of bubbles, and then flow out through the spinning nozzle under the push of the PAN spinning solution. After the gas-liquid mixture flows out of the spinning nozzle, due to the pressure difference between the inside and outside of the spinning nozzle, a large number of bubbles contained in the gas-liquid mixture burst, crushing the solution and atomizing it to form super many tiny droplets.

(3)打开高压发生装置,两个纺丝单元被分别施加正电压和负电压,使两个纺丝单元间形成共轭电场。正电压为35 kV,负电压为-35 kV。从两个纺丝单元喷射的超多微小液滴在共轭电场中被分别荷上正电荷和负电荷,同时被电场力预牵伸形成细小射流,并运动至两个纺丝单元的中心轴线处。当细小射流在中心轴线处相遇后,电荷中和。(3) Turn on the high-voltage generating device, and apply positive and negative voltages to the two spinning units respectively, so that a conjugate electric field is formed between the two spinning units. Positive voltage is 35 kV and negative voltage is -35 kV. The ultra-many tiny droplets ejected from the two spinning units are respectively charged with positive and negative charges in the conjugate electric field, and at the same time are pre-drawn by the electric field force to form a fine jet, and move to the central axis of the two spinning units place. When the fine jets meet at the central axis, the charges are neutralized.

(4)供气装置匀速定量地将气体输送至气喷嘴,从入口段进入经出口段喷出。输送的气体经过气喷嘴的三个阶段结构变化后,气体速度显著提升,入口气体速度150 m/s。喷出的高速气体在两个纺丝单元的中心轴线处与预牵伸的细小射流相遇,吸引带动这些细小射流沿高速气体的流动方向运动,并将细小射流牵伸细化成极细纳米纤维。(4) The gas supply device delivers the gas to the gas nozzle at a constant speed and quantitatively, and enters from the inlet section and sprays out from the outlet section. After the transported gas passes through the three-stage structure change of the gas nozzle, the gas velocity is significantly increased, and the inlet gas velocity is 150 m/s. The ejected high-speed gas meets the pre-drawn fine jets at the central axis of the two spinning units, attracting and driving these fine jets to move along the flow direction of the high-speed gas, and drawing and refining the fine jets into ultra-fine nanofibers.

(5)打开负压风机,使接收装置表面形成负压吸力,这样步骤(4)形成的极细纳米纤维在负压吸力、高速气体牵伸力的共同作用下沉积在接收装置表面,形成纳米纤维膜,接着在导辊的作用下输送至卷绕装置,获得连续的卷装。负压风机流量3000 ml/h。接收装置转速2 m/h,导辊转速2 m/h,卷绕装置转速2 m/h。(5) Turn on the negative pressure fan to form negative pressure suction on the surface of the receiving device, so that the ultra-fine nanofibers formed in step (4) are deposited on the surface of the receiving device under the combined action of negative pressure suction and high-speed gas drafting force to form nano The fiber film is then conveyed to the winding device under the action of guide rollers to obtain continuous packages. Negative pressure fan flow rate 3000 ml/h. The speed of the receiving device is 2 m/h, the speed of the guide roller is 2 m/h, and the speed of the winding device is 2 m/h.

实施例5Example 5

本实施例的基于溶液雾化和静电-气流接替牵伸的极细纳米纤维的制备步骤如下:The preparation steps of ultra-fine nanofibers based on solution atomization and electrostatic-airflow relay drafting in this embodiment are as follows:

(1)将聚酰胺(PA)粉末溶解于甲酸溶剂中,在60℃条件下搅拌6 h,得到质量分数为8%的PA纺丝溶液;(1) Dissolve polyamide (PA) powder in formic acid solvent and stir at 60°C for 6 h to obtain a PA spinning solution with a mass fraction of 8%;

(2)供液装置匀速定量地将PA纺丝溶液输送至纺丝单元的液室,溶液流量200 ml/h。供气装置按照一定压力将气体输送至纺丝单元的气室,气体经液室壁面的圆孔进入液室,气体压力0.3 MPa。气体与PA纺丝溶液在液室混合形成包含大量气泡的气液混合物,然后在PA纺丝溶液的推动作用下经纺丝喷嘴流出。气液混合物流出纺丝喷嘴后,由于纺丝喷嘴内外压差的作用,气液混合物中包含的大量气泡炸裂,击碎溶液使其雾化形成超多微小液滴。(2) The liquid supply device transports the PA spinning solution to the liquid chamber of the spinning unit at a constant speed and quantitatively, and the solution flow rate is 200 ml/h. The gas supply device delivers the gas to the air chamber of the spinning unit according to a certain pressure, and the gas enters the liquid chamber through the round hole on the wall of the liquid chamber, and the gas pressure is 0.3 MPa. The gas and the PA spinning solution are mixed in the liquid chamber to form a gas-liquid mixture containing a large number of bubbles, and then flow out through the spinning nozzle under the promotion of the PA spinning solution. After the gas-liquid mixture flows out of the spinning nozzle, due to the pressure difference between the inside and outside of the spinning nozzle, a large number of bubbles contained in the gas-liquid mixture burst, crushing the solution and atomizing it to form super many tiny droplets.

(3)打开高压发生装置,两个纺丝单元被分别施加正电压和负电压,使两个纺丝单元间形成共轭电场。正电压为20 kV,负电压为-20 kV。从两个纺丝单元喷射的超多微小液滴在共轭电场中被分别荷上正电荷和负电荷,同时被电场力预牵伸形成细小射流,并运动至两个纺丝单元的中心轴线处。当细小射流在中心轴线处相遇后,电荷中和。(3) Turn on the high-voltage generating device, and apply positive and negative voltages to the two spinning units respectively, so that a conjugate electric field is formed between the two spinning units. Positive voltage is 20 kV and negative voltage is -20 kV. The ultra-many tiny droplets ejected from the two spinning units are respectively charged with positive and negative charges in the conjugate electric field, and at the same time are pre-drawn by the electric field force to form a fine jet, and move to the central axis of the two spinning units place. When the fine jets meet at the central axis, the charges are neutralized.

(4)供气装置匀速定量地将气体输送至气喷嘴,从入口段进入经出口段喷出。输送的气体经过气喷嘴的三个阶段结构变化后,气体速度显著提升,入口气体速度100 m/s。喷出的高速气体在两个纺丝单元的中心轴线处与预牵伸的细小射流相遇,吸引带动这些细小射流沿高速气体的流动方向运动,并将细小射流牵伸细化成极细纳米纤维。(4) The gas supply device delivers the gas to the gas nozzle at a constant speed and quantitatively, and enters from the inlet section and sprays out from the outlet section. After the transported gas passes through the three-stage structure change of the gas nozzle, the gas velocity is significantly increased, and the inlet gas velocity is 100 m/s. The ejected high-speed gas meets the pre-drawn fine jets at the central axis of the two spinning units, attracting and driving these fine jets to move along the flow direction of the high-speed gas, and drawing and refining the fine jets into ultra-fine nanofibers.

(5)打开负压风机,使接收装置表面形成负压吸力,这样步骤(4)形成的极细纳米纤维在负压吸力、高速气体牵伸力的共同作用下沉积在接收装置表面,形成纳米纤维膜,接着在导辊的作用下输送至卷绕装置,获得连续的卷装。负压风机流量3000 ml/h。接收装置转速1 m/h,导辊转速1 m/h,卷绕装置转速1 m/h。(5) Turn on the negative pressure fan to form negative pressure suction on the surface of the receiving device, so that the ultra-fine nanofibers formed in step (4) are deposited on the surface of the receiving device under the combined action of negative pressure suction and high-speed gas drafting force to form nano The fiber film is then conveyed to the winding device under the action of guide rollers to obtain continuous packages. Negative pressure fan flow rate 3000 ml/h. The speed of the receiving device is 1 m/h, the speed of the guide roller is 1 m/h, and the speed of the winding device is 1 m/h.

本发明首先利用雾化技术将纺丝溶液雾化成超多微小液滴,接着利用静电牵伸技术将雾化液滴预牵伸成细小射流,最后利用气流接替衰减的电场将预牵伸射流牵伸成极细纳米纤维。本发明采用先将纺丝溶液雾化成超多微小液滴、进而直接牵伸形成极细纳米纤维的纺丝方法,改变了常规静电纺丝中由泰勒锥分裂形成射流的方式,为静电纺纳米纤维成形提供一种新的机理;同时,静电-气流接替牵伸能够显著增强射流牵伸力,从而使得微小雾化液滴能够被细化至100 nm以下,该纳米纤维极细的直径使其纳米效应更为显著,应用于过滤、传感等领域表现更加突出的性能优势。In the present invention, the spinning solution is firstly atomized into ultra-many tiny droplets by atomization technology, and then the atomized droplets are pre-drawn into fine jets by electrostatic drafting technology, and finally the pre-drawn jets are drawn by the airflow to replace the attenuated electric field. Stretched into extremely fine nanofibers. The present invention adopts the spinning method of first atomizing the spinning solution into ultra-small liquid droplets, and then directly stretching to form ultra-fine nanofibers, which changes the way of jet flow formed by Taylor cone splitting in conventional electrospinning, and is an electrospinning nanofiber. Fiber forming provides a new mechanism; at the same time, the electrostatic-airflow relay drafting can significantly enhance the jet drafting force, so that the tiny atomized droplets can be refined to less than 100 nm, and the extremely fine diameter of the nanofiber makes it The nano effect is more significant, and it has more outstanding performance advantages in the fields of filtration and sensing.

以上显示和描述了本发明的基本原理和主要特征以及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1.一种基于溶液雾化和静电-气流接替牵伸的极细纳米纤维的纺丝装置,其特征在于:包括供液装置(1)、纺丝单元(2)、供气装置(3)、气喷嘴(4)、高压发生装置(5)、接收装置(6)、负压风机(7)、导辊(8)和卷绕装置(9),所述供液装置(1)与纺丝单元(2)相连,所述纺丝单元(2)有两个,两个纺丝单元(2)水平相对放置,所述纺丝单元(2)和气喷嘴(4)分别与供气装置(3)相连;所述高压发生装置(5)的正负极分别与两个纺丝单元(2)相连;所述气喷嘴(4)和接收装置(6)分别置于两个纺丝单元(2)中心轴线的正上方和正下方,所述接收装置(6)连接负压风机(7);1. A spinning device for ultra-fine nanofibers based on solution atomization and electrostatic-airflow relay drafting, characterized in that it includes a liquid supply device (1), a spinning unit (2), and an air supply device (3) , air nozzle (4), high pressure generating device (5), receiving device (6), negative pressure fan (7), guide roller (8) and winding device (9), the liquid supply device (1) and spinning There are two spinning units (2), and the two spinning units (2) are placed horizontally opposite each other. The spinning unit (2) and the air nozzle (4) are respectively connected with the air supply device ( 3) are connected; the positive and negative poles of the high-voltage generating device (5) are respectively connected to the two spinning units (2); the gas nozzle (4) and the receiving device (6) are respectively placed in the two spinning units ( 2) Directly above and directly below the central axis, the receiving device (6) is connected to a negative pressure fan (7); 两个纺丝单元(2)间距2-50 cm,所述接收装置(6)与气喷嘴(4)间距为20-100 cm,所述气喷嘴(4)与两个纺丝单元(2)所在水平线的间距为1-10 cm;The distance between the two spinning units (2) is 2-50 cm, the distance between the receiving device (6) and the air nozzle (4) is 20-100 cm, the distance between the air nozzle (4) and the two spinning units (2) The distance between the horizontal lines is 1-10 cm; 所述气喷嘴(4)为收扩结构的空心圆管,收扩结构由三个阶段组成,分别为入口段(21)、中间段(22)和出口段(23),中间段(22)直径小于入口段(21)和出口段(23),中间段(22)直径1-10 mm;The air nozzle (4) is a hollow circular tube with a shrinking and expanding structure, and the shrinking and expanding structure consists of three stages, namely the inlet section (21), the middle section (22) and the outlet section (23), the middle section (22) The diameter is smaller than the inlet section (21) and the outlet section (23), and the diameter of the middle section (22) is 1-10 mm; 所述纺丝单元(2)由进液口(14)、液室(15)、进气口(16)、气室(17)和纺丝喷嘴(20)构成;所述气室(17)直径2-10 cm,所述液室(15)直径1-9 cm,液室(15)的壁面沿圆周方向开设一定数量的圆孔(18),所述圆孔(18)直径0.1-5 mm,孔间距0.1-5 mm,所述纺丝喷嘴(20)直径0.1-9 mm;The spinning unit (2) is composed of a liquid inlet (14), a liquid chamber (15), an air inlet (16), an air chamber (17) and a spinning nozzle (20); the air chamber (17) 2-10 cm in diameter, the liquid chamber (15) has a diameter of 1-9 cm, and a certain number of round holes (18) are opened on the wall of the liquid chamber (15) along the circumferential direction, and the diameter of the round holes (18) is 0.1-5 cm mm, the hole spacing is 0.1-5 mm, and the diameter of the spinning nozzle (20) is 0.1-9 mm; 两个纺丝单元被分别施加正电压和负电压,使两个纺丝单元间形成共轭电场,从两个纺丝单元喷射的超多微小液滴在共轭电场中被分别荷上正电荷和负电荷,同时被电场力预牵伸形成细小射流,并运动至两个纺丝单元的中心轴线处,当细小射流在中心轴线处相遇后,电荷中和,然后,供气装置匀速定量地将气体输送至气喷嘴,从入口段进入经出口段喷出,喷出的高速气体在两个纺丝单元的中心轴线处与预牵伸的细小射流相遇,吸引带动这些细小射流沿高速气体的流动方向运动,并将细小射流牵伸细化成极细纳米纤维。Positive and negative voltages are applied to the two spinning units respectively, so that a conjugate electric field is formed between the two spinning units, and the super many tiny droplets ejected from the two spinning units are respectively positively charged in the conjugate electric field and negative charges, at the same time, it is pre-drawn by the electric field force to form a fine jet, and moves to the central axis of the two spinning units. When the fine jet meets the central axis, the charge is neutralized, and then the air supply device is uniformly and quantitatively The gas is transported to the gas nozzle, enters from the inlet section and is ejected from the outlet section. The ejected high-speed gas meets the pre-drawn fine jets at the central axis of the two spinning units, attracting and driving these fine jets along the direction of the high-speed gas. The flow direction moves, and the fine jet is drawn and refined into extremely fine nanofibers. 2.根据权利要求1所述的纺丝装置,其特征在于:所述接收装置(6)为表面带圆孔的圆管,直径1-1000 mm,表面圆孔孔径1-20 mm,孔间距1-10 mm。2. The spinning device according to claim 1, characterized in that: the receiving device (6) is a round tube with round holes on the surface, the diameter is 1-1000 mm, the diameter of the round holes on the surface is 1-20 mm, and the hole spacing is 1-10mm. 3.根据权利要求1所述的纺丝装置,其特征在于:所述导辊(8)直径1-1000 mm,所述卷绕装置(9)直径1-1000 mm。3. The spinning device according to claim 1, characterized in that: the guide roller (8) has a diameter of 1-1000 mm, and the winding device (9) has a diameter of 1-1000 mm. 4.利用权利要求1-3任一所述的纺丝装置制备基于溶液雾化和静电-气流接替牵伸的极细纳米纤维的方法,其特征在于:首先利用气泡雾化技术将纺丝溶液雾化成超多微小液滴,接着利用静电牵伸技术将雾化液滴预牵伸成细小射流,最后利用气流接替衰减的电场将预牵伸射流最终牵伸成极细纳米纤维。4. Utilize the spinning device described in any one of claims 1-3 to prepare the method based on solution atomization and electrostatic-air flow to take over the extremely fine nanofiber of drafting, it is characterized in that: first utilize bubble atomization technology to spin solution Atomize into ultra-small droplets, then use electrostatic drawing technology to pre-draw the atomized droplets into fine jets, and finally use airflow to replace the attenuated electric field to finally draw the pre-drawn jets into ultra-fine nanofibers. 5.根据权利要求4所述的极细纳米纤维的制备方法,其特征在于采用如下步骤进行:5. the preparation method of ultrafine nanofiber according to claim 4 is characterized in that adopting the following steps to carry out: (1)将任意一种或多种能够静电纺丝的高分子聚合物溶解于单一或混合的有机溶剂中,得到质量分数为2%-30%的聚合物纺丝溶液;(1) Dissolving any one or more polymers capable of electrospinning in a single or mixed organic solvent to obtain a polymer spinning solution with a mass fraction of 2%-30%; (2)供液装置匀速定量地将纺丝溶液输送至纺丝单元的液室,供气装置将气体输送至纺丝单元的气室,气体经液室壁面的圆孔进入液室,溶液流量10-1000 ml/h,气体压力0.001-1 MPa;气体与溶液在液室混合形成包含大量气泡的气液混合物(19),然后在溶液的推动作用下经纺丝喷嘴流出;气液混合物流出纺丝喷嘴后,由于纺丝喷嘴内外压差的作用,气液混合物中包含的大量气泡炸裂,击碎溶液使其雾化形成超多微小液滴(10);(2) The liquid supply device delivers the spinning solution to the liquid chamber of the spinning unit at a constant speed and quantitatively, and the gas supply device delivers the gas to the air chamber of the spinning unit. The gas enters the liquid chamber through the round hole on the wall of the liquid chamber, and the solution flow rate 10-1000 ml/h, gas pressure 0.001-1 MPa; gas and solution are mixed in the liquid chamber to form a gas-liquid mixture (19) containing a large number of bubbles, and then flow out through the spinning nozzle under the push of the solution; the gas-liquid mixture flows out After the spinning nozzle, due to the pressure difference between the inside and outside of the spinning nozzle, a large number of bubbles contained in the gas-liquid mixture burst, crushing the solution to atomize it to form a large number of tiny droplets (10); (3)打开高压发生装置,两个纺丝单元被分别施加正电压和负电压,使两个纺丝单元间形成共轭电场,正电压为0-50 kV,负电压为-50-0 kV,从两个纺丝单元喷射的超多微小液滴在共轭电场中被分别荷上正电荷和负电荷,同时被电场力预牵伸形成细小射流(11),并运动至两个纺丝单元的中心轴线处;当细小射流在中心轴线处相遇后,电荷中和;(3) Turn on the high-voltage generating device, and the two spinning units are respectively applied with positive and negative voltages to form a conjugate electric field between the two spinning units. The positive voltage is 0-50 kV, and the negative voltage is -50-0 kV. , the ultra-many tiny droplets ejected from the two spinning units are respectively charged with positive and negative charges in the conjugate electric field, and at the same time are pre-drawn by the electric field force to form a fine jet (11), and move to the two spinning units. At the central axis of the unit; when the fine jets meet at the central axis, the charges are neutralized; (4)供气装置匀速定量地将气体输送至气喷嘴,从入口段进入经出口段喷出,输送的气体经过气喷嘴的三个阶段结构变化后,气体速度显著提升,入口气体速度大于5 m/s,喷出的高速气体在两个纺丝单元的中心轴线处与预牵伸的细小射流相遇,吸引带动这些细小射流沿高速气体的流动方向运动,并将细小射流牵伸细化成极细纳米纤维(12),极细纳米纤维(12)直径小于100 nm;(4) The gas supply device transports the gas to the gas nozzle at a constant speed and quantitatively, enters from the inlet section and sprays out from the outlet section. After the gas delivered passes through the three-stage structure change of the gas nozzle, the gas velocity is significantly increased, and the inlet gas velocity is greater than 5 m/s, the ejected high-speed gas meets the pre-drawn fine jets at the central axis of the two spinning units, attracting and driving these fine jets to move along the flow direction of the high-speed gas, and drawing the fine jets into extremely thin Fine nanofibers (12), very fine nanofibers (12) having a diameter of less than 100 nm; (5)打开负压风机,使接收装置表面形成负压吸力,这样步骤(4)形成的极细纳米纤维在负压吸力、高速气体牵伸力的共同作用下沉积在接收装置表面,形成纳米纤维膜(13),接着在导辊的作用下输送至卷绕装置,获得连续的纳米纤维卷装。(5) Turn on the negative pressure fan to form negative pressure suction on the surface of the receiving device, so that the ultra-fine nanofibers formed in step (4) are deposited on the surface of the receiving device under the combined action of negative pressure suction and high-speed gas drafting force to form nano The fiber film (13) is then transported to a winding device under the action of guide rollers to obtain continuous nanofiber packages. 6.根据权利要求5所述的极细纳米纤维的制备方法,其特征在于:所述步骤(5)中负压风机流量大于1000 ml/h,接收装置转速大于0.1 m/h,导辊转速大于0.1 m/h,卷绕装置转速大于0.1 m/h。6. The preparation method of ultra-fine nanofibers according to claim 5, characterized in that: in the step (5), the flow rate of the negative pressure fan is greater than 1000 ml/h, the speed of the receiving device is greater than 0.1 m/h, and the speed of the guide roller is Greater than 0.1 m/h, the speed of the winding device is greater than 0.1 m/h.
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