[go: up one dir, main page]

CN113527772B - Aerogel latex foam and preparation method and application thereof - Google Patents

Aerogel latex foam and preparation method and application thereof Download PDF

Info

Publication number
CN113527772B
CN113527772B CN202110636700.XA CN202110636700A CN113527772B CN 113527772 B CN113527772 B CN 113527772B CN 202110636700 A CN202110636700 A CN 202110636700A CN 113527772 B CN113527772 B CN 113527772B
Authority
CN
China
Prior art keywords
parts
aerogel
weight
latex
latex foam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202110636700.XA
Other languages
Chinese (zh)
Other versions
CN113527772A (en
Inventor
王天赋
韩荣荣
彭战军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Aerogel Technology Co ltd
Original Assignee
Shenzhen Aerogel Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Aerogel Technology Co ltd filed Critical Shenzhen Aerogel Technology Co ltd
Priority to CN202110636700.XA priority Critical patent/CN113527772B/en
Publication of CN113527772A publication Critical patent/CN113527772A/en
Application granted granted Critical
Publication of CN113527772B publication Critical patent/CN113527772B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0095Mixtures of at least two compounding ingredients belonging to different one-dot groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2307/00Characterised by the use of natural rubber
    • C08J2307/02Latex
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2321/00Characterised by the use of unspecified rubbers
    • C08J2321/02Latex

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention belongs to the technical field of latex foam, and particularly relates to aerogel latex foam, and a preparation method and application thereof. The aerogel latex foam comprises the following components in parts by weight: 54-70 parts of latex, 3-20 parts of aerogel filler, 1-2 parts of accelerator, 1-3 parts of activator, 1-3 parts of vulcanizing agent, 1-2 parts of anti-aging agent, 3-5 parts of foaming agent, 1-3 parts of gelling agent and 1-5 parts of water. Compared with the traditional latex foam, the aerogel latex foam provided by the invention has better compression rebound rate and better oxidation resistance.

Description

Aerogel latex foam and preparation method and application thereof
Technical Field
The invention belongs to the technical field of latex foam, and particularly relates to aerogel latex foam, and a preparation method and application thereof.
Background
Since the 20 th century the direct manufacture of latex articles from natural latex, the production of latex articles has evolved into an important part of the rubber industry. The world rubber latex consumption in the 80 s is about 10% of the total consumption of rubber.
The production process of the latex product is completely different from the processing of the dry rubber, and huge heavy machinery and a plurality of procedures are not needed, thereby providing conditions for large-scale popularization and use. Latex products are increasingly favored because of the characteristics of natural raw materials, high air permeability, ultra-silence, high rebound resilience and the like, and are widely used for manufacturing mattresses, pillows, soles, gloves, toys, rubber tubes and the like. The natural latex products have the defects of easy oxidation, high price, sensitization and the like after contacting ultraviolet rays. The synthesized latex product contains butadiene and styrene, and can release benzene and formaldehyde gas at a certain temperature, thus having great influence on human health. SiO (SiO) 2 The aerogel is an inorganic nano porous material, and is applied to the foaming process of natural latex, and the prepared latex product has the characteristics of antioxidation, low price and no harm to human bodies, and can greatly reduce the price of the natural latex product, thereby promoting the popularization of the natural latex product in daily life.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides aerogel latex foam and a preparation method and application thereof.
The technical scheme provided by the invention is as follows:
the aerogel latex foam comprises the following components in parts by weight: 54-70 parts of latex, 3-20 parts of aerogel filler, 1-2 parts of accelerator, 1-3 parts of activator, 1-3 parts of vulcanizing agent, 1-2 parts of anti-aging agent, 3-5 parts of foaming agent, 1-3 parts of gelling agent and 1-5 parts of water.
Compared with the traditional latex foam, the aerogel latex foam provided by the invention has better compression rebound rate and better oxidation resistance.
Specifically, the accelerator is selected from any one or a combination of a plurality of zinc salts of 2-mercaptobenzothiazole, zinc diethyl dithiocarbamate, zinc N-ethyl-N-phenyl dithiocarbamate or 2-mercaptobenzothiazole.
Specifically, the activator is zinc oxide.
Specifically, the vulcanizing agent is sulfur.
Specifically, the anti-aging agent is anti-aging agent 2246 or anti-aging agent 264.
Specifically, the foaming agent is any one or a combination of a plurality of gallic acid, potassium oleate, ammonium oleate and triethanolamine oleate.
Specifically, the gelatinizer is any one or a combination of more than one of ammonium sulfate, ammonium chloride and sodium silicate fluoride.
Further, the antibacterial agent is 5-8 parts by weight. The antibacterial agent is selected from KP-F25, flos Caryophylli essential oil, lavender essential oil, herba Rosmarini officinalis essential oil, herba Salvia officinalis essential oil, thyme essential oil, silver ion antibacterial agent, copper ion antibacterial agent or zinc ion antibacterial agent, etc.
The invention also provides a preparation method of the aerogel latex foam, which comprises the following steps:
1) Uniformly stirring 90-100 parts by weight of concentrated latex and 3-20 parts by weight of aerogel filler, and sequentially adding 1-2 parts by weight of accelerator, 1-3 parts by weight of vulcanizing agent, 1-2 parts by weight of anti-aging agent and 3-5 parts by weight of foaming agent or further adding antibacterial agent under uniform stirring, wherein the concentrated latex is concentrated natural latex or concentrated synthetic latex, and the amount of latex is 54-70 parts by weight, namely, the solid content of the concentrated latex is 60-70 wt%;
2) Adding 1-3 parts by weight of an activating agent under uniform stirring, and foaming at 140-160 ℃;
3) After foaming, adding 1-3 parts by weight of gelling agent and 1-3 parts by weight of vulcanizing agent for solidification and vulcanization;
4) And dehydrating and drying to obtain the aerogel latex foam. 1 to 5 parts by weight of residual water after dehydration and drying.
The aerogel filler is SiO 2 Aerogel, or SiO with solid content of 5-20wt% 2 Aerogel slurry is used as raw material, siO therein 2 The aerogel comprises 3-20 parts by weight.
Specifically, the weight portion of the concentrated latex is 90-95 portions, and the solid content of the concentrated latex is 63-65 wt%.
The invention also provides application of the aerogel latex foam, which is used for manufacturing: mattress, pillow core, sole, glove, toy or rubber tube. The invention has the beneficial effects that:
1、SiO 2 the aerogel has low heat conductivity coefficient and low density, and can be added into the latex foam to improve the heat insulation performance of the latex foam. Thus being particularly suitable for manufacturing mattresses, pillow cores, soles, gloves and rubber tubes.
2、SiO 2 Aerogel belongs to inorganic materials, is incombustible in air, and can improve the fireproof performance of latex foam when added into the latex foam. Thus being particularly suitable for manufacturing mattresses, pillow cores, soles, gloves, toys or rubber tubes.
3. SiO is added into the latex foam 2 Aerogel, its tensile strength reinforcing, compression resilience improves. And the bubbles in the latex foam become more uniform due to the nucleation effect of the aerogel, a tableThe surface folds and the mesoporous structure form slits, and the energy barrier required by the nucleation of bubbles on the surface of the foam is reduced, so that the average pore diameter of the foam is reduced. Thus being particularly suitable for manufacturing mattresses, pillow cores and soles.
4. The natural latex is added into the natural latex, so that the production cost of the natural latex product can be reduced, the oxidation resistance of the natural latex product under ultraviolet irradiation can be improved, and the service life of the natural latex product can be prolonged. Thus being particularly suitable for manufacturing rubber pipes.
Detailed Description
The principles and features of the present invention are described below with examples only to illustrate the present invention and not to limit the scope of the present invention.
Example 1
1) Uniformly stirring 90 parts by weight of concentrated latex and 10 parts by weight of aerogel filler, and sequentially adding 1 part by weight of accelerator, 1 part by weight of vulcanizing agent, 1 part by weight of anti-aging agent and 3 parts by weight of foaming agent under uniform stirring, wherein the solid content of the concentrated latex is 65wt%;
2) Then adding 1 part by weight of an activating agent under uniform stirring, and foaming at 150 ℃;
3) After foaming, adding 1 part by weight of gelling agent and 1 part by weight of vulcanizing agent for solidification and vulcanization;
4) And dehydrating and drying to obtain the aerogel latex foam.
The solid content of the concentrated latex solution is 65%;
aerogel filler is SiO 2 An aerogel;
the accelerator is 2-mercaptobenzothiazole zinc salt;
the activating agent is zinc oxide;
the vulcanizing agent is sulfur;
the anti-aging agent is 2246;
the foaming agent is gallic acid;
the gelling agent is ammonium sulfate.
Example 2
1) Uniformly stirring 90 parts by weight of concentrated latex and 15 parts by weight of aerogel filler, and sequentially adding 1 part by weight of accelerator, 1 part by weight of vulcanizing agent, 1 part by weight of anti-aging agent and 3 parts by weight of foaming agent under uniform stirring, wherein the solid content of the concentrated latex is 65%;
2) Then adding 1 part by weight of an activating agent under uniform stirring, and foaming at 150 ℃;
3) After foaming, adding 1 part by weight of gelling agent and 1 part by weight of vulcanizing agent for solidification and vulcanization;
4) And dehydrating and drying to obtain the aerogel latex foam.
The solid content of the concentrated latex solution is 65%;
aerogel filler is SiO 2 An aerogel;
the accelerator is zinc diethyl dithiocarbamate;
the activating agent is zinc oxide;
the vulcanizing agent is sulfur;
the anti-aging agent is 2246;
the foaming agent is potassium oleate;
the gelling agent is ammonium chloride.
Example 3
1) Uniformly stirring 95 parts by weight of concentrated latex and 15 parts by weight of aerogel filler, and sequentially adding 1.5 parts by weight of accelerator, 1.5 parts by weight of vulcanizing agent, 1 part by weight of anti-aging agent, 4 parts by weight of foaming agent and 63% by weight of solid content of the concentrated latex under uniform stirring;
2) Then adding 1 part by weight of an activating agent under uniform stirring, and foaming at 150 ℃;
3) After foaming, adding 2 parts by weight of gelling agent and 2 parts by weight of vulcanizing agent for solidification and vulcanization;
4) And dehydrating and drying to obtain the aerogel latex foam.
The solids content of the concentrated latex was 63wt%;
aerogel filler is SiO 2 An aerogel;
the accelerator is zinc N-ethyl-N-phenyl dithiocarbamate;
the activating agent is zinc oxide;
the vulcanizing agent is sulfur;
the anti-aging agent is anti-aging agent 264;
the foaming agent is ammonium oleate;
the gelling agent is sodium silicon fluoride.
Comparative example 1
The test subjects were latex foam purchased from the company of south-pass adefovir latex products, inc.
Important performance comparison test
Compression spring rate: the test method is a compression permanent deformation method, GB/T6669-2001;
weather resistance: the test method is a method for detecting the change of the color, appearance and physical properties of the rubber material after the rubber material is exposed to natural or artificial climate, GB/T3511-2008;
thermal conductivity coefficient: the testing method is a heat flow meter method, GB/T10295-2008;
fire rating: the test method is a combustion method, GB/T8624-2012;
the foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (7)

1. The application of the aerogel latex foam is characterized in that the aerogel latex foam is used for manufacturing a rubber tube, and the preparation method of the aerogel latex foam comprises the following steps:
1) Uniformly stirring 90-100 parts by weight of concentrated latex and 3-20 parts by weight of silica aerogel, and sequentially adding 1-2 parts by weight of accelerator, 1-3 parts by weight of vulcanizing agent, 1-2 parts by weight of antioxidant and 3-5 parts by weight of foaming agent under uniform stirring, wherein the concentrated latex is concentrated natural latex or concentrated synthetic latex, and the amount of latex is 54-70 parts by weight;
2) Adding 1-3 parts by weight of an activating agent under uniform stirring, and foaming at 140-160 ℃;
3) After foaming, adding 1-3 parts by weight of gelling agent and 1-3 parts by weight of vulcanizing agent for solidification and vulcanization;
4) And dehydrating and drying to obtain the aerogel latex foam.
2. The use of the aerogel latex foam according to claim 1, characterized in that: the accelerator is selected from any one or a combination of a plurality of zinc salts of 2-mercaptobenzothiazole, zinc diethyl dithiocarbamate, zinc N-ethyl-N-phenyl dithiocarbamate or 2-mercaptobenzothiazole.
3. The use of the aerogel latex foam according to claim 1, characterized in that: the activator is zinc oxide.
4. The use of the aerogel latex foam according to claim 1, characterized in that: the vulcanizing agent is sulfur.
5. The use of the aerogel latex foam according to claim 1, characterized in that: the anti-aging agent is anti-aging agent 2246 or anti-aging agent 264.
6. The use of the aerogel latex foam according to claim 1, characterized in that: the foaming agent is any one or the combination of a plurality of gallic acid, potassium oleate, ammonium oleate or triethanolamine oleate.
7. The use of the aerogel latex foam according to claim 1, characterized in that: the gelatinizer is any one or the combination of more of ammonium sulfate, ammonium chloride or sodium silicate.
CN202110636700.XA 2021-06-08 2021-06-08 Aerogel latex foam and preparation method and application thereof Active CN113527772B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110636700.XA CN113527772B (en) 2021-06-08 2021-06-08 Aerogel latex foam and preparation method and application thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110636700.XA CN113527772B (en) 2021-06-08 2021-06-08 Aerogel latex foam and preparation method and application thereof

Publications (2)

Publication Number Publication Date
CN113527772A CN113527772A (en) 2021-10-22
CN113527772B true CN113527772B (en) 2023-08-22

Family

ID=78095652

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110636700.XA Active CN113527772B (en) 2021-06-08 2021-06-08 Aerogel latex foam and preparation method and application thereof

Country Status (1)

Country Link
CN (1) CN113527772B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119119598A (en) * 2024-07-23 2024-12-13 佛山尚尚雅纺织品有限公司 Antibacterial sleep-aiding latex pillow and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109337154A (en) * 2018-10-17 2019-02-15 长沙小如信息科技有限公司 A kind of high-strength mattress material and preparation method thereof
JP2020019925A (en) * 2018-07-18 2020-02-06 株式会社イノアック技術研究所 Aerogel composite and manufacturing method therefor
CN110982130A (en) * 2019-11-13 2020-04-10 惠州市高峰创兴实业有限公司 Preparation method of antibacterial and mildewproof sponge

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2955863B1 (en) * 2010-02-03 2012-03-09 Saint Gobain Rech HIGH PERFORMANCE THERMAL INSULATION MATERIALS

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020019925A (en) * 2018-07-18 2020-02-06 株式会社イノアック技術研究所 Aerogel composite and manufacturing method therefor
CN109337154A (en) * 2018-10-17 2019-02-15 长沙小如信息科技有限公司 A kind of high-strength mattress material and preparation method thereof
CN110982130A (en) * 2019-11-13 2020-04-10 惠州市高峰创兴实业有限公司 Preparation method of antibacterial and mildewproof sponge

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
孙鸿魁.泡沫胶乳.《塑型化装艺术》.中国电影出版社,1984,(第1版),第69-73页. *

Also Published As

Publication number Publication date
CN113527772A (en) 2021-10-22

Similar Documents

Publication Publication Date Title
CN104829199B (en) A kind of heat preservation humidity conditioning foamed concrete material and preparation method thereof
CN113527772B (en) Aerogel latex foam and preparation method and application thereof
CN106832454A (en) A kind of hypoallergenic, Heveatex foam sponge product of whiteness high and preparation method thereof
CN104446298A (en) Diatomite board with humidity conditioning function and preparation method of diatomite board
CN104005278A (en) Porous antibiotic air filter paper and making method thereof
CN107602952A (en) A kind of hypo-allergenic, antibacterial and mouldproof Heveatex sponge material, its preparation method and application
CN102924037A (en) Fire protection insulation board for building outer wall and method for producing fire protection insulation board
CN111692459A (en) Fluorinated silica nanoparticle composite cucurbituril sponge vacuum insulation board core material and preparation method thereof
CN110744877A (en) Composite glass magnesium board
CN203236778U (en) Polyurethane composite material rod piece with original bamboo reinforced inner container
CN114315280B (en) Modified aerogel foamed cement material and preparation method thereof
CN114085061B (en) Composite flame-retardant insulation board and preparation method and application thereof
CN101711972A (en) Material with humidifying function and preparation method thereof
CN101746984A (en) Preparation method of vitrified small ball
CN106084632A (en) A kind of organic/inorganic compound insulating material and preparation method
CN107936668A (en) A kind of novel environment-friendly heat insulating coating and preparation method thereof
CN103467034B (en) Inorganic wall heat insulation mortar
CN105884317A (en) Interior trimming part having air self-purification function and preparation method of interior trimming part
CN110304888A (en) A kind of heat preservation humidity conditioning dry powder diatom ooze and preparation method thereof
CN101580604A (en) Composite nano modified filler and preparation method thereof
CN108358588A (en) Thermal insulation material with low heat conductivity coefficient and preparation method thereof
CN108184502B (en) A kind of anti-stretch greenhouse outer covering insulation quilt
CN102653637A (en) Method for improving expansion character of bentonite in brine
CN106348716A (en) Flame-retardant external wall insulating material and preparation method thereof
CN106045461A (en) Method for preparing kieselguhr ecological humidifying material

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant