[go: up one dir, main page]

CN113423846B - Use method of high-strength electric welding steel pipe and high-strength electric welding steel pipe for foundation stabilization engineering - Google Patents

Use method of high-strength electric welding steel pipe and high-strength electric welding steel pipe for foundation stabilization engineering Download PDF

Info

Publication number
CN113423846B
CN113423846B CN202080014708.6A CN202080014708A CN113423846B CN 113423846 B CN113423846 B CN 113423846B CN 202080014708 A CN202080014708 A CN 202080014708A CN 113423846 B CN113423846 B CN 113423846B
Authority
CN
China
Prior art keywords
steel pipe
strength
deave
dcave
outer diameter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202080014708.6A
Other languages
Chinese (zh)
Other versions
CN113423846A (en
Inventor
伊奈正树
和田学
鹤我拓人
加藤敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel and Sumitomo Metal Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel and Sumitomo Metal Corp filed Critical Nippon Steel and Sumitomo Metal Corp
Publication of CN113423846A publication Critical patent/CN113423846A/en
Application granted granted Critical
Publication of CN113423846B publication Critical patent/CN113423846B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/24Prefabricated piles
    • E02D5/28Prefabricated piles made of steel or other metals

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Mechanical Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Paleontology (AREA)
  • Mining & Mineral Resources (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Heat Treatment Of Articles (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

The high-strength electric-resistance-welded steel pipe of the present invention has an outer diameter of 60.3mm to 318.5mm, a ratio of the wall thickness of the steel pipe to the outer diameter of the steel pipe of 0.02 to 0.06, and a tensile strength of 590N/mm 2 As described above, when the steel pipe is cut at the center portion, the predetermined portion satisfies the specific numerical range.

Description

高强度电焊钢管和地基稳定化工程用高强度电焊钢管的使用 方法Use of high-strength electric-resistance welded steel pipes and high-strength electric-resistance welded steel pipes for foundation stabilization works method

技术领域technical field

本发明涉及在地基稳定化工程(包括隧道工程或地基稳定工程等)中,用于在土中穿孔、进行斜面或地面的地基改良的高强度电焊钢管和地基稳定化工程用高强度电焊钢管的使用方法。The present invention relates to a high-strength electric-resistance-welded steel pipe used for perforating in soil and improving the foundation of slopes or ground in foundation stabilization engineering (including tunnel engineering or foundation stabilization engineering, etc.), and a high-strength electric-welded steel pipe for foundation stabilization engineering. Instructions.

本申请基于2019年2月21日在日本提出的特愿2019-029437号要求优先权,将其内容援引于此。This application claims priority based on Japanese Patent Application No. 2019-029437 for which it applied to Japan on February 21, 2019, the content of which is incorporated herein by reference.

背景技术Background technique

近年来,在汽车道路或铁路等的隧道工程或地基稳定化工程中,需要在以加长和柔软地基的施工需求为首的严酷环境下施工。为了实现该目的,需要地基改良剂和轻量且高强度的结构部件,而作为轻量高强度结构部件,高强度钢管受到关注。In recent years, in tunnel construction or ground stabilization construction for automobile roads, railways, etc., construction under harsh environments including construction requirements for lengthening and soft ground has been required. To achieve this purpose, ground improvement agents and lightweight and high-strength structural members are required, and high-strength steel pipes are attracting attention as lightweight and high-strength structural members.

作为高强度钢管的制造方法,例如专利文献1和专利文献2中公开了在制管后加热至高温后进行骤冷来提高拉伸强度的技术。另外,例如专利文献3中公开了如下技术:对于作为埋设在地下的钢管的一种的油井用电焊钢管,通过将化学组成、屈服强度、拉伸强度和屈服比分别调整为特定范围,无需进行制管后的热处理就能够提高拉伸强度和韧性。As a method for producing a high-strength steel pipe, for example, Patent Document 1 and Patent Document 2 disclose a technique of increasing the tensile strength by heating to a high temperature after pipe-making, followed by rapid cooling. In addition, for example, Patent Document 3 discloses a technique for adjusting the chemical composition, yield strength, tensile strength, and yield ratio to specific ranges for electric-resistance-welded steel pipes for oil wells, which are one type of steel pipes buried in the ground. Heat treatment after tube making can improve tensile strength and toughness.

如上所述,在隧道的加长和柔软地基的隧道施工中,期望使用地基改良剂,并确保用于注入该改良剂的重型机械和作业空间。但是,在近年来的高速公路或高速铁道的隧道铺设中,在山区等重型机械难以进入的狭小空间中的施工案例逐渐增加。另外,上述用途的钢管需要在钢管制造工厂的制管后、或者由中间作业人员或在工程现场的施工场所进行加工,预先在两管端分别形成阴螺纹和阳螺纹,或者将具有连接功能的连结用部件与钢管的两管端或一端接合,搬入施工场所后在工程现场将挖掘用工具与钢管或钢管彼此连结使用。As described above, in the tunnel construction of the lengthening of the tunnel and the soft foundation, it is desirable to use the foundation improver, and to secure the heavy machinery and work space for injecting the improver. However, in recent years, in the construction of tunnels on expressways and high-speed railways, there have been increasing cases of construction in small spaces where heavy machinery is difficult to enter, such as in mountainous areas. In addition, the steel pipes for the above-mentioned purposes need to be processed after the pipe production in the steel pipe manufacturing plant, or by the intermediate operators or in the construction site of the construction site, and the female thread and the male thread are respectively formed on the two pipe ends in advance, or the connection function is used. The connecting member is joined to both pipe ends or one end of the steel pipe, and after being brought into the construction site, the excavation tool and the steel pipe or the steel pipe are connected and used at the construction site.

但是,在不能使用重型机械的情况下,必须通过手工作业将钢管搬入并连结,作业人员的体力负荷非常大。特别是近年来,随着作业人员的高龄化,降低作业人员的负荷以及确保劳动力成为课题,作为其解决对策,需求高强度且轻量的钢管部件。However, when heavy machinery cannot be used, the steel pipe must be carried in and connected by hand, and the physical load of the operator is very large. In particular, in recent years, with the aging of workers, it has become a problem to reduce the load of workers and ensure labor force, and high-strength and light-weight steel pipe components are required as a countermeasure.

作为该用途的现有钢管,例如为规格STK400、拉伸强度TS400~490N/mm2、外径D=114.3mm、壁厚t=6.0mm、长度L=3.0~3.5m、重量48~56kgf/根。另一方面,根据日本劳动基准法的工作场所的腰痛预防对策的方针,成人男性通过人力处理的物品的重量应为体重的大致40%以下。作为标准例,将成人男性的体重设为70kgf时,1人可处理的重量为28kgf。因此,现有钢管无法由1个作业人员处理,从确保作业人员的难度和人工费用等观点出发,需求钢管的轻量化。Existing steel pipes for this purpose include, for example, standard STK400, tensile strength TS400 to 490 N/mm 2 , outer diameter D = 114.3 mm, wall thickness t = 6.0 mm, length L = 3.0 to 3.5 m, and weight 48 to 56 kgf/ root. On the other hand, according to the Japan Labor Standards Law's guidelines for prevention of low back pain in the workplace, the weight of items handled manually by adult men should be approximately 40% or less of their body weight. As a standard example, when the weight of an adult male is 70kgf, the weight that can be handled by one person is 28kgf. Therefore, the existing steel pipe cannot be handled by a single operator, and from the viewpoints of difficulty in securing the operator and labor costs, a reduction in the weight of the steel pipe is required.

本申请的地基稳定化工程用高强度钢管,多数情况下从生产效率和价格方面出发,在制管工厂以长度10m左右或其以上的长度进行制造,由中间作业人员等切断成上述预定长度后,进行螺纹切削等,搬入工程现场进行施工。在将地基稳定化工程用高强度钢管打入地基时,之所以使用螺纹接合或精度良好的嵌合,是因为在压入地基中时,在地基中的硬质的坚固岩石等成为障碍物时,为了不会以结合部为起点发生弯曲导致埋设、压入停止,接合部需要保持与母材部分相同程度的强度。这在单纯的钢管端部的扩管嵌入或螺栓等金属件的单纯固定中,在埋设时会因障碍物而发生弯曲、脱落、或金属件碰撞卡住,从而无法将钢管压入地基,给地基稳定化工程造成阻碍,因此不优选。此外,特别是在用于隧道的地基稳定的情况下,由于会沿水平或稍稍倾斜、或横向地压入钢管,因此如果采用焊接方式接合,则难以在工程现场沿上述方向确保直线性的同时通过焊接方式进行接合,也难以准备这样的焊接装置。In many cases, the high-strength steel pipe for ground stabilization work of the present application is manufactured in a pipe factory with a length of about 10 m or more in view of production efficiency and price, and is cut to the above-mentioned predetermined length by an intermediate worker or the like. , carry out thread cutting, etc., and move it into the construction site for construction. When high-strength steel pipes for foundation stabilization work are driven into the foundation, the reason why threaded joints or high-precision fittings are used is that when the hard solid rock in the foundation becomes an obstacle when pressing into the foundation , in order not to bend from the joint part as a starting point and cause the embedding and press-fit to stop, the joint part needs to maintain the same strength as the base material part. This is due to the simple expansion of the pipe end of the steel pipe or the simple fixation of metal parts such as bolts. During the embedding, the obstacles may bend, fall off, or the metal parts collide and jam, so that the steel pipe cannot be pressed into the foundation. Ground stabilization works are hindered and are therefore not preferred. In addition, especially when the foundation for the tunnel is stable, since the steel pipe is pressed horizontally, slightly inclined, or laterally, it is difficult to ensure linearity in the above-mentioned direction at the construction site when joining by welding. It is also difficult to prepare such a welding apparatus for joining by welding.

关于用于钢管轻量化的薄壁高强度化,如上述专利文献3等所示,以往报道了多种方法。另外,该用途的钢管大多在隧道工程等地基稳定化施工中或施工后没有使钢管自身旋转的作业,因此在地基埋设时不要求管中央部的真圆度(正圆度)。但是,如上所述,在制管后,在钢管的长度方向的大致中央部(以下称为钢管中央部,在钢管切断前,比后述的与钢管端部相距钢管的外径量的位置Le靠钢管中央侧的部分)切断成上述长度L,因此从钢管制造工厂出货的钢管的钢管端部、以及之后钢管在钢管中央部被切断而产生的钢管端部,需要利用旋转式的切削装置在该钢管端部进行用于将钢管彼此接合的螺纹加工,因此在钢管端部要求高真圆度。另外,同样在切断成上述长度L后,有时一部分会经由1个或多个夹具将钢管端部嵌合结合,该情况下为了稳定的接合,钢管端部也同样要求高真圆度。Regarding thin-walled and high-strength enhancement for weight reduction of steel pipes, as shown in the above-mentioned Patent Document 3 and the like, various methods have been reported in the past. In addition, many steel pipes for this purpose do not rotate the steel pipe itself during or after foundation stabilization construction such as tunnel construction, so the roundness (roundness) of the central portion of the pipe is not required when burying the foundation. However, as described above, after the pipe is produced, the approximate center portion in the longitudinal direction of the steel pipe (hereinafter referred to as the center portion of the steel pipe, and before the steel pipe is cut, is located at a distance Le from the end of the steel pipe by the outer diameter of the steel pipe, which will be described later). The portion near the center of the steel pipe) is cut to the above-mentioned length L, so the steel pipe end portion of the steel pipe shipped from the steel pipe manufacturing plant and the steel pipe end portion generated by cutting the steel pipe at the center portion of the steel pipe afterward require the use of a rotary cutting device. Threading for joining the steel pipes to each other is performed at the ends of the steel pipes, and therefore high roundness is required at the ends of the steel pipes. Also, after cutting to the above-mentioned length L, a portion of the steel pipe ends may be fitted and joined via one or more jigs. In this case, the steel pipe ends are also required to have high roundness for stable joining.

这样,作为要求高真圆度的地基稳定化工程用高强度钢管,由于是对高强度钢板进行冷加工而制造的,因此高强度化、拉伸强度越大,加工时的残留应力越大。这在制管后切断成上述长度L时,该残留应力在切断的部分的钢管端部被释放,该两钢管端部的变形变大,真圆度有恶化的倾向。As described above, high-strength steel pipes for ground stabilization works that require high roundness are produced by cold-working high-strength steel sheets. Therefore, the higher the strength and the greater the tensile strength, the greater the residual stress during processing. When the pipe is cut to the above-mentioned length L after pipe production, the residual stress is released at the steel pipe end of the cut portion, the deformation of the steel pipe ends becomes large, and the roundness tends to deteriorate.

作为以接近地基稳定化工程用高强度钢管的长度使用钢管或高强度钢管的例子,例如有扭力梁或结构部件等汽车用途、建筑现场的脚手架部件。汽车用途中的与其他部件的接合,主要是焊接或螺栓紧固等机械结合,使用真圆度影响的螺纹切削的情况极少,因此本申请这样的课题并不明显。这在建筑现场的脚手架部件方面也是同样地,通过金属件的紧固进行组装。此外,作为长度接近的钢管,有住宅用基础桩用钢管和架线用电线柱用的钢管,这些也只是用销或简便的金属件进行连结,本申请的课题仍不明显。Examples of the use of steel pipes or high-strength steel pipes with a length close to that of high-strength steel pipes for ground stabilization work include torsion beams, structural parts, and other automotive applications, and scaffolding parts at construction sites. Joining with other parts in automobile applications is mainly mechanical joining such as welding and bolting, and thread cutting affected by roundness is rarely used, so the subject of the present application is not obvious. The same is true for the scaffolding parts on the construction site, which are assembled by fastening of metal parts. In addition, as steel pipes with similar lengths, there are steel pipes for housing foundation piles and steel pipes for wire posts, but these are only connected by pins or simple metal fittings, and the subject of the present application is still not obvious.

作为螺纹切削的情况,例如有油井管用钢管,其对于由10m左右的长条材料在制管工厂确保了真圆度的钢管,由出厂前或出厂后的中间作业人员进行螺纹切削,以出厂时的长度直接连结使用。不过,在达到数千m的油井的挖掘的最后部分,有时会由中间作业人员对用于长度调整的数m用的短条材料进行螺纹切削,但这是极少的一部分,与切断时的形状变化、真圆度相关的课题并不明显。而地基稳定化工程用高强度钢管,由于需要全都从工厂出货的长度切短成使用时的长度例如为L=3.0~3.5m,将其一个一个地连接,因此在其连结部的所有螺纹切削部分,真圆度都很重要,都有可能发生接合的问题。像这样,可以说切断时的真圆度恶化以及螺纹切削或嵌合等引起的接合问题,是地基稳定化工程用高强度钢管特有的问题。In the case of thread cutting, for example, there is a steel pipe for oil country tubular goods. For a steel pipe with a length of about 10 m, the roundness has been ensured at a pipe manufacturing plant. The length of the direct link is used. However, in the final part of the excavation of oil wells up to several thousand meters, the intermediate workers sometimes perform thread cutting of several meters of short material for length adjustment. Problems related to shape change and roundness are not obvious. As for the high-strength steel pipe for foundation stabilization work, it is necessary to cut all the lengths shipped from the factory to the length at the time of use, for example, L=3.0 to 3.5m, and connect them one by one. Therefore, all the threads in the connection part are In the cutting part, roundness is very important, and joint problems may occur. In this way, it can be said that the deterioration of roundness at the time of cutting and the joining problems caused by thread cutting or fitting are problems specific to high-strength steel pipes for foundation stabilization work.

在此,作为提高钢管的真圆度的现有技术,一般公知的有制管后的拉伸加工、将管端压入模具中进行温加工的型钢加工。但是,这些有时会成为与钢管的制造线不同的工序,而且制造成本会上升。中间作业人员不一定具备型钢加工设备,并且如上所述,有时会将高强度钢管搬入施工现场后再进行切断。该情况下,无法通过其它工序来应对,即使对于由中间作业人员进行的切断、在工程现场的预定外的切断,也需要确保被切断的钢管端部的真圆度。此外,隧道工程、地基稳定化工程的范围很大,要使用大量钢管,因此要求尽可能廉价。Here, as a conventional technique for improving the roundness of a steel pipe, generally known are drawing processing after pipe production, and forming steel processing in which a pipe end is pressed into a mold and subjected to warm processing. However, these may become a different process from a steel pipe manufacturing line, and the manufacturing cost may increase. The intermediate worker does not necessarily have a section steel processing facility, and as described above, the high-strength steel pipe may be brought into the construction site and then cut. In this case, it cannot be dealt with by another process, and it is necessary to ensure the roundness of the end of the steel pipe to be cut even for cutting by an intermediate worker or unplanned cutting at the construction site. In addition, the scope of tunnel engineering and foundation stabilization engineering is large, and a large number of steel pipes are used, so it is required to be as cheap as possible.

在先技术文献prior art literature

专利文献1:日本特开昭54-19415号公报Patent Document 1: Japanese Patent Laid-Open No. 54-19415

专利文献2:日本特开平6-93339号公报Patent Document 2: Japanese Patent Application Laid-Open No. 6-93339

专利文献3:日本特许第5131411号公报Patent Document 3: Japanese Patent No. 5131411

发明内容SUMMARY OF THE INVENTION

发明要解决的课题The problem to be solved by the invention

因此,发明人提供轻量高强度、并且通过制管后的新切断而产生的钢管端部具有高真圆度的高强度电焊钢管和地基稳定化工程用高强度电焊钢管的使用方法。Therefore, the inventors provide a method of using a high-strength electric-resistance-welded steel pipe and a high-strength electric-resistance-welded steel pipe for ground stabilization work, which are lightweight and high-strength, and have high roundness at the end of the steel pipe produced by fresh cutting after pipe production.

用于解决课题的手段means of solving problems

为解决上述课题达成相应目的,本发明采用以下技术方案。In order to solve the above problems and achieve the corresponding objects, the present invention adopts the following technical solutions.

(1)本发明的一技术方案涉及的高强度电焊钢管,以质量%或质量ppm计,含有C:0.04~0.30%、Si:0.01~2.00%、Mn:0.50~3.00%、P:0.030%以下、S:0.030%以下、Al:0.005~0.700%、N:100ppm以下、Nb:0~0.100%、V:0~0.100%、Ti:0~0.200%、Ni:0~1.000%、Cu:0~1.000%、Cr:0~1.000%、Mo:0~1.000%、B:0~50ppm、Ca:0~100ppm和REM:0~200ppm,余量由铁和杂质组成,DCave为60.3mm以上且318.5mm以下,tCave/DCave为0.02以上且0.06以下,拉伸强度为590N/mm2以上,在将钢管中央部切断的情况下,满足下述式子。(1) The high-strength electric-resistance welded steel pipe according to one aspect of the present invention contains, in mass % or mass ppm, C: 0.04-0.30%, Si: 0.01-2.00%, Mn: 0.50-3.00%, and P: 0.030% Below, S: 0.030% or less, Al: 0.005 to 0.700%, N: 100 ppm or less, Nb: 0 to 0.100%, V: 0 to 0.100%, Ti: 0 to 0.200%, Ni: 0 to 1.000%, Cu: 0 to 1.000%, Cr: 0 to 1.000%, Mo: 0 to 1.000%, B: 0 to 50 ppm, Ca: 0 to 100 ppm, REM: 0 to 200 ppm, the balance consists of iron and impurities, and DCave is 60.3 mm or more and 318.5 mm or less, tCave/DCave is 0.02 or more and 0.06 or less, and tensile strength is 590 N/mm 2 or more, and the following formula is satisfied when the central part of the steel pipe is cut.

DCave×(-2/100)≤x≤DCave×(2/100) (1)DCave×(-2/100)≤x≤DCave×(2/100) (1)

YN≤y≤YM (2)YN≤y≤YM (2)

x+K-3×SD≤y≤x+K+3×SD (3)x+K-3×SD≤y≤x+K+3×SD (3)

YM=MIN[{DEave×(2/100)}、{4×((tEave/3)-0.65)}] (4)YM=MIN[{DEave×(2/100)}, {4×((tEave/3)-0.65)}] (4)

式(4)将{DEave×(2/100)}和{4×((tEave/3)-0.65)}中较小的一者设为YM。In the formula (4), the smaller of {DEave×(2/100)} and {4×((tEave/3)−0.65)} is defined as YM.

YN=MAX[{DEave×(-2/100)}、{-4×((tEave/3)-0.65)}] (5)YN=MAX[{DEave×(-2/100)}, {-4×((tEave/3)-0.65)}] (5)

式(5)将{DEave×(-2/100)}和{-4×((tEave/3)-0.65)}中较大的一者设为YN。In the formula (5), the larger one of {DEave×(−2/100)} and {−4×((tEave/3)−0.65)} is defined as YN.

K={α+(β/I)+(γ×TS)}×DCave (6)K={α+(β/I)+(γ×TS)}×DCave (6)

Figure GDA0003737065460000051
Figure GDA0003737065460000051

钢管中央部的外径的标准偏差={p+(q/I)+(r×TS)}×DCave (8)Standard deviation of the outer diameter of the central part of the steel pipe={p+(q/I)+(r×TS)}×DCave (8)

其中,x:纵向椭圆度(钢管中央部),y:纵向椭圆度(钢管端部),DCave:制管后且切断前的钢管中央部的平均外径(mm),tCave:制管后且切断前的钢管中央部的钢管的平均壁厚(mm),DEave:制管后且切断后的钢管端部的平均外径(mm),tEave:制管后且切断后的钢管端部的平均壁厚(mm),TS:高强度电焊钢管的母材部的拉伸强度(N/mm2),α、β、γ为常数,Where, x: longitudinal ovality (central part of steel pipe), y: longitudinal ovality (end of steel pipe), DCave: average outer diameter (mm) of the central part of steel pipe after pipe making and before cutting, tCave: after pipe making and Average wall thickness (mm) of the steel pipe at the center of the steel pipe before cutting, DEave: average outer diameter (mm) of the steel pipe end after pipe making and cutting, tEave: average of the steel pipe end after pipe making and cutting Wall thickness (mm), TS: tensile strength of the base metal part of the high-strength electric-resistance welded steel pipe (N/mm 2 ), α, β, γ are constants,

α=-1.87×10-3 (9)α = -1.87×10 -3 (9)

β=1.35×104 (10)β=1.35×10 4 (10)

γ=-6.65×10-6 (11)γ=-6.65×10 -6 (11)

I是钢管中央部截面的截面二次距(mm4),I is the secondary distance of the section at the central part of the steel pipe (mm 4 ),

I=π/64×{(DCave)4-(DCave-2×tCave)4} (12)I=π/64×{(DCave) 4 −(DCave−2×tCave) 4 } (12)

p、q、r为常数,p, q, r are constants,

p=1.39×10-3 (13)p=1.39×10 -3 (13)

q=4.17×102 (14)q=4.17×10 2 (14)

r=6.05×10-7 (15)。r=6.05×10 −7 (15).

(2)上述(1)记载的高强度电焊钢管中,拉伸强度可以为780N/mm2以上。(2) In the high-strength electric resistance welded steel pipe according to (1) above, the tensile strength may be 780 N/mm 2 or more.

(3)上述(1)或(2)记载的高强度电焊钢管中,可以还满足下述式子。(3) The high-strength electric resistance welded steel pipe according to (1) or (2) above may further satisfy the following formula.

YN-K+3×SD≤x≤YM-K-3×SD (17)YN-K+3×SD≤x≤YM-K-3×SD (17)

(4)上述(1)或(2)记载的高强度电焊钢管中,可以还满足下述式子。(4) The high-strength electric resistance welded steel pipe according to (1) or (2) above may further satisfy the following formula.

DEave×(-2/100)-K+3×SD≤x≤DEave×(2/100)-K-3×SD (18)DEave×(-2/100)-K+3×SD≤x≤DEave×(2/100)-K-3×SD (18)

(5)本发明的一技术方案涉及的地基稳定化工程用高强度电焊钢管的使用方法,在上述(1)或(2)记载的高强度电焊钢管的钢管中央部进行切断,在由此产生的新的钢管端部进行螺纹切削,利用螺纹接头将2根以上的高强度电焊钢管连接而使用。(5) A method of using a high-strength electric-resistance-welded steel pipe for a ground stabilization project according to an aspect of the present invention, wherein the steel pipe center portion of the high-strength electric-resistance-welded steel pipe according to (1) or (2) is cut, and the resulting The end of the new steel pipe is threaded, and two or more high-strength electric-resistance welded steel pipes are connected with a threaded joint.

(6)本发明的一技术方案涉及的地基稳定化工程用高强度电焊钢管的使用方法,上述(1)或(2)记载的高强度电焊钢管的钢管端部的一方或两方与在钢管中央部进行切断而产生的新的钢管端部,经由1个或多个夹具使该钢管端部彼此嵌合,将2根以上的高强度电焊钢管连接而使用。(6) A method of using a high-strength electric-resistance-welded steel pipe for ground stabilization work according to an aspect of the present invention, wherein one or both of the steel pipe ends of the high-strength electric-resistance-welded steel pipe according to (1) or (2) are connected to the steel pipe. The new steel pipe ends produced by cutting the central part are used by fitting the steel pipe ends to each other through one or more jigs, and connecting two or more high-strength electric resistance welded steel pipes.

发明的效果effect of invention

根据本发明,能够提供轻量高强度、并且通过制管后的新切断而产生的钢管端部具有高真圆度的高强度电焊钢管和地基稳定化工程用高强度电焊钢管的使用方法。由此,能够减少钢管彼此的结合作业的负荷,以低成本实现工程施工作业的效率化。According to the present invention, it is possible to provide a high-strength electric-resistance-welded steel pipe that is lightweight and high-strength, and has high roundness at the end of the steel pipe produced by fresh cutting after pipe production, and a high-strength electric-resistance-welded steel pipe for ground stabilization works. Thereby, the load of the coupling work of steel pipes can be reduced, and the efficiency of construction work can be achieved at low cost.

附图说明Description of drawings

图1用于表示确定钢管中央部的范围的Le的依据,是表示与钢管端部的距离/其位置的外径、和外径测定位置的截面的纵向椭圆度与钢管的制管方向的长度1/2位置的纵向椭圆度之差的关系的图。再者,钢管为外径114.3mm×壁厚3.5mm×长度7400mm。Fig. 1 is used to show the basis of Le for determining the range of the central part of the steel pipe, which is the distance from the end of the steel pipe/the outer diameter of its position, the longitudinal ovality of the cross-section at the measurement position of the outer diameter, and the length of the steel pipe in the pipe making direction A graph showing the relationship between the longitudinal ovality differences at the 1/2 position. In addition, the steel pipe is 114.3 mm in outer diameter x 3.5 mm in thickness x 7400 mm in length.

图2是表示钢管的拉伸强度和钢管端部的纵向椭圆度(ΔDE)-钢管中央部的纵向椭圆度(ΔDC)的关系的图。再者,钢管为外径114.3mm×壁厚3.2~8.6mm。2 is a graph showing the relationship between the tensile strength of the steel pipe and the longitudinal ovality (ΔDE) of the steel pipe end portion - the longitudinal ovality (ΔDC) of the steel pipe center portion. In addition, the steel pipe has an outer diameter of 114.3 mm and a wall thickness of 3.2 to 8.6 mm.

图3是表示各板厚的钢管的拉伸强度和钢管端部的纵向椭圆度(ΔDE)-钢管中央部的纵向椭圆度(ΔDC)的关系的图。再者,钢管的外径为114.3mm。3 is a graph showing the relationship between the tensile strength of the steel pipe of each plate thickness and the longitudinal ovality (ΔDE) of the steel pipe end portion - the longitudinal ovality (ΔDC) of the steel pipe center portion. In addition, the outer diameter of the steel pipe was 114.3 mm.

图4是表示钢管的拉伸强度与钢管中央部的平均外径的标准偏差的关系的图。再者,钢管为外径114.3mm×壁厚3.2~8.6mm。FIG. 4 is a graph showing the relationship between the tensile strength of the steel pipe and the standard deviation of the average outer diameter of the center portion of the steel pipe. In addition, the steel pipe has an outer diameter of 114.3 mm and a wall thickness of 3.2 to 8.6 mm.

图5是表示各板厚的钢管的拉伸强度与钢管中央部的平均外径的标准偏差的关系的图。再者,钢管的外径为114.3mm。5 is a graph showing the relationship between the tensile strength of the steel pipe and the standard deviation of the average outer diameter of the center portion of the steel pipe for each plate thickness. In addition, the outer diameter of the steel pipe was 114.3 mm.

图6是表示钢管的拉伸强度与钢管中央部的残留应力的关系的图。再者,钢管为外径114.3mm×壁厚3.2~8.6mm。6 is a graph showing the relationship between the tensile strength of the steel pipe and the residual stress at the center of the steel pipe. In addition, the steel pipe has an outer diameter of 114.3 mm and a wall thickness of 3.2 to 8.6 mm.

图7是示意性地表示通过切断使钢管端部变形时的钢管端部的平均外径的变化和螺纹截面的状态的图。再者,由于是示意性地表示,因此忽略外径和壁厚的比率等进行表示。7 is a diagram schematically showing a change in the average outer diameter of the steel pipe end portion and the state of the thread cross section when the steel pipe end portion is deformed by cutting. In addition, since it is a schematic representation, the ratio of an outer diameter and a wall thickness etc. are ignored and shown.

图8是表示对钢管端部进行螺纹加工的情况下的、钢管中央部(切断前)的纵向椭圆度ΔDC与钢管端部(切断后)的纵向椭圆度ΔDE的关系的图。8 is a diagram showing the relationship between the longitudinal ovality ΔDC of the steel pipe center portion (before cutting) and the longitudinal ovality ΔDE of the steel pipe end portion (after cutting) when the steel pipe end portion is screwed.

图9是表示关于对钢管端部进行螺纹加工的情况下的、钢管中央部(切断前)的纵向椭圆度ΔDC与钢管端部(切断后)的纵向椭圆度ΔDE,将制造的偏差考虑在内的更优选的关系的图。Fig. 9 shows the longitudinal ovality ΔDC of the steel pipe center portion (before cutting) and the longitudinal ovality ΔDE of the steel pipe end portion (after cutting) when the steel pipe end portion is screwed, taking into account the variation in production A diagram of a more preferred relationship.

图10是表示对钢管端部进行螺纹加工的情况且区域YY大于区域AA的情况下的、钢管中央部(切断前)的纵向椭圆度ΔDC与钢管端部(切断后)的纵向椭圆度ΔDE的关系的图。10 is a graph showing the longitudinal ovality ΔDC of the steel pipe center portion (before cutting) and the longitudinal ovality ΔDE of the steel pipe end portion (after cutting) when the area YY is larger than the area AA when the steel pipe end is threaded. Diagram of the relationship.

图11是表示关于对钢管端部进行螺纹加工的情况且区域YY大于区域AA的情况下的、钢管中央部(切断前)的纵向椭圆度ΔDC与钢管端部(切断后)的纵向椭圆度ΔDE,将制造的偏差考虑在内的更优选的关系的图。11 shows the longitudinal ovality ΔDC of the steel pipe center (before cutting) and the longitudinal ovality ΔDE of the steel pipe end (after cutting) when the area YY is larger than the area AA in the case where the steel pipe end is screwed , a graph of a more preferred relationship that takes into account manufacturing variations.

图12是表示通过嵌合将钢管端部结合的情况下的、钢管的中央部(切断前)的纵向椭圆度ΔDC与钢管端部(切断后)的纵向椭圆度ΔDE的关系的图(将夹具嵌合的情况)。12 is a diagram showing the relationship between the longitudinal ovality ΔDC of the central part of the steel pipe (before cutting) and the longitudinal ovality ΔDE of the steel pipe end (after cutting) when the steel pipe ends are joined by fitting (the jig is chimeric case).

图13是表示关于通过嵌合将钢管端部结合的情况下的、钢管的中央部(切断前)的纵向椭圆度ΔDC与钢管端部(切断后)的纵向椭圆度ΔDE,将制造的偏差考虑在内的更优选的关系的图(将夹具嵌合的情况)。Fig. 13 shows the longitudinal ovality ΔDC of the central part (before cutting) of the steel pipe and the longitudinal ovality ΔDE of the steel pipe end (after cutting) when the steel pipe ends are joined by fitting, taking into account the variation in production A diagram of a more preferable relationship (in the case of fitting a jig).

图14是表示制管机的设备概要的一例的图。FIG. 14 is a diagram showing an example of the outline of the equipment of the pipe making machine.

具体实施方式Detailed ways

发明人测定了制管后在钢管中央部切断成预定长度时的切断前后的钢管中央部的钢管截面尺寸,详细调查了因钢管切断而释放残留应力所引起的钢管截面尺寸的变化。其结果,考虑到由残留应力引起的尺寸变化,成功发现了切断后的钢管截面尺寸适合于螺纹切削或夹具结合的切断前的钢管截面尺寸。再者,所述切断前的钢管截面形状通过调整制管的成型工序、焊接工序、矫正工序的各轧辊架的轧辊位置等而达成。以下进行详细说明,关于制造条件,根据制管设备的规格,例如辊段数、下压力、辊形态及其配置,各工序条件有微妙的不同,因此不能一概规定条件的范围,但通过制管后的尺寸测定和真圆度确认,适当发现并调整适合于该制管设备的各工序条件,就可以实施。The inventors measured the steel pipe cross-sectional dimension of the steel pipe center before and after cutting when the steel pipe center was cut to a predetermined length after pipe production, and investigated in detail changes in the steel pipe cross-sectional size due to the release of residual stress by cutting the steel pipe. As a result, it was successfully found that the cross-sectional size of the steel pipe after cutting was suitable for the cross-sectional size of the steel pipe before cutting for thread cutting or jig bonding, taking into account the dimensional change due to residual stress. In addition, the cross-sectional shape of the steel pipe before cutting is achieved by adjusting the position of the rolls of the respective roll stands in the pipe-making process, the welding process, and the straightening process. The manufacturing conditions will be explained in detail below. According to the specifications of the pipe manufacturing equipment, such as the number of rolls, the down force, the shape of the rolls and their arrangement, the conditions of each process are subtly different, so the range of the conditions cannot be specified. Dimensional measurement and roundness confirmation, and appropriate discovery and adjustment of each process condition suitable for the pipe manufacturing equipment can be implemented.

钢管的切断多为锯断,此外也可以是利用车床的切断等。Most of the cutting of the steel pipe is sawing, but cutting by a lathe or the like is also possible.

再者,本说明书中有时将“高强度电焊钢管”简称为“钢管”。In addition, in this specification, "high-strength electric resistance welded steel pipe" may be abbreviated as "steel pipe".

另外,本说明书中使用“~”表示的数值范围是指包含“~”前后所记载的数值作为下限值和上限值的范围。In addition, the numerical range represented using "-" in this specification means the range which includes the numerical value described before and after "-" as a lower limit and an upper limit.

以下,对本发明的一实施方式涉及的高强度电焊钢管进行说明。Hereinafter, a high-strength electric resistance welded steel pipe according to an embodiment of the present invention will be described.

本实施方式涉及的高强度电焊钢管,以质量%或质量ppm计,含有C:0.04~0.30%、Si:0.01~2.00%、Mn:0.50~3.00%、P:0.030%以下、S:0.030%以下、Al:0.005~0.700%、N:100ppm以下、Nb:0~0.100%、V:0~0.100%、Ti:0~0.200%、Ni:0~1.000%、Cu:0~1.000%、Cr:0~1.000%、Mo:0~1.000%、B:0~50ppm、Ca:0~100ppm和REM:0~200ppm,余量由铁和杂质组成。The high-strength electric-resistance welded steel pipe according to the present embodiment contains, in mass % or mass ppm, C: 0.04 to 0.30%, Si: 0.01 to 2.00%, Mn: 0.50 to 3.00%, P: 0.030% or less, and S: 0.030% Below, Al: 0.005 to 0.700%, N: 100 ppm or less, Nb: 0 to 0.100%, V: 0 to 0.100%, Ti: 0 to 0.200%, Ni: 0 to 1.000%, Cu: 0 to 1.000%, Cr : 0 to 1.000%, Mo: 0 to 1.000%, B: 0 to 50 ppm, Ca: 0 to 100 ppm, REM: 0 to 200 ppm, and the balance consists of iron and impurities.

钢管的外径(后述的DCave)为60.3mm以上且318.5mm以下。如果钢管的外径为60.3mm以上,则容易得到本发明的目标钢管强度。如果钢管的外径为318.5mm以下,则容易搬运。钢管的外径优选为113mm以上且116mm以下。再者,钢管的外径为平均外径。The outer diameter (DCave described later) of the steel pipe is 60.3 mm or more and 318.5 mm or less. When the outer diameter of the steel pipe is 60.3 mm or more, the target steel pipe strength of the present invention can be easily obtained. If the outer diameter of the steel pipe is 318.5 mm or less, it will be easy to carry. The outer diameter of the steel pipe is preferably 113 mm or more and 116 mm or less. In addition, the outer diameter of a steel pipe is an average outer diameter.

钢管的壁厚(后述的tCave)与钢管的外径(后述的DCave)之比(tCave/DCave)为0.02以上且0.06以下。如果钢管的壁厚与钢管的外径之比(tCave/DCave)为0.02以上,则容易达成作为钢管的强度。如果钢管的壁厚与钢管的外径之比(tCave/DCave)为0.06以下,则容易达成轻量化的目的。The ratio (tCave/DCave) of the thickness of the steel pipe (tCave described later) to the outer diameter of the steel pipe (DCave described later) is 0.02 or more and 0.06 or less. When the ratio (tCave/DCave) of the wall thickness of the steel pipe to the outer diameter of the steel pipe is 0.02 or more, the strength as the steel pipe can be easily achieved. If the ratio of the wall thickness of the steel pipe to the outer diameter of the steel pipe (tCave/DCave) is 0.06 or less, the weight reduction can be easily achieved.

钢管的拉伸强度为590N/mm2以上。如果拉伸强度为590N/mm2以上,则能够薄壁化,容易成为人工可搬运的重量。拉伸强度优选为780N/mm2以上。拉伸强度优选为1200N/mm2以下,更优选为1500N/mm2以下。The tensile strength of the steel pipe is 590 N/mm 2 or more. When the tensile strength is 590 N/mm 2 or more, the thickness can be reduced, and the weight can be easily handled manually. The tensile strength is preferably 780 N/mm 2 or more. The tensile strength is preferably 1200 N/mm 2 or less, and more preferably 1500 N/mm 2 or less.

钢管的屈服比如果为86%以上且99%以下,则能够提高螺纹的接头强度,因此优选。When the yield ratio of the steel pipe is 86% or more and 99% or less, the joint strength of the thread can be improved, which is preferable.

再者,钢管的拉伸强度和屈服比可通过从制管后的钢管的母材部分沿管轴方向取得全厚度试验片,在管轴方向上实施拉伸试验而得到。In addition, the tensile strength and the yield ratio of the steel pipe can be obtained by taking a full-thickness test piece along the pipe axis direction from the base material portion of the steel pipe after pipe production, and performing a tensile test in the pipe axis direction.

在本说明书和本权利要求的范围中,如以下这样对用语进行定义。In the scope of the present specification and the claims, terms are defined as follows.

关于钢管中央部的外径,将焊接部置于钟表的12点,将其位置设为0°,将±45°的范围的任意的外径设为D1,将与D1正交的直径设为D3。将从D1起顺时针旋转45°的位置的直径设为D2,将从D3起顺时针旋转45°的位置的直径设为D4。As for the outer diameter of the central part of the steel pipe, the welded part was placed at 12 o'clock on the clock, the position was set to 0°, the arbitrary outer diameter in the range of ±45° was set to D1, and the diameter orthogonal to D1 was set to be D3. The diameter of the position rotated 45° clockwise from D1 is set to D2, and the diameter of the position rotated 45° clockwise from D3 is set to D4.

将D1、D2、D3、D4的钢管中央部的外径分别设为DC1、DC2、DC3、DC4,将其平均作为钢管中央部的平均外径,称为DCave。另外,将D1、D2、D3、D4的位置的钢管中央部的内径分别设为dC1、dC2、dC3、dC4,将其平均设为钢管中央部的平均内径,称为dCave,另外,将D1、D2、D3、D4的位置的钢管中央部的壁厚设为tC1、tC2、tC3、tC4,将其平均作为钢管中央部的平均壁厚,称为tCave。再者,DC1、DC2、DC3、DC4、dC1、dC2、dC3、dC4、tC1、tC2、tC3、tC4、DCave、dCave、tCave的单位都是mm。The outer diameters of the central part of the steel pipe of D1, D2, D3, and D4 are respectively DC1, DC2, DC3, and DC4, and the average is taken as the average outer diameter of the central part of the steel pipe, and is called DCave. In addition, let the inner diameters of the central part of the steel pipe at the positions of D1, D2, D3, and D4 be dC1, dC2, dC3, and dC4, respectively, and the average of them is the average inner diameter of the central part of the steel pipe, which is called dCave. The wall thicknesses of the central portion of the steel pipe at the positions of D2, D3, and D4 were set to tC1, tC2, tC3, and tC4, and the average was taken as the average wall thickness of the central portion of the steel pipe, and referred to as tCave. Furthermore, the units of DC1, DC2, DC3, DC4, dC1, dC2, dC3, dC4, tC1, tC2, tC3, tC4, DCave, dCave, and tCave are all mm.

接着,关于钢管端部的外径,同样地将焊接部置于钟表的12点,将其位置设为0°,将±45°的范围的任意的外径设为D1,将与D1正交的直径设为D3。将从D1起顺时针旋转45°的位置的直径设为D2,将从D3起顺时针旋转45°的位置的直径设为D4。将D1、D2、D3、D4的钢管端部的外径设为DE1、DE2、DE3、DE4,将其平均作为钢管端部的平均外径,称为DEave。另外,将D1、D2、D3、D4的位置的钢管端部的内径设为dE1、dE2、dE3、dE4,将其平均作为钢管端部的平均内径,称为dEave,另外,将D1、D2、D3、D4的位置的钢管端部的壁厚设为tE1、tE2、tE3、tE4,将其平均作为钢管端部的平均壁厚,称为tEave。再者,DE1、DE2、DE3、DE4、dE1、dE2、dE3、dE4、tE1、tE2、tE3、tE4、DEave、dEave、tEave的单位都是mm。Next, regarding the outer diameter of the end of the steel pipe, similarly, the welded portion is placed at 12 o'clock on the timepiece, the position is set to 0°, the arbitrary outer diameter in the range of ±45° is set to D1, and the diameter is set to be orthogonal to D1. The diameter is set to D3. The diameter of the position rotated 45° clockwise from D1 is set to D2, and the diameter of the position rotated 45° clockwise from D3 is set to D4. The outer diameters of the steel pipe ends of D1, D2, D3, and D4 are taken as DE1, DE2, DE3, and DE4, and the average is taken as the average outer diameter of the steel pipe ends, and is referred to as DEave. In addition, let the inner diameters of the steel pipe ends at the positions of D1, D2, D3, and D4 be dE1, dE2, dE3, and dE4, and take the average as the average inner diameter of the steel pipe ends, which is called dEave. In addition, D1, D2, The wall thicknesses of the steel pipe ends at the positions of D3 and D4 were set to tE1, tE2, tE3, and tE4, and the average was taken as the average wall thickness of the steel pipe ends, and called tEave. In addition, the units of DE1, DE2, DE3, DE4, dE1, dE2, dE3, dE4, tE1, tE2, tE3, tE4, DEave, dEave, and tEave are all mm.

再者,制管后在钢管中央部进行切断的情况下,将从钢管端部向钢管的长度方向中央部离开钢管的外径量的位置Le(mm)以内作为钢管端部,将比Le更向钢管中央侧分离的部分作为钢管中央部。钢管中央部是制管时产生的残留应力在钢管切断时被释放而使钢管截面尺寸变形的范围,在图1中示出其一例。图1的横轴是“与钢管端部的距离/该位置的外径”。纵轴是“外径测定位置的截面的纵向椭圆度与制管方向的长度1/2位置的纵向椭圆度之差”。在横轴的“与钢管端部的距离/该位置的外径”大于1.0的情况下,即、与从钢管端部的切断位置向钢管的长度方向中央部离开钢管的外径量的位置Le相比更大程度地向钢管中央侧分离的情况下,即在切断前的钢管中央部,“外径测定位置的截面的纵向椭圆度与钢管的长度方向的长度1/2的位置的纵向椭圆度之差”大致为0,表示相对于钢管的长度方向的1/2位置,纵向椭圆度相同而未变形。In addition, when cutting at the center of the steel pipe after pipe making, the position Le (mm) from the steel pipe end to the center in the longitudinal direction of the steel pipe by the outer diameter of the steel pipe is defined as the steel pipe end, which is larger than Le. The part separated to the center side of the steel pipe is called the center part of the steel pipe. The central portion of the steel pipe is a range in which residual stress generated during pipe manufacturing is released when the steel pipe is cut to deform the cross-sectional dimension of the steel pipe, an example of which is shown in FIG. 1 . The horizontal axis of Fig. 1 is "distance from the end of the steel pipe/outer diameter at the position". The vertical axis is "the difference between the longitudinal ovality of the cross-section at the outer diameter measurement position and the longitudinal ovality of the position of 1/2 of the length in the pipe-making direction". When the "distance from the end of the steel pipe/outer diameter at this position" on the horizontal axis is greater than 1.0, that is, from the cutting position of the end of the steel pipe to the position Le that is separated from the outer diameter of the steel pipe toward the center in the longitudinal direction of the steel pipe In the case of being separated to the center side of the steel pipe to a greater extent than that in the case of the center part of the steel pipe before cutting, "the longitudinal ovality of the cross-section at the outer diameter measurement position is the longitudinal ellipse at the position where the length in the longitudinal direction of the steel pipe is 1/2" "Difference in degree" is approximately 0, which means that the longitudinal ovality is the same with respect to the half position in the longitudinal direction of the steel pipe without deformation.

然而,在横轴为1.0以下的情况下,即、在比从钢管端部的切断位置向钢管的长度方向中央部离开钢管的外径量的位置Le更靠钢管端部侧,“外径的测定位置的截面的纵向椭圆度与制管方向的长度1/2位置的纵向椭圆度之差”偏向负值,越靠近钢管端部越偏向负值侧。这表示在钢管被切断而成为钢管端部的情况下,残留应力被释放,钢管端部的变形变大,真圆度恶化。However, when the horizontal axis is 1.0 or less, that is, on the steel pipe end side from the cutting position of the steel pipe end to the longitudinal center of the steel pipe by the outer diameter of the steel pipe, the "outside diameter" The difference between the longitudinal ovality of the cross-section at the measurement position and the longitudinal ovality at the position of 1/2 of the length in the pipe making direction is biased to a negative value, and the closer to the end of the steel pipe, the more negative value side. This means that when the steel pipe is cut to form the steel pipe end, the residual stress is released, the deformation of the steel pipe end increases, and the roundness deteriorates.

在此,对钢管端部的纵向椭圆度(ΔDE)和钢管中央部的纵向椭圆度(ΔDC)进行说明。将与长度方向垂直的截面中的所述D1、D3之差即D1-D3设为ΔD,作为该截面的纵向椭圆度时,在管截面变为纵长的情况下,由于D1>D3因此纵向椭圆度>0,而在管截面变为横长的情况下,由于D1<D3因此纵向椭圆度<0。在真圆(正圆)的情况下,由于D1=D3因此纵向椭圆度=0。所以,钢管端部的纵向椭圆度(ΔDE)和钢管中央部的纵向椭圆度(ΔDC)成为:Here, the longitudinal ovality (ΔDE) of the end portion of the steel pipe and the longitudinal ovality (ΔDC) of the central portion of the steel pipe will be described. D1-D3, which is the difference between D1 and D3 in the cross-section perpendicular to the longitudinal direction, is ΔD, and when the vertical ovality of the cross-section is defined as the vertical ovality of the cross-section, when the pipe cross-section is vertically long, D1>D3, so the vertical direction is D1>D3. The ovality>0, and when the tube cross section becomes horizontally long, the longitudinal ovality<0 because D1<D3. In the case of a true circle (perfect circle), since D1=D3, the longitudinal ellipticity=0. Therefore, the longitudinal ovality (ΔDE) at the end of the steel pipe and the longitudinal ovality (ΔDC) at the center of the steel pipe become:

钢管中央部的纵向椭圆度ΔDC=DC1-DC3 (19),The longitudinal ovality of the central part of the steel pipe ΔDC=DC1-DC3 (19),

钢管端部的纵向椭圆度ΔDE=DE1-DE3 (20)。The longitudinal ovality ΔDE=DE1-DE3 of the steel pipe end (20).

再者,钢管的切断位置、即钢管端部也包括在制管的途中为了取得产品而切断的位置、在制管后出货(出厂)时的钢管产品的两端、由中间作业人员或在工程现场的施工场所进行切断而形成的钢管端部。另外,图1中的试样1和试样2中,外径114.3mm×壁厚3.5mm,TS=1000N/mm2,新切断而形成钢管端部时的长度L为2000mm~5000mm。In addition, the cutting position of the steel pipe, that is, the end of the steel pipe, also includes the position that is cut to obtain the product during the production of the pipe, and the both ends of the steel pipe product at the time of shipping (delivery) after the pipe production. The end of the steel pipe formed by cutting at the construction site of the construction site. In addition, in Sample 1 and Sample 2 in FIG. 1 , the outer diameter is 114.3 mm×thickness 3.5 mm, TS=1000 N/mm 2 , and the length L when newly cut to form the steel pipe end is 2000 mm to 5000 mm.

发明人对于外径114.3mm×壁厚3.2~8.6mm的情况,调查了各种拉伸强度下的钢管端部的纵向椭圆度(ΔDE)与钢管中央部的纵向椭圆度(ΔDC)之差。其结果,如图2所示,根据壁厚=3.2~3.5mm的数据,明确了拉伸强度对它们的关系(=斜率),认为该关系在各壁厚中是同样的,明确了与壁厚的关系,对各壁厚进行整理,发现在外径为114.3mm的情况下,存在图3和以下式(21)的关系。The inventors investigated the difference between the longitudinal ovality (ΔDE) at the end of the steel pipe and the longitudinal ovality (ΔDC) at the center of the steel pipe at various tensile strengths for the case of an outer diameter of 114.3 mm and a wall thickness of 3.2 to 8.6 mm. As a result, as shown in FIG. 2 , the relationship between the tensile strength and them (=slope) was clarified from the data of wall thickness = 3.2 to 3.5 mm, and the relationship was considered to be the same for each wall thickness, and the The relationship between the thicknesses was sorted out for each wall thickness, and it was found that, when the outer diameter was 114.3 mm, the relationship between FIG. 3 and the following formula (21) existed.

ΔDE=ΔDC+K (21)ΔDE=ΔDC+K (21)

其中,K是由以下式(6)求出的常数。Here, K is a constant obtained by the following formula (6).

K={α+(β/I)+(γ×TS)}×DCave (6)K={α+(β/I)+(γ×TS)}×DCave (6)

其中,TS是钢管母材部的拉伸强度(N/mm2),α、β、γ是常数,α=-1.87×10-3、β=1.35×104、γ=-6.65×10-6。I是钢管中央部截面的截面二次距(mm4),由以下式(12)导出。Here, TS is the tensile strength (N/mm 2 ) of the base metal portion of the steel pipe, α, β, and γ are constants, α=−1.87×10 −3 , β=1.35×10 4 , and γ=−6.65×10 − 6 . I is the secondary distance (mm 4 ) of the cross-section of the central portion of the steel pipe, and is derived from the following formula (12).

I=π/64×{(DCave)4-(DCave-2×tCave)4} (12)I=π/64×{(DCave) 4 −(DCave−2×tCave) 4 } (12)

图3表示各板厚的式(21)的计算结果的一例。FIG. 3 shows an example of the calculation result of the formula (21) for each plate thickness.

发明人对于外径114.3mm×壁厚3.2~8.6mm的情况,如图4所示,调查了各种拉伸强度下的钢管中央部的平均外径的标准偏差。其结果,如图4所示,根据壁厚=3.2~3.5mm的数据,明确了拉伸强度对它们的关系(=斜率),认为该关系在各壁厚中是同样的,明确了与壁厚的关系,对各壁厚进行整理,发现在外径为114.3mm的情况下,存在图5和以下式(8)的关系。The inventors investigated the standard deviation of the average outer diameter of the central portion of the steel pipe under various tensile strengths, as shown in FIG. As a result, as shown in FIG. 4 , the relationship between the tensile strength and them (=slope) was clarified from the data of wall thickness = 3.2 to 3.5 mm. The relationship between the thicknesses was sorted out for each wall thickness, and it was found that when the outer diameter was 114.3 mm, the relationship between FIG. 5 and the following formula (8) existed.

钢管中央部的平均外径的标准偏差={p+(q/I)+(r×TS)}×DCave (8)Standard deviation of the average outer diameter of the central part of the steel pipe={p+(q/I)+(r×TS)}×DCave (8)

其中,TS是钢管母材部的拉伸强度(N/mm2),p、q、r是常数,p=1.39×10-3、q=4.17×102、r=6.05×10-7。I是钢管中央部截面的截面二次距(mm4),由上述的式(12)导出。图5中示出各板厚的式(8)的计算结果的一例。Here, TS is the tensile strength (N/mm 2 ) of the base metal portion of the steel pipe, p, q, and r are constants, p=1.39×10 −3 , q=4.17×10 2 , and r=6.05×10 −7 . I is the secondary distance (mm 4 ) of the cross-section of the central portion of the steel pipe, and is derived from the above-mentioned formula (12). An example of the calculation result of the formula (8) for each plate thickness is shown in FIG. 5 .

该用途的钢管,在将多个钢管连结而使用的情况下,有两种使用方法。一种是在钢管的两管端直接用旋转式切削装置进行阳螺纹和阴螺纹的螺纹加工,从而将钢管连结使用的方法,另一种是在钢管与钢管之间经由1个或多个夹具将钢管端部嵌合连结而使用的方法。For the steel pipe for this purpose, when a plurality of steel pipes are connected and used, there are two methods of use. One is to directly use a rotary cutting device to thread the male thread and the female thread on both ends of the steel pipe to connect the steel pipe, and the other is to pass one or more clamps between the steel pipe and the steel pipe. A method used by fitting and connecting the ends of steel pipes.

在利用旋转式切削装置进行螺纹加工的方法中,为了在加工时确保螺纹加工精度和产品的螺纹功能,另外,在钢管与钢管之间经由1个或多个夹具使钢管端部嵌合的方法中,为了确保嵌合面的强度,需要在管端确保钢管的外径公差以及高的真圆度。在本发明的目的即由高强度化实现的轻量化方面,如图6所示的外径114.3mm×壁厚3.2~8.6mm的情况的例子,随着强度越高,钢管的残留应力越高。因此,在切断位置附近的钢管端部,残留应力被释放,变形的力发挥作用,在薄壁处更容易变形,管端的纵向椭圆度的变化有增大的倾向,纵向椭圆度的确保成为课题。再者,残留应力的测定采用クランプトン(Crampton)法(例如新日铁住金技报第397号(2013)p31记载)实施。In the method of threading using a rotary cutting device, in order to ensure the threading accuracy and the threading function of the product during machining, a method of fitting the end of the steel pipe between the steel pipe and the steel pipe via one or more jigs In order to ensure the strength of the fitting surface, it is necessary to ensure the outer diameter tolerance of the steel pipe and high roundness at the pipe end. In terms of weight reduction by high strength, which is the object of the present invention, as shown in FIG. 6 in the case of an outer diameter of 114.3 mm and a wall thickness of 3.2 to 8.6 mm, the higher the strength, the higher the residual stress of the steel pipe. . Therefore, at the end of the steel pipe near the cutting position, the residual stress is released, the deformation force acts, and the thin wall is more easily deformed, and the change in the longitudinal ovality of the pipe end tends to increase, and ensuring the longitudinal ovality becomes a problem. . In addition, the measurement of residual stress was implemented by the Crampton method (for example, as described in Nippon Steel & Sumitomo Metal Technical Paper No. 397 (2013) p31).

图7示意性地表示在钢管端部直接进行螺纹加工的情况下,相对于螺纹加工的设计值、也就是外径、壁厚为平均值的情况,截面为纵长(纵向椭圆度>0)时的螺纹加工的截面的变化。再者,图7中为了说明原理,忽略实际的钢管的外径和壁厚的比率进行表示。Fig. 7 schematically shows that in the case where the steel pipe end is directly screwed, with respect to the design values of the screwing, that is, the outer diameter and the wall thickness are average values, and the cross-section is vertical (longitudinal ovality>0) Changes in the cross-section of the threading process. In addition, in FIG. 7, in order to demonstrate a principle, the ratio of the outer diameter and the wall thickness of an actual steel pipe is ignored and shown.

如图7的螺纹部的长度方向的截面所示,阳螺纹、阴螺纹都有相对于平均壁厚未被切削的残料部,为了实现薄壁高强度化,需要确保接头整体的强度和确保螺纹形状的健全性,同时极力减小残料,要求钢管端部的纵向椭圆度在一定的范围内。残料部是由下述式(22)、式(23)表示的部分。As shown in the cross section in the longitudinal direction of the threaded portion in Fig. 7, both the male thread and the female thread have residual portions that are not cut relative to the average thickness. The soundness of the thread shape and the reduction of residual material at the same time require the longitudinal ovality of the steel pipe end to be within a certain range. The residual portion is a portion represented by the following formulas (22) and (23).

阳螺纹的残料部=(阳螺纹的凹部直径min-内径)/2 (22)Remaining part of male thread = (diameter of concave part of male thread min-inner diameter)/2 (22)

在此,内径=外径-2×厚壁。Here, inner diameter=outer diameter−2×thickness.

阴螺纹的残料部=(外径-阴螺纹的凹部直径max)/2 (23)Remaining part of female thread = (outer diameter - diameter of concave part of female thread max)/2 (23)

因此,本发明人基于上述新的见解,发现了如下方法:在抗拉强度、尺寸不同的情况下,明确钢管中央部与钢管端部的纵向椭圆度的关系,即、明确将钢管切断成预定长度L前后的纵向椭圆度的关系,在制管的成型、定型的工序中,将管中央部的纵向椭圆度调整、控制在一定的范围内,使钢管中央部、即切断前的钢管中央部与切断后的钢管端部的纵向椭圆度在预定的范围内,由此使钢管切断后的钢管端部为高真圆度。Therefore, based on the above-mentioned new findings, the present inventors have discovered a method for clarifying the relationship between the longitudinal ovality of the steel pipe center portion and the steel pipe end portion when the tensile strength and size are different, that is, clearly cutting the steel pipe into predetermined The relationship between the longitudinal ovality before and after the length L is to adjust and control the longitudinal ovality of the central part of the pipe in the process of forming and setting the pipe within a certain range so that the central part of the steel pipe, that is, the central part of the steel pipe before cutting, is adjusted and controlled within a certain range. The longitudinal ovality of the cut steel pipe end is within a predetermined range, so that the cut steel pipe end has a high roundness.

图8中,对利用切削装置直接在钢管端部进行阳螺纹和阴螺纹的螺纹加工的情况进行说明。在钢管中央部的纵向椭圆度ΔDC与钢管端部的纵向椭圆度ΔDE的关系中,为了在螺纹切削加工中尽可能减小残料而谋求钢管的轻量化、并且确保必要的螺纹功能而应确保的钢管端部即切断后的钢管端部的形状是,ΔDC、ΔDE满足由以下说明的区域AA、区域YY共同包围的区域(以下称为区域XX)。In FIG. 8 , the case where the threading of the male thread and the female thread is directly performed on the end of the steel pipe by the cutting device will be described. In the relationship between the longitudinal ovality ΔDC of the central part of the steel pipe and the longitudinal ovality ΔDE of the end of the steel pipe, in order to reduce the residual material as much as possible in the thread cutting process, the weight of the steel pipe should be reduced, and the necessary thread function should be ensured. The shape of the steel pipe end, that is, the cut steel pipe end is such that ΔDC and ΔDE satisfy the area (hereinafter referred to as area XX) surrounded by the area AA and the area YY described below.

在此,图8中,区域AA是指为了确保外径公差所需要的区域,是图8中的点A1、点A2、点A3、点A4所包围的区域,是在钢管中央部和钢管端部满足JIS G3444(2016)结构用钢管所规定的外径公差(1号公差)±1%的范围。再者,该外径公差可以根据规格进行变更。该范围是作为结构管使用时为了确保必要的圆形形状所必需的条件,在不满足该范围的情况下,无法确保作为结构用钢管所必需的弯矩、以及由此得到的弯曲耐力、耐压曲性。该范围是为了确保作为结构管的功能所必需的范围。Here, in FIG. 8 , the area AA refers to the area required to secure the outer diameter tolerance, and is the area surrounded by the points A1, A2, A3, and A4 in FIG. The part satisfies the range of ±1% of the outer diameter tolerance (No. 1 tolerance) specified by JIS G3444 (2016) structural steel pipes. In addition, this outer diameter tolerance can be changed according to a specification. This range is a condition necessary to ensure the necessary circular shape when used as a structural steel pipe. If the range is not satisfied, the bending moment required for use as a structural steel pipe and the resulting bending resistance and resistance cannot be ensured. buckling. This range is a range necessary to secure the function as a structural pipe.

图8中,点A1~点A4满足下述式(24)~式(31)。In FIG. 8 , the points A1 to A4 satisfy the following equations (24) to (31).

点A1:x(A1)=DCave×(2/100) (24)Point A1: x(A1)=DCave×(2/100) (24)

y(A1)=DEave×(2/100) (25)y(A1)=DEave×(2/100) (25)

点A2:x(A2)=DCave×(2/100) (26)Point A2: x(A2)=DCave×(2/100) (26)

y(A2)=DEave×(-2/100) (27)y(A2)=DEave×(-2/100) (27)

点A3:x(A3)=DCave×(-2/100) (28)Point A3: x(A3)=DCave×(-2/100) (28)

y(A3)=DEave×(-2/100) (29)y(A3)=DEave×(-2/100) (29)

点A4:x(A4)=DCave×(-2/100) (30)Point A4: x(A4)=DCave×(-2/100) (30)

y(A4)=DEave×(2/100) (31)y(A4)=DEave×(2/100) (31)

整理以上内容,同时满足下述的式(32)、式(33)的(x、y)为区域AA。The above contents are arranged, and (x, y) satisfying the following formula (32) and formula (33) is the area AA.

DCave×(-2/100)≤x≤DCave×(2/100) (32)DCave×(-2/100)≤x≤DCave×(2/100) (32)

DEave×(-2/100)≤y≤DEave×(2/100) (33)DEave×(-2/100)≤y≤DEave×(2/100) (33)

区域YY是为了在螺纹切削加工中尽量减小残料以实现钢管的轻量化、并且确保必要的螺纹功能而应确保的管端的形状的范围。发明人为了在进行高强度薄壁材料的螺纹加工中,作为管整体确保接头的强度,关于图7中示意性示出的平均残料,发现了下述式(34)。The area YY is the range of the shape of the pipe end that should be ensured in order to reduce the residual material as much as possible in the thread cutting process, to reduce the weight of the steel pipe, and to ensure the necessary thread function. The inventors found the following formula (34) with respect to the average residual material schematically shown in FIG. 7 in order to secure the strength of the joint as a whole pipe when threading a high-strength thin-walled material.

平均残料≥tEave/3 (34)Average residual material≥tEave/3 (34)

在残料为其以下的情况下,无法确保作为管体所需的接头强度,无法确保使用时的接头部的断裂等作为本来用途的功能。When the residual material is less than or equal to that, the joint strength required as the pipe body cannot be ensured, and the functions of the original application, such as breakage of the joint part during use, cannot be ensured.

另一方面,如图7所示,考虑到钢管的实际外径部分偏离平均外径的情况,发明人在进行高强度薄壁材料的螺纹加工中,从防止局部的螺纹部的变形这一点出发,关于残料极限发现了下述式(35)。On the other hand, as shown in FIG. 7 , in consideration of the fact that the actual outer diameter of the steel pipe deviates from the average outer diameter, the inventors started from the point of preventing local deformation of the threaded portion in the thread processing of the high-strength thin-walled material. , the following formula (35) was found about the residual material limit.

极限残料≥0.65mm (35)Limit residual material≥0.65mm (35)

在为该值以下的情况下,有时会产生加工时由于螺纹部的变形而产生次品导致制造成本上升、产品使用时由于螺纹部的变形而无法使用等制造上、使用上的问题。If it is less than this value, there may be problems in manufacturing and use, such as an increase in manufacturing cost due to a defective product due to deformation of the thread portion during processing, and a failure to use the product due to deformation of the thread portion during use.

如果求出在螺纹切削加工中尽量减小残料以实现钢管的轻量化、并且确保必要的螺纹功能而应确保的管端的形状所需的条件,如图7的例子所示,在纵长的情况下,阳螺纹侧为下述式(36)。If the conditions required for the shape of the pipe end that should be ensured by reducing the residual material as much as possible in the thread cutting process to achieve the weight reduction of the steel pipe and ensuring the necessary thread function are obtained, as shown in the example of Fig. 7, in the longitudinally long In this case, the male thread side is the following formula (36).

极限残料=平均残料-(dE1-dEave)/2≥0.65 (36)Limit residual material = average residual material - (dE1 - dEave)/2≥0.65 (36)

电焊钢管中,由于使用带钢作为坯料使用,因此壁厚以平均壁厚计为恒定,则为下述式(37)、式(38)。In the electric resistance welded steel pipe, since the strip steel is used as the billet, the wall thickness is constant in terms of the average wall thickness, and the following formulas (37) and (38) are obtained.

dE1=DE1-2×tEave (37)dE1=DE1-2×tEave(37)

dEave=DEave-2×tEave (38)dEave=DEave-2×tEave(38)

根据式(34)、式(35)、式(37)和式(38),将式(36)变形得到下述式(39)。The following formula (39) is obtained by transforming the formula (36) from the formula (34), the formula (35), the formula (37) and the formula (38).

DE1-DEave≤2×{(tEave/3)-0.65} (39)DE1-DEave≤2×{(tEave/3)-0.65} (39)

阴螺纹侧同样为下述式(40)。The female thread side is similarly represented by the following formula (40).

极限残料=平均残料-(DEave-DE3)/2≥0.65 (40)Limit residual material = average residual material - (DEave - DE3)/2≥0.65 (40)

根据式(34)进行变形,式(40)成为下述式(41)。By modifying the formula (34), the formula (40) becomes the following formula (41).

DEave-DE3≤2×{(tEave/3)-0.65} (41)DEave-DE3≤2×{(tEave/3)-0.65} (41)

当满足式(39)和式(41)的两边时,得到下述式(42)。When both sides of the formula (39) and the formula (41) are satisfied, the following formula (42) is obtained.

ΔDE=DE1-DE3≤4×{(tEave/3)-0.65} (42)ΔDE=DE1-DE3≤4×{(tEave/3)-0.65} (42)

在横长的情况下,即、与图7中纵横相反的情况下,同样地阳螺纹侧为下述式(43)。When it is horizontally long, that is, when it is reversed vertically and horizontally in FIG. 7 , the male thread side is similarly represented by the following formula (43).

DEave-DE1≤2×{(tEave/3)-0.65} (43)DEave-DE1≤2×{(tEave/3)-0.65} (43)

阴螺纹侧为下述式(44)。The female thread side is the following formula (44).

DE3-DEave≤2×{(tEave/3)-0.65} (44)DE3-DEave≤2×{(tEave/3)-0.65} (44)

当满足式(43)和式(44)的两边时,为下述式(45)。When both sides of the formula (43) and the formula (44) are satisfied, the following formula (45) is obtained.

DE3-DE1≤4×{(tEave/3)-0.65} (45)DE3-DE1≤4×{(tEave/3)-0.65} (45)

改写式(45)得到下述式(46)。The following formula (46) is obtained by rewriting the formula (45).

ΔDE=DE1-DE3≥-4×{(tEave/3)-0.65} (46)ΔDE=DE1-DE3≥-4×{(tEave/3)-0.65} (46)

以下,在x轴为钢管中央部的纵向椭圆度ΔDC、y轴为钢管端部的纵向椭圆度ΔDE的图8~图13中,将图中的点i的x轴成分表示为x(i),将y轴成分表示为y(i)。Hereinafter, in Figs. 8 to 13 in which the x-axis is the longitudinal ovality ΔDC of the central portion of the steel pipe and the y-axis is the longitudinal ellipticity ΔDE of the steel pipe ends, the x-axis component of the point i in the figure is represented as x(i) , denoting the y-axis component as y(i).

以下说明的式子的表述中,MAX(n、m)表示n、m之中较大的值,MIN(n、m)表示n、m之中较小的值。再者,图8~图9和图12~13中的条件是TS=1000N/mm2、尺寸为外径114.3mm、壁厚为3.5mm。图10和图11中的条件是TS=1000N/mm2、尺寸为外径114.3mm、壁厚为4.0mm。In the expression of the formula described below, MAX(n, m) represents the larger value among n and m, and MIN(n, m) represents the smaller value among n and m. In addition, the conditions in FIGS. 8-9 and FIGS. 12-13 are TS=1000N/mm< 2 >, a dimension is 114.3 mm of outer diameters, and a wall thickness is 3.5 mm. The conditions in FIGS. 10 and 11 are TS=1000 N/mm 2 , the dimensions are 114.3 mm in outer diameter, and the wall thickness is 4.0 mm.

图8中,确定上述区域YY线的范围的线YH、线YL如果为下述式(47)、式(48),则区域YY是同时满足式(47)和式(48)的区域,在图8中是被线YH和线YL包围的部分。In FIG. 8 , if the line YH and the line YL that define the range of the line of the above-mentioned area YY are the following equations (47) and (48), the area YY is a region that satisfies both equations (47) and (48). In FIG. 8, the part surrounded by the line YH and the line YL is shown.

线YH:y=4×{(tEave/3)-0.65} (47)Line YH: y=4×{(tEave/3)−0.65} (47)

线YL:y=-4×{(tEave/3)-0.65} (48)Line YL: y=-4×{(tEave/3)-0.65} (48)

再者,YH、YL是为了在螺纹切削加工中尽可能减小残料以实现钢管的轻量化、并且确保必要的螺纹功能所需的ΔDE的范围的上限和下限。用式子来表示,同时满足下述式(49)、式(50)的(x、y)为区域YY。In addition, YH and YL are the upper limit and lower limit of the range of ΔDE required to reduce the residual material as much as possible in the thread cutting process, to reduce the weight of the steel pipe, and to ensure the necessary thread function. It is represented by the formula, and (x, y) satisfying both the following formula (49) and formula (50) is the region YY.

-∞≤x≤∞ (49)-∞≤x≤∞ (49)

-4×{(tEave/3)-0.65}≤y≤4×{(tEave/3)-0.65} (50)-4×{(tEave/3)-0.65}≤y≤4×{(tEave/3)-0.65} (50)

由区域AA、区域YY共同包围的区域XX,即能够确保用于确保作为结构管的功能的外径公差、尽可能减小残料以实现钢管的轻量化、并且确保必要的螺纹功能的区域,是由点X1、点X2、点X3、点X4围成的区域,由下述式(51)~式(58)表示。The area XX surrounded by the area AA and the area YY, that is, the area that can ensure the outer diameter tolerance for ensuring the function as a structural pipe, reduce the residual material as much as possible to reduce the weight of the steel pipe, and ensure the necessary thread function, It is an area|region enclosed by the point X1, the point X2, the point X3, and the point X4, and is represented by following formula (51) - formula (58).

点X1:x(X1)=DCave×(2/100) (51)Point X1: x(X1)=DCave×(2/100) (51)

y(X1)=YM (52)y(X1)=YM (52)

点X2:x(X2)=DCave×(2/100) (53)Point X2: x(X2)=DCave×(2/100) (53)

y(X2)=YN (54)y(X2)=YN (54)

点X3:x(X3)=DCave×(-2/100) (55)Point X3: x(X3)=DCave×(-2/100) (55)

y(X3)=YN (56)y(X3)=YN (56)

点X4:x(X4)=DCave×(-2/100) (57)Point X4: x(X4)=DCave×(-2/100) (57)

y(X4)=YM (58)y(X4)=YM (58)

在此,YN、YM没有示于图8,但如下述。YN是在规定区域XX的范围时,作为y成分的下限的范围,区域AA的y成分y=DEave×(-2/100)和区域YY的y成分y=-4×(tEave/3)-0.65中较大的值。YM是在规定区域XX的范围时,作为y成分的上限的范围,区域AA的y成分y=DEave×(2/100)和区域YY的y成分y=4×(tEave/3)-0.65中较小的值,为式(4)、式(5)。Here, YN and YM are not shown in FIG. 8 , but are as follows. YN is the range as the lower limit of the y component when defining the range of the area XX, the y component y=DEave×(-2/100) of the area AA and the y component y=-4×(tEave/3)- of the area YY The larger of 0.65. YM is the range of the upper limit of the y component when the range of the area XX is defined, and the y component of the area AA is y=DEave×(2/100) and the y component of the area YY=4×(tEave/3)-0.65 The smaller value is Equation (4) and Equation (5).

YN=MAX[{DEave×(-2/100)}、{-4×((tEave/3)-0.65)}] (5)YN=MAX[{DEave×(-2/100)}, {-4×((tEave/3)-0.65)}] (5)

YM=MIN[{DEave×(2/100)}、{4×((tEave/3)-0.65)}] (4)YM=MIN[{DEave×(2/100)}, {4×((tEave/3)-0.65)}] (4)

整理以上,同时满足下述式(59)、式(60)的(x、y)为区域XX。After finishing the above, (x, y) satisfying the following formula (59) and formula (60) at the same time is the region XX.

DCave×(-2/100)≤x≤DCave×(2/100) (59)DCave×(-2/100)≤x≤DCave×(2/100) (59)

YN≤y≤YM (60)YN≤y≤YM (60)

在此,发明人发现了如下方法:如上所述明确钢管中央部与钢管端部的纵向椭圆度之间的关系,利用该关系在制管中将钢管中央部的纵向椭圆度控制在一定范围内,由此将钢管切断后的钢管端部的纵向椭圆度确保在低位,能够进行螺纹切削。以下,将该方法和采用该方法得到的产品的区域表示为图8的区域PP。区域PP是上述的区域XX与以下后述的区域WW重叠的区域。Here, the inventors have discovered a method of clarifying the relationship between the longitudinal ovality of the steel pipe center portion and the steel pipe end portion as described above, and utilizing this relationship to control the longitudinal ovality of the steel pipe center portion within a certain range during pipe production As a result, the longitudinal ovality of the steel pipe end portion after the steel pipe is cut is ensured at a low level, and thread cutting can be performed. Hereinafter, this method and the area of the product obtained by this method are shown as area PP in FIG. 8 . The area PP is an area in which the above-mentioned area XX and the area WW described later overlap.

区域WW是对于利用上述钢管中央部与钢管端部的纵向椭圆度之间的关系进行制造时所得到的ΔDC和ΔDE,包含偏差在内表示其范围。对图8中的区域WW进行说明。钢管端部与钢管中央部的纵向椭圆度具有式(61)的关系,在图8中用线WB表示。The area WW is ΔDC and ΔDE obtained when manufacturing is performed using the above-described relationship between the longitudinal ovality of the steel pipe center portion and the steel pipe end portion, and shows the range including the deviation. The area WW in FIG. 8 will be described. The longitudinal ovality of the steel pipe end portion and the steel pipe center portion has the relationship of Equation (61), which is indicated by the line WB in FIG. 8 .

y=x+K (61)y=x+K (61)

其中,y是ΔDE,x是ΔDC,将其替换则成为上述式(21)。再者,K是由上述式(6)求出的常数。Here, y is ΔDE and x is ΔDC, and the above formula (21) is obtained by substituting them. In addition, K is a constant calculated|required by the said Formula (6).

如图8所示,通过该式,为了使ΔDE=0,制造时应成为目标的钢管中央部的纵向椭圆度x(=ΔDC)为式(62),As shown in FIG. 8 , in order to make ΔDE=0 from this formula, the longitudinal ovality x (=ΔDC) of the center portion of the steel pipe to be targeted during manufacture is expressed by the formula (62),

x(=ΔDC)=-K (62)x(=ΔDC)=-K (62)

在图8中为点AIM,如果进行制管时的成型、定型以满足式(61),则能够容易地降低管端的纵向椭圆度。The point AIM in FIG. 8 , and if the forming and setting at the time of pipe making satisfy the formula (61), the longitudinal ovality of the pipe end can be easily reduced.

关于利用式(61)的关系制造出的产品的ΔDC、ΔDE范围,利用由上述式(8)得到的钢管中央部的平均外径DCave的标准偏差,考虑偏差,成为下述的线WH、线WL包围的区域WW。在此,WH表示平均+3σ的ΔDE的上限,WL表示平均-3σ的ΔDE的下限,成为下述式(63)、式(64)。The range of ΔDC and ΔDE of the product manufactured by the relationship of the formula (61) is obtained by the standard deviation of the average outer diameter DCave of the central part of the steel pipe obtained by the above formula (8), and the deviation is taken into account, and the following lines WH and lines The area WW surrounded by WL. Here, WH represents the upper limit of ΔDE of the average +3σ, and WL represents the lower limit of the ΔDE of the average −3σ, and the following equations (63) and (64) are obtained.

线WH:y=x+K+3×SD (63)Line WH: y=x+K+3×SD (63)

线WL:y=x+K-3×SD (64)Line WL: y=x+K-3×SD (64)

其中,SD是纵向椭圆度的标准偏差,由于ΔD=D1-D3,因此根据标准偏差的加法性可以由下述式(7)表示。Here, SD is the standard deviation of the longitudinal ovality, and since ΔD=D1-D3, the additivity based on the standard deviation can be represented by the following formula (7).

Figure GDA0003737065460000181
Figure GDA0003737065460000181

钢管中央部的平均外径DCave的标准偏差是由上述式(8)求出的数字。如果用式子表示,同时满足下述式(3)的(x、y)为区域WW。The standard deviation of the average outer diameter DCave of the central portion of the steel pipe is a number obtained from the above-mentioned formula (8). When represented by the formula, (x, y) satisfying the following formula (3) at the same time is the region WW.

x+K-3×SD≤y≤x+K+3×SD (3)x+K-3×SD≤y≤x+K+3×SD (3)

在利用式(61)的关系将钢管切断后的钢管端部的纵向椭圆度确保为低位的制造中,图8的区域PP是能够尽可能减少残料、谋求钢管的轻量化的产品的范围,是区域XX与区域WW重叠的部分。如果用式子表示,同时满足上述的下述式(59)、式(60)和式(3)的(x、y)为区域PP。In the production where the longitudinal ovality of the steel pipe end after cutting the steel pipe is kept low using the relationship of the formula (61), the area PP in FIG. is the overlap of region XX with region WW. When represented by the formula, (x, y) satisfying the above-mentioned following formula (59), formula (60) and formula (3) at the same time is a region PP.

DCave×(-2/100)≤x≤DCave×(2/100) (59)DCave×(-2/100)≤x≤DCave×(2/100) (59)

YN≤y≤YM (60)YN≤y≤YM (60)

x+K-3×SD≤y≤x+K+3×SD (3)x+K-3×SD≤y≤x+K+3×SD (3)

将其在图8中用坐标表示,是将点X1、点P1、点Z3、点X3、点P2、点Z1、点X1连结的线的内侧区域。点P1:穿过X1和X2的线与线WL的交点。点P2:穿过X4和X3的线与线WH的交点。点Z1:穿过X4和X1的线与线WH的交点。点Z3:穿过X3和X2的线与线WL的交点。This is represented by coordinates in FIG. 8 , and is the inner area of the line connecting the point X1 , the point P1 , the point Z3 , the point X3 , the point P2 , the point Z1 , and the point X1 . Point P1: The intersection of the line passing through X1 and X2 and the line WL. Point P2: The intersection of the line passing through X4 and X3 and the line WH. Point Z1: The intersection of the line passing through X4 and X1 and the line WH. Point Z3: The intersection of the line passing through X3 and X2 with the line WL.

在上述式(59)的x的范围内,同样利用上述式(61)的关系进行制造的情况下,由于制造上的偏差,会产生无法满足区域XX的情况。因此,作为在螺纹切削加工中,考虑到制造上的偏差,能够稳定地确保区域XX的更优选的区域,在图9中将应设定的ΔDC的范围及此时得到的ΔDE表示为区域ZZ。如果用式子表示,同时满足下述式(65)和上述式(3)的(x、y)为区域ZZ。Within the range of x in the above-mentioned formula (59), when manufacturing is performed using the relationship of the above-mentioned formula (61) in the same manner, the region XX may not be satisfied due to variations in manufacturing. Therefore, in the thread cutting process, the range of ΔDC to be set and the ΔDE obtained at this time are shown as the area ZZ in FIG. 9 as a more preferable area in which the area XX can be stably secured in consideration of the variation in manufacture. . When represented by an equation, (x, y) satisfying both the following equation (65) and the above-mentioned equation (3) is the region ZZ.

YN-K+3×SD≤x≤YM-K-3×SD (65)YN-K+3×SD≤x≤YM-K-3×SD (65)

x+K-3×SD≤y≤x+K+3×SD (3)x+K-3×SD≤y≤x+K+3×SD (3)

将其在图9中用坐标表示,区域ZZ是满足区域XX并且由连接下述4个点即点Z1、点Z2、点Z3、点Z4的线包围的区域。This is represented by coordinates in FIG. 9 , and the region ZZ is a region that satisfies the region XX and is surrounded by a line connecting the following four points, namely, the point Z1 , the point Z2 , the point Z3 , and the point Z4 .

点Z1:穿过X4和X1的线与线WH的交点,由下述式(66)、式(67)表示。Point Z1: the intersection of the line passing through X4 and X1 and the line WH, and is represented by the following equations (66) and (67).

x(Z1)=y(X1)-K-3×SD=YM-K-3×SD (66)x(Z1)=y(X1)-K-3×SD=YM-K-3×SD (66)

y(Z1)=y(X1)=YM (67)y(Z1)=y(X1)=YM (67)

点Z2:x=x(Z1)与线WL的交点,由下述式(68)、式(69)表示。Point Z2: the intersection of x=x( Z1 ) and the line WL, and is represented by the following equations (68) and (69).

x(Z2)=x(Z1)=y(X1)-K-3×SD=YM-K-3×SD (68)x(Z2)=x(Z1)=y(X1)-K-3×SD=YM-K-3×SD (68)

y(Z2)=x(Z1)+K-3×SD=YM-6×SD (69)y(Z2)=x(Z1)+K-3×SD=YM-6×SD (69)

点Z3:穿过X3和X2的线与线WL的交点,由下述式(70)、式(71)表示。Point Z3: the intersection of the line passing through X3 and X2 and the line WL, and is represented by the following equations (70) and (71).

x(Z3)=y(X3)-K+3×SD=YN-K+3×SD (70)x(Z3)=y(X3)-K+3×SD=YN-K+3×SD (70)

y(Z3)=y(X3)=YN (71)y(Z3)=y(X3)=YN (71)

点Z4:x=x(Z3)与线WH的交点,由下述式(72)、式(73)表示。Point Z4: the intersection of x=x(Z3) and the line WH, and is represented by the following equations (72) and (73).

x(Z4)=x(Z3)=y(X3)-K+3×SD=YN-K+3×SD (72)x(Z4)=x(Z3)=y(X3)-K+3×SD=YN-K+3×SD (72)

y(Z4)=x(Z3)+K+3×SD=YN+6×SD (73)y(Z4)=x(Z3)+K+3×SD=YN+6×SD (73)

接着,如果钢管的壁厚变厚,则有时区域YY(在螺纹切削加工中尽可能减少残料、谋求钢管的轻量化,并且确保必要的螺纹功能所需的区域)会大于区域AA(用于确保外径公差所需的范围),将该情况下的区域PP示于图10。Next, when the wall thickness of the steel pipe increases, the area YY (the area required to reduce the residual material as much as possible during the thread cutting process, reduce the weight of the steel pipe, and ensure the necessary thread function) may become larger than the area AA (for The range required to secure the outer diameter tolerance), and the area PP in this case is shown in FIG. 10 .

该情况下,区域AA与区域YY重叠的区域XX变为与区域AA相同。如果用式子来表示,同时满足上述的下述式(32)、式(33)的(x、y)为区域XX,由下述式(32)、式(33)表示。In this case, the area XX where the area AA and the area YY overlap is the same as the area AA. When represented by a formula, (x, y) satisfying the above-mentioned following formula (32) and formula (33) at the same time is a region XX, and is represented by the following formula (32) and formula (33).

DCave×(-2/100)≤x≤DCave×(2/100) (32)DCave×(-2/100)≤x≤DCave×(2/100) (32)

DEave×(-2/100)≤y≤DEave×(2/100) (33)DEave×(-2/100)≤y≤DEave×(2/100) (33)

将其在图10中用坐标表示,区域XX是将下述4个点即点X1、点X2、点X3、点X4连结的线的内侧区域,由下述式(24)~式(31)表示。This is represented by coordinates in FIG. 10, and the area XX is the inner area of the line connecting the following four points, namely, the point X1, the point X2, the point X3, and the point X4, and is represented by the following equations (24) to (31) express.

点X1(=点A1):x(X1)=x(A1)=DCave×(2/100) (24)Point X1 (=point A1): x(X1)=x(A1)=DCave×(2/100) (24)

y(X1)=y(A1)=DEave×(2/100) (25)y(X1)=y(A1)=DEave×(2/100) (25)

点X2(=点A2):x(X2)=x(A2)=DCave×(2/100) (26)Point X2 (=point A2): x(X2)=x(A2)=DCave×(2/100) (26)

y(X2)=y(A2)=DEave×(-2/100) (27)y(X2)=y(A2)=DEave×(-2/100) (27)

点X3(=点A3):x(X3)=x(A3)=DCave×(-2/100) (28)Point X3 (=point A3): x(X3)=x(A3)=DCave×(-2/100) (28)

y(X3)=y(A3)=DEave×(-2/100) (29)y(X3)=y(A3)=DEave×(-2/100) (29)

点X4(=点A4):x(X4)=x(A4)DCave×(-2/100) (30)Point X4 (=point A4): x(X4)=x(A4)DCave×(-2/100) (30)

y(X4)=y(A4)=DEave×(2/100) (31)y(X4)=y(A4)=DEave×(2/100) (31)

图10中,关于利用上述钢管中央部与钢管端部的纵向椭圆度之间的关系进行制造时所得到的ΔDC和ΔDE,包含偏差表示其范围的区域WW与上述说明相同,同时满足上述的下述式(3)的(x、y)为区域WW,由下述式(3)表示。In FIG. 10 , regarding ΔDC and ΔDE obtained when manufacturing using the relationship between the longitudinal ovality of the steel pipe center portion and the steel pipe end portion, the region WW including the deviation indicating the range is the same as the above description, and satisfies the above-mentioned following (x, y) in the above formula (3) is the region WW, and is represented by the following formula (3).

x+K-3×SD≤y≤x+K+3×SD (3)x+K-3×SD≤y≤x+K+3×SD (3)

图10中,区域PP是区域XX与区域WW重叠的部分。如果用式子表示,同时满足下述式(32)、式(33)和式(3)的(x、y)为区域PP。In FIG. 10, area PP is a portion where area XX and area WW overlap. If it is represented by the formula, (x, y) satisfying the following formula (32), formula (33) and formula (3) at the same time is the region PP.

DCave×(-2/100)≤x≤DCave×(2/100) (32)DCave×(-2/100)≤x≤DCave×(2/100) (32)

DEave×(-2/100)≤y≤DEave×(2/100) (33)DEave×(-2/100)≤y≤DEave×(2/100) (33)

x+K-3×SD≤y≤x+K+3×SD (3)x+K-3×SD≤y≤x+K+3×SD (3)

将其在图10中用坐标表示,是将点X1、点P1、点Z3、点X3、点P2、点Z1、点X1连结的线的内侧区域。其中,This is represented by coordinates in FIG. 10 , and is the inner area of the line connecting the point X1 , the point P1 , the point Z3 , the point X3 , the point P2 , the point Z1 , and the point X1 . in,

点P1:穿过X1和X2的线与线WL的交点。Point P1: The intersection of the line passing through X1 and X2 and the line WL.

点P2:穿过X4和X3的线与线WH的交点。Point P2: The intersection of the line passing through X4 and X3 and the line WH.

点Z1:穿过X4和X1的线与线WH的交点。Point Z1: The intersection of the line passing through X4 and X1 and the line WH.

点Z3:穿过X3和X2的线与线WL的交点。Point Z3: The intersection of the line passing through X3 and X2 with the line WL.

将作为考虑该情况下的制造的偏差,能够稳定地确保区域XX的优选区域的区域ZZ示于图11。想法与上述相同,但区域XX的y成分不同,A region ZZ that can stably secure a preferable region of the region XX is shown in FIG. 11 in consideration of the manufacturing variation in this case. The idea is the same as above, but the y-component of the region XX is different,

y(X1)=y(X4)=DEave×(2/100) (25)和(31)y(X1)=y(X4)=DEave×(2/100) (25) and (31)

y(X2)=y(X3)=DEave×(-2/100) (27)和(29)y(X2)=y(X3)=DEave×(-2/100) (27) and (29)

因此如果用式子表示,同时满足下述的式(74)、式(3)的(x、y)为区域ZZ。Therefore, if expressed by an equation, (x, y) satisfying both the following equation (74) and equation (3) is the region ZZ.

DEave×(-2/100)-K+3×SD≤xDEave×(-2/100)-K+3×SD≤x

≤DEave×(2/100)-K-3×SD (74)≤DEave×(2/100)-K-3×SD (74)

x+K-3×SD≤y≤x+K+3×SD (3)x+K-3×SD≤y≤x+K+3×SD (3)

将其在图11中用坐标表示,区域ZZ是满足区域XX、并且将下述4个点即点Z1、点Z2、点Z3、点Z4连结的线的内侧区域,由下述式(75)~式(82)表示。This is represented by coordinates in FIG. 11, and the region ZZ is the inner region of the line that satisfies the region XX and connects the following four points, namely, the point Z1, the point Z2, the point Z3, and the point Z4, and is represented by the following formula (75) ~ Formula (82) represents.

点Z1:穿过X4和X1的线与线WH的交点。Point Z1: The intersection of the line passing through X4 and X1 and the line WH.

x(Z1)=y(X1)-K-3×SD=DEave×(2/100)-K-3×SD (75)x(Z1)=y(X1)-K-3×SD=DEave×(2/100)-K-3×SD (75)

y(Z1)=y(X1)=DEave×(2/100) (76)y(Z1)=y(X1)=DEave×(2/100) (76)

点Z2:x=x(Z1)与线WL的交点。Point Z2: intersection of x=x(Z1) with line WL.

x(Z2)=x(Z1)=y(X1)-K-3×SDx(Z2)=x(Z1)=y(X1)-K-3×SD

=DEave×(2/100)-K-3×SD (77)=DEave×(2/100)-K-3×SD (77)

y(Z2)=x(Z1)+K-3×SD=DEave×(2/100)-6×SD (78)y(Z2)=x(Z1)+K-3×SD=DEave×(2/100)-6×SD (78)

点Z3:穿过X3和X2的线与线WL的交点。Point Z3: The intersection of the line passing through X3 and X2 with the line WL.

x(Z3)=y(X3)-K+3×SD=DEave×(-2/100)-K+3×SD (79)x(Z3)=y(X3)-K+3×SD=DEave×(-2/100)-K+3×SD (79)

y(Z3)=y(X3)=DEave×(-2/100) (80)y(Z3)=y(X3)=DEave×(-2/100) (80)

点Z4:x=x(Z3)与线WH的交点。Point Z4: intersection of x=x(Z3) with line WH.

x(Z4)=x(Z3)=y(X3)-K+3×SDx(Z4)=x(Z3)=y(X3)-K+3×SD

=DEave×(-2/100)-K+3×SD (81)=DEave×(-2/100)-K+3×SD (81)

y(Z4)=x(Z3)+K+3×SD=DEave×(-2/100)+6×SD (82)y(Z4)=x(Z3)+K+3×SD=DEave×(-2/100)+6×SD (82)

接着,对在钢管与钢管之间经由1个或多个夹具嵌合于钢管端部而连结使用的情况进行说明。该情况下,在确保了用于确保作为钢制管的功能的外径公差的基础上,利用上述钢管端部的纵向椭圆度(ΔDE)与钢管中央部的纵向椭圆度(ΔDC)之差的关系,在制管中将钢管中央部的纵向椭圆度控制在一定范围内,将钢管切断后的钢管端部的纵向椭圆度确保在低位的方法所得到的产品的区域在图12中表示为区域PP,将更优选的区域在图13中表示为区域ZZ。再者,对于在钢管与钢管之间经由1个或多个夹具嵌合于钢管端部而连结使用的情况,不需要考虑区域YY。Next, the case where the steel pipe and the steel pipe are fitted into the steel pipe end through one or more jigs and used in conjunction with each other will be described. In this case, the difference between the longitudinal ovality (ΔDE) of the end portion of the steel pipe and the longitudinal ovality (ΔDC) of the central portion of the steel pipe is used while ensuring the outer diameter tolerance for securing the function of the steel pipe. The area of the product obtained by the method of controlling the longitudinal ovality of the central part of the steel pipe within a certain range and ensuring that the longitudinal ovality of the end of the steel pipe after cutting the steel pipe is low is shown as the area in FIG. 12 . PP, a more preferred region is shown as region ZZ in FIG. 13 . In addition, in the case where the steel pipe and the steel pipe are connected and used by being fitted to the end of the steel pipe via one or more jigs, the area YY does not need to be considered.

与螺纹切削加工同样地,如果将嵌合时应确保的管端的形状的范围设为区域XX,则区域XX与区域AA相同,如果用式子来表示,同时满足下述式(32)、式(33)的(x、y)为区域XX(=区域AA)。Similar to thread cutting, if the range of the shape of the pipe end to be ensured when fitting is set as the region XX, the region XX is the same as the region AA, and if expressed by the formula, the following formula (32) and formula are satisfied at the same time. (x, y) of (33) is the area XX (= area AA).

DCave×(-2/100)≤x≤DCave×(2/100) (32)DCave×(-2/100)≤x≤DCave×(2/100) (32)

DEave×(-2/100)≤y≤DEave×(2/100) (33)DEave×(-2/100)≤y≤DEave×(2/100) (33)

将其在图12中用坐标表示,是将以下的点X1、点X2、点X3、点X4连结的线的内侧区域,由下述式(24)~式(31)表示。This is represented by coordinates in FIG. 12 , and is an inner area of a line connecting the following points X1 , X2 , X3 , and X4 , and is represented by the following equations (24) to (31).

点X1:x(X1)=DCave×(2/100) (24)Point X1: x(X1)=DCave×(2/100) (24)

y(X1)=DEave×(2/100) (25)y(X1)=DEave×(2/100) (25)

点X2:x(X2)=DCave×(2/100) (26)Point X2: x(X2)=DCave×(2/100) (26)

y(X2)=DEave×(-2/100) (27)y(X2)=DEave×(-2/100) (27)

点X3:x(X3)=DCave×(-2/100) (28)Point X3: x(X3)=DCave×(-2/100) (28)

y(X3)=DEave×(-2/100) (29)y(X3)=DEave×(-2/100) (29)

点X4:x(X4)=DCave×(-2/100) (30)Point X4: x(X4)=DCave×(-2/100) (30)

y(X4)=DEave×(2/100) (31)y(X4)=DEave×(2/100) (31)

在钢管与钢管之间经由1个或多个夹具嵌合于钢管端部而连结使用的情况下,关于利用上述钢管中央部与钢管端部的纵向椭圆度之间的关系进行制造时所得到的ΔDC和ΔDE,包含偏差表示其范围的图12、图13的区域WW与上述说明相同,同时满足下述式(3)的(x、y)为区域WW。When the steel pipe and the steel pipe are connected and used by being fitted to the steel pipe end portion via one or more jigs, the relationship between the longitudinal ovality of the steel pipe center portion and the steel pipe end portion described above is obtained when manufacturing is performed. ΔDC and ΔDE, including regions WW in FIGS. 12 and 13 , which include deviations, are the same as those described above, and (x, y) satisfying the following formula (3) is the region WW.

x+K-3×SD≤y≤x+K+3×SD (3)x+K-3×SD≤y≤x+K+3×SD (3)

图12中,作为利用上述钢管中央部与钢管端部的纵向椭圆度之间的关系,在制管中将钢管中央部的纵向椭圆度控制在一定范围内,将钢管切断后的钢管端部的纵向椭圆度确保为低位的方法所得到的产品的区域的区域PP,是区域XX与区域WW重叠的部分。如果用式子表示,同时满足下述式(32)、式(33)和式(3)的(x、y)为区域PP。In FIG. 12 , as the relationship between the longitudinal ovality of the steel pipe central portion and the steel pipe end portion described above, the longitudinal ovality of the steel pipe central portion is controlled within a certain range during pipe manufacturing, and the steel pipe end portion after cutting the steel pipe is cut. The area PP of the area|region of the area|region of the product obtained by the method of ensuring the longitudinal ovality to be low is the part where the area|region XX and the area|region WW overlap. If it is represented by the formula, (x, y) satisfying the following formula (32), formula (33) and formula (3) at the same time is the region PP.

DCave×(-2/100)≤x≤DCave×(2/100) (32)DCave×(-2/100)≤x≤DCave×(2/100) (32)

DEave×(-2/100)≤y≤DEave×(2/100) (33)DEave×(-2/100)≤y≤DEave×(2/100) (33)

x+K-3×SD≤y≤x+K+3×SD (3)x+K-3×SD≤y≤x+K+3×SD (3)

将其在图12中用坐标表示,是将点X1、点P1、点Z3、点X3、点P2、点Z1、点X1连结的线的内侧区域。其中,This is represented by coordinates in FIG. 12 , and is the inner area of the line connecting the point X1 , the point P1 , the point Z3 , the point X3 , the point P2 , the point Z1 , and the point X1 . in,

点P1:穿过X1和X2的线与线WL的交点。Point P1: The intersection of the line passing through X1 and X2 and the line WL.

点P2:穿过X4和X3的线与线WH的交点。Point P2: The intersection of the line passing through X4 and X3 and the line WH.

点Z1:穿过X4和X1的线与线WH的交点。Point Z1: The intersection of the line passing through X4 and X1 and the line WH.

点Z3:穿过X3和X2的线与线WL的交点。Point Z3: The intersection of the line passing through X3 and X2 with the line WL.

接着,图13中示出关于在钢管与钢管之间经由1个或多个夹具嵌合于钢管端部而连结使用的情况,考虑制造的偏差,能够稳定地确保区域XX的更优选的区域ZZ。想法与上述相同,但区域XX的y成分不同,Next, FIG. 13 shows the case where the steel pipe is fitted to the steel pipe end through one or more jigs and used in conjunction with the steel pipe. Considering the variation in production, a more preferable area ZZ of the area XX can be stably secured. . The idea is the same as above, but the y-component of the region XX is different,

y(X1)=y(X4)=DEave×(2/100) (25)和(31)y(X1)=y(X4)=DEave×(2/100) (25) and (31)

y(X2)=y(X3)=DEave×(-2/100) (27)和(29)y(X2)=y(X3)=DEave×(-2/100) (27) and (29)

因此如果用式子表示,同时满足下述式(74)、式(3)的(x、y)为区域ZZ。Therefore, if expressed by the formula, (x, y) satisfying both the following formula (74) and formula (3) is the region ZZ.

DEave×(-2/100)-K+3×SD≤xDEave×(-2/100)-K+3×SD≤x

≤DEave×(2/100)-K-3×SD (74)≤DEave×(2/100)-K-3×SD (74)

x+K-3×SD≤y≤x+K+3×SD (3)x+K-3×SD≤y≤x+K+3×SD (3)

在图13中用坐标表示,区域ZZ是满足区域XX并且由连结下述4个点即点Z1、点Z2、点Z3、点Z4的线包围的区域,由下述式(75)~式(82)表示。Represented by coordinates in FIG. 13 , the region ZZ is a region that satisfies the region XX and is surrounded by a line connecting the following four points, namely, the point Z1, the point Z2, the point Z3, and the point Z4, and is represented by the following equations (75) to ( 82) said.

点Z1:穿过X4和X1的线与线WH的交点。Point Z1: The intersection of the line passing through X4 and X1 and the line WH.

x(Z1)=y(X1)-K-3×SD=DEave×(2/100)-K-3×SD (75)x(Z1)=y(X1)-K-3×SD=DEave×(2/100)-K-3×SD (75)

y(Z1)=y(X1)=DEave×(2/100) (76)y(Z1)=y(X1)=DEave×(2/100) (76)

点Z2:x=x(Z1)与线WL的交点。Point Z2: intersection of x=x(Z1) with line WL.

x(Z2)=x(Z1)=y(X1)-K-3×SDx(Z2)=x(Z1)=y(X1)-K-3×SD

=DEave×(2/100)-K-3×SD (77)=DEave×(2/100)-K-3×SD (77)

y(Z2)=x(Z1)+K-3×SD=DEave×(2/100)-6×SD (78)y(Z2)=x(Z1)+K-3×SD=DEave×(2/100)-6×SD (78)

点Z3:穿过X3和X2的线与线WL的交点。Point Z3: The intersection of the line passing through X3 and X2 with the line WL.

x(Z3)=y(X3)-K+3×SD=DEave×(-2/100)-K+3×SD (79)x(Z3)=y(X3)-K+3×SD=DEave×(-2/100)-K+3×SD (79)

y(Z3)=y(X3)=DEave×(-2/100) (80)y(Z3)=y(X3)=DEave×(-2/100) (80)

点Z4:x=x(Z3)与线WH的交点。Point Z4: intersection of x=x(Z3) with line WH.

x(Z4)=x(Z3)=y(X3)-K+3×SDx(Z4)=x(Z3)=y(X3)-K+3×SD

=DEave×(-2/100)-K+3×SD (81)=DEave×(-2/100)-K+3×SD (81)

y(Z4)=x(Z3)+K+3×SD=DEave×(-2/100)+6×SD (82)y(Z4)=x(Z3)+K+3×SD=DEave×(-2/100)+6×SD (82)

接着,对本实施方式的高强度电焊钢管的制造方法进行说明。Next, the manufacturing method of the high-strength electric resistance welded steel pipe of this embodiment is demonstrated.

高强度电焊钢管中使用的热轧钢板,是通过将具有上述成分的钢加热并热轧后,进行控制冷却,并进行卷取而制造的。The hot-rolled steel sheet used for the high-strength electric-resistance-welded steel pipe is produced by heating and hot-rolling the steel having the above-mentioned components, followed by controlled cooling and coiling.

为了使Nb等形成碳化物的元素固溶于钢中,钢的加热温度优选为1150℃以上。另一方面,为了得到细粒组织,优选为1000℃~1280℃。如果加热温度过高,则奥氏体晶粒变得粗大,其结果铁素体的粒径变得粗大化,因此优选为1280℃以下。The heating temperature of the steel is preferably 1150° C. or higher in order to make a carbide-forming element such as Nb dissolve in the steel as a solid solution. On the other hand, in order to obtain a fine-grained structure, it is preferably 1000°C to 1280°C. If the heating temperature is too high, the austenite grains become coarse, and as a result, the grain size of the ferrite becomes coarse, so it is preferably 1280° C. or lower.

为了在轧制中不生成铁素体,热轧的终轧温度优选为850℃以上。In order not to generate ferrite during rolling, the finish rolling temperature of hot rolling is preferably 850°C or higher.

卷取温度如果超过300℃,则有可能无法确保充分的强度,因此优选为300℃以下。进一步优选为150℃以下。If the coiling temperature exceeds 300°C, sufficient strength may not be secured, so it is preferably 300°C or lower. More preferably, it is 150°C or lower.

接着,将所得到的热轧钢板通过辊成型连续成型为开口管,然后将开口管的端部彼此对接进行电焊,制造电焊钢管。可以实施对电焊部进行加热、加速冷却的接缝热处理。然后,可以用定径机实施使钢管的外径缩小0.5%~4.0%的缩径加工。Next, the obtained hot-rolled steel sheet was continuously formed into an open pipe by roll forming, and then the ends of the open pipe were butted against each other and electric-resistance welded to produce an electric-resistance-welded steel pipe. Seam heat treatment for heating and accelerated cooling of the electric welding part can be performed. Then, diameter reduction processing to reduce the outer diameter of the steel pipe by 0.5% to 4.0% can be performed with a sizing machine.

将电焊钢管的制造工序的一例示于图14。电焊钢管是通过多个轧辊架的冷加工制造的,包括将钢板弯曲而形成C截面的成型工序、对管端进行电焊的焊接工序、将管稍微缩径而调整形状的矫正工序、和用切断机将钢管切断为期望程度的切断工序。A-A’截面是焊接工序的台架位置,B-B’截面是具有1个或多个的矫正工序的任意1个台架位置,C-C’截面是在矫正工序的最终段的辊的中心位置与切断的钢管端部之间,比位置Le更远离切断位置的位置的任意位置的截面,D-D’截面是钢管端部。另外,将各截面中的管宽和管高分别设为Ah、Av、Bh、Bv、D1(钢管中央部)、D3(钢管中央部)、D1(钢管端部)、D3(钢管端部)(mm)。管宽是90°~270°之间的管外表面距离,管高是将电焊部设为0°位置时的0°~180°之间的管外表面距离。An example of the manufacturing process of the electric resistance welded steel pipe is shown in FIG. 14 . Electric-resistance-welded steel pipes are produced by cold working with multiple roll stands, including a forming step of bending the steel sheet to form a C-section, a welding step of electric-welding the pipe ends, a straightening step of reducing the diameter of the pipe to adjust the shape, and using a cutting machine. A cutting process for cutting a steel pipe to a desired level. The AA' section is the gantry position of the welding process, the BB' section is any gantry position with one or more straightening steps, and the CC' section is the roll at the final stage of the straightening step. The cross section of any position at a position farther from the cutting position than the position Le between the center position and the cut steel pipe end, the DD' cross section is the steel pipe end. In addition, the pipe width and pipe height in each section are set to Ah, Av, Bh, Bv, D1 (steel pipe center), D3 (pipe center), D1 (steel end), D3 (steel end), respectively. (mm). The tube width is the distance between the outer surfaces of the tube between 90° and 270°, and the tube height is the distance between the outer surfaces of the tube between 0° and 180° when the electric welding portion is set to the 0° position.

为了以ΔDC成为适当的值的方式进行制造,适当调整焊接台的上、下、宽度辊,使A-A’截面的管宽Ah和管高Av成为适当的值,或者适当调整矫正台最终段的上、下、宽度辊,使B-B’截面的管宽Bh和管高Bv成为适当的值即可。在考虑钢管的韧性、耐腐蚀性而使矫正时的冷加工为最小限度的情况下,优选以前者的方式进行制造。另外,在使钢管加工硬化以谋求进一步的高强度化的情况下,优选以后者的方式进行制造。再者,电焊钢管的制造工序不限于图14的事例,由于辊的个数、段数、形状不同,因此在各个设备中探索出满足本发明的条件的制造条件。In order to manufacture such that ΔDC becomes an appropriate value, the upper, lower, and width rolls of the welding table are appropriately adjusted so that the tube width Ah and the tube height Av of the AA' cross-section become appropriate values, or the final stage of the leveling table is appropriately adjusted. The upper, lower and width rollers can be adjusted so that the tube width Bh and tube height Bv of the BB' section can be set to appropriate values. When the cold working at the time of straightening is minimized in consideration of the toughness and corrosion resistance of the steel pipe, it is preferable to manufacture in the former method. In addition, in the case of work hardening the steel pipe to further increase the strength, it is preferable to manufacture in the latter method. In addition, the manufacturing process of electric resistance welded steel pipe is not limited to the example of FIG. 14, since the number of objects, the number of stages, and the shape of a roll differ, the manufacturing conditions which satisfy the conditions of this invention were searched for each facility.

以上的说明中,在钢管与钢管之间经由1个或多个夹具嵌合于钢管端部而连结使用的方法中,嵌合部也包括通过焊接、粘接或机械接合(例如螺纹加工、利用材料弹性的嵌合、销固定等)等将钢管与夹具牢固接合的情况。再者,“夹具”是指连接器(coupling)或螺纹接管(nipple),不是直接在钢管上切削螺纹,而是通过焊接或机械接合将连接器或螺纹接管接合在钢管上。In the above description, in the method in which the steel pipe and the steel pipe are connected to the steel pipe end through one or more jigs, the fitting part also includes welding, bonding, or mechanical joining (for example, threading, using When the steel pipe and the jig are firmly joined, such as fitting of material elasticity, pin fixing, etc. Furthermore, "clamp" refers to a coupling or nipple, which does not directly cut threads on the steel pipe, but joins the coupling or nipple to the steel pipe by welding or mechanical joining.

另外,本发明涉及的高强度电焊钢管的长度,如上所述优选为2000mm~5000mm,更优选为一般使用的长度3000mm~3500mm。In addition, the length of the high-strength electric resistance welded steel pipe according to the present invention is preferably 2000 mm to 5000 mm as described above, and more preferably 3000 mm to 3500 mm, which is generally used.

下面,对本实施方式涉及的高强度电焊钢管的组成进行说明。Next, the composition of the high-strength electric resistance welded steel pipe according to the present embodiment will be described.

以下,关于各元素,在仅称为“含量”时,是指钢管中的含量。Hereinafter, when each element is simply referred to as "content", it refers to the content in the steel pipe.

本实施方式的钢管,如上所述,以质量%或质量ppm计,含有C:0.04~0.30%、Si:0.01~2.00%、Mn:0.50~3.00%、P:0.030%以下、S:0.030%以下、Al:0.005~0.700%、N:100ppm以下、Nb:0~0.100%、V:0~0.100%、Ti:0~0.200%、Ni:0~1.000%、Cu:0~1.000%、Cr:0~1.000%、Mo:0~1.000%、B:0~50ppm、Ca:0~100ppm和REM:0~200ppm,余量为铁和杂质。As described above, the steel pipe of the present embodiment contains, in mass % or mass ppm, C: 0.04 to 0.30%, Si: 0.01 to 2.00%, Mn: 0.50 to 3.00%, P: 0.030% or less, and S: 0.030% Below, Al: 0.005 to 0.700%, N: 100 ppm or less, Nb: 0 to 0.100%, V: 0 to 0.100%, Ti: 0 to 0.200%, Ni: 0 to 1.000%, Cu: 0 to 1.000%, Cr : 0 to 1.000%, Mo: 0 to 1.000%, B: 0 to 50 ppm, Ca: 0 to 100 ppm, REM: 0 to 200 ppm, and the balance is iron and impurities.

以下,对各元素和含量、以及杂质进行说明。Hereinafter, each element, content, and impurities will be described.

<C:0.04~0.30%><C: 0.04 to 0.30%>

C(碳)是对于提高钢管强度有效的元素。C (carbon) is an element effective for improving the strength of the steel pipe.

本发明的钢管中的C的含量为0.04%以上。由此,可确保热轧钢板的强度,其结果可确保钢管的强度。The content of C in the steel pipe of the present invention is 0.04% or more. Thereby, the strength of the hot-rolled steel sheet can be secured, and as a result, the strength of the steel pipe can be secured.

另一方面,如果C的含量过多,则钢管的强度过高,韧性劣化。因此,C的含量的上限为0.30%。C的含量的上限优选为0.25%,更优选为0.20%。On the other hand, when the content of C is too large, the strength of the steel pipe becomes too high, and the toughness deteriorates. Therefore, the upper limit of the content of C is 0.30%. The upper limit of the content of C is preferably 0.25%, and more preferably 0.20%.

<Si:0.01~2.00%><Si: 0.01 to 2.00%>

Si(硅)作为脱氧剂是有效的。Si (silicon) is effective as a deoxidizer.

但是,如果Si的含量过多,则低温韧性受损,进而电焊性受损。因此,Si的含量的上限为2.00%。Si的含量优选为1.20%以下,更优选为0.60%以下。However, when the content of Si is too large, the low-temperature toughness is impaired, and further the electric weldability is impaired. Therefore, the upper limit of the content of Si is 2.00%. The content of Si is preferably 1.20% or less, and more preferably 0.60% or less.

另一方面,从更有效地得到作为脱氧剂的效果这一点出发,Si的含量为0.01%以上。另外,从通过固溶强化进一步提高钢管的强度这一点出发,Si的含量优选为0.10%以上,更优选为0.20%以上。On the other hand, in order to obtain the effect as a deoxidizer more effectively, the content of Si is 0.01% or more. In addition, the content of Si is preferably 0.10% or more, and more preferably 0.20% or more, from the viewpoint of further increasing the strength of the steel pipe by solid solution strengthening.

<Mn:0.50~3.00%><Mn: 0.50 to 3.00%>

Mn(锰)是通过提高钢的淬火性而使钢高强度化的元素。Mn (manganese) is an element that increases the strength of steel by improving the hardenability of steel.

从确保高强度这一点出发,本发明的钢管中的Mn(锰)的含量为0.50%以上。Mn的含量优选为0.80%以上。From the viewpoint of securing high strength, the content of Mn (manganese) in the steel pipe of the present invention is 0.50% or more. The content of Mn is preferably 0.80% or more.

但是,如果Mn的含量过多,则会促进马氏体的生成,使韧性劣化。因此,Mn的含量的上限为3.00%。为了得到更高的韧性,上限优选为2.00%。However, if the content of Mn is too large, the formation of martensite is promoted, and the toughness is deteriorated. Therefore, the upper limit of the content of Mn is 3.00%. In order to obtain higher toughness, the upper limit is preferably 2.00%.

<P:0.030%以下><P: 0.030% or less>

P(磷)是杂质。P (phosphorus) is an impurity.

通过P的含量的减少,韧性提高,因此P的含量的上限为0.030%。P的含量优选为0.020%以下。Since the toughness is improved by reducing the content of P, the upper limit of the content of P is 0.030%. The content of P is preferably 0.020% or less.

P的含量越少越好,因此对于P的含量的下限没有特别限制。但从特性与成本的平衡的观点出发,通常P的含量为0.001%以上。The lower the content of P, the better, so the lower limit of the content of P is not particularly limited. However, the content of P is usually 0.001% or more from the viewpoint of the balance between properties and cost.

<S:0.030%以下><S: 0.030% or less>

S(硫)是杂质。S (sulfur) is an impurity.

通过S的含量的减少,能够减少由于热轧而延伸化的MnS,使韧性提高,因此S的含量的上限为0.030%。S的含量优选为0.020%以下,更优选为0.010%以下。By reducing the content of S, MnS elongated by hot rolling can be reduced and toughness can be improved, so the upper limit of the content of S is 0.030%. The content of S is preferably 0.020% or less, and more preferably 0.010% or less.

S的含量越少越好,因此对于S的含量的下限没有特别限制。但从特性与成本的平衡的观点出发,通常S的含量为0.001%以上。The lower the content of S, the better, so the lower limit of the content of S is not particularly limited. However, the content of S is usually 0.001% or more from the viewpoint of the balance between properties and cost.

<Al:0.005~0.700%><Al: 0.005 to 0.700%>

Al(铝)是作为脱氧剂有效的元素。Al (aluminum) is an element effective as a deoxidizer.

但是,如果Al的含量过多,则夹杂物增加,延展性和韧性受损。因此,Al的含量的上限为0.700%。However, if the content of Al is too large, inclusions increase and ductility and toughness are impaired. Therefore, the upper limit of the content of Al is 0.700%.

另一方面,从更有效地得到作为脱氧剂的效果这一点出发,Al的含量为0.005%以上。为了减少夹杂物、得到更高的延展性和韧性,上限优选为0.100%以下。On the other hand, in order to obtain the effect as a deoxidizer more effectively, the content of Al is 0.005% or more. In order to reduce inclusions and obtain higher ductility and toughness, the upper limit is preferably 0.100% or less.

<N:100ppm以下><N: 100ppm or less>

N(氮)是钢中不可避免地存在的元素。N (nitrogen) is an element inevitably present in steel.

但是,如果N的含量过多,则AlN等夹杂物过度增大,有可能发生表面损伤、韧性劣化等不良情况。因此,N的含量的上限为100ppm。N的含量优选为80ppm以下,特别优选为60ppm以下。However, when the content of N is too large, inclusions such as AlN increase excessively, and there is a possibility that defects such as surface damage and deterioration of toughness may occur. Therefore, the upper limit of the N content is 100 ppm. The content of N is preferably 80 ppm or less, particularly preferably 60 ppm or less.

另一方面,对于N的含量的下限没有特别限制,但考虑到脱N(脱氮)的成本和经济性,N的含量优选为10ppm以上。On the other hand, the lower limit of the content of N is not particularly limited, but the content of N is preferably 10 ppm or more in consideration of the cost and economy of de-N (denitrogenation).

<Nb:0~0.100%><Nb: 0 to 0.100%>

Nb(铌)是使再结晶温度降低的元素,是在进行热轧时抑制奥氏体的再结晶、有助于组织的微细化的元素。Nb (niobium) is an element that lowers the recrystallization temperature, suppresses recrystallization of austenite during hot rolling, and contributes to the refinement of the structure.

但是,如果Nb的含量过多,则会由于粗大的析出物使韧性劣化。因此,Nb的含量的上限为0.100%。Nb的含量优选为0.06%以下,更优选为0.05%以下。However, when the content of Nb is too large, the toughness is deteriorated by coarse precipitates. Therefore, the upper limit of the content of Nb is 0.100%. The content of Nb is preferably 0.06% or less, and more preferably 0.05% or less.

另一方面,从更切实地得到组织微细化效果这一点出发,Nb的含量优选为0.010%以上,特别优选为0.020%以上。On the other hand, the content of Nb is preferably 0.010% or more, and particularly preferably 0.020% or more, from the viewpoint of obtaining the effect of reducing the structure more reliably.

<V:0~0.100%><V: 0 to 0.100%>

V(钒)是生成碳化物、氮化物,通过析出强化而使钢的强度提高的元素。V (vanadium) is an element that forms carbides and nitrides and improves the strength of steel by precipitation strengthening.

但是,如果V的含量过多,则碳化物和氮化物粗大化,有可能导致韧性的劣化。因此,V的含量为0~0.100%。V的含量更优选为0.060%以下。However, if the content of V is too large, the carbides and nitrides will become coarse, and the toughness may be deteriorated. Therefore, the content of V is 0 to 0.100%. The content of V is more preferably 0.060% or less.

另一方面,从进一步提高钢管的强度这一点出发,V的含量优选为0.010%以上。On the other hand, from the viewpoint of further increasing the strength of the steel pipe, the content of V is preferably 0.010% or more.

<Ti:0~0.200%><Ti: 0 to 0.200%>

Ti(钛)是形成微细的氮化物(TiN),抑制钢坯加热时的奥氏体晶粒的粗大化、有助于组织的微细化的元素。Ti (titanium) is an element that forms fine nitrides (TiN), suppresses the coarsening of austenite grains during heating of the slab, and contributes to the refinement of the structure.

但是,如果Ti的含量过多,有可能发生TiN的粗大化或由TiC导致的析出硬化,使韧性劣化。因此,Ti的含量为0~0.200%。Ti的含量更优选为0.100%以下,特别优选为0.050%以下。However, if the content of Ti is too large, the coarsening of TiN or precipitation hardening by TiC may occur, and the toughness may be deteriorated. Therefore, the content of Ti is 0 to 0.200%. The content of Ti is more preferably 0.100% or less, and particularly preferably 0.050% or less.

另一方面,从通过组织的微细化使韧性进一步提高的观点出发,Ti的含量优选为0.010%以上,更优选为0.015%以上。On the other hand, the content of Ti is preferably 0.010% or more, and more preferably 0.015% or more, from the viewpoint of further improving the toughness through the refinement of the structure.

<Ni:0~1.000%><Ni: 0 to 1.000%>

Ni(镍)是通过提高钢的淬火性而使钢高强度化的元素。另外,Ni也是有助于韧性提高的元素。Ni (nickel) is an element that increases the strength of steel by improving the hardenability of steel. In addition, Ni is also an element which contributes to the improvement of toughness.

但是,Ni的高价的元素,因此从经济性这一点出发,Ni的含量为0~1.000%。Ni的含量更优选为0.500%以下。However, since Ni is an expensive element, the content of Ni is 0 to 1.000% from the viewpoint of economical efficiency. The content of Ni is more preferably 0.500% or less.

另一方面,从进一步提高韧性的观点出发,Ni的含量优选为0.100%以上。On the other hand, from the viewpoint of further improving toughness, the content of Ni is preferably 0.100% or more.

<Cu:0~1.000%><Cu: 0 to 1.000%>

Cu(铜)是通过提高钢的淬火性而使钢高强度化的元素。另外,Cu也是有助于固溶强化的元素。Cu (copper) is an element that increases the strength of steel by improving the hardenability of steel. In addition, Cu is also an element which contributes to solid solution strengthening.

但是,如果Cu的含量过多,有时会使钢管的表面性状受损。因此,Cu的含量为0~1.000%。Cu的含量更优选为0.500%以下。However, if the content of Cu is too large, the surface properties of the steel pipe may be impaired. Therefore, the content of Cu is 0 to 1.000%. The content of Cu is more preferably 0.500% or less.

另一方面,Cu的含量优选为0.100%以上。On the other hand, the content of Cu is preferably 0.100% or more.

再者,在钢管含有Cu的情况下,从防止表面性状劣化的观点出发,优选同时含有Ni。Furthermore, when the steel pipe contains Cu, it is preferable to contain Ni at the same time from the viewpoint of preventing deterioration of the surface properties.

<Cr:0~1.000%><Cr: 0 to 1.000%>

Cr(铬)是对于提高强度有效的元素。Cr (chromium) is an element effective for improving strength.

但是,如果Cr的含量过多,则有时电焊性会劣化,因此Cr的含量为0~1.000%以下。Cr的含量更优选为0.500%以下。However, if the content of Cr is too large, the weldability may be deteriorated, so the content of Cr is 0 to 1.000% or less. The content of Cr is more preferably 0.500% or less.

另一方面,从使钢管的强度进一步提高这一点出发,Cr的含量优选为0.100%以上。On the other hand, from the viewpoint of further improving the strength of the steel pipe, the content of Cr is preferably 0.100% or more.

<Mo:0~1.000%><Mo: 0 to 1.000%>

Mo(钼)是有助于钢的高强度化的元素。Mo (molybdenum) is an element which contributes to the high strength of steel.

但是,Mo是高价的元素,因此从经济性这一点出发,Mo的含量为0~1.000%。Mo的含量更优选为0.500%以下,特别优选为0.300%以下。However, Mo is an expensive element, so the content of Mo is 0 to 1.000% from the viewpoint of economy. The content of Mo is more preferably 0.500% or less, and particularly preferably 0.300% or less.

另一方面,Mo的含量优选为0.050%以上。On the other hand, the content of Mo is preferably 0.050% or more.

<B:0~50ppm><B: 0 to 50ppm>

B(硼)是通过微量含有而显著提高钢的淬火性、有助于钢的高强度化的元素。B (boron) is an element which remarkably improves the hardenability of steel and contributes to the enhancement of the strength of steel when contained in a trace amount.

但是,即使以超过50ppm的含量含有B也无法使淬火性进一步提高,还有可能生成析出物而使韧性劣化,因此B的含量的上限为50ppm。另一方面,B有时会从原料杂质混入,为了充分得到淬火性的效果,B的含量优选为3ppm以上。However, even if B is contained in an amount exceeding 50 ppm, the hardenability cannot be further improved, and there is a possibility that a precipitate may be formed and the toughness may be deteriorated, so the upper limit of the content of B is 50 ppm. On the other hand, B may be mixed from raw material impurities. In order to sufficiently obtain the effect of hardenability, the content of B is preferably 3 ppm or more.

<Ca:0~100ppm><Ca: 0 to 100ppm>

Ca(钙)是控制硫化物系夹杂物的形态,使低温韧性提高,进而使电焊部的氧化物微细化,提高电焊部的韧性的元素。Ca (calcium) is an element that controls the form of sulfide-based inclusions, improves low-temperature toughness, and further refines oxides in the welded portion, thereby improving the toughness of the welded portion.

但是,如果Ca的含量过多,有可能会使氧化物或硫化物变大而对韧性带来不良影响。因此,Ca的含量为0~100ppm。However, if the content of Ca is too large, oxides and sulfides may become larger, which may adversely affect toughness. Therefore, the content of Ca is 0 to 100 ppm.

另一方面,Ca的含量优选为10ppm以上。On the other hand, the content of Ca is preferably 10 ppm or more.

<REM:0~200ppm><REM: 0~200ppm>

本说明书中,“REM”是指稀土元素,是由Sc(钪)、Y(钇)、La(镧)、Ce(铈)、Pr(镨)、Nd(钕)、Pm(钷)、Sm(钐)、Eu(铕)、Gd(钆)、Tb(铽)、Dy(镝)、Ho(钬)、Er(铒)、Tm(铥)、Yb(镱)和Lu(镏)组成的17种元素的总称。In this specification, "REM" refers to rare earth elements, which are composed of Sc (scandium), Y (yttrium), La (lanthanum), Ce (cerium), Pr (praseodymium), Nd (neodymium), Pm (promethium), Sm (Samarium), Eu (Europium), Gd (Gadolinium), Tb (Terbium), Dy (Dysprosium), Ho (Holmium), Er (Erbium), Tm (Thulium), Yb (Ytterbium) and Lu (Li) The general term for 17 elements.

另外,“REM:0~200ppm”是指含有上述17种元素之中的至少一种,并且这17种元素的合计含量为200ppm以下。In addition, "REM: 0-200 ppm" means that at least one of the above-mentioned 17 elements is contained, and the total content of these 17 elements is 200 ppm or less.

REM是控制硫化物系夹杂物的形态,使低温韧性提高,进而使电焊部的氧化物微细化,提高电焊部的韧性的元素。REM is an element that controls the form of sulfide-based inclusions, improves low-temperature toughness, and further refines oxides in the welded portion to improve the toughness of the welded portion.

但是,如果REM的含量过多,有可能会使氧化物或硫化物变大而对韧性带来不良影响。因此,REM的含量为0~200ppm。However, if the content of REM is too large, oxides and sulfides may become larger, and the toughness may be adversely affected. Therefore, the content of REM is 0 to 200 ppm.

另一方面,REM的含量优选为10ppm以上。On the other hand, the content of REM is preferably 10 ppm or more.

<杂质><Impurities>

本发明中,杂质是指原材料中所含的成分或在制造的过程中混入的成分,不是有意使钢含有的成分。In the present invention, an impurity means a component contained in a raw material or a component mixed in a production process, and is not a component intentionally contained in steel.

作为杂质,具体而言,可举出O(氧)、Sb(锑)、Sn(锡)、W(钨)、Co(钴)、As(砷)、Mg(镁)、Pb(铅)、Bi(铋)、H(氢)。Specific examples of impurities include O (oxygen), Sb (antimony), Sn (tin), W (tungsten), Co (cobalt), As (arsenic), Mg (magnesium), Pb (lead), Bi (bismuth), H (hydrogen).

其中,O优选控制在含量为0.004%以下。Among them, the content of O is preferably controlled to be 0.004% or less.

对本发明的地基稳定化工程用高强度电焊钢管的使用方法进行说明。The usage method of the high-strength electric resistance welded steel pipe for foundation stabilization works of this invention is demonstrated.

本发明的地基稳定化工程用高强度电焊钢管的使用方法,对于在上述高强度电焊钢管的钢管中央部切断而产生的新的钢管端部进行螺纹切削,用螺纹接头将2根以上高强度电焊钢管连接使用。In the method of using a high-strength electric-resistance welded steel pipe for a foundation stabilization project of the present invention, a new steel pipe end portion formed by cutting the central portion of the high-strength electric-resistance welded steel pipe is threaded, and two or more high-strength electric-resistance welded steel pipes are welded with a threaded joint. Steel pipe connection is used.

另外,本发明的地基稳定化工程用高强度电焊钢管的使用方法,对于上述高强度电焊钢管的钢管端部的一方或两方在钢管中央部切断而产生的新的钢管端部,使该钢管端部彼此经由1个或多个夹具嵌合,将2根以上高强度电焊钢管连接使用。Further, in the method of using the high-strength electric-resistance-welded steel pipe for a foundation stabilization project of the present invention, the steel pipe is used for a new steel-pipe end portion formed by cutting one or both of the steel pipe ends of the high-strength electric-resistance-welded steel pipe at the center of the steel pipe. The ends are fitted to each other via one or more jigs, and two or more high-strength electric resistance welded steel pipes are connected and used.

实施例Example

将实施例的表中所示成分的钢坯加热至1050℃以上后,在再结晶温度以上进行粗轧,然后接着在Ar3℃以上且950℃以下进行累积压下量为65%以上的精轧,将从Ar3℃以上的温度冷却了的钢板在具有成型工序、焊接工序、矫正工序的制管设备中,通过冷成型而制成中空状态后,实施电阻焊接,制造拉伸强度为590N/mm2以上的高强度钢管,对于在制管后在钢管中央部切断而产生的新的钢管端部进行“螺纹切削后接合”或“经由夹具嵌合”。After heating the steel slab of the composition shown in the table of Examples to 1050°C or higher, rough rolling is performed at the recrystallization temperature or higher, and then finishing rolling is performed at Ar3°C or higher and 950°C or lower with a cumulative reduction of 65% or higher. The steel plate cooled from Ar3°C or higher is cold-formed into a hollow state in a pipe-making facility having a forming process, a welding process, and a straightening process, and then resistance welding is performed to produce a tensile strength of 590 N/mm 2 The above high-strength steel pipe is subjected to "joining after thread cutting" or "fitting via a jig" to a new steel pipe end which is cut at the center of the steel pipe after pipe production.

再者,拉伸强度是从热处理后的钢管的母材部分沿管轴方向采取全厚试验片,沿管轴方向进行拉伸试验。In addition, the tensile strength is obtained by taking a full-thickness test piece from the base material portion of the heat-treated steel pipe in the pipe axis direction, and performing a tensile test in the pipe axis direction.

实施例的表中示出了各条件下的实施例、比较例的条件和结果。在各表中,各区域的“G”表示能够满足各区域的情况,各区域的“NG”表示不能满足各区域的情况。In the table of Examples, the conditions and results of Examples and Comparative Examples under each condition are shown. In each table, "G" of each area indicates that each area can be satisfied, and "NG" of each area indicates that each area cannot be satisfied.

Figure GDA0003737065460000321
Figure GDA0003737065460000321

Figure GDA0003737065460000331
Figure GDA0003737065460000331

表3table 3

Figure GDA0003737065460000341
Figure GDA0003737065460000341

表4 x=ΔDC的WW值Table 4 x = WW value of ΔDC

Figure GDA0003737065460000352
Figure GDA0003737065460000352

Figure GDA0003737065460000361
Figure GDA0003737065460000361

Figure GDA0003737065460000371
Figure GDA0003737065460000371

表7Table 7

Figure GDA0003737065460000381
Figure GDA0003737065460000381

表8 x=ΔDC的WW值Table 8 x = WW value of ΔDC

Figure GDA0003737065460000392
Figure GDA0003737065460000392

不能满足区域AA的情况下,钢管端部和钢管中央部都无法确保必要的外径公差,这可以通过钢管的外径测定来判定。该情况下,在作为结构管使用时,无法确保必要的圆形的形状,因此无法确保必要的弯曲力矩或弯曲耐力,在使用时会发生变形、压弯,无法作为结构管满足必要的功能。If the area AA cannot be satisfied, the necessary outer diameter tolerance cannot be secured at the ends of the steel pipe and the center of the steel pipe, which can be determined by measuring the outer diameter of the steel pipe. In this case, the required circular shape cannot be ensured when used as a structural pipe, so the required bending moment or bending resistance cannot be ensured, deformation and bending may occur during use, and the required function as a structural pipe cannot be satisfied.

不能满足区域YY的情况下,作为螺纹无法确保必要的残料,有时会在螺纹加工时发生变形,并且在使用时发生连接不良等,无法确保螺纹的功能。这可以通过用螺纹测量仪等进行的尺寸测定、目测来判定。另外,作为管体,由于无法确保必要的残料,因此无法确保接头的强度,在使用时会发生接头部的弯曲等变形、断裂等,无法确保作为本来用途的功能。这可以通过目测来判定。If the area YY is not satisfied, the necessary residual material cannot be secured as the thread, and the thread may be deformed during threading, and the connection failure may occur during use, etc., and the function of the thread cannot be secured. This can be determined by dimensional measurement or visual inspection with a thread gauge or the like. In addition, since the necessary residual material cannot be secured as the pipe body, the strength of the joint cannot be secured, and deformation and breakage such as bending of the joint portion may occur during use, and the function for the original application cannot be secured. This can be determined by visual inspection.

不能满足区域XX的情况下,也就是无法满足区域AA、区域YY中的任一方或两方的情况下,会分别发生不能满足的不良情况。When the area XX cannot be satisfied, that is, when one or both of the area AA and the area YY cannot be satisfied, there will be a problem that cannot be satisfied, respectively.

不能满足区域WW的情况下,作业结果会偏离本发明中得到的钢管中央部与钢管端部的纵向椭圆度之间的关系,因此无法进行正确的成型。这意味着由于产品的局部形状不良或设备异常等,制造无法正确进行,在制造批次中无法得到一定的品质,因此无法作为产品。这可以通过产品的目测检查、设备的检查来判定。另外,不能满足区域WW的情况下,由于无法进行正确的成型,从而无法形成螺纹加工所需的钢管的形状,因此有时会在螺纹加工时发生变形,并且在使用时发生连接不良等,无法确保螺纹的功能。另外,由于外径公差在制造批次中不能确保为一定的值,因此无法满足这些。为了实施无变形的螺纹加工、确保外径公差,区域WW的确保成为前提。If the region WW cannot be satisfied, the work result will deviate from the relationship between the longitudinal ovality of the steel pipe center portion and the steel pipe end portion obtained in the present invention, so that accurate forming cannot be performed. This means that due to local defects in the shape of the product, equipment abnormalities, etc., the manufacturing cannot be carried out correctly, and a certain quality cannot be obtained in the manufacturing batch, so it cannot be used as a product. This can be determined by visual inspection of the product, inspection of the equipment. In addition, if the region WW cannot be satisfied, the shape of the steel pipe required for threading cannot be formed because it cannot be accurately formed, so that deformation during threading may occur, and connection failure during use may occur, and it cannot be ensured. function of the thread. In addition, since the outer diameter tolerance cannot be guaranteed to be a constant value in a manufacturing lot, these cannot be satisfied. In order to perform threading without deformation and to secure the outer diameter tolerance, securing the area WW is a prerequisite.

作为表1的实施例中的钢管的评价,示出螺纹加工状况和钢管外径公差的确保。钢管外径公差的确保是指钢管端部和钢管中央部这两方满足外径公差的情况。As the evaluation of the steel pipes in the examples in Table 1, the threading conditions and the securing of the steel pipe outer diameter tolerance are shown. Ensuring the outer diameter tolerance of the steel pipe means that both the steel pipe end and the center of the steel pipe satisfy the outer diameter tolerance.

在螺纹加工状况中,当满足进行正确成型、作为钢管产品可确保一定品质的条件即区域WW,并且同时满足作为螺纹能够确保必要的残料的条件即区域YY时,能够进行良好的螺纹加工。关于钢管外径公差的确保,在满足进行正确成型、作为钢管产品可确保一定品质的条件即区域WW,并且同时满足可确保外径公差的条件即区域AA的情况下,能够确保钢管外径公差。In the threading state, good threading can be performed when the condition for accurate forming and ensuring a certain quality as a steel pipe product, namely the area WW, and the condition for securing the necessary residual material as the thread, namely the area YY, are satisfied. Regarding the assurance of the tolerance of the outer diameter of the steel pipe, the outer diameter tolerance of the steel pipe can be ensured when the conditions for correct molding and ensuring a certain quality as a steel pipe product, that is, the area WW, and the conditions for ensuring the outer diameter tolerance, that is, the area AA are satisfied at the same time. .

不能满足区域PP的情况下,也就是不能满足区域XX、区域WW中的任一方或两方的情况下,会分别发生不能满足的不良情况。仅不满足区域XX的情况下,作为螺纹无法确保必要的残料,有时会在螺纹加工时发生变形,并且在使用时发生连接不良等,无法确保螺纹的功能。When the area PP cannot be satisfied, that is, when either one or both of the area XX and the area WW cannot be satisfied, there will be a problem that the area cannot be satisfied, respectively. Only if the area XX is not satisfied, the necessary residual material cannot be secured as the thread, and the thread may be deformed during threading, and the connection failure may occur during use, etc., and the function of the thread cannot be secured.

仅不满足区域WW的情况下,由于无法进行正确的成型,从而无法形成螺纹加工所需的钢管的形状,因此有时会在螺纹加工时发生变形,并且在使用时发生连接不良等,无法确保螺纹的功能。与此同时,由于外径公差在制造批次中不能确保为一定的值,因此外径公差也无法满足。不满足区域XX和区域WW这两方的情况下,无法确保螺纹加工中作为螺纹所需的残料,会导致在螺纹加工时发生变形。另外,无法形成所需的钢管的形状,因此有时会在螺纹加工时发生变形,由于这两方的理由,在使用时会发生连接不良等,无法确保螺纹的功能。与此相同,由于外径公差在制造批次中不能确保为一定的值,因此外径公差也无法满足。Only if the area WW is not satisfied, the shape of the steel pipe required for threading cannot be formed because it cannot be properly formed, so it may deform during threading, and may cause poor connection during use, etc., and the thread cannot be secured. function. At the same time, since the outer diameter tolerance cannot be guaranteed to be a certain value in the manufacturing lot, the outer diameter tolerance cannot be satisfied either. If both the area XX and the area WW are not satisfied, the residual material required for threading during threading cannot be secured, and deformation during threading may occur. In addition, since the desired shape of the steel pipe cannot be formed, deformation may occur during threading, and due to both reasons, connection failure occurs during use, etc., and the function of the thread cannot be ensured. Similarly, since the outer diameter tolerance cannot be guaranteed to be a constant value in a manufacturing lot, the outer diameter tolerance cannot be satisfied either.

区域ZZ是更好的实施例的范围,即使偏离区域ZZ,只要在区域XX和WW的范围内,就是实施例。Zone ZZ is the scope of a better embodiment, even if it deviates from zone ZZ, as long as it is within the scope of zones XX and WW, it is an embodiment.

再者,对表1的比较例的No.2和No.31进行说明。这些比较例中,钢管外径公差为“不良”,但螺纹加工状况为“良好”。这是在钢管中央部不满足外径公差,但在钢管端部满足外径公差的情况。这些实施例中,由于满足区域WW和区域YY,因此能够进行螺纹切削。但由于钢管中央部的外径公差不满足,因此外径公差为“不良”,作为结构管没有满足必要的功能,所以无法作为产品,成为比较例。In addition, No. 2 and No. 31 of the comparative example of Table 1 are demonstrated. In these comparative examples, the outer diameter tolerance of the steel pipe was "bad", but the threading condition was "good". This is the case where the outer diameter tolerance is not satisfied at the center of the steel pipe, but is satisfied at the end of the steel pipe. In these embodiments, since the regions WW and YY are satisfied, thread cutting can be performed. However, since the outer diameter tolerance of the central part of the steel pipe was not satisfied, the outer diameter tolerance was "defective", and the necessary function as a structural pipe was not satisfied, so it could not be used as a product and a comparative example.

以上,参照附图对本发明的优选实施方式进行了详细说明,但本发明并不限定于这些例子。如果知晓本发明所属技术领域中的公知常识的人,在权利要求记载的技术思想的范畴内,显然能够想到各种变更例或修正例,这些当然也应理解为属于本发明的技术范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to these examples. Those who know the common knowledge in the technical field to which the present invention pertains can obviously think of various modifications or amendments within the scope of the technical idea described in the claims, and these should of course be understood as belonging to the technical scope of the present invention.

产业可利用性industry availability

根据本发明,能够提供轻量且高强度、通过制管后的新切断而产生的钢管端部为高真圆度的高强度电焊钢管和地基稳定化工程用高强度电焊钢管的使用方法。由此,产业上的可利用性很大。According to the present invention, it is possible to provide a high-strength electric-resistance-welded steel pipe with high roundness and a high-strength electric-resistance-welded steel pipe for ground stabilization work, which is lightweight and high-strength, and has a high roundness at the end of the steel pipe produced by fresh cutting after pipe production. Thereby, the industrial applicability is large.

Claims (6)

1.一种高强度电焊钢管,其特征在于,1. a high-strength electric-welded steel pipe, characterized in that, 以质量%或质量ppm计,含有In mass % or mass ppm, containing C:0.04~0.30%、C: 0.04 to 0.30%, Si:0.01~2.00%、Si: 0.01 to 2.00%, Mn:0.50~3.00%、Mn: 0.50 to 3.00%, P:0.030%以下、P: 0.030% or less, S:0.030%以下、S: 0.030% or less, Al:0.005~0.700%、Al: 0.005 to 0.700%, N:100ppm以下、N: 100ppm or less, Nb:0~0.100%、Nb: 0 to 0.100%, V:0~0.100%、V: 0 to 0.100%, Ti:0~0.200%、Ti: 0 to 0.200%, Ni:0~1.000%、Ni: 0 to 1.000%, Cu:0~1.000%、Cu: 0 to 1.000%, Cr:0~1.000%、Cr: 0 to 1.000%, Mo:0~1.000%、Mo: 0 to 1.000%, B:0~50ppm、B: 0~50ppm, Ca:0~100ppm和Ca: 0~100ppm and REM:0~200ppm,REM: 0~200ppm, 余量由铁和杂质组成,The balance consists of iron and impurities, DCave为60.3mm以上且318.5mm以下,tCave/DCave为0.02以上且0.06以下,拉伸强度为590N/mm2以上,在将钢管中央部切断的情况下,满足下述式子:When DCave is 60.3 mm or more and 318.5 mm or less, tCave/DCave is 0.02 or more and 0.06 or less, and tensile strength is 590 N/mm 2 or more, when the central part of the steel pipe is cut, the following formula is satisfied: DCave×(-2/100)≤x≤DCave×(2/100) (1),DCave×(-2/100)≤x≤DCave×(2/100) (1), YN≤y≤YM (2),YN≤y≤YM (2), x+K-3×SD≤y≤x+K+3×SD (3),x+K-3×SD≤y≤x+K+3×SD (3), YM=MIN[{DEave×(2/100)}、{4×((tEave/3)-0.65)}] (4),YM=MIN[{DEave×(2/100)}, {4×((tEave/3)-0.65)}] (4), 式(4)将{DEave×(2/100)}和{4×((tEave/3)-0.65)}中较小的一者作为YM,Equation (4) takes the smaller of {DEave×(2/100)} and {4×((tEave/3)−0.65)} as YM, YN=MAX[{DEave×(-2/100)}、{-4×((tEave/3)-0.65)}] (5),YN=MAX[{DEave×(-2/100)}, {-4×((tEave/3)-0.65)}] (5), 式(5)将{DEave×(-2/100)}和{-4×((tEave/3)-0.65)}中较大的一者作为YN,In formula (5), the larger one of {DEave×(−2/100)} and {−4×((tEave/3)−0.65)} is used as YN, K={α+(β/I)+(γ×TS)}×DCave (6),K={α+(β/I)+(γ×TS)}×DCave (6),
Figure FDA0003737065450000021
Figure FDA0003737065450000021
钢管中央部的外径的标准偏差={p+(q/I)+(r×TS)}×DCave(8),Standard deviation of the outer diameter of the central part of the steel pipe={p+(q/I)+(r×TS)}×DCave(8), 其中,x:钢管中央部的纵向椭圆度,y:钢管端部的纵向椭圆度,DCave:制管后且切断前的钢管中央部的平均外径,单位为mm,tCave:制管后且切断前的钢管中央部的钢管的平均壁厚,单位为mm,DEave:制管后且切断后的钢管端部的平均外径,单位为mm,tEave:制管后且切断后的钢管端部的平均壁厚,单位为mm,TS:高强度电焊钢管的母材部的拉伸强度,单位为N/mm2,α、β、γ为常数,Where, x: the longitudinal ovality of the central part of the steel pipe, y: the longitudinal ovality of the end of the steel pipe, DCave: the average outer diameter of the central part of the steel pipe after pipe making and before cutting, in mm, tCave: after pipe making and cutting The average wall thickness of the steel pipe at the center of the front steel pipe, in mm, DEave: the average outer diameter of the steel pipe end after pipe making and cutting, in mm, tEave: after pipe making and cutting the steel pipe end Average wall thickness, in mm, TS: tensile strength of the base metal part of the high-strength electric-resistance welded steel pipe, in N/mm 2 , α, β, γ are constants, α=-1.87×10-3 (9),α=-1.87× 10-3 (9), β=1.35×104 (10),β=1.35×10 4 (10), γ=-6.65×10-6 (11),γ=-6.65× 10-6 (11), I是钢管中央部截面的截面二次距,单位为mm4I is the secondary distance of the section at the central part of the steel pipe, the unit is mm 4 , I=π/64×{(DCave)4-(DCave-2×tCave)4} (12),I=π/64×{(DCave) 4 −(DCave−2×tCave) 4 } (12), p、q、r为常数,p, q, r are constants, p=1.39×10-3 (13),p=1.39× 10-3 (13), q=4.17×102 (14),q=4.17×10 2 (14), r=6.05×10-7 (15)。r=6.05×10 −7 (15).
2.根据权利要求1所述的高强度电焊钢管,其特征在于,2. The high-strength electric-welded steel pipe according to claim 1, characterized in that, 拉伸强度为780N/mm2以上。The tensile strength is 780 N/mm 2 or more. 3.根据权利要求1或2所述的高强度电焊钢管,其特征在于,3. The high-strength electric-resistance welded steel pipe according to claim 1 or 2, characterized in that, 还满足下述式子:It also satisfies the following formula: YN-K+3×SD≤x≤YM-K-3×SD (17)。YN-K+3×SD≤x≤YM-K-3×SD (17). 4.根据权利要求1或2所述的高强度电焊钢管,其特征在于,4. The high-strength electric-resistance welded steel pipe according to claim 1 or 2, characterized in that, 还满足下述式子:It also satisfies the following formula: DEave×(-2/100)-K+3×SD≤xDEave×(-2/100)-K+3×SD≤x ≤DEave×(2/100)-K-3×SD (18)。≤DEave×(2/100)-K-3×SD (18). 5.一种地基稳定化工程用高强度电焊钢管的使用方法,其特征在于,5. A method of using high-strength electric-welded steel pipe for foundation stabilization engineering, characterized in that, 在权利要求1或2所述的高强度电焊钢管的钢管中央部进行切断,在由此产生的新的钢管端部进行螺纹切削,利用螺纹接头将2根以上的高强度电焊钢管连接而使用。The high-strength electric-resistance-welded steel pipe according to claim 1 or 2 is cut at the center of the steel pipe, threaded at the end of the resulting new steel pipe, and used by connecting two or more high-strength electric-resistance-welded steel pipes with a threaded joint. 6.一种地基稳定化工程用高强度电焊钢管的使用方法,其特征在于,6. A method of using high-strength electric-welded steel pipe for foundation stabilization engineering, characterized in that, 权利要求1或2所述的高强度电焊钢管的钢管端部的一方或两方与在钢管中央部进行切断而产生的新的钢管端部,经由1个或多个夹具使该钢管端部彼此嵌合,将2根以上的高强度电焊钢管连接而使用。One or both of the steel pipe ends of the high-strength electric-resistance welded steel pipe according to claim 1 or 2 and a new steel pipe end produced by cutting at the center of the steel pipe, and the steel pipe ends are connected to each other via one or more jigs Fitting is used by connecting two or more high-strength electric resistance welded steel pipes.
CN202080014708.6A 2019-02-21 2020-02-21 Use method of high-strength electric welding steel pipe and high-strength electric welding steel pipe for foundation stabilization engineering Active CN113423846B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2019-029437 2019-02-21
JP2019029437 2019-02-21
PCT/JP2020/007101 WO2020171209A1 (en) 2019-02-21 2020-02-21 High-strength electric-resistance-welded steel pipe, and method for using high-strength electric-resistance-welded steel pipe in construction work to stabilize foundation

Publications (2)

Publication Number Publication Date
CN113423846A CN113423846A (en) 2021-09-21
CN113423846B true CN113423846B (en) 2022-09-20

Family

ID=72144899

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202080014708.6A Active CN113423846B (en) 2019-02-21 2020-02-21 Use method of high-strength electric welding steel pipe and high-strength electric welding steel pipe for foundation stabilization engineering

Country Status (3)

Country Link
JP (1) JP6841392B2 (en)
CN (1) CN113423846B (en)
WO (1) WO2020171209A1 (en)

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006274310A (en) * 2005-03-28 2006-10-12 Nippon Steel Corp Manufacturing method of steel pipe for machine structural member
CN101248202A (en) * 2005-08-22 2008-08-20 新日本制铁株式会社 High-strength thick-walled electric-welded steel pipe excellent in hardenability, hot workability, and fatigue strength, and manufacturing method thereof
WO2012133558A1 (en) * 2011-03-30 2012-10-04 新日本製鐵株式会社 Electroseamed steel pipe and process for producing same
CN104089109A (en) * 2014-06-30 2014-10-08 宝山钢铁股份有限公司 625MPa-level UOE and manufacturing method thereof
WO2015022399A2 (en) * 2013-08-14 2015-02-19 Dinex A/S Multilayer coated particle filter
JP2016047956A (en) * 2014-08-28 2016-04-07 Jfeスチール株式会社 Low yield ratio and high strength spiral steel pipe pile and manufacturing method therefor
CN107109567A (en) * 2014-12-25 2017-08-29 杰富意钢铁株式会社 High-strength thick electric-resistance-welded steel pipe and its manufacture method and deep-well high-strength thick conductor casing for deep-well conductor casing
JP2017166064A (en) * 2016-03-09 2017-09-21 Jfeスチール株式会社 Non-refining low yield ratio high tensile thick steel sheet, manufacturing method therefor, shaped steel and structure
WO2017163987A1 (en) * 2016-03-22 2017-09-28 新日鐵住金株式会社 Electric resistance welded steel tube for line pipe
CN108138279A (en) * 2015-09-29 2018-06-08 杰富意钢铁株式会社 High-intensity hollow stabilizer resistance welding steel pipe, the manufacturing method of high-intensity hollow stabilizer resistance welding steel pipe, the manufacturing method of high-intensity hollow stabilizer and high-intensity hollow stabilizer
CN109312437A (en) * 2016-06-22 2019-02-05 杰富意钢铁株式会社 Thick section and high strength pipeline steel tube hot rolled steel plate and thick section and high strength pipeline steel tube welded still pipe and its manufacturing method

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3034643B1 (en) * 2013-08-16 2020-06-17 Nippon Steel Corporation Electric-resistance-welded steel pipe with excellent weld quality and method for producing same
JP6807690B2 (en) * 2016-09-27 2021-01-06 日本製鉄株式会社 Square steel pipe

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006274310A (en) * 2005-03-28 2006-10-12 Nippon Steel Corp Manufacturing method of steel pipe for machine structural member
CN101248202A (en) * 2005-08-22 2008-08-20 新日本制铁株式会社 High-strength thick-walled electric-welded steel pipe excellent in hardenability, hot workability, and fatigue strength, and manufacturing method thereof
WO2012133558A1 (en) * 2011-03-30 2012-10-04 新日本製鐵株式会社 Electroseamed steel pipe and process for producing same
WO2015022399A2 (en) * 2013-08-14 2015-02-19 Dinex A/S Multilayer coated particle filter
CN104089109A (en) * 2014-06-30 2014-10-08 宝山钢铁股份有限公司 625MPa-level UOE and manufacturing method thereof
JP2016047956A (en) * 2014-08-28 2016-04-07 Jfeスチール株式会社 Low yield ratio and high strength spiral steel pipe pile and manufacturing method therefor
CN107109567A (en) * 2014-12-25 2017-08-29 杰富意钢铁株式会社 High-strength thick electric-resistance-welded steel pipe and its manufacture method and deep-well high-strength thick conductor casing for deep-well conductor casing
CN108138279A (en) * 2015-09-29 2018-06-08 杰富意钢铁株式会社 High-intensity hollow stabilizer resistance welding steel pipe, the manufacturing method of high-intensity hollow stabilizer resistance welding steel pipe, the manufacturing method of high-intensity hollow stabilizer and high-intensity hollow stabilizer
JP2017166064A (en) * 2016-03-09 2017-09-21 Jfeスチール株式会社 Non-refining low yield ratio high tensile thick steel sheet, manufacturing method therefor, shaped steel and structure
WO2017163987A1 (en) * 2016-03-22 2017-09-28 新日鐵住金株式会社 Electric resistance welded steel tube for line pipe
CN109312437A (en) * 2016-06-22 2019-02-05 杰富意钢铁株式会社 Thick section and high strength pipeline steel tube hot rolled steel plate and thick section and high strength pipeline steel tube welded still pipe and its manufacturing method

Also Published As

Publication number Publication date
CN113423846A (en) 2021-09-21
JPWO2020171209A1 (en) 2021-03-11
JP6841392B2 (en) 2021-03-10
WO2020171209A1 (en) 2020-08-27

Similar Documents

Publication Publication Date Title
JP5679091B1 (en) Hot-rolled steel sheet and manufacturing method thereof
EP3042976B1 (en) Steel sheet for thick-walled high-strength line pipe having exceptional corrosion resistance, crush resistance properties, and low-temperature ductility, and line pipe
JP5783229B2 (en) Hot-rolled steel sheet and manufacturing method thereof
EP2392681B1 (en) Heavy gauge, high tensile strength, hot rolled steel sheet with excellent hic resistance and manufacturing method therefor
EP1697553B1 (en) Steel plates for ultra-high-strength linepipes and ultra-high-strength linepipes having excellent low-temperature toughness and manufacturing methods thereof
JP5516834B1 (en) ERW welded steel pipe
EP2395122A1 (en) High-strength steel tube for low-temperature use with superior buckling resistance and toughness in weld heat-affected areas, and manufacturing method for same
EP2039793A1 (en) High-strength steel pipe with excellent unsusceptibility to strain aging for line piping, high-strength steel plate for line piping, and processes for producing these
CN113677448B (en) Square steel pipe and manufacturing method and building structure
JP6816827B2 (en) Manufacturing method of square steel pipe and square steel pipe
EP3375900A1 (en) Electric resistance welded steel tube for line pipe
JP5768603B2 (en) High-strength welded steel pipe with high uniform elongation characteristics and excellent low-temperature toughness at welds, and method for producing the same
EP3428299B1 (en) Electroseamed steel pipe for line pipe
WO2022075026A1 (en) Rectangular steel pipe and production method therefor, and building structure
US11028456B2 (en) Electric resistance welded steel pipe for torsion beam
JPWO2019220577A1 (en) Asroll ERW Steel Pipe for Torsion Beam
JP6813140B1 (en) Square steel pipe and its manufacturing method, and building structures
CN113423846B (en) Use method of high-strength electric welding steel pipe and high-strength electric welding steel pipe for foundation stabilization engineering
JP6813141B1 (en) Square steel pipe and its manufacturing method and building structure
EP4206338A1 (en) Electric resistance welded steel pipe
WO2021039484A1 (en) Rectangular steel pipe and method for manufacturing same, and building structure
CN115210396A (en) Steel pipe and steel plate
EP3960891A1 (en) Electric-resistance-welded steel pipe for line pipes
JP5842473B2 (en) High strength welded steel pipe with high uniform elongation characteristics and excellent weld toughness, and method for producing the same
JP2020110840A (en) Electroseamed steel pipe and method for manufacture thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant