CN113523676A - Vehicle body welding robot for automobile production and use method thereof - Google Patents
Vehicle body welding robot for automobile production and use method thereof Download PDFInfo
- Publication number
- CN113523676A CN113523676A CN202110924709.0A CN202110924709A CN113523676A CN 113523676 A CN113523676 A CN 113523676A CN 202110924709 A CN202110924709 A CN 202110924709A CN 113523676 A CN113523676 A CN 113523676A
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- welding
- supporting box
- automobile production
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a vehicle body welding robot for automobile production and a using method thereof. Has the advantages that: according to the invention, by arranging the illuminating lamp, the antenna and the camera, in the welding process, as the antenna can be connected with the background computer, the illuminating lamp can illuminate the welding seam, and then the camera is used for shooting the picture of the welded welding seam and transmitting the picture to the computer through the antenna, a worker can know the welding effect in real time through the computer, can control the device to repair on line, ensures the welding effect of the device, saves time and improves the practicability of the device.
Description
Technical Field
The invention relates to the technical field of welding robots, in particular to a vehicle body welding robot for automobile production and a using method thereof.
Background
The welding robot is an industrial robot that engages in welding, including cutting and painting. According to the definition of the international standardization organization industrial robot, which belongs to the standard welding robot, the industrial robot is a multipurpose, reprogrammable automatic control manipulator with three or more programmable axes for the industrial automation field. To accommodate different applications, the mechanical interface of the last axis of the robot, usually a connecting flange, may be used to attach different tools or end effectors. The welding robot is that a welding clamp or a welding (cutting) gun is arranged on a tail shaft flange of an industrial robot, so that the welding robot can carry out welding, cutting or thermal spraying.
In the use process of the existing vehicle body welding robot for automobile production, because the device is arranged on a production line and a worker can only watch the welding effect after all welding is finished, when welding flaws exist, rework is needed to be carried out again, time is wasted, the practicability of the device is reduced, secondly, the existing vehicle body welding robot for automobile production can generate splashed sparks in the welding process, and the sparks easily cause accidents, further leading to potential safety hazard of the device during working and reducing the safety of the device, in addition, the prior vehicle body welding robot for automobile production can generate pungent smell during the welding process, and these smells directly permeate in the workshop, cause the influence to staff's health easily, reduce the device functionality, consequently urgently need a automobile body welding robot for automobile production to solve current problem.
Disclosure of Invention
The present invention is directed to solving the above problems and to providing a vehicle body welding robot for automobile production and a method of using the same.
The invention realizes the purpose through the following technical scheme:
a car body welding robot for automobile production comprises a bottom plate, a supporting box, a fixing hole and a fixing bolt, wherein the fixing hole is formed at the four corners of the upper end of the bottom plate, the fixing bolt is installed in the fixing hole, the supporting box is arranged in the middle of the upper end of the bottom plate, a motor is installed in the supporting box, a turntable is arranged at the upper end of the supporting box, a radiating hole is formed in one side wall of the supporting box, a dustproof net is installed at one side of the radiating hole, a control box is fixed on the other side wall of the supporting box, an operating button is arranged on one side wall of the control box, a mechanical arm is fixed at the upper end of the supporting box, a connecting seat is arranged at one end of the mechanical arm, a connecting plate is connected to the bottom end of the connecting seat through a screw, a welding gun is connected to one side wall of the connecting plate through a screw, a connecting wire is arranged at one end of the welding gun, and a welding power supply is arranged at one end of the connecting wire, the improved welding gun comprises a welding gun and is characterized in that a shielding cover is arranged on the side wall of the welding gun, a flame-retardant plate is arranged on the inner wall of the shielding cover, a suction fan is arranged on one side of the mechanical arm, the bottom end of the suction fan is connected with a purifying box through a screw, an air pipe is inserted into the suction fan, an air suction cover is arranged at one end of the air pipe, a hanging ring is arranged on the air pipe, a lighting lamp is arranged on one side of a connecting plate, a camera is installed on one side of the lighting lamp, and an antenna is arranged on one side of the upper end of a control box.
Further, the fixing bolt is connected with the fixing hole through threads, and the supporting box is connected with the bottom plate through bolts.
Through the technical scheme, the fixing holes are combined with the fixing bolts so as to fix the device conveniently.
Further, the motor with the supporting box passes through bolted connection, the carousel with the supporting box rotates to be connected, the motor with the carousel key-type connection.
According to the technical scheme, the motor drives the welding gun to rotate through the turntable, and then the welding position is adjusted.
Furthermore, the heat dissipation holes are formed in the supporting box, and the dust screen is connected with the supporting box through screws.
Through the technical scheme, in the working process of the device, heat generated by the motor is discharged through the heat dissipation holes, the temperature in the supporting box is prevented from being too high, and meanwhile, the dust screen prevents external dust from entering the inside of the supporting box.
Furthermore, the control box is connected with the supporting box through a screw, and the operating button is electrically connected with the control box.
Through the technical scheme, the device can be opened and closed by the operating button.
Further, the mechanical arm is connected with the supporting box through a bolt, the connecting seat is connected with the mechanical arm through a flange, the welding gun is electrically connected with the connecting wire, the welding power supply is connected with the mechanical arm through a screw, and the control box is electrically connected with the welding power supply.
Through the technical scheme, the mechanical arm can rotate freely, the position of the welding gun is adjusted, and the welding power supply provides current for the welding gun.
Further, the welding gun is connected with the shielding cover through screws, and the flame-retardant plate is connected with the shielding cover through screws.
Through the technical scheme, the splashing spark generated by welding is blocked by the shielding cover, and meanwhile, the flame-retardant plate can prevent the spark from igniting the shielding cover, so that accidents caused by the splashing of the spark are prevented.
Furthermore, the air pipe is connected with the suction fan in an inserting mode, the air suction cover is connected with the air pipe through screws, the lifting ring is connected with the air pipe through a buckle, and the lifting ring is connected with the mechanical arm through screws.
Through the technical scheme, the suction fan passes through the tuber pipe and the pungent smell that the suction hood produced when will welding absorbs in the purifying box and purifies, prevents that it from causing the pollution to the air in workshop, guarantees that staff's is healthy.
Furthermore, the air pipe is connected with the suction fan in an inserting mode, the air suction cover is connected with the air pipe through screws, the lifting ring is connected with the air pipe through a buckle, and the lifting ring is connected with the mechanical arm through screws.
According to the technical scheme, the antenna can be connected with the background computer, the illuminating lamp can illuminate the welding line, the camera can make a video of the welded welding line and transmit the video to the computer through the antenna, a worker can know the welding effect in real time through the computer, the on-line control device can be repaired, and the welding effect of the device is guaranteed.
The invention has the beneficial effects that:
1. in order to solve the problems that the existing automobile body welding robot for automobile production is arranged on a production line in the using process, and workers can only watch the welding effect after all welding is finished, rework is needed when welding flaws exist, time is wasted, and the practicability of the device is reduced, the invention arranges the illuminating lamp, the antenna and the camera, in the welding process, the antenna can be connected with a background computer, the illuminating lamp can illuminate the welding seam, the camera can be used for shooting the picture of the welded welding seam and transmitting the picture to the computer through the antenna, and the workers can know the welding effect in real time through the computer, can repair the device through an online control, ensure the welding effect of the device, save time and improve the practicability of the device;
2. in order to solve the problems that splashing sparks can be generated by the existing automobile body welding robot for automobile production in the welding process, accidents are easily caused by the sparks, and further potential safety hazards exist when the device works, and the safety of the device is reduced, the shielding cover and the flame retardant plate are arranged, so that the splashing sparks generated by welding are blocked by the shielding cover, and meanwhile, the flame retardant plate can prevent the sparks from igniting the shielding cover, so that accidents caused by the splashing of the sparks are prevented, and the safety of the device in working is improved;
3. in order to solve the problems that the existing vehicle body welding robot for automobile production can generate pungent odor in the welding process, the odor directly permeates a workshop and is easy to influence the body of a worker, and the device functionality is reduced, the invention arranges the suction fan, the purification box, the air pipe and the suction hood, and the suction fan absorbs the pungent odor generated in the welding process into the purification box through the air pipe and the suction hood for purification, thereby preventing the pollution to the air in the workshop, ensuring the health of the worker, and improving the device functionality.
Drawings
FIG. 1 is a front view of a body welding robot for automobile production according to the present invention;
FIG. 2 is a cross-sectional view of a center floor and a support box of a body welding robot for automobile production according to the present invention;
FIG. 3 is a sectional view of a shield cover in a body welding robot for automobile production according to the present invention;
fig. 4 is a circuit block diagram of a body welding robot for automobile production according to the present invention.
The reference numerals are explained below:
1. a base plate; 2. an operation button; 3. a control box; 4. an antenna; 5. a support box; 6. a mechanical arm; 7. a hoisting ring; 8. a welding power supply; 9. a connecting wire; 10. a camera; 11. a connecting seat; 12. an illuminating lamp; 13. a connecting plate; 14. a welding gun; 15. a shield cover; 16. an air suction hood; 17. an air duct; 18. a suction fan; 19. a purification box; 20. a turntable; 21. fixing the bolt; 22. a fixing hole; 23. a motor; 24. heat dissipation holes; 25. a dust screen; 26. a flame retardant panel.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1-4, a car body welding robot for automobile production comprises a bottom plate 1, a supporting box 5, fixing holes 22 and fixing bolts 21, wherein the fixing holes 22 are formed at four corners of the upper end of the bottom plate 1, the fixing bolts 21 are installed in the fixing holes 22, the supporting box 5 is arranged at the middle part of the upper end of the bottom plate 1, a motor 23 is installed in the supporting box 5, a turntable 20 is arranged at the upper end of the supporting box 5, a heat dissipation hole 24 is arranged on one side wall of the supporting box 5, a dust screen 25 is arranged at one side of the heat dissipation hole 24, a control box 3 is fixed on the other side wall of the supporting box 5, an operating button 2 is arranged on one side wall of the control box 3, a mechanical arm 6 is fixed at the upper end of the supporting box 5, a connecting seat 11 is arranged at one end of the mechanical arm 6, and a connecting plate 13 is connected to the bottom end of the connecting seat 11 through a screw, the welding gun is connected with the welding gun 14 through a screw on one side wall of the connecting plate 13, one end of the welding gun is provided with a connecting wire 9, one end of the connecting wire 9 is provided with a welding power supply 8, a shielding cover 15 is arranged on the side wall of the welding gun 14, a flame-retardant plate 26 is arranged on the inner wall of the shielding cover 15, one side of the mechanical arm 6 is provided with a suction fan 18, the bottom end of the suction fan 18 is connected with a purifying box 19 through a screw, an air pipe 17 is spliced on the suction fan 18, one end of the air pipe 17 is provided with a suction cover 16, a hanging ring 7 is arranged on the air pipe 17, an illuminating lamp 12 is arranged on one side of the connecting plate 13, a camera 10 is installed on one side of the illuminating lamp 12, and an antenna 4 is arranged on one side of the upper end of the control box 3.
In this embodiment, the fixing bolt 21 is connected to the fixing hole 22 through a thread, the supporting box 5 is connected to the bottom plate 1 through a bolt, and the fixing hole 22 is combined with the fixing bolt 21 to fix the device.
In this embodiment, the motor 23 is connected to the support box 5 through a bolt, the turntable 20 is rotatably connected to the support box 5, the motor 23 is connected to the turntable 20 through a key, and the motor 23 drives the welding gun 14 to rotate through the turntable 20, so as to adjust a welding position.
In this embodiment, the heat dissipation holes 24 are formed in the support box 5, the dust screen 25 is connected to the support box 5 through screws, heat generated by the motor 23 during the operation of the device is discharged through the heat dissipation holes 24, thereby preventing the temperature in the support box 5 from being too high, and meanwhile, the dust screen 25 prevents external dust from entering the support box 5.
In this embodiment, the control box 3 is connected to the support box 5 by screws, the operation button 2 is electrically connected to the control box 3, and the operation button 2 can open and close the device.
In this embodiment, the mechanical arm 6 is connected to the support box 5 by a bolt, the connecting seat 11 illustrates that the mechanical arm 6 is connected to a flange, the welding gun 14 is electrically connected to the connecting wire 9, the welding power supply 8 is connected to the mechanical arm 6 by a screw, the control box 3 is electrically connected to the welding power supply 8, the mechanical arm 6 can rotate freely, the position of the welding gun 14 is adjusted, and the welding power supply 8 supplies current to the welding gun 14.
In this embodiment, the welding gun 14 is connected to the shield cover 15 by screws, the flame retardant plate 26 is connected to the shield cover 15 by screws, and spatter sparks generated by welding are blocked by the shield cover 15, and the flame retardant plate 26 prevents sparks from igniting the shield cover 15, thereby preventing accidents due to spatter sparks.
In this embodiment, the tuber pipe 17 with suction fan 18 pegs graft, the suction hood 16 with tuber pipe 17 passes through the screw connection, rings 7 with tuber pipe 17 passes through the buckle and connects, rings 7 with arm 6 passes through the screw connection, suction fan 18 passes through tuber pipe 17 and the pungent smell that the suction hood 16 produced when will welding purifies in absorbing purifying box 19, prevents that it from causing the pollution to the air in workshop, guarantees that staff's is healthy.
In this embodiment, the tuber pipe 17 with suction fan 18 pegs graft, induced draft hood 16 with tuber pipe 17 passes through the screw connection, rings 7 with tuber pipe 17 passes through the buckle and connects, rings 7 with arm 6 passes through the screw connection, because antenna 4 can link to each other with the backstage computer, light 12 can throw light on to the welding seam, camera 10 can make a video recording and pass through to the picture of welding back welding seam antenna 4 transmits to in the computer, and the staff passes through the computer alright know welded effect in real time, but online control device repairs, guarantees the welding effect of device.
A use method of a vehicle body welding robot for automobile production comprises the following steps: firstly fixing the bottom plate 1 through the fixing bolt 21 in the fixing hole 22, then fixing a welding wire in the welding gun 14, in the welding process, operating the device through the operation button 2, at this time, switching on the welding power supply 8 and supplying power to the welding gun 14 through the connecting line 9, further enabling the welding gun 14 to weld the vehicle body through the welding wire, and adjusting the welding position under the action of the mechanical arm 6 and the motor 23, the spattered spark generated by welding is blocked by the shielding cover 15, meanwhile, the flame retardant plate 26 can prevent the spark from igniting the shielding cover 15, so as to prevent accidents caused by the spark spattering, meanwhile, the heat generated by the motor 23 in the device working process is discharged through the heat dissipation holes 24, so as to prevent the temperature in the supporting box 5 from being too high, and the dustproof net 25 prevents external dust from entering the inside the supporting box 5, in addition, the suction fan 18 passes through the tuber pipe 17 and the pungent smell that the suction hood 16 produced when will welding absorbs in purifying box 19 and purifies, prevents that it from causing the pollution to the air in workshop, guarantees that staff's is healthy, then because antenna 4 links to each other with backstage computer, light 12 can throw light on to the welding seam, camera 10 can make a video recording and pass through to the picture of welding seam after the welding antenna 4 transmits to the computer in, and the staff just can know welded effect in real time through the computer, but online control device repairs, guarantees the welding effect of device.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a body welding robot of automotive production usefulness which characterized in that: comprises a bottom plate (1), a supporting box (5), fixing holes (22) and fixing bolts (21), wherein the fixing holes (22) are formed at four corners of the upper end of the bottom plate (1), the fixing bolts (21) are installed in the fixing holes (22), the supporting box (5) is arranged in the middle of the upper end of the bottom plate (1), a motor (23) is installed in the supporting box (5), a turntable (20) is arranged at the upper end of the supporting box (5), heat dissipation holes (24) are formed in one side wall of the supporting box (5), a dust screen (25) is installed on one side of each heat dissipation hole (24), a control box (3) is fixed on the other side wall of the supporting box (5), an operating button (2) is arranged on one side wall of the control box (3), a mechanical arm (6) is fixed at the upper end of the supporting box (5), a connecting seat (11) is arranged at one end of the mechanical arm (6), the connecting device is characterized in that the bottom end of the connecting seat (11) is connected with a connecting plate (13) through a screw, one side wall of the connecting plate (13) is connected with a welding gun (14) through a screw, one end of the welding gun (14) is provided with a connecting wire (9), one end of the connecting wire (9) is provided with a welding power supply (8), the side wall of the welding gun (14) is provided with a shielding cover (15), the inner wall of the shielding cover (15) is provided with a flame-retardant plate (26), one side of the mechanical arm (6) is provided with a suction fan (18), the bottom end of the suction fan (18) is connected with a purifying box (19) through a screw, an air pipe (17) is inserted into the suction fan (18), one end of the air pipe (17) is provided with a suction hood (16), the air pipe (17) is provided with a lifting ring (7), one side of the connecting plate (13) is provided with an illuminating lamp (12), one side of the illuminating lamp (12) is provided with a camera (10), and an antenna (4) is arranged on one side of the upper end of the control box (3).
2. The vehicle body welding robot for automobile production according to claim 1, characterized in that: the fixing bolt (21) is connected with the fixing hole (22) through threads, and the supporting box (5) is connected with the bottom plate (1) through bolts.
3. The vehicle body welding robot for automobile production according to claim 1, characterized in that: the motor (23) with supporting box (5) pass through bolted connection, carousel (20) with supporting box (5) rotate to be connected, motor (23) with carousel (20) key-type connection.
4. The vehicle body welding robot for automobile production according to claim 1, characterized in that: the heat dissipation holes (24) are formed in the supporting box (5), and the dust screen (25) is connected with the supporting box (5) through screws.
5. The vehicle body welding robot for automobile production according to claim 1, characterized in that: the control box (3) is connected with the supporting box (5) through screws, and the operating button (2) is electrically connected with the control box (3).
6. The vehicle body welding robot for automobile production according to claim 1, characterized in that: the welding machine is characterized in that the mechanical arm (6) is connected with the supporting box (5) through bolts, the connecting seat (11) is connected with the mechanical arm (6) through a flange, the welding gun (14) is electrically connected with the connecting wire (9), the welding power supply (8) is connected with the mechanical arm (6) through screws, and the control box (3) is electrically connected with the welding power supply (8).
7. The vehicle body welding robot for automobile production according to claim 1, characterized in that: the welding gun (14) is connected with the shielding cover (15) through screws, and the flame-retardant plate (26) is connected with the shielding cover (15) through screws.
8. The vehicle body welding robot for automobile production according to claim 1, characterized in that: the air pipe (17) is connected with the suction fan (18) in an inserting mode, the suction hood (16) is connected with the air pipe (17) through screws, the hanging ring (7) is connected with the air pipe (17) through a buckle, and the hanging ring (7) is connected with the mechanical arm (6) through screws.
9. The vehicle body welding robot for automobile production according to claim 1, characterized in that: the illuminating lamp (12) is connected with the connecting seat (11) through screws, the camera (10) is connected with the connecting seat (11) through screws, and the antenna (4), the camera (10) and the illuminating lamp (12) are electrically connected with the control box (3).
10. A method for using a body welding robot for automobile production, applied to the body welding robot for automobile production of any one of claims 1 to 9, characterized in that: firstly, the bottom plate (1) is fixed through the fixing bolt (21) in the fixing hole (22), then a welding wire is fixed in the welding gun (14), in the welding process, the device is operated through the operation button (2), at the moment, the welding power supply (8) is switched on and supplies power to the welding gun (14) through the connecting wire (9), so that the welding gun (14) welds the vehicle body through the welding wire, in addition, the welding position is adjusted under the action of the mechanical arm (6) and the motor (23), the splashing spark generated by welding is blocked by the shielding cover (15), meanwhile, the flame retardant plate (26) can prevent the spark from igniting the shielding cover (15), accidents caused by the splashing of the spark are prevented, and simultaneously, the heat generated by the motor (23) in the device working process is discharged through the heat dissipation hole (24), prevent support case (5) interior high temperature, dust screen (25) prevent that external dust from getting into inside support case (5), in addition, suction fan (18) are passed through tuber pipe (17) and the pungent smell that induced draft hood (16) produced when will welding absorbs in purifying box (19) and purifies, prevents that it from causing the pollution to the air in workshop, guarantees that staff's is healthy, because then antenna (4) link to each other with the backstage computer, light (12) can throw light on the welding seam, camera (10) can make a video recording and pass through to the picture of welding back welding seam antenna (4) transmit to the computer in, and the staff passes through the computer alright know welded effect in real time, but online control device repairs, guarantees the welding effect of device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110924709.0A CN113523676A (en) | 2021-08-12 | 2021-08-12 | Vehicle body welding robot for automobile production and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110924709.0A CN113523676A (en) | 2021-08-12 | 2021-08-12 | Vehicle body welding robot for automobile production and use method thereof |
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| Publication Number | Publication Date |
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| CN113523676A true CN113523676A (en) | 2021-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110924709.0A Pending CN113523676A (en) | 2021-08-12 | 2021-08-12 | Vehicle body welding robot for automobile production and use method thereof |
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Application publication date: 20211022 |
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| RJ01 | Rejection of invention patent application after publication |