CN113831581B - High-elasticity anti-radiation nanofiber aerogel material and preparation method thereof - Google Patents
High-elasticity anti-radiation nanofiber aerogel material and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及气凝胶制备技术领域,尤其涉及一种高弹性抗辐射纳米纤维气凝胶材料及其制备方法。The invention relates to the technical field of airgel preparation, in particular to a highly elastic anti-radiation nanofiber airgel material and a preparation method thereof.
背景技术Background technique
纳米多孔气凝胶(简称气凝胶)材料是一种分散介质为气体的凝胶材料,是由胶体粒子或高聚物分子相互聚积构成的一种具有网络结构的纳米多孔性固体材料,该材料中孔隙的大小在纳米数量级。其孔隙率高达80~99.8%,孔洞的典型尺寸为1~100nm,比表面积为200~1000m2/g,而密度可低达3kg/m3,室温导热系数可低达0.012W/m·K。正是由于这些特点使气凝胶材料在热学、声学、光学、微电子、粒子探测方面有很广阔的应用潜力。目前,应用气凝胶最广泛的领域仍然是隔热领域,由于气凝胶独特的纳米结构可以有效的降低对流传导、固相传导和热辐射。现有的研究中已经证明气凝胶是一种有效的隔热材料,但目前已经报道的气凝胶材料多为纳米骨架为纳米珍珠项链结构的刚性气凝胶材料。具有高弹性的气凝胶材料往往被认为是有机气凝胶才具备的性能,弹性无机气凝胶的制备具有较大难度。近几年,无机纳米纤维气凝胶材料的制备成为研究者关注的焦点,利用高长径比无机纳米纤维的弹性特征,可以赋予无机纳米纤维气凝胶高弹性。然而,纳米纤维气凝胶虽然解决了弹性,其隔热性能却与传统气凝胶材料存在较大差距。中国专利申请CN201910202661.5公开了一种改性二氧硅粉末/二氧化硅纳米纤维复合气凝胶材料的制备方法,其通过将静电纺丝二氧化硅纳米纤维与二氧化硅气凝胶粉体相结合制得了改性二氧化硅粉末/二氧化硅纳米纤维复合气凝胶材料,压缩回弹率可达85%,且通过将纳米级气凝胶粉体均匀的稳定分散,提升了单纯纳米纤维气凝胶的隔热性能,但该专利申请中的纳米纤维为纯二氧化硅相,高温下抗辐射性能不佳,存在高温下热导系数较大,高温下隔热性能不足的问题。Nanoporous airgel (airgel for short) material is a kind of gel material whose dispersion medium is gas. It is a nanoporous solid material with a network structure composed of colloidal particles or polymer molecules. The size of the pores in the material is on the order of nanometers. Its porosity is as high as 80-99.8%, the typical size of the pores is 1-100nm, the specific surface area is 200-1000m 2 /g, the density can be as low as 3kg/m 3 , and the thermal conductivity at room temperature can be as low as 0.012W/m·K . It is precisely because of these characteristics that airgel materials have broad application potential in thermal, acoustic, optical, microelectronics, and particle detection. At present, the most widely used field of aerogel is still the field of heat insulation, because the unique nanostructure of aerogel can effectively reduce convective conduction, solid phase conduction and thermal radiation. Existing studies have proved that airgel is an effective thermal insulation material, but most of the airgel materials reported so far are rigid airgel materials with nano-skeleton as nano-pearl necklace structure. Airgel materials with high elasticity are often considered to be the properties of organic aerogels, and the preparation of elastic inorganic aerogels is relatively difficult. In recent years, the preparation of inorganic nanofiber airgel materials has become the focus of researchers. The elastic characteristics of inorganic nanofibers with high aspect ratio can be used to endow inorganic nanofiber airgel with high elasticity. However, although nanofiber airgel solves the problem of elasticity, its thermal insulation performance is far behind that of traditional airgel materials. Chinese patent application CN201910202661.5 discloses a method for preparing a modified silica powder/silica nanofiber composite airgel material, which consists of electrospun silica nanofibers and silica airgel powder The modified silica powder/silica nanofiber composite airgel material was prepared by combining the bulk phase, the compression rebound rate can reach 85%, and the uniform and stable dispersion of the nano-scale airgel powder improves the simple The heat insulation performance of nanofiber airgel, but the nanofibers in this patent application are pure silica phase, the radiation resistance performance is not good at high temperature, the thermal conductivity coefficient is large at high temperature, and the heat insulation performance is insufficient at high temperature .
此外,纳米纤维气凝胶的孔洞较大,骨架较为连续,这决定了它具有较大的固相热传导和气相热传导,而单一的组分结构使其抗辐射性能也较差。少量的研究工作涉及具有抗辐射效果的碳化硅纳米纤维气凝胶材料的制备,然而,纯碳化硅纳米纤维在空气中容易发生氧化反应,其耐温性能较差。In addition, nanofibrous airgel has larger pores and a more continuous skeleton, which determines that it has greater solid-phase heat conduction and gas-phase heat conduction, while the single-component structure makes its radiation resistance poor. A small amount of research work involves the preparation of silicon carbide nanofiber airgel materials with anti-radiation effect, however, pure silicon carbide nanofibers are prone to oxidation reactions in air, and their temperature resistance is poor.
随着科技的发展,各领域对气凝胶材料的耐温性、压缩回弹性和高温隔热性能等提出了更高的要求,因此,非常需要开发一种有效的方法,制备出一种高弹性抗辐射纳米纤维气凝胶材料。With the development of science and technology, various fields have put forward higher requirements for the temperature resistance, compression resilience and high temperature insulation performance of airgel materials. Therefore, it is very necessary to develop an effective method to prepare a high Elastic radiation-resistant nanofibrous airgel materials.
发明内容Contents of the invention
为了解决现有技术中存在的一个或者多个技术问题,本发明提供了一种高弹性抗辐射纳米纤维气凝胶材料及其制备方法。本发明制得的高弹性抗辐射纳米纤维气凝胶材料具有高弹性的同时,具有优良的抗辐射性能、耐温性能以及高温隔热性能。In order to solve one or more technical problems in the prior art, the present invention provides a highly elastic anti-radiation nanofiber airgel material and a preparation method thereof. The highly elastic radiation-resistant nanofiber airgel material prepared by the invention has high elasticity and excellent radiation resistance performance, temperature resistance performance and high temperature heat insulation performance.
本发明在第一方面提供了一种高弹性抗辐射纳米纤维气凝胶材料的制备方法,所述方法包括如下步骤:The present invention provides a kind of preparation method of highly elastic anti-radiation nanofiber airgel material in the first aspect, described method comprises the following steps:
(1)将正硅酸乙酯、磷酸和水混合均匀,得到混合液,然后将所述混合液搅拌1~24h,得到水解液,再往所述水解液中加入二氧化钛纳米粉并继续搅拌1~12h,最后经超声处理0.5~2h,得到复合水解液;(1) Mix ethyl orthosilicate, phosphoric acid and water evenly to obtain a mixed solution, then stir the mixed solution for 1 to 24 hours to obtain a hydrolyzate, then add titanium dioxide nanopowder to the hydrolyzate and continue stirring for 1 ~12h, and finally undergo ultrasonic treatment for 0.5~2h to obtain a composite hydrolyzate;
(2)用水将聚乙烯醇水溶液和步骤(1)所得到的复合水解液混合均匀并搅拌1~12h,得到前驱体溶液,然后以所述前驱体溶液为静电纺丝液进行静电纺丝,得到杂化纳米纤维膜;(2) mixing the polyvinyl alcohol aqueous solution and the composite hydrolyzate obtained in step (1) with water and stirring for 1 to 12 hours to obtain a precursor solution, and then performing electrospinning with the precursor solution as an electrospinning solution, A hybrid nanofibrous membrane is obtained;
(3)将步骤(2)所得到的杂化纳米纤维膜在惰性气氛中进行热处理;所述热处理为:先在300~600℃热处理1~10h,然后在600~900℃热处理1~5h,随后自然冷却至室温;(3) heat-treating the hybrid nanofiber membrane obtained in step (2) in an inert atmosphere; the heat treatment is: first heat-treating at 300-600°C for 1-10h, then heat-treating at 600-900°C for 1-5h, Then naturally cool to room temperature;
(4)将经步骤(3)热处理后的杂化纳米纤维膜、正硅酸乙酯、硼酸、氯化铝加入水中,得到待分散液,然后往所述待分散液中加入氧化石墨烯溶液并进行高速搅拌,得到均相分散液;(4) Add the hybrid nanofiber membrane, tetraethyl orthosilicate, boric acid, and aluminum chloride into water after heat treatment in step (3) to obtain the dispersion to be dispersed, and then add graphene oxide solution to the dispersion to be dispersed And carry out high-speed stirring to obtain a homogeneous dispersion;
(5)将步骤(4)所得到的均相分散液依次进行冷冻和冷冻干燥的步骤,得到纳米纤维气凝胶材料;(5) performing the steps of freezing and freeze-drying the homogeneous dispersion liquid obtained in step (4) successively to obtain the nanofiber airgel material;
(6)将步骤(5)所得到的纳米纤维气凝胶材料在惰性气氛中进行后处理,制得高弹性抗辐射纳米纤维气凝胶材料。(6) Post-treating the nanofiber airgel material obtained in step (5) in an inert atmosphere to prepare a highly elastic and radiation-resistant nanofiber airgel material.
优选地,在步骤(1)中:所述正硅酸乙酯、所述磷酸和所述水的摩尔比为(0.5~1):(0.005~0.05):(1~20),优选为1:(0.015~0.025):(8~15),更优选为1:0.02:10;和/或所述二氧化钛纳米粉的用量为所述水解液的质量的0.4~10%,优选为0.5~5%,更优选为0.8~2.5%。Preferably, in step (1): the molar ratio of the ethyl orthosilicate, the phosphoric acid and the water is (0.5-1): (0.005-0.05): (1-20), preferably 1 : (0.015~0.025): (8~15), more preferably 1:0.02:10; and/or the consumption of the titanium dioxide nanopowder is 0.4~10% of the quality of the hydrolyzate, preferably 0.5~5% %, more preferably 0.8 to 2.5%.
优选地,在步骤(2)中:所述聚乙烯醇水溶液中含有的聚乙烯醇的质量分数为1~20%;所述复合水解液、所述聚乙烯醇水溶液和所述水的质量比为(1~5):(1~5):(0.5~5),优选为(2.5~3.5):(2.5~3.5):2,更优选为3:3:2;和/或所述搅拌的时间为3~6h。Preferably, in step (2): the mass fraction of polyvinyl alcohol contained in the polyvinyl alcohol aqueous solution is 1 to 20%; the mass ratio of the composite hydrolyzate, the polyvinyl alcohol aqueous solution and the water (1-5): (1-5): (0.5-5), preferably (2.5-3.5): (2.5-3.5): 2, more preferably 3:3:2; and/or the stirring The time is 3 ~ 6h.
优选地,进行静电纺丝的参数如下:电压10~30kV,灌注速度0.5~2mL/h,接收距离10~25cm,和/或纺丝室内的温度15~35℃。Preferably, the parameters for electrospinning are as follows: voltage 10-30kV, perfusion speed 0.5-2mL/h, receiving distance 10-25cm, and/or temperature in the spinning chamber 15-35°C.
优选地,在步骤(2)中,还将得到的杂化纳米纤维膜进行真空干燥;优选的是,将得到的杂化纳米纤维膜在60~120℃的真空干燥箱中进行真空干燥1~3h。Preferably, in step (2), the obtained hybrid nanofiber membrane is also vacuum-dried; preferably, the obtained hybrid nanofiber membrane is vacuum-dried in a vacuum drying oven at 60-120°C for 1- 3h.
优选地,在步骤(4)中:所述氧化石墨烯溶液为浓度为15~25g/L的氧化石墨烯水溶液;所述氧化石墨烯溶液的用量为所述待分散液的质量的0.5~2%;和/或所述待分散液中含有的杂化纳米纤维膜的质量分数为0.4~0.6%,所述待分散液中含有的正硅酸乙酯的质量分数为0.4~0.6%,所述待分散液中含有的硼酸的质量分数为0.05~0.2%,所述待分散液中含有的氯化铝的质量分数为0.1~0.3%。Preferably, in step (4): the graphene oxide solution is a graphene oxide aqueous solution with a concentration of 15 to 25 g/L; the amount of the graphene oxide solution is 0.5 to 2% of the quality of the liquid to be dispersed. %; and/or the mass fraction of the hybrid nanofiber film contained in the liquid to be dispersed is 0.4 to 0.6%, and the mass fraction of ethyl orthosilicate contained in the liquid to be dispersed is 0.4 to 0.6%, so The mass fraction of boric acid contained in the liquid to be dispersed is 0.05-0.2%, and the mass fraction of aluminum chloride contained in the liquid to be dispersed is 0.1-0.3%.
优选地,在步骤(4)中:所述高速搅拌的转速为5000~20000r/min,所述高速搅拌的时间为5~30min。Preferably, in step (4): the rotational speed of the high-speed stirring is 5000-20000 r/min, and the time of the high-speed stirring is 5-30 min.
优选地,在步骤(5)中:所述冷冻为在液氮下进行冷冻10~60min;所述冷冻在模具中进行,所述模具的顶部和侧面采用热导率较低的材料制成,所述模具的底部采用热导率较高的材料制成,优选的是,所述模具的顶部和侧面采用聚四氟乙烯制成,所述模具的底部采用铜材料制成;和/或所述冷冻干燥为真空冷冻干燥,优选的是,在真空度为0.5~10Pa且温度为-50~-70℃的条件下真空冷冻干燥2~5d。Preferably, in step (5): the freezing is freezing under liquid nitrogen for 10 to 60 minutes; the freezing is carried out in a mold, and the top and sides of the mold are made of materials with low thermal conductivity, The bottom of the mold is made of a material with high thermal conductivity, preferably, the top and sides of the mold are made of polytetrafluoroethylene, and the bottom of the mold is made of copper; and/or the The above-mentioned freeze-drying is vacuum freeze-drying, preferably, vacuum freeze-drying under the conditions of a vacuum degree of 0.5-10 Pa and a temperature of -50-70°C for 2-5 days.
优选地,在步骤(6)中:所述后处理的温度800~1000℃,所述后处理的时间为0.1~12h。Preferably, in step (6): the temperature of the post-treatment is 800-1000° C., and the time of the post-treatment is 0.1-12 h.
本发明在第二方面提供了由本发明在第一方面所述的制备方法制得的高弹性抗辐射纳米纤维气凝胶材料。The second aspect of the present invention provides the highly elastic anti-radiation nanofiber airgel material prepared by the preparation method described in the first aspect of the present invention.
本发明与现有技术相比至少具有如下有益效果:Compared with the prior art, the present invention has at least the following beneficial effects:
(1)本发明方法在复合水解液中进行了抗辐射剂掺杂,且经过热处理过程后,实现了抗辐射剂的原位掺杂,使得抗辐射剂能够原位包埋于纳米纤维内部;本发明与单一组分纳米纤维气凝胶(二氧化硅、氧化锆、莫来石)相比,具有优异的抗辐射特性,抗辐射剂(二氧化钛纳米粉)原位包埋于纳米纤维内部中可以均匀分散,避免颗粒间的团聚,可以实现较好的抗辐射效果,具有很好的高温隔热性能,本发明制得的高弹性抗辐射纳米纤维气凝胶材料在高温800℃下的导热系数较低。(1) In the method of the present invention, the anti-radiation agent is doped in the composite hydrolyzate, and after the heat treatment process, the in-situ doping of the anti-radiation agent is realized, so that the anti-radiation agent can be embedded in the nanofiber in situ; Compared with single-component nanofiber airgel (silicon dioxide, zirconia, mullite), the present invention has excellent anti-radiation properties, and the anti-radiation agent (titania nanopowder) is embedded in the nanofiber in situ It can be uniformly dispersed, avoiding the agglomeration between particles, can achieve better anti-radiation effect, and has good high-temperature heat insulation performance. The coefficient is low.
(2)本发明通过在复合水解液中掺杂了二氧化钛纳米粉制备了一种杂化纳米纤维膜(复合纳米纤维),本发明采用复合纳米纤维作为气凝胶基本单元,实现了复合纳米纤维的自组装,利用高长径比纳米纤维的可弯折特性,实现了具有良好弹性的纳米纤维气凝胶材料的制备。(2) The present invention prepares a hybrid nanofiber membrane (composite nanofiber) by doping titanium dioxide nanopowder in the composite hydrolyzate, and the present invention adopts composite nanofiber as the airgel basic unit to realize composite nanofiber The self-assembly of nanofibers with good elasticity is achieved by utilizing the bendable properties of nanofibers with high aspect ratio.
(3)本发明采用硅铝复合组分为气凝胶的基础组成,得到复合组分的气凝胶材料,经过高温使用过程中,复合组分可以形成更耐温相,可以有效提高材料的耐温性。(3) The present invention adopts the silicon-aluminum composite component as the basic composition of the airgel, and obtains the airgel material of the composite component. During high-temperature use, the composite component can form a more temperature-resistant phase, which can effectively improve the durability of the material. temperature resistance.
(4)本发明中纳米纤维气凝胶材料,抗辐射纳米颗粒镶嵌在纳米纤维中,实现了核壳结构多孔网络气凝胶的制备,可以有效使得二氧化钛纳米粉均匀分布在纳米纤维气凝胶材料的内部,提高了气凝胶材料的抗辐射性能。(4) In the nanofiber airgel material of the present invention, anti-radiation nanoparticles are embedded in nanofibers, realizing the preparation of the core-shell structure porous network airgel, which can effectively make titanium dioxide nanopowder evenly distributed in the nanofiber airgel The interior of the material improves the radiation resistance of the airgel material.
(5)本发明采用冷冻干燥过程代替了超临界干燥过程,降低了材料制备过程中的成本和周期,同时提高了制备方法的环保性。(5) The present invention adopts a freeze-drying process instead of a supercritical drying process, which reduces the cost and period in the material preparation process, and improves the environmental protection of the preparation method at the same time.
(6)本发明方法制备的高弹性抗辐射纳米纤维气凝胶材料在保持不大于0.032W/m·K的低热导率的前提下,还具有优异的弹性,可以实现短时1100℃以上的耐温,且高温800℃下的导热系数较低,高温隔热性能优异,具有优良的抗辐射性能。(6) The highly elastic radiation-resistant nanofiber airgel material prepared by the method of the present invention also has excellent elasticity under the premise of maintaining a low thermal conductivity of not more than 0.032W/m K, and can achieve short-term temperatures above 1100°C. High temperature resistance, and low thermal conductivity at a high temperature of 800 ° C, excellent high temperature heat insulation performance, and excellent radiation resistance.
(7)本发明方法制备的高弹性抗辐射纳米纤维气凝胶材料的孔隙率在90%以上,孔尺寸为5~500nm,纳米纤维直径为100~500nm,压缩回弹率不小于80%,耐热温度为1100℃以上。(7) The porosity of the highly elastic anti-radiation nanofiber airgel material prepared by the method of the present invention is more than 90%, the pore size is 5-500nm, the diameter of the nanofiber is 100-500nm, and the compression rebound rate is not less than 80%, The heat resistance temperature is above 1100°C.
附图说明Description of drawings
图1是本发明的制备流程图。Fig. 1 is the preparation flowchart of the present invention.
图2是本发明制备高弹性抗辐射纳米纤维气凝胶材料过程中材料的结构变化示意图。Fig. 2 is a schematic diagram of the structure change of the material in the process of preparing the highly elastic radiation-resistant nanofiber airgel material in the present invention.
图3是本发明实施例1制备的经过热处理后的PVA/SiO2/TiO2杂化纳米纤维膜的SEM图。从图3可以看出,PVA/SiO2/TiO2杂化纳米纤维膜的表面没有分布二氧化钛纳米粉。Fig. 3 is a SEM image of the heat-treated PVA/SiO 2 /TiO 2 hybrid nanofiber membrane prepared in Example 1 of the present invention. It can be seen from Figure 3 that there is no titanium dioxide nanopowder distributed on the surface of the PVA/SiO 2 /TiO 2 hybrid nanofiber membrane.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the object, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明在第一方面提供了一种高弹性抗辐射纳米纤维气凝胶材料的制备方法,所述方法包括如下步骤:The present invention provides a kind of preparation method of highly elastic anti-radiation nanofiber airgel material in the first aspect, described method comprises the following steps:
(1)将正硅酸乙酯(TEOS)、磷酸(H3PO4)和水(例如去离子水)混合均匀,得到混合液,然后将所述混合液搅拌1~24h(例如1、6、12或24h),得到水解液,再往所述水解液中加入二氧化钛纳米粉并继续搅拌1~12h(例如1、3、6、8、10或12h),最后经超声处理0.5~2h(例如0.5、1、1.5或2h),得到复合水解液(也记作TEOS复合水解液);具体地,步骤(1)为:在室温下,取一定质量的TEOS、H3PO4和去离子水按照n(TEOS):n(H3PO4):n(H2O)=(0.5~1):(0.005~0.05):(1~20),优选为1:(0.015~0.025):(8~15)更优选为1:0.02:10的摩尔比混合,放在磁力搅拌器上搅拌1~12小时优选为12小时,得到水解液;随后向水解液中加入二氧化钛纳米粉,保证所述二氧化钛纳米粉(抗辐射剂)的用量为所述水解液的质量的0.4~10%优选为0.8~2.5%,搅拌1~12h,超声0.5~2h,使二氧化钛纳米粉均匀分散在水解液中,得到复合水解液;在本发明中,对所述二氧化钛纳米粉的粒径没有特别的限制,采用纳米尺寸的二氧化钛纳米粉即可,在一些具体的实施例中,所述二氧化钛纳米粉优选为采用粒径范围为40~100nm的二氧化钛纳米粉;本发明对进行所述超声处理的工作频率没有特别的限制,采用常规频率进行即可,例如可以为25~40kHz;在本发明中,需要先将由正硅酸乙酯(TEOS)、磷酸(H3PO4)和水混合而成的混合液先进行水解,然后再往所述水解液中加入二氧化钛纳米粉,并经搅拌和超声处理,如此才能使得二氧化钛纳米粉均匀分散在水解液中,有利于后续静电纺丝过程中实现二氧化钛纳米粉的均匀掺杂以及经热处理过程后能够实现二氧化钛纳米粉的均匀原位掺杂,使得二氧化钛纳米粉能够均匀地包埋于纳米纤维的内部,可以均匀分散,避免颗粒间的团聚,这样才能有效保证二氧化钛纳米粉可以实现优良的抗辐射效果,提高了气凝胶材料的热稳定性,降低气凝胶材料的高温热导系数;本发明发现,水解前正硅酸乙酯和水是分相状态,二氧化钛纳米粉加入会导致吸附作用,影响水解效果和二氧化钛纳米粉末的分散效果;而将正硅酸乙酯完全水解后加入二氧化钛纳米粉可以分散得更加均匀,可形成均相的复合水解液;本发明发现,若直接将正硅酸乙酯(TEOS)、磷酸(H3PO4)、二氧化钛纳米粉和水混合并进行水解或者直接在后续步骤(2)中,用水将聚乙烯醇水溶液、二氧化钛纳米粉和不含二氧化钛纳米粉的水解液混合搅拌得到前驱体溶液,这两种方式都无法实现二氧化钛纳米粉的均匀分散,最终二氧化钛纳米粉仅能少部分包埋于纳米纤维的内部,且二氧化钛纳米粉存在明显分布不均匀的现象;此外,本发明发现,本发明中的所述二氧化钛纳米粉的分散方式相比直接将正硅酸乙酯(TEOS)、磷酸(H3PO4)、二氧化钛纳米粉和水混合并进行水解或者直接在后续步骤(2)中,用水将聚乙烯醇水溶液、二氧化钛纳米粉和不含二氧化钛纳米粉的水解液混合搅拌的分散方式,还可以显著提高高弹性抗辐射纳米纤维气凝胶材料的压缩回弹性。(1) Mix tetraethyl orthosilicate (TEOS), phosphoric acid (H 3 PO 4 ) and water (such as deionized water) uniformly to obtain a mixed solution, and then stir the mixed solution for 1 to 24 hours (such as 1, 6 , 12 or 24h), to obtain a hydrolyzate, then add titanium dioxide nanopowder to the hydrolyzate and continue to stir for 1 to 12h (for example, 1, 3, 6, 8, 10 or 12h), and finally undergo ultrasonic treatment for 0.5 to 2h ( Such as 0.5, 1, 1.5 or 2h), to obtain a composite hydrolyzate (also referred to as TEOS composite hydrolyzate); specifically, step (1) is: at room temperature, take a certain mass of TEOS, H 3 PO 4 and deionized Water according to n(TEOS):n(H 3 PO 4 ):n(H 2 O)=(0.5~1):(0.005~0.05):(1~20), preferably 1:(0.015~0.025): (8~15) are more preferably mixed in a molar ratio of 1:0.02:10, placed on a magnetic stirrer and stirred for 1 to 12 hours, preferably 12 hours, to obtain a hydrolyzate; subsequently add titanium dioxide nanopowder to the hydrolyzate to ensure that The dosage of the titanium dioxide nano powder (anti-radiation agent) is 0.4-10% of the mass of the hydrolyzed solution, preferably 0.8-2.5%, stirring for 1-12 hours, ultrasonication for 0.5-2 hours, so that the titanium dioxide nano-powder is evenly dispersed in the hydrolyzed solution , to obtain a composite hydrolyzate; in the present invention, the particle size of the titanium dioxide nanopowder is not particularly limited, and nanometer-sized titanium dioxide nanopowder can be used. In some specific embodiments, the titanium dioxide nanopowder is preferably Adopt the titanium dioxide nano-powder that particle size scope is 40~100nm; The present invention does not have special limitation to the operating frequency of described ultrasonic treatment, adopt conventional frequency to carry out, for example can be 25~40kHz; In the present invention, need first The mixed solution formed by mixing tetraethyl orthosilicate (TEOS), phosphoric acid (H 3 PO 4 ) and water is hydrolyzed first, and then titanium dioxide nanopowder is added to the hydrolyzed solution, which is stirred and ultrasonically treated, so that Only in this way can the titanium dioxide nano powder be evenly dispersed in the hydrolyzate, which is beneficial to the uniform doping of the titanium dioxide nano powder in the subsequent electrospinning process and the uniform in-situ doping of the titanium dioxide nano powder after the heat treatment process, so that the titanium dioxide nano powder can be Evenly embedded in the inside of the nanofiber, it can be evenly dispersed and avoid the agglomeration between particles, so as to effectively ensure that the titanium dioxide nanopowder can achieve excellent anti-radiation effect, improve the thermal stability of the airgel material, and reduce the airgel The high-temperature thermal conductivity of the material; the present invention finds that before hydrolysis, ethyl orthosilicate and water are phase-separated states, and the addition of titanium dioxide nano-powders will lead to adsorption, which will affect the hydrolysis effect and the dispersion effect of titanium dioxide nano-powders; Adding titanium dioxide nanopowder after complete hydrolysis of ethyl ester can disperse more uniformly and form a homogeneous composite hydrolyzed solution; the present invention finds that if ethyl orthosilicate (TEOS), phosphoric acid (H 3 PO 4 ), titanium dioxide nano-powder and water are mixed and hydrolyzed or directly in subsequent step (2), polyvinyl alcohol aqueous solution, titanium dioxide nano-powder and the hydrolyzate that do not contain titanium dioxide nano-powder are mixed and stirred with water to obtain the precursor solution, these two None of these methods can realize the uniform dispersion of titanium dioxide nanopowder, and finally the titanium dioxide nanopowder can only be partially embedded in the inside of the nanofiber, and the titanium dioxide nanopowder has obvious uneven distribution; in addition, the present invention finds that the present invention The dispersion method of the titanium dioxide nanopowder is compared to directly mixing tetraethyl orthosilicate (TEOS), phosphoric acid (H 3 PO 4 ), titanium dioxide nanopowder and water and hydrolyzing or directly in the subsequent step (2), dissolving with water The dispersion method of mixing and stirring the polyvinyl alcohol aqueous solution, the titanium dioxide nanopowder and the hydrolyzed solution without the titanium dioxide nanopowder can also significantly improve the compression resilience of the highly elastic anti-radiation nanofiber airgel material.
(2)用水将聚乙烯醇水溶液和步骤(1)所得到的复合水解液混合均匀并搅拌1~12h(例如1、2、4、5、6、8、10或12h),得到前驱体溶液,然后以所述前驱体溶液为静电纺丝液进行静电纺丝,得到杂化纳米纤维膜(也记作PVA/SiO2/TiO2杂化纳米纤维膜);在本发明中,所述聚乙烯醇水溶液(PVA水溶液)的配制例如可以为:称取一定质量的聚乙烯醇粉末加入到去离子水中,搅拌1-12h,通过在60~120℃下加热溶解;搅拌结束后取出,放在磁力搅拌器上于室温下搅拌散热直至降至室温;所制备的PVA水溶液的质量分数为1~20wt%;具体地,步骤(2)为:将TEOS复合水解液、PVA水溶液、去离子水按照(1~5):(1~5):(0.5~5)的质量比混合,室温下放在磁力搅拌器上搅拌1~12h,获得均匀澄清的前驱体溶液;然后用注射器抽取前驱体溶液,使用静电纺丝机制备PVA/SiO2/TiO2杂化纳米纤维膜;本发明发现,本发明中采用水将TEOS复合水解液与聚乙烯醇水溶液配制成前驱体溶液的方式,相比直接将正硅酸乙酯和聚合物直接混合后水解的方式,可以显著提高纳米纤维气凝胶材料的高温隔热性能;本发明发现,若将TEOS、二氧化钛纳米粉、聚乙烯醇直接混合后水解,一方面聚乙烯醇需要在加热情况下方可溶解较为均匀,而加热条件将导致水解速度加快,并发生部分缩合反应,导致硅溶胶的单个颗粒长大,不利于形成小颗粒均相分散体系,将明显影响TEOS水解后的效果,最终也会明显影响制得的气凝胶材料的高温隔热性能,另一方面二氧化钛纳米粉在正硅酸乙酯进行水解前加入,也会导致吸附作用,影响水解效果和二氧化钛纳米粉的分散效果,最终也会明显影响制得的气凝胶材料的高温隔热性能和压缩回弹性。(2) Mix the polyvinyl alcohol aqueous solution and the composite hydrolyzate obtained in step (1) with water and stir for 1 to 12 hours (such as 1, 2, 4, 5, 6, 8, 10 or 12 hours) to obtain a precursor solution , and then use the precursor solution as the electrospinning solution to carry out electrospinning to obtain a hybrid nanofiber membrane (also referred to as PVA/SiO 2 /TiO 2 hybrid nanofiber membrane); in the present invention, the poly The preparation of vinyl alcohol aqueous solution (PVA aqueous solution) can be, for example, as follows: weigh a certain mass of polyvinyl alcohol powder and add it to deionized water, stir for 1-12 hours, and dissolve it by heating at 60-120°C; take it out after stirring, and put it in Stir and dissipate heat at room temperature on a magnetic stirrer until it drops to room temperature; the mass fraction of the prepared PVA aqueous solution is 1 to 20wt%; specifically, step (2) is: mix TEOS composite hydrolyzate, PVA aqueous solution, and deionized water according to (1~5):(1~5):(0.5~5) mass ratio mixed, placed on a magnetic stirrer at room temperature and stirred for 1~12h to obtain a uniform and clear precursor solution; then use a syringe to extract the precursor solution, Use an electrospinning machine to prepare PVA/SiO 2 /TiO 2 hybrid nanofiber membranes; the present invention finds that in the present invention, using water to prepare the TEOS composite hydrolyzate and polyvinyl alcohol aqueous solution into a precursor solution, compared with directly The method of directly mixing tetraethyl orthosilicate and polymers and then hydrolyzing can significantly improve the high-temperature heat insulation performance of nanofiber airgel materials; the present invention finds that if TEOS, titanium dioxide nanopowder, and polyvinyl alcohol are directly mixed and then hydrolyzed, On the one hand, polyvinyl alcohol needs to be dissolved more uniformly under heating conditions, and heating conditions will lead to accelerated hydrolysis and partial condensation reactions, resulting in the growth of a single particle of silica sol, which is not conducive to the formation of a homogeneous dispersion system of small particles. It will obviously affect the effect of TEOS after hydrolysis, and will eventually significantly affect the high temperature heat insulation performance of the airgel material. The hydrolysis effect and the dispersion effect of titanium dioxide nanopowder will eventually obviously affect the high-temperature heat insulation performance and compression resilience of the prepared airgel material.
(3)将步骤(2)所得到的杂化纳米纤维膜在惰性气氛(例如可以是氮气、氩气或氮气与氩气的混合气氛)中进行热处理;所述热处理为:先在300~600℃(例如300℃、350℃、400℃、450℃、500℃、550℃或600℃)热处理1~10h例如(例如1、2、3、4、5、6、7、8、9或10h),然后在600~900℃(例如600℃、650℃、700℃、750℃、800℃、850℃或900℃)热处理1~5h(例如1、2、3、4或5h),随后自然冷却至室温;在一些具体的实施例中,步骤(3)为:将步骤(2)所得到的杂化纳米纤维膜在惰性气氛炉中,设置升温速率为1~6℃/min优选为3~6℃/min更优选为5℃/min,先升高到500℃热处理2h,再升温至800℃,热处理3h,随后自然冷却至室温;本发明发现,为了获得本发明具有高弹性(高压缩回弹率)的高弹性抗辐射纳米纤维气凝胶材料,步骤(3)中的热处理过程至关重要,若未进行热处理过程或仅在300~600℃下进行煅烧,都会明显降低材料的耐温性能和高温回弹特性。(3) heat-treat the hybrid nanofiber membrane obtained in step (2) in an inert atmosphere (such as nitrogen, argon, or a mixed atmosphere of nitrogen and argon); °C (eg 300°C, 350°C, 400°C, 450°C, 500°C, 550°C or 600°C) heat treatment for 1 to 10 hours such as (eg 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10 hours ), then heat treatment at 600-900°C (eg 600°C, 650°C, 700°C, 750°C, 800°C, 850°C or 900°C) for 1-5h (eg 1, 2, 3, 4 or 5h), and then naturally Cool to room temperature; in some specific embodiments, step (3) is: place the hybrid nanofiber membrane obtained in step (2) in an inert atmosphere furnace, and set the heating rate to 1-6° C./min, preferably 3 ~6 ℃/min is more preferably 5 ℃/min, first rises to 500 ℃ heat treatment 2h, then heats up to 800 ℃, heat treatment 3h, then naturally cools to room temperature; Compression rebound rate) high elastic anti-radiation nanofiber airgel material, the heat treatment process in step (3) is very important, if the heat treatment process is not carried out or only calcined at 300 ~ 600 ° C, the material will be significantly reduced High temperature resistance and high temperature rebound characteristics.
(4)将经步骤(3)热处理后的杂化纳米纤维膜、正硅酸乙酯、硼酸、氯化铝加入水中,得到待分散液,然后往所述待分散液中加入氧化石墨烯溶液并进行高速搅拌,得到均相分散液;在一些具体的实施例中,将经步骤(3)热处理后的杂化纳米纤维膜、正硅酸乙酯、硼酸和氯化铝加入水中,得到待分散液,然后往所述待分散液中加入氧化石墨烯溶液并采用高速剪切机以5000~20000r/min优选为10000r/min高速搅拌5~30min优选为20min,得到均相分散液;本发明发现,所述正硅酸乙酯和氯化铝的加入能使得在纳米纤维节点处形成硅铝复合物、硼酸的加入能使得将纤维之间通过高温下生成氧化硼形成连续的氧化硼相粘接,保证纳米纤维之间节点牢固;本发明发现,只有加入了正硅酸乙酯、硼酸和氯化铝才能保证制得具有高弹性、室温导热系数以及高温导热系数更低的高弹性抗辐射纳米纤维气凝胶材料;本发明发现,所述氧化石墨烯溶液的加入将提高纳米纤维的柔性,石墨烯片层作为增韧剂提高纳米纤维柔性,在一定程度上提高纳米纤维气凝胶材料的压缩回弹性,同时提高纳米纤维气凝胶材料的抗辐射性能,提高纳米纤维气凝胶材料高温下的隔热性能。(4) Add the hybrid nanofiber membrane, tetraethyl orthosilicate, boric acid, and aluminum chloride into water after heat treatment in step (3) to obtain the dispersion to be dispersed, and then add graphene oxide solution to the dispersion to be dispersed And carry out high-speed stirring to obtain a homogeneous dispersion; in some specific embodiments, the hybrid nanofiber membrane, tetraethyl orthosilicate, boric acid and aluminum chloride after the heat treatment in step (3) are added to water to obtain Dispersion liquid, then add graphene oxide solution to the liquid to be dispersed and use a high-speed shearing machine to stir at a high speed of 5000 to 20000r/min, preferably 10000r/min, for 5 to 30min, preferably 20min, to obtain a homogeneous dispersion; the present invention It was found that the addition of tetraethyl orthosilicate and aluminum chloride can make the formation of silicon-aluminum composites at the nodes of nanofibers, and the addition of boric acid can make the fibers generate boric oxide at high temperature to form continuous boric oxide. to ensure that the nodes between the nanofibers are firm; the present invention finds that only the addition of tetraethyl orthosilicate, boric acid and aluminum chloride can ensure the high elasticity radiation resistance with high elasticity, room temperature thermal conductivity and high temperature thermal conductivity lower Nanofiber airgel material; the present invention finds that the addition of the graphene oxide solution will improve the flexibility of nanofibers, and the graphene sheet improves the flexibility of nanofibers as a toughening agent, and improves the nanofiber airgel material to a certain extent. Compression resilience, while improving the radiation resistance of nanofiber airgel materials, and improving the thermal insulation performance of nanofiber airgel materials at high temperatures.
(5)将步骤(4)所得到的均相分散液依次进行冷冻和冷冻干燥的步骤,得到纳米纤维气凝胶材料;本发明发现,只有依次进行冷冻和冷冻干燥才能获得综合性能俱佳的高弹性抗辐射纳米纤维气凝胶材料,若将所得到的均相分散液依次进行冷冻和常压干燥的步骤,则不但会增大材料的密度、室温导热率和高温导热率,而且还会使得材料不具有压缩回弹性。(5) The steps of freezing and freeze-drying the homogeneous dispersion liquid obtained in step (4) are carried out successively to obtain the nanofiber airgel material; the present invention finds that only by carrying out freezing and freeze-drying sequentially can a composite material with excellent comprehensive properties be obtained. For the highly elastic radiation-resistant nanofiber airgel material, if the obtained homogeneous dispersion liquid is subjected to the steps of freezing and drying under normal pressure in sequence, it will not only increase the density, room temperature thermal conductivity and high temperature thermal conductivity of the material, but also increase the thermal conductivity of the material. The material does not have compression resilience.
(6)将步骤(5)所得到的纳米纤维气凝胶材料在惰性气氛中进行后处理(裂解),制得高弹性抗辐射纳米纤维气凝胶材料;本发明发现,将步骤(5)所得到的纳米纤维气凝胶材料在惰性气氛中进行后处理后,能有效保证最终制得的高弹性抗辐射纳米纤维气凝胶材料的压缩回弹性和高温隔热性能,明显降低材料的高温导热系数。(6) post-treatment (cracking) the nanofiber airgel material obtained in step (5) in an inert atmosphere to obtain a highly elastic radiation-resistant nanofiber airgel material; the present invention finds that step (5) After the obtained nanofiber airgel material is post-treated in an inert atmosphere, it can effectively ensure the compression resilience and high-temperature heat insulation performance of the final high-elastic radiation-resistant nanofiber airgel material, and significantly reduce the high temperature of the material. Thermal Conductivity.
本发明方法在复合水解液中进行了抗辐射剂掺杂,且经过热处理过程后,实现了抗辐射剂的原位掺杂,使得抗辐射剂能够原位包埋于纳米纤维内部,能够保证抗辐射剂的均匀分散,避免颗粒间的团聚;本发明所涉及的复合纳米纤维的组分以及结构专为高弹性抗辐射隔热性能设计,本发明制得的高弹性抗辐射纳米纤维气凝胶材料具有高弹性的同时,具有优良的抗辐射性能、耐温性能以及高温隔热性能。In the method of the present invention, the anti-radiation agent is doped in the composite hydrolyzate, and after the heat treatment process, the in-situ doping of the anti-radiation agent is realized, so that the anti-radiation agent can be embedded in the nanofiber in situ, and the anti-radiation agent can be ensured. Uniform dispersion of the radiation agent to avoid agglomeration between particles; the components and structure of the composite nanofiber involved in the present invention are specially designed for high elastic anti-radiation heat insulation performance, and the high elastic anti-radiation nanofiber airgel prepared by the present invention While the material has high elasticity, it has excellent radiation resistance, temperature resistance and high temperature heat insulation performance.
本发明采用静电纺丝方法制备纳米骨架为珍珠串珠状纳米纤维材料,通过组装过程制备具有抗辐射效果的三维纳米纤维气凝胶材料。由于纳米纤维的包覆作用,内部的纳米二氧化钛可以均匀分布在纳米纤维气凝胶材料的内部,可以实现有效的抗辐射效果。最终实现了具有耐高温、高温隔热性能、抗辐射及高弹性特征于一身的纳米纤维气凝胶材料的制备。The invention adopts the electrospinning method to prepare the nano-skeleton as the pearl string nano-fiber material, and prepares the three-dimensional nano-fiber airgel material with anti-radiation effect through the assembly process. Due to the coating effect of nanofibers, the inner nano-titanium dioxide can be evenly distributed inside the nanofiber airgel material, which can achieve effective anti-radiation effect. Finally, the preparation of nanofiber airgel material with high temperature resistance, high temperature heat insulation performance, radiation resistance and high elasticity has been realized.
根据一些优选的实施方式,在步骤(1)中:所述正硅酸乙酯、所述磷酸和所述水的摩尔比为(0.5~1):(0.005~0.05):(1~20),优选为1:(0.015~0.025):(8~15),更优选为1:0.02:10;和/或所述二氧化钛纳米粉的用量为所述水解液的质量的0.4~10%(例如0.4%、0.8%、1%、1.5%、2%、5%、8%或10%),优选为0.5~5%(例如0.5%、0.8%、1%、1.5%、2%、3%、4%或5%),更优选为0.8~2.5%(例如0.8%、1%、1.2%、1.4%、1.6%、1.8%、2%或2.5%);在本发明中,更优选为所述二氧化钛纳米粉的用量为所述水解液的质量的0.8~2.5%,本发明发现,若所述二氧化钛纳米粉的用量太少,则会使得材料的抗辐射性能效果不够,而若所述二氧化钛纳米粉的用量太多,则会使得二氧化钛纳米粉不易分散,二氧化钛纳米粉团聚严重,并且二氧化钛纳米粉过多将导致静电纺丝过程中形成的纤维不够连续,最终明显降低制得的高弹性抗辐射纳米纤维气凝胶材料的压缩回弹性和整体强度。According to some preferred embodiments, in step (1): the molar ratio of the tetraethylorthosilicate, the phosphoric acid and the water is (0.5-1): (0.005-0.05): (1-20) , preferably 1:(0.015~0.025):(8~15), more preferably 1:0.02:10; and/or the amount of titanium dioxide nanopowder is 0.4~10% of the mass of the hydrolyzate (for example 0.4%, 0.8%, 1%, 1.5%, 2%, 5%, 8% or 10%), preferably 0.5-5% (such as 0.5%, 0.8%, 1%, 1.5%, 2%, 3% , 4% or 5%), more preferably 0.8 to 2.5% (such as 0.8%, 1%, 1.2%, 1.4%, 1.6%, 1.8%, 2% or 2.5%); in the present invention, more preferably The dosage of the titanium dioxide nanopowder is 0.8% to 2.5% of the mass of the hydrolyzed solution. The present invention finds that if the dosage of the titanium dioxide nanopowder is too small, the anti-radiation effect of the material will be insufficient, and if the said If the amount of titanium dioxide nano powder is too much, it will make the titanium dioxide nano powder difficult to disperse, and the titanium dioxide nano powder will agglomerate seriously, and too much titanium dioxide nano powder will cause the fiber formed in the electrospinning process to be insufficiently continuous, and finally significantly reduce the obtained high elasticity. Compression resilience and bulk strength of radiation-resistant nanofibrous airgel materials.
根据一些优选的实施方式,在步骤(2)中:所述聚乙烯醇水溶液中含有的聚乙烯醇的质量分数为1~20%(例如1、5、8、10、12、15、18或20%)优选为8~12%(例如8%、9%、10%、11%或12%);所述复合水解液、所述聚乙烯醇水溶液和所述水的质量比为(1~5):(1~5):(0.5~5),优选为(2.5~3.5):(2.5~3.5):2,更优选为3:3:2;在本发明中,首先聚乙烯醇可以调节纺丝液的粘度,对纺丝过程纤维直径影响较大,而纤维直径又决定了纳米纤维气凝胶材料的热导率;其次,聚乙烯醇在后续热处理过程中会分解掉,聚乙烯醇含量越高得到纤维直径越小,而聚乙烯醇含量过高会带来纤维在热处理过程中无机组分过少变的不连续,因此合适的所述复合水解液、所述聚乙烯醇水溶液和所述水的质量比例可以使得纳米纤维气凝胶材料的纤维直径在保持连续的情况下直径尽可能小,有利于保证最终制得的气凝胶材料的隔热性能。According to some preferred embodiments, in step (2): the mass fraction of polyvinyl alcohol contained in the polyvinyl alcohol aqueous solution is 1-20% (such as 1, 5, 8, 10, 12, 15, 18 or 20%) is preferably 8~12% (such as 8%, 9%, 10%, 11% or 12%); The mass ratio of described composite hydrolyzate, described polyvinyl alcohol aqueous solution and described water is (1~ 5): (1~5): (0.5~5), preferably (2.5~3.5): (2.5~3.5): 2, more preferably 3:3:2; in the present invention, polyvinyl alcohol can be Adjusting the viscosity of the spinning solution has a great influence on the fiber diameter in the spinning process, and the fiber diameter determines the thermal conductivity of the nanofiber airgel material; secondly, the polyvinyl alcohol will be decomposed in the subsequent heat treatment process, and the polyethylene The higher the alcohol content, the smaller the fiber diameter, and the too high content of polyvinyl alcohol will cause the discontinuity of the fiber with too little inorganic component in the heat treatment process, so the suitable composite hydrolyzate, the polyvinyl alcohol aqueous solution The mass ratio of the nanofiber airgel material to the water can make the fiber diameter of the nanofibrous airgel material as small as possible while maintaining continuity, which is beneficial to ensure the heat insulation performance of the final airgel material.
根据一些优选的实施方式,在步骤(2)中:所述搅拌的时间为3~6h(例如3、4、5或6h)。According to some preferred embodiments, in step (2): the stirring time is 3-6 hours (for example, 3, 4, 5 or 6 hours).
根据一些优选的实施方式,进行静电纺丝的参数如下:电压10~30kV,灌注速度0.5~2mL/h,接收距离10~25cm,和/或纺丝室内的温度(即环境温度)15~35℃;在本发明中,灌注速度即指的是静电纺丝液的流速。According to some preferred embodiments, the parameters for electrospinning are as follows: voltage 10-30kV, perfusion speed 0.5-2mL/h, receiving distance 10-25cm, and/or temperature in the spinning chamber (i.e. ambient temperature) 15-35 °C; in the present invention, the perfusion speed refers to the flow rate of the electrospinning solution.
根据一些优选的实施方式,在步骤(2)中,还将得到的杂化纳米纤维膜进行真空干燥;优选的是,将得到的杂化纳米纤维膜在60~120℃的真空干燥箱中进行真空干燥1~3h,以去除杂化纳米纤维膜中的水分和残留溶剂。According to some preferred embodiments, in step (2), the obtained hybrid nanofiber membrane is also subjected to vacuum drying; preferably, the obtained hybrid nanofiber membrane is dried in a vacuum oven at 60-120°C. Vacuum drying for 1-3 hours to remove moisture and residual solvent in the hybrid nanofiber membrane.
根据一些优选的实施方式,在步骤(4)中:所述氧化石墨烯溶液为浓度为15~25g/L(例如15、20或25g/L)的氧化石墨烯水溶液;和/或所述氧化石墨烯溶液的用量为所述待分散液的质量的0.5~2%(例如0.5%、1%、1.5%或2%);本发明发现,合适含量的所述氧化石墨烯溶液的加入可以进一步提高高弹性抗辐射纳米纤维气凝胶材料的压缩回弹性,若所述均相分散液中含有的氧化石墨烯的质量分数太少,则提高高弹性抗辐射纳米纤维气凝胶材料的压缩回弹性的效果不明显,若所述均相分散液中含有的氧化石墨烯的质量分数过高,则会对材料的耐温性产生不利的影响。According to some preferred embodiments, in step (4): the graphene oxide solution is a graphene oxide aqueous solution with a concentration of 15 to 25 g/L (such as 15, 20 or 25 g/L); and/or the graphene oxide solution The consumption of graphene solution is 0.5~2% (such as 0.5%, 1%, 1.5% or 2%) of the quality of described pending dispersion liquid; The present invention finds, the adding of described graphene oxide solution of suitable content can further Improve the compression resilience of the highly elastic radiation-resistant nanofiber airgel material, if the mass fraction of graphene oxide contained in the homogeneous dispersion is too small, then improve the compression resilience of the highly elastic radiation-resistant nanofiber airgel material The effect of elasticity is not obvious, and if the mass fraction of graphene oxide contained in the homogeneous dispersion is too high, it will have an adverse effect on the temperature resistance of the material.
根据一些优选的实施方式,所述待分散液中含有的杂化纳米纤维膜的质量分数为0.4~0.6%,所述待分散液中含有的正硅酸乙酯的质量分数为0.4~0.6%,所述待分散液中含有的硼酸的质量分数为0.05~0.2%,所述待分散液中含有的氯化铝的质量分数为0.1~0.3%;在一些优选的实施例中,所述待分散液中含有的杂化纳米纤维膜的质量分数为0.53%,所述待分散液中含有的正硅酸乙酯的质量分数为0.5%,所述待分散液中含有的硼酸的质量分数为0.1%,所述待分散液中含有的氯化铝的质量分数为0.15%。According to some preferred embodiments, the mass fraction of the hybrid nanofiber membrane contained in the liquid to be dispersed is 0.4-0.6%, and the mass fraction of ethyl orthosilicate contained in the liquid to be dispersed is 0.4-0.6% , the mass fraction of boric acid contained in the liquid to be dispersed is 0.05 to 0.2%, and the mass fraction of aluminum chloride contained in the liquid to be dispersed is 0.1 to 0.3%; in some preferred embodiments, the The mass fraction of the hybrid nanofiber membrane contained in the dispersion liquid is 0.53%, the mass fraction of the tetraethyl orthosilicate contained in the described liquid to be dispersed is 0.5%, and the mass fraction of the boric acid contained in the described liquid to be dispersed is 0.1%, the mass fraction of aluminum chloride contained in the described liquid to be dispersed is 0.15%.
根据一些优选的实施方式,在步骤(4)中:所述高速搅拌的转速为5000~20000r/min(例如5000、10000、15000或20000r/min),所述高速搅拌的时间为5~30min(例如5、10、15、20、25或30min);在一些优选的实施例中,所述高速搅拌的转速为10000r/min,所述高速搅拌的时间20min。According to some preferred embodiments, in step (4): the speed of the high-speed stirring is 5000-20000r/min (for example, 5000, 10000, 15000 or 20000r/min), and the time of the high-speed stirring is 5-30min ( For example, 5, 10, 15, 20, 25 or 30 minutes); in some preferred embodiments, the speed of the high-speed stirring is 10000 r/min, and the time of the high-speed stirring is 20 minutes.
根据一些优选的实施方式,在步骤(5)中:所述冷冻为在液氮下进行冷冻10~60min(例如10、20、30、40、50或60min)优选为10~30min;所述冷冻在模具中进行,所述模具的顶部和侧面采用热导率较低的材料制成,所述模具的底部采用热导率较高的材料制成,优选的是,所述模具的顶部和侧面采用聚四氟乙烯制成,所述模具的底部采用铜材料制成;和/或所述冷冻干燥为真空冷冻干燥,优选的是,在真空度为0.5~10Pa且温度为-50~-70℃的条件下真空冷冻干燥2~5d(例如2、3、4或5天)。According to some preferred embodiments, in step (5): the freezing is freezing under liquid nitrogen for 10 to 60 minutes (such as 10, 20, 30, 40, 50 or 60 minutes), preferably 10 to 30 minutes; Carried out in a mould, the top and sides of which are made of a material with low thermal conductivity and the bottom of the mould, which is made of a material with high thermal conductivity, preferably the top and sides of the mold It is made of polytetrafluoroethylene, and the bottom of the mold is made of copper material; and/or the freeze-drying is vacuum freeze-drying, preferably at a vacuum degree of 0.5 to 10 Pa and a temperature of -50 to -70 Vacuum freeze-drying under the condition of ℃ for 2-5 days (for example, 2, 3, 4 or 5 days).
根据一些优选的实施方式,在步骤(6)中:所述后处理的温度800~1000℃(例如800、850、900、950或1000℃),所述后处理的时间为0.1~12h优选为3~8h(例如3、4、5、6、7或8h)。According to some preferred embodiments, in step (6): the temperature of the post-treatment is 800-1000°C (for example, 800, 850, 900, 950 or 1000°C), and the time of the post-treatment is 0.1-12h, preferably 3-8h (eg 3, 4, 5, 6, 7 or 8h).
根据一些具体的实施方式,所述高弹性抗辐射纳米纤维气凝胶材料的制备包括如下步骤:According to some specific embodiments, the preparation of the highly elastic radiation-resistant nanofiber airgel material includes the following steps:
①杂化纳米纤维膜的制备① Preparation of hybrid nanofiber membrane
TEOS复合水解液的制备:在室温下,取一定质量的TEOS、H3PO4和去离子水按照n(TEOS):n(H3PO4):n(H2O)=(0.5~1):(0.005~0.05):(1~20)的摩尔比混合,放在磁力搅拌器上搅拌1~24小时,得到水解液;随后向水解液中加入二氧化钛纳米粉,保证二氧化钛纳米粉占水解液的质量的0.4~10%,搅拌1~12h,超声0.5~2h,使二氧化钛纳米粉均匀分散在水解液中,得到TEOS复合水解液。Preparation of TEOS composite hydrolyzate: at room temperature, take a certain mass of TEOS, H 3 PO 4 and deionized water according to n(TEOS):n(H 3 PO 4 ):n(H 2 O)=(0.5~1 ):(0.005~0.05):(1~20) molar ratio mixed, placed on a magnetic stirrer and stirred for 1~24 hours to obtain a hydrolyzate; then add titanium dioxide nanopowder to the hydrolyzate to ensure that the titanium dioxide nanopowder accounts for the hydrolysis 0.4-10% of the mass of the liquid, stirred for 1-12 hours, and ultrasonicated for 0.5-2 hours to uniformly disperse the titanium dioxide nanometer powder in the hydrolyzate to obtain a TEOS composite hydrolyzate.
PVA水溶液的制备:称取一定质量的聚乙烯醇粉末加入到去离子水中,通过在60~120℃下加热溶解,搅拌1~12h;搅拌结束后取出,放在磁力搅拌器上于室温下搅拌散热直至降至室温;所制备的PVA水溶液的质量分数为1~20wt%。Preparation of PVA aqueous solution: weigh a certain mass of polyvinyl alcohol powder and add it to deionized water, dissolve it by heating at 60-120°C, and stir for 1-12 hours; take it out after stirring, put it on a magnetic stirrer and stir at room temperature heat dissipation until it drops to room temperature; the mass fraction of the prepared PVA aqueous solution is 1-20 wt%.
用于静电纺丝的前驱体溶液的制备:将TEOS复合水解液、PVA水溶液、去离子水按照(1~5):(1~5):(0.5~5)的质量比混合,室温下放在磁力搅拌器上搅拌1~12h,获得均匀澄清的前驱体溶液。Preparation of precursor solution for electrospinning: mix TEOS composite hydrolyzate, PVA aqueous solution, and deionized water according to the mass ratio of (1~5):(1~5):(0.5~5), and place at room temperature Stirring on a magnetic stirrer for 1-12 hours to obtain a uniform and clear precursor solution.
用注射器抽取前驱体溶液作为静电纺丝液,使用静电纺丝机制备PVA/SiO2/TiO2杂化纳米纤维膜。静电纺丝的工艺参数为,电压5~40kV,灌注速度0.5~2mL/h,接收距离10~25cm,纺丝室内的温度25±10℃。试验结束后,收集杂化纳米纤维膜(PVA/SiO2/TiO2杂化纳米纤维膜),在60~120℃的真空干燥箱中2h烘干,以去除杂化纳米纤维膜中的水分和残留溶剂。The precursor solution was extracted with a syringe as the electrospinning solution, and the PVA/SiO 2 /TiO 2 hybrid nanofiber membrane was prepared using an electrospinning machine. The process parameters of electrospinning are: voltage 5-40kV, perfusion speed 0.5-2mL/h, receiving distance 10-25cm, temperature in spinning chamber 25±10°C. After the test, the hybrid nanofiber membrane (PVA/SiO 2 /TiO 2 hybrid nanofiber membrane) was collected and dried in a vacuum oven at 60-120°C for 2 hours to remove moisture and moisture in the hybrid nanofiber membrane. remaining solvent.
②热处理过程②Heat treatment process
将静电纺丝制得的PVA/SiO2/TiO2杂化纳米纤维膜放入气氛炉中,保护气体可以是氮气、氩气或者氩氢混合气,设置升温速率为1~6℃/min优选为3~6℃/min,先升高到300~600℃,保持1~10h,再升温至600~900℃,保持1~5h,随后自然冷却至室温;本发明中的室温是进行本发明所处的环境温度,例如可以是室温15~35℃。Put the PVA/SiO 2 /TiO 2 hybrid nanofiber membrane prepared by electrospinning into the atmosphere furnace, the protective gas can be nitrogen, argon or argon-hydrogen mixed gas, and the heating rate is preferably set at 1-6°C/min 3-6°C/min, first raised to 300-600°C, kept for 1-10h, then raised to 600-900°C, kept for 1-5h, then naturally cooled to room temperature; the room temperature in the present invention is to carry out the present invention The ambient temperature may be, for example, a room temperature of 15-35°C.
③均相分散过程③ Homogeneous dispersion process
将经步骤②热处理后的杂化纳米纤维膜、正硅酸乙酯、硼酸、氯化铝加入水中,得到待分散液,然后往所述待分散液中加入氧化石墨烯溶液并采用高速剪切机在转速为5000~20000r/min的条件下搅拌5~30min,得到均相分散液。Adding the hybrid nanofiber membrane, tetraethyl orthosilicate, boric acid, and aluminum chloride after heat treatment in step ② into water to obtain a liquid to be dispersed, then adding graphene oxide solution to the liquid to be dispersed and using high-speed shearing The machine is stirred for 5-30 minutes under the condition of rotating speed of 5000-20000r/min to obtain a homogeneous dispersion.
④冷冻过程:将上述均相分散液加入固定形状的模具中,模具顶部和侧面采用热导率较低的材料(聚四氟乙烯),底部采用导热性能好(热导率较高)的铜片,将密封好的模具置于液氮中,进行10~60min的冷冻过程。④ Freezing process: Add the above-mentioned homogeneous dispersion into a mold with a fixed shape. The top and sides of the mold are made of materials with low thermal conductivity (polytetrafluoroethylene), and the bottom is made of copper with good thermal conductivity (higher thermal conductivity). Place the sealed mold in liquid nitrogen for 10-60 minutes of freezing.
⑤冷冻干燥过程:待均相分散液完全冷冻成型后转移至冷冻干燥机中进行真空冷冻干燥,冷冻干燥温度为-50~-70℃,冷冻干燥时间为2~5d,冷冻干燥的真空度为0.5~10Pa。⑤ Freeze-drying process: After the homogeneous dispersion liquid is completely frozen and formed, it is transferred to a freeze dryer for vacuum freeze-drying. 0.5~10Pa.
⑥后处理过程:将步骤⑤制得的纳米纤维气凝胶材料在保护气氛(氮气、氩气或者氩氢混合气中)下后处理(裂解),在900℃下后处理0.1-12h,稳固纳米纤维之间的搭接,制得高弹性抗辐射纳米纤维气凝胶材料。⑥Post-treatment process: Post-treat (crack) the nanofiber airgel material prepared in step ⑤ under a protective atmosphere (nitrogen, argon or argon-hydrogen mixed gas), and post-treat at 900°C for 0.1-12h to stabilize The overlapping connection between the nanofibers makes a highly elastic and anti-radiation nanofiber airgel material.
本发明在第二方面提供了由本发明在第一方面所述的制备方法制得的高弹性抗辐射纳米纤维气凝胶材料。The second aspect of the present invention provides the highly elastic anti-radiation nanofiber airgel material prepared by the preparation method described in the first aspect of the present invention.
下文将通过举例的方式对本发明进行进一步的说明,但是本发明的保护范围不限于这些实施例。The present invention will be further described below by means of examples, but the protection scope of the present invention is not limited to these examples.
实施例1Example 1
①杂化纳米纤维膜的制备① Preparation of hybrid nanofiber membrane
TEOS复合水解液的制备:在室温下,取TEOS(正硅酸乙酯)、H3PO4(磷酸)和去离子水按照n(TEOS):n(H3PO4):n(H2O)=1:0.02:10的摩尔比混合,放在磁力搅拌器上搅拌12小时,得到水解液;随后向水解液中加入二氧化钛纳米粉,保证二氧化钛纳米粉占水解液的质量的2%,搅拌5h,超声处理1h,使二氧化钛纳米粉均匀分散在水解液中,得到TEOS复合水解液。Preparation of TEOS composite hydrolyzate: at room temperature, take TEOS (tetraethyl orthosilicate), H 3 PO 4 (phosphoric acid) and deionized water according to n(TEOS):n(H 3 PO 4 ):n(H 2 (2)=1:0.02:10 molar ratio mixes, is placed on magnetic stirrer and stirs 12 hours, obtains hydrolyzate; Then adds titanium dioxide nanopowder in hydrolyzate, guarantees that titanium dioxide nanopowder accounts for 2% of the quality of hydrolyzate, Stir for 5 hours and ultrasonically treat for 1 hour to disperse the titanium dioxide nanopowder in the hydrolyzate evenly to obtain a TEOS composite hydrolyzate.
PVA水溶液的制备:称取聚乙烯醇粉末加入到去离子水中,通过在80℃下加热溶解,搅拌5h;搅拌结束后取出,放在磁力搅拌器上于室温下搅拌散热直至降至室温;所制备的PVA水溶液的质量分数为10wt%。Preparation of PVA aqueous solution: Weigh polyvinyl alcohol powder and add it to deionized water, dissolve it by heating at 80°C, and stir for 5 hours; take it out after stirring, put it on a magnetic stirrer at room temperature and stir to dissipate heat until it drops to room temperature; The mass fraction of the prepared PVA aqueous solution is 10wt%.
用于静电纺丝的前驱体溶液的制备:将TEOS复合水解液、PVA水溶液、去离子水按照3:3:2的质量比混合,室温下放在磁力搅拌器上搅拌4h,获得均匀澄清的前驱体溶液。Preparation of precursor solution for electrospinning: Mix TEOS composite hydrolyzate, PVA aqueous solution, and deionized water in a mass ratio of 3:3:2, and stir on a magnetic stirrer at room temperature for 4 hours to obtain a uniform and clear precursor body solution.
用注射器抽取前驱体溶液作为静电纺丝液,使用静电纺丝机制备PVA/SiO2/TiO2杂化纳米纤维膜。静电纺丝的工艺参数为,电压20kV,灌注速度1.5mL/h,接收距离15cm,纺丝室内的温度25℃。试验结束后,收集杂化纳米纤维膜(PVA/SiO2/TiO2杂化纳米纤维膜),在80℃的真空干燥箱中2h烘干,以去除杂化纳米纤维膜中的水分和残留溶剂。The precursor solution was extracted with a syringe as the electrospinning solution, and the PVA/SiO 2 /TiO 2 hybrid nanofiber membrane was prepared using an electrospinning machine. The process parameters of electrospinning are: voltage 20kV, perfusion speed 1.5mL/h, receiving distance 15cm, temperature in spinning chamber 25°C. After the test, the hybrid nanofiber membrane (PVA/SiO 2 /TiO 2 hybrid nanofiber membrane) was collected and dried in a vacuum oven at 80°C for 2 hours to remove moisture and residual solvent in the hybrid nanofiber membrane .
②热处理过程②Heat treatment process
将静电纺丝制得的PVA/SiO2/TiO2杂化纳米纤维膜放入气氛炉中,惰性保护气体为氮气,设置升温速率为5℃/min,先升高到500℃热处理2h,再升温至800℃热处理3h,随后自然冷却至室温。Put the PVA/SiO 2 /TiO 2 hybrid nanofiber membrane prepared by electrospinning into an atmosphere furnace, the inert protective gas is nitrogen, and the heating rate is set at 5°C/min. First heat treatment at 500°C for 2h, then Heat up to 800°C for 3 hours, then cool down to room temperature naturally.
③均相分散过程③ Homogeneous dispersion process
将经步骤②热处理后的杂化纳米纤维膜、正硅酸乙酯、硼酸、氯化铝加入水(去离子水)中,得到待分散液,然后往所述待分散液中加入氧化石墨烯溶液并采用高速剪切机在转速为10000r/min的条件下高速搅拌20min,得到均相分散液;所述氧化石墨烯溶液为浓度为20g/L的氧化石墨烯水溶液;所述氧化石墨烯溶液的加入量为所述待分散液的质量的1%;所述待分散液中含有的杂化纳米纤维膜的质量分数为0.53%,所述待分散液中含有的正硅酸乙酯的质量分数为0.5%,所述待分散液中含有的硼酸的质量分数为0.1%,所述待分散液中含有的氯化铝的质量分数为0.15%,所述待分散液中含有的水的质量分数为98.72%。Add the hybrid nanofiber membrane, tetraethyl orthosilicate, boric acid, and aluminum chloride into water (deionized water) after heat treatment in step ② to obtain a liquid to be dispersed, and then add graphene oxide to the liquid to be dispersed solution and using a high-speed shearing machine to stir at a high speed for 20min at a speed of 10000r/min to obtain a homogeneous dispersion; the graphene oxide solution is a graphene oxide aqueous solution with a concentration of 20g/L; the graphene oxide solution The addition amount of is 1% of the mass of described liquid to be dispersed; The mass fraction of the hybrid nanofiber film contained in described liquid to be dispersed is 0.53%, the mass fraction of the tetraethyl orthosilicate contained in described liquid to be dispersed Fraction is 0.5%, the mass fraction of the boric acid contained in the described liquid to be dispersed is 0.1%, the mass fraction of the aluminum chloride contained in the described liquid to be dispersed is 0.15%, the mass fraction of the water contained in the described liquid to be dispersed The score is 98.72%.
④冷冻过程:将上述均相分散液加入固定形状的模具中,模具顶部和侧面采用热导率较低的材料(聚四氟乙烯),底部采用导热性能好(热导率较高)的铜片,将密封好的模具置于液氮中,进行20min的冷冻过程。④ Freezing process: Add the above-mentioned homogeneous dispersion into a mold with a fixed shape. The top and sides of the mold are made of materials with low thermal conductivity (polytetrafluoroethylene), and the bottom is made of copper with good thermal conductivity (higher thermal conductivity). slices, the sealed mold was placed in liquid nitrogen, and the freezing process was carried out for 20 minutes.
⑤冷冻干燥过程:待均相分散液完全冷冻成型后转移至冷冻干燥机中进行真空冷冻干燥,冷冻干燥温度为-70℃,冷冻干燥时间为3d,冷冻干燥的真空度为5Pa。⑤ Freeze-drying process: After the homogeneous dispersion is completely freeze-formed, it is transferred to a freeze-dryer for vacuum freeze-drying. The freeze-drying temperature is -70°C, the freeze-drying time is 3 days, and the vacuum degree of freeze-drying is 5Pa.
⑥后处理过程:将步骤⑤制得的纳米纤维气凝胶材料在惰性保护气氛(氮气)下在温度为900℃条件下进行后处理(裂解)5h,稳固纳米纤维之间的搭接,制得高弹性抗辐射纳米纤维气凝胶材料。⑥Post-treatment process: the nanofiber airgel material prepared in step ⑤ is post-treated (cracked) for 5 hours at a temperature of 900°C under an inert protective atmosphere (nitrogen) to stabilize the overlap between the nanofibers and produce High elasticity and anti-radiation nanofiber airgel material.
对实施例1中高弹性抗辐射纳米纤维气凝胶材料进行性能测试,结果如表1所示。The performance test of the highly elastic radiation-resistant nanofiber airgel material in Example 1 is shown in Table 1.
实施例1制备的高弹性抗辐射纳米纤维气凝胶材料的密度为0.06g/cm3,孔隙率为95%,平均纳米纤维直径为200nm,压缩回弹率为90%,1100℃线收缩率为0.5%,室温导热系数为0.030W/m·K,800℃的导热系数为0.050W/m·K。The highly elastic anti-radiation nanofiber airgel material prepared in Example 1 has a density of 0.06g/cm 3 , a porosity of 95%, an average nanofiber diameter of 200nm, a compression rebound rate of 90%, and a linear shrinkage rate of 1100°C. The thermal conductivity at room temperature is 0.030W/m·K, and the thermal conductivity at 800°C is 0.050W/m·K.
本实施例制得的高弹性抗辐射纳米纤维气凝胶材料在1100℃下使用1200s后,线收缩率仅为0.5%,表示其能耐温1100℃以上。特别说明的是,本发明表1中的1100℃线收缩率均指的是将各实施例以及对比例制得的材料在1100℃下使用1200s后的线收缩率结果;材料在1100℃下线收缩率越大,表示该材料耐1100℃的效果越差。After the highly elastic and anti-radiation nanofiber airgel material prepared in this example is used at 1100°C for 1200s, the linear shrinkage is only 0.5%, which means that it can withstand temperatures above 1100°C. In particular, the 1100°C linear shrinkage in Table 1 of the present invention refers to the linear shrinkage of the materials prepared in each example and comparative example after being used at 1100°C for 1200s; The larger the shrinkage rate, the worse the material's resistance to 1100°C.
实施例2Example 2
实施例2与实施例1基本相同,不同之处在于:Embodiment 2 is basically the same as Embodiment 1, the difference is:
在步骤①中,所述TEOS复合水解液的制备为:在室温下,取TEOS、H3PO4和去离子水按照n(TEOS):n(H3PO4):n(H2O)=1:0.02:10的摩尔比混合,放在磁力搅拌器上搅拌12小时,得到水解液;随后向水解液中加入二氧化钛纳米粉,保证二氧化钛纳米粉占水解液的质量的1%,搅拌6h,超声处理1h,使二氧化钛纳米粉均匀分散在水解液中,得到TEOS复合水解液。In step ①, the preparation of the TEOS composite hydrolyzate is as follows: at room temperature, take TEOS, H 3 PO 4 and deionized water according to n(TEOS):n(H 3 PO 4 ):n(H 2 O) =1:0.02:10 molar ratio mixed, placed on a magnetic stirrer and stirred for 12 hours to obtain a hydrolyzed solution; subsequently, adding titanium dioxide nanopowder to the hydrolyzed solution to ensure that the titanium dioxide nanopowder accounted for 1% of the quality of the hydrolyzed solution, and stirred for 6h , sonicated for 1 h, so that the titanium dioxide nano-powder was evenly dispersed in the hydrolyzate, and the TEOS composite hydrolyzate was obtained.
对实施例2中的高弹性抗辐射纳米纤维气凝胶材料进行性能测试,结果如表1所示。The performance test of the highly elastic radiation-resistant nanofiber airgel material in Example 2 is shown in Table 1.
实施例3Example 3
实施例3与实施例1基本相同,不同之处在于:Embodiment 3 is basically the same as Embodiment 1, the difference is:
③均相分散过程为:将经步骤②热处理后的杂化纳米纤维膜、正硅酸乙酯、硼酸、氯化铝加入水中,得到待分散液,然后将所述待分散液采用高速剪切机在转速为10000r/min的条件下高速搅拌20min,得到均相分散液;所述待分散液中含有的杂化纳米纤维膜的质量分数为0.53%,所述待分散液中含有的正硅酸乙酯的质量分数为0.5%,所述待分散液中含有的硼酸的质量分数为0.1%,所述待分散液中含有的氯化铝的质量分数为0.15%,所述待分散液中含有的水的质量分数为98.72%。③The process of homogeneous dispersion is: adding the hybrid nanofiber membrane, tetraethyl orthosilicate, boric acid, and aluminum chloride after heat treatment in step ② into water to obtain the liquid to be dispersed, and then the liquid to be dispersed is subjected to high-speed shearing The machine was stirred at a high speed for 20min under the condition that the rotating speed was 10000r/min to obtain a homogeneous dispersion; the mass fraction of the hybrid nanofiber membrane contained in the dispersion to be dispersed was 0.53%, and the orthosilicon contained in the dispersion to be dispersed was The mass fraction of ethyl acetate is 0.5%, the mass fraction of boric acid contained in the described liquid to be dispersed is 0.1%, the mass fraction of aluminum chloride contained in the described liquid to be dispersed is 0.15%, and the mass fraction of boric acid contained in the described liquid to be dispersed is 0.15%. The mass fraction of water contained is 98.72%.
对实施例3制得的材料进行性能测试,结果如表1所示。The performance test was carried out on the material prepared in Example 3, and the results are shown in Table 1.
实施例4Example 4
实施例4与实施例1基本相同,不同之处在于:Embodiment 4 is basically the same as Embodiment 1, the difference is:
未将静电纺丝制得的PVA/SiO2/TiO2杂化纳米纤维膜进行热处理过程,直接进行与实施例1中相同的均相分散过程、冷冻过程、冷冻干燥过程和后处理过程。The PVA/SiO 2 /TiO 2 hybrid nanofiber membrane prepared by electrospinning was not subjected to heat treatment, but was directly subjected to the same homogeneous dispersion process, freezing process, freeze-drying process and post-treatment process as in Example 1.
对本实施例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this example, and the results are shown in Table 1.
实施例5Example 5
实施例5与实施例1基本相同,不同之处在于:Embodiment 5 is basically the same as Embodiment 1, the difference is:
在步骤③中,将所述待分散液采用高速剪切机在转速为1000r/min的条件下搅拌20min,得到均相分散液。In step ③, the liquid to be dispersed was stirred for 20 min with a high-speed shearing machine at a speed of 1000 r/min to obtain a homogeneous dispersion.
对本实施例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this example, and the results are shown in Table 1.
实施例6Example 6
实施例6与实施例1基本相同,不同之处在于:Embodiment 6 is basically the same as Embodiment 1, the difference is:
在步骤③中,均相分散过程为:将经步骤②热处理的杂化纳米纤维膜加入到水中,得到待分散液;然后往所述待分散液中加入氧化石墨烯溶液并采用高速剪切机在转速为10000r/min的条件下搅拌20min,得到均相分散液;所述氧化石墨烯溶液为浓度为20g/L的氧化石墨烯水溶液;所述氧化石墨烯溶液的用量为所述待分散液的质量的1%;所述待分散液中含有的杂化纳米纤维膜的质量分数为0.53%,所述待分散液中含有的水的质量分数为99.47%。In step ③, the homogeneous dispersion process is: adding the hybrid nanofiber membrane heat-treated in step ② into water to obtain a liquid to be dispersed; then adding graphene oxide solution to the liquid to be dispersed and using a high-speed shear Stir for 20min under the condition of 10000r/min at the rotating speed to obtain a homogeneous dispersion; the graphene oxide solution is a graphene oxide aqueous solution with a concentration of 20g/L; the amount of the graphene oxide solution is the amount of the liquid to be dispersed The mass fraction of the hybrid nanofiber membrane contained in the liquid to be dispersed is 0.53%, and the mass fraction of water contained in the liquid to be dispersed is 99.47%.
对本实施例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this example, and the results are shown in Table 1.
实施例7Example 7
实施例7与实施例1基本相同,不同之处在于:Embodiment 7 is basically the same as Embodiment 1, the difference is:
步骤⑤为,常压干燥过程:待均相分散液完全冷冻成型后转移进行常温常压干燥144h。Step ⑤ is the normal pressure drying process: after the homogeneous dispersion liquid is completely frozen and formed, it is transferred and dried at normal temperature and pressure for 144 hours.
对本实施例制得的材料进行性能测试,结果如表1所示;本实施例制得的材料基本没有回弹性,可以认为压缩回弹率为0。The performance test of the material prepared in this example is shown in Table 1; the material prepared in this example has basically no resilience, and it can be considered that the compression rebound rate is 0.
实施例8Example 8
实施例8与实施例1基本相同,不同之处在于:Embodiment 8 is basically the same as Embodiment 1, the difference is:
本实施例不包括步骤⑥的后处理过程。This embodiment does not include the post-processing of step ⑥.
对本实施例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this example, and the results are shown in Table 1.
实施例9Example 9
实施例9与实施例1基本相同,不同之处在于:Embodiment 9 is basically the same as Embodiment 1, the difference is:
在步骤①中,所述TEOS复合水解液的制备:在室温下,取TEOS、H3PO4和去离子水按照n(TEOS):n(H3PO4):n(H2O)=1:0.02:10的摩尔比混合,得到混合液;然后往所述混合液中加入混合液的质量的2%的二氧化钛纳米粉并放在磁力搅拌器上持续搅拌18小时,得到TEOS复合水解液。In step ①, the preparation of the TEOS composite hydrolyzate: at room temperature, take TEOS, H 3 PO 4 and deionized water according to n(TEOS):n(H 3 PO 4 ):n(H 2 O)= Mix at a molar ratio of 1:0.02:10 to obtain a mixed solution; then add 2% titanium dioxide nanopowder of the mass of the mixed solution to the mixed solution and place it on a magnetic stirrer for continuous stirring for 18 hours to obtain a TEOS composite hydrolyzate .
对本实施例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this example, and the results are shown in Table 1.
实施例10Example 10
实施例10与实施例1基本相同,不同之处在于:Embodiment 10 is basically the same as Embodiment 1, the difference is:
在步骤①中,TEOS水解液的制备:在室温下,取TEOS、H3PO4和去离子水按照n(TEOS):n(H3PO4):n(H2O)=1:0.02:10的摩尔比混合,放在磁力搅拌器上持续搅拌12小时,得到TEOS水解液;在本实施例中,采用TEOS水解液替代实施例1中的TEOS复合水解液进行后续实验。In step ①, the preparation of TEOS hydrolyzate: at room temperature, take TEOS, H 3 PO 4 and deionized water according to n(TEOS):n(H 3 PO 4 ):n(H 2 O)=1:0.02 : 10 molar ratio mixed, placed on a magnetic stirrer and continued to stir for 12 hours to obtain a TEOS hydrolyzate; in the present embodiment, the TEOS hydrolyzate was used to replace the TEOS composite hydrolyzate in Example 1 for follow-up experiments.
PVA水溶液的制备:称取聚乙烯醇粉末加入到去离子水中,通过在80℃下加热溶解,搅拌5h;搅拌结束后取出,放在磁力搅拌器上于室温下搅拌散热直至降至室温;所制备的PVA水溶液的质量分数为10wt%。Preparation of PVA aqueous solution: Weigh polyvinyl alcohol powder and add it to deionized water, dissolve it by heating at 80°C, and stir for 5 hours; take it out after stirring, put it on a magnetic stirrer at room temperature and stir to dissipate heat until it drops to room temperature; The mass fraction of the prepared PVA aqueous solution is 10wt%.
用于静电纺丝的前驱体溶液的制备为:将TEOS水解液、PVA水溶液、去离子水按照3:3:2的质量比混合,得到混合溶液;然后往所述混合溶液中加入占所述混合溶液的质量的5%的二氧化钛纳米粉后在室温下放在磁力搅拌器上搅拌4h,获得均匀澄清的前驱体溶液。The preparation of the precursor solution for electrospinning is as follows: TEOS hydrolyzate, PVA aqueous solution, and deionized water are mixed according to the mass ratio of 3:3:2 to obtain a mixed solution; 5% titanium dioxide nanopowder by the mass of the solution was mixed and stirred on a magnetic stirrer at room temperature for 4 hours to obtain a uniform and clear precursor solution.
用注射器抽取前驱体溶液作为静电纺丝液,使用静电纺丝机制备PVA/SiO2/TiO2杂化纳米纤维膜。静电纺丝的工艺参数为,电压20kV,灌注速度1.5mL/h,接收距离15cm,纺丝室内的温度25℃。试验结束后,收集杂化纳米纤维膜(PVA/SiO2/TiO2杂化纳米纤维膜),在80℃的真空干燥箱中2h烘干,以去除杂化纳米纤维膜中的水分和残留溶剂。The precursor solution was extracted with a syringe as the electrospinning solution, and the PVA/SiO 2 /TiO 2 hybrid nanofiber membrane was prepared using an electrospinning machine. The process parameters of electrospinning are: voltage 20kV, perfusion speed 1.5mL/h, receiving distance 15cm, temperature in spinning chamber 25°C. After the test, the hybrid nanofiber membrane (PVA/SiO 2 /TiO 2 hybrid nanofiber membrane) was collected and dried in a vacuum oven at 80°C for 2 hours to remove moisture and residual solvent in the hybrid nanofiber membrane .
对本实施例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this example, and the results are shown in Table 1.
实施例11Example 11
实施例11与实施例1基本相同,不同之处在于:Embodiment 11 is basically the same as Embodiment 1, the difference is:
在步骤①中,所述TEOS复合水解液的制备为:在室温下,取TEOS、H3PO4和去离子水按照n(TEOS):n(H3PO4):n(H2O)=1:0.02:10的摩尔比混合,放在磁力搅拌器上搅拌12小时,得到水解液;随后向水解液中加入二氧化钛纳米粉,保证二氧化钛纳米粉占水解液的质量的4%,搅拌6h,超声处理1h,使二氧化钛纳米粉均匀分散在水解液中,得到TEOS复合水解液。In step ①, the preparation of the TEOS composite hydrolyzate is as follows: at room temperature, take TEOS, H 3 PO 4 and deionized water according to n(TEOS):n(H 3 PO 4 ):n(H 2 O) =1:0.02:10 molar ratio mixed, placed on a magnetic stirrer and stirred for 12 hours to obtain a hydrolyzate; subsequently, adding titanium dioxide nanopowder to the hydrolyzate to ensure that the titanium dioxide nanopowder accounted for 4% of the quality of the hydrolyzate, and stirred for 6h , sonicated for 1 h, so that the titanium dioxide nano-powder was evenly dispersed in the hydrolyzate, and the TEOS composite hydrolyzate was obtained.
对本实施例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this example, and the results are shown in Table 1.
实施例12Example 12
实施例12与实施例1基本相同,不同之处在于:Embodiment 12 is basically the same as Embodiment 1, the difference is:
步骤②的热处理过程为:将静电纺丝制得的PVA/SiO2/TiO2杂化纳米纤维膜放入气氛炉中,惰性保护气体为氮气,设置升温速率为5℃/min,升高到500℃热处理5h,随后自然冷却至室温。The heat treatment process of step ② is: put the PVA/SiO 2 /TiO 2 hybrid nanofiber membrane prepared by electrospinning into an atmosphere furnace, the inert protective gas is nitrogen, and the heating rate is set at 5°C/min, rising to Heat treatment at 500°C for 5h, then naturally cool to room temperature.
对本实施例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this example, and the results are shown in Table 1.
实施例13Example 13
实施例13与实施例1基本相同,不同之处在于:Embodiment 13 is basically the same as Embodiment 1, the difference is:
在步骤①中,TEOS水解液的制备为:在室温下,取TEOS、H3PO4和去离子水按照n(TEOS):n(H3PO4):n(H2O)=1:0.02:10的摩尔比混合,放在磁力搅拌器上持续搅拌12小时,得到TEOS水解液;后续步骤采用TEOS水解液替换实施例1中的TEOS复合水解液进行实验。In step ①, the preparation of TEOS hydrolyzate is: at room temperature, take TEOS, H 3 PO 4 and deionized water according to n(TEOS):n(H 3 PO 4 ):n(H 2 O)=1: Mixed at a molar ratio of 0.02:10, placed on a magnetic stirrer and continuously stirred for 12 hours to obtain a TEOS hydrolyzate; in subsequent steps, the TEOS hydrolyzate was used to replace the TEOS composite hydrolyzate in Example 1 for experiments.
对本实施例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this example, and the results are shown in Table 1.
实施例14Example 14
实施例14与实施例1基本相同,不同之处在于:Embodiment 14 is basically the same as Embodiment 1, the difference is:
③均相分散过程为:将经步骤②热处理后的杂化纳米纤维膜、正硅酸乙酯、硼酸、氯化铝加入水中,得到待分散液,然后往所述待分散液中加入氧化石墨烯溶液并采用高速剪切机在转速为10000r/min的条件下高速搅拌20min,得到均相分散液;所述氧化石墨烯溶液为浓度为20g/L的氧化石墨烯水溶液;所述氧化石墨烯溶液的加入量为所述待分散液的质量的4%;所述待分散液中含有的杂化纳米纤维膜的质量分数为0.53%,所述待分散液中含有的正硅酸乙酯的质量分数为0.5%,所述待分散液中含有的硼酸的质量分数为0.1%,所述待分散液中含有的氯化铝的质量分数为0.15%,所述待分散液中含有的水的质量分数为98.72%。③ The homogeneous dispersion process is: adding the hybrid nanofiber membrane, tetraethyl orthosilicate, boric acid, and aluminum chloride after heat treatment in step ② into water to obtain a liquid to be dispersed, and then adding graphite oxide to the liquid to be dispersed ene solution and adopt high-speed shearing machine to stir at high speed under the condition of 10000r/min for 20min at a high speed to obtain a homogeneous dispersion; the graphene oxide solution is a graphene oxide aqueous solution with a concentration of 20g/L; the graphene oxide The amount of solution added is 4% of the mass of the liquid to be dispersed; the mass fraction of the hybrid nanofiber membrane contained in the liquid to be dispersed is 0.53%, and the amount of tetraethyl orthosilicate contained in the liquid to be dispersed is The mass fraction is 0.5%, the mass fraction of the boric acid contained in the described liquid to be dispersed is 0.1%, the mass fraction of the aluminum chloride contained in the described liquid to be dispersed is 0.15%, and the mass fraction of the water contained in the described liquid to be dispersed is The quality score is 98.72%.
对本实施例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this example, and the results are shown in Table 1.
对比例1Comparative example 1
①纳米纤维膜的制备:将聚乙烯醇、正硅酸乙酯在80℃下加热搅拌溶解于去离子水中,得到前驱体溶液;所述正硅酸乙酯与水的摩尔比为1:20;所述前驱体溶液中含有的聚乙烯醇的质量分数为10%。用注射器抽取前驱体溶液作为静电纺丝液,使用静电纺丝机制备纳米纤维膜。静电纺丝的工艺参数为,电压20kV,灌注速度1.5mL/h,接收距离15cm,纺丝室内的温度为25℃。试验结束后,收集纳米纤维膜,在80℃的真空干燥箱中2h烘干,以去除纳米纤维膜中的水分和残留溶剂。①Preparation of nanofiber membrane: Dissolve polyvinyl alcohol and ethyl orthosilicate in deionized water with stirring at 80°C to obtain a precursor solution; the molar ratio of ethyl orthosilicate to water is 1:20 ; The mass fraction of polyvinyl alcohol contained in the precursor solution is 10%. The precursor solution was extracted with a syringe as the electrospinning solution, and the nanofiber membrane was prepared using an electrospinning machine. The process parameters of electrospinning are: voltage 20kV, perfusion speed 1.5mL/h, receiving distance 15cm, temperature in spinning chamber 25°C. After the test, the nanofiber membrane was collected and dried in a vacuum oven at 80° C. for 2 hours to remove moisture and residual solvent in the nanofiber membrane.
②热处理过程②Heat treatment process
将静电纺丝制得的纳米纤维膜放入马弗炉中,设置升温速率为5℃/min,升高到500℃热处理5h,随后自然冷却至室温。The nanofibrous membrane prepared by electrospinning was placed in a muffle furnace, the heating rate was set at 5 °C/min, and the temperature was raised to 500 °C for 5 h, and then naturally cooled to room temperature.
③均相分散过程③ Homogeneous dispersion process
将经步骤③热处理的纳米纤维膜收集,加入到去离子水中,得到待分散液,然后将所述待分散液采用高速剪切机在转速为10000r/min的条件下搅拌20min,得到均相分散液;所述待分散液中含有纳米纤维膜的质量分数为0.53%。Collect the nanofiber membrane heat-treated in step ③, add it to deionized water, and obtain the liquid to be dispersed, and then stir the liquid to be dispersed with a high-speed shearing machine at a speed of 10000r/min for 20 minutes to obtain a homogeneous dispersion liquid; the mass fraction of the nanofibrous membrane contained in the liquid to be dispersed is 0.53%.
④冷冻过程:将上述均相分散液加入固定形状的模具中,模具顶部和侧面采用热导率较低的材料(聚四氟乙烯),底部采用导热性能好(热导率较高)的铜片,将密封好的模具置于液氮中,进行20min的冷冻过程。④ Freezing process: Add the above-mentioned homogeneous dispersion into a mold with a fixed shape. The top and sides of the mold are made of materials with low thermal conductivity (polytetrafluoroethylene), and the bottom is made of copper with good thermal conductivity (higher thermal conductivity). slices, the sealed mold was placed in liquid nitrogen, and the freezing process was carried out for 20 minutes.
⑤冷冻干燥过程:待均相分散液完全冷冻成型后转移至冷冻干燥机中进行真空冷冻干燥,冷冻干燥温度为-70℃,冷冻干燥时间为3d,冷冻干燥的真空度为5Pa。⑤ Freeze-drying process: After the homogeneous dispersion is completely freeze-formed, it is transferred to a freeze-dryer for vacuum freeze-drying. The freeze-drying temperature is -70°C, the freeze-drying time is 3 days, and the vacuum degree of freeze-drying is 5Pa.
⑥后处理过程:将步骤⑥得到的材料在惰性保护气氛(氮气)下在温度为900℃条件下进行后处理(裂解)5h。⑥Post-treatment process: The material obtained in step ⑥ was post-treated (cracked) for 5 hours under an inert protective atmosphere (nitrogen) at a temperature of 900°C.
对本对比例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this comparative example, and the results are shown in Table 1.
对比例2Comparative example 2
对比例2与对比例1基本相同,不同之处在于:Comparative Example 2 is basically the same as Comparative Example 1, the difference is:
在步骤①中,将聚乙烯醇、正硅酸乙酯、二氧化钛纳米粉在80℃下加热搅拌均匀分散于去离子水中,得到溶解有聚乙烯醇和分散有二氧化钛纳米粉的前驱体溶液;所述正硅酸乙酯与水的摩尔比为1:20;所述前驱体溶液中含有的聚乙烯醇的质量分数为10%;所述前驱体溶液中含有的二氧化钛纳米粉的质量分数为2%。用注射器抽取前驱体溶液作为静电纺丝液,使用静电纺丝机制备纳米纤维膜。静电纺丝的工艺参数为,电压20kV,灌注速度1.5mL/h,接收距离15cm,纺丝室内的温度为25℃。试验结束后,收集纳米纤维膜,在80℃的真空干燥箱中2h烘干,以去除纳米纤维膜中的水分和残留溶剂。In step ①, polyvinyl alcohol, tetraethyl orthosilicate, and titanium dioxide nanopowder are heated and stirred at 80° C. and uniformly dispersed in deionized water to obtain a precursor solution in which polyvinyl alcohol is dissolved and titanium dioxide nanopowder is dispersed; The molar ratio of ethyl tetrasilicate and water is 1:20; The mass fraction of the polyvinyl alcohol contained in the precursor solution is 10%; The mass fraction of the titanium dioxide nanopowder contained in the precursor solution is 2% . The precursor solution was extracted with a syringe as the electrospinning solution, and the nanofiber membrane was prepared using an electrospinning machine. The process parameters of electrospinning are: voltage 20kV, perfusion speed 1.5mL/h, receiving distance 15cm, temperature in spinning chamber 25°C. After the test, the nanofiber membrane was collected and dried in a vacuum oven at 80°C for 2 hours to remove moisture and residual solvent in the nanofiber membrane.
对本对比例制得的材料进行性能测试,结果如表1所示。Performance tests were performed on the materials prepared in this comparative example, and the results are shown in Table 1.
特别说明的是,表1中符号“-”表示未对该性能指标进行测试。In particular, the symbol "-" in Table 1 indicates that the performance index has not been tested.
本发明未详细说明部分为本领域技术人员公知技术。Parts not described in detail in the present invention are well-known technologies for those skilled in the art.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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