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CN115246745B - High-temperature-resistant composite component aerogel material and preparation method thereof - Google Patents

High-temperature-resistant composite component aerogel material and preparation method thereof Download PDF

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CN115246745B
CN115246745B CN202210832914.9A CN202210832914A CN115246745B CN 115246745 B CN115246745 B CN 115246745B CN 202210832914 A CN202210832914 A CN 202210832914A CN 115246745 B CN115246745 B CN 115246745B
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airgel
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李文静
张昊
张恩爽
刘圆圆
张晚林
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Aerospace Research Institute of Materials and Processing Technology
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Abstract

The invention relates to a high-temperature-resistant composite component aerogel material and a preparation method thereof. The method comprises the following steps: preparing a nano oxide dispersion liquid; uniformly mixing the oxide dispersion liquid and the adsorbent through high-speed shearing stirring and ultrasonic treatment to obtain a mixed solution; putting the solution in a closed container for high-temperature hydrothermal reaction to obtain a semisolid gel block; and then carrying out low-density silica sol precursor dipping treatment, aging and drying, then carrying out a heat treatment process, and then carrying out a chemical vapor deposition process and carrying out pyrolysis to prepare the high-temperature-resistant composite component aerogel material. The preparation method can obtain the high-temperature-resistant composite component aerogel material with the temperature resistance of more than 1600 ℃ and high toughness.

Description

一种耐高温复合组分气凝胶材料及其制备方法A kind of high temperature resistant composite component airgel material and its preparation method

技术领域technical field

本发明涉及气凝胶制备技术领域,尤其涉及一种耐高温复合组分气凝胶材料及其制备方法。The invention relates to the technical field of airgel preparation, in particular to a high-temperature-resistant composite component airgel material and a preparation method thereof.

背景技术Background technique

纳米多孔气凝胶(简称气凝胶)材料是一种分散介质为气体的凝胶材料,是由胶体粒子或高聚物分子相互聚积构成的一种具有网络结构的纳米多孔性固体材料,该材料中孔隙的大小在纳米数量级。其孔隙率高达80~99.8%,孔洞的典型尺寸为1~100nm,比表面积为200~1000m2/g,而密度可低达3kg/m3,室温导热系数可低达0.012W/m·k。正是由于这些特点使气凝胶材料在热学、声学、光学、微电子、粒子探测方面有很广阔的应用潜力。目前,应用气凝胶最广泛的领域仍然是隔热领域,由于气凝胶独特的纳米结构可以有效的降低对流传导、固相传导和热辐射。Nanoporous airgel (airgel for short) material is a kind of gel material whose dispersion medium is gas. It is a nanoporous solid material with a network structure composed of colloidal particles or polymer molecules. The size of the pores in the material is on the order of nanometers. Its porosity is as high as 80-99.8%, the typical size of the pores is 1-100nm, the specific surface area is 200-1000m 2 /g, the density can be as low as 3kg/m 3 , and the thermal conductivity at room temperature can be as low as 0.012W/m·k . It is precisely because of these characteristics that airgel materials have broad application potential in thermal, acoustic, optical, microelectronics, and particle detection. At present, the most widely used field of aerogel is still the field of heat insulation, because the unique nanostructure of aerogel can effectively reduce convective conduction, solid phase conduction and thermal radiation.

传统的气凝胶材料大多为纳米颗粒堆积成的珍珠项链状结构,这种结构的气凝胶材料表现为脆性,实际应用中需要进行线增强以实现结构强化。采用线增强的方式可以有效的提高气凝胶的结构强度,然而,现有的打压注胶的RTM工艺对材料的厚度和形状有要求,大尺寸大厚度的材料,往往存在内部缺陷问题。纳米线气凝胶是一种新型气凝胶材料,以纳米线作为基础单元,通过相互搭接和缠绕,可得到一种高比表面积三维网络结构。纳米线气凝胶相对于传统珍珠项链状气凝胶材料,其结构强度提升、工艺复杂度降低,可解决传统气凝胶材料的掉粉问题。此外,该材料的三维网络骨架具有良好的韧性,可进行各种形状、高精度的机械加工,材料成型不受厚度、尺寸及形状的限制。Most of the traditional airgel materials are pearl necklace-like structures piled up by nanoparticles. The airgel materials with this structure are brittle, and wire reinforcement is required to achieve structural strengthening in practical applications. The use of wire reinforcement can effectively improve the structural strength of airgel. However, the existing RTM process of pressure injection has requirements on the thickness and shape of the material. Large-sized and thick materials often have internal defects. Nanowire airgel is a new type of airgel material. With nanowires as the basic unit, a three-dimensional network structure with high specific surface area can be obtained by overlapping and winding each other. Compared with traditional pearl necklace-like airgel materials, nanowire airgel has improved structural strength and reduced process complexity, which can solve the powder dropping problem of traditional airgel materials. In addition, the three-dimensional network skeleton of the material has good toughness, and can be machined with various shapes and high precision, and the material forming is not limited by thickness, size and shape.

而氧化物纳米线或纳米线的制备方法往往依赖溶剂热法或静电纺丝,制备的纳米线或纳米线组分往往是无定形的氧化物。这意味着它们在一定温度下会发生晶型转变,一般晶型转变的温度为1000以上;晶型转变过程将伴随着结构坍塌或团聚,影响气凝胶的微观形貌。随着飞行器的发展,对隔热材料的耐温性提出了更高的要求,现有材料的耐温性已经不能满足要求,因此,需要制备耐温等级更高(≥1600℃)的气凝胶材料。However, the preparation methods of oxide nanowires or nanowires often rely on solvothermal method or electrospinning, and the prepared nanowires or nanowire components are often amorphous oxides. This means that they will undergo crystal transformation at a certain temperature, and the general crystal transformation temperature is above 1000; the crystal transformation process will be accompanied by structural collapse or agglomeration, which will affect the microscopic morphology of the airgel. With the development of aircraft, higher requirements are put forward for the temperature resistance of heat insulation materials, and the temperature resistance of existing materials can no longer meet the requirements. glue material.

发明内容Contents of the invention

为了解决现有技术中存在的技术问题,本发明提供了一种强韧化、耐高温性能好的复合组分气凝胶材料及其制备方法。In order to solve the technical problems in the prior art, the invention provides a composite component airgel material with high toughness and high temperature resistance and a preparation method thereof.

本发明中,设计了微米线原位生长凝胶、低密度硅溶胶前驱体掺杂和化学气相沉碳的步骤,并通过热处理过程,使氧化铝纳米线在有外层包覆下转变为更耐温的阿尔法相,而外部壳层则转变为更耐温的碳化硅相。利用核壳结构纳米线的高强韧性,及高温组分,本发明可实现耐温1600℃以上气凝胶材料的制备。In the present invention, the steps of micron-wire in-situ growth gel, low-density silica sol precursor doping and chemical vapor phase carbon deposition are designed, and through the heat treatment process, the aluminum oxide nanowire is transformed into a more dense micron wire with an outer coating. The temperature-resistant alpha phase, while the outer shell transforms into the more temperature-resistant silicon carbide phase. Utilizing the high strength and toughness of the core-shell structure nanowires and high-temperature components, the invention can realize the preparation of airgel materials with a temperature resistance above 1600°C.

本发明在第一方面提供了一种耐温超过1600℃、高强韧的耐高温复合组分气凝胶材料的制备方法,所述方法包括如下步骤:In the first aspect, the present invention provides a method for preparing a high-temperature-resistant composite component airgel material with a temperature resistance exceeding 1600°C and high strength and toughness. The method includes the following steps:

(1)将氧化铝纳米粉和酸性溶液混合于去离子水中,得到混合液;(1) Aluminum oxide nanopowder and acidic solution are mixed in deionized water to obtain a mixed solution;

(2)将所述混合液置于密闭容器中进行水热反应,得到半固体状的凝胶块;(2) placing the mixed solution in an airtight container for hydrothermal reaction to obtain a semi-solid gel block;

(3)将所述凝胶块置于低密度硅溶胶前驱体溶液中进行浸渍处理,将浸渍处理后的凝胶块密封,并进行老化处理;(3) placing the gel block in a low-density silica sol precursor solution for immersion treatment, sealing the gel block after the immersion treatment, and performing aging treatment;

(4)将老化处理后的凝胶块进行溶剂置换过程和超临界干燥步骤,制得纳米线复合气凝胶材料;(4) subjecting the aged gel block to a solvent replacement process and a supercritical drying step to obtain a nanowire composite airgel material;

(5)对制得的纳米线复合气凝胶材料进行热处理;(5) heat-treating the prepared nanowire composite airgel material;

(6)对热处理后的纳米线复合气凝胶材料进行化学气相沉积处理;(6) Carry out chemical vapor deposition to the nanowire composite airgel material after heat treatment;

(7)将化学气相沉积处理后的纳米线复合气凝胶材料进行高温裂解,得到耐高温复合组分气凝胶材料。(7) The nanowire composite airgel material processed by chemical vapor deposition is subjected to high temperature cracking to obtain a high temperature resistant composite component airgel material.

优选地,步骤(1)将氧化铝纳米粉和酸性溶液混合于去离子水中,通过搅拌和超声得到混合液。Preferably, in step (1), the aluminum oxide nanopowder and the acidic solution are mixed in deionized water, and a mixed solution is obtained by stirring and ultrasonication.

优选地,步骤(1)的具体步骤为:将直径为10-100nm的氧化铝纳米粉溶解在水中,加入占总溶液质量1%的0.1-30mmol/L的硫酸溶液(其中总溶液是指氧化铝纳米粉、水、硫酸这三者一起构成的溶液),通过搅拌和超声得到混合液,纳米粉在混合液中的质量分数为5%-20%,加入直径为2-10μm,长度为3-5mm的纤维散棉,在高速分散机中,1000-8000r/min转速下分散5-120min。Preferably, the specific steps of step (1) are: dissolving aluminum oxide nanopowder with a diameter of 10-100nm in water, adding 0.1-30mmol/L sulfuric acid solution accounting for 1% of the total solution mass (wherein the total solution refers to the oxidation Aluminum nano-powder, water, sulfuric acid these three together form the solution), obtain the mixed solution by stirring and ultrasonic, the mass fraction of nano-powder in the mixed solution is 5%-20%, adding diameter is 2-10μm, and length is 3 -5mm fiber loose cotton, in a high-speed disperser, disperse for 5-120min at a speed of 1000-8000r/min.

优选地,步骤(2)将上述混合液置于密闭容器中进行150-300℃下水热反应1-48h,得到半固体状的凝胶块。Preferably, in step (2), the above mixed solution is placed in an airtight container for hydrothermal reaction at 150-300° C. for 1-48 hours to obtain a semi-solid gel block.

优选地,步骤(2)的具体步骤为:该反应需要保证在全密闭条件下进行,容器材质需要保证不与体系发生反应的聚合物材质。Preferably, the specific steps of step (2) are as follows: the reaction needs to be carried out under fully airtight conditions, and the material of the container needs to be guaranteed not to react with the polymer material of the system.

优选地,步骤(3)将上述凝胶块置于低密度硅溶胶前驱体溶液中,浸泡6-72h,随后将块体置于容器中密封后,90℃烘箱中老化2-48h。Preferably, in step (3), the above-mentioned gel block is placed in a low-density silica sol precursor solution, soaked for 6-72 hours, and then the block is placed in a container and sealed, and aged in an oven at 90°C for 2-48 hours.

优选地,步骤(3)的具体步骤为:将步骤(2)的凝胶块置于配置好的低密度硅溶胶前驱体溶液(固含量2-10%)中浸泡6-72h,随后按照100:4的比例加入0.5-2mol/L的氟化铵溶液作为催化剂,混合1-24h,进行凝胶反应。Preferably, the specific steps of step (3) are: the gel piece of step (2) is placed in the low-density silica sol precursor solution (solid content 2-10%) that configures and soaks 6-72h, then according to 100 : Add 0.5-2mol/L ammonium fluoride solution as a catalyst in the ratio of 4, mix for 1-24h, and carry out gel reaction.

优选地,步骤(4)的具体步骤为:溶剂置换采用乙醇作为溶剂,按照凝胶块体积的10倍进行置换3次后,进行二氧化碳超临界干燥过程。超临界干燥的温度为20-60℃,压力为10-16Mpa。Preferably, the specific steps of step (4) are: the solvent replacement uses ethanol as the solvent, and after the replacement is performed 3 times according to 10 times the volume of the gel block, a carbon dioxide supercritical drying process is performed. The temperature of supercritical drying is 20-60°C and the pressure is 10-16Mpa.

优选地,步骤(5)对步骤(4)制得的纳米线复合气凝胶材料进行热处理,处理制度为空气气氛下,处理温度为1000-1200℃,处理时间为0.5-2h。Preferably, step (5) heat-treats the nanowire composite airgel material prepared in step (4), the treatment regime is under air atmosphere, the treatment temperature is 1000-1200°C, and the treatment time is 0.5-2h.

优选地,步骤(6)对步骤(5)制得的纳米线复合气凝胶材料进行化学气相沉积处理,条件为丙烷(流速为0.2-2m3/h)和氩气(流速为0.2-2m3/h)混合气体,沉积时间为0-10h,沉积温度为900-1200℃。Preferably, step (6) performs chemical vapor deposition on the nanowire composite airgel material prepared in step (5), the conditions are propane (flow rate of 0.2-2m 3 /h) and argon (flow rate of 0.2-2m 3 /h) mixed gas, the deposition time is 0-10h, and the deposition temperature is 900-1200°C.

优选地,步骤(7)将步骤(6)得到的纳米线复合气凝胶材料置于氮气(或氩气、氩氢混合气)中裂解0.2-48h,温度为1200-1600℃。Preferably, in step (7), the nanowire composite airgel material obtained in step (6) is placed in nitrogen (or argon, argon-hydrogen mixed gas) for 0.2-48h, and the temperature is 1200-1600°C.

通过以上步骤实现了一种耐高温复合组分气凝胶材料的制备。Through the above steps, the preparation of a high temperature resistant composite component airgel material is realized.

本发明在第二方面提供了由本发明在第一方面所述的制备方法制得的一种耐高温复合组分气凝胶材料。The second aspect of the present invention provides a high temperature resistant composite component airgel material prepared by the preparation method described in the first aspect of the present invention.

本发明与现有技术相比至少具有如下有益效果:Compared with the prior art, the present invention has at least the following beneficial effects:

(1)本发明与传统珍珠项链状气凝胶材料相比,具有更佳的力学强度,微观结构由纳米线互相缠绕组成,且通过化学气相沉积过程对纳米线进行了捆绑,有效提高了材料的结构强度。(1) Compared with the traditional pearl necklace-like airgel material, the present invention has better mechanical strength, and the microstructure is composed of intertwined nanowires, and the nanowires are bound through the chemical vapor deposition process, which effectively improves the material strength. structural strength.

(2)本发明制备的气凝胶材料密度可低至0.16g/cm3,相比于其它相同强度的低密度气凝胶材料,具有超低密度的特性。(2) The density of the airgel material prepared by the present invention can be as low as 0.16g/cm 3 , which has the characteristics of ultra-low density compared with other low-density airgel materials with the same strength.

(3)本发明气凝胶的制备方法中凝胶过程是一个水热过程,与传统的RTM打压注胶工艺不同,不受增强体的形状和尺寸限制,可以制备任意形状和厚度的气凝胶材料。(3) The gelation process in the preparation method of the airgel of the present invention is a hydrothermal process, which is different from the traditional RTM pressure injection process, and is not limited by the shape and size of the reinforcement, and can prepare aerogels of any shape and thickness glue material.

(4)本发明制备过程中从凝胶、后处理过程至超临界干燥得到的气凝胶材料无任何尺寸收缩,可以实现产品的净尺寸成型,避免了机械加工过程带来的成本和周期增加的问题。(4) The airgel material obtained from the gel, post-treatment process to supercritical drying in the preparation process of the present invention does not have any size shrinkage, and the net size molding of the product can be realized, avoiding the cost and cycle increase caused by the mechanical processing process The problem.

(5)本发明中设置了水热反应后,凝胶块的后处理过程,旨在纳米线凝胶块内部生长氧化硅层,氧化硅层可在后续烧结过程中与碳形成更耐温的碳化硅相,提高材料整体强度和耐温性。(5) After the hydrothermal reaction is set in the present invention, the post-treatment process of the gel block is aimed at growing a silicon oxide layer inside the nanowire gel block, and the silicon oxide layer can form a more temperature-resistant structure with carbon in the subsequent sintering process. The silicon carbide phase improves the overall strength and temperature resistance of the material.

(6)与通过掺杂改性方式制备耐高温气凝胶隔热材料不同,本发明提出了通过纳米线自支撑的方式制备结构稳定的气凝胶材料用于耐高温高效隔热应用,这种改进方法更具有可行性。其中自支撑是指该材料独特的自身微观结构可以让材料具备一定强度,无需额外的支撑体。(6) Unlike the preparation of high-temperature-resistant airgel thermal insulation materials by doping and modification, the present invention proposes to prepare structurally stable airgel materials for high-temperature-resistant and efficient thermal insulation applications by self-supporting nanowires. An improved method is more feasible. Among them, self-support means that the unique microstructure of the material can make the material have a certain strength without the need for additional supports.

(7)本发明在制备过程中采用二氧化硅和碳对氧化铝纳米线进行包覆,在二氧化硅和碳的物理阻隔和形状固定下,完成从伽马相向阿尔法相的转变,避免了晶型转变过程的结构坍塌。经过高温处理后,复合组分可以形成更耐温相的阿尔法氧化铝相和碳化硅相,可以有效提高材料的耐温性。(7) The present invention uses silicon dioxide and carbon to coat alumina nanowires in the preparation process, and under the physical barrier and shape fixation of silicon dioxide and carbon, the transformation from the gamma phase to the alpha phase is completed, avoiding Structural collapse during crystal transformation. After high-temperature treatment, the composite components can form alpha alumina phase and silicon carbide phase, which are more temperature-resistant phases, which can effectively improve the temperature resistance of the material.

(8)本发明可以采用水相作为反应介质,制备过程中避免了使用有机溶剂造成的环境污染和浪费。(8) The present invention can use the water phase as the reaction medium, avoiding environmental pollution and waste caused by the use of organic solvents during the preparation process.

(9)本发明方法制备的气凝胶材料在保持小于0.029W/m.K的低热导率的前提下,还具有优异的耐高温性能,可以实现长时1600℃的隔热应用。(9) On the premise of maintaining a low thermal conductivity of less than 0.029W/m.K, the airgel material prepared by the method of the present invention also has excellent high temperature resistance, and can realize long-term heat insulation applications at 1600°C.

(10)本发明方法制备的气凝胶内含有分散均一的碳化硅组分,具有良好的抗辐射效果,有利于提高材料高温下的隔热性能。(10) The airgel prepared by the method of the present invention contains a uniformly dispersed silicon carbide component, which has a good anti-radiation effect and is beneficial to improving the heat insulation performance of the material at high temperature.

附图说明Description of drawings

图1是本发明制备方案的流程图。Figure 1 is a flow chart of the preparation scheme of the present invention.

图2是本发明制备气凝胶的结构示意图。Fig. 2 is a schematic diagram of the structure of the airgel prepared in the present invention.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the object, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明在第一方面提供了一种耐高温复合组分气凝胶材料的制备方法,其流程如图1所示,各步骤所得产物的结构如图2所示,所述方法包括如下步骤:In a first aspect, the present invention provides a method for preparing a high-temperature-resistant composite component airgel material, the process of which is shown in Figure 1, and the structure of the product obtained in each step is shown in Figure 2, and the method includes the following steps:

(1)将氧化铝纳米粉和酸性溶液混合于去离子水中,通过搅拌(高速剪切搅拌)和超声得到混合液。(1) Mix aluminum oxide nanopowder and acidic solution in deionized water, and obtain a mixed solution by stirring (high-speed shear stirring) and ultrasound.

具体步骤为:将直径为10-100nm的氧化铝纳米粉溶解在水中,加入总溶液质量1%的0.1-30mmol/L的硫酸溶液,纳米粉在混合液中的质量分数为5%-20%,加入直径为2-10μm,长度为3-5mm的纤维散棉,在高速分散机中,1000-8000r/min转速下分散5-120min。The specific steps are: dissolving aluminum oxide nanopowder with a diameter of 10-100nm in water, adding 0.1-30mmol/L sulfuric acid solution of 1% of the total solution mass, and the mass fraction of nanopowder in the mixed solution is 5%-20% , add fiber loose cotton with a diameter of 2-10μm and a length of 3-5mm, and disperse in a high-speed disperser at a speed of 1000-8000r/min for 5-120min.

其中,氧化铝纳米粉作为吸附剂,纤维散棉作为增强体。纤维散棉是指短切线,线长径比较小,线之间无明显的搭接结构,其作用是对纳米线气凝胶进行一定的增韧。Among them, alumina nanopowder is used as adsorbent, and fiber loose cotton is used as reinforcement. The fiber loose cotton refers to the short tangent wire, the length and diameter of the wire are relatively small, and there is no obvious overlapping structure between the wires, and its function is to toughen the nanowire airgel to a certain extent.

(2)将上述混合液置于密闭容器中进行150-300℃下水热反应1-48h,得到半固体状的凝胶块。如图2所示,通过该步骤得到了氧化铝纳米线气凝胶。(2) Put the above mixed solution in an airtight container for hydrothermal reaction at 150-300° C. for 1-48 hours to obtain a semi-solid gel block. As shown in Figure 2, alumina nanowire airgel was obtained through this step.

具体步骤为:该反应需要保证在全密闭条件下进行,容器材质需要保证不与体系发生反应的聚合物材质。The specific steps are: the reaction needs to be carried out under fully airtight conditions, and the material of the container needs to be a polymer material that does not react with the system.

(3)将上述凝胶块体置于低密度硅溶胶前驱体溶液中进行浸渍处理,浸泡6-72h,随后将块体置于容器中密封后,90℃烘箱中老化2-48h。(3) Place the above-mentioned gel block in a low-density silica sol precursor solution for immersion treatment, soak for 6-72 hours, then place the block in a container and seal it, and age in an oven at 90°C for 2-48 hours.

其中,进行浸渍处理的具体步骤为:将步骤2的凝胶块置于配置好的低密度硅溶胶前驱体溶液(固含量2-10%)中6-72h,随后按照100:4的比例加入0.5-2mol/L的氟化铵溶液作为催化剂,混合1-24h,进行凝胶反应。其中,氟化铵溶液的作用是促进低密度硅溶胶前驱体进行缩合,使二氧化硅均匀包覆在纳米线表面。Among them, the specific steps of impregnation treatment are: place the gel block in step 2 in the prepared low-density silica sol precursor solution (solid content 2-10%) for 6-72h, and then add 0.5-2mol/L ammonium fluoride solution is used as a catalyst, mixed for 1-24h to carry out gel reaction. Among them, the function of the ammonium fluoride solution is to promote the condensation of the low-density silica sol precursor, so that the silicon dioxide is uniformly coated on the surface of the nanowire.

(4)将步骤(3)得到的处理后凝胶块进行溶剂置换过程和超临界干燥步骤,制得纳米线复合气凝胶材料。(4) The treated gel block obtained in step (3) is subjected to a solvent replacement process and a supercritical drying step to prepare a nanowire composite airgel material.

具体步骤为:溶剂置换采用乙醇作为溶剂,按照凝胶块体积的10倍进行置换3次后,进行二氧化碳超临界干燥过程。超临界干燥的温度为20-60℃,压力为10-16Mpa。The specific steps are as follows: ethanol is used as solvent for solvent replacement, 10 times the volume of the gel block is replaced three times, and then carbon dioxide supercritical drying process is carried out. The temperature of supercritical drying is 20-60°C and the pressure is 10-16Mpa.

如图2所示,通过步骤(3)、(4)实现了硅包覆,得到了二氧化硅-无定形氧化铝纳米线气凝胶。As shown in FIG. 2 , silicon coating is achieved through steps (3) and (4), and a silica-amorphous alumina nanowire aerogel is obtained.

(5)对上述气凝胶进行热处理,处理制度为空气气氛下,处理温度为1000-1200℃,处理时间为0.5-2h。如图2所示,通过该步骤得到了二氧化硅-伽马氧化铝纳米线气凝胶。(5) Carry out heat treatment on the above-mentioned airgel, the treatment system is under air atmosphere, the treatment temperature is 1000-1200°C, and the treatment time is 0.5-2h. As shown in Figure 2, the silica-gamma alumina nanowire airgel was obtained through this step.

(6)对制得的气凝胶进行化学气相沉积处理,条件为丙烷(流速为0.2-2m3/h)和氩气(0.2-2m3/h)混合气体,沉积时间为0-10h,沉积温度为900-1200℃。如图2所示,通过该步骤得到了碳-二氧化硅-伽马氧化铝纳米线气凝胶。(6) Chemical vapor deposition treatment is carried out on the prepared airgel, the condition is a mixed gas of propane (flow rate of 0.2-2m 3 /h) and argon (0.2-2m 3 /h), and the deposition time is 0-10h, The deposition temperature is 900-1200°C. As shown in Figure 2, the carbon-silica-gamma alumina nanowire airgel was obtained through this step.

(7)将步骤6得到的气凝胶材料置于氮气(或氩气、氩氢混合气)中裂解0.2-48h,温度为1200-1600℃。如图2所示,通过该步骤得到了碳化硅-二氧化硅-阿尔法氧化铝纳米线气凝胶。(7) Crack the airgel material obtained in step 6 in nitrogen (or argon, argon-hydrogen mixed gas) for 0.2-48 hours at a temperature of 1200-1600°C. As shown in Figure 2, silicon carbide-silicon dioxide-alpha alumina nanowire airgel was obtained through this step.

本发明在第二方面提供一种耐高温复合组分气凝胶材料,通过以上步骤实现了一种耐高温复合组分气凝胶材料的制备。In the second aspect, the present invention provides a high temperature resistant composite component airgel material, through the above steps, the preparation of a high temperature resistant composite component airgel material is realized.

下文将通过举例的方式对本发明进行进一步的说明,但是本发明的保护范围不限于这些实施例。The present invention will be further described below by means of examples, but the protection scope of the present invention is not limited to these examples.

实施例1Example 1

(1)将氧化铝纳米粉和酸性溶液混合于去离子水中,通过搅拌和超声得到混合液。(1) Mix the aluminum oxide nanopowder and the acidic solution in deionized water, and obtain a mixed solution by stirring and ultrasonication.

具体步骤为:将直径为10-15nm的氧化铝纳米粉溶解在水中,加入占总溶液质量1%的10mmol/L的硫酸溶液,通过搅拌和超声得到混合液,纳米粉在混合液中的质量分数为8%。,加入直径为7μm,长度为3-5mm的纤维散棉,在高速分散机中,5000r/min转速下分散30min。The specific steps are: dissolving aluminum oxide nanopowder with a diameter of 10-15nm in water, adding 10mmol/L sulfuric acid solution accounting for 1% of the total solution mass, and obtaining a mixed solution by stirring and ultrasonication, the mass of the nanopowder in the mixed solution The score is 8%. , add fiber loose cotton with a diameter of 7 μm and a length of 3-5 mm, and disperse for 30 minutes at a speed of 5000 r/min in a high-speed disperser.

(2)将上述混合液置于密闭容器中进行230℃下水热反应5h,得到半固体状的凝胶块.(2) Put the above mixed solution in an airtight container for hydrothermal reaction at 230 °C for 5 hours to obtain a semi-solid gel block.

具体步骤为:该反应需要保证在全密闭条件下进行,容器材质需要保证不与体系发生反应的聚合物材质。The specific steps are: the reaction needs to be carried out under fully airtight conditions, and the material of the container needs to be a polymer material that does not react with the system.

(3)将上述凝胶块体置于低密度硅溶胶前驱体溶液中,浸泡24h,随后加入催化剂,混合均匀后,将块体置于容器中密封后,90℃烘箱中老化24h。(3) Place the above-mentioned gel block in the low-density silica sol precursor solution, soak for 24 hours, then add the catalyst, mix evenly, place the block in a container and seal it, and age in an oven at 90°C for 24 hours.

具体步骤为:配置好低密度硅溶胶前驱体(固含量5%);凝胶块浸渍完全后,按照100:4的比例加入1.5mol/L的氟化铵溶液作为催化剂,混合2h。将凝胶块浸渍到溶液中,液面没过凝胶块。The specific steps are: configure the low-density silica sol precursor (solid content 5%); after the gel block is completely impregnated, add 1.5mol/L ammonium fluoride solution as a catalyst in a ratio of 100:4, and mix for 2 hours. Immerse the gel piece in the solution so that the liquid surface covers the gel piece.

(4)将步骤(3)得到的处理后凝胶块进行溶剂置换过程和超临界干燥步骤,制得一种耐高温复合组分气凝胶材料;(4) subjecting the treated gel block obtained in step (3) to a solvent replacement process and a supercritical drying step to obtain a high temperature resistant composite component airgel material;

具体步骤为:溶剂置换采用乙醇作为溶剂,按照凝胶块体积的10倍进行置换3次后,进行二氧化碳超临界干燥过程。超临界干燥的温度为50℃,压力为14Mpa。The specific steps are as follows: ethanol is used as solvent for solvent replacement, 10 times the volume of the gel block is replaced three times, and then carbon dioxide supercritical drying process is carried out. The temperature of supercritical drying is 50°C and the pressure is 14Mpa.

(5)对上述气凝胶进行热处理,处理制度为空气气氛下,处理温度为1100℃,处理时间为0.5h。(5) Carry out heat treatment on the above-mentioned airgel, the treatment system is under air atmosphere, the treatment temperature is 1100°C, and the treatment time is 0.5h.

(6)对制得的气凝胶进行化学气相沉积处理,条件为丙烷(流速为1.0m3/h)和氩气(1.3m3/h)混合气体,沉积时间为2h,沉积温度为1020℃。(6) Carry out chemical vapor deposition to the prepared airgel, the condition is propane (flow rate is 1.0m 3 /h) and argon (1.3m 3 /h) mixed gas, deposition time is 2h, deposition temperature is 1020 ℃.

(8)将步骤6得到的气凝胶材料置于氮气(或氩气、氩氢混合气)中裂解2h,温度为1400℃。(8) The airgel material obtained in step 6 is placed in nitrogen (or argon, argon-hydrogen mixed gas) for 2 hours and the temperature is 1400°C.

实施例1制备的气凝胶材料具有良好的结构强度,对实施例1制备的耐高温复合组分气凝胶材料进行隔热性能测试,发现气凝胶材料的表面无失光、无变色、无脱落,其它性能指标如表1所示。The airgel material prepared in Example 1 has good structural strength. The heat insulation performance test of the high temperature resistant composite component airgel material prepared in Example 1 shows that the surface of the airgel material has no loss of gloss, no discoloration, No shedding, other performance indicators are shown in Table 1.

实施例2Example 2

实施例2与实施例1基本相同,不同之处在于:在步骤1的纳米分散液的制备过程中,加入总溶液质量0.5%的10mmol/L的硫酸溶液。Example 2 is basically the same as Example 1, except that during the preparation of the nano-dispersion in step 1, 0.5% of the total solution mass and 10 mmol/L sulfuric acid solution are added.

对实施例2制备的纳米气凝胶材料进行测试,其强度较弱、存在粉化现象,其它性能指标如表1所示。The nano-airgel material prepared in Example 2 was tested, and its strength was weak and there was pulverization. Other performance indicators are shown in Table 1.

实施例3Example 3

实施例3与实施例1基本相同,不同之处在于:在步骤1的纳米分散液的制备过程中,加入总溶液质量20%的10mmol/L的硫酸溶液。Example 3 is basically the same as Example 1, except that during the preparation of the nano-dispersion in step 1, 10 mmol/L sulfuric acid solution with 20% of the total solution mass is added.

对实施例3制备的纳米气凝胶材料进行测试,其强度较弱、存在粉化现象,其它性能指标如表1所示。The nano-airgel material prepared in Example 3 was tested, and its strength was weak and there was pulverization. Other performance indicators are shown in Table 1.

实施例4Example 4

实施例4与实施例1基本相同,不同之处在于:在步骤2的水热反应中的温度为200℃,制得纳米气凝胶材料。Example 4 is basically the same as Example 1, except that the temperature in the hydrothermal reaction in step 2 is 200° C., and a nano airgel material is prepared.

对实施例4制备的纳米气凝胶材料进行测试,其强度较弱、存在粉化现象,其它性能指标如表1所示。The nano-airgel material prepared in Example 4 was tested, and its strength was weak, and there was pulverization, and other performance indicators are shown in Table 1.

实施例5Example 5

实施例5与实施例1基本相同,不同之处在于:在步骤2的水热反应时间为3h,制得纳米气凝胶材料。Example 5 is basically the same as Example 1, except that: the hydrothermal reaction time in step 2 is 3 hours, and the nano airgel material is prepared.

对实施例5制备的纳米气凝胶材料进行测试,发现气凝胶强度较弱、存在粉化现象,其它性能指标如表1所示。The nano-airgel material prepared in Example 5 was tested, and it was found that the strength of the airgel was weak and there was pulverization. Other performance indicators are shown in Table 1.

实施例6Example 6

实施例6与实施例1基本相同,不同之处在于:未进行步骤3,制得耐高温复合组分气凝胶材料。Example 6 is basically the same as Example 1, except that step 3 is not carried out, and a high temperature resistant composite component airgel material is obtained.

对实施例6制备的气凝胶材料进行测试,发现气凝胶可保持结构完整,其它性能指标如表1所示。The airgel material prepared in Example 6 was tested, and it was found that the airgel could maintain structural integrity, and other performance indicators are shown in Table 1.

实施例7Example 7

实施例7与实施例1基本相同,不同之处在于:未进行步骤4中的溶剂置换过程,制得纳米线气凝胶材料。Example 7 is basically the same as Example 1, except that the solvent replacement process in step 4 is not performed, and the nanowire airgel material is prepared.

对实施例7制备的纳米线气凝胶材料进行测试,发现气凝胶粉化、难以成型,其它性能指标如表1所示。The nanowire airgel material prepared in Example 7 was tested, and it was found that the airgel was pulverized and difficult to form. Other performance indicators are shown in Table 1.

实施例8Example 8

实施例8与实施例1基本相同,不同之处在于:未进行步骤4中的超临界干燥过程,改为常压干燥,制得纳米线气凝胶复合材料。Example 8 is basically the same as Example 1, except that the supercritical drying process in step 4 is not carried out, but is changed to normal pressure drying to obtain a nanowire airgel composite material.

对实施例8制备的纳米线气凝胶材料进行测试,其收缩较大,密度大,其它性能指标如表1所示。The nanowire airgel material prepared in Example 8 was tested, and its shrinkage was large and its density was high. Other performance indicators are shown in Table 1.

实施例9Example 9

实施例9与实施例1基本相同,不同之处在于:未进行步骤5中的热处理过程,制得纳米线气凝胶材料。Example 9 is basically the same as Example 1, except that the heat treatment process in step 5 is not performed, and the nanowire airgel material is prepared.

对实施例9制备的纳米线气凝胶复合材料进行测试,其无粉化、无收缩且成型性好,其它性能指标如表1所示。The nanowire airgel composite material prepared in Example 9 was tested, and it has no pulverization, no shrinkage and good formability, and other performance indicators are shown in Table 1.

实施例10Example 10

实施例10与实施例1基本相同,不同之处在于:未进行步骤6的气相沉积过程,制得纳米线气凝胶材料。Example 10 is basically the same as Example 1, except that the vapor phase deposition process in step 6 is not performed, and a nanowire airgel material is prepared.

对实施例10制备的纳米线气凝胶复合材料进行测试,其无粉化、无收缩且成型性好,其它性能指标如表1所示。The nanowire airgel composite material prepared in Example 10 was tested and found to have no pulverization, no shrinkage and good formability, and other performance indicators are shown in Table 1.

实施例11Example 11

实施例11与实施例1基本相同,不同之处在于:步骤6的气相沉积过程时间为24h,制得纳米线气凝胶材料。Example 11 is basically the same as Example 1, except that the vapor deposition process time in step 6 is 24 hours, and the nanowire airgel material is obtained.

对实施例11制备的纳米线气凝胶复合材料进行测试,其无粉化、无收缩且成型性好,其它性能指标如表1所示。The nanowire airgel composite material prepared in Example 11 was tested and found to have no pulverization, no shrinkage and good formability, and other performance indicators are shown in Table 1.

实施例12Example 12

实施例12与实施例1基本相同,不同之处在于:未进行步骤7的高温裂解过程,制得纳米线气凝胶材料。Example 12 is basically the same as Example 1, except that the high-temperature cracking process in step 7 is not carried out to obtain a nanowire airgel material.

对实施例12制备的纳米线气凝胶复合材料进行测试,其无粉化、无收缩且成型性好,其它性能指标如表1所示。The nanowire airgel composite material prepared in Example 12 was tested and found to have no pulverization, no shrinkage and good formability, and other performance indicators are shown in Table 1.

实施例13Example 13

实施例13与实施例1基本相同,不同之处在于:步骤1的反应体系中加入占总溶液质量1%的0.1mmol/L的硫酸溶液,制得纳米线气凝胶材料。Example 13 is basically the same as Example 1, except that a 0.1 mmol/L sulfuric acid solution accounting for 1% of the total solution mass is added to the reaction system in step 1 to prepare a nanowire airgel material.

对实施例13制备的纳米线气凝胶复合材料进行测试,该材料粉化、成型性不佳,其它性能指标如表1所示。The nanowire airgel composite material prepared in Example 13 was tested, and the material was pulverized and poor in formability, and other performance indicators are shown in Table 1.

实施例14Example 14

实施例14与实施例1基本相同,不同之处在于:步骤3的凝胶块体在低密度硅溶胶前驱体溶液(固含量10%)中的浸渍时间为72h,制得纳米线气凝胶材料。Example 14 is basically the same as Example 1, except that the immersion time of the gel block in step 3 in the low-density silica sol precursor solution (solid content 10%) is 72h, and the nanowire airgel is obtained Material.

对实施例14制备的纳米线气凝胶复合材料进行测试,其不粉化、成型性好,其它性能指标如表1所示。The nanowire airgel composite material prepared in Example 14 was tested, and it was not pulverized and had good formability, and other performance indicators are shown in Table 1.

实施例15Example 15

实施例15与实施例1基本相同,不同之处在于:步骤3的反应体系中加入2mol/L的氟化铵溶液作为催化剂,制得纳米线气凝胶材料。Example 15 is basically the same as Example 1, except that a 2 mol/L ammonium fluoride solution is added to the reaction system in step 3 as a catalyst to prepare a nanowire airgel material.

对实施例15制备的纳米线气凝胶复合材料进行测试,其不粉化、成型性好,其它性能指标如表1所示。The nanowire airgel composite material prepared in Example 15 was tested, and it was not pulverized and had good formability, and other performance indicators are shown in Table 1.

实施例16Example 16

实施例16与实施例1基本相同,不同之处在于:步骤6的沉积时间为10h,制得纳米线气凝胶材料。Example 16 is basically the same as Example 1, except that the deposition time in step 6 is 10 hours, and the nanowire airgel material is obtained.

对实施例16制备的纳米线气凝胶复合材料进行测试,其不粉化、成型性好,其它性能指标如表1所示。The nanowire airgel composite material prepared in Example 16 was tested, and it was not pulverized and had good formability, and other performance indicators are shown in Table 1.

对比例1~3:Comparative examples 1 to 3:

对比例1、2按照CN108249901A中的实施例1、2的方法制备,即依次经过以下步骤制备气凝胶材料:溶胶制备、纳米晶自组装过程、凝胶与老化、溶剂置换、超临界干燥、热处理过程。Comparative Examples 1 and 2 were prepared according to the methods of Examples 1 and 2 in CN108249901A, that is, the airgel materials were prepared through the following steps in sequence: sol preparation, nanocrystal self-assembly process, gel and aging, solvent replacement, supercritical drying, heat treatment process.

对比例3按照CN110282958A中的实施例1的方法制备,即依次经过以下步骤制备气凝胶材料:异形纳米晶分散液的制备、异形纳米晶自组装过程、凝胶化反应过程、老化过程、干燥过程、后处理过程。Comparative Example 3 was prepared according to the method of Example 1 in CN110282958A, that is, the airgel material was prepared through the following steps in sequence: preparation of special-shaped nanocrystal dispersion liquid, special-shaped nanocrystal self-assembly process, gelation reaction process, aging process, drying process and post-processing.

表1:各实施例制备的耐高温复合组分气凝胶材料以及对比例的耐高温气凝胶材料的性能指标Table 1: Performance indicators of the high-temperature-resistant composite component airgel materials prepared in each embodiment and the high-temperature-resistant airgel materials of the comparative examples

Figure BDA0003746217500000091
Figure BDA0003746217500000091

其中“—”表示不能获得相关数据。Among them, "—" indicates that relevant data cannot be obtained.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (9)

1.一种耐高温复合组分气凝胶材料的制备方法,其特征在于,包括以下步骤:1. a preparation method of high temperature resistant composite component airgel material, is characterized in that, comprises the following steps: 将氧化铝纳米粉和酸性溶液混合于去离子水中,得到混合液;Mixing alumina nano powder and acidic solution in deionized water to obtain a mixed solution; 将混合液置于密闭容器中进行水热反应,得到半固体状的凝胶块;The mixed solution is placed in a closed container for hydrothermal reaction to obtain a semi-solid gel block; 将凝胶块置于低密度硅溶胶前驱体溶液中进行浸渍处理,将浸渍处理后的凝胶块密封,并进行老化处理;placing the gel block in a low-density silica sol precursor solution for impregnation, sealing the impregnated gel block, and performing aging treatment; 将老化处理后的凝胶块进行溶剂置换过程和超临界干燥步骤,制得纳米线复合气凝胶材料;Performing a solvent replacement process and a supercritical drying step on the aged gel block to prepare a nanowire composite airgel material; 对制得的纳米线复合气凝胶材料进行热处理;Carrying out heat treatment to the prepared nanowire composite airgel material; 对热处理后的纳米线复合气凝胶材料进行化学气相沉积处理;Carrying out chemical vapor deposition treatment on the nanowire composite airgel material after heat treatment; 将化学气相沉积处理后的纳米线复合气凝胶材料进行高温裂解,得到耐高温复合组分气凝胶材料;The nanowire composite airgel material processed by chemical vapor deposition is pyrolyzed to obtain a high temperature resistant composite component airgel material; 所述将氧化铝纳米粉和酸性溶液混合于去离子水中,得到混合液,包括:将直径为10-100nm的氧化铝纳米粉溶解在去离子水中,加入占总溶液质量1%的0.1-30mmol/L的硫酸溶液,通过搅拌和超声得到混合液,纳米粉在混合液中的质量分数为5%-20%,然后加入直径为2-10μm,长度为3-5mm的纤维散棉,在高速分散机中,1000-8000r/min转速下分散5-120min。Said mixing the alumina nano powder and the acidic solution in deionized water to obtain the mixed solution includes: dissolving the alumina nano powder with a diameter of 10-100 nm in deionized water, adding 0.1-30 mmol of 1% of the total solution mass /L of sulfuric acid solution, the mixed solution is obtained by stirring and ultrasonic, the mass fraction of nano powder in the mixed solution is 5%-20%, and then adding fiber loose cotton with a diameter of 2-10μm and a length of 3-5mm, at high speed In the disperser, disperse for 5-120min at a speed of 1000-8000r/min. 2.根据权利要求1所述的方法,其特征在于,所述将混合液置于密闭容器中进行水热反应,是在150-300℃水热反应1-48h。2. The method according to claim 1, characterized in that the hydrothermal reaction is performed at 150-300° C. for 1-48 hours by placing the mixed solution in an airtight container. 3.根据权利要求1所述的方法,其特征在于,所述将凝胶块置于低密度硅溶胶前驱体溶液中进行浸渍处理,包括:将凝胶块置于低密度硅溶胶前驱体溶液中6-72h,然后加入0.5-2mol/L的氟化铵溶液作为催化剂,混合1-24h,进行凝胶反应。3. The method according to claim 1, wherein said placing the gel block in the low-density silica sol precursor solution for immersion treatment comprises: placing the gel block in the low-density silica sol precursor solution 6-72h, then add 0.5-2mol/L ammonium fluoride solution as a catalyst, mix for 1-24h, and carry out gel reaction. 4.根据权利要求1所述的方法,其特征在于,所述老化处理是在90℃烘箱中老化处理2-48h。4. The method according to claim 1, characterized in that the aging treatment is an aging treatment in an oven at 90° C. for 2-48 hours. 5.根据权利要求1所述的方法,其特征在于,所述将老化处理后的凝胶块进行溶剂置换过程和超临界干燥步骤,其中溶剂置换采用乙醇作为溶剂,按照凝胶块体积的10倍进行置换3次后,进行二氧化碳超临界干燥过程;超临界干燥的温度为20-60℃,压力为10-16Mpa。5. method according to claim 1, is characterized in that, described gel block after aging treatment is carried out solvent replacement process and supercritical drying step, wherein solvent replacement adopts ethanol as solvent, according to 10% of gel block volume After three times of replacement, the carbon dioxide supercritical drying process is carried out; the supercritical drying temperature is 20-60°C, and the pressure is 10-16Mpa. 6.根据权利要求1所述的方法,其特征在于,所述热处理的处理制度为空气气氛下,处理温度为1000-1200℃,处理时间为0.5-2h。6 . The method according to claim 1 , characterized in that, the treatment regime of the heat treatment is under an air atmosphere, the treatment temperature is 1000-1200° C., and the treatment time is 0.5-2 hours. 7.根据权利要求1所述的方法,其特征在于,所述化学气相沉积处理采用丙烷和氩气的混合气体,沉积时间为0-10h,沉积温度为900-1200℃。7 . The method according to claim 1 , wherein the chemical vapor deposition process uses a mixed gas of propane and argon, the deposition time is 0-10 h, and the deposition temperature is 900-1200° C. 8.根据权利要求1所述的方法,其特征在于,所述高温裂解是在氮气、氩气、或氩氢混合气中裂解0.2-48h,温度为1200-1600℃。8. The method according to claim 1, characterized in that the high temperature cracking is cracking in nitrogen, argon, or argon-hydrogen mixed gas for 0.2-48h at a temperature of 1200-1600°C. 9.根据权利要求1~8中任一项所述的方法制备的耐高温复合组分气凝胶材料。9. The high temperature resistant composite component airgel material prepared by the method according to any one of claims 1 to 8.
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