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CN113681446B - A kind of automatic ultrasonic strengthening grinding processing equipment of bearing inner ring raceway - Google Patents

A kind of automatic ultrasonic strengthening grinding processing equipment of bearing inner ring raceway Download PDF

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Publication number
CN113681446B
CN113681446B CN202110847032.5A CN202110847032A CN113681446B CN 113681446 B CN113681446 B CN 113681446B CN 202110847032 A CN202110847032 A CN 202110847032A CN 113681446 B CN113681446 B CN 113681446B
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inner ring
conveying
feeding
ultrasonic
clamping
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CN113681446A (en
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萧金瑞
梁忠伟
刘晓初
危珊
高伟佳
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Anhui Wanhui Transmission Technology Co.,Ltd.
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Guangzhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/10Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/04Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses a full-automatic ultrasonic reinforced grinding processing device for a bearing inner ring raceway, which comprises an automatic feeding mechanism, an automatic carrying mechanism, a grinding processing mechanism and an automatic discharging mechanism, wherein the automatic feeding mechanism is arranged on the automatic carrying mechanism; the automatic conveying mechanism comprises a clamping claw, a clamping driving mechanism, a vertical conveying driving mechanism and a transverse conveying driving mechanism; the two clamping claws are oppositely connected to the driving end of the clamping driving mechanism; the grinding mechanism comprises a rotary clamping mechanism and an ultrasonic vibration mechanism, and the rotary clamping mechanism comprises a rotary clamp and a rotary driving mechanism; the ultrasonic vibration mechanism comprises a processing seat, an ultrasonic transducer and an ultrasonic tool head, wherein a processing inner cavity is arranged on the processing seat; one end of the ultrasonic tool head is connected with the ultrasonic transducer, and the other end of the ultrasonic tool head extends to the bottom of the processing inner cavity. The ultrasonic reinforced grinding processing equipment can realize full-automatic feeding, carrying and discharging, improve the processing efficiency and reduce the processing cost.

Description

一种全自动轴承内圈滚道的超声强化研磨加工设备A kind of automatic ultrasonic strengthening grinding processing equipment of bearing inner ring raceway

技术领域technical field

本发明涉及超声强化研磨加工设备,具体涉及一种全自动轴承内圈滚道的超声强化研磨加工设备。The invention relates to ultrasonic strengthening grinding processing equipment, in particular to an ultrasonic strengthening grinding processing equipment for fully automatic bearing inner ring raceway.

背景技术Background technique

强化研磨加工是一种基于复合加工方法的抗疲劳、抗腐蚀、抗磨损的金属材料表面强化加工方法,利用表面冲击或挤压的方式使材料表层发生剧烈塑性变形,诱发晶体内部缺陷发展为位错、亚晶界或晶界,引起表层材料晶粒细化,提升材料表面硬度,同时在材料表层引入残余压应力,抑制表层疲劳裂纹的萌生与发展,提高材料疲劳寿命。Strengthening grinding is a kind of surface strengthening processing method based on composite processing method, which is anti-fatigue, anti-corrosion and anti-wear of metal materials. It uses surface impact or extrusion to cause severe plastic deformation on the surface of the material, which induces the development of internal crystal defects into bits. Faults, sub-grain boundaries or grain boundaries cause the grain refinement of the surface material, improve the surface hardness of the material, and at the same time introduce residual compressive stress on the surface of the material, inhibit the initiation and development of surface fatigue cracks, and improve the fatigue life of the material.

其中,利用超声波进行强化研磨加工的技术己经展现出很多优点,例如工作过程中丸粒几乎无破损,无粉尘污染,且可重复利用,且设备体积小,耗能低,可以做成便携式装置。但是,现有的超声波强化研磨加工仍为人工操作,需要依靠人工对轴承内圈进行上料、搬运以及下料,加工效率较低,加工成本较高。Among them, the technology of using ultrasonic for enhanced grinding has shown many advantages, such as almost no damage to the pellets during the working process, no dust pollution, and can be reused, and the equipment is small in size and low in energy consumption, and can be made into a portable device. However, the existing ultrasonic enhanced grinding process is still manual operation, which requires manual loading, handling and unloading of the inner ring of the bearing, which has low processing efficiency and high processing cost.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服上述存在的问题,提供一种全自动轴承内圈滚道的超声强化研磨加工设备,该超声强化研磨加工设备能够实现全自动的上料、搬运以及下料工作,无需人工操作,有利于提高加工效率,降低加工成本。The purpose of the present invention is to overcome the above-mentioned problems and provide a fully automatic ultrasonic-enhanced grinding and processing equipment for the inner ring raceway of a bearing. The operation is beneficial to improve the processing efficiency and reduce the processing cost.

本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:

一种全自动轴承内圈滚道的超声强化研磨加工设备,包括自动上料机构、自动搬运机构、研磨加工机构和自动下料机构;A fully automatic ultrasonic strengthening grinding and processing equipment for the inner ring raceway of a bearing, comprising an automatic feeding mechanism, an automatic conveying mechanism, a grinding processing mechanism and an automatic unloading mechanism;

所述自动上料机构包括上料振动盘和上料输送通道;所述自动下料机构包括下料输送通道;The automatic feeding mechanism includes a feeding vibrating plate and a feeding conveying channel; the automatic feeding mechanism includes a discharging conveying channel;

所述自动搬运机构包括夹取爪、用于驱动夹取爪对轴承内圈进行夹取的夹取驱动机构、用于驱动夹取爪进行竖向移动的竖向搬运驱动机构和用于驱动夹取爪进行横向移动的横向搬运驱动机构;所述夹取爪设有两个,两个夹取爪相对连接在夹取驱动机构的驱动端上;所述夹取驱动机构设置在竖向搬运驱动机构上,所述竖向搬运驱动机构设置在横向搬运驱动机构上;The automatic conveying mechanism includes a clamping claw, a clamping driving mechanism for driving the clamping claw to clamp the inner ring of the bearing, a vertical conveying driving mechanism for driving the clamping claw to move vertically, and a driving mechanism for driving the clamping claw. A lateral conveying drive mechanism for lateral movement of the claws; two clamping claws are provided, and the two clamping claws are relatively connected to the driving end of the clamping drive mechanism; the clamping drive mechanism is arranged in the vertical conveying drive In terms of mechanism, the vertical conveying drive mechanism is arranged on the lateral conveying drive mechanism;

所述研磨加工机构包括用于对轴承内圈进行旋转装夹的旋转装夹机构和用于将研磨料高速撞击在轴承内圈的表面的超声振动机构,所述旋转装夹机构包括旋转夹具和用于驱动旋转夹具进行旋转的旋转驱动机构,所述旋转夹具与旋转驱动机构的驱动端连接;所述超声振动机构包括加工座、超声波换能器和超声工具头,所述加工座上设有加工内腔;所述超声工具头的一端与超声波换能器连接,另一端延伸至加工内腔的底部;在工作状态下,研磨料承放在超声工具头延伸至加工内腔的底部的端面上,轴承内圈的滚道放置在加工内腔的顶部。The grinding processing mechanism includes a rotary clamping mechanism for rotating the inner ring of the bearing and an ultrasonic vibration mechanism for impacting the abrasive material on the surface of the bearing inner ring at a high speed, and the rotary clamping mechanism includes a rotating clamp and A rotary drive mechanism for driving a rotary fixture to rotate, the rotary fixture is connected with the driving end of the rotary drive mechanism; the ultrasonic vibration mechanism includes a machining seat, an ultrasonic transducer and an ultrasonic tool head, and the machining seat is provided with Machining the inner cavity; one end of the ultrasonic tool head is connected with the ultrasonic transducer, and the other end extends to the bottom of the machining cavity; in the working state, the abrasive is supported on the end face of the ultrasonic tool head that extends to the bottom of the machining cavity , the raceway of the bearing inner ring is placed on top of the machined cavity.

上述全自动轴承内圈滚道的超声强化研磨加工设备的工作原理为:The working principle of the above-mentioned ultrasonic strengthening grinding equipment for the inner ring raceway of the fully automatic bearing is as follows:

工作时,将轴承内圈投放在上料振动盘,启动上料振动盘,在通过振动与旋转运动,轴承内圈将实现从无序状态转变为有序状态,继而从上料振动盘的出料口输出至上料输送通道中。与此同时或之前,在横向搬运驱动机构的驱动下,夹取爪横向移动至上料输送通道的上方,使得两个打开状态的夹取爪对准待加工的轴承内圈;接着,在竖向搬运驱动机构的驱动下,两个夹取爪往下移动靠近轴承内圈,当两个夹取爪下降至轴承内圈的两侧后,夹取驱动机构驱动两个夹取爪进行相向移动,对中间的轴承内圈进行夹紧;继而在横向搬运驱动机构和竖向搬运驱动机构的驱动下,两个夹取爪夹着轴承内圈竖向升起,横向移动至加工座的正上方,再下降将轴承内圈投放至加工座上;竖向搬运驱动机构再驱动夹取爪上升复位。When working, put the bearing inner ring on the feeding vibrating plate, start the feeding vibrating plate, and through vibration and rotating motion, the bearing inner ring will be transformed from a disordered state to an orderly state, and then from the feeding vibrating plate outlet. The material port is output to the feeding conveying channel. At the same time or before, driven by the lateral conveying drive mechanism, the gripping claws move laterally to the top of the feeding conveying channel, so that the two gripping claws in the open state are aligned with the inner ring of the bearing to be processed; then, in the vertical direction Driven by the conveying drive mechanism, the two gripping claws move down and approach the inner ring of the bearing. When the two gripping claws descend to both sides of the inner ring of the bearing, the gripping drive mechanism drives the two gripping claws to move toward each other. The inner ring of the bearing is clamped in the middle; then, driven by the horizontal conveying drive mechanism and the vertical conveying drive mechanism, the two clamping claws are raised vertically with the inner ring of the bearing, and moved laterally to the top of the processing seat, Then lower the bearing inner ring and put it on the processing seat; the vertical conveying drive mechanism drives the clamping claw to rise and reset.

然后,通过旋转夹具对该轴承内圈进行固定,此时轴承内圈位于加工座之上,待加工的滚道表面正对着加工内腔;启动超声波换能器和旋转驱动机构,开始对轴承内圈进行强化加工。其中,超声波换能器发出超声波,由超声工具头将其转换成高频的振动,由于研磨料(钢珠、研磨粉)放置加工内腔中,并承放在超声工具头的端面上,所以高频的振动直接赋予研磨料巨大的冲击力,使得研磨料可以高速地往上撞击轴承内圈的滚道,从而在滚道产生残余压应力。进一步,研磨料往上撞击轴承内圈后,反弹落下去,研磨料再次被振动而往上移动,从而再次对轴承内圈进行撞击挤压,以此循环,直至强化加工完成。另外,在研磨料冲击的同时,旋转驱动机构驱动旋转夹具进行转动,使得轴承内圈的滚道匀速地从研磨料收集盒的上开口转过,这样研磨料可以依次沿着轴承内圈的滚道进行撞击,从而确保整个滚道均匀地附上强化层。Then, the inner ring of the bearing is fixed by a rotating fixture. At this time, the inner ring of the bearing is located on the processing seat, and the surface of the raceway to be processed is facing the processing inner cavity; The inner ring is reinforced. Among them, the ultrasonic transducer emits ultrasonic waves, which are converted into high-frequency vibrations by the ultrasonic tool head. Since the abrasives (steel balls, grinding powder) are placed in the processing cavity and placed on the end face of the ultrasonic tool head, the high The high-frequency vibration directly gives the abrasive a huge impact force, so that the abrasive can hit the raceway of the inner ring of the bearing at a high speed, thereby generating residual compressive stress in the raceway. Further, after the abrasive hits the inner ring of the bearing, it rebounds and falls, and the abrasive is vibrated again and moves up, thereby impacting and squeezing the inner ring of the bearing again, and this cycle is repeated until the strengthening process is completed. In addition, while the abrasive is impacting, the rotary drive mechanism drives the rotating fixture to rotate, so that the raceway of the inner ring of the bearing rotates through the upper opening of the abrasive collection box at a uniform speed, so that the abrasive can follow the rolling of the inner ring of the bearing in turn. impact on the raceway to ensure that the reinforcement layer is evenly attached to the entire raceway.

加工完毕后,在横向搬运驱动机构和竖向搬运驱动机构的驱动下,夹取爪将轴承内圈从加工座上搬运至下料输送通道中,由下料输送通道将完成加工的轴承内圈输送至其他加工工位。After the processing is completed, driven by the horizontal conveying drive mechanism and the vertical conveying drive mechanism, the clamping jaws transport the bearing inner ring from the processing seat to the unloading conveying channel, and the unloading conveying channel will complete the processing of the bearing inner ring. Transported to other processing stations.

本发明的一个优选方案,其中,所述上料输送通道包括第一上料输送通道和第二上料输送通道,位于第一上料输送通道中的轴承内圈的轴线沿着竖直方向延伸,位于第二上料输送通道中的轴承内圈的轴线沿着水平方向延伸且与所述横向搬运驱动机构的驱动方向垂直;In a preferred solution of the present invention, the feeding and conveying channel includes a first feeding and conveying channel and a second feeding and conveying channel, and the axis of the inner ring of the bearing located in the first feeding and conveying channel extends along the vertical direction , the axis of the inner ring of the bearing located in the second feeding conveying channel extends along the horizontal direction and is perpendicular to the driving direction of the lateral conveying driving mechanism;

所述第一上料输送通道和第二上料输送通道之间设有用于将水平放置的轴承套圈转为倾斜状态的中间输送通道;所述第一上料输送通道的首端连通至上料振动盘的出料口,该第一上料输送通道设置在直振机上;所述第二上料输送通道和下料输送通道设置在同一个竖直面内,所述第二上料输送通道倾斜设置。Between the first feeding conveying channel and the second feeding conveying channel, there is an intermediate conveying channel for turning the horizontally placed bearing ring into an inclined state; the head end of the first feeding conveying channel is connected to the feeding The discharge port of the vibrating plate, the first feeding and conveying channel is set on the straight vibrating machine; the second feeding and conveying channel and the unloading conveying channel are set in the same vertical plane, and the second feeding and conveying channel Tilt setting.

进一步,所述中间输送通道的输送方向与第二上料输送通道的输送方向垂直,该中间输送通道的末端铰接在第二上料输送通道的侧壁顶部;Further, the conveying direction of the intermediate conveying passage is perpendicular to the conveying direction of the second feeding conveying passage, and the end of the intermediate conveying passage is hinged on the top of the side wall of the second feeding conveying passage;

所述中间输送通道的首端下方设有抬升倾倒机构,该抬升倾倒机构包括抬升凸轮和用于驱动抬升凸轮进行转动的抬升驱动机构,所述抬升凸轮的表面顶在中间输送通道的底面。Below the head end of the intermediate conveying channel, a lifting and dumping mechanism is provided, the lifting and dumping mechanism includes a lifting cam and a lifting driving mechanism for driving the lifting cam to rotate, and the surface of the lifting cam presses against the bottom surface of the intermediate conveying channel.

通过上述结构,上料振动盘将轴承内圈从无序状态转变为有序的平铺状态,并输出至第一上料输送通道上,在直振机的振动下,轴承内圈沿着第一上料输送通道移动至中间输送通道中;接着,在抬升驱动机构的驱动下,抬升凸轮进行转动,从而抬起中间输送通道,中间输送通道绕着铰接点往上翻转,轴承内圈由水平状态变为倾斜状态,继而在重力的作用下,轴承内圈从中间输送通道滑落至第二上料输送通道中;而位于第二上料输送通道中的轴承内圈为竖立状态,继而自动地沿着倾斜的第二上料输送通道往前滚动,以便后续自动搬运机构将其搬运至加工座上。Through the above structure, the feeding vibrating plate changes the bearing inner ring from a disordered state to an orderly tiling state, and outputs it to the first feeding conveying channel. Under the vibration of the direct vibrator, the bearing inner ring follows the first A feeding conveying channel moves to the middle conveying channel; then, driven by the lifting drive mechanism, the lifting cam rotates, thereby lifting the middle conveying channel, the middle conveying channel is turned up around the hinge point, and the inner ring of the bearing is horizontal The state becomes inclined state, and then under the action of gravity, the bearing inner ring slides down from the middle conveying channel to the second feeding conveying channel; while the bearing inner ring located in the second feeding conveying channel is in an upright state, and then automatically Roll forward along the inclined second feeding conveying channel, so that the subsequent automatic transport mechanism can transport it to the processing seat.

进一步,所述抬升驱动机构包括抬升驱动电机和抬升传动组件,所述抬升传动组件包括同步带和同步轮。Further, the lift drive mechanism includes a lift drive motor and a lift transmission assembly, and the lift transmission assembly includes a synchronous belt and a synchronous wheel.

本发明的一个优选方案,其中,所述夹取驱动机构包括双向驱动气缸,两个夹取爪分别固定连接在双向驱动气缸的伸缩杆的两端。通过上述结构,在双向驱动气缸的驱动下,两个夹取爪可以进行相向或反向移动,从而对轴承内圈进行抓取。In a preferred solution of the present invention, the clamping driving mechanism includes a bidirectional driving cylinder, and the two clamping claws are respectively fixedly connected to both ends of the telescopic rod of the bidirectional driving cylinder. Through the above structure, under the driving of the bidirectional driving cylinder, the two gripping claws can move toward each other or in the opposite direction, so as to grip the inner ring of the bearing.

本发明的一个优选方案,其中,所述竖向搬运驱动机构包括竖向搬运驱动气缸,该竖向搬运驱动气缸的伸缩杆与夹取驱动机构固定连接。通过上述结构,在竖向搬运驱动气缸的驱动下,可以驱动夹取爪进行升降移动,对轴承内圈进行搬运。In a preferred solution of the present invention, the vertical conveyance driving mechanism includes a vertical conveyance drive cylinder, and the telescopic rod of the vertical conveyance drive cylinder is fixedly connected to the clamping drive mechanism. With the above structure, under the driving of the vertical conveyance driving cylinder, the gripper claw can be driven to move up and down, and the bearing inner ring can be conveyed.

本发明的一个优选方案,其中,所述横向搬运驱动机构包括横向搬运驱动电机和横向搬运传动组件,所述横向搬运传动组件包括横向搬运丝杆和横向搬运丝杆螺母;所述竖向搬运驱动机构固定连接在横向搬运丝杆螺母上。通过上述结构,在横向搬运驱动电机的驱动下,可以驱动夹取爪进行横向移动,对轴承内圈进行搬运。In a preferred solution of the present invention, the lateral transport drive mechanism includes a lateral transport drive motor and a lateral transport drive assembly, and the lateral transport drive assembly includes a lateral transport screw and a lateral transport screw nut; the vertical transport drive The mechanism is fixedly connected to the lateral handling screw nut. With the above structure, the gripper claw can be driven to move laterally under the drive of the lateral transport drive motor, and the bearing inner race can be transported.

本发明的一个优选方案,其中,所述旋转夹具包括第一旋转夹具和第二旋转夹具,所述第一旋转夹具与旋转驱动机构的驱动端固定连接;In a preferred solution of the present invention, the rotating fixture includes a first rotating fixture and a second rotating fixture, and the first rotating fixture is fixedly connected to the driving end of the rotating drive mechanism;

所述第二旋转夹具的一端设有用于穿过轴承内圈的内孔的内固定部,另一端与同步辅助装夹机构连接;所述同步辅助装夹机构包括旋转安装套筒和用于驱动旋转安装套筒靠近或远离轴承内圈的同步装夹驱动机构,所述旋转安装套筒的内腔中设有固定连接的同步旋转轴承,所述第二旋转夹具通过安装部与同步旋转轴承同轴固定连接。通过上述结构,当自动搬运机构将轴承内圈放在加工座上后,同步装夹驱动机构驱动第二旋转夹具靠近轴承内圈(第二旋转夹具的内固定部穿过轴承内圈的内孔),从而将轴承内圈挤压在第一旋转夹具上,在旋转驱动机构的驱动下,由第一旋转夹具和第二旋转夹具带动轴承内圈进行同步旋转,从而完成强化研磨加工。One end of the second rotating clamp is provided with an inner fixing part for passing through the inner hole of the inner ring of the bearing, and the other end is connected with a synchronous auxiliary clamping mechanism; the synchronous auxiliary clamping mechanism includes a rotating installation sleeve and a drive for driving The synchronous clamping drive mechanism that rotates the installation sleeve close to or away from the inner ring of the bearing, the inner cavity of the rotating installation sleeve is provided with a fixedly connected synchronous rotating bearing, and the second rotating fixture is connected to the synchronous rotating bearing through the installation part. The shaft is fixedly connected. Through the above structure, after the automatic conveying mechanism places the bearing inner ring on the processing seat, the synchronous clamping driving mechanism drives the second rotating fixture to approach the bearing inner ring (the inner fixed part of the second rotating fixture passes through the inner hole of the bearing inner ring). ), so as to squeeze the inner ring of the bearing on the first rotating fixture, and under the drive of the rotary drive mechanism, the first rotating fixture and the second rotating fixture drive the inner ring of the bearing to rotate synchronously, thereby completing the enhanced grinding process.

进一步,所述旋转驱动机构包括旋转驱动电机,该旋转驱动电机的输出轴通过联轴器与第一旋转夹具同轴固定连接。Further, the rotary drive mechanism includes a rotary drive motor, and the output shaft of the rotary drive motor is coaxially and fixedly connected to the first rotary clamp through a coupling.

进一步,所述同步装夹驱动机构包括同步辅助驱动气缸,该同步辅助驱动气缸的伸缩杆与旋转安装套筒固定连接。通过上述结构,在同步辅助驱动气缸的驱动下,第二旋转夹具可以靠近或远离第一旋转夹具轴承内圈,从而完成对轴承内圈的装夹。Further, the synchronous clamping driving mechanism includes a synchronous auxiliary driving cylinder, and the telescopic rod of the synchronous auxiliary driving cylinder is fixedly connected with the rotating installation sleeve. Through the above structure, under the driving of the synchronous auxiliary driving cylinder, the second rotating clamp can be close to or away from the bearing inner ring of the first rotating clamp, so as to complete the clamping of the bearing inner ring.

进一步,所述同步装夹驱动机构设置在用于调整第二旋转夹具的轴心位置的轴心调整机构连接,该轴心调整机构包括横向调整驱动机构和竖向调整驱动机构。Further, the synchronous clamping drive mechanism is connected to an axis adjustment mechanism for adjusting the axis position of the second rotating clamp, and the axis adjustment mechanism includes a lateral adjustment drive mechanism and a vertical adjustment drive mechanism.

进一步,所述横向调整驱动机构包括横向调整驱动电机和横向调整传动组件,所述横向调整传动组件包括横向调整丝杆和横向调整丝杆螺母;所述同步装夹驱动机构固定连接在横向调整丝杆螺母上。Further, the lateral adjustment drive mechanism includes a lateral adjustment drive motor and a lateral adjustment transmission assembly, and the lateral adjustment transmission assembly includes a lateral adjustment screw and a lateral adjustment screw nut; the synchronous clamping drive mechanism is fixedly connected to the lateral adjustment screw. on the rod nut.

进一步,所述竖向调整驱动机构包括竖向调整驱动电机和竖向调整传动组件,所述竖向调整传动组件包括竖向调整丝杆和竖向调整丝杆螺母;所述横向调整驱动机构固定连接在竖向调整丝杆螺母上。Further, the vertical adjustment drive mechanism includes a vertical adjustment drive motor and a vertical adjustment transmission assembly, and the vertical adjustment transmission assembly includes a vertical adjustment screw and a vertical adjustment screw nut; the lateral adjustment drive mechanism is fixed Connect to the vertical adjustment screw nut.

本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明中的超声强化研磨加工设备能够实现全自动的上料、搬运以及下料工作,无需人工操作,有利于提高加工效率,降低加工成本。The ultrasonic enhanced grinding and processing equipment in the present invention can realize fully automatic feeding, handling and unloading without manual operation, which is beneficial to improve processing efficiency and reduce processing cost.

附图说明Description of drawings

图1-2为本发明中的全自动轴承内圈滚道的超声强化研磨加工设备的两个不同视角的立体结构示意图。1-2 are schematic three-dimensional structural diagrams of two different perspectives of the ultrasonic-enhanced grinding and processing equipment of the fully automatic bearing inner ring raceway in the present invention.

图3-4为本发明中的自动上料机构的不同状态下的立体结构示意图。3-4 are schematic diagrams of the three-dimensional structure of the automatic feeding mechanism of the present invention in different states.

图5为本发明中的自动搬运机构的侧视图。Fig. 5 is a side view of the automatic conveying mechanism in the present invention.

图6为本发明中的研磨加工机构的立体结构示意图。FIG. 6 is a schematic three-dimensional structure diagram of the grinding mechanism in the present invention.

图7-8为本发明中的研磨加工机构的不同状态下的侧视图。7-8 are side views of the grinding mechanism of the present invention in different states.

具体实施方式Detailed ways

为了使本领域的技术人员很好地理解本发明的技术方案,下面结合实施例和附图对本发明作进一步描述,但本发明的实施方式不仅限于此。In order to make the technical solutions of the present invention well understood by those skilled in the art, the present invention will be further described below with reference to the embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.

参见图1-4,本实施例中全自动轴承内圈滚道的超声强化研磨加工设备,包括自动上料机构、自动搬运机构、研磨加工机构和自动下料机构;所述自动上料机构包括上料振动盘1和上料输送通道;所述上料输送通道包括第一上料输送通道2和第二上料输送通道3,位于第一上料输送通道2中的轴承内圈的轴线沿着竖直方向延伸,位于第二上料输送通道3中的轴承内圈的轴线沿着水平方向延伸且与所述横向搬运驱动机构的驱动方向垂直。Referring to Figures 1-4, the ultrasonic enhanced grinding and processing equipment for the fully automatic bearing inner ring raceway in this embodiment includes an automatic feeding mechanism, an automatic conveying mechanism, a grinding processing mechanism and an automatic unloading mechanism; the automatic feeding mechanism includes The feeding vibration plate 1 and the feeding conveying channel; the feeding conveying channel includes the first feeding conveying channel 2 and the second feeding conveying channel 3, and the axis of the inner ring of the bearing located in the first feeding conveying channel 2 is along the axis of the bearing inner ring. Extending in the vertical direction, the axis of the inner ring of the bearing located in the second feeding conveying channel 3 extends in the horizontal direction and is perpendicular to the driving direction of the transverse conveying driving mechanism.

所述第一上料输送通道2和第二上料输送通道3之间设有用于将水平放置的轴承套圈转为倾斜状态的中间输送通道4;所述第一上料输送通道2的首端连通至上料振动盘1的出料口,该第一上料输送通道2设置在直振机5上;所述第二上料输送通道3和自动下料机构的下料输送通道6设置在同一个竖直面内,所述第二上料输送通道3倾斜设置。Between the first feeding conveying channel 2 and the second feeding conveying channel 3 is an intermediate conveying channel 4 for turning the horizontally placed bearing ring into an inclined state; The end is connected to the discharge port of the feeding vibration plate 1, and the first feeding conveying channel 2 is arranged on the straight vibration machine 5; the second feeding conveying channel 3 and the feeding conveying channel 6 of the automatic feeding mechanism are arranged on the In the same vertical plane, the second feeding and conveying channel 3 is inclined.

进一步,所述中间输送通道4的输送方向与第二上料输送通道3的输送方向垂直,该中间输送通道4的末端铰接在第二上料输送通道3的侧壁顶部;所述中间输送通道4的首端下方设有抬升倾倒机构,该抬升倾倒机构包括抬升凸轮7和用于驱动抬升凸轮7进行转动的抬升驱动机构,所述抬升凸轮7的表面顶在中间输送通道4的底面。Further, the conveying direction of the intermediate conveying passage 4 is perpendicular to the conveying direction of the second feeding conveying passage 3, and the end of the intermediate conveying passage 4 is hinged on the top of the side wall of the second feeding conveying passage 3; the intermediate conveying passage A lifting and dumping mechanism is provided below the head end of 4 . The lifting and dumping mechanism includes a lifting cam 7 and a lifting driving mechanism for driving the lifting cam 7 to rotate.

通过上述结构,上料振动盘1将轴承内圈从无序状态转变为有序的平铺状态,并输出至第一上料输送通道2上,在直振机5的振动下,轴承内圈沿着第一上料输送通道2移动至中间输送通道4中,如图3;接着,在抬升驱动机构的驱动下,抬升凸轮7进行转动,从而抬起中间输送通道4,中间输送通道4绕着铰接点往上翻转,轴承内圈由水平状态变为倾斜状态,如图4,继而在重力的作用下,轴承内圈从中间输送通道4滑落至第二上料输送通道3中;而位于第二上料输送通道3中的轴承内圈为竖立状态,继而自动地沿着倾斜的第二上料输送通道3往前滚动,以便后续自动搬运机构将其搬运至加工座13上。Through the above structure, the feeding vibrating plate 1 transforms the bearing inner ring from a disordered state to an orderly tiling state, and outputs it to the first feeding conveying channel 2. Under the vibration of the straight vibrating machine 5, the bearing inner ring Move along the first feeding conveying channel 2 to the intermediate conveying channel 4, as shown in Figure 3; then, under the drive of the lifting drive mechanism, the lifting cam 7 rotates, thereby lifting the intermediate conveying channel 4, and the intermediate conveying channel 4 wraps around As the hinge point is turned up, the inner ring of the bearing changes from a horizontal state to an inclined state, as shown in Figure 4, and then under the action of gravity, the inner ring of the bearing slides from the middle conveying channel 4 to the second feeding conveying channel 3; The inner ring of the bearing in the second feeding and conveying channel 3 is in an upright state, and then automatically rolls forward along the inclined second feeding and conveying channel 3 , so that the subsequent automatic transport mechanism can transport it to the processing base 13 .

进一步,所述抬升驱动机构包括抬升驱动电机8和抬升传动组件,所述抬升传动组件包括同步带和同步轮。当然,所述抬升传动组件也可以采用其他结构,例如同步齿轮。Further, the lift drive mechanism includes a lift drive motor 8 and a lift transmission assembly, and the lift transmission assembly includes a synchronous belt and a synchronous wheel. Of course, the lift transmission assembly can also adopt other structures, such as synchronous gears.

参见图1-2和图5,所述自动搬运机构包括夹取爪9、用于驱动夹取爪9对轴承内圈进行夹取的夹取驱动机构、用于驱动夹取爪9进行竖向移动的竖向搬运驱动机构和用于驱动夹取爪9进行横向移动的横向搬运驱动机构;所述夹取爪9设有两个,两个夹取爪9相对连接在夹取驱动机构的驱动端上;所述夹取驱动机构设置在竖向搬运驱动机构上,所述竖向搬运驱动机构设置在横向搬运驱动机构上。Referring to FIGS. 1-2 and 5 , the automatic conveying mechanism includes a gripping claw 9, a gripping drive mechanism for driving the gripping claw 9 to grip the inner ring of the bearing, and a gripping claw 9 for driving the gripping claw 9 to move vertically. The moving vertical conveying drive mechanism and the lateral conveying drive mechanism for driving the gripping claws 9 to move laterally; the gripping claws 9 are provided with two, and the two gripping claws 9 are relatively connected to the drive mechanism of the gripping drive mechanism. The clamping drive mechanism is arranged on the vertical conveyance drive mechanism, and the vertical conveyance drive mechanism is arranged on the lateral conveyance drive mechanism.

所述夹取驱动机构包括双向驱动气缸10,两个夹取爪9分别固定连接在双向驱动气缸10的伸缩杆的两端。通过上述结构,在双向驱动气缸10的驱动下,两个夹取爪9可以进行相向或反向移动,从而对轴承内圈进行抓取。The clamping driving mechanism includes a bidirectional driving cylinder 10 , and two clamping claws 9 are fixedly connected to two ends of the telescopic rod of the bidirectional driving cylinder 10 respectively. Through the above structure, under the driving of the bidirectional driving cylinder 10, the two gripping claws 9 can move toward each other or in the opposite direction, so as to grip the inner ring of the bearing.

所述竖向搬运驱动机构包括竖向搬运驱动气缸11,该竖向搬运驱动气缸11的伸缩杆与夹取驱动机构固定连接。通过上述结构,在竖向搬运驱动气缸11的驱动下,可以驱动夹取爪9进行升降移动,对轴承内圈进行搬运。The vertical conveyance drive mechanism includes a vertical conveyance drive cylinder 11, and the telescopic rod of the vertical conveyance drive cylinder 11 is fixedly connected to the gripping drive mechanism. With the above structure, under the driving of the vertical conveyance driving cylinder 11, the gripper claw 9 can be driven to move up and down, and the bearing inner ring can be conveyed.

所述横向搬运驱动机构包括横向搬运驱动电机12和横向搬运传动组件,所述横向搬运传动组件包括横向搬运丝杆和横向搬运丝杆螺母;所述竖向搬运驱动机构固定连接在横向搬运丝杆螺母上。通过上述结构,在横向搬运驱动电机12的驱动下,可以驱动夹取爪9进行横向移动,对轴承内圈进行搬运。The lateral transport drive mechanism includes a lateral transport drive motor 12 and a lateral transport drive assembly, the lateral transport drive assembly includes a lateral transport screw and a lateral transport screw nut; the vertical transport drive mechanism is fixedly connected to the lateral transport screw. on the nut. With the above structure, the gripper claw 9 can be driven to move laterally under the drive of the lateral transport drive motor 12 to transport the bearing inner race.

参见图1-2和图6-8,所述研磨加工机构包括用于对轴承内圈进行旋转装夹的旋转装夹机构和用于将研磨料高速撞击在轴承内圈的表面的超声振动机构,所述旋转装夹机构包括旋转夹具和用于驱动旋转夹具进行旋转的旋转驱动机构,所述旋转夹具与旋转驱动机构的驱动端连接。Referring to Figures 1-2 and 6-8, the grinding mechanism includes a rotary clamping mechanism for rotating and clamping the inner ring of the bearing and an ultrasonic vibration mechanism for impacting the abrasive on the surface of the inner ring of the bearing at high speed , the rotary clamping mechanism includes a rotary clamp and a rotary drive mechanism for driving the rotary clamp to rotate, and the rotary clamp is connected with the driving end of the rotary drive mechanism.

所述超声振动机构包括加工座13、超声波换能器14、变幅杆15和超声工具头16,所述加工座13上设有加工内腔,该加工内腔的内侧壁自下而上往外倾斜,该内侧壁与竖直方向的夹角的范围为25°-35°;所述超声工具头16的一端与超声波换能器14连接,另一端延伸至加工内腔的底部;在工作状态下,研磨料承放在超声工具头16延伸至加工内腔的底部的端面上,轴承内圈的滚道放置在加工内腔的顶部。The ultrasonic vibration mechanism includes a machining seat 13, an ultrasonic transducer 14, a horn 15 and an ultrasonic tool head 16. The machining seat 13 is provided with a machining inner cavity, and the inner side wall of the machining inner cavity is from bottom to top. Inclined, the range of the included angle between the inner side wall and the vertical direction is 25°-35°; one end of the ultrasonic tool head 16 is connected to the ultrasonic transducer 14, and the other end extends to the bottom of the processing cavity; in the working state Next, the abrasive is held on the end face of the ultrasonic tool head 16 extending to the bottom of the machining cavity, and the raceway of the bearing inner ring is placed on the top of the machining cavity.

所述旋转夹具包括第一旋转夹具17和第二旋转夹具18,所述第一旋转夹具17与旋转驱动机构的驱动端固定连接;所述第二旋转夹具18的一端设有用于穿过轴承内圈的内孔的内固定部,另一端与同步辅助装夹机构连接;所述同步辅助装夹机构包括旋转安装套筒19和用于驱动旋转安装套筒19靠近或远离轴承内圈的同步装夹驱动机构,所述旋转安装套筒19的内腔中设有固定连接的同步旋转轴承,所述第二旋转夹具18通过安装部与同步旋转轴承同轴固定连接。通过上述结构,当自动搬运机构将轴承内圈放在加工座13上后,同步装夹驱动机构驱动第二旋转夹具18靠近轴承内圈(第二旋转夹具18的内固定部穿过轴承内圈的内孔),从而将轴承内圈挤压在第一旋转夹具17上,在旋转驱动机构的驱动下,由第一旋转夹具17和第二旋转夹具18带动轴承内圈进行同步旋转,从而完成强化研磨加工。The rotating fixture includes a first rotating fixture 17 and a second rotating fixture 18, the first rotating fixture 17 is fixedly connected with the driving end of the rotary drive mechanism; The other end of the inner fixing part of the inner hole of the ring is connected with the synchronous auxiliary clamping mechanism; the synchronous auxiliary clamping mechanism includes a rotating installation sleeve 19 and a synchronous installation for driving the rotating installation sleeve 19 to be close to or away from the inner ring of the bearing. In the clamp driving mechanism, the inner cavity of the rotating installation sleeve 19 is provided with a fixedly connected synchronous rotating bearing, and the second rotating clamp 18 is coaxially and fixedly connected with the synchronous rotating bearing through the installation part. Through the above structure, after the automatic conveying mechanism places the bearing inner ring on the processing seat 13, the synchronous clamping driving mechanism drives the second rotating fixture 18 to approach the bearing inner ring (the inner fixed part of the second rotating fixture 18 passes through the bearing inner ring). The inner hole of the bearing) is squeezed on the first rotating fixture 17, and the first rotating fixture 17 and the second rotating fixture 18 are driven by the first rotating fixture 17 and the second rotating fixture 18 drive the inner ring of the bearing to rotate synchronously, thereby completing the Enhanced grinding process.

进一步,所述旋转驱动机构包括旋转驱动电机20,该旋转驱动电机20的输出轴通过联轴器与第一旋转夹具17同轴固定连接。Further, the rotary drive mechanism includes a rotary drive motor 20, and the output shaft of the rotary drive motor 20 is coaxially and fixedly connected to the first rotary clamp 17 through a coupling.

进一步,所述同步装夹驱动机构包括同步辅助驱动气缸21,该同步辅助驱动气缸21的伸缩杆与旋转安装套筒19固定连接。通过上述结构,在同步辅助驱动气缸21的驱动下,第二旋转夹具18可以靠近或远离第一旋转夹具17轴承内圈,从而完成对轴承内圈的装夹。Further, the synchronous clamping driving mechanism includes a synchronous auxiliary driving cylinder 21 , and the telescopic rod of the synchronous auxiliary driving cylinder 21 is fixedly connected with the rotating installation sleeve 19 . Through the above structure, driven by the synchronous auxiliary driving cylinder 21, the second rotating fixture 18 can be close to or away from the bearing inner ring of the first rotating fixture 17, thereby completing the clamping of the bearing inner ring.

进一步,所述同步装夹驱动机构设置在用于调整第二旋转夹具18的轴心位置的轴心调整机构连接,该轴心调整机构包括横向调整驱动机构和竖向调整驱动机构。Further, the synchronous clamping drive mechanism is connected to an axis adjustment mechanism for adjusting the axis position of the second rotating clamp 18 , and the axis adjustment mechanism includes a lateral adjustment drive mechanism and a vertical adjustment drive mechanism.

进一步,所述横向调整驱动机构包括横向调整驱动电机22和横向调整传动组件,所述横向调整传动组件包括横向调整丝杆和横向调整丝杆螺母;所述同步装夹驱动机构固定连接在横向调整丝杆螺母上。Further, the lateral adjustment drive mechanism includes a lateral adjustment drive motor 22 and a lateral adjustment transmission assembly, and the lateral adjustment transmission assembly includes a lateral adjustment screw and a lateral adjustment screw nut; the synchronous clamping drive mechanism is fixedly connected to the lateral adjustment. on the screw nut.

进一步,所述竖向调整驱动机构包括竖向调整驱动电机23和竖向调整传动组件,所述竖向调整传动组件包括竖向调整丝杆和竖向调整丝杆螺母;所述横向调整驱动机构固定连接在竖向调整丝杆螺母上。Further, the vertical adjustment drive mechanism includes a vertical adjustment drive motor 23 and a vertical adjustment transmission assembly, and the vertical adjustment transmission assembly includes a vertical adjustment screw and a vertical adjustment screw nut; the lateral adjustment drive mechanism It is fixedly connected to the vertical adjustment screw nut.

参见图1-8,本实施例中的全自动轴承内圈滚道的超声强化研磨加工设备的工作原理为:Referring to Figures 1-8, the working principle of the ultrasonic-enhanced grinding and processing equipment for the fully automatic bearing inner ring raceway in this embodiment is as follows:

工作时,将轴承内圈投放在上料振动盘1,启动上料振动盘1,在通过振动与旋转运动,轴承内圈将实现从无序状态转变为有序状态,继而从上料振动盘1的出料口输出至上料输送通道中。与此同时或之前,在横向搬运驱动机构的驱动下,夹取爪9横向移动至第二上料输送通道3的上方,使得两个打开状态的夹取爪9对准待加工的轴承内圈;接着,在竖向搬运驱动机构的驱动下,两个夹取爪9往下移动靠近轴承内圈,当两个夹取爪9下降至轴承内圈的两侧后,夹取驱动机构驱动两个夹取爪9进行相向移动,对中间的轴承内圈进行夹紧;继而在横向搬运驱动机构和竖向搬运驱动机构的驱动下,两个夹取爪9夹着轴承内圈竖向升起,横向移动至加工座13的正上方,再下降将轴承内圈投放至加工座13上;竖向搬运驱动机构再驱动夹取爪9上升复位。When working, put the inner ring of the bearing on the feeding vibrating plate 1, start the feeding vibrating plate 1, and through vibration and rotational motion, the inner ring of the bearing will be transformed from a disordered state to an ordered state, and then the feeding vibrating plate will be turned on. The discharge port of 1 is output to the feeding conveying channel. At the same time or before, driven by the lateral conveying drive mechanism, the gripping claws 9 move laterally above the second feeding conveying channel 3, so that the two gripping claws 9 in the open state are aligned with the inner ring of the bearing to be processed ; Next, under the drive of the vertical conveying drive mechanism, the two gripping claws 9 move down and approach the inner ring of the bearing. When the two gripping claws 9 descend to both sides of the inner ring of the bearing, the gripping drive mechanism drives the two The two gripping claws 9 move toward each other to clamp the inner bearing inner ring in the middle; then, driven by the horizontal conveying drive mechanism and the vertical conveying drive mechanism, the two gripping claws 9 vertically lift up between the bearing inner ring , move laterally to just above the processing seat 13, and then lower the bearing inner ring and put it on the processing seat 13; the vertical transport drive mechanism drives the clamping claw 9 to rise and reset.

然后,通过旋转夹具对该轴承内圈进行固定,此时轴承内圈位于加工座13之上,待加工的滚道表面正对着加工内腔;启动超声波换能器14和旋转驱动机构,开始对轴承内圈进行强化加工。其中,超声波换能器14发出超声波,由超声工具头16将其转换成高频的振动,由于研磨料(钢珠、研磨粉)放置加工内腔中,并承放在超声工具头16的端面上,所以高频的振动直接赋予研磨料巨大的冲击力,使得研磨料可以高速地往上撞击轴承内圈的滚道,从而在滚道产生残余压应力。进一步,研磨料往上撞击轴承内圈后,反弹落下去,研磨料再次被振动而往上移动,从而再次对轴承内圈进行撞击挤压,以此循环,直至强化加工完成。另外,在研磨料冲击的同时,旋转驱动机构驱动旋转夹具进行转动,使得轴承内圈的滚道匀速地从研磨料收集盒的上开口转过,这样研磨料可以依次沿着轴承内圈的滚道进行撞击,从而确保整个滚道均匀地附上强化层。Then, the inner ring of the bearing is fixed by a rotating fixture. At this time, the inner ring of the bearing is located on the processing seat 13, and the surface of the raceway to be processed is facing the processing inner cavity; Strengthen the inner ring of the bearing. Among them, the ultrasonic transducer 14 emits ultrasonic waves, which are converted into high-frequency vibrations by the ultrasonic tool head 16. Since the abrasives (steel balls, grinding powder) are placed in the processing cavity and supported on the end surface of the ultrasonic tool head 16 , so the high-frequency vibration directly gives the abrasive a huge impact force, so that the abrasive can hit the raceway of the inner ring of the bearing at a high speed, thereby generating residual compressive stress in the raceway. Further, after the abrasive hits the inner ring of the bearing, it rebounds and falls, and the abrasive is vibrated again and moves up, thereby impacting and squeezing the inner ring of the bearing again, and this cycle is repeated until the strengthening process is completed. In addition, while the abrasive is impacting, the rotary drive mechanism drives the rotating fixture to rotate, so that the raceway of the inner ring of the bearing rotates through the upper opening of the abrasive collection box at a uniform speed, so that the abrasive can follow the rolling of the inner ring of the bearing in turn. The impact of the raceway is carried out, thereby ensuring that the reinforcement layer is evenly attached to the entire raceway.

加工完毕后,在横向搬运驱动机构和竖向搬运驱动机构的驱动下,夹取爪9将轴承内圈从加工座13上搬运至下料输送通道6中,由下料输送通道6将完成加工的轴承内圈输送至其他加工工位。After the processing is completed, driven by the horizontal conveying drive mechanism and the vertical conveying drive mechanism, the clamping jaws 9 move the bearing inner ring from the processing seat 13 to the unloading conveying channel 6, and the unloading conveying channel 6 will complete the processing. The inner ring of the bearing is transported to other processing stations.

上述为本发明较佳的实施方式,但本发明的实施方式并不受上述内容的限制,其他的任何未背离本发明的精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above is the preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned content, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention, All should be equivalent replacement modes, which are all included in the protection scope of the present invention.

Claims (10)

1.一种全自动轴承内圈滚道的超声强化研磨加工设备,其特征在于,包括自动上料机构、自动搬运机构、研磨加工机构和自动下料机构;1. a kind of ultrasonic strengthening grinding and processing equipment of fully automatic bearing inner ring raceway, is characterized in that, comprises automatic feeding mechanism, automatic conveying mechanism, grinding processing mechanism and automatic unloading mechanism; 所述自动上料机构包括上料振动盘和上料输送通道;所述自动下料机构包括下料输送通道;The automatic feeding mechanism includes a feeding vibrating plate and a feeding conveying channel; the automatic feeding mechanism includes a discharging conveying channel; 所述自动搬运机构包括夹取爪、用于驱动夹取爪对轴承内圈进行夹取的夹取驱动机构、用于驱动夹取爪进行竖向移动的竖向搬运驱动机构和用于驱动夹取爪进行横向移动的横向搬运驱动机构;所述夹取爪设有两个,两个夹取爪相对连接在夹取驱动机构的驱动端上;所述夹取驱动机构设置在竖向搬运驱动机构上,所述竖向搬运驱动机构设置在横向搬运驱动机构上;The automatic conveying mechanism includes a clamping claw, a clamping driving mechanism for driving the clamping claw to clamp the inner ring of the bearing, a vertical conveying driving mechanism for driving the clamping claw to move vertically, and a driving mechanism for driving the clamping claw. A lateral conveying drive mechanism for lateral movement of the claws; two clamping claws are provided, and the two clamping claws are relatively connected to the driving end of the clamping drive mechanism; the clamping drive mechanism is arranged in the vertical conveying drive In terms of mechanism, the vertical conveying drive mechanism is arranged on the lateral conveying drive mechanism; 所述研磨加工机构包括用于对轴承内圈进行旋转装夹的旋转装夹机构和用于将研磨料高速撞击在轴承内圈的表面的超声振动机构,所述旋转装夹机构包括旋转夹具和用于驱动旋转夹具进行旋转的旋转驱动机构,所述旋转夹具与旋转驱动机构的驱动端连接;所述超声振动机构包括加工座、超声波换能器和超声工具头,所述加工座上设有加工内腔;所述超声工具头的一端与超声波换能器连接,另一端延伸至加工内腔的底部;在工作状态下,研磨料承放在超声工具头延伸至加工内腔的底部的端面上,轴承内圈的滚道放置在加工内腔的顶部。The grinding processing mechanism includes a rotary clamping mechanism for rotating the inner ring of the bearing and an ultrasonic vibration mechanism for impacting the abrasive material on the surface of the bearing inner ring at a high speed, and the rotary clamping mechanism includes a rotating clamp and A rotary drive mechanism for driving a rotary fixture to rotate, the rotary fixture is connected with the driving end of the rotary drive mechanism; the ultrasonic vibration mechanism includes a machining seat, an ultrasonic transducer and an ultrasonic tool head, and the machining seat is provided with Machining the inner cavity; one end of the ultrasonic tool head is connected with the ultrasonic transducer, and the other end extends to the bottom of the machining cavity; in the working state, the abrasive is supported on the end face of the ultrasonic tool head that extends to the bottom of the machining cavity , the raceway of the bearing inner ring is placed on top of the machined cavity. 2.根据权利要求1所述的全自动轴承内圈滚道的超声强化研磨加工设备,其特征在于,所述上料输送通道包括第一上料输送通道和第二上料输送通道,位于第一上料输送通道中的轴承内圈的轴线沿着竖直方向延伸,位于第二上料输送通道中的轴承内圈的轴线沿着水平方向延伸且与所述横向搬运驱动机构的驱动方向垂直;2 . The ultrasonic enhanced grinding and processing equipment for the fully automatic bearing inner ring raceway according to claim 1 , wherein the feeding and conveying passage comprises a first feeding and conveying passage and a second feeding and conveying passage, which are located in the first The axis of the bearing inner ring in the first feeding and conveying channel extends along the vertical direction, and the axis of the bearing inner ring in the second feeding and conveying channel extends along the horizontal direction and is perpendicular to the driving direction of the transverse conveying drive mechanism ; 所述第一上料输送通道和第二上料输送通道之间设有用于将水平放置的轴承套圈转为倾斜状态的中间输送通道;所述第一上料输送通道的首端连通至上料振动盘的出料口,该第一上料输送通道设置在直振机上;所述第二上料输送通道和下料输送通道设置在同一个竖直面内,所述第二上料输送通道倾斜设置。Between the first feeding conveying channel and the second feeding conveying channel, there is an intermediate conveying channel for turning the horizontally placed bearing ring into an inclined state; the head end of the first feeding conveying channel is connected to the feeding The discharge port of the vibrating plate, the first feeding and conveying channel is set on the straight vibrating machine; the second feeding and conveying channel and the unloading conveying channel are set in the same vertical plane, and the second feeding and conveying channel Tilt setting. 3.根据权利要求2所述的全自动轴承内圈滚道的超声强化研磨加工设备,其特征在于,所述中间输送通道的输送方向与第二上料输送通道的输送方向垂直,该中间输送通道的末端铰接在第二上料输送通道的侧壁顶部;3 . The ultrasonic-enhanced grinding and processing equipment of the fully automatic bearing inner ring raceway according to claim 2 , wherein the conveying direction of the intermediate conveying channel is perpendicular to the conveying direction of the second feeding conveying channel, and the intermediate conveying The end of the channel is hinged on the top of the side wall of the second feeding conveying channel; 所述中间输送通道的首端下方设有抬升倾倒机构,该抬升倾倒机构包括抬升凸轮和用于驱动抬升凸轮进行转动的抬升驱动机构,所述抬升凸轮的表面顶在中间输送通道的底面。Below the head end of the intermediate conveying channel, a lifting and dumping mechanism is provided, the lifting and dumping mechanism includes a lifting cam and a lifting driving mechanism for driving the lifting cam to rotate, and the surface of the lifting cam presses against the bottom surface of the intermediate conveying channel. 4.根据权利要求3所述的全自动轴承内圈滚道的超声强化研磨加工设备,其特征在于,所述抬升驱动机构包括抬升驱动电机和抬升传动组件,所述抬升传动组件包括同步带和同步轮。4 . The ultrasonic-enhanced grinding equipment for fully automatic bearing inner ring raceway according to claim 3 , wherein the lift drive mechanism comprises a lift drive motor and a lift drive assembly, and the lift drive assembly includes a synchronous belt and a synchronous belt. 5 . Synchronized wheel. 5.根据权利要求1所述的全自动轴承内圈滚道的超声强化研磨加工设备,其特征在于,所述夹取驱动机构包括双向驱动气缸,两个夹取爪分别固定连接在双向驱动气缸的伸缩杆的两端。5 . The ultrasonic-enhanced grinding equipment for fully automatic bearing inner ring raceway according to claim 1 , wherein the clamping driving mechanism comprises a bidirectional driving cylinder, and the two clamping claws are respectively fixedly connected to the bidirectional driving cylinder. 6 . both ends of the telescopic rod. 6.根据权利要求1所述的全自动轴承内圈滚道的超声强化研磨加工设备,其特征在于,所述竖向搬运驱动机构包括竖向搬运驱动气缸,该竖向搬运驱动气缸的伸缩杆与夹取驱动机构固定连接。6 . The ultrasonic-strengthened grinding and processing equipment of the fully automatic bearing inner ring raceway according to claim 1 , wherein the vertical conveying drive mechanism comprises a vertical conveying drive cylinder, and the telescopic rod of the vertical conveying drive cylinder is 6 . Fixed connection to the gripper drive mechanism. 7.根据权利要求1所述的全自动轴承内圈滚道的超声强化研磨加工设备,其特征在于,所述横向搬运驱动机构包括横向搬运驱动电机和横向搬运传动组件,所述横向搬运传动组件包括横向搬运丝杆和横向搬运丝杆螺母;所述竖向搬运驱动机构固定连接在横向搬运丝杆螺母上。7 . The ultrasonic-enhanced grinding and processing equipment for fully automatic bearing inner ring raceway according to claim 1 , wherein the lateral transport drive mechanism comprises a lateral transport drive motor and a lateral transport transmission assembly, and the lateral transport transmission assembly is 7 . It includes a lateral transport screw and a lateral transport screw nut; the vertical transport drive mechanism is fixedly connected to the lateral transport screw nut. 8.根据权利要求1所述的全自动轴承内圈滚道的超声强化研磨加工设备,其特征在于,所述旋转夹具包括第一旋转夹具和第二旋转夹具,所述第一旋转夹具与旋转驱动机构的驱动端固定连接;8 . The ultrasonic-strengthened grinding and processing equipment of the fully automatic bearing inner ring raceway according to claim 1 , wherein the rotating fixture comprises a first rotating fixture and a second rotating fixture, and the first rotating fixture is connected to the rotating fixture 9 . The drive end of the drive mechanism is fixedly connected; 所述第二旋转夹具的一端设有用于穿过轴承内圈的内孔的内固定部,另一端与同步辅助装夹机构连接;所述同步辅助装夹机构包括旋转安装套筒和用于驱动旋转安装套筒靠近或远离轴承内圈的同步装夹驱动机构,所述旋转安装套筒的内腔中设有固定连接的同步旋转轴承,所述第二旋转夹具通过安装部与同步旋转轴承同轴固定连接。One end of the second rotating clamp is provided with an inner fixing part for passing through the inner hole of the inner ring of the bearing, and the other end is connected with a synchronous auxiliary clamping mechanism; the synchronous auxiliary clamping mechanism includes a rotating installation sleeve and a drive for driving The synchronous clamping drive mechanism that rotates the installation sleeve close to or away from the inner ring of the bearing, the inner cavity of the rotating installation sleeve is provided with a fixedly connected synchronous rotating bearing, and the second rotating fixture is connected to the synchronous rotating bearing through the installation part. The shaft is fixedly connected. 9.根据权利要求8所述的全自动轴承内圈滚道的超声强化研磨加工设备,其特征在于,所述旋转驱动机构包括旋转驱动电机,该旋转驱动电机的输出轴通过联轴器与第一旋转夹具同轴固定连接。9 . The ultrasonic-enhanced grinding and processing equipment for the fully automatic bearing inner ring raceway according to claim 8 , wherein the rotary drive mechanism comprises a rotary drive motor, and the output shaft of the rotary drive motor is connected to the first motor through a coupling. 10 . A rotating fixture is coaxially fixedly connected. 10.根据权利要求8所述的全自动轴承内圈滚道的超声强化研磨加工设备,其特征在于,所述同步装夹驱动机构设置在用于调整第二旋转夹具的轴心位置的轴心调整机构连接,该轴心调整机构包括横向调整驱动机构和竖向调整驱动机构;10 . The ultrasonic-strengthened grinding and processing equipment of the fully automatic bearing inner ring raceway according to claim 8 , wherein the synchronous clamping driving mechanism is arranged on the axis for adjusting the axis position of the second rotating fixture. 11 . The adjustment mechanism is connected, and the axis adjustment mechanism includes a lateral adjustment drive mechanism and a vertical adjustment drive mechanism; 所述横向调整驱动机构包括横向调整驱动电机和横向调整传动组件,所述横向调整传动组件包括横向调整丝杆和横向调整丝杆螺母;所述同步装夹驱动机构固定连接在横向调整丝杆螺母上;The lateral adjustment drive mechanism includes a lateral adjustment drive motor and a lateral adjustment transmission assembly, and the lateral adjustment transmission assembly includes a lateral adjustment screw and a lateral adjustment screw nut; the synchronous clamping drive mechanism is fixedly connected to the lateral adjustment screw nut. superior; 所述竖向调整驱动机构包括竖向调整驱动电机和竖向调整传动组件,所述竖向调整传动组件包括竖向调整丝杆和竖向调整丝杆螺母;所述横向调整驱动机构固定连接在竖向调整丝杆螺母上。The vertical adjustment drive mechanism includes a vertical adjustment drive motor and a vertical adjustment transmission assembly, and the vertical adjustment transmission assembly includes a vertical adjustment screw rod and a vertical adjustment screw nut; the lateral adjustment drive mechanism is fixedly connected to the Adjust the screw nut vertically.
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CN111805309A (en) * 2020-07-02 2020-10-23 哈尔滨工业大学 Fully automatic grinding machine for external ultrasonic vibration-assisted grinding of hard and brittle single-wafer columns

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