All-in-one is smashed to crust except that and coconut meat in outer thick skin of coconut
Technical Field
The invention relates to the technical field of coconut processing, in particular to an integrated machine for removing outer thick skin and inner hard shell of coconut and crushing coconut meat.
Background
The plants of genus Cocois of family Palmaceae are native to the southeast Asia, the islands of the Atlantic to Pacific Islands, the islands of the southeast Asia of China and the tropical regions of the peninsula, Hainan, Taiwan and the southern Yunnan. The comprehensive utilization products of coconuts are more than 360, so that the coconut has extremely high economic value, all parts of the whole plant have purposes, the coconuts can be used for producing different products, are fully utilized in different industries, are unique renewable, green and environment-friendly resources in tropical regions, the coconut has very high comprehensive application value, contains coconut pulp and coconut juice, has rich nutrients such as grease, protein and the like, and the coconut skin can be processed into fiber mats, ropes and the like.
Peeling is an important link in coconut food production and processing, but coconut product processing still stays in manual or semi-manual mode for processing and production at present, the production and processing work efficiency is low, the labor intensity is high, the comprehensive cost is high, and the coconut processed by hands by people does not meet the specified food sanitation conditions.
Disclosure of Invention
The invention aims to provide an integrated machine for removing the outer thick skin and the inner hard shell of a coconut and crushing coconut meat, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an all-in-one machine for removing outer thick skin and inner hard shell of coconut and crushing coconut meat comprises a machine body 1, a feeding device, a collecting device, a transmission clamping mechanism, a saw cutting device and a crushing and separating device;
the machine body 1 is internally divided into a coconut meat processing station section and a coconut shell recycling station section, a feeding device is arranged at the end of the machine body 1 and is positioned at the starting end of the coconut meat processing station section, a collecting device comprises a coconut juice coconut meat collecting box 8 and a coconut shell collecting box 9, the coconut juice coconut meat collecting box 8 and the coconut shell collecting box 9 are both arranged at the bottom of the machine body 1 in a sliding way, the coconut juice coconut meat collecting box 8 is arranged under the coconut meat processing station section, the coconut shell collecting box 9 is arranged under the coconut shell recycling station section, a transmission clamping mechanism is arranged in the machine body 1, in the coconut 15 processing process, the clamping piece of the transmission clamping mechanism moves in the coconut meat processing station section and the coconut shell recovery station section, the coconut 15 is clamped on the clamping piece of the transmission clamping mechanism, the saw cutting device and the crushing and separating device are both arranged in the coconut meat processing station section in the machine body 1, and the saw cutting device is positioned above the crushing and separating device;
upright columns are vertically arranged at four corners of a bottom plate of the machine body 1, horizontal cross rods are horizontally arranged between the top ends of adjacent upright columns, the upright columns and the cross rods form a machine frame 6, a bearing plate is horizontally arranged at the middle part of the machine frame 6, a square through hole is formed in the middle part of the bearing plate, a collecting box door 2 is arranged between the adjacent upright columns, the top end of the collecting box door 2 is contacted with the bottom surface of the bearing plate, the bottom end of the collecting box door 2 is contacted with the bottom plate, a machine body shell is arranged at the upper part of the machine frame 6, a horizontal slide way I and a horizontal slide way II are arranged on the bottom plate of the machine body 1, the horizontal slide way I and the horizontal slide way II are respectively positioned at a coconut meat processing station section and a coconut shell recycling station section, and a coconut juice coconut meat collecting box 8 and a coconut shell collecting box 9 are respectively arranged on the horizontal slide way I and the horizontal slide way II in a sliding manner;
the feeding device comprises a hopper 3 and a material receiving cylinder 31 positioned right below the hopper 3, the top end of the hopper 3 penetrates through a top plate of a machine body shell and is level with the top surface of the top plate, the bottom end of the hopper 3 is fixedly arranged on a rack 6 through a hopper supporting rod, the bottom end of the material receiving cylinder 31 is fixedly arranged on a bottom plate of the machine body 1, the material receiving cylinder 31 upwards penetrates through a square through hole of a bearing plate, the side wall of the material receiving cylinder 31 is fixedly connected with the bearing plate through a horizontal support 30, a tray 29 is fixedly arranged at the top end of a cylinder of the material receiving cylinder 31, and when coconut 15 is fed, the coconut 15 is arranged on the tray 29;
the transmission clamping mechanism comprises two groups of clamping cylinder manipulators with the same structure and two groups of transmission mechanisms with the same structure which are oppositely arranged,
each group of transmission mechanisms comprises a servo motor 10, a speed reducer 11, a main chain wheel 13, a driven chain wheel, a chain 14, a long guide rail 12, a pressing plate 23 and a slide block I40, the bottom end of the servo motor 10 is fixedly arranged on a bottom plate of the machine body 1, the output end of the servo motor 10 is connected with the input end of the speed reducer 11, the output end of the speed reducer 11 is fixedly connected with a chain wheel shaft of the main chain wheel 13 through a coupler, the chain wheel shaft of the main chain wheel 13 is arranged on a bearing plate through a ball bearing I, the chain wheel shaft of the driven chain wheel is arranged on the bearing plate through a ball bearing II, the main chain wheel 13 is in transmission connection with the driven chain wheel through the chain 14, the long guide rail 12 is fixedly arranged on the bearing plate, the long guide rail 12 comprises a long guide rail I and a long guide rail II, the long guide rail I and the long guide rail II are respectively arranged on two sides of the chain 14 in parallel, the pressing plate 23 is arranged right above the chain 14 and the long guide rail 12, a vertically downward central shaft 24 is fixedly arranged in the middle of the pressing plate 23 through a bearing seat 25, a clamping block clamped with the chain 14 is fixedly arranged at the bottom end of the central shaft 24, the clamping block is clamped on the chain 14, two ends of the bottom surface of the pressing plate 23 are provided with convex sliding blocks I40, the middle part of the bottom end of the sliding block I40 is provided with a sliding groove matched with the long guide rail I and the long guide rail II, and the sliding block I40 is respectively arranged on the long guide rail I and the long guide rail II in a sliding manner through the sliding groove;
the servo motor of the transmission mechanism works, the chain wheel shaft of the main chain wheel is driven to rotate through the speed reducer and the coupler, so that the chain is driven to move, and the slide block I on the bottom surface of the pressing plate is driven to slide on the long guide rail I and the long guide rail II due to the clamping of the clamping block and the chain, so that the transmission of the driving force is realized;
each group of clamping cylinder manipulators comprises a clamping jaw 28, a manipulator support member 7, a push block 26, a lifting module 21, a short guide rail 22, a side push cylinder 27, a slide block II32, a slide block III and a clamping cylinder 33, a module slide rail parallel to and corresponding to the long guide rail 12 is arranged on the bottom plate of the machine body 1, the lifting module 21 is vertically arranged on the bottom plate of the machine body 1, the bottom end of the lifting module 21 is slidably arranged on the module slide rail, the short guide rail 22 is fixedly arranged on the top surface of the press plate 23, the short guide rail 22 is perpendicular to the long guide rail 12, the slide block II32 is slidably arranged on the short guide rail 22, the top end of the slide block II32 is vertically and fixedly provided with a slide column, the slide block III is sleeved on the slide column and can slide up and down on the outer side of the slide column, the side end of the slide column is fixedly provided with the push block 26, the side end of the push block 26 is fixedly connected with the push column of the side push cylinder 27, the other end of the side push cylinder 27 is fixedly connected with the side end of the lifting module 21, one end of the manipulator support member 7 is fixedly connected with the slide block III, the other end of the manipulator support 7 penetrates through a middle gap of the lifting module 21 and is fixedly connected with a manipulator base 34 arranged on the lifting module 21 in a sliding mode, the end head of the manipulator base 34 is fixedly connected with the end head of a clamping cylinder 33, and the other end of the clamping cylinder 33 is provided with a clamping jaw 28;
the lifting module 21 comprises a vertical clamping groove, vertical clamping teeth are arranged in the vertical clamping groove, a reciprocating motor is fixedly arranged on the manipulator base 34, a gear is fixedly arranged on an output shaft of the reciprocating motor, and the gear is in clamping transmission with the vertical clamping teeth;
the saw cutting device comprises a saw cutting motor 16, a saw blade 18 and a saw blade protection groove 4, wherein a central rotating shaft of the saw blade 18 is arranged on a saw blade knife rest 19 through a bearing with a seat 20, the saw blade knife rest 19 is fixedly arranged on a horizontal cross rod of the frame 6, the saw blade protection groove 4 is arranged on the outer side of the saw blade 18, the top end of the saw blade protection groove 4 is fixedly arranged on the horizontal cross rod of the frame 6, the saw cutting motor 16 is fixedly arranged on the horizontal cross rod of the frame 6 through a saw cutting motor frame 17, an output shaft of the saw cutting motor 16 is in transmission connection with the central rotating shaft of the saw blade 18 through a belt, when the saw blade 18 works, the bottom surface of the coconut 15 is positioned above the bottom surface of the saw blade 18, and the side center of the coconut 15 is in contact with the saw blade 18;
the crushing and separating device comprises two umbrella-shaped coconut shred knives 35, a double-output shaft motor 37 and a spring 36, the two umbrella-shaped coconut shred knives 35 are respectively arranged on the double-output shaft of the double-output shaft motor 37 through a mounting component 41, and the spring 36 is arranged in a knife handle of the umbrella-shaped coconut shred knife 35;
the mounting assembly 41 comprises a mounting box body 411, a mounting rotating shaft 412 is rotatably arranged in the mounting box body 411, a positive screw area 413 and a negative screw area 414 are arranged on the mounting rotating shaft 412, the positive screw area 413 and the negative screw area 414 are both provided with a screw block 415 in a threaded fit manner, the screw block 415 is connected with a mounting clamping rod 416, a positioning block 42 is arranged on a handle of the umbrella-shaped coconut thread knife 35, the positioning block 42 and the mounting box body 411 are arranged in a drawing manner, a positioning port 43 is arranged on the positioning block 42, the positioning port 43 is arranged in a fit manner with a positioner 44 on the mounting box body 411, and a mounting clamping groove 412 on the positioning block 42 is arranged in a clamping manner with the mounting clamping rod 416;
a stable sleeve column 417 is arranged in the mounting box body 411, a stable sleeve block 418 is sleeved on the stable sleeve column 417, and the stable sleeve block 418 is connected with a stable piece 419 through a connecting rope and a guide wheel 420;
the stabilizing part 419 comprises a stabilizing box 4191, a stabilizing slide block 4192 is arranged in the stabilizing box 4191 in a sliding manner, the other end of the stabilizing slide block 4192 is connected with the inner wall of the stabilizing box 4191 through a stabilizing spring 4194, the stabilizing slide block 4192 is connected with the guide wheel 420 through a guide rope and a fixed wheel 4193 in a matching manner, and the guide rope is connected with a connecting rope;
the positioner 44 comprises a positioning sliding groove 441, the positioning sliding groove 441 is arranged on the side wall of the installation box 411, a positioning sliding block 442 is arranged in the positioning sliding groove 441 in a sliding manner, the positioning sliding block 442 is connected with a power block 443, a power clamping rod 444 is arranged at the lower part of the power block 443, the power block 443 is arranged in a matching manner with the positioning opening 43, and the positioning sliding block 442 is connected with the positioning sliding groove 441 through a positioning spring 445;
the top of the power block 443 is provided with a rubber ball 446, and the rubber ball 446 is fastened with a fastening groove 447 on the mounting box 411.
A coconut treatment method based on an integrated machine for removing shells of outer and inner thick skins of coconuts and crushing coconut meat comprises the following specific steps:
(1) a feeding station: manually putting the coconuts into a hopper for feeding, jacking a material receiving cylinder to receive the materials, and putting the coconuts on a tray;
(2) a servo motor of the transmission mechanism works, a chain wheel shaft of the main chain wheel is driven to rotate through the speed reducer and the coupler, so that the chain is driven to move, and the slide block I on the bottom surface of the pressing plate is driven to slide on the long guide rail I and the long guide rail II due to the clamping of the clamping block and the chain, so that the transmission of the driving force is realized; the clamping cylinder manipulator is driven by the sliding block on the bottom surface of the pressing plate to move to the position under the hopper, the side pushing cylinder of the clamping cylinder manipulator pushes the sliding block II to slide on the short guide rail of the pressing plate, the manipulator supporting piece is driven to move to the two ends of the coconut, and the clamping cylinder drives the clamping jaw to clamp the coconut;
(3) sawing, crushing and separating station: a servo motor of the transmission mechanism works, a chain wheel shaft of a main chain wheel is driven to rotate through a speed reducer and a coupler, so that a chain is driven to move, and a clamping block is clamped with the chain, so that a sliding block I on the bottom surface of a pressing plate is driven to slide on a long guide rail I and a long guide rail II, so that a clamping cylinder manipulator moves, and the middle part of the side surface of the coconut is contacted with a saw blade of a saw cutting device;
starting a saw cutting motor, driving a saw blade to rotate by the saw cutting motor through a belt, and driving a clamping cylinder manipulator to move by a servo motor to cut the coconuts into two halves from the middle; a side push cylinder of the clamping cylinder manipulator pushes a sliding block II to slide outwards on a short guide rail of the pressing plate, so that the two parts of the coconut are driven to be separated towards two sides;
(4) the manipulator base moves downwards at a constant speed on the lifting module and drives the manipulator to the clamping cylinder to move the crushing and separating device, and the sliding block III is sleeved on the sliding column and can slide up and down on the outer side of the sliding column, so that the two parts of coconuts can move up and down in a specific separation state; the double-output-shaft motor is started, the double-output-shaft motor drives the umbrella-shaped coconut shred knives on the double output shafts to synchronously rotate, meanwhile, the manipulator base moves downwards at a constant speed on the lifting module to drive two parts of coconuts on the clamping cylinder manipulator to synchronously move downwards, the rotating umbrella-shaped coconut shred knives crush and separate coconut meat, and the crushed and separated coconut meat falls into a coconut meat and coconut juice collecting box under the action of gravity; after the coconuts move downwards to the umbrella-shaped coconut shred peeling knife, the manipulator base moves upwards at a constant speed on the lifting module and drives the coconuts on the clamping cylinder manipulator to move upwards at a constant speed, and the rotating umbrella-shaped coconut shred peeling knife crushes and separates coconut meat; the manipulator base repeatedly moves up and down on the lifting module and drives coconuts on the clamping cylinder manipulator to move up and down at a constant speed, and the rotating umbrella-shaped coconut shred knife repeatedly crushes and separates coconut meat until the coconut meat is completely separated;
(5) a shelling station: the manipulator base moves to the initial position of the crushing and separating device on the lifting module, a servo motor of the transmission mechanism works, a chain wheel shaft of a main chain wheel is driven to rotate through a speed reducer and a coupler, so that a chain is driven to move, a clamping block is clamped with the chain, so that a sliding block I on the bottom surface of a pressing plate is driven to slide on a long guide rail I and a long guide rail II, the clamping cylinder manipulator moves, so that a coconut shell with coconut meat removed is moved to a coconut shell recovery station section, the clamping cylinder controls a clamping jaw to be loosened, and the coconut shell falls into a coconut shell collecting box under the action of gravity;
(6) manually putting coconuts into the hopper for feeding again, driving a servo motor of a transmission mechanism to work, driving a chain wheel shaft of a main chain wheel to rotate through a speed reducer and a coupling, and driving a chain to move, and driving a sliding block I on the bottom surface of a pressing plate to slide on a long guide rail I and a long guide rail II to realize driving force transmission due to clamping of a clamping block and the chain; repeating the steps (1) - (5) until all the predetermined coconuts are processed;
(7) and opening a collecting box door, sliding out the coconut juice coconut meat collecting box 8 and the coconut shell collecting box 9 from the horizontal slide I and the horizontal slide II respectively, and collecting the coconut juice coconut meat and the coconut shell.
Compared with the prior art, the invention has the beneficial effects that:
(1) the coconut peeling and coconut meat crushing integrated machine can be used for peeling off the outer thick skin and the inner hard shell of coconut and crushing coconut meat simply, easily and efficiently, and coconut is subjected to peeling off the outer thick skin and the inner hard shell of coconut and is crushed by the chain wheel and the chain transmission, the lifting module and the servo motor;
(2) the structure is reasonable, the operation is simple, the use is convenient, the labor intensity is reduced, and the cost is reduced.
Drawings
FIG. 1 is a schematic perspective view of one side of the present invention;
FIG. 2 is a schematic perspective view of another aspect of the present invention;
FIG. 3 is a side isometric view of a loading station of the present invention;
FIG. 4 is another side isometric view of a loading station of the present invention;
FIG. 5 is a top view of the loading station of the present invention;
FIG. 6 is an isometric view from a first perspective of the saw mill singulation station of the present invention;
FIG. 7 is an isometric view from a second perspective of the saw mill singulation station of the present invention;
FIG. 8 is a top plan view from a third perspective of the saw mill singulation station of the present invention;
FIG. 9 is a side isometric view of a shelling station of the present invention;
fig. 10 is an isometric view of the other side of the shelling station of the present invention;
FIG. 11 is a top view of the dehulling station according to the invention;
FIG. 12 is a schematic front view of the structure of the loading device of the present invention;
FIG. 13 is a front view of a saw mill with a crushing separation according to the present invention;
FIG. 14 is a schematic front view of the hulling apparatus of the present invention;
FIG. 15 is a front elevational view in schematic form of the mounting assembly of the present invention;
FIG. 16 is a front elevational view in structural schematic form of the stabilizer member of the present invention;
FIG. 17 is a front view of the positioner of the present invention;
in the figure, 1-machine body, 2-collection box door, 3-hopper, 4-saw blade protection groove, 5-universal wheel, 6-machine body frame, 7-mechanical arm support piece, 8-coconut meat and coconut juice collection box, 9-coconut shell and coconut peel collection box, 10-servo motor, 11-speed reducer, 12-long guide rail, 13-chain wheel, 14-chain, 15-coconut, 16-precision sawing motor, 17-motor frame, 18-saw blade, 19-saw blade knife rest, 20-seated bearing, 21-lifting module, 22-short guide rail, 23-pressing plate, 24-chain wheel shaft, 25-bearing seat, 26-pushing block, 27-side pushing cylinder, 28-clamping jaw, 29-tray, 30-support, 31-material receiving cylinder, 32-slide block I, 33-clamping cylinder, 34-manipulator base, 35-umbrella-shaped coconut shred knife, 36-spring, 37-double-output shaft motor, 38-double-output shaft motor bracket, 39-belt, 40-slide block II, 41-installation component, 42-positioning block, 43-positioning port, 44-positioner, 411-installation box body, 412-installation clamping groove, 413-positive screw region, 414-negative screw region, 415-shred block, 416-installation clamping rod, 417-stable sleeve column, 418-stable sleeve block, 419-stabilizing piece, 4191-stable box, 4192-stable slide block, 4193-fixed wheel, 4194-stable spring, 441-positioning slide groove, 442-positioning slide block, 443-power block, 444-power clamping rod, 445-positioning spring, 446-rubber ball and 447-buckle groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1: as shown in fig. 1-14, an integrated machine for removing the outer thick skin and the inner hard shell of coconut and crushing coconut meat comprises a machine body 1, a feeding device, a collecting device, a transmission clamping mechanism, a saw cutting device and a crushing and separating device;
the machine body 1 is internally divided into a coconut meat processing station section and a coconut shell recycling station section, a feeding device is arranged at the end of the machine body 1 and is positioned at the starting end of the coconut meat processing station section, a collecting device comprises a coconut juice coconut meat collecting box 8 and a coconut shell collecting box 9, the coconut juice coconut meat collecting box 8 and the coconut shell collecting box 9 are both arranged at the bottom of the machine body 1 in a sliding way, the coconut juice coconut meat collecting box 8 is arranged under the coconut meat processing station section, the coconut shell collecting box 9 is arranged under the coconut shell recycling station section, a transmission clamping mechanism is arranged in the machine body 1, in the coconut 15 processing process, the clamping piece of the transmission clamping mechanism moves in the coconut meat processing station section and the coconut shell recovery station section, the coconut 15 is clamped on the clamping piece of the transmission clamping mechanism, the saw cutting device and the crushing and separating device are both arranged in the coconut meat processing station section in the machine body 1, and the saw cutting device is positioned above the crushing and separating device;
upright columns are vertically arranged at four corners of a bottom plate of the machine body 1, horizontal cross rods are horizontally arranged between the top ends of adjacent upright columns, the upright columns and the cross rods form a machine frame 6, a bearing plate is horizontally arranged at the middle part of the machine frame 6, a square through hole is formed in the middle part of the bearing plate, a collecting box door 2 is arranged between the adjacent upright columns, the top end of the collecting box door 2 is contacted with the bottom surface of the bearing plate, the bottom end of the collecting box door 2 is contacted with the bottom plate, a machine body shell is arranged at the upper part of the machine frame 6, a horizontal slide way I and a horizontal slide way II are arranged on the bottom plate of the machine body 1, the horizontal slide way I and the horizontal slide way II are respectively positioned at a coconut meat processing station section and a coconut shell recycling station section, and a coconut juice coconut meat collecting box 8 and a coconut shell collecting box 9 are respectively slidably arranged on the horizontal slide way I and the horizontal slide way II;
the feeding device comprises a hopper 3 and a material receiving cylinder 31 positioned right below the hopper 3, the top end of the hopper 3 penetrates through a top plate of a machine body shell and is level with the top surface of the top plate, the bottom end of the hopper 3 is fixedly arranged on the frame 6 through a hopper supporting rod, the bottom end of the material receiving cylinder 31 is fixedly arranged on a bottom plate of the machine body 1, the material receiving cylinder 31 upwards penetrates through a square through hole of a bearing plate, the side wall of the material receiving cylinder 31 is fixedly connected with the bearing plate through a horizontal support 30, a tray 29 is fixedly arranged at the top end of a cylinder of the material receiving cylinder 31, and when coconut 15 is fed, the coconut 15 is arranged on the tray 29;
the transmission clamping mechanism comprises two groups of clamping cylinder manipulators with the same structure and two groups of transmission mechanisms with the same structure which are oppositely arranged,
each group of transmission mechanisms comprises a servo motor 10, a speed reducer 11, a main chain wheel 13, a driven chain wheel, a chain 14, a long guide rail 12, a pressing plate 23 and a slide block I40, the bottom end of the servo motor 10 is fixedly arranged on a bottom plate of the machine body 1, the output end of the servo motor 10 is connected with the input end of the speed reducer 11, the output end of the speed reducer 11 is fixedly connected with a chain wheel shaft of the main chain wheel 13 through a coupler, the chain wheel shaft of the main chain wheel 13 is arranged on a bearing plate through a ball bearing I, the chain wheel shaft of the driven chain wheel is arranged on the bearing plate through a ball bearing II, the main chain wheel 13 is in transmission connection with the driven chain wheel through the chain 14, the long guide rail 12 is fixedly arranged on the bearing plate, the long guide rail 12 comprises a long guide rail I and a long guide rail II, the long guide rail I and the long guide rail II are respectively arranged on two sides of the chain 14 in parallel, the pressing plate 23 is arranged right above the chain 14 and the long guide rail 12, a vertically downward central shaft 24 is fixedly arranged in the middle of the pressing plate 23 through a bearing seat 25, a clamping block clamped with the chain 14 is fixedly arranged at the bottom end of the central shaft 24, the clamping block is clamped on the chain 14, two ends of the bottom surface of the pressing plate 23 are provided with convex sliding blocks I40, the middle part of the bottom end of the sliding block I40 is provided with a sliding groove matched with the long guide rail I and the long guide rail II, and the sliding block I40 is respectively arranged on the long guide rail I and the long guide rail II in a sliding manner through the sliding groove;
each group of clamping cylinder manipulators comprises a clamping jaw 28, a manipulator support member 7, a push block 26, a lifting module 21, a short guide rail 22, a side push cylinder 27, a slide block II32, a slide block III and a clamping cylinder 33, a module slide rail parallel to and corresponding to the long guide rail 12 is arranged on the bottom plate of the machine body 1, the lifting module 21 is vertically arranged on the bottom plate of the machine body 1, the bottom end of the lifting module 21 is slidably arranged on the module slide rail, the short guide rail 22 is fixedly arranged on the top surface of the press plate 23, the short guide rail 22 is perpendicular to the long guide rail 12, the slide block II32 is slidably arranged on the short guide rail 22, the top end of the slide block II32 is vertically and fixedly provided with a slide column, the slide block III is sleeved on the slide column and can slide up and down on the outer side of the slide column, the side end of the slide column is fixedly provided with the push block 26, the side end of the push block 26 is fixedly connected with the push column of the side push cylinder 27, the other end of the side push cylinder 27 is fixedly connected with the side end of the lifting module 21, one end of the manipulator support member 7 is fixedly connected with the slide block III, the other end of the manipulator support 7 penetrates through a middle gap of the lifting module 21 and is fixedly connected with a manipulator base 34 arranged on the lifting module 21 in a sliding mode, the end head of the manipulator base 34 is fixedly connected with the end head of a clamping cylinder 33, and the other end of the clamping cylinder 33 is provided with a clamping jaw 28;
the saw cutting device comprises a saw cutting motor 16, a saw blade 18 and a saw blade protection groove 4, wherein a central rotating shaft of the saw blade 18 is arranged on a saw blade knife rest 19 through a bearing with a seat 20, the saw blade knife rest 19 is fixedly arranged on a horizontal cross rod of the frame 6, the saw blade protection groove 4 is arranged on the outer side of the saw blade 18, the top end of the saw blade protection groove 4 is fixedly arranged on the horizontal cross rod of the frame 6, the saw cutting motor 16 is fixedly arranged on the horizontal cross rod of the frame 6 through a saw cutting motor frame 17, an output shaft of the saw cutting motor 16 is in transmission connection with the central rotating shaft of the saw blade 18 through a belt, when the saw blade 18 works, the bottom surface of the coconut 15 is positioned above the bottom surface of the saw blade 18, and the side center of the coconut 15 is in contact with the saw blade 18;
the crushing and separating device comprises two umbrella-shaped coconut shred knives 35, a double-output shaft motor 37 and a spring 36, the two umbrella-shaped coconut shred knives 35 are respectively arranged on the double-output shaft of the double-output shaft motor 37 through a mounting component 41, and the spring 36 is arranged in a knife handle of the umbrella-shaped coconut shred knife 35;
the servo motor 10 transmits power to the chain wheel shaft through the speed reducer 11 and the coupler, the chain wheel shaft drives the chain wheel 13 to rotate and then transmits the power to the chain 14 and the pressing plate 23, and the clamping cylinder manipulator is driven to realize conversion of parallel stations;
the universal wheel 5 and the machine body 1 of the embodiment are connected through 4 hexagon socket head cap bolts;
a coconut treatment method based on an integrated machine for removing shells of outer and inner thick skins of coconuts and crushing coconut meat comprises the following specific steps:
(1) a feeding station: manually putting the coconuts into a hopper for feeding, jacking a material receiving cylinder to receive the materials, and putting the coconuts on a tray;
(2) a servo motor of the transmission mechanism works, a chain wheel shaft of the main chain wheel is driven to rotate through the speed reducer and the coupler, so that the chain is driven to move, and the slide block I on the bottom surface of the pressing plate is driven to slide on the long guide rail I and the long guide rail II due to the clamping of the clamping block and the chain, so that the transmission of the driving force is realized; the clamping cylinder manipulator is driven by the sliding block on the bottom surface of the pressing plate to move to the position under the hopper, the side pushing cylinder of the clamping cylinder manipulator pushes the sliding block II to slide on the short guide rail of the pressing plate, the manipulator supporting piece is driven to move to the two ends of the coconut, and the clamping cylinder drives the clamping jaw to clamp the coconut;
(3) sawing, crushing and separating station: a servo motor of the transmission mechanism works, a chain wheel shaft of a main chain wheel is driven to rotate through a speed reducer and a coupler, so that a chain is driven to move, and a clamping block is clamped with the chain, so that a sliding block I on the bottom surface of a pressing plate is driven to slide on a long guide rail I and a long guide rail II, so that a clamping cylinder manipulator moves, and the middle part of the side surface of the coconut is contacted with a saw blade of a saw cutting device;
starting a saw cutting motor, driving a saw blade to rotate by the saw cutting motor through a belt, and driving a clamping cylinder manipulator to move by a servo motor to cut the coconuts into two halves from the middle; a side push cylinder of the clamping cylinder manipulator pushes a sliding block II to slide outwards on a short guide rail of the pressing plate, so that the two parts of the coconut are driven to be separated towards two sides;
(4) the manipulator base moves downwards at a constant speed on the lifting module and drives the manipulator to the clamping cylinder to move the crushing and separating device, and the sliding block III is sleeved on the sliding column and can slide up and down on the outer side of the sliding column, so that the two parts of coconuts can move up and down in a specific separation state; the double-output-shaft motor is started, the double-output-shaft motor drives the umbrella-shaped coconut shred knives on the double output shafts to synchronously rotate, meanwhile, the manipulator base moves downwards at a constant speed on the lifting module to drive two parts of coconuts on the clamping cylinder manipulator to synchronously move downwards, the rotating umbrella-shaped coconut shred knives crush and separate coconut meat, and the crushed and separated coconut meat falls into a coconut meat and coconut juice collecting box under the action of gravity; after the coconuts move downwards to the umbrella-shaped coconut shred peeling knife, the manipulator base moves upwards at a constant speed on the lifting module and drives the coconuts on the clamping cylinder manipulator to move upwards at a constant speed, and the rotating umbrella-shaped coconut shred peeling knife crushes and separates coconut meat; the manipulator base repeatedly moves up and down on the lifting module and drives coconuts on the clamping cylinder manipulator to move up and down at a constant speed, and the rotating umbrella-shaped coconut shred knife repeatedly crushes and separates coconut meat until the coconut meat is completely separated;
(5) a shelling station: the manipulator base moves to the initial position of the crushing and separating device on the lifting module, a servo motor of the transmission mechanism works, a chain wheel shaft of a main chain wheel is driven to rotate through a speed reducer and a coupler, so that a chain is driven to move, a clamping block is clamped with the chain, so that a sliding block I on the bottom surface of a pressing plate is driven to slide on a long guide rail I and a long guide rail II, the clamping cylinder manipulator moves, so that a coconut shell with coconut meat removed is moved to a coconut shell recovery station section, the clamping cylinder controls a clamping jaw to be loosened, and the coconut shell falls into a coconut shell collecting box under the action of gravity;
(6) manually putting coconuts into the hopper for feeding again, driving a servo motor of a transmission mechanism to work, driving a chain wheel shaft of a main chain wheel to rotate through a speed reducer and a coupling, and driving a chain to move, and driving a sliding block I on the bottom surface of a pressing plate to slide on a long guide rail I and a long guide rail II to realize driving force transmission due to clamping of a clamping block and the chain; repeating the steps (1) - (5) until all the predetermined coconuts are processed;
(7) and opening a collecting box door, sliding out the coconut juice coconut meat collecting box 8 and the coconut shell collecting box 9 from the horizontal slide I and the horizontal slide II respectively, and collecting the coconut juice coconut meat and the coconut shell.
Example 2: the structure of the coconut outer thick skin inner shell cutting and coconut meat crushing all-in-one machine and the coconut outer thick skin inner shell cutting and coconut meat crushing all-in-one machine in the embodiment 1 are basically the same, and the difference lies in that: as shown in the figures 15-17 of the drawings,
the lifting module 21 comprises a vertical clamping groove, vertical clamping teeth are arranged in the vertical clamping groove, a reciprocating motor is fixedly arranged on the manipulator base 34, a gear is fixedly arranged on an output shaft of the reciprocating motor, and the gear is in clamping transmission with the vertical clamping teeth; the reciprocating motor drives the gear to be meshed and driven on the vertical latch, so that the manipulator base 34 is driven to be meshed and moved up and down on the vertical latch;
the mounting assembly 41 comprises a mounting box body 411, a mounting rotating shaft 412 is rotatably arranged in the mounting box body 411, a positive screw area 413 and a negative screw area 414 are arranged on the mounting rotating shaft 412, the positive screw area 413 and the negative screw area 414 are both provided with a screw block 415 in a threaded fit manner, the screw block 415 is connected with a mounting clamping rod 416, a positioning block 42 is arranged on a handle of the umbrella-shaped coconut thread knife 35, the positioning block 42 and the mounting box body 411 are arranged in a drawing manner, a positioning port 43 is arranged on the positioning block 42, the positioning port 43 is arranged in a fit manner with a positioner 44 on the mounting box body 411, and a mounting clamping groove 412 on the positioning block 42 is arranged in a clamping manner with the mounting clamping rod 416;
a stable sleeve column 417 is arranged in the mounting box body 411, a stable sleeve block 418 is sleeved on the stable sleeve column 417, and the stable sleeve block 418 is connected with a stable piece 419 through a connecting rope and a guide wheel 420;
the stabilizing part 419 comprises a stabilizing box 4191, a stabilizing slide block 4192 is arranged in the stabilizing box 4191 in a sliding manner, the other end of the stabilizing slide block 4192 is connected with the inner wall of the stabilizing box 4191 through a stabilizing spring 4194, the stabilizing slide block 4192 is connected with the guide wheel 420 through a guide rope and a fixed wheel 4193 in a matching manner, and the guide rope is connected with a connecting rope;
the positioner 44 comprises a positioning sliding groove 441, the positioning sliding groove 441 is arranged on the side wall of the installation box 411, a positioning sliding block 442 is arranged in the positioning sliding groove 441 in a sliding manner, the positioning sliding block 442 is connected with a power block 443, a power clamping rod 444 is arranged at the lower part of the power block 443, the power block 443 is arranged in a matching manner with the positioning opening 43, and the positioning sliding block 442 is connected with the positioning sliding groove 441 through a positioning spring 445;
the top of the power block 443 is provided with a rubber ball 446, and the rubber ball 446 is fastened with a fastening groove 447 on the mounting box 411;
in the embodiment, the output shaft of the double-output-shaft motor 37 is detachably connected with the umbrella-shaped coconut shred cutter 35, so that the umbrella-shaped coconut shred cutter 35 is conveniently detached and protected, and the use efficiency is improved; through the rotation of installation pivot 412, drive positive spiral shell district 413, anti-spiral shell district 414 and rotate, screw-thread fit is equipped with silk piece 415 on positive spiral shell district 413, the anti-spiral shell district 414, and silk piece 415 removes, drives installation card pole 416 and removes, realizes then that installation draw-in groove 412 and installation card pole 416 joint on the locating piece 42, cooperates with location mouthful 43 through power card pole 444 simultaneously, can further improve the stability of device structure installation.
While the present invention has been described in detail with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, and various changes can be made without departing from the spirit and scope of the present invention.