Disclosure of Invention
The invention aims to provide a gallium nitride-based diode device with a diamond passivation layer and a preparation method thereof, which utilize the characteristics of high thermal conductivity, high hardness and wear resistance, high chemical stability, rough growth surface structure and the like of diamond, and improve the heat dissipation effect and surface state characteristics of a gallium nitride-based power device by designing and optimizing the structures of a diamond substrate, the passivation layer and a gallium nitride semiconductor, thereby obtaining a high-quality gallium nitride-based diode with the diamond substrate and the passivation layer.
The invention utilizes the characteristics of high heat-conducting property, high hardness and wear resistance, good chemical stability, rough growth surface structure and the like of the diamond material on the basis of keeping the structure and the performance of the gallium nitride-based diode, the structure and the composition of the diamond substrate, the passivation layer, the middle dielectric layer and the functional layer (intrinsic semiconductor layer or quantum well layer) are designed and optimized in the gallium nitride-based device, so that the interface thermal resistance can be reduced, the heat dissipation effect of the gallium nitride-based high-power device can be improved, moreover, the introduction of the diamond passivation layer is beneficial to reducing the defect dislocation on the surface or in the interface of the p-type gallium nitride layer, improving the surface state characteristic of the p-type gallium nitride layer, reducing the surface leakage current and the radiation resistance of the gallium nitride-based diode serving as a detector device, meanwhile, the method plays a role in wear-resistant and corrosion-resistant protection for the gallium nitride-based device, so the method has important significance in improving the service performance and application and popularization of the gallium nitride-based diode device.
The invention provides a preparation method of a gallium nitride-based diode device with a diamond passivation layer, which comprises the steps of combining the back surface of an undoped intrinsic gallium nitride wafer with a diamond substrate, and sequentially epitaxially growing an n-type gallium nitride layer and a transition dielectric layer on the front surface of the intrinsic gallium nitride wafer; carrying out photoetching, developing, corrosion and other processes on the transition dielectric layer to form a concave mesa of the patterned n-type gallium nitride layer; sequentially epitaxially growing an intrinsic gallium nitride layer or quantum well layer structure, a p-type gallium nitride layer, a dielectric protection layer and a diamond passivation layer on the surface of the n-type gallium nitride layer; and forming p-type and n-type metal electrodes on the p-type gallium nitride layer and the n-type gallium nitride layer respectively to obtain the gallium nitride-based diode with the diamond substrate and the passivation layer.
The preparation method of the gallium nitride-based diode device with the diamond passivation layer specifically comprises the following steps:
(1) combining the back surface of the non-doped intrinsic gallium nitride wafer with a diamond substrate to obtain the intrinsic gallium nitride wafer taking diamond as the substrate;
(2) doping an epitaxial growth n-type gallium nitride layer on the surface of an intrinsic gallium nitride wafer taking diamond as a substrate by adopting a metal organic chemical vapor deposition technology;
(3) depositing a transition medium layer on the surface of the n-type gallium nitride layer by using the technologies of plasma enhanced chemical vapor deposition, electron beam evaporation, pulse laser melting and the like;
(4) carrying out conventional photoetching, developing, wet etching or dry etching and other processes on the transition dielectric layer in sequence to form a graphical n-type gallium nitride layer table top;
(5) sequentially epitaxially growing an intrinsic gallium nitride layer or a quantum well layer structure and a p-type gallium nitride layer on the surface of the exposed n-type gallium nitride layer by adopting a metal organic chemical vapor deposition technology;
(6) removing the residual transition dielectric layer, and sequentially depositing a dielectric protection layer and a diamond passivation layer on the surface of the p-type gallium nitride layer from bottom to top;
(7) forming p-type and n-type electrode regions on the p-type gallium nitride layer and the n-type gallium nitride layer sequentially through conventional photoetching, developing, wet etching or dry etching and other processes;
(8) and depositing a metal multilayer film in the p-type and n-type electrode areas by adopting the technologies of electron beam evaporation, magnetron sputtering and the like, stripping the p-type and n-type metal electrodes, and finally carrying out protective atmosphere annealing treatment on the metal electrodes to obtain the gallium nitride-based diode device with the diamond substrate and the passivation layer.
In the above preparation method, in the step (1), the bonding manner of gallium nitride and diamond includes bonding, heteroepitaxial growth, etc., the gallium nitride wafer includes a self-supporting gallium nitride wafer or a sapphire-based gallium nitride thick film wafer, and the diamond substrate includes a diamond self-supporting polycrystalline film or a diamond single crystal wafer;
in the preparation method, in the step (2), the doping element is phosphorus or silicon, the thickness of the n-type gallium nitride layer is 2-20 mu m, and the electron concentration is 1018~1021 cm-3;
In the preparation method, in the step (3), the transition dielectric layer film comprises an etching mask layer with a single-layer or multi-layer structure, such as silicon oxide, silicon nitride, nickel and the like, and the thickness is 100-800 nm;
in the preparation method, in the step (4), the circular or square top surface of the middle part of the n-type gallium nitride layer is exposed after the transition medium layer is corroded;
in the preparation method, in the step (5), the thickness of the intrinsic gallium nitride layer is 5-20 μm, and the thickness of the quantum well layer is 10-100 nm; the p-type gallium nitride layer is doped with magnesium, has a thickness of 200-800 nm and a hole concentration of 1015~1018 cm-3;
In the preparation method, in the step (6), the dielectric protective layer comprises one of silicon nitride, silicon oxide, silicon oxynitride and an aluminum nitride film, and the preparation method comprises plasma enhanced chemical vapor deposition, electron beam evaporation, laser melting evaporation or magnetron sputtering technology; the preparation method of the diamond passivation layer comprises the microwave plasma chemical vapor deposition or hot wire chemical vapor deposition technology; the protective thickness of the dielectric layer is 50-500 nm, and the thickness of the diamond layer is 200-800 nm;
in the preparation method, in the step (8), the metal electrode material comprises a titanium/platinum/gold, a titanium/aluminum/gold, and a chromium/platinum/gold multilayer film, and the thickness of the multilayer film electrode is 1-10 μm; the protective atmosphere is argon or nitrogen, and the annealing temperature is 300-800 ℃.
The invention has the following beneficial effects:
(1) on the basis of keeping the structure and performance of the gallium nitride-based diode, the high-thermal-conductivity diamond substrate material is introduced, so that the interface thermal resistance of the gallium nitride-based device can be reduced, and the heat dissipation effect and the use performance of the high-power device are improved when the high-thermal-conductivity diamond substrate material is applied.
(2) According to the invention, the diamond passivation layer is introduced into the gallium nitride-based device, so that the defect dislocation on the surface or in the interface of the p-type gallium nitride layer is reduced, the surface state characteristic of the p-type gallium nitride layer is improved, the surface leakage current and the radiation resistance of the gallium nitride-based diode serving as a detector device are reduced, and the method has important significance for improving the performance of the gallium nitride-based diode device.
(3) The diamond passivation layer on the surface of the gallium nitride-based diode device has the functions of wear resistance, corrosion resistance and protection.
Detailed Description
The invention relates to a preparation method of a gallium nitride-based diode device with a diamond passivation layer, which specifically comprises the following steps:
(1) and bonding the back surface of the non-doped intrinsic gallium nitride wafer 3 with the diamond substrate 1 through a bonding medium 2 to obtain the intrinsic gallium nitride wafer taking diamond as a substrate. In the step (1), the combination mode of gallium nitride and diamond comprises methods such as bonding, heteroepitaxial growth and the like, wherein the gallium nitride wafer comprises a self-supporting gallium nitride wafer or a sapphire-based gallium nitride thick film wafer, and the diamond substrate comprises a diamond self-supporting polycrystalline film or a diamond monocrystal;
(2) an n-type gallium nitride layer 4 is doped and epitaxially grown on the surface of an intrinsic gallium nitride wafer 3 taking diamond as a substrate 1 by adopting a metal organic chemical vapor deposition technology. In the step (2), the doping element is phosphorus or silicon, the thickness of the n-type gallium nitride layer is 2-20 mu m, and the electron concentration is 1018~1021 cm-3;
(3) And depositing a transition medium layer 5 on the surface of the n-type gallium nitride layer 4 by using the technologies such as plasma enhanced chemical vapor deposition, electron beam evaporation, pulse laser melting and the like. In the step (3), the transition medium layer 4 film comprises an etching mask layer with a single-layer or multi-layer structure, such as silicon oxide, silicon nitride, nickel and the like, and the thickness is 100-800 nm.
(4) And carrying out conventional photoetching, developing, wet etching/dry etching and other processes on the transition dielectric layer 5 to form a graphical n-type gallium nitride layer table board. In the step (4), the circular or square top surface of the middle part of the n-type gallium nitride layer is exposed after the transition medium layer is corroded.
(5) And sequentially epitaxially growing an intrinsic gallium nitride layer or a quantum well layer junction 6 and a p-type gallium nitride layer 7 on the surface of the exposed n-type gallium nitride layer 4 by adopting a metal organic chemical vapor deposition technology, and removing the residual transition medium layer. In the step (5), the thickness of the intrinsic gallium nitride layer is 5-20 mu m, and the thickness of the quantum well layer is 10-100 nm; the p-type gallium nitride layer is doped with magnesium, has a thickness of 200-800 nm and a hole concentration of 1015~1018 cm-3。
(6) And a dielectric protection layer 8 and a diamond passivation layer 9 are sequentially deposited on the surface of the p-type gallium nitride layer from bottom to top. In the step (6), the dielectric protective layer comprises silicon nitride, silicon oxide, silicon oxynitride and an aluminum nitride film, and the preparation method comprises plasma enhanced chemical vapor deposition, electron beam evaporation, laser melting evaporation or magnetron sputtering technology; the preparation method of the diamond passivation layer comprises the microwave plasma chemical vapor deposition or hot wire chemical vapor deposition technology; the protective thickness of the dielectric layer is 50-500 nm, and the thickness of the diamond layer is 200-800 nm.
(7) P-type electrode region 11 and n-type electrode region 10 are formed on the p-type gallium nitride layer and n-type gallium nitride layer by conventional photolithography, development, wet etching/dry etching, and the like.
(8) And depositing a metal multilayer film in the p-type and n-type electrode areas by adopting the technologies of electron beam evaporation, magnetron sputtering and the like, stripping the p-type metal electrode 13 and the n-type metal electrode 12, and finally carrying out protective atmosphere annealing treatment on the metal electrodes to obtain the gallium nitride-based diode device with the diamond passivation layer. In the step (8), the metal electrode material comprises a titanium/platinum/gold, a titanium/aluminum/gold, and a chromium/platinum/gold multilayer film, and the thickness of the multilayer film electrode is 1-10 mu m; the protective atmosphere is argon or nitrogen, and the annealing temperature is 300-800 ℃.
The present invention is further illustrated by, but is not limited to, the following examples.
Example 1:
the embodiment provides a preparation method of a gallium nitride-based diode device with a diamond passivation layer, which comprises the following operation steps:
(1) cleaning the non-doped intrinsic gallium nitride self-supporting wafer and the diamond self-supporting polycrystalline film substrate by using a dilute hydrochloric acid solution and deionized water, drying the wafer by blowing, and uniformly coating a proper amount of bonding materials on the back surface of the gallium nitride wafer and the growth surface of the diamond substrate for bonding to obtain the gallium nitride wafer taking the diamond self-supporting polycrystalline film as the substrate, wherein the gallium nitride wafer is shown in figure 1.
(2) Doping silicon element on the surface of an intrinsic gallium nitride wafer taking diamond as a substrate by adopting a Metal Organic Chemical Vapor Deposition (MOCVD) technology, epitaxially growing an n-type gallium nitride layer with the thickness of 5 mu m and the electron concentration of 2.5 multiplied by 1019 cm-3As shown in fig. 2.
(3) A single-layer silicon oxide or silicon nitride transition dielectric layer with the thickness of 200 nm is deposited on the surface of the n-type gallium nitride layer by a plasma enhanced chemical vapor deposition technology, as shown in fig. 3.
(4) The silicon oxide or silicon nitride transition dielectric layer is subjected to conventional processes such as photoetching, developing, exposure, wet etching/dry etching and the like, the circular top surface of the middle part of the n-type gallium nitride layer is exposed, and a graphical n-type gallium nitride layer table top is formed, as shown in fig. 4.
(5) Epitaxially growing an intrinsic gallium nitride layer with a thickness of 6 μm on the surface of the exposed n-type gallium nitride layer by Metal Organic Chemical Vapor Deposition (MOCVD), and epitaxially growing a p-type gallium nitride layer with a thickness of 300 nm by doping magnesium element with a hole concentration of 2.5 × 1017 cm-3And etching to remove the residual transition dielectric layer of silicon oxide or silicon nitride, and etching to remove the residues on the mesa side walls of the intrinsic gallium nitride layer and the p-type gallium nitride layer to form smooth side surfaces, as shown in fig. 5.
(6) Firstly, a silicon nitride dielectric protection layer with the thickness of 100nm is prepared on the surface of the p-type gallium nitride layer by adopting a plasma enhanced chemical vapor deposition method, and then a diamond passivation layer with the thickness of 400 nm is grown by adopting microwave plasma chemical vapor deposition, as shown in figure 6.
(7) P-type and n-type electrode regions are formed on the steps of the p-type and n-type gallium nitride layers by conventional photolithography, development, exposure, wet etching/plasma etching, etc., as shown in fig. 7.
(8) Depositing titanium/platinum/gold multilayer metal films on the p-type electrode area and the n-type electrode area respectively by adopting an electron beam evaporation technology, wherein the thickness of the multilayer film is 3 mu m, stripping the p-type metal electrode and the n-type metal electrode by using conventional positive glue, and carrying out 500 ℃ alloying annealing treatment on the metal electrodes in a nitrogen protective atmosphere to obtain the gallium nitride-based diode device with the diamond passivation layer, as shown in figure 8.
Example 2:
the embodiment provides a preparation method of a gallium nitride-based diode device with a diamond passivation layer, which comprises the following operation steps:
(1) cleaning the non-doped intrinsic gallium nitride self-supporting wafer and the diamond self-supporting polycrystalline film substrate by using a dilute hydrochloric acid solution and deionized water, drying the wafer by blowing, and uniformly coating a proper amount of bonding materials on the back surface of the gallium nitride wafer and the growth surface of the diamond substrate for bonding to obtain the gallium nitride wafer taking the diamond self-supporting polycrystalline film as the substrate, wherein the gallium nitride wafer is shown in figure 1.
(2) Doping silicon element on the surface of an intrinsic gallium nitride wafer taking diamond as a substrate by adopting a Metal Organic Chemical Vapor Deposition (MOCVD) technology, epitaxially growing an n-type gallium nitride layer with the thickness of 4 mu m and the electron concentration of 6 multiplied by 1019 cm-3As shown in fig. 2.
(3) A single-layer silicon oxide or silicon nitride transition dielectric layer with the thickness of 300 nm is deposited on the surface of the n-type gallium nitride layer by a plasma enhanced chemical vapor deposition technology, as shown in fig. 3.
(4) The silicon oxide or silicon nitride transition dielectric layer is subjected to conventional processes such as photoetching, developing, exposure, wet etching/dry etching and the like, the circular top surface of the middle part of the n-type gallium nitride layer is exposed, and a graphical n-type gallium nitride layer table top is formed, as shown in fig. 4.
(5) Epitaxially growing an intrinsic gallium nitride layer with a thickness of 6 μm on the surface of the exposed n-type gallium nitride layer by Metal Organic Chemical Vapor Deposition (MOCVD), and epitaxially growing a p-type gallium nitride layer with a thickness of 300 nm by doping magnesium element with a hole concentration of 5 × 1017 cm-3Rotten bean curdThe silicon oxide or the silicon nitride residual transition dielectric layer is removed by etching, and the residues on the mesa side walls of the intrinsic gallium nitride layer and the p-type gallium nitride layer are removed by etching to form smooth side surfaces, as shown in fig. 5.
(6) Firstly, a silicon nitride dielectric protection layer with the thickness of 150 nm is prepared on the surface of the p-type gallium nitride layer by adopting a plasma enhanced chemical vapor deposition method, and then a diamond passivation layer with the thickness of 600 nm is grown by adopting microwave plasma chemical vapor deposition, as shown in figure 6.
(7) P-type and n-type electrode regions are formed on the steps of the p-type and n-type gallium nitride layers by conventional photolithography, development, exposure, wet etching/plasma etching, etc., as shown in fig. 7.
(8) Depositing titanium/platinum/gold multilayer metal films on the p-type electrode area and the n-type electrode area respectively by adopting an electron beam evaporation technology, wherein the thickness of the multilayer film is 3 mu m, stripping the p-type metal electrode and the n-type metal electrode by using conventional positive glue, and carrying out 500 ℃ alloying annealing treatment on the metal electrodes in a nitrogen protective atmosphere to obtain the gallium nitride-based diode device with the diamond passivation layer, as shown in figure 8.
Example 3:
the embodiment provides a preparation method of a gallium nitride-based diode device with a diamond passivation layer, which comprises the following operation steps:
(1) cleaning the non-doped intrinsic gallium nitride self-supporting wafer and the diamond single-wafer substrate by using a dilute hydrochloric acid solution and deionized water, drying the wafer by blowing, and uniformly coating a proper amount of bonding materials on the back surface of the gallium nitride wafer and the growth surface of the diamond substrate for bonding to obtain the gallium nitride wafer taking the diamond single-wafer as the substrate, wherein the bonding materials are shown in figure 1.
(2) Doping silicon element on the surface of an intrinsic gallium nitride wafer taking a diamond single crystal wafer as a substrate by adopting a Metal Organic Chemical Vapor Deposition (MOCVD) technology, and epitaxially growing an n-type gallium nitride layer with the thickness of 5 mu m and the electron concentration of 3 multiplied by 1019 cm-3As shown in fig. 2.
(3) A single-layer silicon oxide or silicon nitride transition dielectric layer with the thickness of 200 nm is deposited on the surface of the n-type gallium nitride layer by a plasma enhanced chemical vapor deposition technology, as shown in fig. 3.
(4) The silicon oxide or silicon nitride transition dielectric layer is subjected to conventional processes such as photoetching, developing, exposure, wet etching/dry etching and the like, the circular top surface of the middle part of the n-type gallium nitride layer is exposed, and a graphical n-type gallium nitride layer table top is formed, as shown in fig. 4.
(5) Epitaxially growing an intrinsic gallium nitride layer with a thickness of 5 μm on the surface of the exposed n-type gallium nitride layer by Metal Organic Chemical Vapor Deposition (MOCVD), and epitaxially growing a p-type gallium nitride layer with a thickness of 300 nm by doping magnesium element with a hole concentration of 5 × 1017 cm-3And etching to remove the residual transition dielectric layer of silicon oxide or silicon nitride, and etching to remove the residues on the mesa side walls of the intrinsic gallium nitride layer and the p-type gallium nitride layer to form smooth side surfaces, as shown in fig. 5.
(6) Firstly, a silicon nitride dielectric protection layer with the thickness of 150 nm is prepared on the surface of the p-type gallium nitride layer by adopting a plasma enhanced chemical vapor deposition method, and then a diamond passivation layer with the thickness of 500nm is grown by adopting microwave plasma chemical vapor deposition, as shown in figure 6.
(7) P-type and n-type electrode regions are formed on the steps of the p-type and n-type gallium nitride layers by conventional photolithography, development, exposure, wet etching/plasma etching, etc., as shown in fig. 7.
(8) Depositing titanium/platinum/gold multilayer metal films on the p-type electrode area and the n-type electrode area respectively by adopting an electron beam evaporation technology, wherein the thickness of the multilayer film is 3 mu m, stripping the p-type metal electrode and the n-type metal electrode by using conventional positive glue, and carrying out alloying annealing treatment at 450 ℃ on the metal electrodes in a nitrogen protective atmosphere to obtain the gallium nitride-based diode device with the diamond passivation layer, as shown in figure 8.