CN113472098B - Split core structure - Google Patents
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- CN113472098B CN113472098B CN202010241257.1A CN202010241257A CN113472098B CN 113472098 B CN113472098 B CN 113472098B CN 202010241257 A CN202010241257 A CN 202010241257A CN 113472098 B CN113472098 B CN 113472098B
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- 238000004080 punching Methods 0.000 claims abstract description 274
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 46
- 238000003475 lamination Methods 0.000 claims description 3
- 238000003698 laser cutting Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 abstract description 13
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
- H02K1/148—Sectional cores
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
本发明涉及一种分体式铁芯结构,包括沿轴向上下叠置的第一冲片层和第二冲片层,第一冲片层由第一扇形冲片和第二扇形冲片在周向上排列而成,在第一冲片层的周向两端处均设置第一扇形冲片,在位于周向两端的两个第一扇形冲片之间设置第二扇形冲片、或设置第二扇形冲片和第一扇形冲片的组合,第二冲片层由第三扇形冲片在周向上排列而成,第二冲片层在轴向上与第一冲片层对齐,并且第一冲片层中的各个扇形冲片之间的缝隙在轴向上与第二冲片层中的各个扇形冲片之间的缝隙错开。通过使用两种或三种扇形冲片,经特殊排列,即可构建适合分布绕组的分体式铁芯结构。
The invention relates to a split iron core structure, which comprises a first punching layer and a second punching layer that are stacked up and down along the axial direction, and the first punching layer is surrounded by the first fan-shaped punching and the second fan-shaped punching layer. Arranged upward, first fan-shaped punching sheets are arranged at both circumferential ends of the first punching sheet layer, and second fan-shaped punching sheets are arranged between the two first fan-shaped punching sheets located at both circumferential ends, or a second fan-shaped punching sheet is arranged. The combination of the second fan-shaped punching sheet and the first fan-shaped punching sheet, the second punching sheet layer is formed by the third fan-shaped punching sheet arranged in the circumferential direction, the second punching sheet layer is aligned with the first punching sheet layer in the axial direction, and the second punching sheet layer is arranged in the circumferential direction. The gaps between the fan-shaped punching sheets in the first punching sheet layer are staggered from the gaps between the fan-shaped punching sheets in the second punching sheet layer in the axial direction. By using two or three kinds of fan-shaped stampings, with special arrangement, a split core structure suitable for distributed winding can be constructed.
Description
技术领域technical field
本发明涉及风电技术领域,更具体地,涉及一种分体式铁芯结构、包括所述分体式铁芯结构的定子铁芯以及包括所述定子铁芯的风力发电机组。The present invention relates to the technical field of wind power, and more particularly, to a split iron core structure, a stator iron core including the split iron core structure, and a wind power generator set including the stator iron core.
背景技术Background technique
目前,风电市场进入竞价时代,降低机组全生命周期成本(即,LCoE)的需求日益凸显。机组的大型化是应对这一需求的最有效手段。机组功率越大,直驱式风力发电机的发电机外径就越大,但随着电机外径和重量慢慢开始超过道路运输限值(如4.6m、85t),运输成本急剧增加,这给陆地运输带来极大挑战。将电机分体运输至项目现场,然后在项目现场组装并安装,成为一种有效的技术解决方案。At present, the wind power market has entered the bidding era, and the need to reduce the whole life cycle cost (ie, LCoE) of units is increasingly prominent. The enlargement of the unit is the most effective means to meet this demand. The larger the power of the unit, the larger the outer diameter of the generator of the direct-drive wind turbine, but as the outer diameter and weight of the motor slowly begin to exceed the road transportation limit (such as 4.6m, 85t), the transportation cost increases sharply. Bringing great challenges to land transportation. It is an effective technical solution to transport the motor to the project site separately, and then assemble and install it on the project site.
对大型电机进行分体,就需要将定子铁芯同时进行分体。采用集中绕组的分体电机,对铁芯进行分体是容易实现的。虽然采用集中绕组,可以降低绕组用铜、易于模块化制作等,但也存在一些弊端,如集中绕组产生的谐波较大、电机杂散损耗较高等。例如,对于集中绕组和分体式铁芯而言,如果铁芯冲片不错层,即,轴向相邻的两个铁芯冲片没有错位叠制,每个铁芯冲片的周向两侧存在固定的间隙,这使得每层的铁芯冲片中存在的间隙在轴向上对齐,进而使整个铁芯的定子磁轭磁路中的磁阻增加。如果铁芯冲片错位叠制,与没有错位叠制的方式相比,给定子磁轭引入小的磁阻。To split a large motor, it is necessary to split the stator core at the same time. Using a split motor with concentrated windings, splitting the iron core is easy to achieve. Although the use of concentrated winding can reduce the use of copper in the winding, and it is easy to make modularization, there are also some disadvantages, such as large harmonics generated by the concentrated winding and high stray loss of the motor. For example, for concentrated windings and split cores, if the core punches are well layered, that is, the two adjacent core punches in the axial direction are not stacked in dislocation, the circumferential sides of each core punch There is a fixed gap, which aligns the gaps existing in the iron core punches of each layer in the axial direction, thereby increasing the reluctance in the magnetic circuit of the stator yoke of the entire iron core. If the core punches are stacked with misalignment, a small reluctance is introduced for the stator yoke compared to the manner without the misalignment.
因此,对于分体式铁芯,期望使用适用于分布绕组的分体式铁芯结构。然而,对于传统的采用相同结构的铁芯冲片形成铁芯而言,如果将铁芯冲片进行错位叠制,那么这将不适于分布绕组和分体式铁芯,因为如果铁芯冲片错层,则形成的分体式铁芯的周向边缘将是不规则的形状。Therefore, for the split core, it is desirable to use a split core structure suitable for distributed winding. However, for the traditional iron core with the same structure, if the iron core punches are stacked in different positions, then this will not be suitable for distributed winding and split iron cores, because if the iron core punches are misaligned layer, the circumferential edge of the resulting split core will be irregular in shape.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的上述问题,本发明旨在提供一种适用于分布绕组的分体式铁芯结构。In view of the above problems existing in the prior art, the present invention aims to provide a split core structure suitable for distributed winding.
根据本发明的一方面,提供一种分体式铁芯结构,包括沿轴向上下叠置的第一冲片层和第二冲片层,所述第一冲片层由第一扇形冲片和第二扇形冲片在周向上排列而成,在所述第一冲片层的周向两端处均设置所述第一扇形冲片,在位于周向两端的两个所述第一扇形冲片之间设置所述第二扇形冲片、或设置所述第二扇形冲片和所述第一扇形冲片的组合,所述第二冲片层由第三扇形冲片在周向上排列而成,所述第二冲片层在轴向上与所述第一冲片层对齐,并且所述第一冲片层中的各个扇形冲片之间的缝隙在轴向上与所述第二冲片层中的各个扇形冲片之间的缝隙错开。According to an aspect of the present invention, a split core structure is provided, comprising a first punching layer and a second punching layer that are stacked up and down in the axial direction, and the first punching layer is composed of a first fan-shaped punching and a second punching layer. The second fan-shaped punches are arranged in the circumferential direction, the first fan-shaped punches are arranged at both ends of the first punching layer in the circumferential direction, and the two first fan-shaped punches located at the two circumferential ends The second fan-shaped punching sheet is arranged between the sheets, or a combination of the second fan-shaped punching sheet and the first fan-shaped punching sheet is arranged, and the second punching sheet layer is arranged in the circumferential direction by the third fan-shaped punching sheet. so that the second punching layer is axially aligned with the first punching layer, and the gap between each fan-shaped punching sheet in the first punching layer is axially aligned with the second punching layer. The gaps between each fan-shaped punching sheet in the punching sheet layer are staggered.
优选地,所述第一扇形冲片的分度角度可为B1,所述第二扇形冲片的分度角度可为B2,所述第三扇形冲片的分度角度可为B3,B1的大小可与B2和B3的大小不同。Preferably, the indexing angle of the first fan-shaped punching piece can be B1, the indexing angle of the second fan-shaped punching piece can be B2, the indexing angle of the third fan-shaped punching piece can be B3, and the indexing angle of B1 The size can be different from that of B2 and B3.
优选地,所述第一扇形冲片、所述第二扇形冲片和所述第三扇形冲片的轭部均可开设有开口槽,在同一扇形冲片上的开口槽的开口方向可相同。Preferably, the yokes of the first fan-shaped punching piece, the second fan-shaped punching piece and the third fan-shaped punching piece can be provided with opening grooves, and the opening directions of the opening grooves on the same fan-shaped punching sheet can be the same.
优选地,所述第一冲片层的所有开口槽的开口方向可朝向第一方向倾斜,所述第二冲片层的所有开口槽的开口方向可朝向第二方向倾斜。Preferably, the opening directions of all the opening grooves of the first punching sheet layer may be inclined toward the first direction, and the opening directions of all the opening grooves of the second punching sheet layer may be inclined toward the second direction.
所述第一扇形冲片和所述第二扇形冲片的开口槽的开口方向可朝向第一方向倾斜,所述第三扇形冲片的开口槽的开口方向可朝向第二方向倾斜。The opening directions of the opening grooves of the first fan-shaped punching piece and the second fan-shaped punching piece may be inclined toward the first direction, and the opening direction of the opening grooves of the third fan-shaped punching piece may be inclined toward the second direction.
优选地,每个扇形冲片上的相邻的开口槽之间的分度角度可为A,其中,所述第一扇形冲片的分度角度可等于3A,所述第二扇形冲片和所述第三扇形冲片的分度角度可等于2A,或者所述第一扇形冲片的分度角度可等于2A,所述第二扇形冲片和所述第三扇形冲片的分度角度可等于3A。Preferably, the indexing angle between the adjacent opening grooves on each fan-shaped punch may be A, wherein the indexing angle of the first fan-shaped punch may be equal to 3A, and the second fan-shaped punch and all The indexing angle of the third fan-shaped punching sheet can be equal to 2A, or the indexing angle of the first fan-shaped punching sheet can be equal to 2A, and the indexing angle of the second fan-shaped punching sheet and the third fan-shaped punching sheet can be Equal to 3A.
优选地,所述第二扇形冲片与所述第三扇形冲片的结构可相同,在叠制时,可将所述第二扇形冲片反向放置得到所述第三扇形冲片。Preferably, the structure of the second fan-shaped punching sheet and the third fan-shaped punching sheet can be the same, and during stacking, the second fan-shaped punching sheet can be reversely placed to obtain the third fan-shaped punching sheet.
优选地,在每个扇形冲片上,靠近扇形冲片的周向第一端的开口槽距离所述周向第一端的边缘的距离可为a1,靠近周向第二端的开口槽距离所述周向第二端的边缘的距离可为a2,a1+a2=A。Preferably, on each fan-shaped punching piece, the distance between the opening groove near the circumferential first end of the fan-shaped punching piece and the edge of the circumferential first end can be a1, and the distance between the opening groove near the circumferential second end and the The distance of the edge of the second circumferential end may be a2, a1+a2=A.
优选地,a1=0.5A,a2=0.5A。Preferably, a1=0.5A, a2=0.5A.
优选地,A=5度,所述第一扇形冲片的分度角度可为15度,所述第二扇形冲片和所述第三扇形冲片的分度角度可为10度;或者,A=5度,所述第一扇形冲片的分度角度可为10度,所述第二扇形冲片和所述第三扇形冲片的分度角度可为15度。Preferably, A=5 degrees, the indexing angle of the first fan-shaped punching sheet may be 15 degrees, and the indexing angle of the second fan-shaped punching sheet and the third fan-shaped punching sheet may be 10 degrees; or, A=5 degrees, the indexing angle of the first fan-shaped punching sheet can be 10 degrees, and the indexing angle of the second fan-shaped punching sheet and the third fan-shaped punching sheet can be 15 degrees.
优选地,所述第一扇形冲片可通过激光切割制成,所述第二扇形冲片和所述第三扇形冲片可被模制成型。Preferably, the first fan-shaped punch can be made by laser cutting, and the second fan-shaped punch and the third fan-shaped punch can be molded.
根据本发明的另一方面,提供一种定子铁芯,由如上所述的分体式铁芯结构在周向上和轴向上拼接而成。According to another aspect of the present invention, a stator core is provided, which is formed by splicing the above-mentioned split core structure in the circumferential direction and the axial direction.
根据本发明的另一方面,提供一种风力发电机组,包括如上所述的定子铁芯。According to another aspect of the present invention, there is provided a wind power generator comprising the above stator core.
本发明提供的分体式铁芯结构,采用两种或三种扇形冲片,经特殊排列,即可构建适合分布绕组的分体式铁芯结构。The split-type iron core structure provided by the invention adopts two or three kinds of fan-shaped punching pieces, and through special arrangement, the split-type iron core structure suitable for distributed winding can be constructed.
通过在每个冲片层的周向两端(即,铁芯分瓣处)设置特别的冲片结构,并且使轴向相邻的冲片层的分瓣处的冲片结构不同,实现错层叠制的效果(即,使各个冲片之间的缝隙在相邻层间错开),且铁芯分瓣处能够实现平整且对齐的端面结构。By arranging special punching structures at both circumferential ends of each punching layer (ie, at the lobes of the iron core), and making the punching structures at the lobes of the axially adjacent punching layers different, the staggered punching structure is realized. The effect of lamination (that is, the gap between each punching piece is staggered between adjacent layers), and the flat and aligned end surface structure can be realized at the split lobes of the iron core.
此外,通过采用上述扇形冲片排列方式和扇形冲片结构,有利于冲片模具的简化,降低制造成本。In addition, by adopting the above-mentioned fan-shaped punching arrangement and fan-shaped punching structure, it is beneficial to simplify the punching die and reduce the manufacturing cost.
附图说明Description of drawings
图1示出了现有技术中的电机铁芯结构的示意性局部截面图;FIG. 1 shows a schematic partial cross-sectional view of a motor iron core structure in the prior art;
图2示出了现有技术中的扇形铁芯冲片的示意图;Fig. 2 shows the schematic diagram of the fan-shaped iron core punching piece in the prior art;
图3示出了根据本发明的第一实施例的构成分体式铁芯结构的三种扇形冲片的示意图;Fig. 3 shows the schematic diagram of three kinds of fan-shaped punching pieces constituting the split core structure according to the first embodiment of the present invention;
图4示出了根据本发明的第一实施例的相邻的两个冲片层的结构示意图;4 shows a schematic structural diagram of two adjacent punching layers according to the first embodiment of the present invention;
图5示出了根据本发明的第二实施例的构成分体式铁芯结构的三种扇形冲片的示意图;Fig. 5 shows the schematic diagram of three kinds of fan-shaped punching pieces constituting the split core structure according to the second embodiment of the present invention;
图6示出了根据本发明的第二实施例的相邻的两个冲片层的结构示意图。FIG. 6 shows a schematic structural diagram of two adjacent punching layers according to the second embodiment of the present invention.
附图标记说明:Description of reference numbers:
1-冲片;2-定子支架;3-固定键;4-开口;10-第一扇形冲片;11-开口槽;20-第二扇形冲片;21-开口槽;30-第三扇形冲片;31-开口槽;100-第一冲片层;200-第二冲片层。1-punching; 2-stator bracket; 3-fixed key; 4-opening; 10-first sector punch; 11-open slot; 20-second sector punch; 21-open slot; 30-third sector Punching; 31-opening slot; 100-first punching layer; 200-second punching layer.
具体实施方式Detailed ways
为了使本领域技术人员能够更好地理解本发明的技术构思,下面将结合附图对本发明的具体实施例进行详细描述,在附图中,相同的附图标记始终表示相同的部件。In order to enable those skilled in the art to better understand the technical idea of the present invention, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings, in which the same reference numerals always denote the same components.
现有的分布绕组的铁芯冲片结构,兆瓦级及以上的同步类电机铁芯结构通常如图1和图2所示,在定子支架2的圆周上通常均布用于固定铁芯的冲片1的固定键3。固定键3通常具有燕尾形截面。冲片1通常为扇形冲片,轭部均布有分度角度为0.5A的开口4,其中A表示开口方向相同的两个开口4之间的分度角度,这些开口4的一侧开有与固定键3的燕尾形截面相配合的卡槽,另一侧无卡槽。另外这些开口4的卡槽位置相邻交错。在铁芯叠制时,冲片1在圆周方向依次排列;下一层时,冲片1在圆周方向错开0.5A角度;冲片1的周向侧边均有一定错边量C,叠制后的铁芯内每层相邻冲片间存在2C的间隙值。这种交错排列,可以保证相邻的冲片1之间的缝隙在不同层间错开,进而保证铁芯叠制的平整度,另外又可以保证叠制后的铁芯在圆周方向可靠地固定在固定键3内。其中,所有的冲片1的分度角度B=2A。The existing iron core punching structure of distributed winding, and the iron core structure of synchronous motor of megawatt level and above are usually shown in Figure 1 and Figure 2, and the circumference of the
对于这种铁芯冲片错层叠制的铁芯结构而言,虽然相邻的冲片1之间的缝隙在不同层间错开,但如果形成分体式铁芯,则分体式铁芯的周向两端的端面(即,铁芯分瓣处)将是不规则的,因此其不适于分布绕组的分体式铁芯结构。For the iron core structure in which the iron core punching pieces are stacked in layers, although the gaps between the adjacent punching pieces 1 are staggered between different layers, if a split iron core is formed, the circumferential direction of the split iron core will The end faces at both ends (ie, where the core splits) will be irregular, so it is not suitable for a split core structure of distributed winding.
如图3和图4所示,本发明提供一种适用于电机分瓣定子的分体式铁芯结构,如图4所示,以将定子在圆周方向分成两瓣为例进行说明,即一个分体式铁芯结构为具有180°角度的半环形形状。每个分体式铁芯结构由在轴向上堆叠的多个冲片层形成,在每个冲片层上包括在周向上排列的多个扇形冲片形成。As shown in Figures 3 and 4, the present invention provides a split iron core structure suitable for a split stator of a motor. As shown in Figure 4, the stator is divided into two lobes in the circumferential direction as an example for illustration, that is, one split The one-piece core structure is a semi-ring shape with an angle of 180°. Each split core structure is formed by a plurality of punching sheets stacked in the axial direction, and each punching sheet layer includes a plurality of fan-shaped punching sheets arranged in the circumferential direction.
如图4所示,分体式铁芯结构可包括在轴向上相邻的第一冲片层100和第二冲片层200,本发明以相邻的第一冲片层100和第二冲片层200进行说明,当电机定子需要叠置更多层冲片层时,再循环叠加第一冲片层100和第二冲片层200结构形成所需的冲片层结构。本发明提出在分体式铁芯的冲片层的周向两端处(即分体结构的端部)设置特别的扇形冲片,并且使相邻的冲片层(例如第二冲片层)设置为在该周向两端处的扇形冲片的结构与该冲片层(例如第一冲片层)的扇形冲片的结构不同,从而使得各个扇形冲片之间的在周向上的缝隙在不同冲片层间错开布置,同时使得各个冲片层的周向两端的端面对齐且平整,形成不影响定子电磁性能的分体式结构。As shown in FIG. 4 , the split core structure may include a
具体地,为实现上述不同冲片层的叠放结构,如图3和图4所示,本发明提出分体式铁芯结构可由三种扇形冲片叠制而成。第一冲片层100可由第一扇形冲片10和第二扇形冲片20在周向上排列而成,在第一冲片层100的周向两端可均设置第一扇形冲片10,在位于周向两端的两个第一扇形冲片10之间设置第二扇形冲片20、或设置第二扇形冲片20和第一扇形冲片10的组合,形成完整的分体式的铁芯冲片层。第二冲片层200可由第三扇形冲片30在周向上排列而成,第二冲片层200可在轴向上与第一冲片层100对齐,并且第一冲片层100中的各个扇形冲片之间的缝隙在轴向上与第二冲片层200中的各个扇形冲片之间的缝隙错开。Specifically, in order to realize the above-mentioned stacking structure of different punching sheets, as shown in FIG. 3 and FIG. 4 , the present invention proposes that the split core structure can be formed by stacking three kinds of fan-shaped punching sheets. The
第一扇形冲片10的分度角度B1可不同于第二扇形冲片20的分度角度B2和第三扇形冲片30的分度角度B3。The indexing angle B1 of the first fan-shaped
具体地,每个扇形冲片10、20、30的轭部的径向内侧均开设有开口槽,该开口槽用于接纳将各个扇形冲片固定到定子支架上的燕尾形固定键。每个扇形冲片上的相邻的开口槽之间的分度角度为A,如图3所示。此外,在每个扇形冲片上,靠近扇形冲片的周向第一端(如图所示,左端)的开口槽距离周向第一端的边缘的距离为a1,靠近周向第二端(如图所示,右端)的开口槽距离周向第二端的边缘的距离为a2,a1+a2=A。优选地,a1和a2均为0.5A。也就是说,每个扇形冲片10、20、30的不形成完整分度角度A的两个边缘的距离a1或a2,与同一层周向相邻的冲片对接后,形成在周向方向的完整分度角度A。Specifically, the radially inner side of the yoke of each sector-shaped
为了在叠制时使各个扇形冲片之间的在周向上的缝隙在相邻的上下两个冲片层间错开,同时使各个扇形冲片的开口槽在轴向上总体上对齐并形成卡接燕尾形固定键的燕尾形槽口,并且使各个冲片层的周向两端的端面在轴向上对齐,本发明提出的各扇形冲片满足以下条件:单个扇形冲片所包括的所有开口槽的开口方向均朝同一方向,即,第一扇形冲片10的所有开口槽开口方向相同,第二扇形冲片20的所有开口槽开口方向相同,第三扇形冲片30的所有开口槽开口方向相同。在图3示出的实施例中,第一扇形冲片10的开口槽11和第二扇形冲片20的开口槽21的开口方向相同(如图3中所示,开口槽11和开口槽21的开口方向均大体上顺时针倾斜),且第二扇形冲片20的开口槽21的开口方向与第三扇形冲片30的开口槽31的开口方向相反(如图3中所示,开口槽31开口方向大体上逆时针倾斜);当然,也可以设置开口槽11和开口槽21的开口方向为逆时针倾斜,开口槽31的开口方向为顺时针倾斜。同时第一扇形冲片10的分度角度B1等于3A,第二扇形冲片20的分度角度B2和第三扇形冲片30的分度角度B3等于2A。当然,上述每个扇形冲片的分度角度B为最小分体加工结构的设置,也可以根据实际电机定子铁芯冲片的分度角度A的大小以及加工条件,设置B1等于6A,B2等于4A,B3等于4A等同等倍数的扇形冲片大小,同样可以实现本发明的分体式铁芯的不同冲片结构的组合结构。In order to stagger the gaps in the circumferential direction between the respective sector-shaped punching sheets during the stacking process between the two adjacent upper and lower punching sheet layers, and at the same time, the opening grooves of the respective sector-shaped punching sheets are generally aligned in the axial direction and form a card Connect the dovetail-shaped notch of the dovetail-shaped fixed key, and align the end faces of the two circumferential ends of each punching layer in the axial direction, and each fan-shaped punching piece proposed by the present invention satisfies the following conditions: The opening directions of the grooves are all in the same direction, that is, all the opening grooves of the first fan-shaped
采用这样的三种扇形冲片,在叠制时,如图4所示,分体式铁芯的第一冲片层100可由第一扇形冲片10和第二扇形冲片20在周向上组合排列而成,在第一冲片层100的周向两端处可均设置第一扇形冲片10,在第一冲片层100的周向两端之间的位置处,也就是在两端的第一扇形冲片10之间,设置多个第二扇形冲片20、或设置多个第二扇形冲片20和第一扇形冲片10的组合,以形成完整的分体式铁芯。第二冲片层200可完全由第三扇形冲片30在周向上组合排列而成,第二冲片层200在轴向上与第一冲片层100对齐,即两个冲片层均形成相同的分体式铁芯结构。其中,设置电机定子分体式铁芯在轴向相邻的冲片层在分体结构的两个端部的扇形冲片结构不同,并且冲片的开口槽的开口方向相反,以实现上下相邻层的错位布置。具体地,在本发明中,位于第一冲片层100两端的第一扇形冲片10的分度角度B1=3A,而位于第二冲片层200两端的第三扇形冲片30的分度角度B3=2A,第一扇形冲片10的开口槽开口方向为顺时针倾斜,而第三扇形冲片30的开口槽开口方向为逆时针倾斜,由此能够实现使得第一冲片层中的各个扇形冲片之间的缝隙在轴向上与第二冲片层中的各个扇形冲片之间的缝隙错开。Using such three kinds of fan-shaped punching sheets, during stacking, as shown in FIG. 4 , the first
具体地,如图4所示,以铁芯分成两瓣为例,每瓣铁芯为180度,即第一冲片层100和第二冲片层200均为180度,其中,可以设置A=5度,B1=3A=15度,B2=2A=10度,B3=2A=10度。在第一冲片层100中,将2个分度角度为B1=15度的长型第一扇形冲片10分别放置于第一冲片层100的周向两端,其余位置放置15个分度角度为B2=10度的短型第二扇形冲片20,当然在位于周向两端的两个长型第一扇形冲片10之间还可以放置长型第一扇形冲片10和短型第二扇形冲片20的组合,只要满足角度需求即可。此外,在第二冲片层200中,可以放置18个分度角度为B3=10度的短型第三扇形冲片30。Specifically, as shown in FIG. 4 , taking the iron core divided into two lobes as an example, the iron core of each lobe is 180 degrees, that is, the
同时,能够实现使得各个扇形冲片的开口槽在轴向上总体上对齐并且形成燕尾形槽口。At the same time, it can be achieved that the opening grooves of the respective sector-shaped punches are generally aligned in the axial direction and form a dovetail-shaped notch.
这种排列方式,使用少量的相对长的长型第一扇形冲片10,较多量的相对小的短型第二扇形冲片20和短型第三扇形冲片30,因此,在加工冲片时,对于少量使用的长型第一扇形冲片10,可以采用激光切割的方式形成,而对于大量使用的短型第二扇形冲片20和短型第三扇形冲片30,可以仅设置两个冲片模具就可以实现第二扇形冲片20和第三扇形冲片30的制造,这样通过两个模具的成型,即可加工出适用于分体式铁芯的冲片结构。In this arrangement, a small number of relatively long and long first sector punches 10 are used, and a relatively large number of relatively small short second sector punches 20 and short third sector punches 30 are used. At the time, for the long-shaped first fan-shaped
此外,可选地,由于在本发明中,第二扇形冲片20和第三扇形冲片30所包括的开口槽的开口方向相反,进一步地,可以设置一个模具即可加工出第二扇形冲片20和第三扇形冲片30,在叠置时,将第二扇形冲片20翻面使用,使其开口槽开口方向相反从而形成第三扇形冲片30。具体地,由于第二扇形冲片20和第三扇形冲片30基本相同,仅有开口槽的开口方向不同,因此,在制作冲片时,可以仅制作一种结构的扇形冲片,即,例如使用制造第二扇形冲片20的模具也同时制造第三扇形冲片30,第二扇形冲片20和第三扇形冲片30的此时的结构相同,在叠制时,将部分第二扇形冲片20反向放置(翻面放置)即可得到第三扇形冲片30。在这种情况下,可仅使用两种扇形冲片形成分体式铁芯结构,例如,仅使用第一扇形冲片10和第二扇形冲片20,两个扇形冲片的开口槽方向相同,在第一冲片层100中,在第一冲片层100的周向两端处放置第一扇形冲片10,其余位置放置第二扇形冲片20或第二扇形冲片20和第一扇形冲片10的组合,在第二冲片层200中,将第二扇形冲片20全部反向放置(即,对应于上述第三扇形冲片30的结构)。通过这种排列方式,可以非常有利于模具的简化,降低制造成本。In addition, optionally, since in the present invention, the opening directions of the opening grooves included in the second fan-shaped
此外,图5和图6示出了本发明的第二实施例。在图5和图6中,采用短型第一扇形冲片10、长型第二扇形冲片20和长型第三扇形冲片30,第一扇形冲片10的分度角度B1等于2A,第二扇形冲片20的分度角度B2等于3A,第三扇形冲片30的分度角度B3等于3A,在叠制时,在第一冲片层10中,仍将第一扇形冲片10放置于第一冲片层10的周向两端,并且在周向两端之间的其余位置处放置第二扇形冲片20或放置第二扇形冲片20和第一扇形冲片10的组合,在第二冲片层30中,仍全部放置第三扇形冲片30。Furthermore, FIGS. 5 and 6 show a second embodiment of the present invention. In FIGS. 5 and 6 , the short
具体地,如图6所示,以铁芯分成两瓣为例,每瓣铁芯为180度,即第一冲片层100和第二冲片层200均为180度,其中,可以设置A=5度,B1=2A=10度,B2=3A=15度,B3=3A=15度。在第一冲片层100中,将2个分度角度为B1=10度的短型第一扇形冲片10分别放置于第一冲片层100的周向两端,挨着周向一端(如图所示,上侧)的短型第一扇形冲片10,再放置一个短型第一扇形冲片10,然后其它位置均放置分度角度B2=15度的长型第二扇形冲片20,例如放置10个长型第二扇形冲片20,当然在位于周向两端的两个短型第一扇形冲片10之间还可以使用短型第一扇形冲片10和长型第二扇形冲片20的其它组合,只要满足角度需求即可。此外,在第二冲片层200中,可以放置12个分度角度为B3=15度的长型第三扇形冲片30。Specifically, as shown in FIG. 6 , taking the iron core divided into two lobes as an example, the iron core of each lobe is 180 degrees, that is, the
与第一实施例相比,在第二实施例中,第一扇形冲片10较短,第二扇形冲片20和第三扇形冲片30较长,因此在整个铁芯结构中采用少量的短的第一扇形冲片10,并且采用较多量的长的第二扇形冲片20和第三扇形冲片30,由此,各个冲片之间的在周向上的缝隙数量较少,这对铁芯磁轭处的导磁性能影响较小。Compared with the first embodiment, in the second embodiment, the first fan-shaped
如上所述,本发明的提供的分体式铁芯结构,采用两种或三种扇形冲片,经特殊排列,即可构建适合分布绕组的分体式铁芯结构。As described above, the split iron core structure provided by the present invention adopts two or three kinds of fan-shaped punching pieces, and through special arrangement, a split iron core structure suitable for distributed winding can be constructed.
通过在每个冲片层的周向两端(即,铁芯分瓣处)设置特别的冲片结构,并且相邻冲片层的分瓣处的冲片结构不同,实现错层叠制的效果(即,使各个冲片之间的缝隙在相邻层间错开),且铁芯分瓣处能够实现平整且对齐的端面结构。The effect of staggered lamination is achieved by disposing special punching structures at both circumferential ends of each punching layer (ie, at the lobes of the iron core), and the punching structures at the lobes of adjacent punching layers are different. (That is, the gaps between the respective punching pieces are staggered between adjacent layers), and a flat and aligned end surface structure can be realized at the split lobes of the iron core.
此外,通过采用上述扇形冲片排列方式和扇形冲片结构,有利于冲片模具的简化,降低制造成本。In addition, by adopting the above-mentioned fan-shaped punching arrangement and fan-shaped punching structure, it is beneficial to simplify the punching die and reduce the manufacturing cost.
上面对本发明的具体实施方式进行了详细描述,虽然已表示和描述了一些实施例,但本领域技术人员应该理解,在不脱离由权利要求限定其范围的本发明的原理和精神的情况下,可以对这些实施例进行组合、修改和完善(例如,可以对本发明的不同技术特征进行组合以得到新的技术方案)。这些组合、修改和完善也应在本发明的保护范围内。The specific embodiments of the present invention have been described in detail above. Although some embodiments have been shown and described, those skilled in the art should understand that, without departing from the principles and spirit of the present invention whose scope is defined by the claims, These embodiments can be combined, modified and perfected (eg, different technical features of the present invention can be combined to obtain new technical solutions). These combinations, modifications and improvements should also fall within the protection scope of the present invention.
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