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CN113426812B - Kitchen waste heating, filtering and treating device and method - Google Patents

Kitchen waste heating, filtering and treating device and method Download PDF

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Publication number
CN113426812B
CN113426812B CN202110770545.0A CN202110770545A CN113426812B CN 113426812 B CN113426812 B CN 113426812B CN 202110770545 A CN202110770545 A CN 202110770545A CN 113426812 B CN113426812 B CN 113426812B
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China
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pipe
oil
box
fixed mounting
crushing
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CN113426812A (en
Inventor
许宇庞
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Zhejiang Yong Er Jia Environmental Science And Technology Co ltd
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Zhejiang Yong Er Jia Environmental Science And Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a kitchen waste heating, filtering and processing device which comprises a pit for arranging equipment, wherein a crushing mechanism is arranged in the pit and used for crushing kitchen waste, an oil-water separation mechanism is arranged on the right side of the crushing mechanism and used for separating oil from water and residues, a fermentation mechanism is arranged on the right side of the oil-water separation mechanism and used for fermenting residues, and a solid-liquid separation and processing mechanism is arranged on the right side of the fermentation mechanism and used for filtering the residues. The kitchen waste heating, filtering and processing device and the processing method have the characteristics of simple process route, low energy consumption, high automation degree and high resource recycling rate, are particularly suitable for the centralized recycling processing of small-scale kitchen waste, and can not have the problem of protein homology at the same time because the kitchen waste is decomposed and converted through the growth metabolism of microorganisms, and are safer compared with landfill processing, and meanwhile, the pollution to the environment can be reduced to the minimum.

Description

Kitchen waste heating, filtering and treating device and method
Technical Field
The invention relates to the technical field of kitchen waste treatment, in particular to a kitchen waste heating, filtering and treating device and a kitchen waste heating, filtering and treating method.
Background
In recent years, along with the rapid development of economy and society and the acceleration of urban process, restaurant enterprises rapidly develop, the yield of kitchen waste is rapidly increased, while due to the light and thin conventional management consciousness and lack of corresponding treatment facilities, a large amount of untreated kitchen waste and swill-cooked waste oil flow into society through various ways, thereby not only influencing urban environmental sanitation, but also bringing serious hidden danger to food sanitation safety of people, and at present, the kitchen waste mainly has the following paths that firstly, the kitchen waste is intensively transported to a household waste landfill for landfill treatment; secondly, burning after centralization; thirdly, after unified collection, carrying out aerobic composting by utilizing an aerobic reaction; fourth, anaerobic fermentation is carried out; fifthly, evaporating to dryness after collection to be used as feed.
However, due to the lack of enough kitchen waste treatment facilities, a large amount of kitchen waste is directly fed into a household garbage landfill without being treated, the landfill is subjected to the following problems and hidden dangers, on one hand, due to the extremely high oil content and water content of the kitchen waste, high-fat water in the landfill operation can block a broken stone diversion layer, so that the internal percolate is not smoothly led out, the free water head of an impermeable layer of the landfill is increased, the possibility of percolate leakage is increased, and serious events such as groundwater pollution are extremely likely to occur; on the other hand, compared with household garbage, the anaerobic digestion gas production rate of the kitchen garbage is extremely high, generated methane is accumulated in the kitchen garbage and suddenly rushed out when reaching the critical point of the kitchen garbage, the methane is mixed with the external air to ensure that the methane concentration is suddenly increased, if the covering soil layer or the landfill depth of the garbage is increased, the gas permeability is more influenced, the accumulated methane in the garbage accumulation is rapidly increased, the explosion limit of the garbage is most likely to be reached, thereby causing the explosion of the landfill site and causing serious safety accidents, and the water content of the kitchen garbage is usually about 90 percent due to the fact that the kitchen garbage is different from the household garbage in incineration, and the heat value of the kitchen garbage is extremely low, so the kitchen garbage is not suitable for incineration treatment; although the aerobic composting can convert garbage into high-quality fertilizer to be applied to farmlands, due to the characteristics of kitchen garbage, the kitchen garbage is directly subjected to aerobic fermentation treatment at home and abroad, particularly, large-scale treatment plants 2 are fewer in successful operation cases, mainly due to the limitation of fertilizer market demands and seasonal fluctuation thereof, the problem that the finished product of the aerobic composting is difficult to go out of the way is mainly solved, meanwhile, the water content of the kitchen garbage is usually more than 80%, the kitchen garbage with high water content is easy to fall and fill the whole stacking space in the aerobic fermentation process, so that microorganisms are in an anaerobic fermentation state, the degradation speed is reduced, odor such as hydrogen sulfide is generated, and the aerobic fermentation process is seriously influenced; the kitchen waste contains a large amount of oil and salt, the life activity of microorganisms is restricted, the period of the fermentation process is prolonged, the quality of a fermentation product is reduced, the anaerobic fermentation mode is to utilize methane generated by anaerobic decomposition to generate electricity, the resource utilization of the kitchen waste is realized, however, the process has extremely high equipment requirements, especially strict requirements on the front-end sorting process, certain scale of the kitchen waste is ensured, the scale benefit can be realized, the treatment cost is reduced, complicated and numerous equipment makes the early investment of the kitchen waste huge, the treatment difficulty of waste residues and biogas slurry generated in the treatment process is high, the treatment cost is high, and the method of finally evaporating the kitchen waste residues and biogas slurry to prepare the feed has the characteristics of high mechanization degree, less equipment and small investment, but the hidden danger of animal protein denaturation and homology effect still exists because the harmful bacteria in the kitchen waste can be killed by high-temperature digestion, the problem of genetic variation exists for a long term, in addition, the nutrition component of the final product of the process can not meet the nutrition requirements of the livestock at different stages, and the process is not accepted by the protein and is a serious odor and polluted by the dry and wet water in the field .
The invention provides a kitchen waste heating, filtering and treating device and a kitchen waste heating, filtering and treating method aiming at various conditions.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the kitchen waste heating, filtering and processing device and the kitchen waste heating, filtering and processing method, which have the advantages of small potential safety hazard, small environmental pollution, low cost, low energy consumption and the like, and solve the problems existing in the prior art.
In order to achieve the purposes of small potential safety hazard, small environmental pollution, low cost and low energy consumption, the invention provides the following technical scheme: the utility model provides a kitchen garbage adds hot filtration processing apparatus, includes the pit that is used for settling equipment, the inside of pit is provided with crushing mechanism for smash kitchen garbage, crushing mechanism's right side is provided with oil-water separation mechanism for with profit and residue separation, oil-water separation mechanism's right side is provided with fermentation mechanism for fermentation residue, fermentation mechanism's right side is provided with solid-liquid separation processing mechanism for carry out the filtration with the residue, crushing mechanism includes crushing case, crushing case's top fixed mounting has the butt joint pipe, crushing case's inside movable mounting has crushing knife tackle, crushing case's bottom fixed mounting has the crushing pipe, oil-water separation mechanism includes the transfer case, the inner wall fixed mounting of transfer case left and right sides has the slide rail, two movable mounting has the scraper blade between the slide rail, the front fixed mounting of scraper blade has the driver, the back fixed mounting of transfer case has the profit purification case, fermentation mechanism includes the fermentation case, the top of fermentation case is provided with rabbling mechanism, the top of fermentation case just is located the limit side fixed mounting of rabbling mechanism, the liquid storage case has the screw conveyer fixed mounting to the side of rabbling mechanism, screw conveyer fixed mounting has the screw conveyer top, the screw conveyer fixed mounting has the screw conveyer top to the top, the top of extension screw conveyer fixed mounting has the top.
Further, the crushing box is fixedly arranged on the inner bottom wall of the pit through the supporting column, the distance between the crushing box and the left inner wall of the pit is not more than 10 cm, and the height of the top surface of the crushing box exceeding the pit is not more than 10 cm.
Further, the bottom of smashing the case fixed mounting has the crushing motor with smashing the knife tackle looks adaptation, smashes the knife tackle and includes the main shaft with smashing motor output shaft fixed connection, and the surface equidistance fixed mounting of main shaft has three installation cover, and the surface equidistance fixed mounting of installation cover has three crushing blade.
Further, smashing the top fixed mounting of case and having to take over, the unlocking groove of rectangle has all been seted up to the left and right sides of taking over, has cup jointed the transport bucket to the top of taking over, the surface fixed mounting of transport bucket has the spacing ring, and the top movable mounting of spacing ring has sealed lid, and sealed lid rotates with the transport bucket through the pivot to be connected, and sealed lid's bottom fixed mounting has the sealed inner panel that extends to the inside of taking over, and sealed lid's left side fixed mounting has the jam plate, and the left side fixed mounting of transport bucket has the socket, and the left side grafting of jam plate has the inserted bar that extends to the socket inside.
Further, the transfer case passes through garrulous material pipe and crushing case fixed connection, and the interior bottom wall fixed mounting of transfer case has the shuttle flitch, and the back fixed mounting of transfer case has the play oil pipe with the oil water purification case intercommunication, goes out the oil pipe and is the rectangular pipe, goes out the one end that the oil pipe is close to the transfer case and is higher than the one end that is close to the oil water purification case, goes out the width of oil pipe and the width of transfer case and equals.
Further, both ends of the scraping plate are fixedly provided with driving wheel sets which are in sliding connection with the sliding rail, the driving wheel sets are electrically connected with the driver, the bottom edge of the scraping plate is lower than the bottom edge of the oil outlet pipe, the length of the scraping plate is equal to the inner width of the transfer box, the inner wall of the transfer box is fixedly provided with a liquid level sensor, and the liquid level sensor is electrically connected with the driver.
Further, the inside fixed mounting of profit purification case has the heating evaporimeter, and the top fixed mounting of profit purification case has the outlet duct, and the bottom fixed mounting of outlet duct has the gas-gathering inner bucket with the interior roof fixed connection of profit purification case, and the top fixed mounting of outlet duct has the cross tube, and the back fixed mounting of profit purification case has the oil outlet pipe.
Further, the inner wall fixed mounting of fermentation cylinder has the heat conduction inner bag, the back fixed mounting of heat conduction inner bag have with fermentation cylinder fixed connection's heating inner ring, the interior roof fixed mounting of fermentation cylinder has temperature and humidity sensor, the top fixed mounting of transfer cylinder has the thick liquid pump of taking out, the thick liquid pump input tube fixed mounting has the thick liquid pipe of taking out that extends to the transfer cylinder inside, the thick liquid pump output fixed mounting has the transfer pipe with fermentation cylinder intercommunication, rabbling mechanism includes fixed mounting at the agitator motor at fermentation cylinder top and with agitator motor output shaft fixed connection and extend to the inside stirring rake of fermentation cylinder.
Further, the back fixed mounting of liquid reserve tank has the drain pipe, screw conveyer's top fixed mounting has the inlet pipe, screw conveyer's top fixed mounting has the delivery pump, delivery pump output and inlet pipe fixed connection, delivery pump input fixed mounting has the conveyer pipe that extends to the fermentation tank inside, screw conveyer's bottom fixed mounting has two discharging pipes, left side discharging pipe and filter tube butt joint, right side discharging pipe and unloading pipe butt joint, the inner wall fixed mounting of stoving case has the stoving inner bag, the bottom fixed mounting on stoving case right side has the material discharging pipe.
The kitchen waste heating and filtering treatment method comprises the following steps:
1) Firstly, kitchen garbage is collected from each restaurant and is loaded into a transport bin, and then a sealing cover is locked;
2) Transporting the transport bin filled with kitchen garbage to a pit;
3) The transport bin is reversely inserted into the butt joint pipe, then the inserted link is pulled out, under the action of gravity, after the seal cover is rotated, the garbage of the transport bin automatically falls into the crushing box, and the operation is repeated until the garbage of all the transport bins is poured into the crushing box;
4) Starting a crushing motor, and driving a crushing cutter set to rotate through the crushing motor so as to crush kitchen garbage;
5) The crushed garbage enters the transfer box through the crushed material pipe, and the garbage component in the transfer box is monitored in real time through a liquid level sensor on the inner wall of the transfer box until the garbage is level with the oil outlet pipe;
6) Because the density of the oil in the garbage is less than that of the water, the oil floats on the surface, at the moment, the driving wheel group is started to enable the scraping plate to move from right to left, so that the oil floating on the water surface is scraped to the oil outlet pipe until entering the oil-water purifying box, and the oil-water separation work is completed,
7) Starting a heating evaporator in the oil-water purifying box so as to evaporate water in the oil, discharging water vapor through an air outlet pipe, leaving purified oil, and obtaining pure oil through an oil outlet pipe for industry;
8) Starting a pulp pump, pumping the deoiled garbage into a fermentation tank, and then putting bacillus natto into the fermentation tank through a batching pipe;
9) Uniformly mixing bacillus natto with garbage residues by starting a stirring mechanism, then starting a heating inner ring on the inner wall of a fermentation box, and raising the temperature of the fermentation box to a proper degree of rapid propagation of bacillus natto through a heat conduction inner container to ferment for at least 5 hours;
10 After fermentation is completed, starting a conveying pump and a screw conveyor, and pouring materials in a fermentation box into the screw conveyor through the conveying pump;
11 Along with the operation of the screw conveyor, the materials pass through the filter pipe and the blanking pipe in sequence;
12 When passing through the filter pipe, the liquid in the material automatically falls into the liquid storage tank, and the rest dry slag enters the drying tank through the blanking pipe;
13 Starting the heating seat to enable the drying liner on the inner wall of the drying box to start to heat up, thereby drying the dry slag and sterilizing the materials in the drying box and the liquid storage box;
14 After sterilization, the materials in the drying box and the liquid storage box are discharged in parts.
Compared with the prior art, the invention provides a kitchen waste heating, filtering and treating device and a kitchen waste heating, filtering and treating method, and the kitchen waste heating, filtering and treating device has the following beneficial effects:
The kitchen waste heating, filtering and processing device and the processing method thereof collect kitchen waste of each restaurant through the transportation barrel, then seal the kitchen waste by the sealing cover, so that the situation of infiltration dumping does not occur in the transportation process, the waste is prevented from polluting the transportation vehicle, meanwhile, the sealing transportation can effectively prevent peculiar smell from diverging, the waste is uniformly transported to the pit, then the transportation barrel is reversely buckled into the opposite connection pipe, then the inserted link is pulled out, the sealing cover is automatically opened under the compression of the waste, the waste automatically enters the crushing box to repeatedly operate until the crushing box is filled, then the crushing motor is started, the crushing cutter group is driven to rotate by the crushing motor, the kitchen waste is crushed, then enters the transfer box through the crushing pipe, the separated oil in the waste is separated out through the scraping plate, and the separated oil can be used as industrial oil after evaporation and purification, the pulp pump is started to convey the waste after oil-water separation to the fermentation tank, then the bacillus natto is put into the fermentation tank through the batching pipe, the heating inner ring of the inner wall of the fermentation tank is started after the stirring mechanism stirs, then fermentation is carried out, a large amount of hydrolytic enzymes generated by the natto can decompose complex components in the kitchen waste, kill or inhibit harmful bacteria in the waste, degrade a large amount of toxins, improve the appearance and smell of materials, improve the safety of protein powder products, reduce the phenomenon of dyspepsia and the influence of anti-nutritional factors, the bacillus natto can effectively inhibit bad bacteria in the anti-raw materials in the fermentation process, has inhibiting and killing effects on some pathogenic bacteria, including shigella dysenteriae, dangerous staphylococcus aureus and salmonella can be effectively inhibited, the final solid-liquid separation is realized through the screw conveyor after fermentation, and the solid materials are sterilized and dried, finally, the kitchen waste is recycled to generate high-protein feed or protein powder and organic fertilizer, the kitchen waste is treated by adopting a biochemical protein preparation technology, the technology is used for regenerating the kitchen waste into the protein powder, the organic fertilizer and the oil through microbial fermentation treatment, and the technology has the characteristics of simple process route, low energy consumption, high degree of automation and high resource recycling rate, and is particularly suitable for the centralized recycling treatment of small-scale kitchen waste.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is an enlarged schematic view of the transport cask of the present invention;
FIG. 3 is an enlarged schematic view of the invention at A in FIG. 2;
FIG. 4 is a schematic diagram of a testing section of an oil-water separator according to the present invention;
fig. 5 is an enlarged schematic view of fig. 4 at B in accordance with the present invention.
In the figure: 1 pit, 2 transport bucket, 21 spacing ring, 22 sealed lid, 221 pivot, 222 sealed inner panel, 223 locking plate, 23 socket, 24 inserted link, 3 crushing case, 31 butt joint pipe, 32 crushing motor, 33 crushing knife tackle, 34 crushing pipe, 4 middle rotating box, 41 shuttle flitch, 42 slide rail, 43 scraper blade, 44 drive wheelset, 45 driver, 46 oil water purifying box, 461 oil outlet pipe, 47 outlet pipe, 48 heating evaporator, 49 oil outlet pipe, 5 fermentation box, 51 pulp pump, 52 rabbling mechanism, 53 batching pipe, 6 liquid reserve tank, 61 screw conveyer, 62 filter tube, 63 unloading pipe, 64 heating seat, 65 stoving case, 66 stoving inner bag, 67 discharge pipe, 68 delivery pump.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the kitchen waste heating and filtering treatment device comprises a pit 1 for arranging equipment, wherein a crushing mechanism is arranged in the pit 1 and used for crushing kitchen waste, an oil-water separation mechanism is arranged on the right side of the crushing mechanism and used for separating oil from water and residues, a fermentation mechanism is arranged on the right side of the oil-water separation mechanism and used for fermenting residues, a solid-liquid separation treatment mechanism is arranged on the right side of the fermentation mechanism and used for filtering residues, the crushing mechanism comprises a crushing box 3, a butt joint pipe 31 is fixedly arranged at the top of the crushing box 3, a crushing cutter group 33 is movably arranged in the crushing box 3, a crushing pipe 34 is fixedly arranged at the bottom of the crushing box 3, the oil-water separation mechanism comprises a transfer box 4, sliding rails 42 are fixedly arranged on the inner walls on the left side and the right side of the transfer box 4, a scraper 43 is movably arranged between the two sliding rails 42, the front of the scraper 43 is fixedly provided with a driver 45, the back of the transfer box 4 is fixedly provided with an oil-water purifying box 46, the fermentation mechanism comprises a fermentation box 5, by throwing bacillus natto into the fermentation box 5, utilizing the fermentation distance to decompose garbage and kill a part of harmful bacteria at the same time to make the garbage a useful fertilizer, kitchen garbage is recycled, the top of the fermentation box 5 is provided with a stirring mechanism 52, the top of the fermentation box 5 is fixedly provided with a material mixing pipe 53 at the side of the stirring mechanism 52, the solid-liquid separation treatment mechanism comprises a liquid storage box 6, the top of the liquid storage box 6 is fixedly provided with a screw conveyor 61, the top of the liquid storage box 6 is fixedly provided with a filter pipe 62 extending into the screw conveyor 61, the right side of the liquid storage box 6 is fixedly provided with a heating seat 64, the top of the heating seat 64 is fixedly provided with a drying box 65, a discharging pipe 63 extending to the inside of the screw conveyor 61 is fixedly installed at the top of the drying box 65.
In this embodiment, smash case 3 through support column fixed mounting at the interior bottom wall of pit 1, smash case 3 and the left side inner wall interval of pit 1 are not more than 10 centimetres, smash the top surface of case 3 and surpass the height of pit 1 and be not more than 10 centimetres, make things convenient for the staff to empty kitchen garbage.
In this embodiment, smashing motor 32 with smashing knife tackle 33 looks adaptation is fixed mounting to smashing the bottom of case 3, smashing knife tackle 33 includes the main shaft with smashing motor 32 output shaft fixed connection, and the surface equidistance fixed mounting of main shaft has three installation cover, and the surface equidistance fixed mounting of installation cover has three crushing blade, utilizes smashing knife tackle 33 to smash kitchen rubbish and handles, makes things convenient for follow-up fermentation reaction.
In this embodiment, the top fixed mounting of smashing case 3 has butt joint pipe 31, the unlocking groove of rectangle has all been seted up to the left and right sides of butt joint pipe 31, transport cask 2 has been cup jointed at the top of butt joint pipe 31, the surface fixed mounting of transport cask 2 has spacing ring 21, the top movable mounting of spacing ring 21 has sealed lid 22, sealed lid 22 is connected with transport cask 2 rotation through pivot 221, sealed inner panel 222 that extends to inside butt joint pipe 31 is fixed mounting in the bottom of sealed lid 22, the left side fixed mounting of sealed lid 22 has locking plate 223, the left side fixed mounting of transport cask 2 has socket 23, the left side grafting of locking plate 223 has the inserted bar 24 that extends to the socket 23 inside, utilize sealed lid 22 to seal the transport cask 2 that fills up rubbish, make it can not appear permeating the condition of empting in the transportation, the dirty transport vehicle of rubbish has been avoided, simultaneously, sealed transportation can effectively prevent that the peculiar smell from dispersing.
In this embodiment, transfer case 4 passes through garrulous material pipe 34 and smashes 3 fixed connection of case, and the interior bottom wall fixed mounting of transfer case 4 has shuttle flitch 41, and the back fixed mounting of transfer case 4 has the play oil pipe 461 with the oil water purification case 46 intercommunication, goes out oil pipe 461 and is rectangular pipe, goes out the one end that oil pipe 461 is close to transfer case 4 and is higher than the one end that is close to oil water purification case 46, utilizes the setting of slope, can let the oil in the rubbish enter into oil water purification case 46 easier, goes out the width of oil pipe 461 and the width of transfer case 4 equal.
In this embodiment, both ends of the scraper 43 are fixedly provided with a driving wheel set 44 slidably connected with the slide rail 42, the driving wheel set 44 is electrically connected with the driver 45, the bottom edge of the scraper 43 is lower than the bottom edge of the oil outlet pipe 461, the length of the scraper 43 is equal to the inner width of the transfer box 4, the inner wall of the transfer box 4 is fixedly provided with a liquid level sensor, the liquid level sensor is electrically connected with the driver 45, the entering amount of garbage is monitored in real time through the liquid level sensor until the garbage is flush with the oil outlet pipe 461, and the scraper 43 is adopted to scrape the oil floating on the water surface to the oil outlet pipe 461 until the oil water enters the oil-water purifying box 46, so that the oil-water separation work is completed.
In this embodiment, the heating evaporator 48 is fixedly installed inside the oil-water purifying box 46, the air outlet pipe 47 is fixedly installed at the top of the oil-water purifying box 46, the air collecting inner hopper fixedly connected with the inner top wall of the oil-water purifying box 46 is fixedly installed at the bottom of the air outlet pipe 47, the transverse pipe is fixedly installed at the top of the air outlet pipe 47, the oil outlet pipe 49 is fixedly installed at the back of the oil-water purifying box 46, the water in the oil is evaporated by the heating evaporator 48, and the water vapor is discharged through the air outlet pipe 47, so that purified oil, pure oil, which can be used for industrial oil, is further improved in utilization rate.
In this embodiment, the inner wall fixed mounting of fermentation case 5 has the heat conduction inner bag, the back fixed mounting of heat conduction inner bag has the heating inner loop with fermentation case 5 fixed connection, the interior roof fixed mounting of fermentation case 5 has temperature and humidity sensor, the top fixed mounting of transfer case 4 has the thick liquid pump 51, thick liquid pump 51 input tube fixed mounting has the thick liquid pipe that extends to the inside of transfer case 4, thick liquid pump 51 output fixed mounting has the transfer pipe with fermentation case 5 intercommunication, rabbling mechanism 52 includes the agitator motor of fixed mounting at fermentation case 5 top and with agitator motor output shaft fixed connection and extend to the inside stirring rake of fermentation case 5, throw into the natto through batching pipe 53, and utilize rabbling mechanism 52 to stir, natto fully mix with rubbish, thereby promote the efficiency of fermentation.
In this embodiment, the back fixed mounting of liquid reserve tank 6 has the drain pipe, screw conveyer 61's top fixed mounting has the inlet pipe, screw conveyer 61's top fixed mounting has delivery pump 68, delivery pump 68 output and inlet pipe fixed connection, delivery pump 68 input fixed mounting has the conveyer pipe that extends to the fermenting case 5 inside, screw conveyer 61's bottom fixed mounting has two discharging pipes, left side discharging pipe and filter tube 62 butt joint, right side discharging pipe and unloading pipe 63 butt joint, drying box 65's inner wall fixed mounting has stoving inner bag 66, drying box 65's bottom fixed mounting on right side has row material pipe 67, realize final solid-liquid separation through screw conveyer 61, and disinfect the solid material and dry.
When in use, the embodiment comprises the following steps:
1) First, kitchen garbage is collected from each restaurant and loaded into the transport bin 2, and then the sealing cover 22 is locked;
2) Transporting the transport bin 2 filled with kitchen garbage to the pit 1;
3) The transport container 2 is reversely inserted into the butt joint pipe 31, then the inserting rod 24 is pulled out, under the action of gravity, after the sealing cover 22 rotates, the garbage of the transport container 2 automatically falls into the crushing box 3, and the operation is repeated until the garbage of all the transport containers 2 is poured into the crushing box 3;
4) Starting a crushing motor 32, and driving a crushing cutter set 33 to rotate through the crushing motor 32 so as to crush kitchen garbage;
5) The crushed garbage enters the transfer box 4 through the crushing pipe 34, and the garbage component in the transfer box 4 is monitored in real time through a liquid level sensor on the inner wall of the transfer box 4 until the garbage is level with the oil outlet pipe 461;
6) Because the density of the oil in the garbage is smaller than that of the water, the oil floats on the surface, at this time, the driving wheel group 44 is started to move the scraping plate 43 from right to left, so that the oil floating on the water surface is scraped to the oil outlet pipe 461 until entering the oil-water purifying box 46, thereby completing the oil-water separation work,
7) The heating evaporator 48 in the oil-water purifying box 46 is started so as to evaporate water in the oil, the water vapor is discharged through the air outlet pipe 47, the purified oil is left, and the pure oil is obtained through the oil outlet pipe 49 for industrial use;
8) Starting a pulp pump 51, pumping the deoiled garbage into a fermentation tank 5, and then putting bacillus natto into the fermentation tank through a material mixing pipe 53;
9) Uniformly mixing bacillus natto with garbage residue by starting a stirring mechanism 52, then starting a heating inner ring on the inner wall of a fermentation tank 5, raising the temperature of the fermentation tank 5 to the proper rapid propagation degree of bacillus natto through a heat conduction inner container, fermenting for at least 5 hours, and treating kitchen garbage by using a biochemical protein preparation technology, wherein the technology is to regenerate protein powder, organic fertilizer and oil from kitchen garbage through microbial fermentation treatment;
10 After fermentation is completed, a conveying pump 68 and a screw conveyor 61 are started, and the materials in the fermentation tank 5 are poured into the screw conveyor 61 through the conveying pump 68;
11 Along with the operation of the screw conveyor 61, the material passes through the filter tube 62 and the discharging tube 63 in sequence;
12 When passing through the filter pipe 62, the liquid in the material automatically falls into the liquid storage tank 6, and the rest dry slag enters the drying box 65 through the blanking pipe 63;
13 A heating seat 64 is started to enable a drying liner 66 on the inner wall of the drying box 65 to start to heat up, so that dry slag is dried, and meanwhile, materials in the drying box 65 and the liquid storage box 6 are sterilized;
14 After sterilization, the materials in the drying box 65 and the liquid storage box 6 are discharged in portions.
The beneficial effects of the embodiment are as follows: according to the kitchen waste heating, filtering and processing device and method, kitchen waste in each restaurant is collected through the transportation barrel 2, and then is sealed by the sealing cover 22, so that the situation of permeation dumping does not occur in the transportation process, the waste is prevented from polluting transportation vehicles, meanwhile, the sealed transportation can effectively prevent peculiar smell from being dispersed, the waste is uniformly transported to the pit 1, then the transportation barrel 2 is reversely buckled into the butt joint pipe 31, the inserting rod 24 is pulled out, the sealing cover 22 is automatically opened under the compression of the waste, the waste automatically enters the crushing box 3 to be repeatedly operated until the crushing box 3 is full, the crushing motor 32 is started, the crushing cutter group 33 is driven to rotate by the crushing motor 32, kitchen waste is crushed, then enters the transfer box 4 through the crushing pipe 34, oil in the waste is separated through the scraping plate 43, and the separated oil can be used as industrial oil after evaporation and purification, the pulp pump 51 is started to convey the waste after oil-water separation to the fermentation tank 5, then the bacillus natto is put into the fermentation tank through the material distribution pipe 53, and after the stirring of the stirring mechanism 52, the heating inner ring of the inner wall of the fermentation tank 5 is started, and then fermentation is carried out, a large amount of hydrolytic enzymes generated by the natto can decompose complex components in kitchen waste, kill or inhibit harmful bacteria in the waste, degrade a large amount of toxins, improve the appearance and smell of materials, improve the safety of protein powder products, reduce the phenomenon of dyspepsia and the influence of anti-nutritional factors, the bacillus natto can effectively inhibit bad bacteria in the anti-raw materials, has inhibiting and killing effects on some pathogenic bacteria, including shigella dysenteriae, dangerous staphylococcus aureus and salmonella can be effectively inhibited, and the final solid-liquid separation is realized through the screw conveyor 61 after fermentation, the method adopts a biochemical protein preparation technology to treat kitchen waste, the technology is to regenerate protein powder and organic fertilizer by microbial fermentation treatment of the kitchen waste, the scheme has the characteristics of simple process route, low energy consumption, high automation degree and high resource recycling rate, the invention provides a kitchen waste heating and filtering treatment device and a treatment method, which are particularly suitable for the centralized recycling treatment of small-scale kitchen waste, and can not have the problem of protein homology because the kitchen waste is decomposed and converted through the growth and metabolism of microorganisms, so that the kitchen waste is safer than landfill treatment, and the pollution to the environment can be reduced to the minimum.
The electrical components appearing herein are all electrically connected with the master controller and the power supply, the master controller can be a conventional known device for controlling a computer and the like, and the prior art of power connection is not described in detail herein.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. Kitchen garbage adds hot filtration processing apparatus, including pit (1) that is used for settling equipment, its characterized in that: the kitchen garbage collection device is characterized in that a crushing mechanism is arranged in the pit (1) and used for crushing kitchen garbage, an oil-water separation mechanism is arranged on the right side of the crushing mechanism and used for separating oil from water and residues, a fermentation mechanism is arranged on the right side of the oil-water separation mechanism and used for fermenting residues, and a solid-liquid separation treatment mechanism is arranged on the right side of the fermentation mechanism and used for filtering the residues;
the crushing mechanism comprises a crushing box (3), wherein an abutting pipe (31) is fixedly arranged at the top of the crushing box (3), a crushing cutter set (33) is movably arranged in the crushing box (3), and a crushing pipe (34) is fixedly arranged at the bottom of the crushing box (3);
The oil-water separation mechanism comprises a transfer box (4), sliding rails (42) are fixedly arranged on the inner walls of the left side and the right side of the transfer box (4), a scraping plate (43) is movably arranged between the two sliding rails (42), a driver (45) is fixedly arranged on the front surface of the scraping plate (43), an oil-water purification box (46) is fixedly arranged on the back surface of the transfer box (4), a heating evaporator (48) is fixedly arranged in the oil-water purification box (46), an air outlet pipe (47) is fixedly arranged on the top of the oil-water purification box (46), a gas collecting inner hopper fixedly connected with the inner top wall of the oil-water purification box (46) is fixedly arranged at the bottom of the air outlet pipe (47), a transverse pipe is fixedly arranged at the top of the air outlet pipe (47), and an oil outlet pipe (49) is fixedly arranged on the back surface of the oil-water purification box (46);
The fermentation mechanism comprises a fermentation box (5), a stirring mechanism (52) is arranged at the top of the fermentation box (5), and a material distribution pipe (53) is fixedly arranged at the top of the fermentation box (5) and positioned at the side of the stirring mechanism (52);
The solid-liquid separation treatment mechanism comprises a liquid storage tank (6), a screw conveyor (61) is fixedly arranged at the top of the liquid storage tank (6), a filter pipe (62) extending to the inside of the screw conveyor (61) is fixedly arranged at the top of the liquid storage tank (6), a heating seat (64) is fixedly arranged on the right side of the liquid storage tank (6), a drying box (65) is fixedly arranged at the top of the heating seat (64), and a blanking pipe (63) extending to the inside of the screw conveyor (61) is fixedly arranged at the top of the drying box (65).
2. The kitchen waste heating, filtering and treating device according to claim 1, wherein: the crushing box (3) is fixedly arranged on the inner bottom wall of the pit (1) through the supporting column, the distance between the crushing box (3) and the left inner wall of the pit (1) is not more than 10 cm, and the height of the top surface of the crushing box (3) exceeding the pit (1) is not more than 10 cm.
3. The kitchen waste heating, filtering and treating device according to claim 2, wherein: the bottom of smashing case (3) fixed mounting has smash motor (32) with smashing knife tackle (33) looks adaptation, smash knife tackle (33) include with smashing motor (32) output shaft fixed connection's main shaft, the surface equidistance fixed mounting of main shaft has three installation cover, the surface equidistance fixed mounting of installation cover has three crushing blade.
4. A kitchen waste heating and filtering treatment device according to claim 3, wherein: the top of the crushing box (3) is fixedly provided with a butt joint pipe (31), the left side and the right side of the butt joint pipe (31) are provided with rectangular unlocking grooves, the top of the butt joint pipe (31) is sleeved with a transport bucket (2), the outer surface of the transport bucket (2) is fixedly provided with a limiting ring (21), the top of the limiting ring (21) is movably provided with a sealing cover (22), the sealing cover (22) is rotationally connected with the transportation barrel (2) through a rotating shaft (221), a sealing inner plate (222) extending to the inside of the butt joint pipe (31) is fixedly arranged at the bottom of the sealing cover (22), a locking plate (223) is fixedly arranged at the left side of the sealing cover (22), a socket (23) is fixedly arranged at the left side of the transportation barrel (2), and a plug rod (24) extending to the inside of the socket (23) is inserted at the left side of the locking plate (223).
5. The kitchen waste heating, filtering and treating device according to claim 4, wherein: transfer case (4) are through garrulous material pipe (34) and crushing case (3) fixed connection, and interior bottom fixed mounting of transfer case (4) has shuttle flitch (41), and the back fixed mounting of transfer case (4) has play oil pipe (461) with profit purification case (46) intercommunication, goes out oil pipe (461) and is rectangular pipe, goes out the one end that oil pipe (461) are close to transfer case (4) and is higher than the one end that is close to profit purification case (46), goes out the width of oil pipe (461) and is equal with the width of transfer case (4).
6. The kitchen waste heating, filtering and treating device according to claim 5, wherein: both ends of scraper blade (43) are all fixed mounting have with slide rail (42) sliding connection's drive wheelset (44), drive wheelset (44) are connected with driver (45) electricity, the base of scraper blade (43) is less than the base of oil outlet pipe (461), the length of scraper blade (43) equals with the interior width of transfer case (4), the inner wall fixed mounting of transfer case (4) has level sensor, level sensor is connected with driver (45) electricity.
7. The kitchen waste heating, filtering and treating device according to claim 1, wherein: the inner wall fixed mounting of fermenting case (5) has the heat conduction inner bag, the back fixed mounting of heat conduction inner bag has the heating inner loop with fermenting case (5) fixed connection, the interior roof fixed mounting of fermenting case (5) has temperature and humidity sensor, the top fixed mounting of transfer case (4) has thick liquid pump (51), thick liquid pump (51) input tube fixed mounting has the thick liquid pipe that extends to the inside of transfer case (4), thick liquid pump (51) output fixed mounting has the transfer tube with fermenting case (5) intercommunication, rabbling mechanism (52) include fixed mounting at the agitator motor at fermenting case (5) top and with agitator motor output shaft fixed connection and extend to the inside stirring rake of fermenting case (5).
8. The kitchen waste heating, filtering and treating device according to claim 1, wherein: the back fixed mounting of liquid reserve tank (6) has the drain pipe, the top fixed mounting of screw conveyer (61) has the inlet pipe, the top fixed mounting of screw conveyer (61) has delivery pump (68), delivery pump (68) output and inlet pipe fixed connection, delivery pump (68) input fixed mounting has the conveyer pipe that extends to fermentation case (5) inside, the bottom fixed mounting of screw conveyer (61) has two discharging pipes, left side discharging pipe and filter tube (62) butt joint, right side discharging pipe and unloading pipe (63) butt joint, the inner wall fixed mounting of stoving case (65) has stoving inner bag (66), the bottom fixed mounting on stoving case (65) right side has row material pipe (67).
9. The kitchen waste heating and filtering treatment method is characterized by comprising the following steps of:
1) Firstly, kitchen garbage is collected from each restaurant and is loaded into a transport bin (2), and then a sealing cover (22) is locked;
2) Transporting a transport bin (2) filled with kitchen waste to a pit (1);
3) Reversely inserting the transport bucket (2) into the butt joint pipe (31), then pulling out the inserting rod (24), under the action of gravity, automatically dropping the garbage of the transport bucket (2) into the crushing box (3) after the sealing cover (22) rotates, and repeating the operation until the garbage of all the transport buckets (2) is poured into the crushing box (3);
4) Starting a crushing motor (32), and driving a crushing cutter group (33) to rotate through the crushing motor (32), so as to crush kitchen garbage;
5) The crushed garbage enters the transfer box (4) through the crushing pipe (34), and the garbage component in the transfer box (4) is monitored in real time through a liquid level sensor on the inner wall of the transfer box (4) until the garbage is level with the oil outlet pipe (461);
6) Because the density of the oil in the garbage is less than that of the water, the oil floats on the surface, at the moment, the driving wheel set (44) is started to enable the scraping plate (43) to move from right to left, so that the oil floating on the water surface is scraped to the oil outlet pipe (461) until entering the oil-water purifying box (46), and the oil-water separation work is completed,
7) Starting a heating evaporator (48) in the oil-water purifying box (46) so as to evaporate water in the oil, discharging water vapor through an air outlet pipe (47), leaving purified oil, and obtaining pure oil through an oil outlet pipe (49) for industrial use;
8) Starting a pulp pump (51), pumping the deoiled garbage into a fermentation tank (5), and then throwing bacillus natto through a material distribution pipe (53);
9) Uniformly mixing bacillus natto with garbage residues by starting a stirring mechanism (52), then starting a heating inner ring on the inner wall of a fermentation box (5), and raising the temperature of the fermentation box (5) to a proper bacillus natto rapid propagation degree through a heat conduction liner to ferment for at least 5 hours;
10 After fermentation is completed, a conveying pump (68) and a screw conveyor (61) are started, and materials in the fermentation tank (5) are poured into the screw conveyor (61) through the conveying pump (68);
11 Along with the operation of the screw conveyor (61), the materials pass through the filter pipe (62) and the blanking pipe (63) in sequence;
12 When passing through the filter pipe (62), the liquid in the material automatically falls into the liquid storage tank (6), and the rest dry slag enters the drying tank (65) through the blanking pipe (63);
13 Starting the heating seat (64) to heat the drying liner (66) on the inner wall of the drying box (65) so as to dry the dry slag and sterilize the materials in the drying box (65) and the liquid storage box (6);
14 After sterilization, the materials in the drying box (65) and the liquid storage box (6) are discharged in parts.
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CN115055493A (en) * 2022-06-09 2022-09-16 广东益天下环境科技有限公司 Kitchen waste biochemical treatment device and method
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CN107626724A (en) * 2017-11-03 2018-01-26 河南工程学院 A resource utilization technology of kitchen waste

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KR100229860B1 (en) * 1996-10-02 1999-11-15 우치가사키 기이치로 Treatment apparatus for kitchen refuse
CN110374173A (en) * 2019-07-31 2019-10-25 浙江永尔佳环保科技有限公司 A kind of multifunctional kitchen refuse garbage disposer and its implementation
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CN107626724A (en) * 2017-11-03 2018-01-26 河南工程学院 A resource utilization technology of kitchen waste

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