CN201989132U - Multi-stage speed change mechanism - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及一种用于电动工具的变速机构,尤其涉及一种可以提供四段变速功能的机构。The utility model relates to a speed change mechanism for an electric tool, in particular to a mechanism capable of providing four-stage speed change functions.
背景技术Background technique
现有的用于钻、锁等工作的电动工具,其结构是将马达的动力经由齿轮系统传递到输出轴而输出动力;为了符合实际工作的需要以扩大产品的使用范围,大部分的电动工具设有变速功能,以控制输出轴的转速。但是,大部分电动工具的变速机构仅能提供三段变速功能,即仅能提供三种不同的转速,以获得三种不同的扭力;若要获得四段变速功能(获得四种不同转速与扭力),则机构便过于复杂,以致于制造成本较高。The existing power tools used for drilling, locking, etc. are structured to transmit the power of the motor to the output shaft through the gear system to output power; in order to meet the needs of actual work and expand the range of use of the product, most power tools Equipped with a variable speed function to control the speed of the output shaft. However, the speed change mechanisms of most electric tools can only provide three-stage speed change functions, that is, only three different speeds can be provided to obtain three different torques; ), the mechanism is too complicated, so that the manufacturing cost is higher.
实用新型内容Utility model content
本实用新型的主要目的,在于解决现有的电动工具的四段变速机构的组件组成过于复杂的问题,藉以降低制造成本。The main purpose of the utility model is to solve the problem that the components of the existing four-stage transmission mechanism of the electric tool are too complicated, so as to reduce the manufacturing cost.
本实用新型的特征,是将两个变速齿轮装置整合在一起,由两个变速齿轮装置相互配合操作,使电动工具的输出轴可以获得高速输出、中高速输出、中低速输出与低速输出四种不同转速的功能。The utility model is characterized in that two speed-changing gear devices are integrated together, and the two speed-changing gear devices cooperate with each other to operate, so that the output shaft of the electric tool can obtain four kinds of high-speed output, medium-high speed output, medium-low speed output and low-speed output. Function at different speeds.
基于此,本实用新型提供的多段变速机构,包括有一第一变速齿轮装置与一第二变速齿轮装置;其中,第一变速齿轮装置进一步包含有一第一行星盘、多个第一行星齿轮、一具有第一内齿部的变速齿轮、一具有多个外齿部及一第一小齿轮的第二行星盘,与多个第二行星齿轮,所述多个第一行星齿轮活动设于该第一行星盘并且啮合于该变速齿轮的第一内齿部,所述多个第二行星齿轮活动设于该第二行星盘并且啮合所述第一小齿轮,所述变速齿轮可被控制轴向移动,使该内齿部啮合或脱离该第二行星盘的外齿部,所述第一行星盘连接一输出轴。第二变速齿轮装置进一步包含一具有多个第二定位凸肋的第三行星盘、一具有多个第一定位突部与多个第二定位突部的固定环、一具有多个第一定位凸肋与多个第二内齿部的内齿轮,及多个具有第二小齿轮的第三行星齿轮,所述第三行星齿轮活动设于该第三行星盘并使该第二小齿轮啮合内齿轮的第二内齿部,该些第三行星齿轮则啮合于一马达齿轮,所述固定环可被控制轴向移动,使该第一定位突部啮合该第一定位凸肋,或使该第二定位突部啮合该第二定位凸肋。Based on this, the multi-stage speed change mechanism provided by the utility model includes a first speed change gear device and a second speed change gear device; wherein, the first speed change gear device further includes a first planetary disc, a plurality of first planetary gears, a A transmission gear with a first internal tooth portion, a second planetary disc with a plurality of external tooth portions and a first pinion, and a plurality of second planetary gears, the plurality of first planetary gears are movably arranged on the first planetary gear a planetary disc and meshed with the first internal tooth portion of the speed change gear, the plurality of second planetary gears are movably arranged on the second planetary plate and meshed with the first pinion gear, and the speed change gear can be controlled axially moving to make the internal gear engage or disengage from the external gear of the second planetary disc, the first planetary disc is connected to an output shaft. The second speed change gear device further includes a third planetary disc with a plurality of second positioning ribs, a fixed ring with a plurality of first positioning protrusions and a plurality of second positioning protrusions, a fixed ring with a plurality of first positioning protrusions The convex rib and the inner gears of the second internal teeth, and the third planetary gears with the second pinion gears, the third planetary gears are movably arranged on the third planetary discs and mesh with the second pinion gears The second internal tooth portion of the internal gear, the third planetary gears mesh with a motor gear, the fixed ring can be controlled to move axially, so that the first positioning protrusion engages the first positioning rib, or the The second positioning protrusion is engaged with the second positioning rib.
本实用新型通过控制所述变速齿轮位移致使该第一内齿部啮合所述第二行星盘的外齿部,且该固定环位移至所述第一定位突部啮合该第一定位凸肋时,所述马达齿轮输入的转速从该输出轴转换成第一种转速(即高速输出)。所述变速齿轮位移致使该第一内齿部啮合所述第二行星盘的外齿部,且该固定环位移致使所述第二定位突部啮合该第二定位凸肋时,所述马达齿轮输入的转速从该输出轴转换成第二种转速(即中高速输出)。所述变速齿轮位移致使该第一内齿部脱离所述第二行星盘的外齿部,且该固定环位移致使所述第一定位突部啮合该第一定位凸肋时,所述马达齿轮输入的转速从该输出轴转换成第三种转速(即中低速输出)。所述变速齿轮位移致使该第一内齿部脱离所述第二行星盘的外齿部,且该固定环位移致使所述第二定位突部啮合该第二定位凸肋时,所述马达齿轮输入的转速从该输出轴转换成第四种转速(即低速输出)。In the utility model, by controlling the displacement of the transmission gear, the first internal tooth portion engages the external tooth portion of the second planetary disc, and the fixed ring is displaced until the first positioning protrusion engages the first positioning rib , the rotational speed input by the motor gear is converted from the output shaft to the first rotational speed (that is, high-speed output). When the shift gear is displaced such that the first internal teeth engage the external teeth of the second planetary disc, and the fixed ring is displaced such that the second positioning protrusion engages the second positioning rib, the motor gear The input speed is converted from the output shaft to a second speed (ie, medium and high speed output). The displacement of the transmission gear causes the first internal teeth to disengage from the external teeth of the second planetary disc, and the displacement of the fixed ring causes the first positioning protrusions to engage the first positioning ribs, the motor gear The input speed is converted from the output shaft into a third speed (ie, medium and low speed output). When the shift gear is displaced so that the first internal teeth disengage from the external teeth of the second planetary disc, and the fixed ring is displaced so that the second positioning protrusion engages the second positioning rib, the motor gear The input speed is converted from the output shaft to the fourth speed (ie low speed output).
本实用新型控制所述变速齿轮轴向移动的技术手段,是在变速齿轮的外径设置第一环沟槽,以及在该第一环沟槽设置一第一导杆,使用者通过操作该第一导杆而控制变速齿轮轴向移动。The technical means of the utility model for controlling the axial movement of the speed change gear is to set a first ring groove on the outer diameter of the speed change gear, and to set a first guide rod in the first ring groove. A guide rod controls the axial movement of the transmission gear.
本实用新型控制所述固定环轴向移动的技术手段,是在固定环的外径设置第二环沟槽,以及在该第二环沟槽设置一第二导杆,使用者通过操作该第二导杆而控制固定环轴向移动。The technical means of the utility model to control the axial movement of the fixed ring is to set a second ring groove on the outer diameter of the fixed ring, and to set a second guide rod in the second ring groove. Two guide rods control the axial movement of the fixed ring.
一种较佳的选择,本实用新型设于固定环的第一定位突部与第二定位突部,分别设于该固定环的相反方向,并且呈轴向突出;本实用新型设于内齿轮的第一定位凸肋,以及设于第三行星盘的第二定位凸肋,则分别设于该内齿轮的外径与该第三行星盘的外径。A better option, the utility model is provided on the first positioning protrusion and the second positioning protrusion of the fixed ring, respectively located in the opposite direction of the fixed ring, and protruding in the axial direction; the utility model is located on the internal gear The first positioning rib and the second positioning rib provided on the third planetary disc are respectively provided on the outer diameter of the inner gear and the third planetary disc.
附图说明Description of drawings
图1为显示本实用新型主要组件组合关系的实施例立体分解图。Fig. 1 is a three-dimensional exploded view of an embodiment showing the combination relationship of the main components of the present invention.
图2为显示本实用新型的组件组合后的结构,和切换至高速输出状态的实施例立体剖视图。Fig. 2 is a three-dimensional sectional view showing the combined structure of the components of the present invention and an embodiment of switching to a high-speed output state.
图3为显示本实用新型的组件组合后的结构,和切换至中高速输出状态的实施例立体剖视图。Fig. 3 is a three-dimensional sectional view showing the combined structure of the components of the present invention and an embodiment of switching to a medium-high speed output state.
图4为显示本实用新型的组件组合后的结构,和切换至中低速输出状态的实施例立体剖视图。Fig. 4 is a three-dimensional cross-sectional view showing the combined structure of the components of the present invention and an embodiment of switching to a medium-low speed output state.
图5为显示本实用新型的组件组合后的结构,和切换至低速输出状态的实施例立体剖视图。Fig. 5 is a three-dimensional cross-sectional view showing the combined structure of the components of the present invention and an embodiment of switching to a low-speed output state.
具体实施方式Detailed ways
以下配合说明书附图及组件符号对本实用新型的实施方式做更详细的说明,以使本技术领域的技术人员在研读本说明书后能据以实施。The implementation of the present utility model will be described in more detail below in conjunction with the drawings and component symbols of the specification, so that those skilled in the art can implement it after studying the specification.
图1为显示本实用新型多段变速机构所包含的主要组件组合关系的较佳实施例立体分解图;以下所述的组件均具有第一端与相反方向的第二端,所述的第一端均指相同方向(朝向电动工具前方的输出轴的方向);所述第二端均指另一相同的方向(朝向电动工具后方的马达齿轮的方向)。Figure 1 is an exploded perspective view of a preferred embodiment showing the combination of the main components of the multi-stage transmission mechanism of the present invention; the components described below all have a first end and a second end in the opposite direction, and the first end described Both refer to the same direction (direction towards the output shaft at the front of the electric tool); the second ends all refer to another same direction (direction towards the motor gear at the rear of the electric tool).
本实用新型的变速机构包括有一第一变速齿轮装置1与一第二变速齿轮装置2。第一变速齿轮装置1进一步包含有一第一行星盘12、多个第一行星齿轮13、一具有内齿部142的变速齿轮14、一具有多个外齿部151及一第一小齿轮152的第二行星盘15,与多个第二行星齿轮27;其中,第一行星盘12的第一端设有多个轴向延伸的轴杆122,第二端设有多个轴向延伸的第一行星齿轮轴121;每一第一行星齿轮轴121分别活动地穿设一第一行星齿轮13,每一轴杆122则分别活动地穿设一滚筒17后,再将一作动组件16组合于第一行星盘12的第一端,使每一滚筒17均位于作动组件16的中心孔160内径中,第一行星盘12再连同作动组件16、滚筒17与一轴承19一起从一前外壳11的第二端组装于前外壳11内;所述前外壳11的内径还分布有多个内凸肋111。第二端形成为多角轴181的输出轴18则从前外壳11的第一端穿入前外壳11,使输出轴18配合于轴承19,以及使多角轴181穿过第一行星盘12的多边形孔120;第一行星盘12旋转时,能够配合滚筒17与作动组件16带动多角轴181,进而使输出轴18旋转;所述第一行星盘12配合滚筒17与作动组件16带动多角轴181的结构与动作原理属于现有的技术,并非本实用新型所述的技术特征,故不予赘述。The speed change mechanism of the present invention includes a first speed change gear device 1 and a second speed
所述变速齿轮14为一环圈形体,其外径设有第一环沟槽141,与多个轴向延伸的外凸肋144,内径则设有多个内齿部142;变速齿轮14被组合于第一行星盘12的第二端,使得各第一行星齿轮13啮合内齿部142;一概呈C形的第一导杆143两端则配合于第一环沟槽141内,第一导杆143被安装于下述的后外壳21,使用者操作第一导杆143时,可拨动变速齿轮14轴向移动;所述外凸肋144可和前外壳11的内凸肋111啮合。The
第二行星盘15具有多个外齿部151,以及同轴设置于第一端的第一小齿轮152,第二行星盘15的第二端则设置多个第二行星齿轮轴153,每一第二行星齿轮153均活动穿设一第二行星齿轮27;第二行星盘15被组合于变速齿轮14的内径中,使第一小齿轮152同时啮合各第一行星齿轮13。使用者通过操作第一导杆143可控制变速齿轮14轴向移动,使其内齿部142啮合或脱离第二行星盘15的外齿部151。The second
图1同时显示本实用新型的第二变速齿轮装置2,包含一第三行星盘23、一固定环24、多个第三行星齿轮25与一内齿轮26;所述第三行星盘23的外径设有多个第二定位凸肋231,第三行星盘23的第一端则设置多个轴向延伸的第三行星齿轮轴232,每一第三行星齿轴232则活动穿设一第三行星齿轮25,该第三行星齿轮25的第一端同轴地设置有一第二小齿轮251。Fig. 1 shows the second variable
所述固定环24为一环圈形体,其外径设有一第二环沟槽243,以及在固定环24的第一端设有多个轴向延伸且环周分布的第一定位突部241,固定环24的第二端则设有多个轴向延伸且环周分布的第二定位突部242。所述内齿轮26的外径设有多个轴向延伸的第一定位凸肋263,以及一第三环沟槽261,内径设有内齿部262。第三行星盘23组合了第三行星齿轮25后则安装于一后外壳21内。一概呈C形的第二导杆244两端则配合于第二环沟槽243内后再安装于后外壳21内,并使第二导杆244被安装于后外壳21。内齿轮26也被安装于后外壳21内,并以至少一梢264穿过后外壳21的壳壁后伸入第三环沟槽261内,由梢264对内齿轮26提供限制,使内齿轮26可以在后外壳21内旋转但不能轴向移动。后外壳21与前外壳11相互组合而构成一完整的外壳,以包覆前述第一变速齿轮装置1与第二变速齿轮装置2的各组件。连接于马达(图未示出)的马达齿轮22则由后外壳21的第二端穿入内部,以啮合各个第三行星齿轮25,而各第二小齿轮251则啮合内齿部262。使用者操作第二导杆244时,可以控制固定环24轴向移动,使该第一定位突部241啮合该第一定位凸肋263,或使该第二定位突部242啮合该第二定位凸肋231。The
本实用新型进行四种转速输出(即四段变速)的操作方式说明如下:The utility model carries out four kinds of rotating speed output (being four sections of variable speed) mode of operation description as follows:
图2为显示本实用新型的变速机构组件组合后的结构,并且切换至高转速输出状态(第一种转速输出)的实施例立体剖视图。图中显示使用者操作第一导杆143带动变速齿轮14往第二端方向移动,使内齿部142啮合第二行星盘15的外齿部151;并且操作第二导杆244使固定环24往第一端的方向移动,使所述第一定位突部241啮合内齿轮26的第一定位凸肋263,此时内齿轮26无法转动。因此,马达齿轮22若正向旋转时将带动第二行星齿轮27反向旋转,以及使得第二行星盘15正向旋转,此时,由于变速齿轮14与第一行星齿轮13及第二行星盘15啮合,使得变速齿轮14与第二行星盘15及第一行星盘12同步转动,进而带动输出轴18以高转速(第一种转速)输出。Fig. 2 is a three-dimensional sectional view of an embodiment showing the combined structure of the transmission mechanism components of the present invention and switching to a high-speed output state (the first speed output). The figure shows that the user operates the
图3为显示本实用新型的变速机构组件组合后的结构,并且切换至中高速输出状态(第二种转速输出)的实施例立体剖视图。图中显示使用者操作第一导杆143带动变速齿轮14往第二端方向移动,使内齿部142啮合第二行星盘15的外齿部151;并且操作第二导杆244使固定环24往第二端的方向移动,至使固定环24的第二定位突部242啮合第三行星盘23的第二定位凸肋231,此时的第三行星盘23无法转动。因此,马达齿轮22若正向旋转时将带动第二行星齿轮27反向旋转,以及带动内齿轮26反向旋转,使得第二行星盘15减速正向旋转;此时,由于变速齿轮14与第一行星齿轮13及第二行星盘15啮合,使得变速齿轮14与第二行星盘15及第一行星盘12同步转动,进而带动输出轴18以中高转速(第二种转速)输出。Fig. 3 is a three-dimensional cross-sectional view of an embodiment showing the combined structure of the speed change mechanism components of the present invention and switching to a medium-high speed output state (second speed output). The figure shows that the user operates the
图4为显示本实用新型的变速机构组件组合后的结构,并且切换至中低速输出状态(第三种转速输出)的实施例立体剖视图。图中显示使用者操作第一导杆143带动变速齿轮14往第一端方向移动,使内齿部142脱离第二行星盘15的外齿部151,以及使变速齿轮14外径的外凸肋144啮合前外壳11内径的内凸肋111;并且操作第二导杆244使固定环24往第一端的方向移动,至使固定环24的第一定位突部241啮合内齿轮26外径的第一定位凸肋263,此时的内齿轮26被固定无法转动。因此,马达齿轮22若正向旋转时将带动第二行星齿轮27反向旋转,以及带动第二行星盘15正向旋转;此时,由于变速齿轮14与前外壳11相啮合,使得变速齿轮14无法转动,因此,第二行星盘15的第一小齿轮152会带动第一行星齿轮13反向旋转,第一行星盘12即被带动减速正向旋转,进而使输出轴18以中低转速(第三种转速)输出。Fig. 4 is a three-dimensional cross-sectional view of an embodiment showing the combined structure of the speed change mechanism components of the present invention and switching to the medium-low speed output state (the third speed output). The figure shows that the user operates the
图5为显示本实用新型的变速机构组件组合后的结构,和切换至低速输出状态(第四种转速输出)的实施例立体剖视图。图中显示使用者操作第一导杆143带动变速齿轮14往第一端方向移动,使内齿部142脱离第二行星盘15的外齿部151,以及使变速齿轮14外径的外凸肋144啮合前外壳11内径的内凸肋111;并且操作第二导杆244使固定环24往第二端的方向移动,至使固定环24的第二定位突部242啮合第三行星盘23外径的第二定位凸肋231,此时的第三行星盘23被固定无法转动。因此,马达齿轮22若正向旋转时将带动第二行星齿轮27反向旋转,以及带动内齿轮26反向旋转,致使第二行星盘15减速正向旋转;此时,由于变速齿轮14与前外壳11相啮合,使得变速齿轮14无法转动,因此,第二行星盘15的第一小齿轮152会带动第一行星齿轮13反向旋转,第一行星盘12即被带动减速正向旋转,进而使输出轴18以低转速(第四种转速)输出。Fig. 5 is a three-dimensional sectional view showing the combined structure of the transmission mechanism components of the present invention, and an embodiment of switching to a low-speed output state (fourth speed output). The figure shows that the user operates the
以上所述仅为用以解释本实用新型的较佳实施例,并非企图据以对本实用新型做任何形式上的限制,因此,凡有在相同的实用新型精神下所作有关本实用新型的任何修饰或变更,皆仍应包括在本实用新型意图保护的范畴。The above descriptions are only preferred embodiments for explaining the utility model, and are not intended to limit the utility model in any form. Therefore, any modifications made under the spirit of the same utility model Or changes, all should still be included in the category that the utility model intends to protect.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103358291A (en) * | 2012-04-05 | 2013-10-23 | 罗伯特·博世有限公司 | Handheld power tool having a planetary gear set |
CN111065490A (en) * | 2017-08-29 | 2020-04-24 | 费斯托工具有限责任公司 | Hand-held power tool |
DE102012213724B4 (en) | 2012-03-26 | 2023-11-30 | Robert Bosch Gmbh | Planetary gear for a hand machine tool |
-
2011
- 2011-04-25 CN CN2011201238451U patent/CN201989132U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012213724B4 (en) | 2012-03-26 | 2023-11-30 | Robert Bosch Gmbh | Planetary gear for a hand machine tool |
CN103358291A (en) * | 2012-04-05 | 2013-10-23 | 罗伯特·博世有限公司 | Handheld power tool having a planetary gear set |
CN103358291B (en) * | 2012-04-05 | 2016-12-28 | 罗伯特·博世有限公司 | There is the hand held power machine of planetary transmission |
CN111065490A (en) * | 2017-08-29 | 2020-04-24 | 费斯托工具有限责任公司 | Hand-held power tool |
CN111065490B (en) * | 2017-08-29 | 2023-11-03 | 费斯托工具有限责任公司 | handheld tool machine |
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