CN113883897B - Air channeling prevention system for preheating section of chain grate machine and air flow control method thereof - Google Patents
Air channeling prevention system for preheating section of chain grate machine and air flow control method thereof Download PDFInfo
- Publication number
- CN113883897B CN113883897B CN202010624968.7A CN202010624968A CN113883897B CN 113883897 B CN113883897 B CN 113883897B CN 202010624968 A CN202010624968 A CN 202010624968A CN 113883897 B CN113883897 B CN 113883897B
- Authority
- CN
- China
- Prior art keywords
- preheating
- stage
- section
- tph
- detector
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 32
- 230000002265 prevention Effects 0.000 title abstract description 4
- 230000005465 channeling Effects 0.000 title abstract description 3
- 238000001035 drying Methods 0.000 claims abstract description 43
- 239000007789 gas Substances 0.000 claims description 61
- 238000001816 cooling Methods 0.000 claims description 59
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 46
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 35
- 239000003546 flue gas Substances 0.000 claims description 35
- 239000008188 pellet Substances 0.000 claims description 34
- 229910021529 ammonia Inorganic materials 0.000 claims description 23
- 239000003795 chemical substances by application Substances 0.000 claims description 21
- 239000000428 dust Substances 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 238000000605 extraction Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 230000001590 oxidative effect Effects 0.000 claims description 4
- 238000011897 real-time detection Methods 0.000 claims description 4
- 238000005422 blasting Methods 0.000 claims 2
- 230000008859 change Effects 0.000 abstract description 4
- 239000000779 smoke Substances 0.000 abstract 2
- 239000002912 waste gas Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 24
- 238000005516 engineering process Methods 0.000 description 12
- 238000007664 blowing Methods 0.000 description 8
- 238000010531 catalytic reduction reaction Methods 0.000 description 6
- 239000000446 fuel Substances 0.000 description 6
- 238000005453 pelletization Methods 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 238000004364 calculation method Methods 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000003245 coal Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B19/00—Combinations of different kinds of furnaces that are not all covered by any single one of main groups F27B1/00 - F27B17/00
- F27B19/04—Combinations of different kinds of furnaces that are not all covered by any single one of main groups F27B1/00 - F27B17/00 arranged for associated working
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/54—Nitrogen compounds
- B01D53/56—Nitrogen oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8621—Removing nitrogen compounds
- B01D53/8625—Nitrogen oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/90—Injecting reactants
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
- C22B1/20—Sintering; Agglomerating in sintering machines with movable grates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D13/00—Apparatus for preheating charges; Arrangements for preheating charges
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D15/00—Handling or treating discharged material; Supports or receiving chambers therefor
- F27D15/02—Cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D7/00—Forming, maintaining or circulating atmospheres in heating chambers
- F27D7/02—Supplying steam, vapour, gases or liquids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D7/00—Forming, maintaining or circulating atmospheres in heating chambers
- F27D7/02—Supplying steam, vapour, gases or liquids
- F27D2007/026—Dampers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0028—Regulation
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Biomedical Technology (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Health & Medical Sciences (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Furnace Details (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
- Drying Of Solid Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及链箅机防窜风系统,具体涉及一种链箅机预热段防窜风系统及其风流控制方法,属于链箅机烟气处理技术领域。The invention relates to an anti-channeling wind system of a chain grate machine, in particular to an anti-channeling wind system of a preheating section of a chain grate machine and a wind flow control method thereof, belonging to the technical field of flue gas treatment of a chain grate machine.
背景技术Background technique
NOx是形成光化学烟雾、酸雨、灰霾天气,加剧臭氧层破坏和促进温室效应的主要原因,对生态环境危害巨大。2019年生态环境部发布了《关于推进实施钢铁行业超低排放的意见》,明确要求球团焙烧烟气在基准含氧量18%的条件下,NOx小时均值排放浓度不高于50mg/m3。如果氧含量高于18%,则NOx浓度按折算到基准氧含量后的值进行考核。因此,要满足钢铁烧结、球团工业大气污染物排放要求,同时降低焙烧烟气中NOx的浓度和氧气浓度是有效的技术措施。从大多数的球团厂生产情况来看,NOx一般排放浓度在100~300mg/m3,废气中的氧气含量17%-19%。NOx is the main reason for the formation of photochemical smog, acid rain, and haze weather, which aggravates the destruction of the ozone layer and promotes the greenhouse effect, which is harmful to the ecological environment. In 2019, the Ministry of Ecology and Environment issued the "Opinions on Promoting the Implementation of Ultra-Low Emissions in the Iron and Steel Industry", which clearly requires that the hourly average NOx emission concentration of the pellet roasting flue gas is not higher than 50mg/ m3 under the condition that the benchmark oxygen content is 18%. . If the oxygen content is higher than 18%, the NOx concentration shall be evaluated according to the value converted to the reference oxygen content. Therefore, it is an effective technical measure to meet the air pollutant emission requirements of iron and steel sintering and pelletizing industry, and at the same time reduce the concentration of NOx and oxygen in the roasting flue gas. Judging from the production conditions of most pellet plants, the NOx emission concentration is generally 100-300 mg/m 3 , and the oxygen content in the exhaust gas is 17%-19%.
球团生产过程NOx的产生主要源于燃料型和热力型两种形式,虽然可以通过降低球团矿产量,即减少煤气或煤粉喷入量,通过降低球团矿强度要求,即降低回转窑温度,通过采用较低NOx的原料和燃料等措施来减少链箅机-回转窑球团生产过程NOx的生成量,但是难以满足超低排放的环保要求。The production of NOx in the pellet production process mainly comes from fuel type and thermal type. Although it can be reduced by reducing the output of pellets, that is, reducing the amount of gas or pulverized coal injected, and by reducing the strength requirements of the pellets, that is, reducing the rotary kiln The production of chain grate-rotary kiln pellets can be reduced by adopting lower NOx raw materials and fuels and other measures, but it is difficult to meet the environmental protection requirements of ultra-low emissions.
在现有技术中,由于没有系统的研究和可靠的链箅机-回转窑球团生产过程低NOx生成和控制技术,造成球团厂生产过程NOx排放不达标成为常态,是企业面临的最大挑战之一。为此,企业只能通过降低球团矿产量,从而减少煤气或煤粉喷入量、降低球团矿强度要求,从而降低回转窑温度和采用较低NOx的原料和燃料等方式来降低NOx的生成。这些方式不仅在产量和质量上影响了球团矿生产,对原燃料的质量要求也很高,造成成本的增加,而且不能从根本上解决球团低NOx生产的难题。In the existing technology, due to the lack of systematic research and reliable chain grate machine-rotary kiln pellet production process with low NOx generation and control technology, it has become the norm that the NOx emission in the production process of the pelletizing plant does not meet the standard, which is the biggest challenge facing the enterprise. one. For this reason, enterprises can only reduce the NOx emission by reducing the output of pellets, thereby reducing the amount of gas or pulverized coal injected, reducing the strength requirements of pellets, thereby reducing the temperature of the rotary kiln and using raw materials and fuels with lower NOx. generate. These methods not only affect the production of pellets in terms of output and quality, but also have high requirements on the quality of raw fuels, resulting in increased costs, and cannot fundamentally solve the problem of low-NOx production of pellets.
目前,较为优选的NOx的脱除技术主要依靠选择性催化还原技术(SCR)和选择性非催化还原技术(SNCR),分别在末端和过程中对NOx进行脱除。对SNCR脱硝技术来说,一般认为温度范围为800℃~1100℃较为适宜。链箅机-回转窑球团生产过程应用SNCR脱硝技术,通常是在预热二段(温度范围850℃~1100℃)处向烟气中喷洒还原剂(氨水或尿素)进行烟气脱硝。SNCR技术串联SCR技术更是实现球团烟气超低排放的有效手段。面对强烈的环保气压,一种球团烟气超低NOx排放的生产系统被提出(201821480691.X),通过SNCR+SCR双重脱硝机制的有效结合,可实现链箅机-回转窑球团生产过程NOx的超低排。但是往往由于链箅机生产系统中PH段与TPH段因温度、气压差别而导致的串风问题,即PH段高NOx废气向TPH段串风,使得TPH段烟气中NOx含量升高。进而难以实现脱硝精准控制和NOx的达标排放。At present, the preferred NOx removal technology mainly relies on selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR) technology, which remove NOx at the end and in the process, respectively. For SNCR denitration technology, it is generally considered that the temperature range of 800°C to 1100°C is suitable. SNCR denitrification technology is applied in the production process of chain grate machine-rotary kiln pellets. Usually, reducing agent (ammonia or urea) is sprayed into the flue gas at the second stage of preheating (temperature range 850℃~1100℃) for flue gas denitration. SNCR technology in series with SCR technology is an effective means to achieve ultra-low emission of pellet flue gas. In the face of strong environmental protection pressure, a production system with ultra-low NOx emission from pellet flue gas was proposed (201821480691.X). Through the effective combination of SNCR+SCR double denitration mechanism, chain grate-rotary kiln pellet production can be realized Ultra-low emission of process NOx. However, it is often due to the cross-wind problem caused by the temperature and air pressure difference between the PH section and the TPH section in the chain grate production system, that is, the high NOx exhaust gas in the PH section is crossed to the TPH section, which increases the NOx content in the TPH section flue gas. In turn, it is difficult to achieve precise control of denitrification and standard emission of NOx.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提出了一种链箅机预热段防窜风系统,通过在链箅机PH段和TPH段之间增设可移动式气流平衡板,利用气流平衡板位置变化来控制TPH段的气压大于等于PH段的气压,进而防止PH段高NOx废气向TPH段窜风,使得TPH段烟气中NOx含量升高的问题。链箅机防窜风系统的气流未平衡前打开气流平衡板,待气流稳定后及时关闭,对链箅机系统产生积极影响:即只需对PH段废气(约1/3)进行SNCR+SCR脱硝处理即可满足球团NOx超低排放要求,投资和运行成本大大减少。同时通过控制气流平衡板向TPH端的移动,间接性的将TPH段靠近PH段的风箱选择性的并入PH段,延长了球团高温预热时间,起到改善预热球强度的作用。Aiming at the deficiencies of the prior art, the present invention proposes an anti-channeling wind system in the preheating section of the chain grate machine. To control the air pressure in the TPH section to be greater than or equal to the air pressure in the PH section, so as to prevent the high NOx exhaust gas in the PH section from blowing into the TPH section, causing the NOx content in the TPH section flue gas to increase. Open the airflow balance plate before the airflow of the chain grate anti-channeling system is not balanced, and close it in time after the airflow is stable, which has a positive impact on the chain grate system: that is, only need to perform SNCR+SCR on the exhaust gas in the PH section (about 1/3). The denitration treatment can meet the ultra-low emission requirements of pellet NOx, and the investment and operating costs are greatly reduced. At the same time, by controlling the movement of the airflow balance plate to the TPH end, the bellows of the TPH section close to the PH section is selectively incorporated into the PH section, which prolongs the high temperature preheating time of the pellets and improves the strength of the preheating ball.
为实现上述目的,本发明所采用的技术方案具体如下:To achieve the above object, the technical scheme adopted in the present invention is as follows:
根据本发明的第一种实施方案,提供一种链箅机预热段防窜风系统,该系统包括链箅机和回转窑。根据物料的走向,所述链箅机依次设有鼓风干燥段、抽风干燥段、预热一段和预热二段。所述预热二段通过第一管道与回转窑的烟气出口相连通。所述预热一段和预热二段之间设置有防窜风装置。According to the first embodiment of the present invention, there is provided a wind blowing prevention system in the preheating section of a chain grate machine, and the system includes a chain grate machine and a rotary kiln. According to the direction of the material, the chain grate machine is sequentially provided with a blast drying section, a suction drying section, a preheating section and a preheating section. The second preheating section is communicated with the flue gas outlet of the rotary kiln through the first pipe. A blow-by air device is arranged between the preheating first stage and the preheating second stage.
作为优选,所述防窜风装置包括气流平衡板、移动平台、辊轮以及开槽。所述气流平衡板设置在链箅机的内部。所述移动平台设置在预热一段和预热二段外部下端的两侧。所述辊轮设置在移动平台底部。所述开槽开设在预热一段和预热二段外部上端的两侧。所述移动平台上还设置有固定座。所述固定座上设置有立柱。所述立柱的顶端穿过开槽后与气流平衡板的顶端相连接。所述移动平台的外部还设置有移动电机。移动电机驱动移动平台在辊轮上进行移动。移动平台的移动带动固定座、立柱的移动进而带动气流平衡板在链箅机内的移动。Preferably, the anti-wind blowing device includes an air balance plate, a moving platform, a roller and a slot. The air balance plate is arranged inside the chain grate machine. The moving platforms are arranged on both sides of the outer lower ends of the first stage of preheating and the second stage of preheating. The rollers are arranged at the bottom of the moving platform. The slots are provided on both sides of the outer upper ends of the first stage of preheating and the second stage of preheating. The mobile platform is also provided with a fixed seat. A column is arranged on the fixed seat. The top end of the column is connected with the top end of the airflow balance plate after passing through the slot. A moving motor is also provided outside the moving platform. The moving motor drives the moving platform to move on the rollers. The movement of the mobile platform drives the movement of the fixed seat and the upright column, thereby driving the movement of the airflow balance plate in the chain grate machine.
作为优选,所述气流平衡板由外板和内板组成。所述外板为一个内部中空的板体。所述内板套接在外板的内腔中。所述内板还与升降电机相连。升降电机控制内板在外板内腔的竖直方向上进行移动。Preferably, the airflow balance plate is composed of an outer plate and an inner plate. The outer plate is an inner hollow plate body. The inner plate is sleeved in the inner cavity of the outer plate. The inner plate is also connected with the lift motor. The lift motor controls the inner plate to move in the vertical direction of the inner cavity of the outer plate.
作为优选,该系统还包括有氨剂脱硝装置。所述氨剂脱硝装置设置在预热二段和/或第一管道内。Preferably, the system also includes an ammonia agent denitration device. The ammonia agent denitrification device is arranged in the second preheating section and/or the first pipeline.
作为优选,所述氨剂脱硝装置包括有第一喷洒器、第二喷洒器和氨剂储存罐。所述第一喷洒器设置在预热二段内。所述第二喷洒器设置在第一管道内。所述氨剂储存罐通过第二管道与第一喷洒器相连接。所述第二管道上分出第三管道与第二喷洒器相连接。Preferably, the ammonia agent denitration device includes a first sprayer, a second sprayer and an ammonia agent storage tank. The first sprinkler is arranged in the second preheating section. The second sprinkler is disposed within the first conduit. The ammonia agent storage tank is connected with the first sprayer through a second pipeline. A third pipe branched from the second pipe is connected to the second sprinkler.
作为优选,该系统还包括有SCR脱硝装置和除尘装置。所述预热二段的出风口通过第四管道连通至抽风干燥段的进风口。所述抽风干燥段的出风口通过第五管道连通至烟囱。所述SCR脱硝装置设置在第四管道上。所述除尘装置设置在第五管道上。Preferably, the system also includes an SCR denitration device and a dust removal device. The air outlet of the second preheating section is connected to the air inlet of the air extraction and drying section through a fourth pipeline. The air outlet of the air extraction and drying section is connected to the chimney through a fifth pipe. The SCR denitration device is arranged on the fourth pipeline. The dust removal device is arranged on the fifth pipe.
作为优选,该系统还包括有环冷机。所述环冷机依次设有环冷一段、环冷二段以及环冷三段。所述环冷一段的出风口通过第六管道连通至回转窑的进风口。所述环冷二段的出风口通过第七管道连通至预热一段的进风口。所述环冷三段的出风口通过第八管道连通至鼓风干燥段的进风口。所述预热一段的出风口通过第九管道连通至第五管道。所述鼓风干燥段的出风口通过第十管道连通至烟囱。Preferably, the system also includes an annular cooler. The annular cooling machine is sequentially provided with a first stage of annular cooling, a second stage of annular cooling and a third stage of annular cooling. The air outlet of the annular cooling section is connected to the air inlet of the rotary kiln through the sixth pipeline. The air outlet of the second ring cooling stage is connected to the air inlet of the preheating stage through the seventh pipeline. The air outlet of the third ring cooling section is connected to the air inlet of the blast drying section through the eighth pipeline. The air outlet of the preheating section is connected to the fifth duct through the ninth duct. The air outlet of the blast drying section is connected to the chimney through the tenth pipe.
作为优选,该系统还包括有第一压力检测计、第二压力检测计、第一温度检测计、第二温度检测计、第一流量检测计、第二流量检测计以及烟气分析仪。所述第一压力检测计、第一温度检测计和烟气分析仪设置在预热一段内。所述第二压力检测计和第二温度检测计设置在预热二段内。所述第一流量检测计设置在第七管道上。所述第二流量检测计设置在第一管道上。Preferably, the system further includes a first pressure detector, a second pressure detector, a first temperature detector, a second temperature detector, a first flow detector, a second flow detector and a flue gas analyzer. The first pressure detector, the first temperature detector and the flue gas analyzer are arranged in the preheating section. The second pressure detector and the second temperature detector are arranged in the second preheating section. The first flow detector is arranged on the seventh pipeline. The second flow detector is arranged on the first pipeline.
根据本发明的第二种实施方案,提供一种链箅机预热段风流控制方法或使用第一种实施方案所述链箅机预热段防窜风系统进行风流控制的方法,该方法包括如下步骤:According to the second embodiment of the present invention, there is provided a method for controlling air flow in the preheating section of a chain grate machine or a method for controlling air flow using the anti-channeling air system in the preheating section of a chain grate machine according to the first embodiment, the method comprising: Follow the steps below:
1)根据物料的走向,生球进入链箅机,依次经过鼓风干燥段、抽风干燥段、预热一段和预热二段后输送至回转窑内进行氧化焙烧。氧化焙烧完成后的氧化球团矿输送至环冷机进行冷却。1) According to the direction of the material, the green balls enter the chain grate machine, pass through the blast drying section, the exhaust drying section, the preheating section and the preheating section, and then are transported to the rotary kiln for oxidation roasting. The oxidized pellets after oxidative roasting are transported to a ring cooler for cooling.
2)根据热风的流向,环冷一段排出的热风经由第六管道输送至回转窑内,然后再经第一管道输送至预热二段内。环冷二段排出的热风经由第七管道输送至预热一段内。2) According to the flow direction of hot air, the hot air discharged from the first stage of ring cooling is transported to the rotary kiln through the sixth pipeline, and then transported to the second stage of preheating through the first pipeline. The hot air discharged from the second stage of ring cooling is transported to the first stage of preheating through the seventh pipeline.
3)调节设置在预热一段和预热二段之间的气流平衡板的水平位置,使得预热一段内的压力大于或等于预热二段内的压力。3) Adjust the horizontal position of the airflow balance plate set between the first preheating section and the second preheating section, so that the pressure in the first preheating section is greater than or equal to the pressure in the second preheating section.
4)预热一段内的热风最后经由第九管道排出。预热二段内的热风最后经由第四管道排出。4) The hot air in the preheating section is finally discharged through the ninth pipe. The hot air in the second stage of preheating is finally discharged through the fourth duct.
作为优选,该方法还包括:在预热一段内设置有第一压力检测计实时检测预热一段内的气压为p1,Pa。还设置有第一温度检测计实时检测预热一段内的气体稳定为c1,K。Preferably, the method further includes: a first pressure detector is arranged in the preheating section to detect in real time the air pressure in the preheating section as p1, Pa. A first temperature detector is also provided to detect in real time that the gas in the preheating section is stable as c1, K.
作为优选,在预热二段内设置有第二压力检测计实时检测预热二段内的气压为p2,Pa。还设置有第二温度检测计实时检测预热二段内的气体稳定为c2,K。Preferably, a second pressure detector is arranged in the second preheating stage to detect the air pressure in the second preheating stage as p2, Pa in real time. A second temperature detector is also provided to detect the gas stability in the second stage of preheating as c2, K in real time.
作为优选,在第七管道上还设置有第一流量检测计实时检测输送至预热一段内的气体流量为q1,Nm3/h。在第一管道上设置有第二流量检测计实时检测输送至预热二段内的气体流量为q2,Nm3/h。则输送至预热一段内的气体质量为m1,g:Preferably, a first flow detector is also provided on the seventh pipeline to detect in real time the gas flow delivered to the first stage of preheating as q1, Nm 3 /h. A second flow detector is arranged on the first pipeline to detect the gas flow delivered to the second preheating section in real time as q2, Nm 3 /h. Then the mass of gas delivered to the preheating section is m1, g:
m1=ρ*q1*t...式I。m1=ρ*q1*t...Formula I.
输送至预热一段内的气体质量为m2,g:The mass of gas delivered to the preheating section is m2, g:
m2=ρ*q2*t...式II。m2=ρ*q2*t... Formula II.
在式I和式II中,ρ为气体平均密度,g/m3。t为气体输送时间,h。In Formula I and Formula II, ρ is the average density of the gas, g/m 3 . t is the gas delivery time, h.
根据理想气体状态方程,得:According to the ideal gas equation of state, we get:
p1*v1=ρ*q1*t*R*c1/M...式III。p1*v1=ρ*q1*t*R*c1/M... Formula III.
p2*v2=ρ*q2*t*R*c2/M...式IV。p2*v2=ρ*q2*t*R*c2/M...Formula IV.
在式III和式IV中,v1为预热一段的容积,m3。v2为预热二段的容积,m3。R为气体常量,J/(mol·K)。M为气体平均摩尔质量,g/mol。In formula III and formula IV, v1 is the volume of the preheating stage, m 3 . v2 is the volume of the second preheating stage, m 3 . R is the gas constant, J/(mol·K). M is the average molar mass of the gas, g/mol.
作为优选,设定预热一段的长度为a1,宽度为b1,高度为h1,单位均为m。设定预热二段的长度为a2,宽度为b2,高度为h2,单位均为m。则:Preferably, the length of the preheating stage is set as a1, the width as b1, and the height as h1, and the unit is m. Set the length of the second preheating stage as a2, the width as b2, and the height as h2, and the unit is m. but:
v1=k1*a1*b1*h1...式V。v1=k1*a1*b1*h1...Formula V.
v2=k2*a2*b2*h2...式VI。v2=k2*a2*b2*h2...Formula VI.
在式V和式VI中,所述k1为预热一段的容积修正比值。k2为预热二段的容积修正比值。In Formula V and Formula VI, the k1 is the volume correction ratio of the preheating stage. k2 is the volume correction ratio of the second stage of preheating.
将式V代入式III,得:Substituting formula V into formula III, we get:
p1=ρ*q1*t*R*c1/(M*k1*a1*b1*h1)...式VII。p1=ρ*q1*t*R*c1/(M*k1*a1*b1*h1)...Formula VII.
将式VI代入式IV,得:Substituting formula VI into formula IV, we get:
p2=ρ*q2*t*R*c2/(M*k2*a2*b2*h2)...式VII。p2=ρ*q2*t*R*c2/(M*k2*a2*b2*h2)...Formula VII.
设定气流平衡板向预热一段方向的水平移动量为△a,m。则:Set the horizontal movement of the airflow balance plate to the direction of the preheating section as Δa, m. but:
Z=p1/p2=[q1*c1*k2*(a2-△a)*b2*h2]/[q2*c2*k1*(a1+△a)*b1*h1]...式VIII。Z=p1/p2=[q1*c1*k2*(a2-Δa)*b2*h2]/[q2*c2*k1*(a1+Δa)*b1*h1]... Formula VIII.
当Z=1时,则气流平衡板的最小应移动量△amin为:When Z=1, the minimum amount of movement Δa min of the airflow balance plate is:
通过调节气流平衡板的水平移动量△a大于等于式IX的计算值△amin,m,进而使得Z≥1,即p1≥p2。By adjusting the horizontal movement amount Δa of the airflow balance plate to be greater than or equal to the calculated value Δa min , m of the formula IX, so that Z≥1, that is, p1≥p2.
作为优选,调节所述气流平衡板水平位移为△a时为分步调节,调整次数设为N,则:Preferably, when the horizontal displacement of the airflow balance plate is adjusted to be Δa, it is a step-by-step adjustment, and the number of adjustments is set to N, then:
N=丨(p2-p1)/(0.05*p1)丨...式X。N=|(p2-p1)/(0.05*p1)|...Formula X.
当所述气流平衡板的所需水平位移为△a时,则气流平衡板的移动次数是式X的计算值N。When the required horizontal displacement of the airflow balance plate is Δa, the number of movements of the airflow balance plate is the calculated value N of the formula X.
作为优选,在预热一段内还设置有烟气分析仪Y实时检测预热一段内的NOx的含量小于等于40mg/m3。Preferably, a flue gas analyzer Y is also provided in the first stage of preheating to detect in real time that the NOx content in the first stage of preheating is less than or equal to 40 mg/m 3 .
在现有技术上,由于没有系统的研究和可靠的链箅机-回转窑球团生产过程低NOx生成和控制技术,造成球团厂生产过程NOx排放不达标成为常态,是企业面临的最大挑战之一。为此,企业只能通过降低球团矿产量,从而减少煤气或煤粉喷入量、降低球团矿强度要求,从而降低回转窑温度和采用较低NOx的原料和燃料等方式来降低NOx的生成。这些方式不仅在产量和质量上影响了球团矿生产,对原燃料的质量要求也很高,造成成本的增加,而且不能从根本上解决球团低NOx生产的难题。除此之外,通过在主抽风机之后增设脱硝装置,如采用选择性催化还原技术(SCR)和非选择性催化还原技术(SNCR),虽然可以达到低NOx排放的要求,但由于其投资成本高、设备要求高、能耗大、脱硝成本高及存在二次污染,在球团企业没有得到推广应用,目前国内外球团厂NOx控制方式主要还是通过过程控制实现。In the existing technology, due to the lack of systematic research and reliable chain grate machine-rotary kiln pellet production process with low NOx generation and control technology, the NOx emission in the production process of the pelletizing plant has become the norm, which is the biggest challenge facing the enterprise. one. For this reason, enterprises can only reduce the NOx emission by reducing the output of pellets, thereby reducing the amount of gas or pulverized coal injected, reducing the strength requirements of pellets, thereby reducing the temperature of the rotary kiln and using raw materials and fuels with lower NOx. generate. These methods not only affect the production of pellets in terms of output and quality, but also have high requirements on the quality of raw fuels, resulting in increased costs, and cannot fundamentally solve the problem of low-NOx production of pellets. In addition, by adding a denitrification device after the main exhaust fan, such as the use of selective catalytic reduction (SCR) and non-selective catalytic reduction (SNCR), although the requirements of low NOx emissions can be achieved, due to its investment cost High requirements, high equipment requirements, high energy consumption, high denitration cost and secondary pollution have not been popularized and applied in pelletizing enterprises. At present, the NOx control method of pelletizing plants at home and abroad is mainly realized through process control.
现有的链箅机-回转窑球团生产工艺中,链箅机分成鼓风干燥段、抽风干燥段、预热一段和预热二段,环冷机分成环冷一段、环冷二段和环冷三段。其中,环冷一段的风直接进入回转窑中焙烧球团矿,经预热二段加热预热球后鼓入到抽风干燥段对生球进行抽风干燥,再经抽风干燥段向外排放(排放之前经过烟气净化处理);环冷二段的风进入预热一段加热预热球后向外排放;环冷三段的风进入鼓风干燥段对生球进行鼓风干燥,从而实现链箅机-回转窑-环冷机风流系统的闭路循环。同时采用选择性非催化还原技术(SNCR)串联选择性催化还原技术(SCR),分别在过程中(预热二段内)和末端(预热二段排气口之后)对NOx进行脱除。如,一种球团烟气超低NOx排放的生产系统(201821480691.X),通过SNCR+SCR双重脱硝机制的有效结合,可实现链箅机-回转窑球团生产过程NOx的超低排。但是往往由于链箅机生产系统中PH段与TPH段因温度、气压差别而导致的窜风问题,即PH段高NOx废气向TPH段串风,使得TPH段烟气中NOx含量升高。进而难以实现脱硝精准控制和NOx的达标排放。In the existing chain grate machine-rotary kiln pellet production process, the chain grate machine is divided into a blast drying section, an exhaust air drying section, a preheating section and a preheating section. Ring cooling three sections. Among them, the air in the first stage of ring cooling directly enters the rotary kiln to roast the pellets. After the second stage of preheating, the preheated balls are heated and then blown into the draft drying section to dry the green pellets. The air in the second stage of annular cooling enters the preheating stage to heat the preheating balls and then discharges to the outside; the air in the third stage of annular cooling enters the blast drying section to blast and dry the green balls, so as to realize the chain grate. The closed-circuit circulation of the air flow system of the machine-rotary kiln-ring cooler. At the same time, selective non-catalytic reduction technology (SNCR) is used in series with selective catalytic reduction technology (SCR) to remove NOx during the process (in the second stage of preheating) and at the end (after the exhaust port of the second stage of preheating). For example, a production system with ultra-low NOx emission from pellet flue gas (201821480691.X), through the effective combination of SNCR+SCR double denitration mechanism, can achieve ultra-low NOx emission in the production process of chain grate-rotary kiln pellets. However, it is often due to the blow-by problem caused by the temperature and air pressure difference between the PH section and the TPH section in the chain grate machine production system, that is, the high NOx exhaust gas in the PH section crosses the air to the TPH section, which increases the NOx content in the TPH section flue gas. In turn, it is difficult to achieve precise control of denitrification and standard emission of NOx.
在本发明中,为解决球团烟气超低NOx排放的生产系统中PH段与TPH段因温度、气压差别而导致的串风问题,实施脱硝精准控制和NOx达标排放,本发明在链箅机PH段和TPH段之间增设可移动式气流平衡板,利用平衡板位置变化来主要控制TPH段的气压P1大于等于PH段的气压P2,即P1≥P2,防止PH段高NOx废气向TPH段串风,使得TPH段烟气中NOx含量升高。链箅机风流系统未平衡前打开气流平衡板,稳定后及时关闭,对链箅机系统产生积极影响:只需对PH段废气(约1/3)进行SNCR+SCR脱硝处理即可满足球团NOx超低排放要求,投资和运行成本大大减少;将TPH段靠近PH段的多个风箱(一般为1-5个,可根据实际工况进行合理调节设置)选择性的并入PH段,间接延长了球团高温预热时间,起到改善预热球强度的作用。In the present invention, in order to solve the problem of cross-wind between the PH section and the TPH section caused by the difference in temperature and air pressure in the production system with ultra-low NOx emission of pellet flue gas, the precise control of denitration and the emission of NOx up to the standard are implemented. A movable airflow balance plate is added between the PH section and the TPH section of the machine, and the position change of the balance plate is used to mainly control the pressure P1 of the TPH section to be greater than or equal to the pressure P2 of the PH section, that is, P1≥P2, to prevent the high NOx exhaust gas in the PH section from flowing to the TPH. Section cross-wind, so that the NOx content in the TPH section flue gas increased. The air flow balance plate of the chain grate machine is opened before the air flow system is not balanced, and it is closed in time after stabilization, which has a positive impact on the chain grate machine system: only SNCR+SCR denitrification treatment is required for the exhaust gas in the PH section (about 1/3) to meet the pelletizing requirements. NOx ultra-low emission requirements, investment and operating costs are greatly reduced; multiple bellows (usually 1-5, which can be reasonably adjusted according to actual working conditions) close to the PH section in the TPH section are selectively incorporated into the PH section, indirectly It prolongs the high temperature preheating time of pellets and improves the strength of the preheating balls.
在本发明中,通过在预热一段内设置有第一压力检测计实时检测预热一段内的气压为p1,Pa。在预热二段内设置有第二压力检测计实时检测预热二段内的气压为p2,Pa。通过将检测得到的p1和p2值进行对比。若检测到的p1≥p2,则系统不进行调整(气流平衡板位置维持不变);若检测到的p1<p2,则控制并调节气流平衡板的位置移动,使得p1≥p2即可。以防止PH段高NOx废气向TPH段窜风。In the present invention, the air pressure in the preheating stage is detected as p1, Pa in real time by setting the first pressure detector in the preheating stage. A second pressure detector is arranged in the second preheating stage to detect the air pressure in the second preheating stage as p2, Pa in real time. By comparing the detected p1 and p2 values. If the detected p1≥p2, the system does not adjust (the position of the airflow balance plate remains unchanged); if the detected p1<p2, the position of the airflow balance plate is controlled and adjusted to make p1≥p2. In order to prevent the high NOx exhaust gas in the PH section from blowing to the TPH section.
在本发明中,所述防窜风装置包括气流平衡板、移动平台、辊轮以及开槽。所述气流平衡板设置在链箅机的内部。所述移动平台设置在预热一段和预热二段外部下端的两侧。所述辊轮设置在移动平台底部。所述开槽开设在预热一段和预热二段外部上端的两侧。所述移动平台上还设置有固定座。所述固定座上设置有立柱。所述立柱的顶端穿过开槽后与气流平衡板的顶端相连接(立柱的顶端横向弯曲后穿过开槽与气流平衡板的顶端连接)。所述移动平台的外部还设置有移动电机。移动电机驱动移动平台在辊轮上进行移动。移动平台的移动带动固定座、立柱的移动进而带动气流平衡板在链箅机内(由PH段向TPH段移动)的移动。In the present invention, the anti-wind blowing device includes an air balance plate, a moving platform, a roller and a slot. The air balance plate is arranged inside the chain grate machine. The moving platforms are arranged on both sides of the outer lower ends of the first stage of preheating and the second stage of preheating. The rollers are arranged at the bottom of the moving platform. The slots are provided on both sides of the outer upper ends of the first stage of preheating and the second stage of preheating. The mobile platform is also provided with a fixed seat. A column is arranged on the fixed seat. The top end of the upright column is connected to the top end of the airflow balance plate after passing through the slot (the top end of the upright column is transversely bent and then connected to the top end of the air flow balance plate through the slot). A moving motor is also provided outside the moving platform. The moving motor drives the moving platform to move on the rollers. The movement of the mobile platform drives the movement of the fixed seat and the column, which in turn drives the movement of the airflow balance plate in the chain grate machine (moving from the PH section to the TPH section).
进一步地,所述气流平衡板由外板和内板组成。所述外板为一个内部中空的板体。所述内板套接在外板的内腔中。所述内板还与升降电机相连。升降电机控制内板在外板内腔的竖直方向上进行移动。根据实际需要,调节内板的移动,进而改变气流平衡板的整体高度以满足不同高度的工况需求,防止窜风现象的发生。Further, the airflow balance plate is composed of an outer plate and an inner plate. The outer plate is an inner hollow plate body. The inner plate is sleeved in the inner cavity of the outer plate. The inner plate is also connected with the lift motor. The lift motor controls the inner plate to move in the vertical direction of the inner cavity of the outer plate. According to the actual needs, adjust the movement of the inner plate, and then change the overall height of the airflow balance plate to meet the needs of different heights and prevent the occurrence of wind channeling.
在本发明中,所述内板的厚度为1-20cm,优选为2-15cm,更优选为3-10cm。所述外板的厚度(即为所述气流平衡板的整体厚度)为3-25cm,优选为5-20cm,更优选为8-15cm。其中外板的内腔的厚度大于内板的厚度(例如外板内腔的厚度比内板的厚度大0.5cm、1cm、1.5cm、2cm等,可根据实际工况需求进行选择)。In the present invention, the thickness of the inner plate is 1-20 cm, preferably 2-15 cm, more preferably 3-10 cm. The thickness of the outer plate (that is, the overall thickness of the airflow balance plate) is 3-25 cm, preferably 5-20 cm, more preferably 8-15 cm. The thickness of the inner cavity of the outer plate is greater than the thickness of the inner plate (for example, the thickness of the inner cavity of the outer plate is 0.5cm, 1cm, 1.5cm, 2cm, etc., which can be selected according to the actual working conditions).
在本发明中,通过在预热一段内设置有第一温度检测计实时检测预热一段内的气体温度为c1,K。在预热二段内设置有第二温度检测计实时检测预热二段内的气体温度为c2,K。在第七管道上还设置有第一流量检测计实时检测输送至预热一段内的气体流量为q1,Nm3/h。在第一管道上设置有第二流量检测计实时检测输送至预热二段内的气体流量为q2,Nm3/h。则可以计算得出输送至预热一段内的气体质量为m1,g:In the present invention, the gas temperature in the first stage of preheating is detected as c1, K in real time by arranging a first temperature detector in the first stage of preheating. A second temperature detector is arranged in the second preheating stage to detect the gas temperature in the second preheating stage as c2, K in real time. The seventh pipeline is also provided with a first flow detector to detect in real time the gas flow delivered to the first stage of preheating as q1, Nm 3 /h. A second flow detector is arranged on the first pipeline to detect the gas flow delivered to the second preheating section in real time as q2, Nm 3 /h. Then it can be calculated that the mass of gas delivered to the preheating section is m1, g:
m1=ρ*q1*t...式I。m1=ρ*q1*t...Formula I.
进一步地,输送至预热一段内的气体质量为m2,g:Further, the gas quality delivered to the preheating section is m2, g:
m2=ρ*q2*t...式II。m2=ρ*q2*t... Formula II.
在式I和式II中,ρ为气体平均密度,g/m3。t为气体输送时间,h。In Formula I and Formula II, ρ is the average density of the gas, g/m 3 . t is the gas delivery time, h.
根据理想气体状态方程(pV=nRT=mRT/M),可以得:According to the ideal gas state equation (pV=nRT=mRT/M), we can get:
p1*v1=ρ*q1*t*R*c1/M...式III。p1*v1=ρ*q1*t*R*c1/M... Formula III.
p2*v2=ρ*q2*t*R*c2/M...式IV。p2*v2=ρ*q2*t*R*c2/M...Formula IV.
在式III和式IV中,v1为预热一段的容积,m3。v2为预热二段的容积,m3。R为气体常量,J/(mol·K)。M为气体平均摩尔质量,g/mol。In formula III and formula IV, v1 is the volume of the preheating stage, m 3 . v2 is the volume of the second preheating stage, m 3 . R is the gas constant, J/(mol·K). M is the average molar mass of the gas, g/mol.
作为优选,设定预热一段的长度为a1,宽度为b1,高度为h1,单位均为m。设定预热二段的长度为a2,宽度为b2,高度为h2,单位均为m。则:Preferably, the length of the preheating stage is set as a1, the width as b1, and the height as h1, and the unit is m. Set the length of the second preheating stage as a2, the width as b2, and the height as h2, and the unit is m. but:
v1=k1*a1*b1*h1...式V。v1=k1*a1*b1*h1...Formula V.
v2=k2*a2*b2*h2...式VI。v2=k2*a2*b2*h2...Formula VI.
在式V和式VI中,所述k1为预热一段的容积修正比值。k2为预热二段的容积修正比值。In Formula V and Formula VI, the k1 is the volume correction ratio of the preheating stage. k2 is the volume correction ratio of the second stage of preheating.
在本发明中,当预热一段或预热二段的内腔构形为规则的矩形体时:k1=k2=1。而当预热一段或预热二段的内腔构形为非规则的矩形体时,为了修正体积计算公式(长×宽×高)的误差值,因此引入修正值k1和k2,使得计算获得的体积最接近实际体积。一般地,针对同一台链箅机而言,k1和k2的值为一个固定的常数。In the present invention, when the inner cavity of the first stage of preheating or the second stage of preheating is configured as a regular rectangular body: k1=k2=1. When the cavity configuration of the preheating
进一步地,将式V代入式III,得:Further, formula V is substituted into formula III, obtains:
p1=ρ*q1*t*R*c1/(M*k1*a1*b1*h1)...式VII。p1=ρ*q1*t*R*c1/(M*k1*a1*b1*h1)...Formula VII.
进一步地,将式VI代入式IV,得:Further, formula VI is substituted into formula IV, obtains:
p2=ρ*q2*t*R*c2/(M*k2*a2*b2*h2)...式VII。p2=ρ*q2*t*R*c2/(M*k2*a2*b2*h2)...Formula VII.
当p1<p2时,此时需要移动气流平衡板(气流平衡板初始位置为预热一段和预热二段的交界处)使得p1≥p2,设定气流平衡板向预热一段方向的水平移动量为△a,m。则:When p1<p2, it is necessary to move the airflow balance plate (the initial position of the airflow balance plate is the junction of the preheating
Z=p1/p2=[q1*c1*k2*(a2-△a)*b2*h2]/[q2*c2*k1*(a1+△a)*b1*h1]...式VIII。Z=p1/p2=[q1*c1*k2*(a2-Δa)*b2*h2]/[q2*c2*k1*(a1+Δa)*b1*h1]... Formula VIII.
当Z=1时(即p1=p2),则气流平衡板的最小应移动量△amin为:When Z=1 (that is, p1=p2), the minimum displacement Δa min of the airflow balance plate is:
通过调节气流平衡板的水平移动量△a大于等于式IX的计算值△amin,m,进而使得Z≥1,即p1≥p2。By adjusting the horizontal movement amount Δa of the airflow balance plate to be greater than or equal to the calculated value Δa min , m of the formula IX, so that Z≥1, that is, p1≥p2.
在本发明中,调节所述气流平衡板水平位移为△a时为分步调节,调整次数设为N,则:In the present invention, when the horizontal displacement of the airflow balance plate is adjusted to be Δa, it is a step-by-step adjustment, and the adjustment times are set to N, then:
N=丨(p2-p1)/(0.05*p1)丨...式X。N=|(p2-p1)/(0.05*p1)|...Formula X.
当所述气流平衡板的所需水平位移为△a时,则气流平衡板的移动次数是式X的计算值N。When the required horizontal displacement of the airflow balance plate is Δa, the number of movements of the airflow balance plate is the calculated value N of the formula X.
需要说明的是,这里计算出来的△a不能简单粗暴的一下调整到位,而是需要缓慢调整,并在调整过程中不断检测实时参数的变化情况,并及时修正,避免因调整步幅过大导致生产波动猛烈而影响产质量指标。这里就需要设定调整步长:L=△a/N(以△a取值为△amin为例),分N次进行调整,N=(p2-p1)/(0.05*p1),N取整。进一步地,上述N的确定为较佳计算方式,但不是仅限于此方法,原则上N值的确定需要根据调整紧迫程度(p1比p2少得越多,调整次数应该越少,因为要尽快减少压力差)。但是每调整一次步长后需进行一次新的压力检测,如果没有达到目标(p1≥p2)才继续下去。如果达到目标,则停止调节。It should be noted that the △a calculated here cannot be adjusted simply and roughly, but needs to be adjusted slowly, and the changes in real-time parameters are constantly detected during the adjustment process and corrected in time to avoid excessive adjustment steps. Production fluctuates violently and affects product quality indicators. Here you need to set the adjustment step: L=△a/N (take the value of △a as △a min as an example), and adjust it in N times, N=(p2-p1)/(0.05*p1), N Rounding. Further, the above-mentioned determination of N is a better calculation method, but it is not limited to this method. In principle, the determination of the N value needs to be based on the degree of urgency of adjustment (the less p1 is than p2, the less adjustment times should be, because it is necessary to reduce as soon as possible. Pressure difference). However, a new pressure detection needs to be performed after each adjustment of the step size. If the target is not reached (p1≥p2), it will continue. If the target is reached, stop the adjustment.
进一步地,在预热一段内还设置有烟气分析仪实时检测预热一段内的NOx的含量小于等于40mg/m3。或者,根据国家超低排放标准,NOx最终排放的浓度低于50mg/m3即可。Further, a flue gas analyzer is also arranged in the preheating stage to detect in real time that the NOx content in the preheating stage is less than or equal to 40 mg/m 3 . Or, according to the national ultra-low emission standard, the final emission concentration of NOx can be lower than 50mg/m 3 .
与现有技术相比较,本发明具有如下有益技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
1、本发明所述系统通过在链箅机PH段和TPH段之间增设可移动式气流平衡板,利用平衡板位置变化来主要控制TPH段的气压大于等于PH段的气压,防止PH段高NOx废气向TPH段串风,使得TPH段烟气中NOx含量升高。有效降低污染物的直接排放。1. The system of the present invention adds a movable air flow balance plate between the PH section and the TPH section of the chain grate machine, and uses the position change of the balance plate to mainly control the air pressure in the TPH section to be greater than or equal to the air pressure in the PH section to prevent the PH section from being high. The NOx exhaust gas flows to the TPH section, which increases the NOx content in the TPH section flue gas. Effectively reduce the direct emission of pollutants.
2、本发明所述的链箅机风流系统只需对PH段废气(约1/3)进行SNCR+SCR脱硝处理即可满足球团NOx超低排放要求,投资和运行成本大大减少;同时可将TPH段靠近PH段的部分风箱选择性的并入PH段,间接延长了球团高温预热时间,起到改善预热球强度的作用。2. The chain grate air flow system of the present invention only needs to perform SNCR+SCR denitration treatment on the exhaust gas (about 1/3) of the PH section to meet the ultra-low emission requirements of pellet NOx, and the investment and operation costs are greatly reduced; Part of the bellows near the PH section of the TPH section is selectively incorporated into the PH section, which indirectly prolongs the high temperature preheating time of the pellets and improves the strength of the preheating ball.
3、本发明所述系统结构简单,易操作,成本投入低,控风减排效果显著,具有较强的应用前景和较大的经济效益。3. The system of the present invention is simple in structure, easy to operate, low in cost and investment, has remarkable effect of wind control and emission reduction, and has strong application prospects and greater economic benefits.
4、本发明所述的风流控制方法简单精确,控制流程短,通过实时数据监测,在极短的时间内即可做出反应,同时通过气流平衡板边移动变计算的方式实现一个动态的微调,不仅使得气流平衡板的调节更加科学合理,而且还能够有效避免因调整步幅过大导致生产波动猛烈而影响产质量指标的问题发生。4. The air flow control method of the present invention is simple and accurate, and the control process is short. Through real-time data monitoring, a response can be made in a very short time. At the same time, a dynamic fine-tuning can be realized by the way of air flow balance plate edge movement and calculation. , which not only makes the adjustment of the airflow balance plate more scientific and reasonable, but also can effectively avoid the problem that the production quality index is affected by the production fluctuation caused by the excessive adjustment step.
附图说明Description of drawings
图1为本发明链箅机预热段防窜风系统的结构示意图。FIG. 1 is a schematic structural diagram of the anti-channel wind system in the preheating section of the chain grate machine according to the present invention.
图2为本发明链箅机预热段防窜风系统具有检测机制的结构示意图。FIG. 2 is a schematic structural diagram of the detection mechanism of the anti-channeling wind system in the preheating section of the chain grate machine according to the present invention.
图3为本发明防窜风装置的结构示意图。FIG. 3 is a schematic view of the structure of the anti-channel wind device of the present invention.
图4为本发明气流平衡板的结构示意图。FIG. 4 is a schematic structural diagram of the airflow balance plate of the present invention.
图5为本发明防窜风装置俯视结构图。FIG. 5 is a top view of the structure of the anti-channel wind device of the present invention.
图6为本发明风流控制调节方法流程图。FIG. 6 is a flow chart of the air flow control and adjustment method of the present invention.
附图标记:1:链箅机;2:回转窑;3:防窜风装置;4:氨剂脱硝装置;5:SCR脱硝装置;6:除尘装置;7:环冷机;UDD:鼓风干燥段;DDD:抽风干燥段;TPH:预热一段;PH:预热二段;301:气流平衡板;30101:外板;30102:内板;30103:升降电机;302:移动平台;30201:固定座;30202:立柱;30203:移动电机;303:辊轮;304:开槽;401:第一喷洒器;402:第二喷洒器;403:氨剂储存罐;C1:环冷一段;C2:环冷二段;C3:环冷三段;L1:第一管道;L2:第二管道;L3:第三管道;L4:第四管道;L5:第五管道;L6:第六管道;L7:第七管道;L8:第八管道;L9:第九管道;L10:第十管道;P1:第一压力检测计;P2:第二压力检测计;C1:第一温度检测计;C2:第二温度检测计;Q1:第一流量检测计;Q2:第二流量检测计;Y:烟气分析仪。Reference numerals: 1: Chain grate machine; 2: Rotary kiln; 3: Anti-channel wind device; 4: Ammonia agent denitration device; 5: SCR denitration device; 6: Dust removal device; Drying section; DDD: ventilation drying section; TPH: preheating
具体实施方式Detailed ways
下面对本发明的技术方案进行举例说明,本发明请求保护的范围包括但不限于以下实施例。The technical solutions of the present invention are illustrated below with examples, and the scope of the claimed protection of the present invention includes but is not limited to the following examples.
根据本发明的第一种实施方案,提供一种链箅机预热段防窜风系统,该系统包括链箅机1和回转窑2。根据物料的走向,所述链箅机1依次设有鼓风干燥段UDD、抽风干燥段DDD、预热一段TPH和预热二段PH。所述预热二段PH通过第一管道L1与回转窑2的烟气出口相连通。所述预热一段TPH和预热二段PH之间设置有防窜风装置3。According to the first embodiment of the present invention, there is provided a wind blowing prevention system in the preheating section of a chain grate machine, and the system includes a
作为优选,所述防窜风装置3包括气流平衡板301、移动平台302、辊轮303以及开槽304。所述气流平衡板301设置在链箅机1的内部。所述移动平台302设置在预热一段PH和预热二段PH外部下端的两侧。所述辊轮303设置在移动平台302底部。所述开槽304开设在预热一段PH和预热二段PH外部上端的两侧。所述移动平台302上还设置有固定座30201。所述固定座30201上设置有立柱30202。所述立柱30202的顶端穿过开槽304后与气流平衡板301的顶端相连接。所述移动平台302的外部还设置有移动电机30203。移动电机30203驱动移动平台302在辊轮303上进行移动。移动平台302的移动带动固定座30201、立柱30202的移动进而带动气流平衡板301在链箅机1内的移动。Preferably, the
作为优选,所述气流平衡板301由外板30101和内板30102组成。所述外板30101为一个内部中空的板体。所述内板30102套接在外板30101的内腔中。所述内板30102还与升降电机30103相连。升降电机30103控制内板30102在外板30101内腔的竖直方向上进行移动。Preferably, the
作为优选,该系统还包括有氨剂脱硝装置4。所述氨剂脱硝装置4设置在预热二段PH和/或第一管道L1内。Preferably, the system also includes an ammonia
作为优选,所述氨剂脱硝装置4包括有第一喷洒器401、第二喷洒器402和氨剂储存罐403。所述第一喷洒器401设置在预热二段PH内。所述第二喷洒器402设置在第一管道L1内。所述氨剂储存罐403通过第二管道L2与第一喷洒器401相连接。所述第二管道L2上分出第三管道L3与第二喷洒器402相连接。Preferably, the ammonia
作为优选,该系统还包括有SCR脱硝装置5和除尘装置6。所述预热二段PH的出风口通过第四管道L4连通至抽风干燥段DDD的进风口。所述抽风干燥段DDD的出风口通过第五管道L5连通至烟囱。所述SCR脱硝装置5设置在第四管道L4上。所述除尘装置6设置在第五管道L5上。Preferably, the system also includes an
作为优选,该系统还包括有环冷机7。所述环冷机7依次设有环冷一段C1、环冷二段C2以及环冷三段C3。所述环冷一段C1的出风口通过第六管道L6连通至回转窑2的进风口。所述环冷二段C2的出风口通过第七管道L7连通至预热一段TPH的进风口。所述环冷三段C3的出风口通过第八管道L8连通至鼓风干燥段UDD的进风口。所述预热一段TPH的出风口通过第九管道L9连通至第五管道L5。所述鼓风干燥段UDD的出风口通过第十管道L10连通至烟囱。Preferably, the system also includes an
作为优选,该系统还包括有第一压力检测计P1、第二压力检测计P2、第一温度检测计C1、第二温度检测计C2、第一流量检测计Q1、第二流量检测计Q2以及烟气分析仪Y。所述第一压力检测计P1、第一温度检测计C1和烟气分析仪Y设置在预热一段TPH内。所述第二压力检测计P2和第二温度检测计C2设置在预热二段PH内。所述第一流量检测计Q1设置在第七管道L7上。所述第二流量检测计Q2设置在第一管道L1上。Preferably, the system further includes a first pressure detector P1, a second pressure detector P2, a first temperature detector C1, a second temperature detector C2, a first flow detector Q1, a second flow detector Q2 and Flue gas analyzer Y. The first pressure detector P1, the first temperature detector C1 and the flue gas analyzer Y are set in the preheating section of TPH. The second pressure detector P2 and the second temperature detector C2 are arranged in the second stage of preheating PH. The first flow detector Q1 is arranged on the seventh pipeline L7. The second flow detector Q2 is arranged on the first pipeline L1.
根据本发明的第二种实施方案,提供一种链箅机预热段风流控制方法或使用第一种实施方案所述链箅机预热段防窜风系统进行风流控制的方法,该方法包括如下步骤:According to the second embodiment of the present invention, there is provided a method for controlling air flow in the preheating section of a chain grate machine or a method for controlling air flow using the anti-channeling air system in the preheating section of the chain grate machine according to the first embodiment, the method comprising: Follow the steps below:
1)根据物料的走向,生球进入链箅机1,依次经过鼓风干燥段UDD、抽风干燥段DDD、预热一段TPH和预热二段PH后输送至回转窑2内进行氧化焙烧。氧化焙烧完成后的氧化球团矿输送至环冷机7进行冷却。1) According to the direction of the material, the green balls enter the
2)根据热风的流向,环冷一段C1排出的热风经由第六管道L6输送至回转窑2内,然后再经第一管道L1输送至预热二段PH内。环冷二段C2排出的热风经由第七管道L7输送至预热一段TPH内。2) According to the flow direction of the hot air, the hot air discharged from the first stage C1 of the ring cooling is transported to the
3)调节设置在预热一段TPH和预热二段PH之间的气流平衡板301的水平位置,使得预热一段TPH内的压力大于或等于预热二段PH内的压力。3) Adjust the horizontal position of the
4)预热一段TPH内的热风最后经由第九管道L9排出。预热二段PH内的热风最后经由第四管道L4排出。4) The hot air in the preheating section of TPH is finally discharged through the ninth duct L9. The hot air in the preheating second stage PH is finally discharged through the fourth duct L4.
作为优选,该方法还包括:在预热一段TPH内设置有第一压力检测计P1实时检测预热一段TPH内的气压为p1,Pa。还设置有第一温度检测计C1实时检测预热一段TPH内的气体温度为c1,K。Preferably, the method further includes: a first pressure detector P1 is arranged in the preheating first stage TPH to detect the air pressure in the preheating first stage TPH as p1, Pa in real time. A first temperature detector C1 is also provided for real-time detection of the gas temperature in the preheating section of TPH as c1, K.
作为优选,在预热二段PH内设置有第二压力检测计P2实时检测预热二段PH内的气压为p2,Pa。还设置有第二温度检测计C2实时检测预热二段PH内的气体温度为c2,K。As a preference, a second pressure detector P2 is arranged in the preheating second stage PH to detect the air pressure in the preheating second stage PH in real time as p2, Pa. A second temperature detector C2 is also provided for real-time detection of the gas temperature in the second stage of preheating PH as c2, K.
作为优选,在第七管道L7上还设置有第一流量检测计Q1实时检测输送至预热一段TPH内的气体流量为q1,Nm3/h。在第一管道L1上设置有第二流量检测计Q2实时检测输送至预热二段PH内的气体流量为q2,Nm3/h。则输送至预热一段TPH内的气体质量为m1,g:Preferably, a first flow detector Q1 is also provided on the seventh pipeline L7 to detect in real time the gas flow delivered to the first stage of preheating TPH as q1, Nm 3 /h. A second flow detector Q2 is arranged on the first pipeline L1 to detect the gas flow delivered to the second preheating stage PH in real time as q2, Nm 3 /h. Then the mass of gas delivered to the preheating section of TPH is m1, g:
m1=ρ*q1*t...式I。m1=ρ*q1*t...Formula I.
输送至预热一段TPH内的气体质量为m2,g:The mass of gas delivered to the preheating section of TPH is m2, g:
m2=ρ*q2*t...式II。m2=ρ*q2*t... Formula II.
在式I和式II中,ρ为气体平均密度,g/m3。t为气体输送时间,h。In Formula I and Formula II, ρ is the average density of the gas, g/m 3 . t is the gas delivery time, h.
根据理想气体状态方程,得:According to the ideal gas equation of state, we get:
p1*v1=ρ*q1*t*R*c1/M...式III。p1*v1=ρ*q1*t*R*c1/M... Formula III.
P2*v2=ρ*q2*t*R*c2/M...式IV。P2*v2=ρ*q2*t*R*c2/M...Formula IV.
在式III和式IV中,v1为预热一段TPH的容积,m3。v2为预热二段PH的容积,m3。R为气体常量,J/(mol·K)。M为气体平均摩尔质量,g/mol。In Formula III and Formula IV, v1 is the volume of preheated one-stage TPH, m 3 . v2 is the volume of the preheating second stage PH, m 3 . R is the gas constant, J/(mol·K). M is the average molar mass of the gas, g/mol.
作为优选,设定预热一段TPH的长度为a1,宽度为b1,高度为h1,单位均为m。设定预热二段PH的长度为a2,宽度为b2,高度为h2,单位均为m。则:Preferably, the length of a preheating stage of TPH is set to be a1, the width to be b1, and the height to be h1, and the units are all m. Set the length of the second preheating stage PH as a2, the width as b2, and the height as h2, and the unit is m. but:
v1=k1*a1*b1*h1...式V。v1=k1*a1*b1*h1...Formula V.
V2=k2*a2*b2*h2...式VI。V2=k2*a2*b2*h2...Formula VI.
在式V和式VI中,所述k1为预热一段TPH的容积修正比值。k2为预热二段PH的容积修正比值。In Formula V and Formula VI, the k1 is the volume correction ratio of the preheating stage TPH. k2 is the volume correction ratio of the preheating second stage PH.
将式V代入式III,得:Substituting formula V into formula III, we get:
p1=ρ*q1*t*R*c1/(M*k1*a1*b1*h1)...式VII。p1=ρ*q1*t*R*c1/(M*k1*a1*b1*h1)...Formula VII.
将式VI代入式IV,得:Substituting formula VI into formula IV, we get:
P2=ρ*q2*t*R*c2/(M*k2*a2*b2*h2)...式VII。P2=ρ*q2*t*R*c2/(M*k2*a2*b2*h2)...Formula VII.
设定气流平衡板301向预热一段TPH方向的水平移动量为△a,m。则:The horizontal movement amount of the
Z=p1/p2=[q1*c1*k2*(a2-△a)*b2*h2]/[q2*c2*k1*(a1+△a)*b1*h1]...式VIII。Z=p1/p2=[q1*c1*k2*(a2-Δa)*b2*h2]/[q2*c2*k1*(a1+Δa)*b1*h1]... Formula VIII.
当Z=1时,则气流平衡板301的最小应移动量△amin为:When Z=1, the minimum amount of movement Δa min of the
通过调节气流平衡板301的水平移动量△a大于等于式IX的计算值△amin,m,进而使得Z≥1,即p1≥p2。By adjusting the horizontal movement amount Δa of the
作为优选,调节所述气流平衡板301水平位移为△a时为分步调节,调整次数设为N,则:Preferably, when the horizontal displacement of the
N=(p2-p1)/(0.05*p1)...式X。N=(p2-p1)/(0.05*p1)...Formula X.
当所述气流平衡板301的所需水平位移为△a时,则气流平衡板301的移动次数是式X的计算值N。When the required horizontal displacement of the
作为优选,在预热一段TPH内还设置有烟气分析仪Y实时检测预热一段TPH内的NOx的含量小于等于40mg/m3。Preferably, a flue gas analyzer Y is also provided in the first stage of preheating TPH to detect in real time that the NOx content in the first stage of preheating TPH is less than or equal to 40 mg/m 3 .
实施例1Example 1
如图1所示,一种链箅机预热段防窜风系统,该系统包括链箅机1和回转窑2。根据物料的走向,所述链箅机1依次设有鼓风干燥段UDD、抽风干燥段DDD、预热一段TPH和预热二段PH。所述预热二段PH通过第一管道L1与回转窑2的烟气出口相连通。所述预热一段TPH和预热二段PH之间设置有防窜风装置3。As shown in FIG. 1 , an anti-channel wind system in the preheating section of a chain grate machine includes a
实施例2Example 2
重复实施例1,只是所述防窜风装置3包括气流平衡板301、移动平台302、辊轮303以及开槽304。所述气流平衡板301设置在链箅机1的内部。所述移动平台302设置在预热一段PH和预热二段PH外部下端的两侧。所述辊轮303设置在移动平台302底部。所述开槽304开设在预热一段PH和预热二段PH外部上端的两侧。所述移动平台302上还设置有固定座30201。所述固定座30201上设置有立柱30202。所述立柱30202的顶端穿过开槽304后与气流平衡板301的顶端相连接。所述移动平台302的外部还设置有移动电机30203。移动电机30203驱动移动平台302在辊轮303上进行移动。移动平台302的移动带动固定座30201、立柱30202的移动进而带动气流平衡板301在链箅机1内的移动。Example 1 is repeated, except that the
实施例3Example 3
重复实施例2,只是所述气流平衡板301由外板30101和内板30102组成。所述外板30101为一个内部中空的板体。所述内板30102套接在外板30101的内腔中。所述内板30102还与升降电机30103相连。升降电机30103控制内板30102在外板30101内腔的竖直方向上进行移动。Example 2 is repeated, except that the
实施例4Example 4
重复实施例3,只是该系统还包括有氨剂脱硝装置4。所述氨剂脱硝装置4设置在预热二段PH和/或第一管道L1内。Example 3 is repeated except that the system also includes an ammonia
实施例5Example 5
重复实施例4,只是所述氨剂脱硝装置4包括有第一喷洒器401、第二喷洒器402和氨剂储存罐403。所述第一喷洒器401设置在预热二段PH内。所述第二喷洒器402设置在第一管道L1内。所述氨剂储存罐403通过第二管道L2与第一喷洒器401相连接。所述第二管道L2上分出第三管道L3与第二喷洒器402相连接。Example 4 is repeated, except that the ammonia
实施例6Example 6
重复实施例5,只是该系统还包括有SCR脱硝装置5和除尘装置6。所述预热二段PH的出风口通过第四管道L4连通至抽风干燥段DDD的进风口。所述抽风干燥段DDD的出风口通过第五管道L5连通至烟囱。所述SCR脱硝装置5设置在第四管道L4上。所述除尘装置6设置在第五管道L5上。Example 5 is repeated, except that the system also includes an
实施例7Example 7
重复实施例6,只是该系统还包括有环冷机7。所述环冷机7依次设有环冷一段C1、环冷二段C2以及环冷三段C3。所述环冷一段C1的出风口通过第六管道L6连通至回转窑2的进风口。所述环冷二段C2的出风口通过第七管道L7连通至预热一段TPH的进风口。所述环冷三段C3的出风口通过第八管道L8连通至鼓风干燥段UDD的进风口。所述预热一段TPH的出风口通过第九管道L9连通至第五管道L5。所述鼓风干燥段UDD的出风口通过第十管道L10连通至烟囱。Example 6 is repeated except that the system also includes an
实施例8Example 8
重复实施例7,只是该系统还包括有第一压力检测计P1、第二压力检测计P2、第一温度检测计C1、第二温度检测计C2、第一流量检测计Q1、第二流量检测计Q2以及烟气分析仪Y。所述第一压力检测计P1、第一温度检测计C1和烟气分析仪Y设置在预热一段TPH内。所述第二压力检测计P2和第二温度检测计C2设置在预热二段PH内。所述第一流量检测计Q1设置在第七管道L7上。所述第二流量检测计Q2设置在第一管道L1上。Example 7 is repeated, except that the system further includes a first pressure detector P1, a second pressure detector P2, a first temperature detector C1, a second temperature detector C2, a first flow detector Q1, and a second flow detector Meter Q2 and flue gas analyzer Y. The first pressure detector P1, the first temperature detector C1 and the flue gas analyzer Y are set in the preheating section of TPH. The second pressure detector P2 and the second temperature detector C2 are arranged in the second stage of preheating PH. The first flow detector Q1 is arranged on the seventh pipeline L7. The second flow detector Q2 is arranged on the first pipeline L1.
方法实施例Method embodiment
设定链箅机预热一段TPH的长度为a1为12m,宽度为b1为4.5m,高度为h1为3m。设定预热二段PH的长度为a2为15m,宽度为b2为4.5m,高度为h2为3m。预热一段TPH的容积修正比值k1为1。预热二段PH的容积修正比值k2为1(即链箅机预热一段TPH和预热二段PH均为矩形)。当气流平衡板301处于初始位置时(即预热一段TPH和预热二段PH的交界处):Set the length of the preheating section of the chain grate machine as a1 to be 12m, the width to be b1 to be 4.5m, and the height to be h1 to be 3m. Set the length of the preheating second stage PH as a2 is 15m, the width is b2 is 4.5m, and the height is h2 is 3m. The volume correction ratio k1 of the preheating stage of TPH is 1. The volume correction ratio k2 of the preheating second stage PH is 1 (that is, the preheating first stage TPH of the chain grate machine and the preheating second stage PH are both rectangular). When the
预热一段TPH的容积为:v1=1×12×4.5×3=162m3。The volume of the preheated one-stage TPH is: v1=1×12×4.5×3=162m 3 .
预热一段PH的容积为:v2=1×15×4.5×3=202.5m3。The volume of the preheating stage of PH is: v2=1×15×4.5×3=202.5m 3 .
检测到输送至预热一段TPH内的气体流量为q1为100Nm3/h。检测到输送至预热二段PH内的气体流量为q2为150Nm3/h。检测到预热一段TPH内的气体温度为c1为858.15K。检测到预热二段PH内的气体温度为c2为1250.15K。It was detected that the gas flow rate q1 delivered to the preheating section TPH was 100Nm 3 /h. It is detected that the gas flow rate q2 delivered to the preheating second stage PH is 150Nm 3 /h. It is detected that the gas temperature in the preheating section of TPH is 858.15K. It is detected that the gas temperature in the PH of the second stage of preheating is 1250.15K.
在系统运行过程中,若检测到预热一段TPH内的气压p1为-900Pa;检测到预热二段PH内的气压P2为-400Pa。则根据式VIII和式IX进行如下计算:During the operation of the system, if the air pressure p1 in the first stage of preheating TPH is detected to be -900Pa; the air pressure P2 in the second stage of preheating PH is detected to be -400Pa. Then according to formula VIII and formula IX, carry out the following calculation:
Z=p1/p2=[q1*c1*k2*(a2-△a)*b2*h2]/[q2*c2*k1*(a1+△a)*b1*h1]...式VIII。Z=p1/p2=[q1*c1*k2*(a2-Δa)*b2*h2]/[q2*c2*k1*(a1+Δa)*b1*h1]... Formula VIII.
当Z=1时,则气流平衡板301的最小应移动量△amin为:When Z=1, the minimum amount of movement Δa min of the
即:which is:
△amin=(12×4.5×3×1250.15×150-15×4.5×3×858.15×100)/(150×1250.15×4.5×3+100×858.15×4.5×3)=9.47△a min =(12×4.5×3×1250.15×150-15×4.5×3×858.15×100)/(150×1250.15×4.5×3+100×858.15×4.5×3)=9.47
根据式X计算所述气流平衡板301水平位移为△a=△amin时所需调整次数N:According to the formula X, the required adjustment times N when the horizontal displacement of the
N=(p2-p1)/(0.05*p1)...式X。N=(p2-p1)/(0.05*p1)...Formula X.
即:which is:
N=丨(-400+900)/(0.05×-900)丨=11.11N=丨(-400+900)/(0.05×-900)丨=11.11
分步调节气流平衡板301时,单次调节步长为STEP:STEP=△amin/N=9.47/11.11=0.85,根据STEP的计算值对气流平衡板301进行调节(从PH段向TPH端调节),单次调节步长为0.85m,完成调节后检测p1和p2,若p1≥p2,则完成气流平衡板301的调节;若p1<p2,则继续按步长STEP为0.85m对气流平衡板301进行调节,直至p1≥p2。When adjusting the
Claims (17)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010624968.7A CN113883897B (en) | 2020-07-01 | 2020-07-01 | Air channeling prevention system for preheating section of chain grate machine and air flow control method thereof |
PCT/CN2021/075587 WO2022001109A1 (en) | 2020-07-01 | 2021-02-05 | Air channeling prevention system for preheating section of chain grate machine and air flow control method therefor |
BR112022004907A BR112022004907A2 (en) | 2020-07-01 | 2021-02-05 | SYSTEM TO AVOID AIR CHANNELING TO THE GRILL PREHEATING SECTION AND METHOD FOR AIR FLOW CONTROL FOR IT |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010624968.7A CN113883897B (en) | 2020-07-01 | 2020-07-01 | Air channeling prevention system for preheating section of chain grate machine and air flow control method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN113883897A CN113883897A (en) | 2022-01-04 |
CN113883897B true CN113883897B (en) | 2022-08-16 |
Family
ID=79012791
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202010624968.7A Active CN113883897B (en) | 2020-07-01 | 2020-07-01 | Air channeling prevention system for preheating section of chain grate machine and air flow control method thereof |
Country Status (3)
Country | Link |
---|---|
CN (1) | CN113883897B (en) |
BR (1) | BR112022004907A2 (en) |
WO (1) | WO2022001109A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114797461A (en) * | 2022-05-12 | 2022-07-29 | 中国科学院过程工程研究所 | Device system and method for denitration by coupling pellet flue gas drainage with SCR |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08257350A (en) * | 1995-03-27 | 1996-10-08 | Chichibu Onoda Cement Corp | Process and device for reducing nox in kiln exhaust gas |
US6210154B1 (en) * | 1997-04-22 | 2001-04-03 | Blue Circle Industries, Inc. | Treatment of exhaust gases from kilns |
EP1114679A4 (en) * | 1998-03-31 | 2002-09-18 | Houei Syoukai Co Ltd | Method for producing soil, soil-treating unit, method for treating and unit for treating |
CN101624647B (en) * | 2009-08-04 | 2011-04-06 | 武汉钢铁(集团)公司 | Pellet roasting production technology recycling residual heat and system thereof |
JP5584545B2 (en) * | 2010-07-30 | 2014-09-03 | 富士フイルム株式会社 | Casting apparatus and solution casting method |
CN203999746U (en) * | 2014-06-18 | 2014-12-10 | 中信重工机械股份有限公司 | Acid pellet production process waste heat recycling system |
CN109055721B (en) * | 2018-09-11 | 2020-07-03 | 中冶长天国际工程有限责任公司 | Grate-rotary kiln pellet low NOxProduction process and system |
CN109136545B (en) * | 2018-09-11 | 2020-07-03 | 中冶长天国际工程有限责任公司 | Grate-rotary kiln pellet low NOxProduction process and system thereof |
CN109373767B (en) * | 2018-09-27 | 2020-07-03 | 中冶长天国际工程有限责任公司 | A production process and system for ultra-low NOx emission from pellet flue gas |
CN209828672U (en) * | 2019-03-28 | 2019-12-24 | 中冶南方都市环保工程技术股份有限公司 | Grate-rotary kiln SNCR/SCR denitration and active coke desulfurization combined system |
CN210036270U (en) * | 2019-06-05 | 2020-02-07 | 中冶北方(大连)工程技术有限公司 | Flue gas recycling and discharging system for air draft drying section and preheating section of chain grate machine |
CN110068224B (en) * | 2019-06-05 | 2024-04-02 | 中冶北方(大连)工程技术有限公司 | Flue gas recycling and discharging system of air draft drying section and preheating section of chain grate machine |
-
2020
- 2020-07-01 CN CN202010624968.7A patent/CN113883897B/en active Active
-
2021
- 2021-02-05 WO PCT/CN2021/075587 patent/WO2022001109A1/en active Application Filing
- 2021-02-05 BR BR112022004907A patent/BR112022004907A2/en unknown
Also Published As
Publication number | Publication date |
---|---|
WO2022001109A1 (en) | 2022-01-06 |
BR112022004907A2 (en) | 2023-01-31 |
CN113883897A (en) | 2022-01-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2022007400A1 (en) | Flue gas treatment process and treatment system | |
CN109373767B (en) | A production process and system for ultra-low NOx emission from pellet flue gas | |
CN109136545B (en) | Grate-rotary kiln pellet low NOxProduction process and system thereof | |
CN109055721B (en) | Grate-rotary kiln pellet low NOxProduction process and system | |
CN204502749U (en) | Use the flue gas desulfurization and denitrification device of the two adsorption tower of series connection | |
CN104764340A (en) | Flue gas circulation system and method for sintering machine flue gas recirculation denitration | |
CN110894574B (en) | A kind of chain grate machine, chain grate machine rotary kiln oxidation pellet denitrification system and method | |
CN100566838C (en) | Blast furnace blowing bituminous coal mill system and flue gas non-dehydration self-circulation technology thereof | |
CN102179171A (en) | Multi-stage themolysis coupled denitration method using front flow field uniformizing device and device thereof | |
CN107583430A (en) | One kind sintering denitrating flue gas processing unit and method | |
CN107185376A (en) | A kind of flue gas reuse reinforcing SNCR combines SCR denitrating system | |
CN211537261U (en) | Sintering flue gas dual-heating SCR denitration system | |
CN113883897B (en) | Air channeling prevention system for preheating section of chain grate machine and air flow control method thereof | |
CN107008147A (en) | A kind of ammonia-gas spraying device for SCR denitration system | |
CN108931141A (en) | A kind of technique for realizing inexpensive denitration using sinter waste-heat sintered discharge gas | |
CN105222138B (en) | A kind of garbage burning boiler secondary air system and Secondary Air operation method | |
CN213335574U (en) | Air channeling preventing system for preheating section of chain grate machine | |
CN110787609A (en) | Flue gas denitration device for tank furnace and denitration method thereof | |
CN216799335U (en) | Circulating fluidized bed boiler full-load denitrification device | |
CN113188335B (en) | Chain grate rotary kiln hot air system suitable for active coke desulfurization and denitrification process | |
CN111298643A (en) | Be applicable to circulating fluidized bed boiler full load denitration control system | |
CN113908676B (en) | Anti-channeling smoke treatment system of chain grate machine and smoke treatment process of anti-channeling smoke treatment system | |
RU2797438C1 (en) | Pellet producing system and air flow control method for the specified system | |
CN211753957U (en) | Combined flue gas purification system | |
CN209960990U (en) | Grate-rotary kiln pellet low NOx production system |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |