CN102703998A - Jet yarn spinning device for electrostatic spun nano fiber and preparing method - Google Patents
Jet yarn spinning device for electrostatic spun nano fiber and preparing method Download PDFInfo
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- 238000009987 spinning Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 18
- 241001589086 Bellapiscis medius Species 0.000 claims abstract description 37
- 238000001523 electrospinning Methods 0.000 claims abstract description 28
- 238000010042 air jet spinning Methods 0.000 claims abstract description 22
- 238000004804 winding Methods 0.000 claims abstract description 12
- 229920000642 polymer Polymers 0.000 claims abstract description 11
- 239000000243 solution Substances 0.000 claims description 53
- 239000002184 metal Substances 0.000 claims description 32
- 238000002347 injection Methods 0.000 claims description 30
- 239000007924 injection Substances 0.000 claims description 30
- 239000000835 fiber Substances 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 17
- 229920003023 plastic Polymers 0.000 claims description 12
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- 238000009423 ventilation Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 6
- 238000009825 accumulation Methods 0.000 claims description 5
- 230000005684 electric field Effects 0.000 claims description 4
- 230000002572 peristaltic effect Effects 0.000 claims description 4
- 238000006386 neutralization reaction Methods 0.000 claims description 3
- 230000002776 aggregation Effects 0.000 claims description 2
- 238000005054 agglomeration Methods 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 3
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- 229920000747 poly(lactic acid) Polymers 0.000 description 12
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
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Abstract
本发明公开了一种静电纺纳米纤维的喷气纺成纱装置,它包括集聚装置,集聚装置两侧设有两个喷丝装置,两个喷丝装置与高压静电发生器相连,集聚装置下方设有集束器,两个喷丝装置位于集聚装置和集束器之间,沿轴线对称相对配置,集束器下方设有喷嘴加捻器,喷嘴加捻器下方设有引纱罗拉,引纱罗拉下方设有卷绕机构,所述集聚装置、集束器、喷嘴加捻器和引纱罗拉由上至下沿同一轴线排列。本发明的静电纺纳米纤维成纱装置集喷丝、集聚、牵伸、加捻和卷绕于一体,可以连续制备静电纺纳米纤维纱线。本发明的纳米纤维成纱方法工艺简单、纱线产量高,适合多种聚合物纺丝溶液,可以实现纳米纤维纱线的连续化、规模化制备。The invention discloses an air-jet spinning device for electrostatically spinning nanofibers. There is a buncher, and two spinning devices are located between the gathering device and the buncher, and they are arranged symmetrically along the axis. There is a nozzle twister under the buncher, a yarn delivery roller under the nozzle twister, and a yarn delivery roller under the yarn delivery roller. There is a winding mechanism, and the gathering device, bundler, nozzle twister and yarn delivery roller are arranged along the same axis from top to bottom. The electrospinning nanofiber yarn forming device of the present invention integrates spinning, gathering, drafting, twisting and winding, and can continuously prepare electrospinning nanofiber yarns. The nanofiber yarn forming method of the invention has simple process and high yarn yield, is suitable for various polymer spinning solutions, and can realize continuous and large-scale preparation of nanofiber yarns.
Description
技术领域 technical field
本发明属于纺织机械领域,涉及一种静电纺纳米纤维的成纱装置和方法,具体涉及一种可连续化制备静电纺纳米纤维纱线的喷气纺成纱装置和方法。 The invention belongs to the field of textile machinery, and relates to an electrospinning nanofiber yarn forming device and method, in particular to an air-jet spinning yarn forming device and method capable of continuously preparing electrospinning nanofiber yarns.
背景技术 Background technique
静电纺丝技术是制备纳米纤维最有效的方法,静电纺丝的原理是,在静电场的作用下,位于喷丝头的聚合物液滴变成泰勒锥,当静电场力超过液体表面张力的阈值,就会形成良好的带电射流,并被加速、牵伸、细化,溶剂挥发后形成纳米纤维,因金属收集装置的不同可得到不同形态的纳米纤维毡。虽然电纺纳米纤维毡可直接运用于过滤材料、组织工程支架、药物传递材料、仿生材料、复合增强材料等许多方面,但对于纺织工业来说,连续的纤纳米纤维纱线才具有广泛的应用价值,因为只有基于纱线才能得到机织物、针织物、编织物和其它更多样的纳米纤维产品及应用。 Electrospinning technology is the most effective method for preparing nanofibers. The principle of electrospinning is that under the action of an electrostatic field, the polymer droplets located at the spinneret become Taylor cones. When the electrostatic field force exceeds the surface tension of the liquid Threshold, a good charged jet will be formed, which will be accelerated, drawn, and thinned, and nanofibers will be formed after the solvent volatilizes. Due to different metal collection devices, nanofiber mats of different shapes can be obtained. Although electrospun nanofiber mats can be directly used in many aspects such as filter materials, tissue engineering scaffolds, drug delivery materials, biomimetic materials, composite reinforcement materials, etc., for the textile industry, continuous fiber nanofiber yarns have a wide range of applications. value, because only yarn-based fabrics, knitted fabrics, braids and other more diverse nanofiber products and applications can be obtained.
目前已有一些静电纺纳米纤维成纱的报道,如中国专利200510038571.5公开了一种纳米纤维长丝束的制备方法,利用相对放置的金属针头分别接正负极,从两针头喷出来的纤维在空中相互吸引、碰撞、形成复合纳米纤维,经拉伸缠绕到旋转的滚筒上形成纳米纤维丝束,该方法中长丝束中纤维连续、排列良好但没有加捻作用,不是严格意义的纱线。中国专利200810018267.8公开了一种静电纺纳米纤维纱线系统及纳米纤维纱线的制备方法,利用开槽的圆盘沉积电纺纳米纤维,通过引线和导丝辊引出后加捻得到纳米纤维纱线,该专利中纤维并不能完全集聚在槽内,造成纤维浪费,另外圆盘每旋转一周需用切刀在纳米纤维束拉出的位置切割一次,工艺较为复杂,且缺乏稳定性、连续性。Zhang [Kai Zhang, Journal of Polymer Science: Part B: Polymer Physics, 2010, 48, 1118]等借助接地的金属针尖作为辅助电极引导纤维集束,实现无捻PLLA、PAN、PMIA 纳米纤维集合体的连续收集,但该收集装置中聚合物溶液的电导率对纤维集聚有重要影响,只适应电导率在一定范围内聚合物的成纱。Smit [Eugene Smit, Polymer, 2005, 46, 2419]等最早提出水浴为接收装置的静电纺纱,通过水面收集纳米纤维,借助浴槽中纤维与凝固浴的表面张力对纤维集合体拉伸形成纤维束。Teo [Wee-Eong Teo, Polymer, 2007, 48, 3400]等对水浴接收装置进行了改进,利用动态水作为凝固浴,并通过涡流作用实现了纤维的集束加捻,水浴收集纳米纤维的效率较高,但只适用于非水溶性的聚合物成纱。上述方法均是利用传统的单针头作为喷丝头,产量只有0.1-1g/h,不能稳定连续的获得纳米纤维纱线,且纱线中存在纤维不能较好定向排列的问题。 At present, there have been some reports of electrospinning nanofibers into yarns. For example, Chinese patent 200510038571.5 discloses a preparation method of nanofiber filament bundles. The metal needles placed oppositely are used to connect the positive and negative electrodes respectively, and the fibers ejected from the two needles are Attract and collide with each other in the air to form composite nanofibers, which are stretched and wound onto a rotating drum to form nanofiber tows. In this method, the fibers in the filament tows are continuous and well arranged but have no twisting effect, and are not strictly yarns. . Chinese patent 200810018267.8 discloses an electrospinning nanofiber yarn system and a method for preparing nanofiber yarn. Electrospun nanofibers are deposited on a slotted disc, and then twisted to obtain nanofiber yarns after being drawn out by lead wires and godet rollers. , in this patent, the fibers cannot be completely gathered in the groove, resulting in waste of fibers. In addition, the disc needs to be cut with a cutter at the position where the nanofiber bundle is pulled out once every revolution of the disc. The process is relatively complicated and lacks stability and continuity. Zhang [Kai Zhang, Journal of Polymer Science: Part B: Polymer Physics, 2010, 48, 1118] et al used a grounded metal needle tip as an auxiliary electrode to guide fiber bundles to achieve continuous collection of untwisted PLLA, PAN, PMIA nanofiber aggregates , but the conductivity of the polymer solution in the collection device has an important impact on fiber aggregation, and it is only suitable for the formation of polymers with a certain range of conductivity. Smit [Eugene Smit, Polymer, 2005, 46, 2419] et al. first proposed electrospinning with a water bath as the receiving device, collecting nanofibers through the water surface, and stretching the fiber aggregates to form fiber bundles by means of the surface tension of the fibers in the bath and the coagulation bath . Teo [Wee-Eong Teo, Polymer, 2007, 48, 3400] etc. improved the water bath receiving device, using dynamic water as a coagulation bath, and realized the bundle and twisting of fibers through vortex action, and the efficiency of collecting nanofibers in water bath is relatively high. High, but only for water-insoluble polymer yarns. The above methods all use the traditional single needle as the spinneret, the output is only 0.1-1g/h, and the nanofiber yarn cannot be obtained stably and continuously, and there is a problem that the fibers in the yarn cannot be well oriented.
发明内容 Contents of the invention
本发明的目的是提供一种静电纺纳米纤维的喷气纺成纱装置,可连续化制备纤维定向排列较好的纳米纤维纱线,提供利用上述喷气纺成纱装置制备纳米纤维纱线的方法。 The purpose of the present invention is to provide an air-jet spinning device for electrospinning nanofibers, which can continuously prepare nanofiber yarns with better fiber alignment, and provide a method for preparing nanofiber yarns using the above-mentioned air-jet spinning device.
本发明的技术方案是:一种静电纺纳米纤维的喷气纺成纱装置,它包括集聚装置,集聚装置两侧设有两个喷丝装置,两个喷丝装置与高压静电发生器相连,集聚装置下方设有集束器,两个喷丝装置位于集聚装置和集束器之间,沿轴线对称相对配置,集束器下方设有喷嘴加捻器,喷嘴加捻器下方设有引纱罗拉,引纱罗拉下方设有卷绕机构,所述集聚装置、集束器、喷嘴加捻器和引纱罗拉由上至下沿同一轴线排列。 The technical solution of the present invention is: an air-jet spinning device for electrospinning nanofibers, which includes a gathering device. There is a concentrator under the device, and the two spinning devices are located between the concentrating device and the concentrator, and are arranged symmetrically along the axis. A nozzle twister is provided under the concentrator, and a yarn delivery roller is provided under the nozzle twister. A winding mechanism is arranged below the rollers, and the gathering device, bundler, nozzle twister and yarn drawing rollers are arranged along the same axis from top to bottom.
所述的喷丝装置是由一侧设有进气口的气室和一侧设有进液口的溶液室通过中间连接体连接而成,中间连接体上设置有垂直向上的喷气管,溶液室上设置有垂直向上的喷丝头。 The spinneret is formed by connecting an air chamber with an air inlet on one side and a solution chamber with a liquid inlet on one side through an intermediate connecting body, the intermediate connecting body is provided with a vertically upward air spray pipe, and the solution The chamber is provided with spinnerets vertically upward.
所述的气室和溶液室为圆柱形;所述的喷丝头和喷气管最少一个,它们呈同心圆排列,每个喷丝头对应一个同轴心的喷气管对其通气,喷气管的高度低于喷丝头的上端面,高于溶液室的上表面,喷丝头的内径为1-40mm,间距为0.1-15cm。 The air chamber and the solution chamber are cylindrical; the spinneret and the air jet pipe are at least one, and they are arranged in concentric circles, and each spinneret corresponds to a concentric air jet pipe to ventilate it, and the air jet pipe The height is lower than the upper surface of the spinneret and higher than the upper surface of the solution chamber, the inner diameter of the spinneret is 1-40mm, and the distance is 0.1-15cm.
所述的集聚装置为带有旋转轴的金属圆盘或喇叭,由传动机构控制其绕轴旋转,金属圆盘或喇叭口的直径为喷丝装置中溶液室上表面直径的1-2倍;所述的集束器进口至出口呈直径逐步收窄的喇叭形,出口处的直径为0.8-8mm。 The gathering device is a metal disc or a horn with a rotating shaft, which is controlled by a transmission mechanism to rotate around the shaft, and the diameter of the metal disc or horn mouth is 1-2 times the diameter of the upper surface of the solution chamber in the spinneret; The inlet to the outlet of the cluster is in the shape of a horn whose diameter gradually narrows, and the diameter of the outlet is 0.8-8mm.
所述的喷嘴加捻器由进气管、气室、喷射孔、纱道、中间管和出口管组成,所述的喷射孔与纱道的内圆周相切,喷射孔的孔径为0.1-0.55mm,与纱道的夹角为30-50°,喷射孔数为2-8个;所述的纱道在喷射孔入口上方的直径为0.8-2.0mm,长度8-15mm,在喷射孔入口下方的直径为2.0-3.5mm,长度8-15mm;所述的中间管的直径为3.0-6.0mm,长度8-15mm;所述的出口管的直径为5.0-10.0mm,长度5-12mm。 The nozzle twister is composed of an air inlet pipe, an air chamber, an injection hole, a yarn path, an intermediate pipe and an outlet pipe. The injection hole is tangent to the inner circumference of the yarn path, and the diameter of the injection hole is 0.1-0.55mm , the angle with the yarn path is 30-50°, and the number of injection holes is 2-8; the diameter of the yarn path above the injection hole entrance is 0.8-2.0mm, the length is 8-15mm, and it is below the injection hole entrance The diameter of the pipe is 2.0-3.5mm and the length is 8-15mm; the diameter of the middle pipe is 3.0-6.0mm and the length is 8-15mm; the diameter of the outlet pipe is 5.0-10.0mm and the length is 5-12mm.
所述喷丝装置与轴线的夹角为15-40°;集束器的出口和喷嘴加捻器中纱道的入口相连;两个喷丝装置的中心喷丝头上端面之间的距离为5-50cm,与集聚装置的中心位置之间的距离为6-60cm;喷嘴加捻器纱道的入口与集聚装置之间的距离为15-100cm。 The included angle between the spinneret and the axis is 15-40°; the outlet of the cluster is connected to the entrance of the yarn path in the nozzle twister; the distance between the upper end faces of the center spinnerets of the two spinnerets is 5° -50cm, the distance from the central position of the gathering device is 6-60cm; the distance between the entrance of the yarn path of the nozzle twister and the gathering device is 15-100cm.
所述的高压静电发生器的电压为10-200kV,正极和负极分别与两个喷丝装置中金属材质的喷丝头相连接。 The voltage of the high-voltage electrostatic generator is 10-200kV, and the positive pole and the negative pole are respectively connected with the metal spinnerets in the two spinnerets.
所述的喷丝装置的喷丝头为金属材质,其余均为绝缘材料,且喷丝头的外侧也套有绝缘材料。 The spinneret of the spinneret is made of metal, and the rest are insulating materials, and the outside of the spinneret is also covered with insulating materials.
所述的喷气纺成纱装置制备纳米纤维纱线的方法,它的步骤如下: The method for preparing nanofiber yarn by the air-jet spinning device, its steps are as follows:
a、利用蠕动泵或者其它匀速供液装置将聚合物纺丝溶液通过进液口均速地输入溶液室,纺丝溶液的液面低于喷丝头的上端面,高于喷气管的上端面; a. Use a peristaltic pump or other constant-speed liquid supply device to input the polymer spinning solution into the solution chamber at a uniform speed through the liquid inlet. The liquid level of the spinning solution is lower than the upper end surface of the spinneret and higher than the upper end surface of the air jet tube ;
b、利用横流气泵或其它匀速通气装置通过进气口连续输出气体到气室,气体经喷气管向上喷出,纺丝溶液在喷丝头的上端面形成中空的溶液凸起; b. Use a cross-flow air pump or other constant-velocity ventilation device to continuously output gas to the air chamber through the air inlet, and the gas is sprayed upward through the jet pipe, and the spinning solution forms a hollow solution protrusion on the upper end of the spinneret;
c、打开集聚装置的传动机构,集聚装置绕轴旋转,控制转速为10-2000转/分钟; c. Open the transmission mechanism of the accumulation device, the accumulation device rotates around the shaft, and the control speed is 10-2000 rpm;
d、打开高压静电发生器,调节到一定的电压,高压静电发生器的正极和负极分别与两个喷丝装置中金属材质的喷丝头相连接,而集聚装置不接地。在高压电场作用下,极化电荷聚集在喷丝头上端面溶液凸起的顶端形成泰勒锥,在气流压力和静电力的作用下中空的泰勒锥破裂,两个喷丝装置的喷丝头喷出带有相反电荷射流,通过静电牵伸、吸引和中和作用,纳米纤维网沉积在集聚装置的边缘; d. Turn on the high-voltage electrostatic generator and adjust it to a certain voltage. The positive and negative poles of the high-voltage electrostatic generator are respectively connected to the metal spinnerets in the two spinning devices, and the gathering device is not grounded. Under the action of a high-voltage electric field, the polarized charge gathers on the top of the solution protrusion on the spinneret to form a Taylor cone. The jet with the opposite charge is emitted, and the nanofibrous web is deposited on the edge of the gathering device through electrostatic drawing, attraction and neutralization;
e、将步骤(c)中的纳米纤维网引出、取向和加捻,一个绝缘的塑料棒预先安放在集聚装置的正中心,塑料棒缓慢向后沿水平方向抽出,形成中空的锥形纳米纤维网,顶端粘附在塑料棒上,底端与集聚装置的边缘相连接,进一步牵伸纳米纤维网的锥顶,纤维取向、集聚成纳米纤维束,或进一步通过集聚装置的旋转预加捻成一定捻度的纳米纤维条; e. Lead out, orient and twist the nanofiber web in step (c), an insulating plastic rod is placed in the center of the gathering device in advance, and the plastic rod is slowly drawn out backwards along the horizontal direction to form a hollow conical nanofiber The top end is attached to the plastic rod, and the bottom end is connected to the edge of the gathering device, and the cone top of the nanofiber net is further drawn, and the fibers are oriented and gathered into nanofiber bundles, or further pre-twisted into nanofiber bundles by the rotation of the gathering device. A nanofiber strip with a certain twist;
f、将喷嘴加捻器的进气管与空气压缩机相连接,压缩空气由喷射孔射入纱道,在纱道中形成高速旋转的气流,并在纱道的入口形成负压。将步骤(d)中的纳米纤维束(或纳米纤维条)引入集束器,由于负压的存在纳米纤维束被吸入纱道中,在旋转气流的作用下加捻成纱并沿纱道、经中间管、从出口管输出; f. Connect the air inlet pipe of the nozzle twister with the air compressor, and the compressed air is injected into the yarn path through the injection hole, forming a high-speed rotating airflow in the yarn path, and forming a negative pressure at the entrance of the yarn path. The nanofiber bundle (or nanofiber strip) in step (d) is introduced into the bundler, and the nanofiber bundle is sucked into the yarn path due to the negative pressure, twisted into yarn under the action of the rotating air flow and passed along the yarn path and through the middle Pipe, output from the outlet pipe;
g、步骤(e)中加捻的纳米纤维纱线在引纱罗拉的作用下输出,经卷绕机构卷绕成筒。 g. The nanofiber yarn twisted in step (e) is output under the action of the yarn drawing roller, and wound into a tube by a winding mechanism.
所述集聚装置的旋转方向和喷嘴加捻器纱道中喷射气流的旋转方向相同,纳米纤维纱线捻度的施加可依靠纱道中喷射气流的高速旋转单独完成,也可由喷嘴加捻器纱道中喷射气流的高速旋转与集聚装置的旋转共同完成。 The direction of rotation of the gathering device is the same as the direction of rotation of the jet air in the yarn path of the nozzle twister, and the twist of the nanofiber yarn can be completed independently by the high-speed rotation of the jet air in the yarn path, or by the jet air in the yarn path of the nozzle twister. The high-speed rotation of the machine is completed together with the rotation of the gathering device.
本发明的有益效果是:本发明的静电纺纳米纤维成纱装置集喷丝、集聚、牵伸、加捻和卷绕于一体,可以连续制备静电纺纳米纤维纱线。本发明的喷丝装置溶液处于封闭的体系中,这样减少了溶液中溶剂的挥发,可以保持稳定的溶液浓度,喷丝头孔径大,通过喷气管的连续通气,气体的流动可避免喷丝头的堵塞现象出现,单个喷丝头能喷射出多股射流,多个喷丝头同时喷射,极大提高了静电纺纳米纤维的产量;集聚装置处于两个喷丝装置喷出的正负射流的交汇点,可以很好地沉积和聚集电荷中和后的纳米纤维,同时集聚装置的旋转也可以对纳米纤维束起到加捻作用;利用喷嘴加捻器中高速旋转的气流加捻,不需要其他复杂的加捻机件,加捻器结构简单,生产效率高;可以通过控制溶液的进液速度、通气速度、集聚装置转速、加捻器中的气压和流量,对纳米纤维纱线的细度、捻度和产量进行控制。本发明的纳米纤维成纱方法工艺简单、纱线产量高,适合多种聚合物纺丝溶液,可以实现纳米纤维纱线的连续化、规模化制备。 The beneficial effects of the present invention are: the electrospinning nanofiber yarn forming device of the present invention integrates spinning, gathering, drafting, twisting and winding, and can continuously prepare electrospinning nanofiber yarns. The spinneret solution of the present invention is in a closed system, which reduces the volatilization of the solvent in the solution and can maintain a stable solution concentration. The spinneret has a large aperture, and the continuous ventilation through the jet tube prevents the flow of the gas from the spinneret. A single spinneret can eject multiple jets, and multiple spinnerets can spray at the same time, which greatly improves the yield of electrospun nanofibers; the gathering device is located between the positive and negative jets ejected from the two spinnerets The intersection point can well deposit and gather the nanofibers after the neutralization of the charge, and the rotation of the gathering device can also play a twisting effect on the nanofiber bundles; twisting by using the high-speed rotating airflow in the nozzle twister does not require For other complex twisting parts, the twister has a simple structure and high production efficiency; the fineness of the nanofiber yarn can be controlled by controlling the liquid inlet speed of the solution, the ventilation speed, the speed of the gathering device, the air pressure and the flow rate in the twister. Degree, twist and output are controlled. The nanofiber yarn forming method of the invention has simple process and high yarn yield, is suitable for various polymer spinning solutions, and can realize continuous and large-scale preparation of nanofiber yarns.
附图说明 Description of drawings
图1为静电纺纳米纤维喷气纺成纱装置,其中集聚装置为金属材质的圆盘; Figure 1 is an electrospinning nanofiber air-jet spinning device, wherein the gathering device is a disc made of metal;
图2为静电纺纳米纤维喷气纺成纱装置,其中集聚装置为金属材质的喇叭; Figure 2 is an electrospinning nanofiber air-jet spinning device, wherein the gathering device is a horn made of metal;
图3为静电纺纳米纤维喷气纺成纱装置中喷丝装置的结构示意图; Fig. 3 is the schematic structural view of the spinning device in the electrospinning nanofiber air-jet spinning device;
图4为 本发明的静电纺纳米纤维喷气纺成纱装置中喷嘴加捻器的结构示意图; Fig. 4 is the structural representation of the nozzle twister in the electrospinning nanofiber air-jet spinning device of the present invention;
图5为静电纺PAN纳米纤维纱线的电子显微镜照片,放大倍数为500倍; Figure 5 is an electron micrograph of electrospun PAN nanofiber yarn, with a magnification of 500 times;
图6为静电纺PAN纳米纤维纱线的电子显微镜照片,放大倍数为5000倍; Figure 6 is an electron micrograph of electrospun PAN nanofiber yarn, with a magnification of 5000 times;
其中:1、喷丝装置;2、集聚装置;3、集束器;4、喷嘴加捻器;5、引纱罗拉;6、卷绕机构;7、高压静电发生器;8、气室;9、喷丝头;10、喷气管;11、进气口;12、进液口;13、中间连接体;14、溶液室;15、喷射孔;16、纱道;17、中间管;18、出口管;19、气室;20、进气管。 Among them: 1. Spinning device; 2. Gathering device; 3. Concentrator; 4. Nozzle twister; 5. Yarn drawing roller; 6. Winding mechanism; 7. High-voltage electrostatic generator; 8. Air chamber; 9 1, spinneret; 10, jet tube; 11, air inlet; 12, liquid inlet; 13, intermediate connector; 14, solution chamber; 15, injection hole; 16, yarn path; 17, intermediate tube; 18, Outlet pipe; 19, air chamber; 20, intake pipe.
具体实施方式 Detailed ways
实施例1 Example 1
由图1、图3和图4所示,一种静电纺纳米纤维的喷气纺成纱装置,包括喷丝装置1、集聚装置2、集束器3、喷嘴加捻器4、引纱罗拉5、卷绕机构6和高压静电发生器7。 As shown in Figure 1, Figure 3 and Figure 4, an air-jet spinning device for electrospinning nanofibers includes a spinning device 1, a gathering device 2, a bundler 3, a nozzle twister 4, a yarn drawing roller 5, Winding mechanism 6 and high voltage electrostatic generator 7.
喷丝装置1是由一侧有进气口11的气室8和一侧有进液口12的溶液室14通过中间连接体13连接而成,气室8和溶液室14为圆柱形。中间连接体13上设置有垂直向上的喷气管10,溶液室14上设置有垂直向上的喷丝头9。喷丝头9和喷气管10的数目为5个,呈同心圆排列,中心1个,边上4个,每个喷丝头9对应一个同轴心的喷气管10对其通气,喷气管10的高度低于喷丝头9的上端面,高于溶液室14的上表面。喷丝头9的内径为8.0 mm,间距为5.0 cm。喷丝装置1除喷丝头9为金属材质外,其余均为绝缘材料,且喷丝头9的外侧也套有绝缘材料。
The spinning device 1 is formed by connecting an
集聚装置2为带有旋转轴的金属圆盘,可由电机或其它传动机构控制其绕轴旋转,金属圆盘的直径为喷丝装置1中溶液室14上表面直径的2倍。集束器3进口至出口呈直径逐步收窄的喇叭形,出口处的直径为1.8 mm。
The gathering device 2 is a metal disc with a rotating shaft, which can be controlled by a motor or other transmission mechanism to rotate around the shaft. The diameter of the metal disc is twice the diameter of the upper surface of the
喷嘴加捻器4由进气管20、气室19、喷射孔15、纱道16、中间管17和出口管18组成。喷射孔15与纱道16的内圆周相切,喷射孔15的孔径为0.38 mm,与纱道16的夹角为45°,喷射孔数为6个。纱道16在喷射孔15入口上方的直径为1.3 mm,长度8.0 mm,在喷射孔15入口下方的直径为2.3 mm,长度10 mm。中间管17的直径为4.5 mm,长度10 mm。出口管18的直径为8.0 mm,长度8.0 mm。
Nozzle twister 4 is made up of
集聚装置2、集束器3、喷嘴加捻器4和引纱罗拉5由上至下沿同一轴线排列。两个喷丝装置1位于集聚装置2和集束器3之间,沿轴线对称相对配置,喷丝装置1的倾斜角(与轴线的夹角)为30°。集束器3的出口和喷嘴加捻器4中纱道16的入口相连。两个喷丝装置1的中心喷丝头9上端面之间的距离为12 cm,与集聚装置2(金属圆盘中心)之间的距离为10 cm,喷嘴加捻器4纱道16的入口与集聚装置2(金属圆盘中心)之间的距离为25 cm。
The gathering device 2, the buncher 3, the nozzle twister 4 and the yarn delivery roller 5 are arranged along the same axis from top to bottom. Two spinning devices 1 are located between the concentrating device 2 and the concentrator 3, symmetrically arranged opposite to each other along the axis, and the inclination angle of the spinning devices 1 (the included angle with the axis) is 30°. The outlet of the bundler 3 is connected to the inlet of the
一种静电纺纳米纤维喷气纺成纱装置制备聚丙烯腈(PAN)纳米纤维纱线的方法,包括以下步骤: A method for preparing polyacrylonitrile (PAN) nanofiber yarns by an electrospinning nanofiber air-jet spinning device, comprising the following steps:
a、将PAN(重均分子量5万)溶解在N,N-二甲基甲酰胺(DMF)中,配成质量浓度为13.5%的纺丝溶液。利用蠕动泵将PAN溶液通过进液口12均速地输入溶液室,PAN溶液的液面低于喷丝头9的上端面,高于喷气管10的上端面;
a. Dissolve PAN (weight average molecular weight 50,000) in N,N-dimethylformamide (DMF) to prepare a spinning solution with a mass concentration of 13.5%. Utilize a peristaltic pump to input the PAN solution into the solution chamber through the
b、利用横流气泵通过进气口11连续输出气体到气室8,气体经喷气管10向上喷出,PAN溶液在喷丝头9的上端面形成中空的溶液凸起;
b. Utilize the cross-flow air pump to continuously output the gas to the
c、打开高压静电发生器7,调节到一定的电压,高压静电发生器7的正极和负极分别与两个喷丝装置1中金属材质的喷丝头9相连接,而集聚装置2(金属圆盘)不接地。在高压电场作用下极化电荷聚集在喷丝头9上端面溶液凸起的顶端形成泰勒锥,在气流压力和静电力的作用下中空的泰勒锥破裂,喷射出多股射流。两个喷丝装置1中喷丝头9喷出的射流带有相反电荷,由于静电吸引作用,会发生中和并以纳米纤维网的形式沉积在集聚装置2(金属圆盘)的边缘;
c, turn on the high-voltage electrostatic generator 7, adjust to a certain voltage, the positive pole and the negative pole of the high-voltage electrostatic generator 7 are connected with the
d、为了将步骤(c)中的PAN纳米纤维网引出、取向和加捻,一个绝缘的塑料棒预先安放在集聚装置2(金属圆盘)的正中心,当塑料棒缓慢向后沿水平方向抽出时,会形成中空的锥形纳米纤维网,顶端粘附在塑料棒上,底端与集聚装置2(金属圆盘)的边缘相连接,进一步牵伸纳米纤维网的锥顶,纤维会取向、集聚成PAN纳米纤维束; d. In order to lead out, orient and twist the PAN nanofibrous web in step (c), an insulating plastic rod is placed in the center of the gathering device 2 (metal disc) in advance, and when the plastic rod slowly moves backward along the horizontal direction When pulled out, a hollow conical nanofibrous web will be formed, the top end will adhere to the plastic rod, and the bottom end will be connected to the edge of the collecting device 2 (metal disc). Further drafting the cone top of the nanofibrous web will cause the fibers to be oriented , aggregated into PAN nanofiber bundles;
e、将喷嘴加捻器4的进气管20与空气压缩机相连接,压缩空气由喷射孔15射入纱道16,在纱道16中形成高速旋转的气流,并在纱道16的入口形成负压。将步骤(d)中的PAN纳米纤维束引入集束器3,由于负压的存在PAN纳米纤维束被吸入纱道16中,在旋转气流的作用下加捻成纱并沿纱道16、经中间管17、从出口管18输出;
e. Connect the
f、步骤(e)中加捻的PAN纳米纤维纱线在引纱罗拉5的作用下输出,经卷绕机构6卷绕成筒。 f. The twisted PAN nanofiber yarn in step (e) is output under the action of the yarn drawing roller 5, and is wound into a tube by the winding mechanism 6.
本实例中集聚装置2的传动机构未打开,即集聚装置2未绕轴旋转,因此,PAN纳米纤维纱线是单独依靠纱道16中喷射气流的高速旋转来加捻的。所制得的静电纺PAN纳米纤维纱线的电子显微镜照片如图5所示。
In this example, the transmission mechanism of the accumulating device 2 is not opened, that is, the accumulating device 2 does not rotate around the shaft, therefore, the PAN nanofiber yarn is twisted solely by the high-speed rotation of the jet air in the
实施例2 Example 2
由图2、图3和图4所示,一种静电纺纳米纤维的喷气纺成纱装置,包括喷丝装置1、集聚装置2、集束器3、喷嘴加捻器4、引纱罗拉5、卷绕机构6和高压静电发生器7。 As shown in Figure 2, Figure 3 and Figure 4, an air-jet spinning device for electrospinning nanofibers includes a spinning device 1, a gathering device 2, a bundler 3, a nozzle twister 4, a yarn drawing roller 5, Winding mechanism 6 and high voltage electrostatic generator 7.
喷丝装置1是由一侧有进气口11的气室8和一侧有进液口12的溶液室14通过中间连接体13连接而成,气室8和溶液室14为圆柱形。中间连接体13上设置有垂直向上的喷气管10,溶液室14上设置有垂直向上的喷丝头9。喷丝头9和喷气管10的数目为9个,呈同心圆排列,中心1个,边上8个,每个喷丝头9对应一个同轴心的喷气管10对其通气,喷气管10的高度低于喷丝头9的上端面,高于溶液室14的上表面。喷丝头9的内径为12 mm,间距为4.0 cm。喷丝装置1除喷丝头9为金属材质外,其余均为绝缘材料,且喷丝头9的外侧也套有绝缘材料。
The spinning device 1 is formed by connecting an
集聚装置2为带有旋转轴的金属喇叭,可由电机或其它传动机构控制其绕轴旋转,金属喇叭口的直径为喷丝装置1中溶液室14上表面直径的1.8倍。集束器3进口至出口呈直径逐步收窄的喇叭形,出口处的直径为2.0 mm。
The gathering device 2 is a metal horn with a rotating shaft, which can be controlled by a motor or other transmission mechanism to rotate around the shaft. The diameter of the metal horn mouth is 1.8 times the diameter of the upper surface of the
喷嘴加捻器4由进气管20、气室19、喷射孔15、纱道16、中间管17和出口管18组成。喷射孔15与纱道16的内圆周相切,喷射孔15的孔径为0.40 mm,与纱道16的夹角为48°,喷射孔数为4个。纱道16在喷射孔15入口上方的直径为1.6 mm,长度10.0 mm,在喷射孔15入口下方的直径为3.0 mm,长度10 mm。中间管17的直径为5.5 mm,长度12 mm。出口管18的直径为10.0 mm,长度7.0 mm。
Nozzle twister 4 is made up of
集聚装置2、集束器3、喷嘴加捻器4和引纱罗拉5由上至下沿同一轴线排列。两个喷丝装置1位于集聚装置2和集束器3之间,沿轴线对称相对配置,喷丝装置1的倾斜角(与轴线的夹角)为35°。集束器3的出口和喷嘴加捻器4中纱道16的入口相连。两个喷丝装置1的中心喷丝头9上端面之间的距离为15 cm,与集聚装置2(喇叭口截面的中心)之间的距离为12 cm,喷嘴加捻器4纱道16的入口与集聚装置2(喇叭口截面的中心)之间的距离为32 cm。
The gathering device 2, the buncher 3, the nozzle twister 4 and the yarn delivery roller 5 are arranged along the same axis from top to bottom. The two spinning devices 1 are located between the concentrating device 2 and the concentrator 3, symmetrically arranged opposite to each other along the axis, and the inclination angle of the spinning devices 1 (the included angle with the axis) is 35°. The outlet of the bundler 3 is connected to the inlet of the
一种静电纺纳米纤维喷气纺成纱装置制备聚乳酸(PLA)纳米纤维纱线的方法,包括以下步骤: A method for preparing polylactic acid (PLA) nanofiber yarns by an electrospinning nanofiber air-jet spinning device, comprising the following steps:
a、将PLA(重均分子量8万)溶解在二氯甲烷中,配成质量浓度为8%的纺丝溶液。利用蠕动泵(附图未画出)将PLA溶液通过进液口12均速地输入溶液室,PLA溶液的液面低于喷丝头9的上端面,高于喷气管10的上端面;
a. Dissolve PLA (weight average molecular weight: 80,000) in dichloromethane to prepare a spinning solution with a mass concentration of 8%. Utilize a peristaltic pump (not shown in the accompanying drawings) to input the PLA solution into the solution chamber through the
b、利用横流气泵通过进气口11连续输出气体到气室8,气体经喷气管10向上喷出,PLA溶液在喷丝头9的上端面形成中空的溶液凸起;
b. Utilize the cross-flow air pump to continuously output the gas to the
c、打开集聚装置2的传动机构,令其绕轴旋转,控制转速为600 转/分钟; c, open the transmission mechanism of the accumulating device 2, make it rotate around the shaft, the control speed is 600 rev/min;
d、打开高压静电发生器7,调节到一定的电压,高压静电发生器7的正极和负极分别与两个喷丝装置1中金属材质的喷丝头9相连接,而集聚装置2(金属喇叭)不接地。在高压电场作用下极化电荷聚集在喷丝头9上端面溶液凸起的顶端形成泰勒锥,在气流压力和静电力的作用下中空的泰勒锥破裂,喷射出多股射流。两个喷丝装置1中喷丝头9喷出的射流带有相反电荷,由于静电吸引作用,会发生中和并以PLA纳米纤维网的形式沉积在集聚装置2(金属喇叭)的边缘;
d, open the high-voltage electrostatic generator 7, adjust to a certain voltage, the positive pole and the negative pole of the high-voltage electrostatic generator 7 are connected with the
e、为了将步骤(c)中的PLA纳米纤维网引出、取向和加捻,一个绝缘的塑料棒预先安放在集聚装置2(金属喇叭)的正中心,当塑料棒缓慢向后沿水平方向抽出时,会形成中空的锥形纳米纤维网,顶端粘附在塑料棒上,底端与集聚装置2(金属喇叭)的边缘相连接,进一步牵伸纳米纤维网的锥顶,纤维会取向、集聚成纳米纤维束,并通过集聚装置2(金属喇叭)的旋转预加捻成一定捻度的PLA纳米纤维条; e. In order to lead out, orient and twist the PLA nanofibrous web in step (c), an insulating plastic rod is placed in the center of the gathering device 2 (metal horn) in advance, and when the plastic rod is slowly pulled out in the horizontal direction , a hollow conical nanofibrous web will be formed, the top is adhered to the plastic rod, and the bottom is connected to the edge of the gathering device 2 (metal horn), and the conical top of the nanofibrous web is further drawn, and the fibers will be oriented and gathered into nanofiber bundles, and pre-twisted into PLA nanofiber strips with a certain twist through the rotation of the gathering device 2 (metal horn);
f、将喷嘴加捻器4的进气管20与空气压缩机相连接,压缩空气由喷射孔15射入纱道16,在纱道16中形成高速旋转的气流,并在纱道16的入口形成负压。将步骤(d)中的预加捻的PLA纳米纤维条引入集束器3,由于负压的存在PLA纳米纤维条被吸入纱道16中,在旋转气流的作用下加捻成纱并沿纱道16、经中间管17、从出口管18输出;
f. Connect the
g、步骤(e)中加捻的PLA纳米纤维纱线在引纱罗拉5的作用下输出,经卷绕机构6卷绕成筒。 g. The PLA nanofiber yarn twisted in step (e) is output under the action of the yarn drawing roller 5, and is wound into a tube by the winding mechanism 6.
本实例中,集聚装置2(金属喇叭)的旋转就可对PLA纳米纤维束起到预加捻作用,因此,PLA纳米纤维纱线的加捻是靠喷嘴加捻器4纱道16中喷射气流的高速旋转与集聚装置2的旋转共同完成。
In this example, the rotation of the gathering device 2 (metal horn) can pre-twist the PLA nanofiber bundle. Therefore, the twisting of the PLA nanofiber yarn depends on the jet airflow in the nozzle twister 4
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