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CN206687116U - A kind of automatic coconut palm green grass or young crops processing machine - Google Patents

A kind of automatic coconut palm green grass or young crops processing machine Download PDF

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Publication number
CN206687116U
CN206687116U CN201720361625.XU CN201720361625U CN206687116U CN 206687116 U CN206687116 U CN 206687116U CN 201720361625 U CN201720361625 U CN 201720361625U CN 206687116 U CN206687116 U CN 206687116U
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China
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coconut
pallet
saw blade
tray
push rod
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Expired - Fee Related
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CN201720361625.XU
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Chinese (zh)
Inventor
樊军庆
张风顺
张宝珍
李庆庆
黄明飞
樊晨曦
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Hainan University
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Hainan University
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Abstract

本实用新型公开了一种自动椰青加工机。它设有机架(9),机架(9)上设有托盘驱动电机(12),托盘驱动电机(12)上设有小齿轮(13),小齿轮(13)与大齿轮(8)啮合,大齿轮(8)上设有托盘升降气缸(7),托盘升降气缸(7)上设有托盘(5),大齿轮(8)的中心处还设有顶杆(6),托盘(5)的正上方设有锥削刀(2)与锥削刀电动推杆(1)相连,托盘(5)的左侧设有侧削刀(4)与侧削刀电动推杆(3)相连,托盘(5)的右侧设有切底圆锯片(14)装于切底圆锯片驱动电机(16)上,切底圆锯片驱动电机(16)与切底电动推杆(15)相连。本实用新型的有益效果是,使椰青加工生产实现了自动化,降低了人工成本,提高了生产效率。

The utility model discloses an automatic green coconut processing machine. It is provided with a frame (9), a tray drive motor (12) is provided on the frame (9), a small gear (13) is provided on the tray drive motor (12), and the pinion gear (13) and the large gear (8) meshing, the bull gear (8) is provided with a pallet lift cylinder (7), the pallet lift cylinder (7) is provided with a pallet (5), the center of the bull gear (8) is also provided with a push rod (6), and the pallet ( 5) There is a conical cutter (2) connected to the conical cutter electric push rod (1) directly above, and a side cutter (4) and a side cutter electric push rod (3) are provided on the left side of the tray (5) connected, the right side of the tray (5) is provided with a bottom cutting circular saw blade (14) mounted on the bottom cutting circular saw blade driving motor (16), the bottom cutting circular saw blade driving motor (16) and the bottom cutting electric push rod ( 15) Connected. The beneficial effect of the utility model is that the processing and production of young coconut is automated, the labor cost is reduced, and the production efficiency is improved.

Description

一种自动椰青加工机An automatic coconut green processing machine

技术领域technical field

本实用新型涉及一种椰子加工设备,具体涉及一种自动椰青加工机。The utility model relates to a coconut processing equipment, in particular to an automatic green coconut processing machine.

背景技术Background technique

椰子(Cocos nucifera L.)是棕榈科椰子属植物,为多年生常绿乔木,广泛分布于世界上近100个地处热带的国家和地区,其中主产国是印尼、菲律宾、印度和斯里兰卡等,我国椰子的主要种植区在海南,种植面积和果实产量均占全国的90%以上。椰子果是椰子树的果实,俗称椰子。椰子树全身都是宝,椰子花、椰子果、椰子叶、椰子木和椰子根等都可加以利用,以椰子果的利用最广泛,其椰子肉、椰子水、椰衣、椰壳在不同应用领域都有重要地位,其中以椰子肉、椰子水等为原料的椰子食品加工业是海南食品工业的重要支柱之一。因此椰子产业在海南经济发展中发挥着重要作用。Cocos ( Cocos nucifera L.) is a plant of the genus Coconut in the palm family. It is a perennial evergreen tree and is widely distributed in nearly 100 tropical countries and regions in the world. The main producing countries are Indonesia, the Philippines, India and Sri Lanka. The main planting area of China's coconut is in Hainan, and the planting area and fruit output both account for more than 90% of the country's total. Coconut fruit is the fruit of the coconut tree, commonly known as coconut. Coconut trees are full of treasures. Coconut flowers, coconut fruit, coconut leaves, coconut wood and coconut roots can all be used. Coconut fruit is the most widely used. Its coconut meat, coconut water, coconut shell, and coconut shell are used in different applications. The coconut food processing industry, which uses coconut meat and coconut water as raw materials, is one of the important pillars of Hainan's food industry. Therefore, the coconut industry plays an important role in the economic development of Hainan.

海南椰子食品的重要产业包括椰子汁、椰子糖果、食品椰干、椰纤果(椰子水发酵的细菌纤维素凝胶)等,另外还有椰子原浆、浓缩椰奶、椰子油等椰子加工品。The important industries of coconut food in Hainan include coconut juice, coconut candy, food copra, coconut fiber fruit (bacterial cellulose gel fermented with coconut water), etc., as well as coconut processed products such as coconut puree, concentrated coconut milk, and coconut oil. .

椰果是天然清凉的理想解暑饮料,但是其体积较大,且形状不规则,不宜放置,所以不便长途运输销售,而且其椰衣较厚,饮用时需要借助刀具劈砍,给消费者带来诸多不便,为解决这些问题,马来西亚等东南亚国家把椰果的椰衣削去一部分,加工成规则的形状,便于包装、运输和饮用,即椰青,虽然椰青有着较大的市场需求,但是其加工技术比较落后,严重制约了椰青加工的发展。海南是我国椰果的主要产区,椰青加工也多集中在海南地区,虽经过近些年的发展,但是椰青加工方式仍然以原始的手工加工为主,利用砍刀劈砍椰果的外衣,大致削出椰青的形状,然后利用刀具精细加工使之加工成椰青形状。这种加工方式效率低下,无法满足广大市场的需求。同时耗费较大的人力,并会出现加工出的椰青大小不一,重心不稳等问题。更为重要的是人工操作还极为危险,操作人员伤手情况不断发生,轻者皮肉受伤,重者断掉手指,给这些操作人员的身心带来极大损害。Coconut fruit is a natural and cool ideal heat-relieving drink, but its volume is large and its shape is irregular, so it is not suitable for storage, so it is inconvenient for long-distance transportation and sales, and its coconut coat is thick, so it needs to be chopped with a knife when drinking, which brings great harm to consumers. In order to solve these problems, Malaysia and other Southeast Asian countries cut off a part of the coconut shell of the coconut fruit and process it into a regular shape, which is convenient for packaging, transportation and drinking, that is, young coconut, although there is a large market demand for young coconut, But its processing technology is relatively backward, seriously restricting the development of young coconut processing. Hainan is the main production area of coconut fruit in my country, and the processing of young coconut is mostly concentrated in Hainan. Although it has been developed in recent years, the processing method of young coconut is still mainly the original manual processing, using a machete to chop the coat of coconut fruit , roughly cut out the shape of young coconut, and then finely process it with a knife to make it into the shape of young coconut. This processing method is inefficient and cannot meet the needs of the broad market. At the same time, it consumes a lot of manpower, and there will be problems such as the size of the processed coconut greens and the unstable center of gravity. What's more, manual operation is extremely dangerous. Hand injuries of operators continue to occur, ranging from skin injuries to serious injuries to severed fingers, which bring great damage to the physical and mental health of these operators.

发明内容Contents of the invention

本实用新型是一种高效、清洁、安全的自动椰青加工设备。该设备的发明,可以使椰青的加工由人工操作变为机器操作,不仅可以大大提高生产效率,保证产品的一致性,更重要的是能够保证操作人员的人身安全,减少伤残事故的发生。同时为企业扩大生产规模,提高经济效益开辟新的途径。The utility model is an efficient, clean and safe automatic green coconut processing equipment. The invention of this equipment can change the processing of green coconut from manual operation to machine operation, which can not only greatly improve production efficiency, ensure product consistency, but more importantly, ensure the personal safety of operators and reduce the occurrence of disability accidents . At the same time, it opens up new ways for enterprises to expand production scale and improve economic benefits.

本实用新型解决其技术问题所采用的技术方案是:设有机架,机架上设有托盘驱动电机,托盘驱动电机上设有小齿轮,小齿轮与大齿轮啮合,大齿轮上设有托盘升降气缸,托盘升降气缸上设有托盘,托盘上设有钉齿,大齿轮的中心处还设有顶杆,托盘的正上方设有锥削刀,锥削刀与锥削刀电动推杆相连,托盘的左侧设有侧削刀,侧削刀与侧削刀电动推杆相连,托盘的右侧设有切底圆锯片,切底圆锯片装于切底圆锯片驱动电机上,切底圆锯片驱动电机与切底电动推杆相连。The technical solution adopted by the utility model to solve the technical problem is: a frame is provided, a tray drive motor is provided on the frame, a small gear is provided on the tray drive motor, the small gear meshes with the large gear, and the tray is provided on the large gear Lifting cylinder, tray lifting cylinder is equipped with a tray, the tray is equipped with nail teeth, the center of the large gear is also equipped with a push rod, and a tapered knife is provided directly above the tray, and the tapered knife is connected with the electric push rod of the tapered knife. , There is a side cutter on the left side of the tray, and the side cutter is connected with the electric push rod of the side cutter, and there is a bottom-cutting circular saw blade on the right side of the tray, and the bottom-cutting circular saw blade is installed on the driving motor of the bottom-cutting circular saw blade , the bottom-cutting circular saw blade driving motor is connected with the bottom-cutting electric push rod.

首先托盘升降气缸动作,将托盘推出,使托盘的位置高于顶杆,然后将要加工的椰子放置于托盘上,驱动锥削刀电动推杆带动锥削刀下降,使锥削刀压紧置于托盘上的椰子,使托盘上的钉齿扎入椰衣中,这时锥削刀电动推杆停止动作,启动托盘驱动电机,通过小齿轮、大齿轮带动椰子快速旋转,侧削刀电动推杆动作,将侧削刀推出切削椰子下部的圆台部分,之后侧削刀电动推杆带动侧削刀退回原位,侧削刀退回原位的同时锥削刀电动推杆继续动作,将锥削刀向下推出,切削出椰子上部的圆锥部分,然后托盘驱动电机停转,启动切底圆锯片驱动电机使切底圆锯片高速旋转,同时切底电动推杆动作,将切底圆锯片推出,切削椰子的底部,由于这时锥削刀没有退回,仍然压在椰子上,因此对椰子有个扶植作用,这样在切底圆锯片切削椰子底部的时候,椰子不会变位,切底圆锯片将椰子底部切透后,切底圆锯片驱动电机停转,同时切底电动推杆带动切底圆锯片退回原位,锥削刀电动推杆带动锥削刀也同时退回原位,然后托盘升降气缸缩回,托盘下降,在顶杆的作用下,将椰底顶出,完成一个椰青的加工作业。First, the tray lifting cylinder moves to push the tray out so that the position of the tray is higher than the ejector rod, then place the coconut to be processed on the tray, drive the electric push rod of the cone cutter to drive the cone cutter down, and press the cone cutter to place Coconuts on the tray make the nail teeth on the tray penetrate into the coconut shell. At this time, the electric push rod of the cone cutter stops, and the tray drive motor is started. The small gear and the large gear drive the coconut to rotate quickly, and the electric push rod of the side cutter Action, push the side cutter out to cut the round table part of the lower part of the coconut, and then the electric push rod of the side cutter drives the side cutter back to the original position. Push it down to cut out the conical part of the upper part of the coconut, then the tray drive motor stops, start the bottom cutting circular saw blade driving motor to make the bottom cutting circular saw blade rotate at high speed, and at the same time the bottom cutting electric push rod moves to turn the bottom cutting circular saw blade Push out and cut the bottom of the coconut. Since the cone cutter is not retracted at this time and is still pressed on the coconut, it has a supporting effect on the coconut. In this way, when the circular saw blade cuts the bottom of the coconut, the coconut will not be displaced. After the bottom circular saw blade cuts through the bottom of the coconut, the driving motor of the bottom cutting circular saw blade stops, and at the same time, the bottom cutting electric push rod drives the bottom cutting circular saw blade to return to the original position, and the cone cutter electric push rod drives the cone cutter to return at the same time In the original position, the pallet lifting cylinder retracts, the pallet descends, and under the action of the ejector rod, the bottom of the coconut is pushed out to complete a young coconut processing operation.

本实用新型的有益效果是,使椰青加工生产实现了自动化,降低了人工成本,提高了生产效率,为生产企业扩大生产规模奠定了基础;同时减少了人员伤残事故的发生;使椰青加工高效、清洁、卫生、安全、自动。The beneficial effects of the utility model are that the processing and production of young coconuts is automated, labor costs are reduced, production efficiency is improved, and a foundation is laid for production enterprises to expand production scale; at the same time, the occurrence of personnel disability accidents is reduced; The processing is efficient, clean, hygienic, safe and automatic.

附图说明Description of drawings

图1是本实用新型实施例工作原理图。Fig. 1 is the working principle diagram of the utility model embodiment.

图中 1. 锥削刀电动推杆 2. 锥削刀 3. 侧削刀电动推杆 4. 侧削刀 5. 托盘6. 顶杆 7. 托盘升降气缸 8. 大齿轮 9. 机架 10. 轴承 11. 气动旋转接头 12. 托盘驱动电机 13. 小齿轮 14. 切底圆锯片 15. 切底电动推杆 16. 切底圆锯片驱动电机。In the figure 1. Taper cutter electric push rod 2. Taper cutter 3. Side cutter electric push rod 4. Side cutter 5. Tray 6. Ejector 7. Tray lifting cylinder 8. Big gear 9. Rack 10. Bearing 11. Pneumatic Rotary Joint 12. Pallet Drive Motor 13. Pinion 14. Bottom Cutting Circular Saw Blade 15. Bottom Cutting Circular Saw Blade 15. Bottom Cutting Circular Saw Blade Drive Motor.

具体实施方式detailed description

设有机架9,机架9上设有托盘驱动电机12,托盘驱动电机12上设有小齿轮13,小齿轮13与大齿轮8啮合,大齿轮8上设有托盘升降气缸7,托盘升降气缸7上设有托盘5,托盘5上设有钉齿,大齿轮8的中心处还设有顶杆6,托盘5的正上方设有锥削刀2,锥削刀2与锥削刀电动推杆1相连,托盘5的左侧设有侧削刀4,侧削刀4与侧削刀电动推杆3相连,托盘5的右侧设有切底圆锯片14,切底圆锯片14装于切底圆锯片驱动电机16上,切底圆锯片驱动电机16与切底电动推杆15相连。A frame 9 is provided with a tray drive motor 12 on the frame 9. A pinion 13 is provided on the tray drive motor 12. The pinion 13 meshes with the bull gear 8. The tray lift cylinder 7 is provided on the bull gear 8 to lift the tray. The cylinder 7 is provided with a tray 5, the tray 5 is provided with nail teeth, the center of the large gear 8 is also provided with a push rod 6, and the cone cutter 2 is arranged directly above the tray 5, and the cone cutter 2 and the cone cutter are electrically connected. The push rod 1 is connected, the left side of the tray 5 is provided with a side cutter 4, the side cutter 4 is connected with the side cutter electric push rod 3, the right side of the tray 5 is provided with a bottom cutting circular saw blade 14, and the bottom cutting circular saw blade 14 is contained on the bottom-cut circular saw blade drive motor 16, and the bottom-cut circular saw blade drive motor 16 links to each other with the bottom-cut electric push rod 15.

首先托盘升降气缸7动作,将托盘5推出,使托盘5的位置高于顶杆6,然后将要加工的椰子放置于托盘5上,驱动锥削刀电动推杆1带动锥削刀2下降,使锥削刀2压紧置于托盘5上的椰子,使托盘5上的钉齿扎入椰衣中,这时锥削刀电动推杆1停止动作,启动托盘驱动电机12,通过小齿轮13、大齿轮8带动椰子快速旋转,侧削刀电动推杆3动作,将侧削刀4推出切削椰子下部的圆台部分,之后侧削刀电动推杆3带动侧削刀4退回原位,侧削刀4退回原位的同时锥削刀电动推杆1继续动作,将锥削刀2向下推出,切削出椰子上部的圆锥部分,然后托盘驱动电机12停转,启动切底圆锯片驱动电机16使切底圆锯片14高速旋转,同时切底电动推杆15动作,将切底圆锯片14推出,切削椰子的底部,由于这时锥削刀2没有退回,仍然压在椰子上,因此对椰子有个扶植作用,这样在切底圆锯片14切削椰子底部的时候,椰子不会变位,切底圆锯片14将椰子底部切透后,切底圆锯片驱动电机16停转,同时切底电动推杆15带动切底圆锯片14退回原位,锥削刀电动推杆1带动锥削刀2也同时退回原位,然后托盘升降气缸7缩回,托盘5下降,在顶杆6的作用下,将椰底顶出,完成一个椰青的加工作业。First, the tray lifting cylinder 7 moves to push the tray 5 out so that the position of the tray 5 is higher than the ejector rod 6, and then the coconut to be processed is placed on the tray 5, and the electric push rod 1 of the cone cutter is driven to drive the cone cutter 2 down, so that The cone cutter 2 presses the coconut placed on the tray 5 so that the nail teeth on the tray 5 penetrate into the coconut shell. The large gear 8 drives the coconut to rotate rapidly, and the side cutter electric push rod 3 moves to push the side cutter 4 out of the round table part of the lower part of the coconut, after which the side cutter electric push rod 3 drives the side cutter 4 to return to the original position, and the side cutter 4. While returning to the original position, the cone cutter electric push rod 1 continues to move, pushes the cone cutter 2 downwards, cuts out the conical part of the upper part of the coconut, then stops the tray drive motor 12, and starts the bottom cutting circular saw blade drive motor 16 Make the bottom-cutting circular saw blade 14 rotate at a high speed, and simultaneously the bottom-cutting electric push rod 15 moves to push out the bottom-cutting circular saw blade 14 to cut the bottom of the coconut. There is a support effect on the coconut, so that when the bottom-cutting circular saw blade 14 cuts the bottom of the coconut, the coconut will not be displaced. After the bottom-cutting circular saw blade 14 cuts through the coconut bottom, the bottom-cutting circular saw blade drive motor 16 stops. At the same time, the bottom-cutting electric push rod 15 drives the bottom-cutting circular saw blade 14 to return to the original position, and the cone cutter electric push rod 1 drives the cone cutter 2 to return to the original position at the same time, then the pallet lifting cylinder 7 retracts, and the pallet 5 descends. Under the action of the ejector rod 6, the bottom of the coconut is ejected to complete the processing operation of a young coconut.

Claims (1)

  1. A kind of 1. automatic coconut palm green grass or young crops processing machine, it is characterised in that:Provided with frame(9), frame(9)It is provided with pallet motor (12), pallet motor(12)It is provided with little gear(13), little gear(13)With gear wheel(8)Engagement, gear wheel(8)On set There is pallet lift cylinder(7), pallet lift cylinder(7)It is provided with pallet(5), pallet(5)It is provided with spike-tooth, gear wheel(8)'s Push rod is additionally provided with center(6), pallet(5)Surface be provided with taper knife(2), taper knife(2)With taper knife electric pushrod(1) It is connected, pallet(5)Left side be provided with side sharpener(4), side sharpener(4)With side sharpener electric pushrod(3)It is connected, pallet(5)The right side Side is provided with and cuts bottom saw blade(14), cut bottom saw blade(14)Loaded on cutting bottom saw blade motor(16)On, cut bottom saw blade and drive Dynamic motor(16)With cutting bottom electric pushrod(15)It is connected.
CN201720361625.XU 2017-04-08 2017-04-08 A kind of automatic coconut palm green grass or young crops processing machine Expired - Fee Related CN206687116U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108420082A (en) * 2018-03-21 2018-08-21 倪晋挺 A kind of coconut rejuvenator for capableing of quick broken shell
CN108685115A (en) * 2017-04-08 2018-10-23 海南大学 A kind of automatic coconut palm blueness processing machine
CN109007877A (en) * 2018-07-23 2018-12-18 潘换成 A kind of coconut peddles street pedlar and dispels equipment with coconut coat
CN110367551A (en) * 2018-04-14 2019-10-25 海南大学 A kind of scraping brush type coconut stripping machine
CN111844170A (en) * 2019-04-27 2020-10-30 海南大学 A coconut cutting machine
WO2022037059A1 (en) * 2020-08-21 2022-02-24 海南大学 Green coconut peeling and forming machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108685115A (en) * 2017-04-08 2018-10-23 海南大学 A kind of automatic coconut palm blueness processing machine
CN108420082A (en) * 2018-03-21 2018-08-21 倪晋挺 A kind of coconut rejuvenator for capableing of quick broken shell
CN110367551A (en) * 2018-04-14 2019-10-25 海南大学 A kind of scraping brush type coconut stripping machine
CN109007877A (en) * 2018-07-23 2018-12-18 潘换成 A kind of coconut peddles street pedlar and dispels equipment with coconut coat
CN109007877B (en) * 2018-07-23 2020-12-15 杭州米粒儿网络科技有限公司 Coconut is selld and is scavenged and dispel equipment with coconut coat
CN111844170A (en) * 2019-04-27 2020-10-30 海南大学 A coconut cutting machine
WO2022037059A1 (en) * 2020-08-21 2022-02-24 海南大学 Green coconut peeling and forming machine

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