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CN113883239B - A clutch with passive double reduction ratio - Google Patents

A clutch with passive double reduction ratio Download PDF

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Publication number
CN113883239B
CN113883239B CN202111215880.0A CN202111215880A CN113883239B CN 113883239 B CN113883239 B CN 113883239B CN 202111215880 A CN202111215880 A CN 202111215880A CN 113883239 B CN113883239 B CN 113883239B
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ratchet wheel
driven
gear
transition
driving
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CN113883239A (en
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朱映远
张健
刘宏
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Harbin Institute of Technology Shenzhen
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Harbin Institute of Technology Shenzhen
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/20Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially using gears that can be moved out of gear
    • F16H3/22Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially using gears that can be moved out of gear with gears shiftable only axially
    • F16H3/30Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially using gears that can be moved out of gear with gears shiftable only axially with driving and driven shafts not coaxial
    • F16H3/32Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially using gears that can be moved out of gear with gears shiftable only axially with driving and driven shafts not coaxial and an additional shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00Freewheels or freewheel clutches
    • F16D41/12Freewheels or freewheel clutches with hinged pawl co-operating with teeth, cogs, or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/002Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having teeth movable out of mesh
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/003Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion the gear-ratio being changed by inversion of torque direction

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)

Abstract

A clutch with passive double reduction ratios relates to the technical field of clutches. The invention aims to solve the problems of heavy weight, large volume and special controller and driver of the existing clutch. The motor is fixedly connected to a supporting plate, a driving gear is fixedly connected to a motor shaft of the motor, a first transition gear and a second transition gear are fixedly connected to a driving ratchet wheel, the driving gear is meshed with the first transition gear, the driving ratchet wheel is arranged between a first driven ratchet wheel and a second driven ratchet wheel, the driving ratchet wheel is sleeved on a transition shaft and can axially reciprocate along the transition shaft under the pushing of the first driven ratchet wheel and the second driven ratchet wheel, the first driven gear and the second driven gear are fixedly connected to an output shaft, the first transition gear can be meshed with the first driven gear, and the second transition gear can be meshed with the second driven gear. The invention is used for switching the transmission path and the reduction ratio.

Description

一种无源双减速比的离合器A clutch with passive double reduction ratio

技术领域technical field

本发明涉及离合器技术领域,具体涉及一种无源双减速比的离合器。The invention relates to the technical field of clutches, in particular to a clutch with passive double reduction ratios.

背景技术Background technique

随着机器人技术、无人机技术的发展,需要有更轻更小的驱动、传动机构执行更为复杂的任务。例如机器人末端操作器执行开合抓捕动作,无人机执行拉降回收动作,需要执行元件在不同的运动方向输出不同的速度、力或力矩。目前自动化设备上常见的离合器或减速器多采用有源离合器实现减速比切换,有源离合器通常由电磁铁、拨叉、齿轮等元器件组成,存在体积大、重量大、功率高的缺点。极大的限制了机器人、无人机等先进自动化系统的小型化和轻量化发展。因此需要发展一种小型、轻量、无源的,具有正反转双减速比的新型离合器,为自动化设备的精细化发展提供技术支持。With the development of robot technology and UAV technology, lighter and smaller drive and transmission mechanisms are required to perform more complex tasks. For example, the robot end effector performs the opening and closing capture action, and the drone performs the pull-down recovery action, which requires the actuator to output different speeds, forces or torques in different directions of motion. At present, the common clutches or reducers on automation equipment mostly use active clutches to switch the reduction ratio. Active clutches are usually composed of electromagnets, shift forks, gears and other components, which have the disadvantages of large volume, heavy weight, and high power. It greatly limits the miniaturization and lightweight development of advanced automation systems such as robots and drones. Therefore, it is necessary to develop a new type of clutch with small, light weight, passive, forward and reverse dual reduction ratios, and provide technical support for the refined development of automation equipment.

发明内容Contents of the invention

本发明为了解决现有离合器重量大、体积大、需要专门的控制器和驱动器的问题,进而提出一种依靠自身动力实现两种减速比输出切换的无源双减速比的离合器。In order to solve the problems that the existing clutches are heavy and bulky and require special controllers and drivers, the present invention further proposes a passive double reduction ratio clutch that relies on its own power to realize output switching of two reduction ratios.

本发明为解决上述技术问题采取的技术方案是:The technical scheme that the present invention takes for solving the problems of the technologies described above is:

一种无源双减速比的离合器包括主动齿轮、电机、第一过渡齿轮、第二过渡齿轮、第一被动棘轮、第二被动棘轮、第一从动齿轮、第二从动齿轮、输出轴、主动棘轮、第一单向轴承、第二单向轴承和过渡轴,电机固接在支撑板上,电机的电机轴上固接有主动齿轮,第一过渡齿轮和第二过渡齿轮固接在主动棘轮上,主动齿轮与第一过渡齿轮相啮合,第一被动棘轮通过第一单向轴承设置在第一轴承座内,第二被动棘轮通过第二单向轴承设置在第二轴承座内,主动棘轮设置在第一被动棘轮和第二被动棘轮之间,主动棘轮套装在过渡轴上,且在第一被动棘轮和第二被动棘轮的推动下可沿过渡轴做轴向往复移动,第一从动齿轮和第二从动齿轮固接在输出轴上,第一过渡齿轮可与第一从动齿轮相啮合,第二过渡齿轮可与第二从动齿轮相啮合。A passive double reduction ratio clutch includes a driving gear, a motor, a first transition gear, a second transition gear, a first driven ratchet, a second driven ratchet, a first driven gear, a second driven gear, an output shaft, The driving ratchet, the first one-way bearing, the second one-way bearing and the transition shaft, the motor is fixed on the support plate, the motor shaft of the motor is fixed with the driving gear, the first transition gear and the second transition gear are fixed on the drive On the ratchet, the driving gear meshes with the first transition gear, the first passive ratchet is set in the first bearing seat through the first one-way bearing, and the second passive ratchet is set in the second bearing seat through the second one-way bearing. The ratchet is arranged between the first passive ratchet and the second passive ratchet, the active ratchet is set on the transition shaft, and can reciprocate axially along the transition shaft under the push of the first passive ratchet and the second passive ratchet, the first slave The driven gear and the second driven gear are fixedly connected to the output shaft, the first transition gear can mesh with the first driven gear, and the second transition gear can mesh with the second driven gear.

进一步地,所述主动棘轮的两个端面均设有主动棘轮齿形面,第一被动棘轮套装在过渡轴的一端,第一被动棘轮的内侧端面上设有第一被动棘轮齿形面,第一单向轴承的内圈套装固接在第一被动棘轮上,第一单向轴承的外圈固接在第一轴承座上,过渡轴一端的端部通过一个第一滚动轴承与第一轴承座转动连接,第二被动棘轮套装在过渡轴的另一端,第二被动棘轮的内侧端面上设有第二被动棘轮齿形面,第二单向轴承的内圈套装固接在第二被动棘轮上,第二单向轴承的外圈固接在第二轴承座上,过渡轴另一端的端部通过一个第一滚动轴承与第二轴承座转动连接。Further, both end surfaces of the active ratchet are provided with active ratchet toothed surfaces, the first passive ratchet is sleeved on one end of the transition shaft, and the inner end surface of the first passive ratchet is provided with a first passive ratchet toothed surface. The inner ring set of a one-way bearing is fixedly connected to the first passive ratchet, the outer ring of the first one-way bearing is fixedly connected to the first bearing seat, and the end of one end of the transition shaft passes through a first rolling bearing and the first bearing seat Rotational connection, the second passive ratchet is set on the other end of the transition shaft, the inner end surface of the second passive ratchet is provided with a toothed surface of the second passive ratchet, and the inner ring of the second one-way bearing is fixedly connected to the second passive ratchet , the outer ring of the second one-way bearing is fixedly connected to the second bearing seat, and the other end of the transition shaft is rotationally connected with the second bearing seat through a first rolling bearing.

进一步地,所述主动棘轮一端的主动棘轮齿形面与第一被动棘轮的第一被动棘轮齿形面相配合,主动棘轮另一端的主动棘轮齿形面与第二被动棘轮的第二被动棘轮齿形面相配合。Further, the toothed surface of the active ratchet at one end of the active ratchet matches the toothed surface of the first passive ratchet of the first passive ratchet, and the toothed surface of the active ratchet at the other end of the active ratchet matches the teeth of the second passive ratchet of the second passive ratchet. The shape and surface match.

进一步地,当主动棘轮沿过渡轴移动到靠近第一被动棘轮时,主动棘轮一端的主动棘轮齿形面与第一被动棘轮的第一被动棘轮齿形面相接触,主动棘轮另一端的主动棘轮齿形面与第二被动棘轮的第二被动棘轮齿形面相分离,第一过渡齿轮与第一从动齿轮相啮合,第二过渡齿轮与第二从动齿轮之间分离;当主动棘轮沿过渡轴移动到靠近第二被动棘轮时,主动棘轮一端的主动棘轮齿形面与第一被动棘轮的第一被动棘轮齿形面相分离,主动棘轮另一端的主动棘轮齿形面与第二被动棘轮的第二被动棘轮齿形面相接触,第一过渡齿轮与第一从动齿轮之间分离,第二过渡齿轮与第二从动齿轮相啮合。Further, when the active ratchet moves close to the first passive ratchet along the transition axis, the toothed surface of the active ratchet at one end of the active ratchet contacts the toothed surface of the first passive ratchet of the first passive ratchet, and the teeth of the active ratchet at the other end of the active ratchet The profile surface of the second passive ratchet is separated from the tooth surface of the second passive ratchet, the first transition gear meshes with the first driven gear, and the second transition gear is separated from the second driven gear; when the active ratchet moves along the transition axis When moving to the second passive ratchet, the active ratchet tooth surface at one end of the active ratchet is separated from the first passive ratchet tooth surface of the first passive ratchet, and the active ratchet tooth surface at the other end of the active ratchet is separated from the first passive ratchet tooth surface of the second passive ratchet. The toothed surfaces of the two driven ratchets are in contact, the first transition gear is separated from the first driven gear, and the second transition gear is meshed with the second driven gear.

进一步地,所述主动棘轮两端的主动棘轮齿形面均为双螺旋斜面,第一被动棘轮的第一被动棘轮齿形面和第二被动棘轮的第二被动棘轮齿形面均为双螺旋斜面。Further, the active ratchet tooth surfaces at both ends of the active ratchet are double helical slopes, the first passive ratchet tooth surface of the first passive ratchet and the second passive ratchet tooth surface of the second passive ratchet are both double helical slopes .

进一步地,所述第一被动棘轮和第二被动棘轮与过渡轴之间设有间隙。Further, there is a gap between the first passive ratchet and the second passive ratchet and the transition shaft.

进一步地,所述第一单向轴承和第二单向轴承的转动方向相反设置。Further, the rotation directions of the first one-way bearing and the second one-way bearing are set in opposite directions.

进一步地,所述电机的电机轴、过渡轴和输出轴均平行设置,且过渡轴设置在电机的电机轴与输出轴之间。Further, the motor shaft, the transition shaft and the output shaft of the motor are all arranged in parallel, and the transition shaft is arranged between the motor shaft and the output shaft of the motor.

进一步地,所述主动棘轮的内圆周侧壁上沿圆周方向设有多个安装槽,每个安装槽分别沿径向方向设置,每个安装槽内分别设有一个定位钢球,定位钢球与安装槽的槽底之间设有弹簧,过渡轴的外圆周侧壁上沿轴向方向并列设有两个环形槽,两个环形槽相邻设置,定位钢球的外部在弹簧的弹力作用下压入一个环形槽内。Further, the inner peripheral side wall of the active ratchet is provided with a plurality of mounting grooves along the circumferential direction, and each mounting groove is respectively arranged along the radial direction, and a positioning steel ball is respectively arranged in each mounting groove, and the positioning steel ball There is a spring between the bottom of the installation groove and the outer circumferential side wall of the transition shaft. Two annular grooves are arranged side by side in the axial direction. The two annular grooves are adjacent to each other. Press down into an annular groove.

进一步地,所述环形槽的两侧槽壁由槽口至槽底向内侧倾斜设置。Further, the groove walls on both sides of the annular groove are inclined inwardly from the notch to the bottom of the groove.

本发明与现有技术相比包含的有益效果是:The beneficial effect that the present invention comprises compared with prior art is:

一、本发明采用单向轴承、棘轮等零部件,利用主动齿轮作为离合器动力源,由主动齿轮正反转切换实现了传动路径的离合,功耗低效率高。1. The present invention adopts components such as one-way bearings and ratchet wheels, uses the driving gear as the power source of the clutch, and realizes the clutch of the transmission path by switching the positive and negative rotation of the driving gear, with low power consumption and high efficiency.

二、本发明有两套传递路径,两种减速比,主动轴或主动齿轮的正反转动,会切换到不同传递路径,使得输入转速一定的情况下输出不同的转速。2. The present invention has two sets of transmission paths, two kinds of reduction ratios, and the positive and negative rotation of the driving shaft or the driving gear will switch to different transmission paths, so that the input speed is constant and the output speed is different.

三、结构紧凑,集成度高,控制简单,无需专门的离合控制器和驱动装置,就可以实现正反转双减速比输出。3. The structure is compact, the integration is high, and the control is simple. It can realize the forward and reverse double reduction ratio output without special clutch controller and driving device.

四、本发明具有造价低,使用安全、可靠的优点,该离合器不仅可用作机器人、无人机领域,还可将其推广到机械传动的其他应用领域。4. The present invention has the advantages of low cost, safe and reliable use. The clutch can not only be used in the field of robots and unmanned aerial vehicles, but also can be extended to other application fields of mechanical transmission.

附图说明Description of drawings

图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;

图2是本发明中第一被动棘轮5-1或第二被动棘轮5-2的轴测图。Fig. 2 is a perspective view of the first passive ratchet 5-1 or the second passive ratchet 5-2 in the present invention.

具体实施方式Detailed ways

具体实施方式一:结合图1至图2说明本实施方式,本实施方式所述一种无源双减速比的离合器包括主动齿轮1、电机2、第一过渡齿轮3-1、第二过渡齿轮3-2、第一被动棘轮5-1、第二被动棘轮5-2、第一从动齿轮7-1、第二从动齿轮7-2、输出轴8、主动棘轮9、第一单向轴承10-1、第二单向轴承10-2和过渡轴11,电机2固接在支撑板上,电机2的电机轴上固接有主动齿轮1,第一过渡齿轮3-1和第二过渡齿轮3-2固接在主动棘轮9上,主动齿轮1与第一过渡齿轮3-1相啮合,第一被动棘轮5-1通过第一单向轴承10-1设置在第一轴承座12-1内,第二被动棘轮5-2通过第二单向轴承10-2设置在第二轴承座12-2内,主动棘轮9设置在第一被动棘轮5-1和第二被动棘轮5-2之间,主动棘轮9套装在过渡轴11上,且在第一被动棘轮5-1和第二被动棘轮5-2的推动下可沿过渡轴11做轴向往复移动,第一从动齿轮7-1和第二从动齿轮7-2固接在输出轴8上,第一过渡齿轮3-1可与第一从动齿轮7-1相啮合,第二过渡齿轮3-2可与第二从动齿轮7-2相啮合。Specific Embodiment 1: This embodiment is described in conjunction with Fig. 1 to Fig. 2. A passive double reduction ratio clutch described in this embodiment includes a driving gear 1, a motor 2, a first transition gear 3-1, and a second transition gear 3-2. First passive ratchet 5-1, second passive ratchet 5-2, first driven gear 7-1, second driven gear 7-2, output shaft 8, driving ratchet 9, first one-way The bearing 10-1, the second one-way bearing 10-2 and the transition shaft 11, the motor 2 is fixed on the support plate, the motor shaft of the motor 2 is fixed with the driving gear 1, the first transition gear 3-1 and the second The transition gear 3-2 is fixedly connected to the driving ratchet 9, the driving gear 1 meshes with the first transition gear 3-1, and the first passive ratchet 5-1 is set on the first bearing seat 12 through the first one-way bearing 10-1. -1, the second passive ratchet 5-2 is set in the second bearing seat 12-2 through the second one-way bearing 10-2, and the active ratchet 9 is set on the first passive ratchet 5-1 and the second passive ratchet 5-1 2, the active ratchet 9 is set on the transition shaft 11, and can reciprocate axially along the transition shaft 11 under the push of the first passive ratchet 5-1 and the second passive ratchet 5-2, the first driven gear 7-1 and the second driven gear 7-2 are fixedly connected on the output shaft 8, the first transition gear 3-1 can be meshed with the first driven gear 7-1, and the second transition gear 3-2 can be meshed with the first driven gear 7-1. Two driven gears 7-2 are meshed.

所述第一轴承座12-1和第二轴承座12-2均固接在支撑板上。Both the first bearing seat 12-1 and the second bearing seat 12-2 are fixedly connected to the support plate.

所述输出轴8的两端分别各通过一个第二滚动轴承14与支撑板转动连接。Both ends of the output shaft 8 are rotatably connected to the support plate through a second rolling bearing 14 respectively.

所述第一过渡齿轮3-1的分度圆直径大于第二过渡齿轮3-2的分度圆直径,第一从动齿轮7-1的分度圆直径小于第二从动齿轮7-2的分度圆直径,第一过渡齿轮3-1与第二过渡齿轮3-2之间的距离小于第一从动齿轮7-1与第二从动齿轮7-2之间的距离。The index circle diameter of the first transition gear 3-1 is greater than the index circle diameter of the second transition gear 3-2, and the index circle diameter of the first driven gear 7-1 is smaller than the second driven gear 7-2 The diameter of the pitch circle, the distance between the first transition gear 3-1 and the second transition gear 3-2 is smaller than the distance between the first driven gear 7-1 and the second driven gear 7-2.

本发明提出的一种由单向轴承、齿轮、螺旋轴、弹簧、钢球等零部件组成的正反转双减速比离合器,具有结构简单巧妙,体积小,重量轻,不消耗能源的特点。The present invention proposes a forward and reverse double reduction ratio clutch composed of one-way bearings, gears, screw shafts, springs, steel balls and other parts, which has the characteristics of simple and ingenious structure, small volume, light weight and no energy consumption.

本发明利用单向轴承内圈相对外圈只能单向转动的特点,设计了专门的棘轮机构,将主动轮正反转动变化为离合器离合套的轴向运动,实现对不同从动齿轮的切换,实现正反转不同减速比输出。The invention utilizes the characteristic that the inner ring of the one-way bearing can only rotate in one direction relative to the outer ring, and designs a special ratchet mechanism, which changes the positive and negative rotation of the driving wheel into the axial movement of the clutch sleeve, and realizes the switching of different driven gears , to achieve positive and negative output with different reduction ratios.

本发明的离合器动力源自主动轴自身转动,不使用控制器,不消耗功率即可实现减速比切换。The power of the clutch in the present invention is derived from the rotation of the drive shaft itself, and the switching of the reduction ratio can be realized without using a controller and without consuming power.

本发明的离合器输入端正反转在输出端有不同的输出力矩和转速。The forward and reverse rotation of the input end of the clutch of the present invention has different output torques and rotational speeds at the output end.

本发明的离合器使用单向轴承实现齿轮啮合的切换。The clutch of the present invention uses a one-way bearing to realize the switching of gear meshing.

本发明的离合器使用了主被动棘轮,实现了将转动变为沿轴向平动的齿轮切换动作。The clutch of the present invention uses active and passive ratchets to realize the gear switching action of changing rotation into axial translation.

本实施方式中所述电机2为正反转电机。The motor 2 in this embodiment is a forward and reverse motor.

本实施方式中主动棘轮9和过渡轴11同步回转。In this embodiment, the active ratchet 9 and the transition shaft 11 rotate synchronously.

电机2安装在支撑板上,电机轴上装有主动齿轮1,可以随电机2做正反转动;第一过渡齿轮3-1和第二过渡齿轮3-2具有不同的分度圆,固连安装在主动棘轮9上,主动棘轮9套在过渡轴11上,可以沿轴向自由滑动和转动;定位钢球4和弹簧6安装在主动棘轮9上,和过渡轴11上的两个环形槽1101配合,实现主动棘轮9在过渡轴11上的两个传动位置定位;第一从动齿轮7-1和第二从动齿轮7-2安装在输出轴8上,具有不同的分度圆,能够分别和第一过渡齿轮3-1和第二过渡齿轮3-2啮合获得不同的减速比;第一单向轴承10-1外圈通过键和第一轴承座12-1连接,内圈通过键和第一被动棘轮5-1连接,当第一被动棘轮5-1特定转向时才能够转动,第二单向轴承10-2外圈通过键和第二轴承座12-2连接,内圈通过键和第二被动棘轮5-2连接,当第二被动棘轮5-2特定转向时才能够转动;主动棘轮9上的第一过渡齿轮3-1始终和主动齿轮1啮合,使得电机输出力矩通过主动齿轮1传递到主动棘轮9上,主动棘轮9在过渡轴11转动并被第一被动棘轮5-1和第二被动棘轮5-2推动在过渡轴11上做轴向平动。The motor 2 is installed on the support plate, and the driving gear 1 is installed on the motor shaft, which can rotate positively and negatively with the motor 2; the first transition gear 3-1 and the second transition gear 3-2 have different graduation circles, and are fixedly installed On the active ratchet 9, the active ratchet 9 is sleeved on the transition shaft 11, which can slide and rotate freely in the axial direction; the positioning steel ball 4 and the spring 6 are installed on the active ratchet 9, and two annular grooves 1101 on the transition shaft 11 Cooperate to realize the positioning of the two transmission positions of the driving ratchet 9 on the transition shaft 11; the first driven gear 7-1 and the second driven gear 7-2 are installed on the output shaft 8 and have different pitch circles, which can Mesh with the first transition gear 3-1 and the second transition gear 3-2 respectively to obtain different reduction ratios; the outer ring of the first one-way bearing 10-1 is connected to the first bearing seat 12-1 through a key, and the inner ring is connected through a key It is connected with the first passive ratchet 5-1, and it can only rotate when the first passive ratchet 5-1 turns in a specific direction. The outer ring of the second one-way bearing 10-2 is connected with the second bearing seat 12-2 through a key, and the inner ring is passed through The key is connected with the second passive ratchet 5-2, and it can only rotate when the second passive ratchet 5-2 turns in a specific direction; the first transition gear 3-1 on the active ratchet 9 is always meshed with the driving gear 1, so that the motor output torque passes through The driving gear 1 is transmitted to the driving ratchet 9, and the driving ratchet 9 rotates on the transition shaft 11 and is pushed to perform axial translation on the transition shaft 11 by the first passive ratchet 5-1 and the second passive ratchet 5-2.

具体实施方式二:结合图1至图2说明本实施方式,本实施方式所述主动棘轮9的两个端面均设有主动棘轮齿形面,第一被动棘轮5-1套装在过渡轴11的一端,第一被动棘轮5-1的内侧端面上设有第一被动棘轮齿形面,第一单向轴承10-1的内圈套装固接在第一被动棘轮5-1上,第一单向轴承10-1的外圈固接在第一轴承座12-1上,过渡轴11一端的端部通过一个第一滚动轴承13与第一轴承座转动连接,第二被动棘轮5-2套装在过渡轴11的另一端,第二被动棘轮5-2的内侧端面上设有第二被动棘轮齿形面,第二单向轴承10-2的内圈套装固接在第二被动棘轮5-2上,第二单向轴承10-2的外圈固接在第二轴承座12-2上,过渡轴11另一端的端部通过一个第一滚动轴承13与第二轴承座转动连接。其它组成和连接方式与具体实施方式一相同。Specific embodiment 2: This embodiment is described with reference to Fig. 1 to Fig. 2. Both end faces of the active ratchet 9 in this embodiment are provided with toothed surfaces of the active ratchet, and the first passive ratchet 5-1 is set on the transition shaft 11. At one end, the inner end surface of the first passive ratchet 5-1 is provided with a tooth-shaped surface of the first passive ratchet, and the inner ring sleeve of the first one-way bearing 10-1 is fixedly connected to the first passive ratchet 5-1, and the first single The outer ring of the bearing 10-1 is firmly connected to the first bearing seat 12-1, the end of one end of the transition shaft 11 is connected to the first bearing seat through a first rolling bearing 13, and the second passive ratchet 5-2 is set on the On the other end of the transition shaft 11, the inner end surface of the second passive ratchet 5-2 is provided with a toothed surface of the second passive ratchet, and the inner ring sleeve of the second one-way bearing 10-2 is fixedly connected to the second passive ratchet 5-2. Above, the outer ring of the second one-way bearing 10-2 is fixedly connected to the second bearing seat 12-2, and the other end of the transition shaft 11 is rotatably connected to the second bearing seat through a first rolling bearing 13. Other compositions and connection methods are the same as those in Embodiment 1.

具体实施方式三:结合图1至图2说明本实施方式,本实施方式所述主动棘轮9一端的主动棘轮齿形面与第一被动棘轮5-1的第一被动棘轮齿形面相配合,主动棘轮9另一端的主动棘轮齿形面与第二被动棘轮5-2的第二被动棘轮齿形面相配合。其它组成和连接方式与具体实施方式二相同。Specific embodiment three: This embodiment is described in conjunction with Fig. 1 to Fig. 2, the active ratchet tooth surface of one end of the active ratchet 9 described in this embodiment is matched with the first passive ratchet tooth surface of the first passive ratchet 5-1, the active ratchet The active ratchet toothed surface on the other end of the ratchet 9 cooperates with the second passive ratchet toothed surface of the second passive ratchet 5-2. Other compositions and connection methods are the same as those in the second embodiment.

具体实施方式四:结合图1至图2说明本实施方式,本实施方式当主动棘轮9沿过渡轴11移动到靠近第一被动棘轮5-1时,主动棘轮9一端的主动棘轮齿形面与第一被动棘轮5-1的第一被动棘轮齿形面相接触,主动棘轮9另一端的主动棘轮齿形面与第二被动棘轮5-2的第二被动棘轮齿形面相分离,第一过渡齿轮3-1与第一从动齿轮7-1相啮合,第二过渡齿轮3-2与第二从动齿轮7-2之间分离;当主动棘轮9沿过渡轴11移动到靠近第二被动棘轮5-2时,主动棘轮9一端的主动棘轮齿形面与第一被动棘轮5-1的第一被动棘轮齿形面相分离,主动棘轮9另一端的主动棘轮齿形面与第二被动棘轮5-2的第二被动棘轮齿形面相接触,第一过渡齿轮3-1与第一从动齿轮7-1之间分离,第二过渡齿轮3-2与第二从动齿轮7-2相啮合。其它组成和连接方式与具体实施方式三相同。Specific Embodiment 4: This embodiment is described in conjunction with FIGS. 1 to 2. In this embodiment, when the active ratchet 9 moves along the transition shaft 11 to approach the first passive ratchet 5-1, the toothed surface of the active ratchet at one end of the active ratchet 9 is aligned with the first passive ratchet 5-1. The first passive ratchet tooth surface of the first passive ratchet 5-1 is in contact, the active ratchet tooth surface of the other end of the active ratchet 9 is separated from the second passive ratchet tooth surface of the second passive ratchet 5-2, and the first transition gear 3-1 meshes with the first driven gear 7-1, and the second transition gear 3-2 is separated from the second driven gear 7-2; when the driving ratchet 9 moves along the transition shaft 11 to approach the second driven ratchet 5-2, the active ratchet tooth surface at one end of the active ratchet 9 is separated from the first passive ratchet tooth surface of the first passive ratchet 5-1, and the active ratchet tooth surface at the other end of the active ratchet 9 is separated from the second passive ratchet 5-1. The second driven ratchet tooth profile of -2 is in contact, the first transition gear 3-1 is separated from the first driven gear 7-1, and the second transition gear 3-2 is meshed with the second driven gear 7-2 . Other compositions and connection methods are the same as those in the third embodiment.

具体实施方式五:结合图1至图2说明本实施方式,本实施方式所述主动棘轮9两端的主动棘轮齿形面均为双螺旋斜面,第一被动棘轮5-1的第一被动棘轮齿形面和第二被动棘轮5-2的第二被动棘轮齿形面均为双螺旋斜面。其它组成和连接方式与具体实施方式四相同。Specific embodiment five: this embodiment is described in conjunction with Fig. 1 to Fig. 2, the active ratchet tooth-shaped surfaces at both ends of the active ratchet 9 described in this embodiment are double helical slopes, the first passive ratchet teeth of the first passive ratchet 5-1 Both the profile surface and the second passive ratchet tooth profile surface of the second passive ratchet 5-2 are double helical slopes. Other composition and connection modes are the same as those in Embodiment 4.

本实施方式中双螺旋斜面包括两个沿中心对称的螺旋斜面。In this embodiment, the double helical slope includes two symmetrical spiral slopes along the center.

具体实施方式六:结合图1至图2说明本实施方式,本实施方式所述第一被动棘轮5-1和第二被动棘轮5-2与过渡轴11之间设有间隙。其它组成和连接方式与具体实施方式二相同。Embodiment 6: This embodiment is described with reference to FIG. 1 to FIG. 2 . In this embodiment, there is a gap between the first passive ratchet 5 - 1 and the second passive ratchet 5 - 2 and the transition shaft 11 . Other compositions and connection methods are the same as those in the second embodiment.

具体实施方式七:结合图1至图2说明本实施方式,本实施方式所述第一单向轴承10-1和第二单向轴承10-2的转动方向相反设置。其它组成和连接方式与具体实施方式一相同。Embodiment 7: This embodiment is described with reference to FIG. 1 to FIG. 2 . The rotation directions of the first one-way bearing 10 - 1 and the second one-way bearing 10 - 2 in this embodiment are set in opposite directions. Other compositions and connection methods are the same as those in Embodiment 1.

具体实施方式八:结合图1至图2说明本实施方式,本实施方式所述电机2的电机轴、过渡轴11和输出轴8均平行设置,且过渡轴11设置在电机2的电机轴与输出轴8之间。其它组成和连接方式与具体实施方式一相同。Embodiment 8: This embodiment is described in conjunction with FIGS. 1 to 2. The motor shaft, transition shaft 11 and output shaft 8 of the motor 2 described in this embodiment are all arranged in parallel, and the transition shaft 11 is arranged between the motor shaft of the motor 2 and the output shaft 8. Between the output shaft 8. Other compositions and connection methods are the same as those in Embodiment 1.

具体实施方式九:结合图1至图2说明本实施方式,本实施方式所述主动棘轮9的内圆周侧壁上沿圆周方向设有多个安装槽901,每个安装槽901分别沿径向方向设置,每个安装槽901内分别设有一个定位钢球4,定位钢球4与安装槽901的槽底之间设有弹簧6,过渡轴11的外圆周侧壁上沿轴向方向并列设有两个环形槽1101,两个环形槽1101相邻设置,定位钢球4的外部在弹簧6的弹力作用下压入一个环形槽1101内。其它组成和连接方式与具体实施方式一、二、三、四、五、六、七或八相同。Ninth specific embodiment: This embodiment is described in conjunction with Fig. 1 to Fig. 2. The inner peripheral side wall of the active ratchet 9 described in this embodiment is provided with a plurality of mounting grooves 901 along the circumferential direction, and each mounting groove 901 is respectively along the radial direction. direction setting, each mounting groove 901 is respectively provided with a positioning steel ball 4, a spring 6 is provided between the positioning steel ball 4 and the groove bottom of the mounting groove 901, and the outer circumferential side wall of the transition shaft 11 is juxtaposed in the axial direction Two annular grooves 1101 are provided, and the two annular grooves 1101 are adjacently arranged, and the outside of the positioning steel ball 4 is pressed into one annular groove 1101 under the elastic force of the spring 6 . Other composition and connection modes are the same as those in Embodiment 1, 2, 3, 4, 5, 6, 7 or 8.

如此设计通过多个定位钢球4对过渡轴11进行环向夹紧,实现主动棘轮9与过渡轴11同步回转,当受到第一被动棘轮5-1和第二被动棘轮5-2的推动时,定位钢球4从当前的环形槽1101内滑出移动到另一个环形槽1101内,实现主动棘轮9在过渡轴11上的两个传动位置定位。In such a design, a plurality of positioning steel balls 4 are used to clamp the transition shaft 11 circumferentially, so that the active ratchet 9 and the transition shaft 11 can rotate synchronously. When pushed by the first passive ratchet 5-1 and the second passive ratchet 5-2 , the positioning steel ball 4 slides out from the current annular groove 1101 and moves into another annular groove 1101 to realize the positioning of the two transmission positions of the active ratchet 9 on the transition shaft 11 .

具体实施方式十:结合图1至图2说明本实施方式,本实施方式所述环形槽1101的两侧槽壁由槽口至槽底向内侧倾斜设置。其它组成和连接方式与具体实施方式九相同。Embodiment 10: This embodiment is described with reference to FIG. 1 to FIG. 2 . The groove walls on both sides of the annular groove 1101 in this embodiment are inclined inwardly from the notch opening to the bottom of the groove. Other compositions and connection modes are the same as those in Embodiment 9.

如此设计便于实现定位钢球4的移动。Such a design facilitates the movement of the positioning steel ball 4 .

工作原理working principle

第一被动棘轮5-1和第二被动棘轮5-2具有复杂的端面几何形状,由两个螺旋斜面作为工作面,主动棘轮9的两个端面是与第一被动棘轮5-1和第二被动棘轮5-2相配合的螺旋斜面。当主动棘轮9如图1情况顺时针转动时,第一单向轴承10-1可以转动,主动棘轮9带动第一被动棘轮5-1转动,第二单向轴承10-2不能转动,第二被动棘轮5-2不动,主动棘轮9上安装的第一过渡齿轮3-1与第一从动齿轮7-1相啮合,第二过渡齿轮3-2与第二从动齿轮7-2之间分离;当主动棘轮9如图1情况逆时针转动时,由于第一单向轴承10-1在该方向无法转动,第一被动棘轮5-1也无法转动,主动棘轮9在第一被动棘轮5-1双螺旋斜面的作用下发生轴向移动,在主动棘轮9上安装的第一过渡齿轮3-1和第二过渡齿轮3-2会一起移动,第一过渡齿轮3-1与第一从动齿轮7-1之间分离,第二过渡齿轮3-2与第二从动齿轮7-2相啮合,主动棘轮9与第一被动棘轮5-1脱离且与另一端的第二被动棘轮5-2啮合,第二单向轴承10-2可以转动,主动棘轮9带动第二被动棘轮5-2转动。同理,当主动棘轮9再次顺时针转动时,主动棘轮9和上面的第一过渡齿轮3-1和第二过渡齿轮3-2会被第二被动棘轮5-2再次推回。由此实现了离合器根据主动齿轮1的不同转动方向自动切换到不同的转动输出路径,实现了正反转双减速比输出。The first passive ratchet 5-1 and the second passive ratchet 5-2 have complex end face geometry, by two spiral slopes as the working surface, the two end faces of the active ratchet 9 are the same as the first passive ratchet 5-1 and the second The passive ratchet 5-2 matches the spiral bevel. When the active ratchet 9 rotates clockwise as in Figure 1, the first one-way bearing 10-1 can rotate, the active ratchet 9 drives the first passive ratchet 5-1 to rotate, the second one-way bearing 10-2 cannot rotate, and the second one-way bearing 10-2 can rotate. The passive ratchet 5-2 does not move, and the first transition gear 3-1 installed on the active ratchet 9 meshes with the first driven gear 7-1, and the second transition gear 3-2 and the second driven gear 7-2 are engaged. When the active ratchet 9 rotates counterclockwise as shown in Figure 1, since the first one-way bearing 10-1 cannot rotate in this direction, the first passive ratchet 5-1 cannot rotate either, and the active ratchet 9 is in the first passive ratchet. 5-1 Axial movement occurs under the action of the double helical slope, the first transition gear 3-1 and the second transition gear 3-2 installed on the driving ratchet 9 will move together, the first transition gear 3-1 and the first transition gear The driven gear 7-1 is separated, the second transition gear 3-2 is meshed with the second driven gear 7-2, and the driving ratchet 9 is disengaged from the first driven ratchet 5-1 and is connected to the second driven ratchet at the other end. 5-2 meshes, the second one-way bearing 10-2 can rotate, and the active ratchet 9 drives the second passive ratchet 5-2 to rotate. Similarly, when the driving ratchet 9 rotates clockwise again, the driving ratchet 9 and the above first transition gear 3-1 and second transition gear 3-2 will be pushed back again by the second passive ratchet 5-2. Thus, the clutch is automatically switched to different rotation output paths according to the different rotation directions of the driving gear 1, and the forward and reverse double reduction ratio output is realized.

虽然在本文中参照了特定的实施方式来描述本发明,但是应该理解的是,这些实施例仅仅是本发明的原理和应用的示例。因此应该理解的是,可以对示例性的实施例进行许多修改,并且可以设计出其他的布置,只要不偏离所附权利要求所限定的本发明的精神和范围。应该理解的是,可以通过不同于原始权利要求所描述的方式来结合不同的从属权利要求和本文中所述的特征。还可以理解的是,结合单独实施例所描述的特征可以使用在其他所述实施例中。Although the invention is described herein with reference to specific embodiments, it should be understood that these embodiments are merely illustrative of the principles and applications of the invention. It is therefore to be understood that numerous modifications may be made to the exemplary embodiments and that other arrangements may be devised without departing from the spirit and scope of the invention as defined by the appended claims. It shall be understood that different dependent claims and features described herein may be combined in a different way than that described in the original claims. It will also be appreciated that features described in connection with individual embodiments can be used in other described embodiments.

Claims (8)

1. A passive dual reduction ratio clutch, characterized by: the device comprises a driving gear (1), a motor (2), a first transition gear (3-1), a second transition gear (3-2), a first driven ratchet wheel (5-1), a second driven ratchet wheel (5-2), a first driven gear (7-1), a second driven gear (7-2), an output shaft (8), a driving ratchet wheel (9), a first one-way bearing (10-1), a second one-way bearing (10-2) and a transition shaft (11), wherein the motor (2) is fixedly connected on a supporting plate, the driving gear (1) is fixedly connected on a motor shaft of the motor (2), the first transition gear (3-1) and the second transition gear (3-2) are fixedly connected on the driving ratchet wheel (9), the driving gear (1) is meshed with the first transition gear (3-1), the first driven ratchet wheel (5-1) is arranged in a first bearing seat (12-1) through the first one-way bearing, the second driven ratchet wheel (5-2) is arranged in a second bearing seat (12-2) through the second one-way bearing (10-2), the driving ratchet wheel (9) is fixedly connected on a motor shaft of the motor (2), the first driven ratchet wheel (5-1) is arranged between the first driven ratchet wheel (5-2) and the first driven ratchet wheel (9), the first driven ratchet wheel (5-1) and the second driven ratchet wheel (5-2) can axially reciprocate along the transition shaft (11), the first driven gear (7-1) and the second driven gear (7-2) are fixedly connected on the output shaft (8), the first transition gear (3-1) can be meshed with the first driven gear (7-1), and the second transition gear (3-2) can be meshed with the second driven gear (7-2);
the two end faces of the driving ratchet wheel (9) are provided with driving ratchet wheel tooth-shaped faces, a first driven ratchet wheel (5-1) is sleeved at one end of a transition shaft (11), the inner end face of the first driven ratchet wheel (5-1) is provided with a first driven ratchet wheel tooth-shaped face, the inner ring of a first one-way bearing (10-1) is fixedly sleeved on the first driven ratchet wheel (5-1), the outer ring of the first one-way bearing (10-1) is fixedly connected on a first bearing seat (12-1), one end part of the transition shaft (11) is in rotary connection with the first bearing seat through a first rolling bearing (13), a second driven ratchet wheel (5-2) is sleeved at the other end of the transition shaft (11), the inner ring of the second one-way bearing (10-2) is fixedly sleeved on the second driven ratchet wheel (5-2), the outer ring of the second one-way bearing (10-2) is fixedly connected on a second bearing seat (12-2), and the other end part of the transition shaft (11) is in rotary connection with the first bearing seat through a first rolling bearing (13);
a plurality of mounting grooves (901) are formed in the inner circumferential side wall of the driving ratchet wheel (9) along the circumferential direction, each mounting groove (901) is respectively arranged along the radial direction, a positioning steel ball (4) is respectively arranged in each mounting groove (901), a spring (6) is arranged between each positioning steel ball (4) and the groove bottom of each mounting groove (901), two annular grooves (1101) are formed in the outer circumferential side wall of the transition shaft (11) in parallel along the axial direction, the two annular grooves (1101) are adjacently arranged, and the outer part of each positioning steel ball (4) is pressed into one annular groove (1101) under the elastic action of the spring (6).
2. A passive dual reduction ratio clutch as defined in claim 1, wherein: the driving ratchet tooth surface at one end of the driving ratchet wheel (9) is matched with the first driven ratchet tooth surface of the first driven ratchet wheel (5-1), and the driving ratchet tooth surface at the other end of the driving ratchet wheel (9) is matched with the second driven ratchet tooth surface of the second driven ratchet wheel (5-2).
3. A passive dual reduction ratio clutch as defined in claim 2, wherein: when the driving ratchet wheel (9) moves along the transition shaft (11) to be close to the first driven ratchet wheel (5-1), a driving ratchet tooth surface at one end of the driving ratchet wheel (9) is contacted with a first driven ratchet tooth surface of the first driven ratchet wheel (5-1), a driving ratchet tooth surface at the other end of the driving ratchet wheel (9) is separated from a second driven ratchet tooth surface of the second driven ratchet wheel (5-2), the first transition gear (3-1) is meshed with the first driven gear (7-1), and the second transition gear (3-2) is separated from the second driven gear (7-2); when the driving ratchet wheel (9) moves along the transition shaft (11) to be close to the second driven ratchet wheel (5-2), the driving ratchet tooth surface at one end of the driving ratchet wheel (9) is separated from the first driven ratchet tooth surface of the first driven ratchet wheel (5-1), the driving ratchet tooth surface at the other end of the driving ratchet wheel (9) is contacted with the second driven ratchet tooth surface of the second driven ratchet wheel (5-2), the first transition gear (3-1) is separated from the first driven gear (7-1), and the second transition gear (3-2) is meshed with the second driven gear (7-2).
4. A passive dual reduction ratio clutch as defined in claim 3, wherein: the tooth-shaped surfaces of the driving ratchet wheels at two ends of the driving ratchet wheel (9) are double spiral inclined surfaces, and the tooth-shaped surfaces of the first driven ratchet wheel (5-1) and the tooth-shaped surfaces of the second driven ratchet wheel (5-2) are double spiral inclined surfaces.
5. A passive dual reduction ratio clutch as defined in claim 1, wherein: a gap is arranged between the first passive ratchet wheel (5-1) and the transition shaft (11) and between the second passive ratchet wheel (5-2) and the transition shaft.
6. A passive dual reduction ratio clutch as defined in claim 1, wherein: the rotation directions of the first unidirectional bearing (10-1) and the second unidirectional bearing (10-2) are opposite.
7. A passive dual reduction ratio clutch as defined in claim 1, wherein: the motor shaft, the transition shaft (11) and the output shaft (8) of the motor (2) are all arranged in parallel, and the transition shaft (11) is arranged between the motor shaft and the output shaft (8) of the motor (2).
8. A passive dual reduction ratio clutch as defined in claim 1, wherein: the groove walls at two sides of the annular groove (1101) are obliquely arranged inwards from the groove opening to the groove bottom.
CN202111215880.0A 2021-10-19 2021-10-19 A clutch with passive double reduction ratio Active CN113883239B (en)

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Publication number Priority date Publication date Assignee Title
JPS54132057A (en) * 1978-04-03 1979-10-13 Omron Tateisi Electronics Co Speed change gear
US6080073A (en) * 1998-12-21 2000-06-27 Industrial Technology Research Institute Electric auxiliary apparatus for bicycle
TW459936U (en) * 2001-03-27 2001-10-11 Pantech Internat Inc Forward and backward rotating control device
JP5567517B2 (en) * 2011-03-22 2014-08-06 株式会社デンソー Power transmission device
CN202612499U (en) * 2012-04-23 2012-12-19 阮送良 Positive and negative bidirectional input variable speed mechanism
CN203473182U (en) * 2013-08-05 2014-03-12 华蓥泰丰电动车有限公司 Electric motorbike double-clutch ratchet wheel gear shifting mechanism

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