CN103406979B - Panel forming apparatus - Google Patents
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- CN103406979B CN103406979B CN201310329897.8A CN201310329897A CN103406979B CN 103406979 B CN103406979 B CN 103406979B CN 201310329897 A CN201310329897 A CN 201310329897A CN 103406979 B CN103406979 B CN 103406979B
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Abstract
本发明涉及板材成型技术领域,尤其涉及一种板材成型装置。该板材成型装置的输送单元用于输送成型模框;在输送单元上,沿输送方向依次设置有布料单元和滚压单元,布料单元用于向成型模框中填加物料,滚压单元用于将成型模框中的物料辊压成型;滚压单元包括连接有动力源的滚轴。通过设置连接有动力源的滚轴,使得成型模框中的物料经过滚轴时,成型模框中的物料不会被滚轴推向成型模框的后方,进一步通过设置滚轴转动的线速度与输送单元的输送速度相一致,保证了成型模框中的物料经过滚轴滚压后,成型模框内物料的前后均匀性,提高了板材的质量。
The invention relates to the technical field of plate forming, in particular to a plate forming device. The conveying unit of the plate forming device is used for conveying the forming mold frame; on the conveying unit, a distributing unit and a rolling unit are arranged in sequence along the conveying direction, the distributing unit is used to add materials to the forming mold frame, and the rolling unit is used for The material in the forming die frame is rolled into shape; the rolling unit includes a roller connected to a power source. By setting the roller connected to the power source, when the material in the forming mold frame passes through the roller, the material in the forming mold frame will not be pushed to the rear of the forming mold frame by the roller, and further by setting the linear speed of the roller rotation Consistent with the conveying speed of the conveying unit, it ensures the front and rear uniformity of the material in the forming die frame after the material in the forming die frame is rolled by the roller, and improves the quality of the plate.
Description
技术领域technical field
本发明涉及板材成型技术领域,尤其涉及一种板材成型装置。The invention relates to the technical field of plate forming, in particular to a plate forming device.
背景技术Background technique
目前在现有板材成型技术中,大多采用大型设备施压成型,尤其是在单层板材成型过程中,采用施压成型的方式就更多了。但是,随着社会的发展,生活需求越来越多样化,板材领域也是如此,为了满足不同的需要,各种功能的板材产品被开发出来,其中很多具有双层复合结构,甚至多层复合结构,即板材采用两种或两种以上原材料制作,这样就会产生多次施压,一台设备不能同时进行多工序同时进行施压,生产效率低;同时由于板材原材料的流动性不好,如果布料不均匀,则容易导致板材质量达不到要求。At present, in the existing sheet forming technology, most of them use large-scale equipment to apply pressure to form, especially in the single-layer sheet forming process, the way of applying pressure to form is even more. However, with the development of society, the needs of life are becoming more and more diverse, and so is the panel field. In order to meet different needs, panel products with various functions have been developed, many of which have a double-layer composite structure or even a multi-layer composite structure. , that is, the plate is made of two or more raw materials, which will cause multiple pressures, and one equipment cannot perform multiple processes at the same time, and the production efficiency is low; at the same time, due to the poor fluidity of the plate raw materials, if If the cloth is uneven, it is easy to cause the quality of the board to fail to meet the requirements.
为了解决上述技术问题,中国专利文献CN102888943A公开了一种轻质复合墙板的制备方法,其成型过程是将成型模具放在流水线输送平台上,在流水线输送平台的上方沿流水线方向依次设置了底层轻集料混凝土喂料系统、底层轻集料混凝土喂料系统、增强用筋网铺设系统、上层轻集料混凝土喂料系统、上层轻集料混凝土滚压系统、面层砂浆喂料系统、玻璃网格布铺设系统、面层砂浆滚压系统、塑料薄膜铺设系统,当成型模具沿流水线方向运动时,依次在成型模具的模腔内完成摆放底层水泥纤维面板、铺喂和滚压底层轻集料混凝土层、摆放增强筋网、铺喂和滚压上层轻集料混凝土层,铺喂面层砂浆层、铺玻璃网格布、滚压面层砂浆层、铺塑料薄膜等墙板成型的系列操作,最后拆掉模具,便加工出了轻质复合墙板。In order to solve the above technical problems, Chinese patent document CN102888943A discloses a preparation method of lightweight composite wallboard. The forming process is to place the forming mold on the assembly line conveying platform, and set the bottom layer in sequence along the assembly line above the assembly line conveying platform. Light aggregate concrete feeding system, bottom layer light aggregate concrete feeding system, reinforced mesh laying system, upper layer light aggregate concrete feeding system, upper layer light aggregate concrete rolling system, surface layer mortar feeding system, glass Mesh cloth laying system, surface mortar rolling system, and plastic film laying system, when the forming mold moves along the line, the bottom cement fiber panel, laying and rolling the bottom light layer are completed in the cavity of the forming mold in sequence. Aggregate concrete layer, placing reinforced mesh, paving and rolling upper lightweight aggregate concrete layer, laying and feeding surface mortar layer, laying glass mesh cloth, rolling surface mortar layer, laying plastic film and other wallboard forming A series of operations, and finally the mold is removed, and the lightweight composite wallboard is processed.
上述成型设备在制备轻质复合墙板时,通过流水线设置实现了连续操作,并通过依次在喂料系统后设置逐层滚压系统,实现多工序连续施压,使板材逐层压实。When the above-mentioned molding equipment is preparing lightweight composite wallboards, continuous operation is realized through assembly line settings, and a layer-by-layer rolling system is installed after the feeding system in turn to realize multi-process continuous pressure, so that the boards are compacted layer by layer.
但是,上述技术方案仍存在以下问题:But still there is following problem in above-mentioned technical scheme:
第一、该成型设备的滚压装置是通过设置在输送系统上方的滚轴实现的,由于滚轴无动力驱动,其只能是被动地通过模板上混凝土料的带动下实现滚压过程,一方面会增加流水线输送平台的阻力,另一方面还会出现当混凝土料刚接触滚轴时,物料被滚轴推回到模具的偏后方,使板材的前后物料不均匀,同样会影响板材的强度,降低了产品质量。First, the rolling device of the forming equipment is realized by the rollers arranged above the conveying system. Since the rollers are not driven by power, they can only be passively driven by the concrete material on the formwork to realize the rolling process. On the one hand, it will increase the resistance of the pipeline conveying platform; on the other hand, when the concrete material just touches the roller, the material will be pushed back to the rear of the mold by the roller, which will make the front and rear materials of the board uneven, which will also affect the strength of the board , reducing product quality.
第二、由于滚压系统的位置固定,其只能适用于一种厚度的产品的生产制造,不能满足客户多种厚度产品的需求。Second, due to the fixed position of the rolling system, it can only be applied to the production of products of one thickness, and cannot meet the needs of customers for products of various thicknesses.
第三、该成型设备中喂料系统包括一个出料斗和设置于出料斗下侧的螺旋式挤出机,由于混凝土料容易发生沉降,出料斗下层的物料较上层物料密度大,所以经喂料系统螺旋挤出的混凝土料是不均匀的,即喂出系统优先挤出的是沉降的混凝土物料,使得板材前后部分的混凝土料并不是理想的混合均匀的混凝土料,导致板材各部分强度不一样,质量降低。Thirdly, the feeding system in the molding equipment includes a discharge hopper and a screw extruder arranged on the lower side of the discharge hopper. Since the concrete material is prone to subsidence, the material in the lower layer of the discharge hopper is denser than the material in the upper layer, so after feeding The concrete material extruded by the system is not uniform, that is, the feeding system preferentially extrudes the settled concrete material, so that the concrete material in the front and rear parts of the slab is not ideally mixed evenly, resulting in different strengths of each part of the slab , the quality is reduced.
因此,针对以上不足,本发明提供了一种板材成型装置。Therefore, aiming at the above deficiencies, the present invention provides a plate forming device.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本发明要解决的技术问题是解决现有板材成型装置中的滚压装置的滚轴均为无动力驱动,只能是被动地通过模板上混凝土料的带动下实现滚压过程,一方面会增加流水线输送平台的阻力,另一方面还会出现当混凝土料刚接触滚轴时,物料被滚轴推回到模具的偏后方,使板材的前后物料不均匀,同样会影响板材的强度,降低了产品质量的问题。The technical problem to be solved by the present invention is to solve that the rollers of the rolling device in the existing plate forming device are all driven without power, and can only be driven by the concrete material on the formwork to realize the rolling process. On the one hand, it will increase The resistance of the assembly line conveying platform, on the other hand, when the concrete material just contacts the roller, the material is pushed back to the rear of the mold by the roller, making the front and rear materials of the plate uneven, which will also affect the strength of the plate and reduce the Product quality issues.
(二)技术方案(2) Technical solutions
为了解决上述技术问题,本发明提供了一种板材成型装置,该板材成型装置包括:In order to solve the above technical problems, the present invention provides a plate forming device, which comprises:
输送单元,所述输送单元用于输送成型模框;A conveying unit, the conveying unit is used for conveying the forming mold frame;
在所述输送单元上,沿输送方向依次设置有布料单元和滚压单元,所述布料单元用于向成型模框中填加物料,所述滚压单元用于将成型模框中的物料辊压成型;On the conveying unit, a distributing unit and a rolling unit are sequentially arranged along the conveying direction, the distributing unit is used to add material to the forming mold frame, and the rolling unit is used to roll the material in the forming mold frame compression molding;
所述滚压单元包括连接有动力源的滚轴。The rolling unit includes a roller connected to a power source.
进一步地,所述滚轴转动的线速度与所述输送单元的输送速度相同。Further, the linear speed at which the roller rotates is the same as the conveying speed of the conveying unit.
进一步地,所述布料单元包括布料斗,所述布料斗的底部设有出料口,在所述布料斗的内部、出料口的上方设有搅拌机构,所述搅拌机构用于搅拌布料斗中的物料。Further, the distributing unit includes a distributing hopper, the bottom of the distributing hopper is provided with an outlet, and a stirring mechanism is provided inside the distributing hopper and above the outlet, and the agitating mechanism is used to stir the distributing hopper materials in .
进一步地,所述搅拌机构包括两个相对转动的搅拌轴,在所述搅拌轴的表面沿轴向设置有多个搅拌叶片。Further, the stirring mechanism includes two stirring shafts that rotate relatively, and a plurality of stirring blades are arranged on the surface of the stirring shafts along the axial direction.
进一步地,所述滚轴通过带座轴承安装于支架上,滚轴与减速电机连接。Further, the roller shaft is installed on the bracket through a bearing with seat, and the roller shaft is connected with the reduction motor.
进一步地,所述滚轴与第一链轮固定连接,所述减速电机上设有第二链轮,所述第一链轮与第二链轮通过链条连接。Further, the roller is fixedly connected to the first sprocket, the reduction motor is provided with a second sprocket, and the first sprocket is connected to the second sprocket through a chain.
进一步地,所述滚压单元还包括用于调节所述滚轴与所述成型模框之间距离的高度调节机构。Further, the rolling unit further includes a height adjusting mechanism for adjusting the distance between the rolling shaft and the molding frame.
进一步地,所述输送单元包括支架及安装于所述支架上的输送辊筒,所述输送辊筒包括多个驱动辊筒以及位于驱动辊筒之间的无动力辊筒,相邻两个驱动辊筒之间的距离小于所述成型模框沿输送方向的长度。Further, the conveying unit includes a support and a conveying roller installed on the support, the conveying roller includes a plurality of driving rollers and unpowered rollers located between the driving rollers, two adjacent driving rollers The distance between the rollers is smaller than the length of the forming frame along the conveying direction.
进一步地,所述滚压单元的数量为多个,且沿所述输送单元的输送方向所述滚轴与所述成型模框之间的距离逐渐降低。Further, there are multiple rolling units, and the distance between the rolling shaft and the molding frame decreases gradually along the conveying direction of the conveying unit.
进一步地,所述成型模框包括底板、与输送方向平行且相对设置的第一边板和第三边板,以及与输送方向垂直且相对设置的第二边板和第四边板,所述第一边板和第三边板高度相同,所述第二边板和第四边板高度相同,所述第二边板和第四边板的高度低于第一边板和第三边板的高度。Further, the forming mold frame includes a bottom plate, a first side plate and a third side plate parallel to and opposite to the conveying direction, and a second side plate and a fourth side plate perpendicular to and opposite to the conveying direction, the The first side board and the third side board have the same height, the second side board and the fourth side board have the same height, and the height of the second side board and the fourth side board is lower than the first side board and the third side board the height of.
本发明还提供了一种多层板材成型装置,该多层板材成型装置包括多个上述板材成型装置。The present invention also provides a multi-layer plate forming device, which comprises a plurality of the above-mentioned plate forming devices.
(三)有益效果(3) Beneficial effects
本发明的上述技术方案具有如下优点:The technical scheme of the present invention has the following advantages:
第一、本发明所述的板材成型装置,其输送单元用于输送成型模框,在所述输送单元上,沿输送方向依次设置有布料单元和滚压单元,所述布料单元用于向成型模框中填加物料,所述滚压单元用于将成型模框中的物料辊压成型,所述滚压单元包括连接有动力源的滚轴。通过设置所述滚轴连接有动力源,使所述成型模框中的物料经过所述滚轴时,所述成型模框中的物料不会被所述滚轴推向所述成型模框的后方,进一步通过设置所述滚轴转动的线速度与所述输送单元的输送速度相一致,保证了所述成型模框中的物料经过所述滚轴滚压后,所述成型模框内物料的前后均匀性,提高了板材的质量。First, in the plate forming device according to the present invention, the conveying unit is used to convey the forming mold frame. On the conveying unit, a distributing unit and a rolling unit are sequentially arranged along the conveying direction, and the distributing unit is used for forming Material is added to the mold frame, and the rolling unit is used for rolling forming the material in the forming mold frame, and the rolling unit includes a roller connected to a power source. By arranging the rollers to be connected with a power source, when the materials in the forming mold frame pass through the rollers, the materials in the forming mold frame will not be pushed to the bottom of the forming mold frame by the rollers. At the rear, by setting the linear speed of the rotation of the roller to be consistent with the conveying speed of the conveying unit, it is ensured that after the material in the forming mold frame is rolled by the roller, the material in the forming mold frame The front and rear uniformity improves the quality of the board.
第二、本发明所述的成型板材装置中,所述布料单元包括布料斗,所述布料斗的底部设有出料口,在所述布料斗的内部、出料口的上方设有搅拌机构,所述搅拌机构用于搅拌布料斗中的物料,在给成型模框布料前,所述搅拌机构将所述布料斗中的物料进行搅拌动作,使所述布料斗中的物料在均匀的状态下通过出料口均匀的布料到所述成型模框内,避免了现有技术中先挤出沉降的物料导致物料前后均一性较差的问题,保证了板材的强度,提高了板材的质量,同时通过控制两个搅拌轴的搅拌速度和方向,可以控制出料口的出料速度,与整个生产线的输送速度相匹配,保证了布料的均匀性和稳定性。Second, in the forming plate device of the present invention, the distribution unit includes a distribution hopper, the bottom of the distribution hopper is provided with a discharge port, and a stirring mechanism is provided inside the distribution hopper and above the discharge port , the stirring mechanism is used to stir the materials in the distribution hopper, before feeding the forming mold frame, the stirring mechanism will stir the materials in the distribution hopper, so that the materials in the distribution hopper are in a uniform state Distribute the material evenly through the discharge port into the forming mold frame, avoiding the problem of poor uniformity between the front and rear of the material caused by extruding and settling the material first in the prior art, ensuring the strength of the plate and improving the quality of the plate. At the same time, by controlling the stirring speed and direction of the two stirring shafts, the discharge speed of the discharge port can be controlled to match the conveying speed of the entire production line, ensuring the uniformity and stability of the cloth.
第三、本发明所述的板材成型装置,沿输送单元的输送方向上依次设置若干个滚压单元,且所述滚压单元上设置有高度调节机构,通过调节所述高度调节机构,使所述滚轴在输送方向上与成型模框之间的距离逐渐降低,这样使在所述成型模框内的物料每经过一个所述滚压单元,物料就会被进一步被压实,从而提高了产品板材的致密性,增加了板材的强度。Thirdly, in the plate forming device according to the present invention, several rolling units are sequentially arranged along the conveying direction of the conveying unit, and the rolling units are provided with a height adjustment mechanism, by adjusting the height adjustment mechanism, the The distance between the rollers in the conveying direction and the forming mold frame gradually decreases, so that the material in the forming mold frame will be further compacted every time the material in the forming mold frame passes through a rolling unit, thereby improving the The compactness of the product sheet increases the strength of the sheet.
第四、本发明的所述滚压单元的滚轴由中间较粗的滚压部以及两侧较细的支撑部组成,所述滚压部的长度略小于成型模框的平行于输送方向上的两个边板之间的距离,并且所述成型模框沿输送方向上的两个边板的高度高于垂直于输送方向上的边板,经过多个滚压单元的滚压,所述成型模框内的物料全部被所述滚轴的滚压部压实在所述成型模框内,物料上侧与所述成型模框较低一侧的边板平齐,进一步提高了板材的强度。Fourth, the roller of the rolling unit of the present invention is composed of a thicker rolling part in the middle and thinner support parts on both sides, and the length of the rolling part is slightly shorter than that of the forming mold frame parallel to the conveying direction. The distance between the two side plates, and the height of the two side plates along the conveying direction of the forming mold frame is higher than the side plates perpendicular to the conveying direction, after being rolled by a plurality of rolling units, the The materials in the forming die frame are all compacted in the forming die frame by the rolling part of the roller, and the upper side of the material is flush with the side plate on the lower side of the forming die frame, which further improves the stability of the plate. strength.
附图说明Description of drawings
图1是本发明实施例一板材成型装置的示意图;Fig. 1 is a schematic diagram of a plate forming device according to an embodiment of the present invention;
图2是本发明实施例一布料单元的示意图;Fig. 2 is a schematic diagram of a cloth unit according to an embodiment of the present invention;
图3是本发明实施例一成型模框的示意图;Fig. 3 is a schematic diagram of a forming mold frame according to an embodiment of the present invention;
图4是本发明实施例一滚压单元中滚轴的结构示意图;Fig. 4 is a schematic structural view of a roller in a rolling unit according to Embodiment 1 of the present invention;
图5是本发明实施例一滚压单元中高度调节机构的结构示意图;Fig. 5 is a structural schematic diagram of a height adjustment mechanism in a rolling unit according to Embodiment 1 of the present invention;
图6是本发明实施例二板材成型装置的示意图;Fig. 6 is a schematic diagram of a plate forming device according to Embodiment 2 of the present invention;
图7是本发明实施例三多层板材成型装置的示意图。Fig. 7 is a schematic diagram of a three-layer plate forming device according to an embodiment of the present invention.
图中:1:成型模框;12:第一边板;13:第二边板;14:第三边板;15:第四边板;2:输送单元;21:支撑;22:无动力辊筒;23:驱动滚筒;3:布料单元;31:布料斗;32:搅拌机构;321:搅拌轴;322:搅拌叶片;33:出料口;34:第一限位机构;35:刮平板;4:振动单元;41:第二限位机构;42:振动平台;43:振动电机;44:弹性部件;5:滚压单元;51:滚轴;511:滚压部;512:支撑部;52:第一链轮;53:链条;54:第二链轮;55:支架;56:带座轴承;57:高度调节机构;571:螺栓;572:螺母;58:减速电机;A:第一板材成型装置;B:第二板材成型装置。In the figure: 1: molding frame; 12: first side plate; 13: second side plate; 14: third side plate; 15: fourth side plate; 2: conveying unit; 21: support; 22: no power Roller; 23: Driving drum; 3: Distributing unit; 31: Distributing hopper; 32: Stirring mechanism; 321: Stirring shaft; 322: Stirring blade; 33: Discharge port; 34: First limit mechanism; 35: Scraper Plate; 4: vibration unit; 41: second limit mechanism; 42: vibration platform; 43: vibration motor; 44: elastic component; 5: rolling unit; 51: roller; 511: rolling part; 512: support Part; 52: first sprocket; 53: chain; 54: second sprocket; 55: bracket; 56: bearing with seat; 57: height adjustment mechanism; 571: bolt; 572: nut; 58: geared motor; A : first plate forming device; B: second plate forming device.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一Embodiment one
如图1所示,本发明实施例提供的一种板材成型装置,该板材成型装置包括:输送单元2,所述输送单元2用于输送成型模框1;在所述输送单元2上,沿输送方向依次设置有布料单元3、振动单元4和滚压单元5,所述布料单元3用于向成型模框1中填加物料,所述滚压单元5用于将成型模框1中的物料辊压成型;所述滚压单元5包括连接有动力源的滚轴51,所述滚轴51转动的线速度与所述输送单元2的输送速度相同。As shown in FIG. 1 , a plate forming device provided by an embodiment of the present invention includes: a conveying unit 2 for conveying a forming mold frame 1; on the conveying unit 2, along The conveying direction is provided with a cloth unit 3, a vibrating unit 4 and a rolling unit 5 in sequence. The cloth unit 3 is used to add materials to the forming mold frame 1, and the rolling unit 5 is used to add materials to the forming mold frame 1. Material roll forming; the rolling unit 5 includes a roller 51 connected to a power source, and the rotating speed of the roller 51 is the same as the conveying speed of the conveying unit 2 .
通过设置所述滚轴连接有动力源,使所述成型模框中的物料经过所述滚轴时,所述成型模框中的物料不会被所述滚轴推向所述成型模框的后方,进一步通过设置所述滚轴转动的线速度与所述输送单元的输送速度相一致,保证了所述成型模框中的物料经过所述滚轴滚压后,所述成型模框内物料的前后均匀性,提高了板材的质量。By arranging the rollers to be connected with a power source, when the materials in the forming mold frame pass through the rollers, the materials in the forming mold frame will not be pushed to the bottom of the forming mold frame by the rollers. At the rear, by setting the linear speed of the rotation of the roller to be consistent with the conveying speed of the conveying unit, it is ensured that after the material in the forming mold frame is rolled by the roller, the material in the forming mold frame The front and rear uniformity improves the quality of the board.
为配合本发明的板材成型装置,保证成型后的板材具有较高的致密性,如图3所示,所述成型模框1包括底板16、与输送方向平行且相对设置的第一边板12和第三边板14,以及与输送方向垂直且相对设置的第二边板13和第四边板15,所述第一边板12和第三边板14高度相同,所述第二边板13和第四边板15高度相同,所述第二边板13和第四边板15的高度低于第一边板12和第三边板14的高度,这样保证了滚轴51能顺利的滚压成型模框1中的物料,在向所述成型模框内布料时,使物料的高度低于第一边板12和第三边板14的高度,高于第二边板13和第四边板15的高度,第一边板12与第二边板13之间的高度差与所述物料的致密程度相适应,其设置为经过振动单元和滚压单元后,压实后的所述物料表面与所述第二边板13平齐。In order to cooperate with the plate forming device of the present invention, ensure that the formed plate has higher compactness, as shown in Figure 3, the forming mold frame 1 includes a bottom plate 16, a first side plate 12 parallel to and opposite to the conveying direction And the third side plate 14, and the second side plate 13 and the fourth side plate 15 that are perpendicular to the conveying direction and arranged oppositely, the first side plate 12 and the third side plate 14 have the same height, and the second side plate 13 and the fourth side plate 15 have the same height, and the height of the second side plate 13 and the fourth side plate 15 is lower than the height of the first side plate 12 and the third side plate 14, which ensures that the roller 51 can smoothly The material in the rolling forming mold frame 1, when distributing material in the described forming mold frame, makes the height of the material lower than the height of the first side plate 12 and the third side plate 14, higher than the second side plate 13 and the third side plate The height of the four side plates 15, the height difference between the first side plate 12 and the second side plate 13 are adapted to the compactness of the material, and it is arranged to pass through the vibrating unit and the rolling unit, and all the compacted materials The material surface is flush with the second side plate 13 .
为了加强板材的强度和质量,本实施例中设置一种优选的输送装置,所述输送单元2包括支撑21及安装于所述支撑21上的输送辊筒,所述输送辊筒包括多个驱动辊筒23以及位于驱动辊筒23之间的无动力辊筒22,所述无动力辊筒22起辅助输送成型模框1的作用,为了顺利的输送所述成型模框1,相邻两个驱动辊筒23之间的距离小于所述成型模框1沿输送方向的长度,即小于所述成型模框1的底板16的长度。In order to strengthen the strength and quality of the plate, a preferred conveying device is provided in this embodiment. The conveying unit 2 includes a support 21 and a conveying roller installed on the support 21. The conveying roller includes a plurality of driving The roller 23 and the unpowered roller 22 located between the driving rollers 23, the unpowered roller 22 plays the role of assisting in conveying the forming mold frame 1, in order to convey the forming mold frame 1 smoothly, two adjacent The distance between the driving rollers 23 is smaller than the length of the forming frame 1 along the conveying direction, that is, the length of the bottom plate 16 of the forming frame 1 .
如图2所示,所述布料单元3包括布料斗31,所述布料斗31的底部设有受控开启或关闭的出料口33,所述出料口33通过安装在所述输送单元2上的第一限位机构34连接的控制系统进行开启或关闭,在所述布料斗31的内部、出料口33的上方设有搅拌机构32,所述搅拌机构32用于搅拌布料斗31中的物料。需要说明的是,所述搅拌机构32的设置方式并不唯一,本实施例提供一种优选的设置方式,所述搅拌机构32包括两个相对转动的搅拌轴321,在所述搅拌轴321的表面沿轴向设置有多个搅拌叶片322。同时通过调速电机调整两个搅拌轴321的速度,控制所述出料口33开启将物料均匀的布料至所述成型模框1内,物料在两个搅拌轴321的作用下搅拌均匀,并且通过调整所述搅拌轴321的转动速度控制所述出料口33的出料速度,使其与所述输送单元2的输送速度相匹配,保证了物料的均匀性和稳定性。当布料结束时,第一限位机构34发出信号至控制系统,控制系统控制所述出料口33关闭。As shown in Figure 2, the distribution unit 3 includes a distribution hopper 31, the bottom of the distribution hopper 31 is provided with a controlled open or closed discharge port 33, the discharge port 33 is installed on the conveying unit 2 The control system connected to the first limit mechanism 34 on the top is opened or closed, and a stirring mechanism 32 is arranged inside the distribution hopper 31 and above the discharge port 33, and the stirring mechanism 32 is used for stirring the distribution hopper 31. of materials. It should be noted that the setting method of the stirring mechanism 32 is not unique. This embodiment provides a preferred setting method. The stirring mechanism 32 includes two relatively rotating stirring shafts 321. The surface is provided with a plurality of stirring blades 322 along the axial direction. At the same time, the speed of the two stirring shafts 321 is adjusted by the speed-regulating motor, and the discharge port 33 is controlled to be opened to uniformly distribute the material into the forming mold frame 1, and the material is stirred evenly under the action of the two stirring shafts 321, and By adjusting the rotation speed of the stirring shaft 321 to control the discharge speed of the discharge port 33 to match the conveying speed of the conveying unit 2 , the uniformity and stability of the materials are ensured. When the cloth is finished, the first limit mechanism 34 sends a signal to the control system, and the control system controls the discharge port 33 to close.
物料从所述布料单元进入到所述成型模框1内部时,为了使成型模框1内的物料平整的通过所述振动单元和滚压单元,在所述布料单元与所述滚压单元之间设置有刮平板35,优选地,所述刮平板35设置于布料单元3的右端,所述刮平板35使成型模框1内的物料提高了表面平整度,使物料分布更加均匀。When the material enters the inside of the forming mold frame 1 from the material distribution unit, in order to make the material in the forming mold frame 1 pass through the vibration unit and the rolling unit smoothly, there is a gap between the material distribution unit and the rolling unit. A scraper 35 is arranged in between, preferably, the scraper 35 is arranged at the right end of the cloth unit 3, and the scraper 35 improves the surface smoothness of the materials in the molding frame 1 and makes the distribution of the materials more uniform.
通过所述布料单元3避免了现有技术中先挤出沉降的物料导致物料前后均一性较差的问题,保证了板材的强度,提高了板材的质量,同时通过控制两个搅拌轴的搅拌速度和方向,可以控制出料口的出料速度,与整个生产线的输送速度相匹配,保证了布料的均匀性和稳定性。The distributing unit 3 avoids the problem of poor front and rear uniformity of the material caused by extruding and settling the material in the prior art, ensures the strength of the plate, improves the quality of the plate, and simultaneously controls the stirring speed of the two stirring shafts And direction, can control the discharge speed of the discharge port, match with the conveying speed of the whole production line, and ensure the uniformity and stability of the cloth.
为了使所述成型模框1内的物料分布更加均匀,在所述布料单元3和滚压单元5之间还设有振动单元4,所述振动单元4包括振动平台42及振动电机43,所述成型模框1输送至所述振动平台42上,在所述振动电机43的驱动下,所述振动平台42带动所述成型模框1及物料振动。所述振动平台42通过弹性部件44固定连接,所述振动电机43与振动平台42固定连接,出于成本的考虑,优选地,所述弹性部件44为压缩弹簧。In order to make the material distribution in the forming mold frame 1 more uniform, a vibration unit 4 is also provided between the cloth unit 3 and the rolling unit 5, and the vibration unit 4 includes a vibration platform 42 and a vibration motor 43. The forming mold frame 1 is transported to the vibration platform 42, driven by the vibration motor 43, the vibration platform 42 drives the forming mold frame 1 and materials to vibrate. The vibrating platform 42 is fixedly connected through an elastic member 44, and the vibrating motor 43 is fixedly connected to the vibrating platform 42. For cost considerations, preferably, the elastic member 44 is a compression spring.
需要说明的是,所述振动平台42的设置并不唯一,只要能够满足振动的需要使所述成型模框内的物料分布更加均匀即可。It should be noted that the setting of the vibrating platform 42 is not unique, as long as it can satisfy the requirement of vibration and make the material distribution in the forming mold frame more uniform.
布料完毕后的成型模框到达振动单元时,振动单元对所述成型模框进行振动的动作,进一步保证了所述成型模框内的物料的均匀性,提高了板材整体的一致性。When the forming mold frame after the cloth is finished reaches the vibration unit, the vibration unit vibrates the forming mold frame, which further ensures the uniformity of the material in the forming mold frame and improves the overall consistency of the plate.
为了进一步实现所述板材成型装置的自动化流水线生产,在所述振动单元4处设置有第二限位机构41,所述第二限位机构41检测到在所述输送单元2上运行的成型模框1后,发送信号至控制系统,所述控制系统发送指令控制所述振动单元4及所述输送单元2,对成型模框1进行振动且输送单元停止,当成型模框1内的物料均匀后,控制系统控制振动单元4停止工作,输送单元2开始工作,将成型模框1输送到后一工序,整个过程减少了人员的直接操作,节省了人力,实现了自动化。In order to further realize the automatic assembly line production of the plate forming device, a second limit mechanism 41 is provided at the vibration unit 4, and the second limit mechanism 41 detects that the forming mold running on the conveying unit 2 After frame 1, send a signal to the control system, and the control system sends an instruction to control the vibration unit 4 and the conveying unit 2, vibrate the forming mold frame 1 and stop the conveying unit, when the material in the forming mold frame 1 is uniform Finally, the control system controls the vibration unit 4 to stop working, and the conveying unit 2 starts to work to transport the forming mold frame 1 to the next process. The whole process reduces the direct operation of personnel, saves manpower, and realizes automation.
所述滚压单元5包括连接有动力源的滚轴51,如图4所示,所述滚轴51包括中间较粗的滚压部511以及两端较细的支撑部512,所述滚压部511的长度略小于所述成型模框1的所述第一边板12和第三边板14之间的距离,在所述成型模框1通过所述滚压单元5时,所述滚压部511刚好通过所述成型模框1的第一边板12和第三边板14之间的位置,使成型模框1内部的物料压实到与所述第二边板13和第四边板15平齐的高度。The rolling unit 5 includes a roller 51 connected to a power source. As shown in FIG. The length of the portion 511 is slightly smaller than the distance between the first side plate 12 and the third side plate 14 of the forming frame 1. When the forming frame 1 passes through the rolling unit 5, the rolling The pressing part 511 just passes through the position between the first side plate 12 and the third side plate 14 of the forming mold frame 1, so that the material inside the forming mold frame 1 is compacted to the position between the second side plate 13 and the fourth side plate 14. The height of side plate 15 flush.
经过滚压单元5的滚压,所述成型模框1内的物料全部被所述滚轴51的滚压部511压实在所述成型模框1内,物料上侧与所述成型模框1较低一侧的边板平齐,进一步提高了板材的强度。After being rolled by the rolling unit 5, the materials in the forming die frame 1 are all compacted in the forming die frame 1 by the rolling portion 511 of the roller 51, and the upper side of the material is in contact with the forming die frame. 1 The edge plate on the lower side is flush, which further improves the strength of the plate.
所述滚轴51通过带座轴承56安装于支架55上,滚轴51与第一链轮52固定连接,所述减速电机58上设有第二链轮54,所述第一链轮52与第二链轮54通过链条53连接。需要说明的是,通过链轮链条传动只是其中的一种方式,任何一种可以起到传递动力的结构均可适用。The roller 51 is installed on the bracket 55 through the bearing 56 with a seat, the roller 51 is fixedly connected with the first sprocket 52, the reduction motor 58 is provided with the second sprocket 54, and the first sprocket 52 is connected with the first sprocket 52. The second sprocket 54 is connected by a chain 53 . It should be noted that transmission through sprockets and chains is only one of the methods, and any structure that can transmit power is applicable.
如图5所示,所述滚压单元5还包括用于调节所述滚轴51与所述成型模框1之间距离的高度调节机构57。所述滚轴51的支撑部512安装于所述带座轴承56中,带座轴承56通过螺纹固定于支架55上,所述高度调节机构57包括分别设置于所述带座轴承56上侧和/或下侧的螺母572以及与所述螺母572相配合的螺栓573,所述螺母572固定在所述滚压单元5的支架55上,通过调整所述带座轴承56上侧和下侧的螺栓573,可以推动所述带座轴承573上下移动,进而调节所述滚轴51与成型模框1之间的距离。As shown in FIG. 5 , the rolling unit 5 further includes a height adjusting mechanism 57 for adjusting the distance between the rolling shaft 51 and the molding frame 1 . The support portion 512 of the roller 51 is installed in the bearing with seat 56, and the bearing with seat 56 is fixed on the bracket 55 by threads. /or the nut 572 on the lower side and the bolt 573 matched with the nut 572, the nut 572 is fixed on the bracket 55 of the rolling unit 5, by adjusting the upper side and the lower side of the bearing with seat 56 The bolt 573 can push the bearing 573 to move up and down, thereby adjusting the distance between the roller 51 and the molding frame 1 .
实施例二Embodiment two
如图6所示,实施例二与实施例一的区别在于:实施例二的板材成型装置的滚压单元5的数量为多个,且沿所述输送单元2的输送方向所述滚轴51与所述成型模框1之间的距离逐渐降低。这样使在所述成型模框内的物料每经过一个所述滚压单元,物料就会被进一步被压实,从而提高了产品板材的致密性,增加了板材的强度。As shown in Figure 6, the difference between the second embodiment and the first embodiment is that the plate forming device of the second embodiment has a plurality of rolling units 5, and the roller 51 along the conveying direction of the conveying unit 2 The distance from the molding frame 1 decreases gradually. In this way, each time the material in the forming mold frame passes through one of the rolling units, the material will be further compacted, thereby improving the compactness of the product plate and increasing the strength of the plate.
实施例三Embodiment three
如图7所示,实施例三提供的是一种多层板材成型装置,其包括多个如实施例一所述的板材成型装置,这样可以用来制备多层板材。在图7中示出了两套如实施例一所述的板材成型装置,即双层板材成型装置,用于加工双层板材,其具体成型的工作过程如下:As shown in FIG. 7 , embodiment three provides a multi-layer plate forming device, which includes a plurality of plate forming devices as described in embodiment one, which can be used to prepare multi-layer plates. In Fig. 7, two sets of sheet forming devices as described in Embodiment 1 are shown, that is, double-layer sheet forming devices, which are used to process double-layer sheets, and the specific working process of the forming is as follows:
在板材生产前,需要先根据板材的规格选择合适的成型模框1和滚轴51;调整第一板材成型装置A和第二板材成型装置B中的滚压单元5的高度调节机构57,调整好所述滚压部511的位置。Before sheet material production, it is necessary to select a suitable forming mold frame 1 and roller 51 according to the specifications of the sheet material; adjust the height adjustment mechanism 57 of the rolling unit 5 in the first sheet material forming device A and the second sheet material forming device B, adjust The position of the rolling part 511 is selected.
然后启动第一板材成型装置A的布料单元3的搅拌机构32,将所述成型模框1放置在所述输送单元2上,所述成型模框1的前端到达所述布料斗31的下侧时,所述第一限位机构34发出信号至控制系统,所述控制系统控制所述出料口33开启向所述成型模框1内布料,期间所述成型模框1继续向前输送,待所述成型模框1越过第一限位机构34时,所述第一限位机构34检测不到所述成型模框1,控制系统将出料口33关闭,布料完毕,之后所述驱动辊筒23继续携带所述成型模框1前行;Then start the stirring mechanism 32 of the distribution unit 3 of the first plate forming device A, place the forming frame 1 on the conveying unit 2, and the front end of the forming frame 1 reaches the lower side of the distribution hopper 31 , the first limit mechanism 34 sends a signal to the control system, and the control system controls the discharge port 33 to open and distribute material into the forming mold frame 1, during which the forming mold frame 1 continues to convey forward, When the forming mold frame 1 passes over the first limit mechanism 34, the first limit mechanism 34 cannot detect the forming mold frame 1, the control system closes the discharge port 33, and the cloth is finished, and then the drive The roller 23 continues to carry the forming mold frame 1 forward;
所述成型模框1经过布料后,前行过程中所述刮平板35将物料刮平到所需高度,并且使所述物料表面更加平整,有利于后续的振动与滚压;After the forming mold frame 1 passes through the cloth, the scraper plate 35 scrapes the material to the required height during the forward process, and makes the surface of the material more smooth, which is beneficial to the subsequent vibration and rolling;
所述成型模框1经过所述刮平板35后,所述成型模框1到达所述振动单元4处,其前端被所述振动单元4处的第二限位机构41检测到,所述第二限位机构41发出信号至控制系统,所述控制系统使位于所述振动单元4两侧的驱动辊筒23停止转动,并同时启动所述振动单元4的振动电机43,所述振动电机43带动设置有弹性部件44的振动平台42振动,使成型模框1中的物料振动均匀,振动完毕后,驱动辊筒23启动,使所述成型模框1前行至滚压单元处;After the forming mold frame 1 passes through the scraper plate 35, the forming mold frame 1 reaches the vibration unit 4, and its front end is detected by the second limit mechanism 41 at the vibration unit 4. Two position-limiting mechanisms 41 send signals to the control system, and the control system stops the driving rollers 23 positioned at both sides of the vibration unit 4 from rotating, and starts the vibration motor 43 of the vibration unit 4 at the same time, and the vibration motor 43 Drive the vibrating platform 42 provided with the elastic part 44 to vibrate, so that the material in the forming mold frame 1 vibrates evenly. After the vibration is completed, the driving roller 23 is started, so that the forming mold frame 1 moves forward to the rolling unit;
在所述滚压单元5处,所述滚轴51在减速电机58的带动下,使所述滚轴51转动的线速度与所述驱动辊筒23的线速度一致,所述成型模框1经过所述滚压单元5后,所述物料被所述滚轴51的所述滚压部511压平压实;At the rolling unit 5, the roller 51 is driven by the reduction motor 58, so that the linear velocity of the roller 51 is consistent with the linear velocity of the driving roller 23, and the forming mold frame 1 After passing through the rolling unit 5, the material is flattened and compacted by the rolling portion 511 of the roller 51;
接着,所述成型模框1到达第二板材成型装置B的布料单元3处,第二层物料被均匀地布料至第一层物料上,然后进行如上述布料-振动-滚压的步骤,直至成型模框1中的物料成型完毕,待物料固化后,拆去所述成型模框1即可。Next, the forming mold frame 1 reaches the distribution unit 3 of the second plate forming device B, the second layer of material is evenly distributed on the first layer of material, and then the above-mentioned steps of distribution-vibration-rolling are carried out until After the material in the forming mold frame 1 is formed, the forming mold frame 1 can be removed after the material is solidified.
需要说明的是,对于实现本发明的目的来说,所述布料单元、振动单元以及滚压单元的布置方式并不唯一,所述布料单元中的搅拌机构还可以由一个或多个具有所述搅拌叶片的搅拌轴组成;另外,为了进一步提高所述板材的压实程度,可以在所述成型模框布料完成后,沿输送方向上设置多个所述滚压单元,并且沿输送方向上所述滚轴与成型模框之间的距离逐渐降低,使同一层物料被连续滚压,提高板材的致密度;还可以沿输送方向上依次设置所述布料单元和滚压单元,以用来制备多层板材,在制作多层板材时,也可以只设有一个振动单元。当然,上述布置方式还可做其他变换,以实现多种规格板材的制备。It should be noted that, for realizing the purpose of the present invention, the arrangement of the distributing unit, the vibrating unit and the rolling unit is not unique, and the agitating mechanism in the distributing unit can also be composed of one or more In addition, in order to further improve the degree of compaction of the plate, after the completion of the forming mold frame cloth, a plurality of rolling units can be set along the conveying direction, and along the conveying direction The distance between the above-mentioned rollers and the forming mold frame is gradually reduced, so that the same layer of material is continuously rolled, and the density of the plate is improved; the above-mentioned distributing unit and rolling unit can also be arranged in sequence along the conveying direction to prepare For multi-layer boards, only one vibration unit may be provided when making multi-layer boards. Of course, other changes can be made to the above-mentioned arrangement, so as to realize the preparation of boards with various specifications.
以上所述仅是本发明的几种优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above are only several preferred implementations of the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can be made without departing from the technical principle of the present invention. These improvements And modification should also be regarded as protection scope of the present invention.
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CN107047670A (en) * | 2017-06-14 | 2017-08-18 | 秦皇岛那伽力食品科技有限公司 | A kind of homocline compact system |
CN109318355B (en) * | 2018-11-08 | 2020-09-11 | 湖北冠泰建材有限公司 | Artificial quartz plate natural texture simulation device |
CN116922543B (en) * | 2023-07-28 | 2024-03-08 | 星朗星(陕西)环保科技有限公司 | Mortar material conveying and forming device |
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