CN113539771B - Parts, method for forming coating on their surfaces and plasma reaction device - Google Patents
Parts, method for forming coating on their surfaces and plasma reaction device Download PDFInfo
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- 238000000576 coating method Methods 0.000 title claims abstract description 103
- 239000011248 coating agent Substances 0.000 title claims abstract description 98
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 41
- 230000008646 thermal stress Effects 0.000 claims abstract description 27
- 150000002909 rare earth metal compounds Chemical class 0.000 claims abstract description 18
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 11
- 150000002910 rare earth metals Chemical class 0.000 claims abstract description 11
- 150000002222 fluorine compounds Chemical class 0.000 claims abstract description 8
- 230000035939 shock Effects 0.000 claims abstract description 7
- 239000000758 substrate Substances 0.000 claims description 52
- 230000008020 evaporation Effects 0.000 claims description 23
- 238000001704 evaporation Methods 0.000 claims description 23
- 238000005240 physical vapour deposition Methods 0.000 claims description 20
- 239000013078 crystal Substances 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 229910052684 Cerium Inorganic materials 0.000 claims description 3
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 3
- 229910052691 Erbium Inorganic materials 0.000 claims description 3
- 229910052693 Europium Inorganic materials 0.000 claims description 3
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 3
- 229910052689 Holmium Inorganic materials 0.000 claims description 3
- 229910052765 Lutetium Inorganic materials 0.000 claims description 3
- 229910052779 Neodymium Inorganic materials 0.000 claims description 3
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 3
- 229910052771 Terbium Inorganic materials 0.000 claims description 3
- 229910052775 Thulium Inorganic materials 0.000 claims description 3
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000009616 inductively coupled plasma Methods 0.000 claims description 3
- 238000007735 ion beam assisted deposition Methods 0.000 claims description 3
- 229910052746 lanthanum Inorganic materials 0.000 claims description 3
- 229910052706 scandium Inorganic materials 0.000 claims description 3
- 229910052727 yttrium Inorganic materials 0.000 claims description 3
- 239000004065 semiconductor Substances 0.000 abstract description 3
- 210000002381 plasma Anatomy 0.000 description 126
- 239000007789 gas Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 238000005530 etching Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000000151 deposition Methods 0.000 description 7
- 230000035882 stress Effects 0.000 description 7
- 238000009825 accumulation Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 6
- 125000004122 cyclic group Chemical group 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000001020 plasma etching Methods 0.000 description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 3
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 235000012431 wafers Nutrition 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
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- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000005411 Van der Waals force Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
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- 239000012535 impurity Substances 0.000 description 1
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- 238000007788 roughening Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32458—Vessel
- H01J37/32477—Vessel characterised by the means for protecting vessels or internal parts, e.g. coatings
- H01J37/32495—Means for protecting the vessel against plasma
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0694—Halides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/32—Processing objects by plasma generation
- H01J2237/33—Processing objects by plasma generation characterised by the type of processing
- H01J2237/334—Etching
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Analytical Chemistry (AREA)
- Chemical Vapour Deposition (AREA)
- Plasma Technology (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及半导体技术领域,尤其涉及一种零部件、其表面形成涂层的方法和等离子体反应装置。The invention relates to the field of semiconductor technology, and in particular to a component, a method for forming a coating on the surface of the component, and a plasma reaction device.
背景技术Background technique
在半导体器件的制造过程中,等离子刻蚀是将晶圆加工成设计图案的关键工艺。In the manufacturing process of semiconductor devices, plasma etching is a key process for processing wafers into designed patterns.
在典型的等离子体刻蚀工艺中,工艺气体(如CF4、O2等)在射频(Radio Frequency,RF)激励作用下形成等离子体。这些等离子体在经过上电极和下电极之间的电场(电容耦合或者电感耦合)作用后与晶圆表面发生物理轰击作用及化学反应,从而刻蚀出具有特定结构的晶圆。In a typical plasma etching process, process gases (such as CF 4 , O 2 , etc.) form plasma under the action of radio frequency (RF) excitation. After passing through the electric field (capacitive coupling or inductive coupling) between the upper electrode and the lower electrode, these plasmas physically bombard and chemically react with the wafer surface, thereby etching a wafer with a specific structure.
然而,在等离子体刻蚀工艺过程中,物理轰击及化学反应作用过程中会释放出大量的热,使得刻蚀反应腔不断的升温;另外在等离子体刻蚀工艺结束后由于冷机的冷却作用,又会将这些热量带走,使得刻蚀腔室的温度下降。对于处在刻蚀反应腔内的工件而言,通常会涂覆一些耐等离子体腐蚀的涂层(例如Y2O3涂层)以保护工件不被腐蚀。However, during the plasma etching process, a large amount of heat is released during the physical bombardment and chemical reaction, causing the etching reaction chamber to continue to heat up; in addition, after the plasma etching process is completed, the cooling effect of the refrigerator will take away the heat, causing the temperature of the etching chamber to drop. For the workpiece in the etching reaction chamber, some plasma corrosion-resistant coatings (such as Y2O3 coatings) are usually applied to protect the workpiece from corrosion.
因此,涂覆在工件上的耐等离子体涂层实际也处于一个不断升温-降温的热循环冲击环境中。由于在服役过程中热应力不断积累,可能引起耐等离子体涂层微裂纹产生、扩展、开裂甚至剥落等现象,引起涂层保护功能失效,内部工件被腐蚀等严重事故。Therefore, the plasma-resistant coating applied on the workpiece is actually in a thermal cycle shock environment of continuous heating and cooling. Due to the continuous accumulation of thermal stress during service, the plasma-resistant coating may cause microcracks to be generated, expanded, cracked, or even peeled off, causing the coating protection function to fail, the internal workpiece to be corroded, and other serious accidents.
如何有效降低耐等离子体涂层的热应力积累,避免微裂纹产生、扩展、开裂以及剥落等现象,对提升刻蚀反应腔环境稳定性,提高工件服役寿命,降低刻蚀反应腔关键零部件的运营成本,将具有重要意义。How to effectively reduce the thermal stress accumulation of plasma-resistant coatings and avoid the generation, expansion, cracking and peeling of microcracks will be of great significance to improving the environmental stability of the etching reaction chamber, increasing the service life of the workpiece and reducing the operating costs of key components of the etching reaction chamber.
发明内容Summary of the invention
本发明的第一个目的在于提供一种用于等离子体反应装置中的零部件,以解决热应力积累导致的耐等离子体涂层失效的技术问题,提高零部件的服役寿命。The first object of the present invention is to provide a component for a plasma reaction device to solve the technical problem of failure of a plasma-resistant coating caused by accumulation of thermal stress and to improve the service life of the component.
为实现上述目的,本发明提供的方案是:一种用于等离子体反应装置中的零部件,所述等离子体反应装置包括反应腔,所述反应腔内为等离子体环境,所述零部件暴露于所述等离子体环境中,所述零部件包括涂覆于所述零部件本体表面的耐等离子体涂层,所述耐等离子体涂层包括至少两层膜层,所述膜层为稀土金属化合物,所述稀土金属化合物包括稀土金属元素的氧化物、氟化物或氟氧化物中的至少一种,并且相邻两膜层具有不同的晶粒生长方向。To achieve the above-mentioned purpose, the present invention provides a solution: a component for a plasma reaction device, the plasma reaction device comprising a reaction chamber, the reaction chamber being a plasma environment, the component being exposed to the plasma environment, the component comprising a plasma-resistant coating coated on the surface of the component body, the plasma-resistant coating comprising at least two film layers, the film layers being rare earth metal compounds, the rare earth metal compounds comprising at least one of oxides, fluorides or fluoride oxides of rare earth metal elements, and two adjacent film layers having different grain growth directions.
可选地,相邻两膜层的晶粒生长方向与所述零部件本体的法线所构成的夹角不同。Optionally, the angles formed by the grain growth directions of two adjacent film layers and the normal line of the component body are different.
可选地,相邻两膜层的晶粒生长方向与所述零部件本体的法线所构成的夹角相同,且相邻两膜层的晶粒生长方向相交。Optionally, the angles formed by the grain growth directions of two adjacent film layers and the normal line of the component body are the same, and the grain growth directions of the two adjacent film layers intersect.
可选地,相邻两膜层的晶粒生长方向构成的夹角大于0°小于90°。Optionally, an angle formed by the growth directions of the grains of two adjacent film layers is greater than 0° and less than 90°.
可选地,所述稀土金属化合物中的稀土金属元素包括Y、Sc、La、Ce、Pr、Nd、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb或Lu中的一种或多种。Optionally, the rare earth metal element in the rare earth metal compound includes one or more of Y, Sc, La, Ce, Pr, Nd, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb or Lu.
可选地,所述耐等离子体涂层的致密率为95%到100%。Optionally, the plasma resistant coating has a densification rate of 95% to 100%.
可选地,所述耐等离子体涂层包括:组成成分相同的相邻两膜层。Optionally, the plasma-resistant coating comprises: two adjacent film layers having the same composition.
可选地,所述耐等离子体涂层包括:组成成分不相同的相邻两膜层,且自衬底表面往上,所述膜层的热膨胀系数依次减小。Optionally, the plasma-resistant coating comprises: two adjacent film layers with different compositions, and the thermal expansion coefficients of the film layers decrease successively from the substrate surface upwards.
可选地,所述耐等离子体涂层的厚度为H,0.001μm≤H≤200μm。Optionally, the thickness of the plasma resistant coating is H, 0.001 μm≤H≤200 μm.
可选地,每层所述膜层的厚度为h,1nm≤h≤10000nm。Optionally, the thickness of each film layer is h, 1nm≤h≤10000nm.
本发明的第二个目的在于提供一种零部件表面形成耐等离子体涂层的方法,其特征在于,包括:The second object of the present invention is to provide a method for forming a plasma resistant coating on the surface of a component, characterized in that it comprises:
提供蒸发源;Provide an evaporation source;
将所述蒸发源与所述零部件相对设置,所述蒸发源喷出的分子流在所述零部件的表面生长每一膜层;The evaporation source is arranged opposite to the component, and the molecular flow ejected by the evaporation source grows each film layer on the surface of the component;
在生长下一层膜层前,调整所述蒸发源的分子流与所述零部件法线的方向,使相邻膜层具有不同的晶粒生长方向。Before growing the next film layer, the molecular flow of the evaporation source and the direction of the normal line of the component are adjusted so that adjacent film layers have different grain growth directions.
可选地,所述耐等离子体涂层的形成方法包括物理气相沉积法。Optionally, the method for forming the plasma resistant coating comprises a physical vapor deposition method.
可选地,所述物理气相沉积法包括等离子体增强的物理气相沉积法、微波辅助的物理气相沉积法、反应型物理气相沉积法或离子束辅助沉积法中的至少一种。Optionally, the physical vapor deposition method includes at least one of a plasma enhanced physical vapor deposition method, a microwave assisted physical vapor deposition method, a reactive physical vapor deposition method or an ion beam assisted deposition method.
可选地,在生长下一层膜层前,通过调节倾斜机构使所述零部件倾斜,使所形成的相邻膜层具有不同的晶粒生长方向。Optionally, before growing the next film layer, the component is tilted by adjusting the tilting mechanism so that adjacent film layers formed have different grain growth directions.
可选地,在生长下一层膜层前,使所述蒸发源倾斜,使所形成的相邻膜层具有不同的晶粒生长方向。Optionally, before growing the next film layer, the evaporation source is tilted so that adjacent film layers formed have different grain growth directions.
本发明的第三个目的在于提供一种等离子体反应装置,其特征在于,包括:The third object of the present invention is to provide a plasma reaction device, characterized in that it comprises:
反应腔,所述反应腔内为等离子体环境;A reaction chamber, wherein the reaction chamber is a plasma environment;
上述的零部件,所述零部件暴露于所述等离子体环境中。The above-mentioned component is exposed to the plasma environment.
可选地,所述等离子体反应装置为电感耦合等离子体反应装置,所述零部件包括:陶瓷盖板、衬套、气体喷嘴、气体连接法兰、聚焦环、绝缘环、静电卡盘、覆盖环或衬底固持框中的至少一种。Optionally, the plasma reaction device is an inductively coupled plasma reaction device, and the components include: at least one of a ceramic cover plate, a bushing, a gas nozzle, a gas connection flange, a focusing ring, an insulating ring, an electrostatic chuck, a cover ring or a substrate holding frame.
可选地,所述等离子体反应装置为电容耦合等离子体反应装置,所述零部件包括:喷淋头、气体分配板、上接地环、下接地环、气体管路、聚焦环、绝缘环、静电卡盘、覆盖环或衬底固持框中的至少一种。Optionally, the plasma reaction device is a capacitively coupled plasma reaction device, and the components include: at least one of a shower head, a gas distribution plate, an upper grounding ring, a lower grounding ring, a gas pipeline, a focusing ring, an insulating ring, an electrostatic chuck, a cover ring or a substrate holding frame.
本发明的有益效果:Beneficial effects of the present invention:
本发明实施例提供的一种用于等离子体反应装置中的零部件,等离子体反应装置包括反应腔,反应腔内为等离子体环境,零部件暴露于等离子体环境中,零部件包括涂覆于零部件本体表面的耐等离子体涂层,耐等离子体涂层包括至少两层膜层,膜层为稀土金属化合物,稀土金属化合物包括稀土金属元素的氧化物、氟化物或氟氧化物中的至少一种,并且相邻两膜层具有不同的晶粒生长方向。这样,相邻两膜层间通过不同的晶粒生长方向形成大量交错排列的晶界。当耐等离子体涂层在承受升温、降温引起的热应力作用时,这些大量交错排列的晶界可以引导热应力沿着晶界交错传递,大大降低应力在耐等离子体涂层中的积累效应,降低耐等离子体涂层产生微裂纹甚至脱落失效的风险,进一步提高耐等离子体涂层的服役寿命,更好的保护零部件。An embodiment of the present invention provides a component for a plasma reaction device, wherein the plasma reaction device includes a reaction chamber, wherein the reaction chamber is a plasma environment, wherein the component is exposed to the plasma environment, wherein the component includes a plasma-resistant coating coated on the surface of the component body, wherein the plasma-resistant coating includes at least two film layers, wherein the film layers are rare earth metal compounds, wherein the rare earth metal compounds include at least one of oxides, fluorides or fluoride oxides of rare earth metal elements, and wherein two adjacent film layers have different grain growth directions. In this way, a large number of staggered grain boundaries are formed between two adjacent film layers through different grain growth directions. When the plasma-resistant coating is subjected to thermal stress caused by heating and cooling, these large number of staggered grain boundaries can guide the thermal stress to be staggered along the grain boundaries, thereby greatly reducing the accumulation effect of stress in the plasma-resistant coating, reducing the risk of microcracks or even shedding failure of the plasma-resistant coating, further improving the service life of the plasma-resistant coating, and better protecting the components.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
图1是一种零部件的结构示意图;FIG1 is a schematic diagram of the structure of a component;
图2是本发明一种等离子体反应装置的结构示意图;FIG2 is a schematic structural diagram of a plasma reaction device according to the present invention;
图3是本发明一种零部件的剖面结构示意图;FIG3 is a schematic cross-sectional view of a component of the present invention;
图4是本发明在零部件本体表面形成耐等离子体涂层的流程图;FIG4 is a flow chart of forming a plasma-resistant coating on the surface of a component body according to the present invention;
图5是本发明的耐等离子体涂层形成方法的示意图;FIG5 is a schematic diagram of a method for forming a plasma resistant coating according to the present invention;
图6是本发明另一种零部件的剖面结构示意图;FIG6 is a schematic cross-sectional view of another component of the present invention;
图7是本发明又一种零部件的剖面结构示意图;7 is a schematic cross-sectional view of another component of the present invention;
图8是本发明再一种零部件的剖面结构示意图。FIG8 is a schematic cross-sectional structure diagram of another component of the present invention.
附图标记:Reference numerals:
100、零部件本体;200、耐等离子体涂层;100, component body; 200, plasma resistant coating;
301、衬套;302、气体喷嘴;303、静电卡盘;304、聚焦环;305、绝缘环;306、覆盖环;307、衬底固持框;308、陶瓷盖板;309、反应腔;301, bushing; 302, gas nozzle; 303, electrostatic chuck; 304, focusing ring; 305, insulating ring; 306, cover ring; 307, substrate holding frame; 308, ceramic cover plate; 309, reaction chamber;
400、增强源;500、靶材;600、衬底;700、耐等离子体涂层。400. enhancement source; 500. target material; 600. substrate; 700. plasma resistant coating.
具体实施方式Detailed ways
等离子体反应装置包括反应腔,反应腔内为等离子体环境,零部件暴露在等离子体环境中,由于等离子体具有较强的腐蚀性,因此,需要在零部件本体表面涂覆耐腐蚀涂层,以阻挡等离子体对零部件本体的腐蚀。一般而言,如图1所示,图1是一种零部件的结构示意图,将零部件本体600与蒸发源的分子流相对设置,并且在耐等离子体涂层700沉积过程中保持零部件本体600的法线方向与蒸发源分子流的方向平行,保持耐等离子体涂层700在零部件本体600上以柱状方式生长。The plasma reaction device includes a reaction chamber, and the reaction chamber is a plasma environment. The parts are exposed to the plasma environment. Since the plasma is highly corrosive, it is necessary to coat the surface of the part body with a corrosion-resistant coating to prevent the plasma from corroding the part body. Generally speaking, as shown in FIG1 , FIG1 is a schematic structural diagram of a part, and the part body 600 is arranged relative to the molecular flow of the evaporation source, and during the deposition of the plasma-resistant coating 700, the normal direction of the part body 600 is kept parallel to the direction of the molecular flow of the evaporation source, and the plasma-resistant coating 700 is kept to grow in a columnar manner on the part body 600.
采用这种方式涂覆的耐等离子体涂层700在刻蚀反应腔309中受到升温-降温的循环热冲击时,热应力沿着柱状晶界面进行传导。如果热应力导致零部件本体600的变形量超过耐等离子体涂层700所能承受变形量的临界值,会很容易在耐等离子体涂层700和零部件本体600的界面处产生微裂纹,并沿着柱状晶之间的晶界进一步扩展,严重者甚至发生耐等离子体涂层脱落现象,则零部件本体将暴露于等离子体环境中,等离子体易对零部件本体造成腐蚀。When the plasma-resistant coating 700 coated in this way is subjected to a cyclic thermal shock of heating and cooling in the etching reaction chamber 309, the thermal stress is conducted along the interface of the columnar crystals. If the deformation of the component body 600 caused by the thermal stress exceeds the critical value of the deformation that the plasma-resistant coating 700 can withstand, microcracks will easily be generated at the interface between the plasma-resistant coating 700 and the component body 600, and further extend along the grain boundaries between the columnar crystals. In severe cases, the plasma-resistant coating may even fall off, and the component body will be exposed to the plasma environment, and the plasma is likely to cause corrosion to the component body.
为了解决上述技术问题,本发明提出了一种用于等离子体反应装置中的零部件、零部件表面形成耐等离子体涂层的方法及等离子体反应装置。零部件本体的表面涂覆耐等离子体涂层200,耐等离子体涂层200包括至少两层相邻的膜层,膜层为稀土金属化合物,稀土金属化合物包括稀土金属元素的氧化物、氟化物或氟氧化物中的至少一种,并且相邻两膜层具有不同的晶粒生长方向,耐等离子体涂层200能够提高零部件的服役寿命。In order to solve the above technical problems, the present invention proposes a component for a plasma reaction device, a method for forming a plasma-resistant coating on the surface of a component, and a plasma reaction device. The surface of the component body is coated with a plasma-resistant coating 200, and the plasma-resistant coating 200 includes at least two adjacent film layers, the film layers are rare earth metal compounds, and the rare earth metal compounds include at least one of oxides, fluorides, or fluoride oxides of rare earth metal elements, and the two adjacent film layers have different grain growth directions. The plasma-resistant coating 200 can improve the service life of the component.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
还需要说明的是,当元件被称为“固定于”或“设置于”另一个元件上时,它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接”另一个元件,它可以是直接连接另一个元件或者可能同时存在居中元件。It should also be noted that when an element is referred to as being "fixed on" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element at the same time. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
另外,在本发明中涉及“第一”“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
图2是本发明一种等离子体反应装置的结构示意图。FIG. 2 is a schematic structural diagram of a plasma reaction device according to the present invention.
请参考图2,等离子体反应装置包括:反应腔309,反应腔309内为等离子体环境;零部件,暴露于等离子体环境中。Please refer to FIG. 2 , the plasma reaction device includes: a reaction chamber 309 , the reaction chamber 309 is a plasma environment; and components are exposed to the plasma environment.
等离子体反应装置还包括:基座,基座用于承载待处理基片,等离子体用于对待处理基片进行处理。由于等离子体具有较强的腐蚀性,为了防止零部件本体的表面被等离子体腐蚀,因此需要在零部件本体100的表面涂覆耐等离子体涂层200。The plasma reaction device also includes a base, which is used to carry the substrate to be processed, and the plasma is used to process the substrate to be processed. Since plasma is highly corrosive, in order to prevent the surface of the component body from being corroded by plasma, it is necessary to coat the surface of the component body 100 with a plasma-resistant coating 200.
在本实施例中,等离子体反应装置为电感耦合等离子体反应装置,相应的,暴露于等离子体环境中的零部件包括:衬套301、气体喷嘴302、静电卡盘303、聚焦环304、绝缘环305、覆盖环306、衬底固持框307、陶瓷盖板308或气体连接法兰(图未示)。这些零部件的表面需要涂覆耐等离子体涂层200以防止等离子体的腐蚀。In this embodiment, the plasma reaction device is an inductively coupled plasma reaction device, and accordingly, the components exposed to the plasma environment include: bushing 301, gas nozzle 302, electrostatic chuck 303, focus ring 304, insulation ring 305, cover ring 306, substrate holding frame 307, ceramic cover plate 308 or gas connection flange (not shown). The surfaces of these components need to be coated with plasma resistant coating 200 to prevent corrosion from plasma.
具体应用中,等离子体反应装置也可以为电容耦合等离子体反应装置,相应的,暴露于等离子体环境中的零部件包括:喷淋头、气体分配板、上接地环、下接地环、气体管路、聚焦环、绝缘环、静电卡盘、覆盖环或衬底固持框中的至少一种。这些零部件的表面需要涂覆耐等离子体涂层200以防止等离子体的腐蚀。In a specific application, the plasma reaction device may also be a capacitively coupled plasma reaction device. Accordingly, the components exposed to the plasma environment include: at least one of a shower head, a gas distribution plate, an upper grounding ring, a lower grounding ring, a gas pipeline, a focusing ring, an insulating ring, an electrostatic chuck, a cover ring, or a substrate holding frame. The surfaces of these components need to be coated with a plasma-resistant coating 200 to prevent corrosion from the plasma.
以下对零部件进行详细说明,以下的衬底100即为零部件本体100:The components are described in detail below. The substrate 100 below is the component body 100:
图3是本发明一种零部件的剖面结构示意图。FIG3 is a schematic cross-sectional view of a component of the present invention.
请参考图3,零部件包括:衬底100;涂覆于衬底100表面的耐等离子体涂层200,耐等离子体涂层200包括至少两层膜层,膜层为稀土金属化合物,稀土金属化合物包括稀土金属元素的氧化物、氟化物或氟氧化物中的一种或多种,并且相邻两膜层具有不同的晶粒生长方向。S表示晶粒生长方向。Please refer to FIG3 , the component includes: a substrate 100; a plasma-resistant coating 200 coated on the surface of the substrate 100, the plasma-resistant coating 200 includes at least two film layers, the film layers are rare earth metal compounds, the rare earth metal compounds include one or more of oxides, fluorides or oxyfluorides of rare earth metal elements, and two adjacent film layers have different grain growth directions. S represents the grain growth direction.
尽管零部件暴露于等离子体反应装置的等离子体环境中,但是,由于衬底100表面的耐等离子体涂层200包括至少两层膜层,且相邻两膜层具有不同的晶粒生长方向,使得耐等离子体涂层200在反应腔309中受到升温-降温的循环热冲击时,热应力沿着大量交错的晶界面进行传导,会大大延长热应力传导距离,降低耐等离子体涂层200中的热应力累积效应,避免耐等离子体涂层200脱落。同时,即使衬底100和耐等离子体涂层200的热应力导致的变形量接近临界值,在耐等离子体涂层200和衬底100的界面处产生了微裂纹,微裂纹扩展的能量也会被交错的晶界吸收,阻止其进一步扩展,降低膜层脱落的风险。其中,晶界面是指相邻膜层接触的面。另外,由于相邻两膜层具有不同的晶粒生长方向,使电荷沿着大量交错的晶界面进行传导,会大大延长电荷的传导距离,降低耐等离子体涂层200中的电荷累积效应,防止电弧击穿现象。Although the parts are exposed to the plasma environment of the plasma reaction device, since the plasma-resistant coating 200 on the surface of the substrate 100 includes at least two film layers, and the two adjacent film layers have different grain growth directions, when the plasma-resistant coating 200 is subjected to the cyclic thermal shock of heating-cooling in the reaction chamber 309, the thermal stress is conducted along a large number of staggered crystal interfaces, which will greatly extend the thermal stress conduction distance, reduce the thermal stress accumulation effect in the plasma-resistant coating 200, and prevent the plasma-resistant coating 200 from falling off. At the same time, even if the deformation caused by the thermal stress of the substrate 100 and the plasma-resistant coating 200 is close to the critical value, microcracks are generated at the interface between the plasma-resistant coating 200 and the substrate 100, and the energy of the microcrack expansion will be absorbed by the staggered grain boundaries, preventing it from further expanding, reducing the risk of film layer falling off. Among them, the crystal interface refers to the surface where adjacent film layers contact. In addition, since the two adjacent film layers have different grain growth directions, the charge is conducted along a large number of staggered crystal interfaces, which will greatly extend the charge conduction distance, reduce the charge accumulation effect in the plasma-resistant coating 200, and prevent arc breakdown.
在一种实施例中,相邻两膜层的晶粒生长方向S与衬底100法线所构成的夹角不同,且相邻两膜层的晶粒生长方向S向法线的同一侧倾斜,这样,热应力在水平方向的合力小于膜层的临界应力值时,在承受热应力作用时,热应力沿着晶界进行传播。热应力在水平方向的合力小于相邻膜层所能承受的临界应力值,膜层不容易脱落。In one embodiment, the angles formed by the grain growth directions S of two adjacent film layers and the normal line of the substrate 100 are different, and the grain growth directions S of the two adjacent film layers are inclined to the same side of the normal line, so that when the resultant force of thermal stress in the horizontal direction is less than the critical stress value of the film layer, the thermal stress propagates along the grain boundary when subjected to thermal stress. The resultant force of thermal stress in the horizontal direction is less than the critical stress value that the adjacent film layer can withstand, and the film layer is not easy to fall off.
在另一种实施例中,相邻两膜层的晶粒生长方向S与衬底100法线所构成的夹角不同,且相邻两膜层的晶粒生长方向S分别向法线的两侧倾斜,则热应力在水平方向的合力可以抵消一部分,热应力小于膜层的临界应力,能够承受更大的热应力,因此,膜层更加不容易脱落。In another embodiment, the angles formed by the grain growth directions S of two adjacent film layers and the normal of the substrate 100 are different, and the grain growth directions S of the two adjacent film layers are respectively inclined to both sides of the normal, so the resultant force of the thermal stress in the horizontal direction can offset a part, the thermal stress is less than the critical stress of the film layer, and it can withstand greater thermal stress. Therefore, the film layer is less likely to fall off.
实际应用中,两膜层中其中一个膜层的晶粒生长方向S可以为法线方向,另一膜层则向衬底100法线的一侧倾斜。其中,设置晶粒生长方向为法线方向的膜层能够起到过渡的作用。In practical applications, the grain growth direction S of one of the two film layers may be the normal direction, and the other film layer may be inclined toward the normal line of the substrate 100. The film layer with the grain growth direction set to the normal direction can play a transition role.
在本实施例中,相邻两膜层的晶粒生长方向构成的夹角大于0°小于90°。In this embodiment, the angle formed by the growth directions of the grains of two adjacent film layers is greater than 0° and less than 90°.
稀土金属化合物中的稀土金属元素包括Y、Sc、La、Ce、Pr、Nd、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb或Lu中的一种或多种。稀土金属化合物包括稀土金属元素的氧化物、氟化物或氟氧化物中的一种或多种。The rare earth metal element in the rare earth metal compound includes one or more of Y, Sc, La, Ce, Pr, Nd, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb or Lu. The rare earth metal compound includes one or more of oxides, fluorides or oxyfluorides of the rare earth metal element.
在一实施例中,耐等离子体涂层200的致密率为95%到100%。In one embodiment, the density of the plasma resistant coating 200 is 95% to 100%.
在一实施例中,耐等离子体涂层200包括:组成成分相同的相邻两膜层。相邻膜层的组成一致,在承受热应力时,具有相同的变形量。通过设置相邻两膜层的晶粒生长方向不同,可以延长微裂纹的扩展路径,降低耐等离子体涂层200脱落风险,提高零部件服役寿命。In one embodiment, the plasma resistant coating 200 includes: two adjacent film layers with the same composition. The adjacent film layers have the same composition and have the same deformation when subjected to thermal stress. By setting the grain growth directions of the two adjacent film layers to be different, the extension path of microcracks can be extended, the risk of the plasma resistant coating 200 falling off can be reduced, and the service life of the parts can be increased.
在另一实施例中,耐等离子体涂层200包括:组成成分不相同的相邻两膜层,且自衬底100表面往上,膜层的热膨胀系数依次减小。当相邻两膜层的成分不同时,限定相邻两膜层的顺序是自衬底100表面往上,膜层的热膨胀系数依次减小,是为了逐层降低每个膜层由于热应力的变形量,防止相邻膜层发生分层脱落。In another embodiment, the plasma resistant coating 200 includes: two adjacent film layers with different compositions, and the thermal expansion coefficients of the film layers decrease sequentially from the surface of the substrate 100 upward. When the compositions of the two adjacent film layers are different, the order of the two adjacent film layers is defined as the thermal expansion coefficients of the film layers decrease sequentially from the surface of the substrate 100 upward, in order to gradually reduce the deformation of each film layer due to thermal stress and prevent the adjacent film layers from being delaminated and falling off.
在本实施例中,耐等离子体涂层200的厚度为H,其中,0.001μm≤H≤200μm。耐等离子体涂层200的厚度越大,所需的成本越高。耐等离子体涂层200的厚度H设置为0.001μm≤H≤200μm,既能节省成本,也能够起到耐等离子体涂层200对零部件表面的保护作用。In this embodiment, the thickness of the plasma resistant coating 200 is H, where 0.001 μm ≤ H ≤ 200 μm. The greater the thickness of the plasma resistant coating 200, the higher the cost required. The thickness H of the plasma resistant coating 200 is set to 0.001 μm ≤ H ≤ 200 μm, which can save costs and also play a protective role of the plasma resistant coating 200 on the surface of the component.
在一实施例中,每层膜层的厚度为h,其中,1nm≤h≤10000nm。In one embodiment, the thickness of each film layer is h, wherein 1 nm≤h≤10000 nm.
图4是本发明在零部件本体100表面形成耐等离子体涂层的流程图。FIG. 4 is a flow chart of forming a plasma resistant coating on the surface of a component body 100 according to the present invention.
请参考图4,包括:Please refer to Figure 4, including:
提供蒸发源;Provide an evaporation source;
将蒸发源与零部件相对设置,蒸发源喷出的分子流在衬底100的表面生长每一膜层;The evaporation source is arranged opposite to the component, and the molecular flow ejected from the evaporation source grows each film layer on the surface of the substrate 100;
在生长下一层膜层前,调整蒸发源的分子流与衬底法线的方向,使相邻膜层具有不同的晶粒生长方向。Before growing the next film layer, the direction of the molecular flow of the evaporation source and the normal line of the substrate are adjusted so that adjacent film layers have different grain growth directions.
采用这种形成方法涂覆的耐等离子体涂层200在反应腔309中受到升温-降温的循环热冲击时,热应力沿着大量交错的晶界面进行传导,会大大延长其传导距离,降低直接传递到衬底100的热应力。同时,即使衬底100和耐等离子体涂层200的热膨胀差异接近临界值,在耐等离子体涂层200和衬底100的界面处产生微裂纹也将会被交错的晶界吸收,阻止其进一步扩展,降低膜层脱落的风险。具体的,在生长下一膜层前,如果耐等离子体涂层200的厚度已经满足需要,即可以停止调整衬底法线方向,从而结束膜层的生长。如果耐等离子体涂层200的厚度尚未满足需要,则继续调整衬底法线方向,生长下一膜层,直到耐等离子体涂层200的厚度满足需要。When the plasma-resistant coating 200 coated by this formation method is subjected to a cyclic thermal shock of heating-cooling in the reaction chamber 309, the thermal stress is conducted along a large number of staggered crystal interfaces, which will greatly extend its conduction distance and reduce the thermal stress directly transmitted to the substrate 100. At the same time, even if the thermal expansion difference between the substrate 100 and the plasma-resistant coating 200 is close to the critical value, the microcracks generated at the interface between the plasma-resistant coating 200 and the substrate 100 will be absorbed by the staggered crystal boundaries, preventing them from further expansion, thereby reducing the risk of film layer shedding. Specifically, before growing the next film layer, if the thickness of the plasma-resistant coating 200 has met the requirements, the adjustment of the substrate normal direction can be stopped, thereby ending the growth of the film layer. If the thickness of the plasma-resistant coating 200 has not yet met the requirements, the substrate normal direction is continued to be adjusted to grow the next film layer until the thickness of the plasma-resistant coating 200 meets the requirements.
在一实施例中,耐等离子体涂层200的形成方法包括物理气相沉积法。物理气相沉积(Physical Vapor Deposition简称PVD)是用物理的方法(如蒸发、溅射等)使镀膜材料气化,在衬底100表面沉积成膜的方法。物理气相沉积技术工艺过程简单,对环境改善,无污染,耗材少,成膜均匀致密,与衬底100的结合力强。In one embodiment, the method for forming the plasma resistant coating 200 includes physical vapor deposition. Physical vapor deposition (PVD) is a method of vaporizing the coating material by physical methods (such as evaporation, sputtering, etc.) to deposit a film on the surface of the substrate 100. The physical vapor deposition technology has a simple process, improves the environment, is pollution-free, consumes less materials, forms a uniform and dense film, and has a strong bonding force with the substrate 100.
具体的,请参考图5和图6,图6是本发明另一种零部件的剖面结构示意图;图5是本发明的耐等离子体涂层形成方法的示意图,在PVD装置中,通过调节倾斜机构,可以将衬底100倾斜一定角度,实现耐等离子体涂层200晶粒生长方向的调节。图5中的图a和图c形成A膜层,图b和图d分别形成B膜层和C膜层,其中A膜层的晶粒生长方向平行于衬底100法线的方向,B膜层的晶粒生长方向和C膜层的晶粒生长方向分别偏向法线的两侧。Specifically, please refer to Figures 5 and 6. Figure 6 is a schematic diagram of the cross-sectional structure of another component of the present invention; Figure 5 is a schematic diagram of the method for forming a plasma-resistant coating of the present invention. In the PVD device, by adjusting the tilting mechanism, the substrate 100 can be tilted at a certain angle to adjust the grain growth direction of the plasma-resistant coating 200. Figures a and c in Figure 5 form the A film layer, and Figures b and d form the B film layer and the C film layer, respectively, wherein the grain growth direction of the A film layer is parallel to the direction of the normal line of the substrate 100, and the grain growth direction of the B film layer and the grain growth direction of the C film layer are respectively biased to the two sides of the normal line.
在本实施例中,在生长下一层膜层前,通过调节倾斜机构使零部件倾斜,使所形成的相邻膜层具有不同的晶粒生长方向。In this embodiment, before growing the next film layer, the component is tilted by adjusting the tilting mechanism so that the adjacent film layers formed have different grain growth directions.
在其他实施例中,在生长下一层膜层前,使蒸发源倾斜,使所形成的相邻膜层具有不同的晶粒生长方向。In other embodiments, before growing the next film layer, the evaporation source is tilted so that the adjacent film layers formed have different grain growth directions.
由于耐等离子体涂层200是在高真空(一般小于10-4Pa)腔体中由激发的蒸发源分子、原子依靠范德华力与衬底原子结合,可以直接在衬底100上沉积形成耐等离子体涂层200,耐等离子体涂层200与衬底100结合力强,因此,不需要在衬底100和耐等离子体涂层200之间添加额外的过渡层进行热膨胀系数的匹配,有利于降低PVD工艺成本;也不需要对衬底100进行特殊粗化处理(如喷砂方式),就可以实现耐等离子体涂层200与衬底100之间较强的结合力。Since the plasma-resistant coating 200 is formed by the excited evaporation source molecules and atoms combining with the substrate atoms by van der Waals force in a high vacuum (generally less than 10 -4 Pa) chamber, the plasma-resistant coating 200 can be directly deposited on the substrate 100. The plasma-resistant coating 200 has a strong bonding force with the substrate 100. Therefore, there is no need to add an additional transition layer between the substrate 100 and the plasma-resistant coating 200 to match the thermal expansion coefficient, which is beneficial to reducing the PVD process cost; there is no need to perform special roughening treatment on the substrate 100 (such as sandblasting) to achieve a strong bonding force between the plasma-resistant coating 200 and the substrate 100.
由于耐等离子体涂层200是在高真空(一般小于10-4Pa)腔体中沉积而成,因此耐等离子体涂层200形成过程中杂质含量低,并且晶粒之间形成的结构较致密,具有接近理论密度100%的致密性。因此,高致密的耐等离子体涂层200在受到等离子体的物理轰击作用和化学作用时,不易发生腐蚀而保持结构稳定性。Since the plasma resistant coating 200 is deposited in a high vacuum (generally less than 10-4Pa) chamber, the impurity content of the plasma resistant coating 200 is low during its formation, and the structure formed between the grains is relatively dense, with a density close to 100% of the theoretical density. Therefore, the highly dense plasma resistant coating 200 is not easily corroded and maintains structural stability when subjected to the physical bombardment and chemical action of plasma.
在一实施例中,物理气相沉积法包括等离子体增强的物理气相沉积法、微波辅助的物理气相沉积法、反应型物理气相沉积法或离子束辅助沉积法中的一种。In one embodiment, the physical vapor deposition method includes one of plasma enhanced physical vapor deposition method, microwave assisted physical vapor deposition method, reactive physical vapor deposition method or ion beam assisted deposition method.
具体的,图6所示为耐等离子体涂层200的形成方法,请参考图5,包括:请参考图a:将蒸发源的分子流设置为与衬底100的法线方向平行,在衬底100表面沉积A膜层;请参考图b:将衬底100倾斜一定角度,在A膜层表面沉积B膜层;请参考图c:将衬底100倾斜一定角度,使得蒸发源的分子流与衬底100的法线方向平行,在B膜层表面沉积A膜层;请参考图d:将衬底100倾斜一定角度,在A膜层表面沉积C膜层,按照沉积顺序为按照ABACABAC……进行,直到沉积到所需厚度的膜层。即在B膜层和C膜层之间插入一个A膜层,由于有A膜层的过渡,B膜层和C膜层分别在水平方向上的合力小于临界应力范围,膜层之间的结合力更稳固,耐等离子体涂层200不易脱落。采用这种方式涂覆的耐等离子体涂层200在刻蚀反应腔309中受到升温-降温的循环热冲击时,热量沿着大量交错的晶界面进行传导,会大大延长热量传导距离,降低直接传递到零部件表面的热量。同时,即使零部件表面和耐等离子体涂层200的热膨胀差异接近临界值,在耐等离子体涂层200和零部件的界面处产生微裂纹也将会被交错的晶界吸收,阻止其进一步扩展,降低膜层脱落的风险。Specifically, FIG. 6 shows a method for forming a plasma-resistant coating 200, which includes the following steps: referring to FIG. a: setting the molecular flow of the evaporation source to be parallel to the normal direction of the substrate 100, and depositing a film layer A on the surface of the substrate 100; referring to FIG. b: tilting the substrate 100 at a certain angle, and depositing a film layer B on the surface of the film layer A; referring to FIG. c: tilting the substrate 100 at a certain angle, so that the molecular flow of the evaporation source is parallel to the normal direction of the substrate 100, and depositing a film layer A on the surface of the film layer B; referring to FIG. d: tilting the substrate 100 at a certain angle, and depositing a film layer C on the surface of the film layer A, and the deposition sequence is ABACABAC... until a film layer of the desired thickness is deposited. That is, an A film layer is inserted between the B film layer and the C film layer. Due to the transition of the A film layer, the combined forces of the B film layer and the C film layer in the horizontal direction are less than the critical stress range, the bonding force between the film layers is more stable, and the plasma-resistant coating 200 is not easy to fall off. When the plasma-resistant coating 200 coated in this way is subjected to a cyclic thermal shock of heating and cooling in the etching reaction chamber 309, the heat is conducted along a large number of staggered crystal interfaces, which greatly extends the heat conduction distance and reduces the heat directly transferred to the surface of the component. At the same time, even if the difference in thermal expansion between the surface of the component and the plasma-resistant coating 200 is close to the critical value, the microcracks generated at the interface between the plasma-resistant coating 200 and the component will be absorbed by the staggered crystal boundaries, preventing them from further expansion, thereby reducing the risk of film shedding.
图7是本发明又一种零部件的剖面结构示意图。FIG. 7 is a schematic cross-sectional view of another component of the present invention.
请参考图7,采用ABABABAB……的方式在衬底100上涂覆耐等离子体涂层200。首先进行A膜层的沉积,将蒸发源的分子流设置为与衬底100的法线方向平行,在A膜层沉积结束后,将衬底100倾斜一定角度,然后进行B膜层沉积,不断循环ABAB……的沉积顺序,直到获得所需厚度的膜层。即A膜层在水平方向上没有分力,B膜层在水平方向上的分力小于临界应力范围,不容易使得膜层脱落。Please refer to FIG. 7 , the plasma-resistant coating 200 is coated on the substrate 100 in an ABABABAB… manner. First, the A film layer is deposited, and the molecular flow of the evaporation source is set to be parallel to the normal direction of the substrate 100. After the A film layer is deposited, the substrate 100 is tilted at a certain angle, and then the B film layer is deposited, and the ABAB… deposition sequence is continuously cycled until a film layer of the desired thickness is obtained. That is, the A film layer has no component force in the horizontal direction, and the component force of the B film layer in the horizontal direction is less than the critical stress range, so it is not easy for the film layer to fall off.
图8是本发明再一种零部件的剖面结构示意图。FIG8 is a schematic cross-sectional structure diagram of another component of the present invention.
请参考图8,采用BCBCBC……方式在衬底100上涂覆耐等离子体涂层200。首先进行B膜层的沉积,将蒸发源的分子流设置为与衬底100的法线方向存在一定倾角,在B膜层沉积结束后,将衬底100倾斜一定角度,进行C膜层沉积,B膜层的晶粒生长方向与C膜层的晶粒生长方向分别偏向法线的两侧,B膜层和C膜层交替沉积,直到得到所需厚度的膜层。在承受热应力时,热应力在B膜层和C膜层水平方向上的分力方向相反,其合力小于临界应力,使膜层之间不容易脱落。Please refer to FIG8 , the plasma-resistant coating 200 is coated on the substrate 100 by the BCBCBC… method. First, the B film layer is deposited, and the molecular flow of the evaporation source is set to have a certain inclination angle with the normal direction of the substrate 100. After the B film layer is deposited, the substrate 100 is tilted at a certain angle to deposit the C film layer. The grain growth direction of the B film layer and the grain growth direction of the C film layer are respectively biased to the two sides of the normal line. The B film layer and the C film layer are deposited alternately until the film layer of the desired thickness is obtained. When subjected to thermal stress, the components of the thermal stress in the horizontal direction of the B film layer and the C film layer are opposite in direction, and the resultant force is less than the critical stress, so that the film layers are not easy to fall off.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly/indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
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