CN113443457B - Intelligent loading information management system - Google Patents
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- 239000013077 target material Substances 0.000 claims abstract description 103
- 239000000463 material Substances 0.000 claims abstract description 75
- 238000003860 storage Methods 0.000 claims abstract description 59
- 210000000078 claw Anatomy 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 13
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/06—Feeding articles or materials from bunkers or tunnels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
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Abstract
Description
技术领域technical field
本发明属于智能装车信息管理领域,更具体地,涉及一种智能装车信息管理系统。The invention belongs to the field of intelligent vehicle loading information management, and more particularly relates to an intelligent vehicle loading information management system.
背景技术Background technique
随着经济的发展,市场对产品生产运输以及装车等方面的要求越来越高,对产品物流效率要求更高。有的货车装载的货物是同一种类的物料,有的货车装载的是不同种类的物料,尤其是涉及到箱体包装的不同种类的物料,有的物料密度大,比较重,有的物料比较轻,装在车厢底部,容易被压损,通常涉及到多种类物料的箱体装载时需要人力装车,如果靠人力装车则效率低,装车辛苦,物流时间延长。With the development of the economy, the market has higher and higher requirements for product production, transportation and loading, and higher requirements for product logistics efficiency. Some trucks are loaded with the same kind of materials, and some trucks are loaded with different types of materials, especially when it comes to different types of materials packaged in boxes, some materials are dense and heavy, and some materials are relatively light. , Installed at the bottom of the carriage, it is easy to be damaged by pressure. Usually, manual loading is required when loading boxes involving various types of materials.
因此,有必要设计一种智能装车信息管理系统,能够实现箱体包装的不同种类的物料的智能装车。Therefore, it is necessary to design an intelligent loading information management system, which can realize the intelligent loading of different types of materials packed in boxes.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种智能装车信息管理系统,能够实现箱体包装的不同种类的物料的智能装车。The purpose of the present invention is to provide an intelligent loading information management system, which can realize the intelligent loading of different types of materials packed in boxes.
为了实现上述目的,本发明提供一种智能装车信息管理系统,包括:支撑框架,所述支撑框架跨设于车辆上方;供料装置,所述供料装置用于向所述车辆提供目标物料;目标仓储,所述目标仓储连接于所述供料装置,用于向所述供料装置提供目标物料;第一抓取装置,所述第一抓取装置可移动地连接于所述支撑框架的顶部,用于抓取所述供料装置的目标物料码放在所述车辆的车厢内;车辆信息获取设备,所述车辆信息获取设备对所述车辆进行识别和扫描获取第一车辆信息数据,并将所述第一车辆信息数据输出至信息管理服务器;所述信息管理服务器分别与所述目标仓储、第一抓取装置和车辆信息获取设备连接,所述信息管理服务器根据电子提料单和第一车辆信息数据,生成模拟码垛三维图和码放次序,根据所述码放次序发出第一控制信号至所述目标仓储,以便所述目标仓储按码放次序将所述目标物料传输至所述供料装置,以及发出第二控制信号至所述第一抓取装置,以便所述第一抓取装置按所述模拟码垛三维图将所述目标物料进行码垛。In order to achieve the above object, the present invention provides an intelligent vehicle loading information management system, including: a support frame, the support frame is arranged above the vehicle; a feeding device, the feeding device is used to provide target materials to the vehicle ; target storage, the target storage is connected to the feeding device for supplying the target material to the feeding device; a first grasping device, the first grasping device is movably connected to the support frame The top of the vehicle is used to grab the target material code of the feeding device and put it in the compartment of the vehicle; the vehicle information acquisition device, the vehicle information acquisition device identifies and scans the vehicle to obtain the first vehicle information data, and output the first vehicle information data to an information management server; the information management server is respectively connected with the target warehouse, the first grab device and the vehicle information acquisition device, and the information management server is based on the electronic bill of lading and The first vehicle information data is used to generate a three-dimensional image of a simulated pallet and a stacking sequence, and a first control signal is sent to the target storage according to the stacking sequence, so that the target storage can transmit the target material to the supply in the stacking sequence. and send a second control signal to the first grasping device, so that the first grasping device stacks the target material according to the three-dimensional image of the simulated stacking.
优选地,所述信息管理服务器根据电子提料单和第一车辆信息数据,生成模拟码垛三维图和码放次序包括:对电子提料单进行识别获取第一电子提料单数据,其中,所述第一电子提料单数据包括客户名称、物料种类、物料重量;基于所述第一电子提料单数据,获取目标物料的种类和重量;基于所述第一车辆信息数据,获取所述目标物料的总码放空间坐标信息;基于所述目标物料的总码放空间坐标信息、物料种类和物料重量,获得目标物料的单个码放空间坐标信息;基于所述目标物料的单个码放空间坐标信息,生成模拟码垛三维图;基于所述模拟码垛三维图,生成码放次序。Preferably, the information management server, according to the electronic material bill of lading and the first vehicle information data, generates a three-dimensional image of the simulated pallet and the stacking sequence includes: identifying the electronic material bill of lading to obtain the first electronic material bill of lading data, wherein all the The first electronic bill of material data includes customer name, material type, and material weight; based on the first electronic bill of material data, the type and weight of the target material are obtained; based on the first vehicle information data, the target material is obtained. The total stacking space coordinate information of the material; based on the total stacking space coordinate information, material type and material weight of the target material, obtain the single stacking space coordinate information of the target material; Based on the single stacking space coordinate information of the target material, generate a simulation A three-dimensional map of palletizing; based on the three-dimensional map of the simulated palletizing, a stacking sequence is generated.
优选地,所述第一车辆信息数据包括车辆的车号、车型、位置、外形、尺寸及车厢内信息,所述车辆信息获取设备包括识别模块和探测模块,所述识别模块和车辆探测模块均与所述信息管理服务器连接,所述识别模块识别所述车辆的车号及车型,所述探测模块获取所述车辆的位置、外形、尺寸和车厢内信息。Preferably, the first vehicle information data includes the vehicle number, model, location, shape, size, and vehicle interior information, and the vehicle information acquisition device includes an identification module and a detection module, and both the identification module and the vehicle detection module are Connected with the information management server, the identification module identifies the vehicle number and model of the vehicle, and the detection module acquires the vehicle's position, shape, size and interior information.
优选地,所述信息管理服务器根据所述车辆的位置、车型、外形、尺寸和车厢内信息,获得所述目标物料的总码放空间坐标信息;根据所述物料种类和物料重量,获得所述目标物料的单个箱体尺寸;根据所述总码放空间坐标信息、物料重量和单个箱体尺寸,获得所述目标物料的单个码放空间坐标信息。Preferably, the information management server obtains the total stacking space coordinate information of the target material according to the position, model, shape, size and information in the compartment of the vehicle; according to the material type and material weight, obtains the target material Single box size of the material; according to the total stacking space coordinate information, material weight and single box size, obtain the single stacking space coordinate information of the target material.
优选地,所述目标仓储包括:多个子仓储,每个子仓储包括多个仓储货架,所述目标物料按物料种类及物料重量放置在所述仓储货架上;输送带,所述输送带设置在多个子仓储的一侧,所述输送带与所述供料装置连接;多个第二抓取装置,所述第二抓取装置用于抓取目标物料的箱体;中央控制器,所述中央控制器分别与信息管理服务器和多个第二抓取装置连接,所述中央控制器接收来自于所述信息管理服务器的第一控制信号,根据所述第一控制信号发送抓取命令至对应的第二抓取装置,以便所述第二抓取装置将对应的目标物料的箱体抓取至所述输送带上。Preferably, the target storage includes: a plurality of sub-storages, each sub-storage includes a plurality of storage shelves, and the target materials are placed on the storage shelves according to the material type and material weight; a conveyor belt, the conveyor belt is arranged in multiple On one side of the sub-storage, the conveyor belt is connected to the feeding device; a plurality of second grabbing devices, the second grabbing devices are used to grab the box of the target material; the central controller, the central The controller is respectively connected with the information management server and a plurality of second grasping devices, the central controller receives the first control signal from the information management server, and sends the grasping command to the corresponding grasping device according to the first control signal the second grabbing device, so that the second grabbing device grabs the corresponding box of the target material onto the conveyor belt.
优选地,所述信息管理服务器根据所述码放次序及目标物料存储在所述仓储货架中的位置,生成第一控制信号,并将所述第一控制信号发送至所述中央控制器,以便所述中央控制器控制第二抓取装置按码放次序将目标物料的箱体抓取至所述输送带上。Preferably, the information management server generates a first control signal according to the stacking sequence and the position where the target material is stored in the storage shelf, and sends the first control signal to the central controller, so that all The central controller controls the second grabbing device to grab the box of the target material onto the conveyor belt according to the stacking sequence.
优选地,所述第一抓取装置和第二抓取装置均包括横移机构、与所述横移机构连接的升降机构和与所述升降机构连接的取料夹爪,所述横移机构用于带动所述升降机构沿水平方向往复移动,所述升降机构用于带动所述取料夹爪沿竖直方向往复移动,所述取料夹爪用于对目标物料的箱体进行夹取和释放。Preferably, the first grasping device and the second grasping device each include a traverse mechanism, a lift mechanism connected to the traverse mechanism, and a reclaiming gripper connected to the lift mechanism, and the traverse mechanism It is used to drive the lifting mechanism to reciprocate in the horizontal direction, the lifting mechanism is used to drive the reclaiming jaws to reciprocate in the vertical direction, and the reclaiming jaws are used to grip the box of the target material. and release.
优选地,每两个仓储货架间的顶部设有横梁,所述第二抓取装置的横移机构设置在所述横梁上,所述第一抓取装置的横移机构设置在所述支撑框架上。Preferably, a cross beam is arranged on the top between each two storage shelves, the traverse mechanism of the second grabbing device is arranged on the cross beam, and the traverse mechanism of the first grab device is arranged on the support frame superior.
优选地,所述横移机构包括横移方向单轴机器人以及用于驱动所述横移方向单轴机器人运行的第一动力件,所述升降机构包括竖直方向单轴机器人以及用于驱动所述竖直方向单轴机器人运行的第二动力件。Preferably, the traverse mechanism includes a uniaxial robot in the traverse direction and a first power member for driving the uniaxial robot in the traverse direction to run, and the lifting mechanism includes a vertical uniaxial robot and a first power member for driving the uniaxial robot in the traverse direction. The second power element for running the vertical single-axis robot.
优选地,所述取料夹爪包括基座、直线驱动件、旋转驱动件和机械爪,所述基座与所述升降机构连接,所述旋转驱动件与所述基座连接,所述直线驱动件固定连接于所述旋转驱动件的旋转输出端,所述机械爪连接于所述直线驱动件的直线输出端。Preferably, the reclaiming gripper includes a base, a linear drive, a rotary drive and a mechanical claw, the base is connected to the lifting mechanism, the rotary drive is connected to the base, and the linear The driving member is fixedly connected to the rotation output end of the rotary driving member, and the mechanical claw is connected to the linear output end of the linear driving member.
本发明涉及的智能装车信息管理系统,其有益效果在于:通过生成模拟码垛三维图和码放次序,目标仓储根据依据码放次序生成的第一控制信号按码放次序依次将目标物料的箱体传输至供料装置,第一抓取装置按照模拟码垛三维图将供料装置中的目标物料的箱体码放至车厢内,实现箱体包装的不同种类的物料的智能装车,装车速快快效率高。The intelligent loading information management system of the present invention has the beneficial effects that: by generating a three-dimensional image of a simulated pallet and a stacking sequence, the target warehouse transfers the boxes of the target material in the stacking sequence according to the first control signal generated according to the stacking sequence. To the feeding device, the first grasping device stacks the boxes of the target materials in the feeding device into the carriage according to the three-dimensional image of the simulated pallet, so as to realize the intelligent loading of different types of materials packaged in the box, and the loading speed is fast. efficient.
本发明的其它特征和优点将在随后具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
通过结合附图对本发明示例性实施方式进行更详细的描述,本发明的上述以及其它目的、特征和优势将变得更加明显,其中,在本发明示例性实施方式中,相同的参考标号通常代表相同部件。The above and other objects, features and advantages of the present invention will become more apparent from the more detailed description of the exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the exemplary embodiments of the present invention. same parts.
图1示出了根据本发明的一个实施例的智能装车信息管理系统的结构框图。FIG. 1 shows a structural block diagram of an intelligent vehicle loading information management system according to an embodiment of the present invention.
图2示出了根据本发明的一个实施例的智能装车信息管理系统中目标仓储的结构示意图。FIG. 2 shows a schematic structural diagram of a target warehouse in an intelligent vehicle loading information management system according to an embodiment of the present invention.
图3示出了根据本发明的一个实施例的智能装车信息管理系统中目标仓储的第二抓取装置的结构示意图。Fig. 3 shows a schematic structural diagram of a second grabbing device of a target warehouse in an intelligent vehicle loading information management system according to an embodiment of the present invention.
附图标记说明:Description of reference numbers:
11、支撑框架;12、供料装置;13、目标仓储;14、第一抓取装置;15、车辆信息获取设备;16、信息管理服务器;31、仓储货架;32、输送带;33、第二抓取装置;34、横梁;35、横移机构;36、升降机构;37、取料夹爪。11. Supporting frame; 12. Feeding device; 13. Target storage; 14. First grabbing device; 15. Vehicle information acquisition equipment; 16. Information management server; 31. Storage shelf; 32. Conveyor belt; 33. Section 2. Grabbing device; 34, beam; 35, traverse mechanism; 36, lifting mechanism; 37, reclaiming jaw.
具体实施方式Detailed ways
下面将更详细地描述本发明的优选实施方式。虽然以下描述了本发明的优选实施方式,然而应该理解,可以以各种形式实现本发明而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了使本发明更加透彻和完整,并且能够将本发明的范围完整地传达给本领域的技术人员。Preferred embodiments of the present invention will be described in more detail below. While the preferred embodiments of the present invention are described below, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art.
为解决现有技术存在的问题,本发明提供了一种智能装车信息管理系统,包括:支撑框架,支撑框架跨设于车辆上方;供料装置,供料装置用于向车辆提供目标物料;目标仓储,目标仓储连接于供料装置,用于向供料装置提供目标物料;第一抓取装置,第一抓取装置可移动地连接于支撑框架的顶部,用于抓取供料装置的目标物料码放在车辆的车厢内;车辆信息获取设备,车辆信息获取设备对车辆进行识别和扫描获取第一车辆信息数据,并将第一车辆信息数据输出至信息管理服务器;信息管理服务器分别与目标仓储、第一抓取装置和车辆信息获取设备连接,信息管理服务器根据电子提料单和第一车辆信息数据,生成模拟码垛三维图和码放次序,根据码放次序发出第一控制信号至目标仓储,以便目标仓储按码放次序将目标物料传输至供料装置,以及发出第二控制信号至第一抓取装置,以便第一抓取装置按模拟码垛三维图将目标物料进行码垛。In order to solve the problems existing in the prior art, the present invention provides an intelligent vehicle loading information management system, including: a support frame, which is arranged across the vehicle; a feeding device, which is used to provide target materials to the vehicle; The target storage, the target storage is connected to the feeding device, and is used to provide the target material to the feeding device; the first grabbing device, the first grabbing device is movably connected to the top of the support frame, and is used for grabbing the feeding device. The target material code is placed in the carriage of the vehicle; the vehicle information acquisition device identifies and scans the vehicle to acquire the first vehicle information data, and outputs the first vehicle information data to the information management server; the information management server is respectively connected with the target The warehousing, the first grabbing device is connected to the vehicle information acquisition device, and the information management server generates a three-dimensional image of the simulated pallet and the stacking sequence according to the electronic bill of material and the first vehicle information data, and sends the first control signal to the target warehouse according to the stacking sequence. , so that the target warehouse transmits the target material to the feeding device in the stacking sequence, and sends a second control signal to the first grabbing device, so that the first grabbing device can stack the target material according to the simulated three-dimensional stacking diagram.
具体的,信息管理服务器根据目标仓储提供的电子提料单和车辆信息获取设备获得的第一车辆信息数据,生成模拟码垛三维图和码放次序,根据码放次序生成第一控制信号,并将第一控制信号发送至目标仓储,目标仓储根据第一控制信号发出控制信息至第二抓取装置,第二抓取装置按码放次序将目标物料依次抓取并传输至供料装置,信息管理服务器根据模拟码垛三维图生成第二控制信号,并发送第二控制信号至第一抓取装置,第一抓取装置根据第一控制信号将供料装置上的目标物料箱体按模拟码垛三维图码放在车厢内。Specifically, the information management server generates a three-dimensional simulated stacking diagram and a stacking sequence according to the electronic bill of lading provided by the target warehouse and the first vehicle information data obtained by the vehicle information acquisition device, generates a first control signal according to the stacking sequence, and sends the first control signal to the stacking sequence. A control signal is sent to the target warehouse, and the target warehouse sends control information to the second grasping device according to the first control signal. The second grasping device sequentially grasps and transmits the target materials to the feeding device according to the stacking order. The simulated palletizing 3D map generates a second control signal, and sends the second control signal to the first grasping device. The first grasping device presses the target material box on the feeding device according to the first control signal according to the simulated stacking 3D map. Stack it in the car.
根据示例性的实施方式,智能装车信息管理系统通过生成模拟码垛三维图和码放次序,目标仓储根据依据码放次序生成的第一控制信号按码放次序依次将目标物料的箱体传输至供料装置,第一抓取装置按照模拟码垛三维图将供料装置中的目标物料的箱体码放至车厢内,实现箱体包装的不同种类的物料的智能装车,装车速快快效率高。According to an exemplary embodiment, the intelligent loading information management system generates a three-dimensional image of a simulated pallet and a stacking sequence, and the target warehouse sequentially transmits the boxes of the target material to the feeding according to the stacking sequence according to the first control signal generated according to the stacking sequence. The first grabbing device stacks the boxes of the target materials in the feeding device into the carriage according to the three-dimensional map of the simulated stacking, so as to realize the intelligent loading of different types of materials packaged in the boxes, and the loading speed is fast and efficient.
作为优选方案,信息管理服务器根据电子提料单和第一车辆信息数据,生成模拟码垛三维图和码放次序包括:对电子提料单进行识别获取第一电子提料单数据,其中,第一电子提料单数据包括客户名称、物料种类、物料重量;基于第一电子提料单数据,获取目标物料的种类和重量;基于第一车辆信息数据,获取目标物料的总码放空间坐标信息;基于目标物料的总码放空间坐标信息、物料种类和物料重量,获得目标物料的单个码放空间坐标信息;基于目标物料的单个码放空间坐标信息,生成模拟码垛三维图;基于模拟码垛三维图,生成码放次序。As a preferred solution, the information management server, according to the electronic material bill of lading and the first vehicle information data, generates a three-dimensional image of the simulated pallet and the stacking sequence includes: identifying the electronic material bill of lading to obtain the first electronic material bill of lading data, wherein the first The electronic bill of lading data includes customer name, material type, and material weight; based on the first electronic bill of lading data, the type and weight of the target material are obtained; based on the first vehicle information data, the total stacking space coordinate information of the target material is obtained; based on The total stacking space coordinate information, material type and material weight of the target material are obtained, and the single stacking space coordinate information of the target material is obtained; based on the single stacking space coordinate information of the target material, the simulated stacking 3D map is generated; based on the simulated stacking 3D map, the generated code sequence.
具体的,信息管理服务器根据电子提料单获得第一电子提料单数据,通过第一电子提料单数据,获取目标物料的种类和重量;根据第一车辆信息数据获取目标物料的总码放空间坐标信息;根据物料种类、物料重量及物料的包装情况结合目标物料的总码放空间坐标信息,获得目标物料的单个码放空间坐标信息,将密度大重量大的物料码放在底部,将不怕挤压的物料码放在底部,将怕挤压的物料码放在顶部,码放时保证车辆的安全,不能超载,且保证车身的平衡,使得码放的物料均衡码放,不出现局部或一侧偏重的情况,最后将目标物料的单个码放空间坐标信息整合到一起生成模拟码垛三维图,根据模拟码垛三维图的整合情况,生成码放次序。Specifically, the information management server obtains the data of the first electronic bill of material according to the electronic bill of material, obtains the type and weight of the target material through the data of the first electronic bill of material; obtains the total stacking space of the target material according to the first vehicle information data Coordinate information; according to the material type, material weight and material packaging, combined with the total stacking space coordinate information of the target material, the single stacking space coordinate information of the target material is obtained, and the material with high density and heavy weight is placed at the bottom. The materials should be placed at the bottom, and the materials that are afraid of being squeezed should be placed at the top. When stacking, the safety of the vehicle should not be overloaded, and the balance of the body should be ensured, so that the stacked materials should be placed in a balanced manner, and there will be no partial or one side weight. The single stacking space coordinate information of the target material is integrated to generate a three-dimensional simulated stacking map, and the stacking sequence is generated according to the integration of the simulated stacking three-dimensional map.
作为优选方案,第一车辆信息数据包括车辆的车号、车型、位置、外形、尺寸及车厢内信息,车辆信息获取设备包括识别模块和探测模块,识别模块和车辆探测模块均与信息管理服务器连接,识别模块识别车辆的车号及车型,探测模块获取车辆的位置、外形、尺寸和车厢内信息。As a preferred solution, the first vehicle information data includes the vehicle number, model, location, shape, size and interior information of the vehicle, and the vehicle information acquisition device includes an identification module and a detection module, both of which are connected to the information management server. , the identification module identifies the vehicle number and model, and the detection module obtains the vehicle's position, shape, size and information in the compartment.
具体的,识别模块设置在支撑框架的支撑杆上,识别模块识别车辆的车号及车型,探测模块设置在支撑框架的顶部,探测模块获取车辆的位置信息、外形尺寸和车厢内信息,识别模块和探测模块将获得的信息都发送至信息管理服务器,以便信息管理服务器根据这些信息获得总码放空间坐标信息。Specifically, the identification module is arranged on the support rod of the support frame, the identification module identifies the vehicle number and model of the vehicle, the detection module is arranged on the top of the support frame, and the detection module obtains the position information, overall dimensions and information in the compartment of the vehicle, and the identification module And the detection module sends the obtained information to the information management server, so that the information management server obtains the total stacking space coordinate information according to the information.
作为优选方案,信息管理服务器根据车辆的位置、车型、外形、尺寸和车厢内信息,获得目标物料的总码放空间坐标信息;根据物料种类和物料重量,获得目标物料的单个箱体尺寸;根据总码放空间坐标信息、物料重量和单个箱体尺寸,获得目标物料的单个码放空间坐标信息。As a preferred solution, the information management server obtains the coordinate information of the total stacking space of the target material according to the position, model, shape, size and information in the compartment of the vehicle; according to the material type and material weight, obtains the single box size of the target material; The stacking space coordinate information, material weight and single box size are obtained, and the single stacking space coordinate information of the target material is obtained.
具体的,信息管理服务器根据车型获得车辆尺寸及车厢信息,结合实际获取的车辆尺寸和车厢内信息,确定车厢内可码放的空间,基于车辆的位置信息,获得目标物料的总码放空间坐标信息;根据物料种类和物料重量,获得目标物料的单个箱体尺寸,根据总码放空间坐标信息、物料重量和单个箱体尺寸,确定目标物料的单个箱体个数,进而获得目标物料的单个码放空间坐标信息。Specifically, the information management server obtains the vehicle size and compartment information according to the vehicle type, determines the space that can be stacked in the compartment in combination with the actual vehicle size and the information in the compartment, and obtains the total stacking space coordinate information of the target material based on the position information of the vehicle; According to the material type and material weight, the single box size of the target material is obtained. According to the total stacking space coordinate information, material weight and single box size, the single box number of the target material is determined, and then the single stacking space coordinates of the target material are obtained. information.
作为优选方案,目标仓储包括:多个子仓储,每个子仓储包括多个仓储货架,目标物料按物料种类及物料重量放置在仓储货架上;输送带,输送带设置在多个子仓储的一侧,输送带与供料装置连接;多个第二抓取装置,第二抓取装置用于抓取目标物料的箱体;中央控制器,中央控制器分别与信息管理服务器和多个第二抓取装置连接,中央控制器接收来自于信息管理服务器的第一控制信号,根据第一控制信号发送抓取命令至对应的第二抓取装置,以便第二抓取装置将对应的目标物料的箱体抓取至输送带上。As a preferred solution, the target storage includes: a plurality of sub-storages, each sub-storage includes a plurality of storage shelves, and the target materials are placed on the storage shelves according to the material type and material weight; the conveyor belt is arranged on one side of the multiple sub-storages, conveying The belt is connected with the feeding device; a plurality of second grasping devices, the second grasping devices are used to grasp the box body of the target material; the central controller, the central controller is respectively connected with the information management server and the plurality of second grasping devices connected, the central controller receives the first control signal from the information management server, and sends a grabbing command to the corresponding second grabbing device according to the first control signal, so that the second grabbing device can grab the box of the corresponding target material Take it to the conveyor belt.
具体的,目标物料按物料种类及物料重量放置在多个子仓储的多个仓储货架的不同位置上,信息管理服务器获得了每个仓储货架的每个位置上放置的物料种类和物料重量。仓储货架整齐地设置在子仓储内,输送带设置在多个仓储货架的一侧,便于第二抓取装置将抓取的目标物料箱体放置在输送带上。中央控制器根据信息管理服务器发送的第一控制信号,输出抓取命令至第二抓取装置,控制第二抓取装置移动至目标物料的位置,将目标物料的箱体抓取至输送带上。Specifically, the target material is placed on different positions of multiple storage shelves in multiple sub-warehouses according to the material type and material weight, and the information management server obtains the material type and material weight placed on each position of each storage shelf. The storage shelves are neatly arranged in the sub-storage, and the conveyor belt is arranged on one side of the plurality of storage shelves, so that the second grabbing device can place the grabbed target material box on the conveyor belt. The central controller outputs a grab command to the second grab device according to the first control signal sent by the information management server, controls the second grab device to move to the position of the target material, and grabs the box of the target material onto the conveyor belt .
作为优选方案,信息管理服务器根据码放次序及目标物料存储在仓储货架中的位置,生成第一控制信号,并将第一控制信号发送至中央控制器,以便中央控制器控制第二抓取装置按码放次序将目标物料的箱体抓取至输送带上。As a preferred solution, the information management server generates a first control signal according to the stacking sequence and the position of the target material stored in the storage rack, and sends the first control signal to the central controller, so that the central controller can control the second grasping device to press The stacking sequence grabs the box of the target material onto the conveyor belt.
具体的,信息管理服务器中存储仓储货架中的每个位置存放的物料种类和物料重量,根据码放次序,获取对应的目标物料存储在仓储货架中的位置,进而根据目标物料存储在仓储货架中的位置,生成第一控制信号,将第一控制信号发送至中央控制器,中央控制器根据第一控制信号依次分别输出对应的控制信号至对应的第二抓取装置的横移机构、升降机构和取料夹爪。针对一个第二抓取机构,通过输出控制信号至横移机构和升降机构,使得取料夹爪达到目标物料的位置,再根据控制信号控制取料夹爪将目标物料的箱体抓取,然后再控制横移机构和升降机构,使得取料夹爪达到靠近输送带的位置,再控制取料夹爪将目标物料的箱体释放至输送带上。Specifically, the information management server stores the material types and material weights stored in each location in the storage shelves, and obtains the location of the corresponding target materials stored in the storage shelves according to the stacking sequence, and then according to the target materials stored in the storage shelves. position, generate a first control signal, send the first control signal to the central controller, and the central controller sequentially outputs the corresponding control signals to the traverse mechanism, the lifting mechanism and the corresponding second grabbing device according to the first control signal. Retrieving jaws. For a second grasping mechanism, output the control signal to the traverse mechanism and the lifting mechanism to make the reclaiming jaw reach the position of the target material, and then control the reclaiming jaw to grab the box of the target material according to the control signal, and then Then control the traverse mechanism and the lifting mechanism, so that the reclaiming jaws reach the position close to the conveyor belt, and then control the reclaiming jaws to release the box of the target material to the conveyor belt.
作为优选方案,第一抓取装置和第二抓取装置均包括横移机构、与横移机构连接的升降机构和与升降机构连接的取料夹爪,横移机构用于带动升降机构沿水平方向往复移动,升降机构用于带动取料夹爪沿竖直方向往复移动,取料夹爪用于对目标物料的箱体进行夹取和释放。As a preferred solution, both the first grasping device and the second grasping device include a traverse mechanism, a lifting mechanism connected with the traverse mechanism, and a reclaiming gripper connected with the lifting mechanism, and the traverse mechanism is used to drive the lifting mechanism along the horizontal The lifting mechanism is used to drive the reclaiming jaws to reciprocate in the vertical direction, and the reclaiming jaws are used to clamp and release the box of the target material.
具体的,升降机设置在横移机构上,取料夹爪设置在升降机构上,横移机构带动升降机构沿水平方向往复移动,升降机构带动取料夹爪沿竖直方向往复移动。Specifically, the elevator is arranged on the traverse mechanism, and the reclaiming jaws are arranged on the lifting mechanism. The traverse mechanism drives the lifting mechanism to reciprocate in the horizontal direction, and the lifting mechanism drives the reclaiming jaws to reciprocate in the vertical direction.
作为优选方案,每两个仓储货架间的顶部设有横梁,第二抓取装置的横移机构设置在横梁上,第一抓取装置的横移机构设置在支撑框架上。As a preferred solution, a cross beam is provided on the top between each two storage racks, the traverse mechanism of the second grasping device is arranged on the beam, and the traverse mechanism of the first grasping device is arranged on the support frame.
具体的,每两个仓储货架间的顶部设有横梁,用于设置第二抓取装置的横移机构,支撑框架用于设置第一抓取装置的横移机构。Specifically, a cross beam is provided on the top between each two storage racks for setting the traverse mechanism of the second grabbing device, and the support frame is used for setting the traverse mechanism of the first grabbing device.
作为优选方案,横移机构包括横移方向单轴机器人以及用于驱动横移方向单轴机器人运行的第一动力件,升降机构包括竖直方向单轴机器人以及用于驱动竖直方向单轴机器人运行的第二动力件。As a preferred solution, the traverse mechanism includes a single-axis robot in the traverse direction and a first power member for driving the single-axis robot in the traverse direction, and the lifting mechanism includes a vertical single-axis robot and a single-axis robot for driving the vertical direction. Running second power piece.
具体的,第一动力件驱动横移方向单轴机器人进行横向移动,第二动力件驱动竖直方向单轴机器人进行竖直方向移动,第一动力件和第二动力件均采用伺服电机,伺服电机具有较高的控制精度,可使取料夹爪的位置移动更为精准。Specifically, the first power member drives the uniaxial robot in the lateral direction to move laterally, the second power member drives the single-axis robot in the vertical direction to move in the vertical direction, the first power member and the second power member both use servo motors, and the servo The motor has high control precision, which can make the position of the reclaiming jaw move more accurately.
作为优选方案,取料夹爪包括基座、直线驱动件、旋转驱动件和机械爪,基座与升降机构连接,旋转驱动件与基座连接,直线驱动件固定连接于旋转驱动件的旋转输出端,机械爪连接于直线驱动件的直线输出端。As a preferred solution, the reclaiming gripper includes a base, a linear drive, a rotary drive and a mechanical claw. The base is connected to the lifting mechanism, the rotary drive is connected to the base, and the linear drive is fixedly connected to the rotary output of the rotary drive. The mechanical claw is connected to the linear output end of the linear drive.
具体的,基座固定连接在升降机构上,旋转驱动件连接于基座上,带动机械爪旋转,进而分别抓取两侧仓储货架的目标物料箱体,直线驱动件与旋转驱动件的旋转输出端固定连接,机械爪与直线驱动件的直线输出端连接,通过直线驱动件可为机械爪提供直线自由度,通过旋转驱动件可为机械爪提供转动自由度,如此,使得机械爪的运动更为灵活,其中,直线驱动件具体可为气缸、直线电机等,旋转驱动件具体可为旋转气缸、旋转电机等。Specifically, the base is fixedly connected to the lifting mechanism, and the rotary drive is connected to the base to drive the mechanical claw to rotate, thereby grabbing the target material boxes of the storage shelves on both sides respectively, and the rotation output of the linear drive and the rotary drive The end is fixedly connected, and the mechanical claw is connected with the linear output end of the linear drive. The linear drive can provide the mechanical claw with linear degrees of freedom, and the rotary drive can provide the mechanical claw with rotational freedom, so that the movement of the mechanical claw is more efficient. For flexibility, the linear driving member may specifically be a cylinder, a linear motor, etc., and the rotary driving member may specifically be a rotary cylinder, a rotary motor, and the like.
实施例Example
图1示出了根据本发明的一个实施例的智能装车信息管理系统的结构框图。图2示出了根据本发明的一个实施例的智能装车信息管理系统中目标仓储的结构示意图。图3示出了根据本发明的一个实施例的智能装车信息管理系统中目标仓储的第二抓取装置的结构示意图。FIG. 1 shows a structural block diagram of an intelligent vehicle loading information management system according to an embodiment of the present invention. FIG. 2 shows a schematic structural diagram of a target warehouse in an intelligent vehicle loading information management system according to an embodiment of the present invention. Fig. 3 shows a schematic structural diagram of a second grabbing device of a target warehouse in an intelligent vehicle loading information management system according to an embodiment of the present invention.
如图1、图2和图3所示,该智能装车信息管理系统,包括:支撑框架11,支撑框架11跨设于车辆上方;供料装置12,供料装置12用于向车辆提供目标物料;目标仓储13,目标仓储13连接于供料装置12,用于向供料装置12提供目标物料;第一抓取装置14,第一抓取装置14可移动地连接于支撑框架11的顶部,用于抓取供料装置12的目标物料码放在车辆的车厢内;车辆信息获取设备15,车辆信息获取设备15对车辆进行识别和扫描获取第一车辆信息数据,并将第一车辆信息数据输出至信息管理服务器16;信息管理服务器16分别与目标仓储13、第一抓取装置14和车辆信息获取设备15连接,信息管理服务器16根据电子提料单和第一车辆信息数据,生成模拟码垛三维图和码放次序,根据码放次序发出第一控制信号至目标仓储13,以便目标仓储13按码放次序将目标物料传输至供料装置12,以及发出第二控制信号至第一抓取装置14,以便第一抓取装置14按模拟码垛三维图将目标物料进行码垛。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the intelligent vehicle loading information management system includes: a support frame 11 , the support frame 11 is arranged above the vehicle; a feeding device 12 , which is used to provide objects to the vehicle material; target storage 13, the target storage 13 is connected to the feeding device 12 for providing the target material to the feeding device 12; the first grabbing device 14, the first grabbing device 14 is movably connected to the top of the support frame 11 , which is used to grab the target material code of the feeding device 12 and place it in the vehicle compartment; the vehicle information acquisition device 15 , the vehicle information acquisition device 15 identifies and scans the vehicle to acquire the first vehicle information data, and converts the first vehicle information data Output to the information management server 16; the information management server 16 is respectively connected with the target warehouse 13, the first grabbing device 14 and the vehicle information acquisition device 15, and the information management server 16 generates an analog code according to the electronic bill of lading and the first vehicle information data According to the stacking sequence, a first control signal is sent to the target storage 13, so that the target storage 13 transmits the target material to the feeding device 12 according to the stacking sequence, and a second control signal is sent to the first grabbing device 14. , so that the first grasping device 14 stacks the target material according to the three-dimensional image of the simulated stacking.
其中,信息管理服务器16根据电子提料单和第一车辆信息数据,生成模拟码垛三维图和码放次序包括:对电子提料单进行识别获取第一电子提料单数据,其中,第一电子提料单数据包括客户名称、物料种类、物料重量;基于第一电子提料单数据,获取目标物料的种类和重量;基于第一车辆信息数据,获取目标物料的总码放空间坐标信息;基于目标物料的总码放空间坐标信息、物料种类和物料重量,获得目标物料的单个码放空间坐标信息;基于目标物料的单个码放空间坐标信息,生成模拟码垛三维图;基于模拟码垛三维图,生成码放次序。Wherein, the information management server 16 generates the three-dimensional image of the simulated pallet and the stacking sequence according to the electronic material bill of lading and the first vehicle information data. The bill of lading data includes customer name, material type, and material weight; based on the first electronic bill of lading data, the type and weight of the target material are obtained; based on the first vehicle information data, the total stacking space coordinate information of the target material is obtained; based on the target The total stacking space coordinate information, material type and material weight of the material are obtained, and the single stacking space coordinate information of the target material is obtained; based on the single stacking space coordinate information of the target material, the simulated stacking 3D map is generated; based on the simulated stacking 3D map, the stacking is generated. order.
其中,第一车辆信息数据包括车辆的车号、车型、位置、外形、尺寸及车厢内信息,车辆信息获取设备15包括识别模块和探测模块,识别模块和车辆探测模块均与信息管理服务器16连接,识别模块识别车辆的车号及车型,探测模块获取车辆的位置、外形、尺寸和车厢内信息。Among them, the first vehicle information data includes the vehicle number, model, location, shape, size and information inside the vehicle, and the vehicle information acquisition device 15 includes an identification module and a detection module, both of which are connected to the information management server 16. , the identification module identifies the vehicle number and model, and the detection module obtains the vehicle's position, shape, size and information in the compartment.
其中,信息管理服务器16根据车辆的位置、车型、外形、尺寸和车厢内信息,获得目标物料的总码放空间坐标信息;根据物料种类和物料重量,获得目标物料的单个箱体尺寸;根据总码放空间坐标信息、物料重量和单个箱体尺寸,获得目标物料的单个码放空间坐标信息。Among them, the information management server 16 obtains the coordinate information of the total stacking space of the target material according to the position, model, shape, size and information in the compartment of the vehicle; obtains the single box size of the target material according to the material type and material weight; according to the total stacking The spatial coordinate information, material weight and single box size can be obtained to obtain the single stacking spatial coordinate information of the target material.
其中,目标仓储13包括:多个子仓储,每个子仓储包括多个仓储货架31,目标物料按物料种类及物料重量放置在仓储货架31上;输送带32,输送带32设置在多个子仓储的一侧,输送带32与供料装置12连接;多个第二抓取装置33,第二抓取装置33用于抓取目标物料的箱体;中央控制器,中央控制器分别与信息管理服务器16和多个第二抓取装置33连接,中央控制器接收来自于信息管理服务器16的第一控制信号,根据第一控制信号发送抓取命令至对应的第二抓取装置33,以便第二抓取装置33将对应的目标物料的箱体抓取至输送带上。The target storage 13 includes: a plurality of sub-storages, each sub-storage includes a plurality of
其中,信息管理服务器16根据码放次序及目标物料存储在仓储货架31中的位置,生成第一控制信号,并将第一控制信号发送至中央控制器,以便中央控制器控制第二抓取装置33按码放次序将目标物料的箱体抓取至输送带32上。The information management server 16 generates a first control signal according to the stacking sequence and the position of the target material stored in the
其中,第一抓取装置14和第二抓取装置33均包括横移机构35、与横移机构35连接的升降机构36和与升降机构36连接的取料夹爪37,横移机构35用于带动升降机构36沿水平方向往复移动,升降机构36用于带动取料夹爪37沿竖直方向往复移动,取料夹爪37用于对目标物料的箱体进行夹取和释放。Among them, the first grasping device 14 and the second grasping
其中,每两个仓储货架31间的顶部设有横梁34,第二抓取装置33的横移机构35设置在横梁34上,第一抓取装置14的横移机构35设置在支撑框架11上。Wherein, a
其中,横移机构35包括横移方向单轴机器人以及用于驱动横移方向单轴机器人运行的第一动力件,升降机构36包括竖直方向单轴机器人以及用于驱动竖直方向单轴机器人运行的第二动力件。The
其中,取料夹爪37包括基座、直线驱动件、旋转驱动件和机械爪,基座与升降机构36连接,旋转驱动件与基座连接,直线驱动件固定于旋转驱动件的旋转输出端,机械爪连接于直线驱动件的直线输出端。The reclaiming
以上已经描述了本发明的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。Various embodiments of the present invention have been described above, and the foregoing descriptions are exemplary, not exhaustive, and not limiting of the disclosed embodiments. Numerous modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
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