CN113478715B - Particle board forming device - Google Patents

Abstract

The invention discloses a particle plate molding device, which can form a particle material plate through a cavity mold, and the size and shape error of the product can be significantly improved. The amount of gel particles ensures the amount of materials used in the production of particle products. The weight of batches of products is balanced and the consistency is good. Evenly press down on the particulate material to ensure the compactness of the product and high product quality; the gel particles are placed in the cavity mold at one time, reducing the number of gel particle arrangements, and the reinforcement net is directly pressed into the gel particle layer, reducing the The production action of granular materials is simplified, and the production efficiency is improved; after forming, the pallet and granular products are taken out of the cavity mold, which reduces the input quantity of the cavity mold, facilitates the operation of the cavity mold, and facilitates fast flow operation.

Description

Particle sheet forming device

technical field

The invention relates to the field of particle sheets, in particular to a particle sheet forming device.

Background technique

The production of the existing particle board is to stir the sound-absorbing particles of a specific mesh and the gelling agent to form gel particles evenly, and then first arrange the gel particles with a thickness of 1/2 cavity in the molding cavity, and scrape them manually Arrange the gel particles evenly in the flat method, then place a reinforcement net on the gel particles, and then arrange the gel particles with the remaining 1/2 cavity thickness, make the product dense by manual beating, scrape the gel particles flat, and use manual The surface is smoothed to form a particle sheet.

The following problems exist in the production of existing particle boards:

It is impossible to measure when arranging gel particles, and there is a weight deviation for each particle sheet, resulting in poor product consistency;

The frequency, times, and force of each particle sheet are inconsistent, the product density fluctuates greatly, the surface is prone to looseness, and the product quality is poor;

The surface roughness of each particle board has a large fluctuation range when smoothed by hand;

The requirements for the skill level of the operators are high, and the labor efficiency is low.

Contents of the invention

The purpose of the present invention is to provide a particle sheet forming device for the problems existing in the prior art.

In order to achieve the above object, the technical scheme adopted in the present invention is:

A particle sheet forming apparatus, comprising:

a cavity mold for carrying the pallet and arranging the gel particles to form the particle sheet;

pallet transfer mechanism for installing the pallet into the cavity mold;

A distributing mechanism, the gel particles are stored in the distributing mechanism, and the distributing mechanism is used to lay and smooth the gel particles in the cavity mold to form the gel particle layer;

A press-in mechanism, a reinforcement net is arranged on the surface of the gel particle layer, and the press-in mechanism is used to press the reinforcement net into the middle position in the thickness direction of the gel particle layer;

A vibration forming mechanism, used to vibrate the gel particle layer in the cavity mold to a required thickness, and form the particle sheet;

Conveying guide rails, sequentially transporting the cavity mold to the distributing mechanism, the pressing mechanism and the vibration forming mechanism;

The frame is provided with the transmission guide rail, the pallet transfer mechanism, the material distributing mechanism, the pressing mechanism and the vibration forming mechanism.

By adopting a particle sheet forming device according to the present invention, the particle material sheet is formed by the cavity mold, and the size and shape error of the product are significantly improved, and the cooperation between the material distribution mechanism and the cavity mold can Adjust the amount of the gel particles arranged in the cavity mold to ensure the amount of materials used in the production of particulate products, the weight of batch products is balanced and the consistency is good, and the distributing mechanism can smooth the gel particles while distributing surface; the gel particles are vibrated and formed by the vibration forming mechanism, which can fully and evenly press down on the particulate material to ensure the compactness of the product and high product quality; the gel particles are distributed on the mold at one time In the mold cavity, the number of times the gel particles are arranged is reduced, and the reinforcement net is directly pressed into the gel particle layer, which reduces the production action of the particulate material and improves production efficiency; Plates and particle products are taken out from the cavity mold, which reduces the input quantity of the cavity mold, facilitates the operation of the cavity mold, and facilitates fast flow operation for industrialization; the device is simple to use, easy to operate, and has good results .

Preferably, the pallet transfer mechanism includes a slider slide rail and a slider slidingly fitted therewith, the slider slide rail is arranged on the frame, the slider is provided with a first lift cylinder, and the slider slide rail is provided on the frame. The first lifting cylinder is connected with a transfer fixture, and the transfer fixture transfers the pallet into the cavity mold on the transfer guide rail.

Further preferably, the first lifting cylinder drives the transfer fixture to lift up and down, and the transfer fixture is provided with a vacuum chuck or an electromagnetic magnet, and the vacuum chuck or electromagnetic magnet can suck, release, lift the pallet, position OK, fast.

Preferably, the distributing mechanism includes a hopper slide rail, a hopper and a first jacking part, the hopper slide rail and the hopper are slidingly fitted, and the hopper slide rail and the first jacking part are both connected to the frame, the conveying guide rail passes under the hopper slide rail, the first jacking part is located at the conveying guide rail, the first jacking part is used to lift the cavity mold, and the hopper The gel particles are stored, and the gel particles are arranged in the cavity mold when the hopper moves along the hopper slide rail.

During the movement of the hopper along the slide rail of the hopper, the gel particles in the hopper fall into the cavity mold under the action of its own weight, and the discharge volume of the hopper is basically constant per unit time. The jacking part adjusts the height of the inner cavity of the cavity mold relative to the bottom of the hopper, so as to match the moving speed of the hopper, and can control the thickness of the gel particle layer falling into the cavity mold to form .

Further preferably, the cloth width of the hopper is equal to the inner cavity width of the cavity mold, and the cloth is completed at one time; or the cloth width of the hopper is smaller than the inner cavity width of the cavity mold, and the cloth is completed by reciprocating several times.

Further preferably, the bottom of the hopper is provided with a pressing angle, and the pressing angle smoothes the gel particle layer after the cloth.

With this structure, since the pressing angle below the hopper forms a downward pressure during the movement of the hopper, the gel particles laid obliquely by the pressing angle make the gel The particle layer is laid flat and smooth, which solves the problem that the cloth surface in the prior art is wavy.

Further preferably, in order to ensure a smooth and even surface after discharge, the tail of the hopper is arc-shaped.

Further preferably, the two sides of the hopper along the moving direction of the hopper slide rail are respectively provided with the press-down angles.

Further preferably, both sides of the hopper along the moving direction of the hopper slide rail are respectively provided with baffle plates, and the cavity mold is passed between the two baffle plates, and the material baffle plates are adapted to At the outlet at the bottom of the hopper, the gel particles are sealed in the hopper.

Preferably, the press-in mechanism includes a mounting seat, a second lifting cylinder, a first guide post and a comb-shaped pressing plate, the first guide post is provided on the frame, and the first guide post is connected to the mounting seat , the second lifting cylinder is arranged on the mounting seat, the second lifting cylinder is connected to the comb-shaped pressing plate, the comb-shaped pressing plate is slidably connected to the first guide column, and the transmission guide rail passes through the Below the comb-shaped pressing plate, the comb-shaped pressing plate includes a motherboard and several strips, the strips are vertically arranged, and their tops are connected to the bottom of the motherboard, the bottom ends of the strips are flush, and the combs A shaped press plate presses the reinforcing mesh into the layer of gel particles.

With this structure, the second lifting cylinder drives the comb-shaped pressing plate up and down, and the comb-shaped pressing plate is guided by the first guide column to ensure the accuracy of the moving path of the comb-shaped pressing plate. The bottom end is abutted against the reinforcement net to press it into the gel particle layer. The bottom of the slats has a small action area, strong pressure, good pressing effect, and can also minimize the impact on the gel particle layer. Layer destruction for subsequent compaction of the gel particle layer.

Further preferably, the slats are arranged at intervals.

Further preferably, the press-in mechanism further includes a sand scraper and a depth adjustment part, the sand scraper is connected to the frame through the depth adjustment part, and the sand scraper is slidably connected to the first guide column, the sand scraping plate is located between the comb-shaped pressing plate and the conveying guide rail, and the sand scraping plate is provided with a number of through holes corresponding to the strips one by one, and the strips can pass through the The through hole abuts against the reinforcing mesh, and the depth adjusting part adjusts the height of the sand scraping plate to adjust the position where the comb-shaped pressing plate presses the reinforcing mesh into the gel particle layer.

With this structure, the gel particles are easily adhered to the strip plate after being inserted into the gel particle layer, and when the second lifting cylinder lifts the comb-shaped pressing plate, the sand scraping plate will The gel particles adhering to the strips are cleaned up, the depth adjustment part can limit the pressing of the comb-shaped pressing plate to a suitable position according to the required plate thickness, and the first guide post ensures that the strips board accurately into the through hole.

Further preferably, the comb-shaped pressing plate is provided with a second vibrating motor, which vibrates the comb-shaped pressing plate up and down during the pressing down process of the reinforcing net, so as to ensure that the reinforcing net has a good pressing effect. The gel particles with better coagulant adhesion effect can also reduce the adhesion of the gel particles to the strip by vibration.

Further preferably, the second vibration motors include an even number and are arranged in pairs, and the rotation directions of the balance wheels of each pair of the second vibration motors are opposite.

Further preferably, the first guide posts include at least three, and are arranged on the periphery of the comb-shaped pressing plate.

Preferably, the vibration forming mechanism includes a mounting plate, a third lifting cylinder, a first vibration motor, a second guide column and a vibration pressing plate, the second guide column is set on the frame, and the second guide column is connected to The mounting plate, the third lifting cylinder is arranged on the mounting plate, the third lifting cylinder is connected to the vibrating platen, the vibrating platen is slidably connected to the second guide column, and the vibrating platen is set The first vibrating motor, the conveying guide rail passes under the vibrating platen, the size of the bottom surface of the vibrating platen is adapted to the size of the inner cavity of the mold cavity, and the vibrating platen vibrates while pressing down on the gel particles Layer to desired thickness.

With this structure, the first vibrating motor drives the vibrating platen to vibrate, the third lifting cylinder drives the vibrating platen up and down, and the second guide column ensures that the vibrating platen accurately enters the cavity mold cavity, preventing the vibrating platen from shifting and unable to close the mold.

Further preferably, the first vibration motors include an even number and are arranged in pairs, and the rotation directions of the balance wheels of each pair of the first vibration motors are opposite.

Further preferably, the longitudinal section of the vibrating platen is T-shaped.

Further preferably, the second guide posts include at least three, and are arranged on the periphery of the vibrating platen.

Further preferably, the vibration forming mechanism further includes a depth limiting component and a second jacking component, both of the depth limiting component and the second jacking component are connected to the frame, and the depth limiting component It is used to limit the pressing height of the vibrating platen to adjust the thickness of the gel particle layer, the second jacking part is located at the conveying guide rail, and the second jacking part is used to lift the pallet The particulate sheet material carried by it is lifted and demoulded from the cavity mold.

Preferably, the particle sheet forming device further includes:

The first sliding guide rail is arranged at the front end of the conveying guide rail, and the pallet transfer mechanism is used to install the pallet transported by the first sliding guide rail into the cavity mold;

The second sliding guide rail is arranged at the rear end of the conveying guide rail, and the second sliding guide rail is used for transporting the ejected pallet and the particulate sheet material carried thereon.

With this structure, the cavity mold focuses on the molding of the gel particles, circulates on the conveying rail, the pallet is used for the transfer of the particle sheet, the first sliding rail and the second sliding rail The two sliding guide rails are used for the reverse flow of the pallet, so that the production of the entire particle board is streamlined and the production efficiency is improved.

In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:

1. A particle sheet molding device according to the present invention, through the molding of the particle material sheet by the cavity mold, the size and shape error of the product are significantly improved, and the cooperation between the material distribution mechanism and the cavity mold The amount of the gel particles arranged in the cavity mold can be adjusted to ensure the amount of materials used in the production of particulate products, the weight of the batch products is balanced and the consistency is good, and the distributing mechanism can smooth the gel at the same time Particle surface; the gel particles are vibrated and formed by the vibration forming mechanism, which can fully and uniformly press down on the particulate material to ensure the compactness of the product and high product quality; the gel particles are once distributed on the In the cavity mold, the number of gel particle arrangements is reduced, and the reinforcement net is directly pressed into the gel particle layer, which reduces the production action of the particulate material and improves production efficiency; after molding, the The supporting plate and particle products are taken out from the cavity mold, which reduces the input quantity of the cavity mold, facilitates the operation of the cavity mold, and facilitates the rapid flow operation for industrialization; the device is simple to use, easy to operate, and the effect is good;

2. In the particle sheet forming device according to the present invention, since the pressing angle under the hopper forms a downward pressure during the moving process of the hopper, in the inclined laying by the pressing angle, Gel particles, so that the gel particle layer is laid flat and smooth, which solves the problem that the surface of the cloth in the prior art is wavy;

3. A particle sheet forming device according to the present invention, the second lifting cylinder drives the comb-shaped pressing plate to lift up and down, and the comb-shaped pressing plate is guided by the first guide column to ensure the moving path of the comb-shaped pressing plate The accuracy of the accuracy, the bottom ends of several strips are abutted against the reinforcement net and pressed into the gel particle layer. Reduce the damage to the gel particle layer to a certain extent, so that the subsequent compaction of the gel particle layer;

4. A particle sheet forming device according to the present invention, the gel particles are easily adhered to the strips after being inserted into the gel particle layer, and the comb-shaped pressing plate is lifted by the second lifting cylinder At the same time, the sand scraping board cleans the gel particles adhered to the strip, and the depth adjustment part can limit the pressing of the comb-shaped pressing board to a suitable position according to the required board thickness. The first guide post ensures that the lath accurately enters the through hole;

5. A particle sheet molding device according to the present invention, the first vibrating motor drives the vibrating platen to vibrate, the third lift cylinder drives the vibrating platen up and down, and the second guide column ensures that the vibrating platen vibrates. The pressure plate accurately enters the inner cavity of the mold cavity to prevent the vibration pressure plate from shifting and unable to close the mold;

6. A particle sheet forming device according to the present invention, the cavity mold is dedicated to forming the gel particles, and circulates on the conveying rail, and the pallet is used for the transfer of the particle sheet, so The first sliding guide rail and the second sliding guide rail are used to reverse the flow of the pallet, so that the production of the entire particle board is streamlined and the production efficiency is improved.

Description of drawings

Fig. 1 is the structural schematic diagram of particle sheet forming device of the present invention;

Fig. 2 is a schematic structural view of the pallet transfer mechanism;

Fig. 3 is a structural schematic diagram of a transfer fixture;

Fig. 4 is the structural representation of cloth mechanism;

Fig. 5 is a schematic diagram of hopper operation;

Fig. 6 is a schematic structural view of the press-in mechanism;

Fig. 7 is a schematic diagram before the reinforcement net is pressed in;

Fig. 8 is a schematic diagram when the reinforcement net is pressed in;

Fig. 9 is a schematic diagram after the reinforcement net is pressed in;

Fig. 10 is a structural schematic diagram of a vibration forming mechanism;

Fig. 11 is a schematic diagram of arranging a release film.

Markings in the figure: 1-cavity mold, 11-pallet, 12-gel particles, 13-reinforcement net, 14-anti-adhesive film, 2-transmission guide rail, 3-pallet transfer mechanism, 31-slider slide rail, 32-slider, 33-first lifting cylinder, 34-transfer fixture, 35-vacuum suction cup, 4-distributing mechanism, 41-hopper slide rail, 42-hopper, 43-stop plate, 44-press down angle, 5 -press-in mechanism, 51-second lifting cylinder, 52-second vibrating motor, 53-first guide post, 54-comb-shaped pressing plate, 541-strip, 55-sand scraper, 56-depth adjustment component, 6 -Vibration forming mechanism, 61-third lift cylinder, 62-first vibration motor, 63-second guide column, 64-vibration platen, 65-depth limiting part, 7-first sliding guide rail, 8-second sliding guide.

Detailed ways

Below in conjunction with accompanying drawing, the present invention is described in detail.

In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

Example

As shown in Figures 1 to 11, a particle sheet forming device according to the present invention includes a cavity mold 1, a conveying guide rail 2, a pallet transfer mechanism 3, a material distribution mechanism 4, a pressing mechanism 5, a vibration forming mechanism 6, The first sliding guide rail 7, the second sliding guide rail 8 and the frame, the frame is installed with the first sliding guide rail 7, the transmission guide rail 2, the pallet transfer mechanism 3, the material distribution mechanism 4, the The press-in mechanism 5 , the vibration forming mechanism 6 and the second sliding guide rail 8 .

The cavity mold 1 is used to carry the pallet 11, and arrange the gel particles 12 to form the particle board.

As shown in Figure 2, the pallet transfer mechanism 3 is used to install the pallet 11 into the cavity mold 1; specifically, the pallet transfer mechanism 3 includes a slider slide rail 31 and slides therewith Cooperating slider 32, the slider slide rail 31 is located on the frame, the slider 32 is provided with a first lift cylinder 33, the first lift cylinder 33 is connected to a transfer fixture 34, the transfer The clamp 34 transfers the pallet 11 to the cavity mold 1 on the conveying guide rail 2 , and the first lift cylinder 33 drives the transfer clamp 34 to lift.

As shown in FIG. 3 , the transfer fixture 34 is provided with a vacuum chuck 35 or an electromagnetic magnet, which can suck, release and lift the pallet 11 with good positioning and high speed.

As shown in Figure 4, the gel particles 12 are stored in the distribution mechanism 4, and the distribution mechanism 4 is used to lay and smooth the gel particles 12 in the cavity mold 1 to form the 12 layers of gel particles; specifically, the distributing mechanism 4 includes a hopper slide rail 41, a hopper 42 and a first jacking part, the hopper slide rail 41 and the hopper 42 are slidingly fitted, and the hopper slide rail 41 and the The first jacking parts are all connected to the frame, the conveying rail 2 passes under the hopper slide rail 41, the first jacking parts are located at the conveying rail 2, and the first jacking The lifting part is used to lift the cavity mold 1, the hopper 42 stores the gel particles 12, and when the hopper 42 moves along the hopper slide rail 41, the gel particles 12 are arranged on the In the cavity mold 1, during the movement of the hopper 42 along the hopper slide rail 41, the gel particles 12 in the hopper 42 fall into the cavity mold 1 under the action of its own weight, and the hopper 42 falls into the cavity mold 1 under the action of its own weight. 42, the discharge volume is basically constant, and the height of the inner cavity of the cavity mold 1 relative to the bottom of the hopper 42 is adjusted by the first lifting part, so as to match the moving speed of the hopper 42, and the falling into the hopper can be controlled. The thickness of the 12 layers of gel particles formed in the cavity mold 1, the cloth width of the hopper 42 is equal to the cavity width of the cavity mold 1, and the cloth is completed at one time; or the cloth width of the hopper 42 is less than the Describe the width of the inner cavity of the cavity mold 1, and reciprocate several times to complete the cloth.

As shown in Figure 5, the bottom of the hopper 42 is provided with a pressing angle 44, and the pressing angle 44 smoothes the 12 layers of the gel particles after the cloth, and the hopper 42 moves along the hopper slide rail 41 The two sides of the direction are respectively provided with the said pressing angle 44, because the said pressing angle 44 below the said hopper 42 forms a downward pressure during the moving process of said hopper 42, when said pressing angle 44 is inclined The laid gel granules 12 make the 12 layers of the gel granules lay flat and smooth, which solves the problem that the surface of the cloth in the prior art is wavy. The tail is arc-shaped, and the two sides of the hopper 42 along the direction of movement of the hopper slide rail 41 are respectively provided with baffle plates 43, and the two baffle plates 43 are used for the passage of the cavity mold 1. The baffle plate 43 is adapted to the outlet at the bottom of the hopper 42 to seal the gel particles 12 in the hopper 42 .

As shown in Figure 6, a reinforcing net 13 is arranged on the surface of the gel particle 12 layer, and the pressing mechanism 5 is used to press the reinforcing net 13 into the middle position in the thickness direction of the gel particle 12 layer; specifically , the press-in mechanism 5 includes a mounting seat, a second lifting cylinder 51, a first guide post 53, a comb-shaped pressing plate 54, a sand scraper 55 and a depth adjustment component 56, and the first guide post is arranged on the frame 53, the first guide post 53 is connected to the mounting seat, the second lifting cylinder 51 is arranged on the mounting seat, the second lifting cylinder 51 is connected to the comb-shaped pressing plate 54, and the comb-shaped pressing plate 54 Slidingly connected to the first guide post 53, the transmission guide rail 2 passes under the comb-shaped pressing plate 54, the comb-shaped pressing plate 54 includes a motherboard and several strips 541, the strips 541 are vertically arranged, And its top is connected to the bottom of the mother board, the bottom ends of the strips 541 are flush, and the adjacent strips 541 are arranged at intervals, as shown in Figure 8, the comb-shaped pressing plate 54 reinforces the The net 13 is pressed into the layer of gel particles 12, the second lifting cylinder 51 drives the comb-shaped pressing plate 54 to lift, and the comb-shaped pressing plate 54 is guided by the first guide post 53 to ensure that the comb-shaped The accuracy of the moving path of the pressing plate 54, the bottom ends of several strips 541 abut against the reinforcement net 13 to press them into the gel particle layer 12, the bottoms of the strips 541 have a small action area and a strong pressure , the pressing effect is good, and the damage to the gel particle layer 12 can also be minimized, so that the subsequent compaction of the gel particle layer 12, the first guide post 53 includes at least three, arranged at The peripheral edge of the comb-shaped pressing plate 54; the sand scraping plate 55 is connected to the frame through the depth adjustment member 56, and the sand scraping plate 55 is slidably connected to the first guide post 53, and the sand scraping plate 55 is located between the comb-shaped pressing plate 54 and the conveying guide rail 2, as shown in Figure 7, the sand scraping plate 55 is provided with a number of through holes corresponding to the strips 541 one by one, and the strips 541 can pass through the through hole and abut against the reinforcing net 13, the depth adjustment part 56 adjusts the height of the scraping plate 55 to adjust the comb-shaped pressing plate 54 to press the reinforcing net 13 into the The position in the 12 layers of gel particles, with this structure, the strip 541 is easy to adhere to the gel particles 12 after being inserted into the 12 layers of gel particles, as shown in Figure 9, in the When the second lifting cylinder 51 lifts the comb-shaped pressing plate 54, the scraping plate 55 will clean up the gel particles 12 adhered to the strip 541, and the depth adjusting part 56 can be made according to the needs. thick to limit the pressing of the comb-shaped pressing plate 54 to a suitable position, and the first guide post 53 ensures that the strip 541 accurately enters the through hole; the comb-shaped pressing plate 54 is provided with a second vibrating motor 52 , during the pressing process of the reinforcing net 13, the comb-shaped pressing plate 54 is vibrated up and down, which can ensure that the reinforcing net 13 obtains a good pressing effect, and the gel particles with better adhesion effect of the gelling agent 12. It is also possible to reduce the adhesion of the gel particles 12 to the strip 541 by vibration, the second vibrating motor 52 includes an even number and is arranged in pairs, and the pendulum of each pair of the second vibrating motor 52 The wheels turn in the opposite direction.

As shown in Figure 10, the vibration forming mechanism 6 is used to vibrate the gel particle 12 layer in the cavity mold 1 to a required thickness, and the particle sheet is formed; specifically, the vibration forming mechanism 6 includes Mounting plate, the third lifting cylinder 61, the first vibrating motor 62, the second guide post 63, the vibrating platen 64, the depth limiting part 65 and the second jacking part, the second guide post 63 is set on the frame , the second guide column 63 is connected to the mounting plate, the third lifting cylinder 61 is arranged on the mounting plate, the third lifting cylinder 61 is connected to the vibration pressing plate 64, and the vibration pressing plate 64 is slidably connected to The second guide post 63, the second guide post 63 includes at least three, is arranged on the periphery of the vibrating platen 64, the first vibrating motor 62 is arranged on the vibrating platen 64, and the transmission guide rail 2 passes through Passing below the vibrating platen 64, the longitudinal section of the vibrating platen 64 is T-shaped, the size of the bottom surface of the vibrating platen 64 is adapted to the size of the inner cavity of the cavity mold 1, and the vibrating platen 64 presses down while vibrating. The 12 layers of gel particles reach the required thickness. With this structure, the first vibrating motor 62 drives the vibrating platen 64 to vibrate, the third lift cylinder 61 drives the vibrating platen 64 to lift, and the second guide The column 63 ensures that the vibrating platen 64 accurately enters the inner cavity of the cavity mold 1, preventing the vibrating platen 64 from being offset and unable to clamp the mold; the first vibrating motor 62 includes an even number and is arranged in pairs, and each pair The rotation direction of the balance wheel of the first vibrating motor 62 is opposite; the depth limiting part 65 and the second jacking part are connected to the frame, and the depth limiting part 65 is used to limit the vibration The pressing plate 64 presses down height to adjust the thickness of the gel particle 12 layer, the second jacking part is located at the conveying guide rail 2, and the second jacking part is used to lift the pallet 11 and its The loaded particle sheet is lifted from the cavity mold 1 for demoulding.

As shown in Figure 11, an anti-adhesive film 14 is placed on the surface of the gel particle 12 layer to prevent the particle sheet from sticking to the vibrating platen 64 after forming, and the vibrating platen 64 is slowly pressed down. When the vibrating platen 64 is connected to the After contacting the surface of the gel particle 12 layer, the vibration is started, and the vibration is stopped when the pressure reaches the required thickness, the vibration platen 64 is lifted, the anti-adhesive film 14 is removed, and the particle sheet is formed.

As shown in Figure 1, the transfer guide rail 2 sequentially transports the cavity mold 1 to the material distribution mechanism 4, the press-in mechanism 5 and the vibration molding mechanism 6; the first sliding guide rail 7 is arranged on the The front end of the transmission guide rail 2, the pallet transfer mechanism 3 is used to install the pallet 11 transported by the first sliding guide rail 7 into the cavity mold 1, and a part of the slider slide rail 31 is located at the above the transmission guide rail 2, and the other part is located above the first slide guide rail 7; The supporting plate 11 and the particle sheet material carried thereon; with this structure, the cavity mold 1 focuses on the molding of the gel particles 12 and circulates on the conveying guide rail 2, and the supporting plate 11 is used for For the transfer of the particle board, the first sliding guide rail 7 and the second sliding guide rail 8 are used for the flowing reverse of the pallet 11, so that the entire production of the particle board is streamlined and the production efficiency is improved.

In the particle sheet molding device of the present invention, the particle material sheet is formed by the cavity mold 1, the size and shape error of the product are significantly improved, and the distribution mechanism 4 and the cavity mold 1 are connected Cooperate with the amount of the gel particles 12 that can be adjusted and arranged in the cavity mold 1 to ensure the amount of materials used in the production of particulate products, the weight of batches of products is balanced, and the consistency is good, and the cloth distribution mechanism 4 can smooth the cloth while The surface of the gel particle 12; through the vibration molding mechanism 6, the gel particle 12 can be vibrated and formed, which can fully and evenly press down on the particulate material to ensure the compactness of the product and high product quality; The glue particles 12 are placed in the cavity mold 1 at one time, reducing the number of times the gel particles 12 are arranged, and the reinforcement mesh 13 is directly pressed into the layer of the gel particles 12, which reduces the production action of the particulate material , improve production efficiency; be about to take out described pallet 11 and particle product from described cavity mold 1 after forming, reduce the input quantity of described cavity mold 1, facilitate described cavity mold 1 to run, fast Assembly line operation is convenient for industrialization; the device is simple to use, easy to operate, and has good effect.

The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (9)

1. A particulate board forming device, comprising:

a cavity mould (1) for carrying the pallet (11) and arranging gel particles (12) to form a particulate sheet material;

a pallet transfer mechanism (3) for mounting the pallet (11) into the cavity mold (1);

the distribution mechanism (4) is used for storing the gel particles (12) in the distribution mechanism (4), and the distribution mechanism (4) is used for paving and trowelling the gel particles (12) in the cavity die (1) to form a gel particle (12) layer;

the pressing mechanism (5), the reinforcing net (13) is arranged on the surface of the gel particle (12) layer, the pressing mechanism (5) is used for pressing the reinforcing net (13) into the middle position of the gel particle (12) layer in the thickness direction, the pressing mechanism (5) comprises a mounting seat, a second lifting cylinder (51), a first guide pillar (53) and a comb-shaped pressing plate (54), the first guide pillar (53) is arranged on a rack, the first guide pillar (53) is connected with the mounting seat, the second lifting cylinder (51) is arranged on the mounting seat, the second lifting cylinder (51) is connected with the comb-shaped pressing plate (54), the comb-shaped pressing plate (54) is connected with the first guide pillar (53) in a sliding manner, a conveying guide rail (2) passes through the lower part of the comb-shaped pressing plate (54), the comb-shaped pressing plate (54) comprises a motherboard and a plurality of strips (541), the tops of the strips (541) are connected to the bottoms of the strips, and the bottom ends of the motherboard (541) are flush with the reinforcing net (13) pressed into the gel particle (12) layer.

The vibration forming mechanism (6) is used for vibrating and pressing the gel particles (12) in the cavity die (1) to a required thickness, and forming the microparticle plates;

a conveying guide rail (2) for sequentially conveying the cavity die (1) to the distribution mechanism (4), the pressing mechanism (5) and the vibration forming mechanism (6);

the frame is provided with the conveying guide rail (2), the supporting plate transferring mechanism (3), the distributing mechanism (4), the pressing mechanism (5) and the vibration forming mechanism (6).

2. The particulate board forming device according to claim 1, wherein the pallet transferring mechanism (3) comprises a slide rail (31) and a slide block (32) slidingly matched with the slide rail, the slide rail (31) is arranged on the frame, a first lifting cylinder (33) is arranged on the slide block (32), the first lifting cylinder (33) is connected with a transferring clamp (34), and the transferring clamp (34) transfers the pallet (11) into the cavity mold (1) on the conveying guide rail (2).

3. The particulate board forming apparatus according to claim 1, wherein the distributing mechanism (4) includes a hopper slide rail (41), a hopper (42) and a first lifting member, the hopper slide rail (41) and the hopper (42) are slidably fitted, the hopper slide rail (41) and the first lifting member are both connected to the frame, the conveying rail (2) passes below the hopper slide rail (41), the first lifting member is located at the conveying rail (2), the first lifting member is used for lifting the cavity mold (1), and the hopper (42) stores the gel particles (12).

4. A particulate board forming apparatus according to claim 3, wherein the hopper (42) is provided with a hold-down angle (44) at the bottom thereof, the hold-down angle (44) screeding the layer of the gel particles (12) after distribution.

5. A particulate board forming apparatus according to claim 3, wherein the hopper (42) is provided with a dam (43) on both sides in the movement direction of the hopper rail (41), respectively, between the two dams (43) for the cavity mold (1) to pass, and the dam (43) is adapted to the discharge port at the bottom of the hopper (42).

6. The particulate board forming device according to claim 1, wherein the pressing mechanism (5) further comprises a sand scraping plate (55) and a depth adjusting component (56), the sand scraping plate (55) is connected to the frame through the depth adjusting component (56), the sand scraping plate (55) is slidably connected to the first guide post (53), the sand scraping plate (55) is located between the comb-shaped pressing plate (54) and the conveying guide rail (2), a plurality of through holes corresponding to the strips (541) one by one are formed in the sand scraping plate (55), the strips (541) can pass through the through holes and then abut against the reinforcing net (13), and the depth adjusting component (56) adjusts the height of the sand scraping plate (55).

7. The microparticle sheet forming device according to claim 1, wherein the vibration forming mechanism (6) comprises a mounting plate, a third lifting cylinder (61), a first vibration motor (62), a second guide post (63) and a vibration pressing plate (64), the second guide post (63) is arranged on the frame, the second guide post (63) is connected with the mounting plate, the third lifting cylinder (61) is arranged on the mounting plate, the third lifting cylinder (61) is connected with the vibration pressing plate (64), the vibration pressing plate (64) is slidably connected with the second guide post (63), the first vibration motor (62) is arranged on the vibration pressing plate (64), the conveying guide rail (2) penetrates through the lower part of the vibration pressing plate (64), the bottom surface of the vibration pressing plate (64) is matched with the cavity size of the cavity mold (1), and the vibration pressing plate (64) presses the gel particle (12) layer down to a required thickness while vibrating.

8. The particulate board forming apparatus of claim 7, wherein the vibration forming mechanism (6) further includes a depth limiting member (65) and a second lifting member, the depth limiting member (65) and the second lifting member are both connected to the frame, the depth limiting member (65) is used for limiting the pressing down height of the vibration pressing plate (64), the second lifting member is located at the conveying guide rail (2), and the second lifting member is used for lifting and demolding the supporting plate (11) and the particulate board carried by the supporting plate from the cavity mold (1).

9. The particulate sheet material forming apparatus of any one of claims 1-8, further comprising:

the first sliding guide rail (7) is arranged at the front end of the conveying guide rail (2), and the supporting plate transferring mechanism (3) is used for installing the supporting plate (11) conveyed by the first sliding guide rail (7) into the cavity die (1);

the second sliding guide rail (8) is arranged at the rear end of the conveying guide rail (2), and the second sliding guide rail (8) is used for conveying the demoulded supporting plate (11) and the particle plates borne by the supporting plate.

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