CN211661386U - Intelligent welding workstation - Google Patents
Intelligent welding workstation Download PDFInfo
- Publication number
- CN211661386U CN211661386U CN201922476418.0U CN201922476418U CN211661386U CN 211661386 U CN211661386 U CN 211661386U CN 201922476418 U CN201922476418 U CN 201922476418U CN 211661386 U CN211661386 U CN 211661386U
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- Prior art keywords
- robot
- control cabinet
- mechanical arm
- welding
- intelligent welding
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- 238000003466 welding Methods 0.000 title claims abstract description 81
- 238000004140 cleaning Methods 0.000 claims abstract description 9
- 239000007789 gas Substances 0.000 claims description 11
- 239000000779 smoke Substances 0.000 claims description 11
- 239000003517 fume Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 5
- 239000003546 flue gas Substances 0.000 abstract description 5
- 230000001681 protective effect Effects 0.000 description 9
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses an intelligent welding workstation, which comprises an airtight room body, wherein a robot, 2 position changing machines and a gun cleaning device are arranged in the room body; the 2 position changing machines are arranged on two sides of the robot; an electric control cabinet and a robot control cabinet are arranged outside the house body; the electric control cabinet is respectively connected with the robot control cabinet, the 2 position changing machines and the gun cleaning device; the robot control cabinet is connected with the robot; the tail end of the robot is provided with a welding gun for welding a workpiece clamped and fixed on the positioner; the side of the room body is provided with a door and a plurality of transparent observation windows. The utility model discloses a carry out full-automatic welding process to the work piece, workman low in labor strength can not receive harmful flue gas influence, and automatic welding is efficient, of high quality.
Description
Technical Field
The utility model belongs to the technical field of the welding equipment, specifically an intelligence weldment work station.
Background
At present, with the development of modern industry, welding automation is gradually applied and popularized, for example, in industries such as automobile production lines, but due to certain limitations, certain flexibility and operability of most existing special welding machines are lacked, welding cannot be carried out on related workpieces or parts, or the welding effect is not good, the welding quality does not meet the requirements, and therefore welding equipment cannot be effectively applied. Most when welding workpiece up to now, still through manual welding, manual welding operation is inconvenient, and welding quality is unstable, and degree of automation is low, like when needing artifical supplementary upset work piece in welding process very much, manual operation's intensity is big, and work efficiency is low. In addition, welding smoke, arc light and metal splashing generated during welding can cause certain damage to human bodies undoubtedly. The existing welding robot system has poor coordination and coordination between people and welding workpieces, and can not achieve automatic welding with all-round high quality.
Therefore, the prior art has the defects of large input labor, high manual operation strength, great damage to the body of a worker, unstable welding quality of workpieces, low automation level and the like when the workpieces are welded.
Disclosure of Invention
The utility model aims at the problem that prior art exists, provide an intelligence weldment work station, realized carrying out full-automatic welding to the work piece, workman low in labor strength can not receive harmful flue gas influence, and automatic welding is efficient, of high quality.
In order to achieve the above object, the utility model adopts the following technical scheme:
an intelligent welding workstation comprises a closed room body, wherein a robot, 2 position changing machines and a gun cleaning machine are arranged in the room body; the 2 position changing machines are arranged on two sides of the robot; an electric control cabinet and a robot control cabinet are arranged outside the house body; the electric control cabinet is respectively connected with the robot control cabinet, the 2 position changing machines and the gun cleaning device; the robot control cabinet is connected with the robot; the tail end of the robot is provided with a welding gun for welding a workpiece clamped and fixed on the positioner; the side of the room body is provided with a door and a plurality of transparent observation windows.
Specifically, the positioner comprises a first supporting seat, a second supporting seat, a driving motor, a limiting bearing and a rotary frame; the driving motor and the limiting bearing are respectively arranged on the first supporting seat and the second supporting seat, and the driving motor and the limiting bearing are coaxially arranged; one end of the rotary frame is connected with the output end of the driving motor, and the other end of the rotary frame is movably connected with the limiting bearing.
Specifically, the robot is a 7-axis robot and comprises a base, a rotating table, a first mechanical arm, a second mechanical arm, a third mechanical arm, a fourth mechanical arm and a clamp; the first mechanical arm is connected with the rotating platform through a first rotating motor; the second mechanical arm is connected with the first mechanical arm through a connecting block, the connecting block is connected with the first mechanical arm through a second rotating motor, and the connecting block is connected with the second mechanical arm through a third rotating motor; the second mechanical arm is connected with the third mechanical arm through a fourth rotating motor; the third mechanical arm is connected with the fourth mechanical arm through a fifth rotating motor; and the clamp is connected with the fourth mechanical arm through a sixth rotating motor.
Specifically, the room body top is equipped with 2 collection petticoat pipes, 2 collection petticoat pipes are located 2 machine of shifting directly over for carry out centralized processing to the flue gas that produces among the welding process, reduce the pollution to the environment.
Particularly, the external portion of the room is provided with a welding wire barrel for replacing welding wires of a welding gun, and the welding wires can be replaced quickly by the welding wire barrel.
Specifically, the outside of the room body is provided with a protective gas tank for storing protective gas, and the protective gas tank is used for providing protective gas for welding.
Specifically, a three-color lamp for alarming is arranged on one side of the top of the house body and connected with an electric control cabinet; through setting up the tricolor lamp, when breaking down in welding process, the automatically controlled cabinet control tricolor lamp responds to the warning suggestion to the operator handles the trouble fast.
Specifically, the outer side wall of the house body is provided with a master control box and a slave control box, the master control box is connected with the electric control cabinet, and the slave control box is connected with the robot control cabinet; the master control box is used for controlling the start and stop of the whole workstation; and the auxiliary control box is used for controlling the actions of the robot and the positioner.
Furthermore, a plurality of smoke sensors and temperature sensors are arranged in the house body, and the smoke sensors and the temperature sensors are respectively connected with the auxiliary control box; through set up a plurality of smoke transducer and temperature sensor in the internal room, can monitor the internal smog concentration and the temperature in room in real time.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a set up robot, machine of shifting and clear rifle ware in airtight welding room, set up automatically controlled cabinet and robot control cabinet outside the welding room for the automatic weld of work piece is accomplished in airtight welding room, and the harmful flue gas that the welding produced can not spread in the external world, thereby has improved operator's operational environment, has improved welding work efficiency, has reduced operator's intensity of labour; the utility model discloses a set up a plurality of observation windows in the side of the room body, the operator of being convenient for has in real time the inside condition in unwelding room.
Drawings
Fig. 1 is a schematic view of an external structure of an intelligent welding workstation according to the present invention;
fig. 2 is a schematic view of the internal structure of an intelligent welding workstation according to the present invention;
FIG. 3 is a schematic structural view of the position changing machine of the present invention;
fig. 4 is a schematic structural view of the robot of the present invention;
in the figure: 1. a house body; 2. a robot; 3. a position changing machine; 4. cleaning the gun; 5. an electric control cabinet; 6. a robot control cabinet; 7. a welding gun; 8. a door; 9. an observation window; 10. a first support base; 11. a second support seat; 12. a drive motor; 13. a limit bearing; 14. rotating the frame; 15. a base; 16. a rotating table; 17. a first robot arm; 18. a second mechanical arm; 19. a third mechanical arm; 20. a fourth mechanical arm; 21. a clamp; 22. connecting blocks; 23. a smoke collecting hood; 24. a welding wire barrel; 25. a protective gas tank; 26. a three-color lamp; 27. a master control box; 28. and a sub-control box.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, not all embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 and 2, the embodiment provides an intelligent welding workstation, which includes a closed room body 1, wherein a robot 2, 2 position changing machines 3 and a gun cleaning device 4 are arranged in the room body 1; the 2 position changing machines 3 are arranged on two sides of the robot 2; an electric control cabinet 5 and a robot control cabinet 6 are arranged outside the house body 1; the electric control cabinet 5 is respectively connected with the robot control cabinet 6, the 2 position changing machines 3 and the gun cleaning device 4; the robot control cabinet 6 is connected with the robot 2; the tail end of the robot 2 is provided with a welding gun 7 for welding a workpiece clamped and fixed on the positioner 3; the side surface of the house body 1 is provided with a door 8 and a plurality of transparent observation windows 9; the inside behavior in the room body 1 is looked over in real time to operator's accessible transparent observation window 9 to robot 2 in the room body 1 is controlled through setting up at the outside robot control cabinet 6 in the room body 1.
Specifically, as shown in fig. 3, the positioner 3 includes a first support seat 10, a second support seat 11, a driving motor 12, a limit bearing 13 and a rotating frame 14; the driving motor 12 and the limiting bearing 13 are respectively installed on the first supporting seat 10 and the second supporting seat 11, and the driving motor 12 and the limiting bearing 13 are coaxially arranged; one end of the rotary frame 14 is connected with the output end of the driving motor 12, and the other end is movably connected with the limit bearing 13. Before welding, a workpiece is fixed on the rotary frame 14, and the rotary frame 14 is driven to rotate by a certain angle through the driving motor 12 so as to change the posture of the workpiece on the rotary frame 14 and perform welding operation on the workpiece by matching with the welding gun 7 clamped by the robot 2.
Specifically, as shown in fig. 4, the robot 2 is a 7-axis robot including a base 15, a turntable 16, a first robot arm 17, a second robot arm 18, a third robot arm 19, a fourth robot arm 20, and a jig 21; the first mechanical arm 17 is connected with the rotating platform 16 through a first rotating motor; the second mechanical arm 18 is connected with the first mechanical arm 17 through a connecting block 22, the connecting block 22 is connected with the first mechanical arm 17 through a second rotating motor, and the connecting block 22 is connected with the second mechanical arm 18 through a third rotating motor; the second mechanical arm 18 is connected with the third mechanical arm 19 through a fourth rotating motor; the third mechanical arm 19 and the fourth mechanical arm 20 are connected through a fifth rotating motor; the clamp 21 is connected with the fourth mechanical arm 20 through a sixth rotating motor; automatic welding is realized through setting up 2 centre gripping welder 7 of 7 robots in this embodiment, can freely switch between 2 machine of shifting 3, and is nimble high-efficient.
Specifically, 1 top in the room body is equipped with 2 collection petticoat pipes 23, 2 collection petticoat pipes 23 are located 2 machine of shifting 3 directly over for carry out centralized processing to the flue gas that produces among the welding process, reduce the pollution to the environment. The outside of the room body 1 is provided with a welding wire barrel 24 for replacing the welding wire of the welding gun 7, and the welding wire can be quickly replaced by arranging the welding wire barrel 24. The outside of the room body 1 is provided with a protective gas tank 25 for storing protective gas, and the protective gas tank 25 is used for providing protective gas for welding. A three-color lamp 26 for alarming is arranged on one side of the top of the house body 1, and the three-color lamp 26 is connected with the electric control cabinet 5; by arranging the three-color lamp 26, when a fault occurs in the welding process, the electric control cabinet 5 controls the three-color lamp 26 to respond to an alarm prompt so that an operator can rapidly process the fault.
Specifically, the outer side wall of the house body 1 is provided with a main control box 27 and an auxiliary control box 28, the main control box 27 is connected with the electric control cabinet 5, and the auxiliary control box 28 is connected with the robot control cabinet 6; the master control box 27 is used for controlling the start and stop of the whole workstation; the auxiliary control box 28 is used for controlling the actions of the robot 2 and the positioner 3.
Furthermore, a plurality of smoke sensors and temperature sensors are arranged in the house body 1, and the smoke sensors and the temperature sensors are respectively connected with the auxiliary control box 28; through set up a plurality of smoke transducer and temperature sensor in the room body 1, can real-time supervision room body 1 internal smog concentration and temperature.
In the embodiment, the whole welding work is carried out in the closed house body 1, an operator checks the welding condition outside the house body 1 through the observation window 9, and controls the robot 2 and the positioner 3 inside the house body 1 through the control box outside the house body 1, so that the automatic welding is realized, the welding efficiency is improved, and the labor intensity of workers is reduced; meanwhile, the robot 2, the welding gun 7, the positioner 3 and the like are positioned in the closed room body 1, and an operator controls the welding process outside the room body 1, so that harmful smoke generated in the welding process cannot influence the operator.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. An intelligent welding workstation is characterized by comprising a closed room body, wherein a robot, 2 position changing machines and a gun cleaning machine are arranged in the room body; the 2 position changing machines are arranged on two sides of the robot; an electric control cabinet and a robot control cabinet are arranged outside the house body; the electric control cabinet is respectively connected with the robot control cabinet, the 2 position changing machines and the gun cleaning device; the robot control cabinet is connected with the robot; the tail end of the robot is provided with a welding gun for welding a workpiece clamped and fixed on the positioner; the side of the room body is provided with a door and a plurality of transparent observation windows.
2. The intelligent welding workstation of claim 1, wherein the positioner comprises a first support seat, a second support seat, a drive motor, a limit bearing and a rotating frame; the driving motor and the limiting bearing are respectively arranged on the first supporting seat and the second supporting seat, and the driving motor and the limiting bearing are coaxially arranged; one end of the rotary frame is connected with the output end of the driving motor, and the other end of the rotary frame is movably connected with the limiting bearing.
3. The intelligent welding workstation of claim 1, wherein the robot is a 7-axis robot comprising a base, a rotary table, a first robot arm, a second robot arm, a third robot arm, a fourth robot arm, and a clamp; the first mechanical arm is connected with the rotating platform through a first rotating motor; the second mechanical arm is connected with the first mechanical arm through a connecting block, the connecting block is connected with the first mechanical arm through a second rotating motor, and the connecting block is connected with the second mechanical arm through a third rotating motor; the second mechanical arm is connected with the third mechanical arm through a fourth rotating motor; the third mechanical arm is connected with the fourth mechanical arm through a fifth rotating motor; and the clamp is connected with the fourth mechanical arm through a sixth rotating motor.
4. The intelligent welding workstation of claim 1, wherein the roof of the house is provided with 2 fume collecting hoods.
5. The intelligent welding workstation of claim 1, wherein a wire barrel for replacing welding gun wire is provided outside the housing.
6. The intelligent welding workstation of claim 1, wherein a shielding gas tank for storing shielding gas is provided outside the housing.
7. The intelligent welding workstation of claim 1, wherein a tri-color lamp for alarming is arranged on one side of the top of the house body, and the tri-color lamp is connected with the electric control cabinet.
8. The intelligent welding workstation of claim 1, wherein the outer side wall of the house body is provided with a master control box and a secondary control box, the master control box is connected with the electric control cabinet, and the secondary control box is connected with the robot control cabinet.
9. The intelligent welding workstation of claim 8, wherein a plurality of smoke sensors and temperature sensors are arranged in the room body, and the smoke sensors and the temperature sensors are respectively connected with the secondary control box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922476418.0U CN211661386U (en) | 2019-12-31 | 2019-12-31 | Intelligent welding workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922476418.0U CN211661386U (en) | 2019-12-31 | 2019-12-31 | Intelligent welding workstation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211661386U true CN211661386U (en) | 2020-10-13 |
Family
ID=72736243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922476418.0U Expired - Fee Related CN211661386U (en) | 2019-12-31 | 2019-12-31 | Intelligent welding workstation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211661386U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112157379A (en) * | 2020-10-16 | 2021-01-01 | 芜湖市元山机械制造有限公司 | Large-scale welding workstation |
| CN118218763A (en) * | 2024-05-07 | 2024-06-21 | 大连河野智能装备有限公司 | A double-station laser welding equipment |
-
2019
- 2019-12-31 CN CN201922476418.0U patent/CN211661386U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112157379A (en) * | 2020-10-16 | 2021-01-01 | 芜湖市元山机械制造有限公司 | Large-scale welding workstation |
| CN112157379B (en) * | 2020-10-16 | 2022-08-23 | 芜湖市元山机械制造有限公司 | Large-scale welding workstation |
| CN118218763A (en) * | 2024-05-07 | 2024-06-21 | 大连河野智能装备有限公司 | A double-station laser welding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201013 |
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| CF01 | Termination of patent right due to non-payment of annual fee |