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EP3428299B1 - Electroseamed steel pipe for line pipe - Google Patents

Electroseamed steel pipe for line pipe Download PDF

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Publication number
EP3428299B1
EP3428299B1 EP17823802.8A EP17823802A EP3428299B1 EP 3428299 B1 EP3428299 B1 EP 3428299B1 EP 17823802 A EP17823802 A EP 17823802A EP 3428299 B1 EP3428299 B1 EP 3428299B1
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EP
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Prior art keywords
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electric resistance
resistance welded
steel pipe
pipe
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EP17823802.8A
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German (de)
French (fr)
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EP3428299A1 (en
EP3428299A4 (en
Inventor
Kensuke Nagai
Masakazu Ozaki
Noboru Hasegawa
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Nippon Steel Corp
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Nippon Steel Corp
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0205Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/10Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
    • C21D8/105Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/16Ferrous alloys, e.g. steel alloys containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/26Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/28Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips

Definitions

  • the present invention relates to an electric resistance welded steel pipe for a line pipe.
  • Electric resistance welded steel pipes used as line pipes i.e., electric resistance welded steel pipes for line pipes
  • line pipes Electric resistance welded steel pipes used as line pipes
  • Patent Document I proposes a hot-rolled steel sheet for a sour resistant and high strength electric resistance welded steel pipe, including 95% by volume or more of bainitic ferrite in a steel structure.
  • Patent Document 2 discloses a technology in which the yield ratio of an obtained electric resistance welded steel pipe in a pipe axis direction is decreased by repeatedly applying a strain to an uncoiled steel sheet which is a raw material, for example, by bending-unbending processing, before pipe-making forming, thereby inducing a Bauschinger effect.
  • Patent Document 3 proposes a method of producing an electric resistance welded steel pipe using a slab in which the amount of Nb is from 0.003% to less than 0.02%, as a method of producing an electric resistance welded steel pipe in which a rise in yield ratio due to heating is suppressed, and a deformation property is improved, and which has excellent strain aging resistance.
  • a work strain introduced in pipe-making causes the precipitation of Nb carbide to proceed, thereby increasing a yield strength and a tensile strength. Such precipitation strengthening was found to particularly cause a yield strength to be greatly increased, thereby resulting in an increase in yield ratio.” is described.
  • Patent Document 4 relates to an electric resistance welded steel pipe or tube having specific properties and being intended for use for a steam line.
  • a decrease in the yield ratio of a steel pipe for a line pipe is required from the viewpoint of, e.g., suppressing the buckling of a line pipe in the case of laying the line pipe.
  • Patent Document 1 it may be impossible to decrease a yield ratio.
  • the reason thereof is considered to be because a steel structure mainly includes bainitic ferrite.
  • An object of the present disclosure is to provide an electric resistance welded steel pipe for a line pipe, which has excellent sour resistance, which has a certain amount of tensile strength and yield strength, which has a decreased yield ratio, and which includes a base metal portion and an electric resistance welded portion thereof having excellent toughness.
  • Means of solving the problem described above includes the following aspects.
  • an electric resistance welded steel pipe for a line pipe which has excellent sour resistance, which has a certain amount of tensile strength and yield strength, which has a decreased yield ratio, and which includes a base metal portion and an electric resistance welded portion thereof having excellent toughness, can be provided.
  • Fig. 1 is a scanning electron micrograph showing an example of the metallographic microstructure of a base metal portion in the present disclosure.
  • a numerical range expressed by "x to y" herein includes the values of x and y in the range as the minimum and maximum values, respectively.
  • the content of a component (element) expressed by “%” herein means “% by mass”.
  • C carbon
  • C content The content of another element may be expressed similarly.
  • step herein encompasses not only an independent step but also a step of which the desired object is achieved even in a case in which the step is incapable of being definitely distinguished from another step.
  • An electric resistance welded steel pipe for a line pipe of the present disclosure (hereinafter also simply referred to as “electric resistance welded steel pipe”) includes a base metal portion and an electric resistance welded portion, wherein the chemical composition of the base metal portion consists of, in terms of % by mass: 0.030 to less than 0.080% of C, 0.30 to 1.00% of Mn, 0.005 to 0.050% of Ti, 0.010 to 0.100% of Nb, 0.001 to 0.020% of N, 0.010 to 0.450% of Si, 0.0010 to 0.1000% of Al, 0 to 0.030% of P, 0 to 0.0010% of S, 0 to 0.50% of Mo, 0 to 1.00% of Cu, 0 to 1.00% of Ni, 0 to 1.00% of Cr, 0 to 0.100% of V, 0 to 0.0100% of Ca, 0 to 0.0100% of Mg, 0 to 0.0100% of REM, and the balance being Fe and impurities, wherein: CN
  • the electric resistance welded steel pipe of the present disclosure includes the base metal portion and the electric resistance welded portion.
  • an electric resistance welded steel pipe is produced by forming a hot-rolled steel sheet into a pipe shape (hereinafter also referred to as "roll forming") to thereby make an open pipe, subjecting abutting portions of the obtained open pipe to electric resistance welding to form an electric resistance welded portion, and then, if necessary, subjecting the electric resistance welded portion to seam heat treatment.
  • the base metal portion refers to a portion other than the electric resistance welded portion and a heat affected zone.
  • the heat affected zone (hereinafter also referred to as "HAZ”) refers to a portion affected by heat caused by electric resistance welding (affected by heat caused by the electric resistance welding and seam heat treatment in a case in which the seam heat treatment is performed after the electric resistance welding).
  • the electric resistance welded portion may be simply referred to as "welded portion”.
  • the electric resistance welded steel pipe of the present disclosure has excellent sour resistance, has a certain amount of YS and TS (i.e., YS and TS in the ranges described above), has YR decreased to 93% or less, and has the excellent toughness of the base metal portion and the electric resistance welded portion.
  • the excellent toughness means that a Charpy absorbed energy (J) in the circumferential direction of the pipe at 0°C (hereinafter also referred to as "vE") is high.
  • the electric resistance welded steel pipe of the present disclosure has a vE of 100 J or more in the base metal portion and a vE of 80 J or more in the electric resistance welded portion.
  • excellent sour resistance means that resistance to hydrogen-induced cracking (HIC) (hereinafter also referred to as “HIC resistance”) is excellent.
  • the HIC resistance is evaluated based on CLR (i.e., crack to length ratio) in the case of conducting a hydrogen-induced cracking test (hereinafter also referred to as "HIC test") on a specimen sampled from the base metal portion.
  • CLR i.e., crack to length ratio
  • CLR means the percentage of the total length of cracks with respect to the length of the specimen, i.e., a value determined by the following Formula.
  • CLR % total length of cracks / length of specimen ⁇ 100 %
  • the HIC test is conducted according to NACE-TM0284.
  • the specimen sampled from the base metal portion is immersed for 96 hours in a test liquid obtained by saturating 100% of H 2 S gas in Solution A (i.e., aqueous solution including 5 mass% of NaCl and 0.5 mass% of glacial acetic acid).
  • a test liquid obtained by saturating 100% of H 2 S gas in Solution A (i.e., aqueous solution including 5 mass% of NaCl and 0.5 mass% of glacial acetic acid).
  • a lower CLR value means superior HIC resistance (i.e., sour resistance).
  • CLR is preferably 8% or less.
  • the electric resistance welded steel pipe of the present disclosure has low YR, and is therefore expected to exhibit the effect of being capable of suppressing the buckling of the electric resistance welded steel pipe.
  • Examples of a case in which the suppression of the buckling of a steel pipe is demanded include a case in which a steel pipe for a subsea pipeline is laid by reel-lay.
  • the steel pipe is produced on land in advance, and the produced steel pipe is spooled on the spool of a barge.
  • the spooled steel pipe is laid on a sea bottom while being unspooled at sea.
  • plastic bending is applied to the steel pipe at the time of the spooling or unspooling of the steel pipe, and therefore, the steel pipe may be buckled.
  • the occurrence of the buckling of the steel pipe unavoidably results in the stopping of a laying operation, and the damage caused by the stopping is enormous.
  • the buckling of the steel pipe can be suppressed by reducing the YR of the steel pipe.
  • the electric resistance welded steel pipe of the present disclosure is expected to exhibit the effect of being capable of suppressing buckling at the time of reel-lay, for example, in the case of being used as an electric resistance welded steel pipe for a subsea pipeline.
  • the electric resistance welded steel pipe of the present disclosure has the excellent toughness of the base metal portion and the electric resistance welded portion, and is therefore expected to exhibit the effect of having the excellent property of arresting crack propagation at the time of burst.
  • Sour resistance i.e., CLR
  • YS YS
  • TS YR
  • YR vE of the base metal portion
  • vE of the electric resistance welded portion as described above are achieved by a combination of the chemical composition (including CNeq, a Mn/Si ratio, and LR) and the metallographic microstructure in the electric resistance welded steel pipe.
  • each component in the chemical composition will be first described below, and CNeq, a Mn/Si ratio, and LR will be subsequently described.
  • C is an element required for improving the work hardenability of steel and achieving the lower YR of the electric resistance welded steel pipe. From the viewpoint of such an effect, a C content is 0.030% or more.
  • the C content is preferably 0.033% or more, and more preferably 0.035% or more.
  • a C content of less than 0.080% results in improvement in the sour resistance of the base metal portion. Accordingly, the C content is less than 0.080%.
  • the C content is preferably 0.077% or less, and more preferably 0.070% or less.
  • Mn is an element that enhances the hardenability of steel.
  • Mn is an essential element for detoxification of S.
  • a Mn content of less than 0.30% may result in embrittlement due to S and in the deterioration of the toughness of the base metal portion and the electric resistance welded portion. Accordingly, the amount of Mn is 0.30% or more.
  • the amount of Mn is preferably 0.40% or more, and more preferably 0.50% or more.
  • a Mn content of more than 1.00% may result in generation of coarse MnS in the central portion of the wall thickness and in an increase in the hardness of the central portion of the wall thickness, thereby degrading sour resistance.
  • a Mn content of more than 1.00% may make it impossible to achieve an LR of 0.210 or more, thereby consequently making it impossible to achieve a YR of 90% or less.
  • the Mn content is 1.00% or less.
  • the Mn content is preferably 0.90% or less, and more preferably 0.85% or less.
  • Ti is an element forming a carbonitride and contributing to crystal grain refining.
  • a Ti content is 0.005% or more from the viewpoint of securing the toughness of the base metal portion and the electric resistance welded portion.
  • a Ti content of more than 0.050% may result in generation of coarse TiN, thereby deteriorating the toughness of the base metal portion and the electric resistance welded portion. Accordingly, the Ti content is 0.050% or less.
  • the Ti content is preferably 0.040% or less, still more preferably 0.030% or less, and particularly preferably 0.025%.
  • Nb is an element contributing to improvement in the toughness of the base metal portion.
  • a Nb content is 0.010% or more for improvement in toughness due to rolling in the region of nonrecrystallization temperature.
  • the Nb content is preferably 0.015% or more, and more preferably 0.020% or more.
  • the Nb content is 0.100% or less.
  • the Nb content is preferably 0.095% or less, and more preferably 0.090% or less.
  • N is an element that forms a nitride, thereby suppressing the coarsening of crystal grains and consequently improving the toughness of the base metal portion and the electric resistance welded portion. From the viewpoint of such an effect, a N content is 0.001% or more. The N content is preferably 0.003% or more.
  • a N content of more than 0.020% results in an increase in the amount of generated nitride, thereby deteriorating the toughness of the base metal portion and the electric resistance welded portion. Accordingly, the N content is 0.020% or less.
  • the N content is preferably 0.008% or less.
  • Si is an element that functions as a deoxidizer for steel. More specifically, a Si content of 0.010% or more results in suppression of generation of a coarse oxide in the base metal and the welded portion, thereby resulting in improvement in the toughness of the base metal and the welded portion. Accordingly, the Si content is 0.010% or more.
  • the Si content is preferably 0.015% or more, and more preferably 0.020% or more.
  • a Si content of more than 0.450% may result in generation of an inclusion in the electric resistance welded portion, thereby decreasing a Charpy absorbed energy and deteriorating toughness. Accordingly, the Si content is 0.450% or less.
  • the Si content is preferably 0.400% or less, more preferably 0.350% or less, and particularly preferably 0.300% or less.
  • Al is an element that functions as a deoxidizer, similar to Si. More specifically, an Al content of 0.001% or more results in suppression of generation of a coarse oxide in the base metal and the welded portion, thereby resulting in improvement in the toughness of the base metal and the welded portion. Accordingly, the Al content is 0.001% or more.
  • the Al content is preferably 0.010% or more, and more preferably 0.015% or more.
  • an Al content of more than 0.100% may result in generation of an Al-based oxide during electric resistance welding, thereby deteriorating the toughness of the welded portion. Accordingly, the Al content is 0.100% or less.
  • the Al content is preferably 0.090% or less.
  • P is an impurity element.
  • a P content of more than 0.030% may result in segregation in a grain boundary, thereby degrading toughness. Accordingly, the P content is 0.030% or less.
  • the P content is preferably 0.025% or less, more preferably 0.020% or less, and still more preferably 0.010% or less.
  • the P content may be 0%. From the viewpoint of reducing a dephosphorization cost, the P content may be more than 0%, and may be 0.001% or more.
  • S is an impurity element.
  • a S content of more than 0.0010% may result in degradation in sour resistance. Accordingly, the S content is 0.0010% or less.
  • the S content is preferably 0.0008% or less.
  • the S content may be 0%. From the viewpoint of reducing a desulfurization cost, the S content may be more than 0%, may be 0.0001% or more, and may be 0.0003% or more.
  • Mo is an optional element. Accordingly, a Mo content may be 0%.
  • Mo is an element improving the hardenability of a steel and contributing to the high strength of the steel. From the viewpoint of such an effect, the Mo content may be more than 0%, may be 0.01% or more, and may be 0.03% or more.
  • a Mo content of more than 0.50% may result in generation of a Mo carbonitride, thereby deteriorating toughness. Accordingly, the Mo content is 0.50% or less.
  • the Mo content is preferably 0.40% or less, more preferably 0.30% or less, still more preferably 0.20% or less, and particularly preferably 0.10% or less.
  • Cu is an optional element. Accordingly, a Cu content may be 0%.
  • the Cu is an element that is effective for improving the strength of a base metal. From the viewpoint of such an effect, the Cu content may be more than 0%, may be 0.01% or more, and may be 0.03% or more.
  • the Cu content is 1.00% or less.
  • the Cu content is preferably 0.80% or less, more preferably 0.70% or less, still more preferably 0.60% or less, and particularly preferably 0.50% or less.
  • Ni is an optional element. Accordingly, a Ni content may be 0%.
  • Ni is an element that contributes to improvement in strength and toughness. From the viewpoint of such an effect, the Ni content may be more than 0%, may be 0.01% or more, and may be 0.05% or more.
  • Ni content of more than 1.00% may result in excessively high strength. Accordingly, the Ni content is 1.00% or less.
  • the Ni content is preferably 0.80% or less, more preferably 0.70% or less, and still more preferably 0.60% or less.
  • a Cr content may be 0%.
  • the Cr content may be more than 0%, may be 0.01% or more, and may be 0.05% or more.
  • a Cr content of more than 1.00% may result in the deterioration of the toughness of the welded portion due to Cr-based inclusions generated in the electric resistance welded portion. Accordingly, the Cr content is 1.00% or less.
  • the Cr content is preferably 0.80% or less, more preferably 0.70% or less, still more preferably 0.50% or less, and particularly preferably 0.30% or less.
  • V is an optional element. Accordingly, a V content may be 0%.
  • V is an element that contributes to improvement in toughness. From the viewpoint of such an effect, the V content may be more than 0%, may be 0.005% or more, and may be 0.010% or more.
  • a V content of more than 0.100% may result in the deterioration of toughness due to a V carbonitride. Accordingly, the V content is 0.100% or less.
  • the V content is preferably 0.080% or less, more preferably 0.070% or less, still more preferably 0.050% or less, and particularly preferably 0.030% or less.
  • Ca is an optional element. Accordingly, a Ca content may be 0%.
  • the Ca is an element controlling a shape of a sulfide-based inclusion and improving low-temperature toughness. From the viewpoint of such an effect, the Ca content may be more than 0%, may be 0.0001% or more, may be 0.0010% or more, may be 0.0030% or more, and may be 0.0050% or more.
  • a Ca content of more than 0.0100% may result in generation of a large-sized cluster or large-sized inclusion including CaO-CaS, thereby adversely affecting toughness. Accordingly, the Ca content is 0.0100% or less.
  • the Ca content is preferably 0.0090% or less, more preferably 0.0080% or less, and particularly preferably 0.0060% or less.
  • Mg is an optional element. Accordingly, a Mg content may be 0%.
  • Mg is an element that is effective as a deoxidizer and a desulfurization agent and that particularly forms a fine oxide, thereby contributing to improvement in the toughness of an HAZ (heat affected zone). From the viewpoint of such an effect, the Mg content may be more than 0%, may be 0.0001% or more, may be 0.0010% or more, and may be 0.0020% or more.
  • a Mg content of more than 0.0100% is prone to cause an oxide to be aggregated or coarsened, thereby resulting in the deterioration of HIC resistance (hydrogen-induced cracking resistance) or the deterioration of the toughness of the base metal or the HAZ. Accordingly, the Mg content is 0.0100% or less.
  • the Mg content is preferably 0.0080% or less.
  • an REM content may be 0%.
  • REM refers to a rare earth element, i.e., at least one element selected from the group consisting of Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu.
  • the REM is an element effective as a deoxidizer or a desulfurization agent. From the viewpoint of such an effect, the REM content may be more than 0%, may be 0.0001% or more, and may be 0.0010% or more.
  • an REM content of more than 0.0100% may result in generation of a coarse oxide, thereby resulting in the deterioration of HIC resistance or in the deterioration of the toughness of a base metal or HAZ. Accordingly, the REM content is 0.0100% or less.
  • the REM content is preferably 0.0070% or less, and more preferably 0.0050% or less.
  • the chemical composition of the base metal portion may contain one or more of: more than 0% but equal to or less than 0.50% of Mo, more than 0% but equal to or less than 1.00% of Cu, more than 0% but equal to or less than 1.00% of Ni, more than 0% but equal to or less than 1.00% of Cr, more than 0% but equal to or less than 0.100% of V, more than 0% but equal to or less than 0.0100% of Ca, more than 0% but equal to or less than 0.0100% of Mg, and more than 0% but equal to or less than 0.0100% of REM.
  • the balance excluding each element described above is Fe and impurities.
  • the impurities refer to components which are contained in a raw material or mixed into in a production step, and which are not intentionally incorporated into a steel.
  • impurities examples include any elements other than the elements described above. Elements as the impurities may be only one kind, or may be two or more kinds.
  • impurities examples include O, B, Sb, Sn, W, Co, As, Pb, Bi, and H.
  • O is preferably controlled to have a content of 0.006% or less.
  • Sb, Sn, W, Co, or As may be included in a content of 0.1% or less
  • Pb or Bi may be included in a content of 0.005% or less
  • B may be included in a content of 0.0003% or less
  • H may be included in a content of 0.0004% or less
  • the contents of the other elements need not particularly be controlled as long as being in a usual range.
  • CNeq expressed by the following Formula (1) is from 0.190 to 0.320.
  • CNeq C + Mn / 6 + Cr / 5 + Ni + Cu / 15 + Nb + Mo + V [in Formula (1), C, Mn, Cr, Ni, Cu, Nb, Mo, and V represent % by mass of the respective elements, respectively].
  • CNeq has a positive correlation with a yield strength.
  • CNeq is 0.190 or more from the viewpoint of facilitating achievement of a yield strength of 390 MPa or more. CNeq is preferably 0.200 or more, and more preferably 0.210 or more.
  • CNeq is 0.320 or less from the viewpoint of facilitating achievement of a yield strength of 562 MPa or less.
  • CNeq is preferably 0.310 or less, and more preferably 0.300 or less.
  • LR expressed by the following Formula (2) is 0.210 or more.
  • an LR of 0.210 or more may result in achievement of a YR of 93% or less.
  • An LR of less than 0.210 may result in a YR of more than 93%.
  • the reason thereof can be considered to be because the amount of precipitate in a steel is decreased, and work hardenability is deteriorated (i.e., TS is decreased).
  • LR 2.1 ⁇ C + Nb / Mn [in Formula (2), C, Nb, and Mn represent % by mass of the respective elements, respectively] .
  • the reason why the amounts of C and Nb are arranged in the numerator in Formula (2) can be considered to be that C and Nb form precipitates, thereby improving the work hardenability of a steel (i.e., increasing TS) and consequently decreasing the YR of the steel.
  • the reason why the amount of Mn is arranged in the denominator in Formula (2) is because, although the inclusion of Mn enables a steel to be transformed at relatively low temperature, the inclusion of Mn causes the work hardenability in itself of the steel to be deteriorated (i.e., causes TS to be decreased), thereby increasing the YR of the steel.
  • LR has a positive correlation with the Nb content and the C content, and has a negative correlation with the Mn content.
  • LR may be allowed to be 0.210 or more depending on the C content and the Mn content by allowing LR to satisfy 0.210 or more. In this case, a YR of 93% or less can be achieved.
  • a YR of 93% or less can also be achieved by allowing LR to be 0.210 or more and allowing conditions other than LR to be satisfied, in a case in which the Nb content is less than 0.02%.
  • LR is preferably 0.220 or more, and more preferably 0.230 or more.
  • LR is not particularly restricted. From the viewpoint of the production suitability of the electric resistance welded steel pipe, LR is preferably 0.600 or less.
  • a Mn/Si ratio (i.e., a Mn/Si ratio which is a ratio of % by mass of Mn to % by mass of Si) is 2.0 or more.
  • a Mn/Si ratio of 2.0 or more results in improvement in the toughness of the welded portion, thereby allowing vE in the welded portion (i.e., a Charpy absorbed energy in the circumferential direction of the pipe at 0°C) to be 80 J or more.
  • vE may be less than 80 J.
  • the reason thereof can be considered to be because in a case in which the Mn/Si ratio is less than 2.0, a MnSi-based inclusion initiates brittle fracture in the welded portion, whereby toughness is deteriorated.
  • the Mn/Si ratio is preferably 2.1 or more from the viewpoint of further improving the toughness of the welded portion.
  • the upper limit of the Mn/Si ratio is not particularly restricted. From the viewpoint of further improving the toughness of the welded portion and the toughness of the base metal portion, the Mn/Si ratio is preferably 50 or less.
  • the metallographic microstructure of the base metal portion has a ferrite fraction (i.e., an areal ratio of a first phase that is ferrite) of from 40 to 80% and includes a second phase, which is a balance, including tempered bainite in a case in which the metallographic microstructure is observed using a scanning electron microscope at a magnification of 1,000 times.
  • a ferrite fraction i.e., an areal ratio of a first phase that is ferrite
  • a second phase which is a balance, including tempered bainite in a case in which the metallographic microstructure is observed using a scanning electron microscope at a magnification of 1,000 times.
  • a YR of 93 % or less can be achieved by allowing a ferrite fraction to be 40% or more.
  • the ferrite fraction is preferably 45% or more, and more preferably 50% or more.
  • a ferrite fraction of 80% or less results in improvement in sour resistance.
  • the ferrite fraction is preferably 75% or less.
  • the second phase which is the balance includes tempered bainite.
  • the inclusion of tempered bainite in the second phase means that the electric resistance welded steel pipe of the present disclosure is an electric resistance welded steel pipe tempered after pipe-making (i.e., after electric resistance welding (after seam heat treatment in the case of performing the seam heat treatment after the electric resistance welding)).
  • the electric resistance welded steel pipe of the present disclosure is an electric resistance welded steel pipe tempered after pipe-making, whereby a YR of 93% or less can be achieved.
  • the reason thereof can be considered to be because YR is decreased by the tempering after the pipe-making.
  • the reason why YR is decreased by the tempering after the pipe-making can be considered to be because YS is decreased by decreasing a dislocation density, and cementites are precipitated on a dislocation, thereby increasing work hardening (i.e., increasing TS).
  • tempered bainite is distinguished from bainite which is not tempered bainite, in view of including granular cementites in the structure of the tempered bainite.
  • bainite herein includes bainitic ferrite, granular bainite, upper bainite, and lower bainite.
  • the second phase may include tempered bainite, may be a phase consisting of tempered bainite, or may include a structure other than tempered bainite.
  • tempered bainite examples include pearlite.
  • pearlite herein also includes pseudo-pearlite.
  • the measurement of the ferrite fraction and the identification of the second phase in the metallographic microstructure of the base metal portion are performed by nital-etching a metallographic microstructure at the 1/4 position of a wall thickness in an L cross-section at a base metal 90° position, and observing micrographs of the nital-etched metallographic microstructure (hereinafter also referred to as "metallographic micrographs") with a scanning electron microscope (SEM) at a magnification of 1,000 times.
  • SEM scanning electron microscope
  • Metallographic micrographs corresponding to ten 1,000-times visual fields (corresponding to an actual cross-sectional area of 0.12 mm 2 ) are taken.
  • the measurement of the ferrite fraction and the identification of the second phase are performed by performing image processing of the metallographic micrographs that were taken. The image processing is performed using, for example, a small-sized general-purpose image analysis apparatus LUZEX AP manufactured by NIRECO CORPORATION.
  • base metal 90° position refers to a position deviating at 90° in the circumferential direction of the pipe from a welded portion
  • L cross-section refers to a cross section parallel to a pipe axis direction and a wall thickness direction
  • 1/4 position of wall thickness refers to a position to which a distance from the outer surface of the electric resistance welded steel pipe is 1/4 of a wall thickness.
  • the pipe axis direction may be referred to as "L-direction”.
  • Fig. 1 is a scanning electron micrograph (SEM micrograph; a magnification of 1,000 times) showing an example of the metallographic microstructure of a base metal portion in the present disclosure.
  • the SEM micrograph in Fig. 1 is one (one visual field) of SEM micrographs used in the measurement of a ferrite fraction and the identification of a second phase in Example 1 described later.
  • a first phase that is ferrite and a second phase including tempered bainite can be confirmed.
  • the presence of white points (cementites) reveals that the second phase includes tempered bainite.
  • the metallographic microstructure of the base metal portion preferably has an areal ratio (hereinafter also referred to as “specific precipitate areal ratio”) of precipitates having an equivalent circle diameter of 100 nm or less (hereinafter also referred to as “specific precipitates”) of from 0.100 to 1.000% in a case in which the metallographic microstructure is observed using a transmission electron microscope at a magnification of 100,000 times.
  • specific precipitate areal ratio an areal ratio of precipitates having an equivalent circle diameter of 100 nm or less
  • the specific precipitate areal ratio of 0.100% or more further facilitates achievement of a YR of 93% or less.
  • the reason thereof can be considered to be because the specific precipitates (i.e., precipitates having an equivalent circle diameter of 100 nm or less) contribute to improvement in work hardening characteristic (i.e., an increase in TS), thereby resulting in a decrease in YR.
  • the specific precipitate areal ratio of 1.000% or less results in suppression of brittle fracture (i.e., excellent toughness of the base metal portion).
  • the specific precipitate areal ratio is preferably 0.900% or less, and more preferably 0.800% or less.
  • the specific precipitate areal ratio of from 0.100 to 1.000% can be achieved by performing tempering at a temperature of from 400°C to an Ac1 point after pipe-making.
  • the precipitate areal ratio (i.e., the areal ratio of precipitates having an equivalent circle diameter of 100 nm or less) is measured by observing a metallographic microstructure at a position of 1/4 of a wall thickness in an L cross-section at a base metal 90° position with a transmission electron microscope (TEM) at a magnification of 100,000 times.
  • TEM transmission electron microscope
  • a replica for TEM observation is produced by SPEED method using an electrolytic solution including 10% by volume of acetylacetone, 1% by volume of tetramethylammonium chloride, and 89% by volume of methyl alcohol. Then, by observing the obtained replica for TEM observation with TEM at a magnification of 100,000 times, TEM images with a field size of 1 ⁇ m square, corresponding to ten visual fields, are obtained.
  • the areal ratio of precipitates having an equivalent circle diameter of 100 nm or less with respect to the total area of the obtained TEM image is calculated, and the obtained result is regarded as the specific precipitate areal ratio (%).
  • the condition of etching in the SPEED method is set at a condition in which a charge of 10 coulombs is applied at a voltage of -200 mV with respect to a surface area of about 80 square millimeters with the use of a saturated calomel electrode as a reference electrode.
  • the specific precipitates can be specifically considered to be at least one selected from the group consisting of carbides of metals other than Fe, nitrides of metals other than Fe, and carbonitrides of metals other than Fe.
  • Conceivable examples of the metals other than Fe include Ti and Nb.
  • the chemical composition contains at least one of V, Mo, or Cr
  • conceivable examples of the metals other than Fe include at least one of V, Mo, or Cr.
  • the electric resistance welded steel pipe of the present disclosure has a yield strength in a pipe axis direction (YS) of from 390 to 562 MPa.
  • YS in the pipe axis direction is preferably 410 MPa or more, more preferably 450 MPa or more, still more preferably 470 MPa or more, and particularly preferably 500 MPa or more.
  • YS in the pipe axis direction is preferably 550 MPa or less, more preferably 540 MPa or less, and particularly preferably 530 MPa or less.
  • a YS in the pipe axis direction of 562 MPa or less can be achieved by performing tempering after pipe-making.
  • the reason thereof can be considered to be because the tempering after pipe-making results in a decrease in pipe-making strain and dislocation density.
  • the electric resistance welded steel pipe of the present disclosure has a tensile strength in a pipe axis direction (TS) of from 520 to 690 MPa.
  • TS in the pipe axis direction is preferably 550 MPa or more, and more preferably 580 MPa or more.
  • TS in the pipe axis direction is preferably 680 MPa or less, more preferably 660 MPa or less, and particularly preferably 650 MPa or less.
  • a YR in the pipe axis direction of 93% or less can be achieved by performing tempering after pipe-making.
  • the reason thereof can be considered to be because YS is decreased by decreasing a dislocation density, and because work hardening is increased (i.e., TS is increased) by precipitating cementites on a dislocation.
  • the wall thickness of the electric resistance welded steel pipe of the present disclosure is preferably from 10 to 25 mm.
  • a wall thickness of 10 mm or more is advantageous in view of facilitating a decrease in YR by using a strain caused by forming a hot-rolled steel sheet into a pipe shape.
  • the wall thickness is more preferably 12 mm or more.
  • a wall thickness of 25 mm or less is advantageous in view of the production suitability of the electric resistance welded steel pipe (specifically, formability in formation of a hot-rolled steel sheet into a pipe shape).
  • the wall thickness is more preferably 20 mm or less.
  • the outer diameter of the electric resistance welded steel pipe of the present disclosure is preferably from 114.3 to 609.6 mm (i.e., from 4.5 to 24 inches).
  • An outer diameter of 114.3 mm or more is more preferred as the electric resistance welded steel pipe for a line pipe.
  • the outer diameter is preferably 139.7 mm (i.e., 5.5 inches) or more, and more preferably 177.8 mm (i.e., 7 inches) or more.
  • An outer diameter of 609.6 mm or less is advantageous in view of facilitating a decrease in YR by using a strain caused by forming a hot-rolled steel sheet into a pipe shape.
  • the outer diameter is preferably 406.4 mm (i.e., 16 inches) or less, and more preferably 304.8 mm (i.e., 12 inches) or less.
  • One example of a method of producing an electric resistance welded steel pipe of the present disclosure is the following production method A.
  • the production method A includes:
  • the inclusion of the tempering step facilitates the production of an electric resistance welded steel pipe having a YR of 93% or less by the reasons described above.
  • a tempering temperature (i.e., a retention temperature in the tempering) is preferably from 400°C to an Ac1 point.
  • a tempering temperature of 400°C or more further facilitates precipitation of cementite and a specific precipitate (precipitate having an equivalent circle diameter of 100 nm or less), and therefore further facilitates achievement of a YR of 93% or less.
  • the tempering temperature is more preferably 420°C or more.
  • tempering temperature of an Ac1 point or less results in suppression of coarsening of a metallographic microstructure, as a result of which toughness is improved.
  • tempering temperature depends on the Ac1 point of a steel, it is also preferably 720°C or less, also preferably 710°C or less, and also preferably 700°C or less.
  • the Ac1 point means a temperature at which transformation to austenite is started in the case of increasing the temperature of a steel.
  • a tempering time (i.e., a retention time at the tempering temperature) in the tempering step is preferably 5 minutes or more from the viewpoint of facilitating a more decrease in YR due to precipitation of cementite and a specific precipitate.
  • the as-rolled electric resistance welded steel pipe refers to an electric resistance welded steel pipe which is produced by roll-forming (i.e., forming into a pipe shape) a hot-rolled steel sheet, and which is not subjected to heat treatment other than seam heat treatment after the roll-forming.
  • the production method A preferably includes a sizer step of adjusting the shape of the as-rolled electric resistance welded steel pipe by a sizer under a condition in which the change in ovality before and after adjustment (hereinafter also referred to as "change in ovality (%) by sizer step”) is 1.0% or more, between the step of producing an as-rolled electric resistance welded steel pipe and the tempering step.
  • the electric resistance welded steel pipe having the specific precipitate areal ratio of from 0.100 to 1.000% described above can be more easily produced.
  • the reason thereof can be considered to be because a dislocation of which the amount is equal to or more than a certain amount is introduced into the as-rolled electric resistance welded steel pipe by the sizer step under the condition in which the change in ovality by sizer step is 1.0% or more, and the as-rolled electric resistance welded steel pipe is then tempered at a temperature of from 400°C to an Ac1 point, thereby facilitating precipitation of fine specific precipitates on the dislocation.
  • ovality of the as-rolled electric resistance welded steel pipe is determined as described below.
  • the change in ovality (%) by sizer step is determined by the following formula on the basis of the ovality of the as-rolled electric resistance welded steel pipe before the adjustment of the shape by the sizer and the ovality of the as-rolled electric resistance welded steel pipe after the adjustment of the shape by the sizer.
  • the step of producing an as-rolled electric resistance welded steel pipe in the production method A preferably includes:
  • the electric resistance welded portion may be subjected to seam heat treatment after the electric resistance welding, if necessary.
  • the slab having the chemical composition described above is preferably heated to a temperature of from 1150°C to 1350°C.
  • the toughness of the base metal portion of the electric resistance welded steel pipe can be further improved.
  • the reason thereof can be considered to be because generation of an insoluble Nb carbide can be suppressed in a case in which the temperature to which the slab is heated is 1150°C or more.
  • the toughness of the base metal portion of the electric resistance welded steel pipe can be further improved.
  • the reason thereof can be considered to be because coarsening of a metallographic microstructure can be suppressed in a case in which the temperature to which the slab is heated is 1350°C or less.
  • the slab heated, for example, to a temperature of 1150°C to 1350°C is preferably hot-rolled at a temperature that is equal to or more than Ar3 point + 100°C.
  • the hardenability of the hot-rolled steel sheet can be improved.
  • the sour resistance of the finally obtained electric resistance welded steel pipe i.e., the tempered electric resistance welded steel pipe
  • Ni, Cu, Cr, and Mo are optional elements.
  • an element that is not contained in the slab is set at 0% by mass, and the Ar3 point is calculated.
  • the cooling step is a step of cooling the hot-rolled steel sheet obtained in the hot-rolling step.
  • the hot-rolled steel sheet obtained in the hot-rolling step is preferably cooled at a cooling start temperature set at the Ar3 point or more.
  • a cooling start temperature set at the Ar3 point or more.
  • the cooling in the cooling step is preferably started within ten seconds after the end of the rolling in the hot-rolling step (i.e., after the end of the final rolling in the hot-rolling step).
  • the ferrite fraction of the finally obtained electric resistance welded steel pipe is easily adjusted to 80% or less.
  • the hot-rolled steel sheet obtained in the hot-rolling step is preferably cooled at a cooling rate of from 5°C/s to 80°C/s.
  • the cooling rate is 5°C/s or more
  • the degradation of the toughness of the base metal portion is further suppressed.
  • the reason thereof can be considered to be because generation of coarse ferrite is suppressed by setting the cooling rate in the cooling step at 5°C/s or more.
  • the cooling rate is 80°C/s or less
  • the degradation of the toughness of the base metal portion is suppressed.
  • the reason thereof can be considered to be because an excessive second phase fraction (i.e., a ferrite fraction of less than 40%) is suppressed by setting the cooling rate in the cooling step at 80°C/s or less.
  • the hot-rolled steel sheet cooled in the cooling step is preferably coiled at a coiling temperature of from 450 to 650°C.
  • a coiling temperature of 450°C or more results in suppression of the degradation of the toughness of the base metal portion.
  • the reason thereof can be considered to be because a coiling temperature of 450°C or more results in suppression of generation of martensite.
  • a coiling temperature of 650°C or less may result in suppression of an increase in YR.
  • the reason thereof can be considered to be because a coiling temperature of 650°C or less results in suppression of excessive generation of a Nb carbonitride, thereby resulting in suppression of an increase in YS.
  • Each of the slabs was heated to 1250°C, the heated slab was hot-rolled to obtain a hot-rolled steel sheet, the obtained hot-rolled steel sheet was cooled at a cooling rate of 50°C/s, and the cooled hot-rolled steel sheet was coiled at a coiling temperature of 550°C, whereby a hot coil including the hot-rolled steel sheet was obtained.
  • Times from the end of final rolling to the start of the cooling in the hot rolling were set at times set forth in Table 3.
  • REM in Examples 18 and 19 is Ce
  • REM in Examples 23 and 24 is Nd
  • REM in Example 25 is La.
  • a hot-rolled steel sheet was uncoiled from the hot coil, the uncoiled hot-rolled steel sheet was roll-formed to thereby make an open pipe, abutting portions of the obtained open pipe was subjected to electric resistance welding to form a welded portion, and the welded portion was then subjected to seam heat treatment, thereby obtaining an as-rolled electric resistance welded steel pipe.
  • the shape of the as-rolled electric resistance welded steel pipe was adjusted by a sizer under conditions achieving each of changes in ovality (%) by sizer step set forth in Table 3.
  • the as-rolled electric resistance welded steel pipe of which the shape had been adjusted was tempered at each tempering temperature and for each tempering time set forth in Table 3, thereby obtaining an electric resistance welded steel pipe.
  • the outer diameter of the obtained electric resistance welded steel pipe was 219 mm, and the wall thickness of this electric resistance welded steel pipe was 15.9 mm.
  • the above production step does not affect the chemical composition of a steel. Accordingly, the chemical composition of the base metal portion of the obtained electric resistance welded steel pipe can be considered to be the same as the chemical composition of the slab which is a raw material.
  • the ferrite fraction was measured, and the kind of a second phase was confirmed.
  • TB means tempered bainite
  • P means pearlite
  • a specimen for a tensile test was sampled in a direction where the test direction (tensile direction) in a tensile test corresponds to the pipe axis direction (hereinafter also referred to as "L-direction") of the electric resistance welded steel pipe from the base metal 90° position of the electric resistance welded steel pipe.
  • the shape of the specimen was allowed to be a flat plate shape conforming to an American Petroleum Institute standard API 5L (hereinafter simply referred to as "API 5L").
  • a tensile test in which a test direction was the L-direction of the electric resistance welded steel pipe was conducted using the sampled specimen in conformity with API 5L at room temperature, and TS in the L-direction of the electric resistance welded steel pipe and YS in the L-direction of the electric resistance welded steel pipe were measured.
  • YR (%) in the L-direction of the electric resistance welded steel pipe was determined based on a calculation formula "(YS/TS) ⁇ 100".
  • a full-size specimen with a V-notch (a specimen for a Charpy impact test) was sampled from the base metal 90° position of the electric resistance welded steel pipe.
  • the full-size specimen with a V-notch was sampled so that a test direction was the circumferential direction of the pipe (C-direction).
  • the sampled full-size specimen with a V-notch was subjected to a Charpy impact test in conformity with API 5L under a temperature condition of 0°C to measure vE (J).
  • the specific precipitate areal ratio i.e., the areal ratio of precipitates having an equivalent circle diameter of 100 nm or less, simply referred to as "precipitate areal ratio (%)"in Table 3) was measured by the method described above.
  • a full thickness specimen for an HIC test was sampled from the base metal 90° position of the electric resistance welded steel pipe, and the sampled full thickness specimen was immersed for 96 hours in a test liquid obtained by saturating 100% of H 2 S gas in Solution A (i.e., aqueous solution including 5 mass% of NaCl and 0.5 mass% of glacial acetic acid).
  • H 2 S gas in Solution A i.e., aqueous solution including 5 mass% of NaCl and 0.5 mass% of glacial acetic acid.
  • the presence or absence of HIC in the specimen immersed for 96 hours was measured by an ultrasonic flaw detector. Based on this measurement result, CLR (%) was determined by the following formula.
  • CLR % total length of cracks / length of specimen ⁇ 100 % [Table 1] Component (% by mass) C Mn Ti Nb N Si Al P S Example 1 0.058 0.52 0.049 0.050 0.002 0.057 0.0612 0.007 0.0007 Example 2 0.067 0.66 0.012 0.016 0.002 0.107 0.0979 0.030 0.0009 Example 3 0.067 0.89 0.048 0.089 0.001 0.306 0.0843 0.022 0.0008 Example 4 0.054 0.85 0.030 0.081 0.002 0.070 0.0501 0.002 0.0006 Example 5 0.044 0.70 0.016 0.090 0.001 0.251 0.0255 0.026 0.0006 Example 6 0.065 0.54 0.035 0.053 0.001 0.226 0.0866 0.002 0.0009 Example 7 0.048 0.50 0.012 0.016 0.001 0.150 0.0448 0.012 0.0006 Example 8 0.030 0.31 0.0
  • the electric resistance welded steel pipe of each Example has excellent sour resistance, has a certain amount of tensile strength and yield strength, has a decreased yield ratio, and has the excellent toughness of a base metal portion and a welded portion.

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Description

    Technical Field
  • The present invention relates to an electric resistance welded steel pipe for a line pipe.
  • Background Art
  • In recent years, a line pipe which is one of types of means of primarily transporting crude oil or natural gas has increased in importance.
  • Electric resistance welded steel pipes used as line pipes (i.e., electric resistance welded steel pipes for line pipes) have been variously examined.
  • For example, Patent Document I proposes a hot-rolled steel sheet for a sour resistant and high strength electric resistance welded steel pipe, including 95% by volume or more of bainitic ferrite in a steel structure.
  • Patent Document 2 discloses a technology in which the yield ratio of an obtained electric resistance welded steel pipe in a pipe axis direction is decreased by repeatedly applying a strain to an uncoiled steel sheet which is a raw material, for example, by bending-unbending processing, before pipe-making forming, thereby inducing a Bauschinger effect.
  • Patent Document 3 proposes a method of producing an electric resistance welded steel pipe using a slab in which the amount of Nb is from 0.003% to less than 0.02%, as a method of producing an electric resistance welded steel pipe in which a rise in yield ratio due to heating is suppressed, and a deformation property is improved, and which has excellent strain aging resistance. In the paragraph 0019 of Patent Document 3, "In a conventional electric resistance welded steel pipe with a large amount of Nb, a work strain introduced in pipe-making causes the precipitation of Nb carbide to proceed, thereby increasing a yield strength and a tensile strength. Such precipitation strengthening was found to particularly cause a yield strength to be greatly increased, thereby resulting in an increase in yield ratio." is described.
  • Patent Document 4 relates to an electric resistance welded steel pipe or tube having specific properties and being intended for use for a steam line.
  • SUMMARY OF INVENTION Technical Problem
  • In recent years, a line pipe for transporting crude oil including sour gas or natural gas including sour gas has been increasingly demanded.
  • Under such a background, further improvement in the sour resistance (i.e., resistance to sour gas) of a steel pipe for a line pipe may be required.
  • A decrease in the yield ratio of a steel pipe for a line pipe is required from the viewpoint of, e.g., suppressing the buckling of a line pipe in the case of laying the line pipe.
  • In the technology described in Patent Document 1, however, it may be impossible to decrease a yield ratio. The reason thereof is considered to be because a steel structure mainly includes bainitic ferrite.
  • In the technology of Patent Document 2, a step of applying a strain to an uncoiled steel sheet is needed, and therefore, the number of steps is increased, thereby resulting in the possibility of increasing the cost of producing a steel pipe.
  • In the technology of Patent Document 3, a decrease in the yield ratio of an electric resistance welded steel pipe by a method other than a method of reducing the amount of Nb may be required.
  • An object of the present disclosure is to provide an electric resistance welded steel pipe for a line pipe, which has excellent sour resistance, which has a certain amount of tensile strength and yield strength, which has a decreased yield ratio, and which includes a base metal portion and an electric resistance welded portion thereof having excellent toughness.
  • Solution to Problem
  • Means of solving the problem described above includes the following aspects.
    1. <1> An electric resistance welded steel pipe for a line pipe, the steel pipe comprising a base metal portion and an electric resistance welded portion,
      wherein a chemical composition of the base metal portion consists of, in terms of % by mass:
      • 0.030 to less than 0.080% of C,
      • 0.30 to 1.00% of Mn,
      • 0.005 to 0.050% of Ti,
      • 0.010 to 0.100% of Nb,
      • 0.001 to 0.020% of N,
      • 0.010 to 0.450% of Si,
      • 0.0010 to 0.1000% of Al,
      • 0 to 0.030% of P,
      • 0 to 0.0010% of S,
      • 0 to 0.50% of Mo,
      • 0 to 1.00% of Cu,
      • 0 to 1.00% of Ni,
      • 0 to 1.00% of Cr,
      • 0 to 0.100% of V,
      • 0 to 0.0100% of Ca,
      • 0 to 0.0100% of Mg,
      • 0 to 0.0100% of REM, and
      • the balance being Fe and impurities, wherein:
        • CNeq, expressed by the following Formula (1), is from 0.190 to 0.320,
        • a ratio of % by mass of Mn to % by mass of Si is 2.0 or more,
        • LR, expressed by the following Formula (2), is 0.210 or more,
        • in a case in which a metallographic microstructure of the base metal portion is observed using a scanning electron microscope at a magnification of 1,000 times, an areal ratio of a first phase that is ferrite is from 40 to 80%, and a second phase, which is the balance, comprises tempered bainite,
        • a yield strength in a pipe axis direction is from 390 to 562 MPa,
        • a tensile strength in the pipe axis direction is from 520 to 690 MPa,
        • a yield ratio in the pipe axis direction is 93% or less,
        • a Charpy absorbed energy in a circumferential direction of the pipe in the base metal portion is 100 J or more at 0°C, and
        • a Charpy absorbed energy in the circumferential direction of the pipe in the electric resistance welded portion is 80 J or more at 0°C; CNeq = C + Mn / 6 + Cr / 5 + Ni + Cu / 15 + Nb + Mo + V
          Figure imgb0001
          LR = 2.1 × C + Nb / Mn
          Figure imgb0002
        • wherein, in Formula (1) and Formula (2), C, Mn, Cr, Ni, Cu, Nb, Mo, and V represent % by mass of respective elements.
    2. <2> The electric resistance welded steel pipe for a line pipe according to <1>,
      wherein the chemical composition of the base metal portion comprises, in terms of % by mass, one or more of:
      • more than 0% but equal to or less than 0.50% of Mo,
      • more than 0% but equal to or less than 1.00% of Cu,
      • more than 0% but equal to or less than 1.00% of Ni,
      • more than 0% but equal to or less than 1.00% of Cr,
      • more than 0% but equal to or less than 0.100% of V,
      • more than 0% but equal to or less than 0.0100% of Ca,
      • more than 0% but equal to or less than 0.0100% of Mg, or
      • more than 0% but equal to or less than 0.0100% of REM.
    3. <3> The electric resistance welded steel pipe for a line pipe according to <1> or <2>, wherein an areal ratio of a precipitate having an equivalent circle diameter of 100 nm or less is from 0.100 to 1.000% in a case in which the metallographic microstructure of the base metal portion is observed using a transmission electron microscope at a magnification of 100,000 times.
    4. <4> The electric resistance welded steel pipe for a line pipe according to any one of <1> to <3>, wherein a content of Nb in the chemical composition of the base metal portion is, in terms of % by mass, 0.020% or more.
    5. <5> The electric resistance welded steel pipe for a line pipe according to any one of <1> to <4>, wherein the electric resistance welded steel pipe for a line pipe has a wall thickness of from 10 to 25 mm and an outer diameter of from 114.3 to 609.6 mm.
    6. <6> The electric resistance welded steel pipe for a line pipe according to any one of <1> to <5>, wherein, in a case in which a hydrogen-induced cracking test is conducted on a specimen sampled from the base metal portion, CLR, which is a percentage of a total length of a crack with respect to a length of the specimen, is 8% or less.
    Advantageous Effects of Invention
  • According to the present disclosure, an electric resistance welded steel pipe for a line pipe, which has excellent sour resistance, which has a certain amount of tensile strength and yield strength, which has a decreased yield ratio, and which includes a base metal portion and an electric resistance welded portion thereof having excellent toughness, can be provided.
  • BRIEF DESCRIPTION OF DRAWINGS
  • Fig. 1 is a scanning electron micrograph showing an example of the metallographic microstructure of a base metal portion in the present disclosure.
  • DESCRIPTION OF EMBODIMENTS
  • A numerical range expressed by "x to y" herein includes the values of x and y in the range as the minimum and maximum values, respectively.
  • The content of a component (element) expressed by "%" herein means "% by mass".
  • The content of C (carbon) may be herein occasionally expressed as "C content". The content of another element may be expressed similarly.
  • The term "step" herein encompasses not only an independent step but also a step of which the desired object is achieved even in a case in which the step is incapable of being definitely distinguished from another step.
  • An electric resistance welded steel pipe for a line pipe of the present disclosure (hereinafter also simply referred to as "electric resistance welded steel pipe") includes a base metal portion and an electric resistance welded portion, wherein the chemical composition of the base metal portion consists of, in terms of % by mass: 0.030 to less than 0.080% of C, 0.30 to 1.00% of Mn, 0.005 to 0.050% of Ti, 0.010 to 0.100% of Nb, 0.001 to 0.020% of N, 0.010 to 0.450% of Si, 0.0010 to 0.1000% of Al, 0 to 0.030% of P, 0 to 0.0010% of S, 0 to 0.50% of Mo, 0 to 1.00% of Cu, 0 to 1.00% of Ni, 0 to 1.00% of Cr, 0 to 0.100% of V, 0 to 0.0100% of Ca, 0 to 0.0100% of Mg, 0 to 0.0100% of REM, and the balance being Fe and impurities, wherein: CNeq, expressed by the following Formula (1), is from 0.190 to 0.320, a ratio of % by mass of Mn to % by mass of Si (hereinafter also referred to as "Mn/Si ratio") is 2.0 or more, LR, expressed by the following Formula (2), is 0.210 or more, in a case in which the metallographic microstructure of the base metal portion is observed using a scanning electron microscope at a magnification of 1,000 times, an areal ratio of a first phase that is ferrite (hereinafter also referred to as "ferrite fraction") is from 40 to 80%, and a second phase, which is the balance, includes tempered bainite, a yield strength in a pipe axis direction (hereinafter also referred to as "YS") is from 390 to 562 MPa, a tensile strength in the pipe axis direction (hereinafter also referred to as "TS") is from 520 to 690 MPa, a yield ratio in the pipe axis direction (hereinafter also referred to as "YR") is 93% or less, a Charpy absorbed energy in a circumferential direction of the pipe in the base metal portion is 100 J or more at 0°C, and a Charpy absorbed energy in the circumferential direction of the pipe in the electric resistance welded portion is 80 J or more at 0°C; CNeq = C + Mn / 6 + Cr / 5 + Ni + Cu / 15 + Nb + Mo + V
    Figure imgb0003
    LR = 2.1 × C + Nb / Mn
    Figure imgb0004
    wherein, in Formula (1) and Formula (2), C, Mn, Cr, Ni, Cu, Nb, Mo, and V represent % by mass of respective elements.
  • The electric resistance welded steel pipe of the present disclosure includes the base metal portion and the electric resistance welded portion.
  • Commonly, an electric resistance welded steel pipe is produced by forming a hot-rolled steel sheet into a pipe shape (hereinafter also referred to as "roll forming") to thereby make an open pipe, subjecting abutting portions of the obtained open pipe to electric resistance welding to form an electric resistance welded portion, and then, if necessary, subjecting the electric resistance welded portion to seam heat treatment.
  • In the electric resistance welded steel pipe of the present disclosure, the base metal portion refers to a portion other than the electric resistance welded portion and a heat affected zone.
  • The heat affected zone (hereinafter also referred to as "HAZ") refers to a portion affected by heat caused by electric resistance welding (affected by heat caused by the electric resistance welding and seam heat treatment in a case in which the seam heat treatment is performed after the electric resistance welding).
  • Herein, the electric resistance welded portion may be simply referred to as "welded portion".
  • The electric resistance welded steel pipe of the present disclosure has excellent sour resistance, has a certain amount of YS and TS (i.e., YS and TS in the ranges described above), has YR decreased to 93% or less, and has the excellent toughness of the base metal portion and the electric resistance welded portion.
  • In the present disclosure, the excellent toughness means that a Charpy absorbed energy (J) in the circumferential direction of the pipe at 0°C (hereinafter also referred to as "vE") is high.
  • Specifically, the electric resistance welded steel pipe of the present disclosure has a vE of 100 J or more in the base metal portion and a vE of 80 J or more in the electric resistance welded portion.
  • Herein, "excellent sour resistance" means that resistance to hydrogen-induced cracking (HIC) (hereinafter also referred to as "HIC resistance") is excellent.
  • The HIC resistance is evaluated based on CLR (i.e., crack to length ratio) in the case of conducting a hydrogen-induced cracking test (hereinafter also referred to as "HIC test") on a specimen sampled from the base metal portion.
  • CLR means the percentage of the total length of cracks with respect to the length of the specimen, i.e., a value determined by the following Formula. CLR % = total length of cracks / length of specimen × 100 %
    Figure imgb0005
  • The HIC test is conducted according to NACE-TM0284.
  • Specifically, the specimen sampled from the base metal portion is immersed for 96 hours in a test liquid obtained by saturating 100% of H2S gas in Solution A (i.e., aqueous solution including 5 mass% of NaCl and 0.5 mass% of glacial acetic acid).
  • After the immersion, the above-described CLR (%) is determined by an ultrasonic flaw detection test.
  • A lower CLR value means superior HIC resistance (i.e., sour resistance).
  • CLR is preferably 8% or less.
  • The electric resistance welded steel pipe of the present disclosure has low YR, and is therefore expected to exhibit the effect of being capable of suppressing the buckling of the electric resistance welded steel pipe.
  • Examples of a case in which the suppression of the buckling of a steel pipe is demanded include a case in which a steel pipe for a subsea pipeline is laid by reel-lay. In the reel-lay, the steel pipe is produced on land in advance, and the produced steel pipe is spooled on the spool of a barge. The spooled steel pipe is laid on a sea bottom while being unspooled at sea. In the reel-lay, plastic bending is applied to the steel pipe at the time of the spooling or unspooling of the steel pipe, and therefore, the steel pipe may be buckled. The occurrence of the buckling of the steel pipe unavoidably results in the stopping of a laying operation, and the damage caused by the stopping is enormous.
  • The buckling of the steel pipe can be suppressed by reducing the YR of the steel pipe.
  • Accordingly, the electric resistance welded steel pipe of the present disclosure is expected to exhibit the effect of being capable of suppressing buckling at the time of reel-lay, for example, in the case of being used as an electric resistance welded steel pipe for a subsea pipeline.
  • The electric resistance welded steel pipe of the present disclosure has the excellent toughness of the base metal portion and the electric resistance welded portion, and is therefore expected to exhibit the effect of having the excellent property of arresting crack propagation at the time of burst.
  • Sour resistance (i.e., CLR), YS, TS, YR, the vE of the base metal portion, and the vE of the electric resistance welded portion as described above are achieved by a combination of the chemical composition (including CNeq, a Mn/Si ratio, and LR) and the metallographic microstructure in the electric resistance welded steel pipe.
  • [Chemical Composition of Base Metal Portion]
  • With regard to the chemical composition of the base metal portion, each component in the chemical composition will be first described below, and CNeq, a Mn/Si ratio, and LR will be subsequently described.
  • C: 0.030 to less than 0.080%
  • C is an element required for improving the work hardenability of steel and achieving the lower YR of the electric resistance welded steel pipe. From the viewpoint of such an effect, a C content is 0.030% or more. The C content is preferably 0.033% or more, and more preferably 0.035% or more.
  • In contrast, a C content of less than 0.080% results in improvement in the sour resistance of the base metal portion. Accordingly, the C content is less than 0.080%. The C content is preferably 0.077% or less, and more preferably 0.070% or less.
  • Mn: 0.30 to 1.00%
  • Mn is an element that enhances the hardenability of steel. In addition, Mn is an essential element for detoxification of S.
  • A Mn content of less than 0.30% may result in embrittlement due to S and in the deterioration of the toughness of the base metal portion and the electric resistance welded portion. Accordingly, the amount of Mn is 0.30% or more. The amount of Mn is preferably 0.40% or more, and more preferably 0.50% or more.
  • In contrast, a Mn content of more than 1.00% may result in generation of coarse MnS in the central portion of the wall thickness and in an increase in the hardness of the central portion of the wall thickness, thereby degrading sour resistance. In addition, a Mn content of more than 1.00% may make it impossible to achieve an LR of 0.210 or more, thereby consequently making it impossible to achieve a YR of 90% or less. Accordingly, the Mn content is 1.00% or less. The Mn content is preferably 0.90% or less, and more preferably 0.85% or less.
  • Ti: 0.005 to 0.050%
  • Ti is an element forming a carbonitride and contributing to crystal grain refining.
  • A Ti content is 0.005% or more from the viewpoint of securing the toughness of the base metal portion and the electric resistance welded portion.
  • In contrast, a Ti content of more than 0.050% may result in generation of coarse TiN, thereby deteriorating the toughness of the base metal portion and the electric resistance welded portion. Accordingly, the Ti content is 0.050% or less. The Ti content is preferably 0.040% or less, still more preferably 0.030% or less, and particularly preferably 0.025%.
  • Nb: 0.010 to 0.100%
  • Nb is an element contributing to improvement in the toughness of the base metal portion.
  • A Nb content is 0.010% or more for improvement in toughness due to rolling in the region of nonrecrystallization temperature. The Nb content is preferably 0.015% or more, and more preferably 0.020% or more.
  • In contrast, a Nb content of more than 0.100% results in the deterioration of toughness due to a coarse carbide. Therefore, the Nb content is 0.100% or less. The Nb content is preferably 0.095% or less, and more preferably 0.090% or less.
  • N: 0.001 to 0.020%
  • N is an element that forms a nitride, thereby suppressing the coarsening of crystal grains and consequently improving the toughness of the base metal portion and the electric resistance welded portion. From the viewpoint of such an effect, a N content is 0.001% or more. The N content is preferably 0.003% or more.
  • In contrast, a N content of more than 0.020% results in an increase in the amount of generated nitride, thereby deteriorating the toughness of the base metal portion and the electric resistance welded portion. Accordingly, the N content is 0.020% or less. The N content is preferably 0.008% or less.
  • Si: 0.010 to 0.450%
  • Si is an element that functions as a deoxidizer for steel. More specifically, a Si content of 0.010% or more results in suppression of generation of a coarse oxide in the base metal and the welded portion, thereby resulting in improvement in the toughness of the base metal and the welded portion. Accordingly, the Si content is 0.010% or more. The Si content is preferably 0.015% or more, and more preferably 0.020% or more.
  • In contrast, a Si content of more than 0.450% may result in generation of an inclusion in the electric resistance welded portion, thereby decreasing a Charpy absorbed energy and deteriorating toughness. Accordingly, the Si content is 0.450% or less. The Si content is preferably 0.400% or less, more preferably 0.350% or less, and particularly preferably 0.300% or less.
  • Al: 0.001 to 0.100%
  • Al is an element that functions as a deoxidizer, similar to Si. More specifically, an Al content of 0.001% or more results in suppression of generation of a coarse oxide in the base metal and the welded portion, thereby resulting in improvement in the toughness of the base metal and the welded portion. Accordingly, the Al content is 0.001% or more. The Al content is preferably 0.010% or more, and more preferably 0.015% or more.
  • In contrast, an Al content of more than 0.100% may result in generation of an Al-based oxide during electric resistance welding, thereby deteriorating the toughness of the welded portion. Accordingly, the Al content is 0.100% or less. The Al content is preferably 0.090% or less.
  • P: 0 to 0.030%
  • P is an impurity element. A P content of more than 0.030% may result in segregation in a grain boundary, thereby degrading toughness. Accordingly, the P content is 0.030% or less. The P content is preferably 0.025% or less, more preferably 0.020% or less, and still more preferably 0.010% or less.
  • The P content may be 0%. From the viewpoint of reducing a dephosphorization cost, the P content may be more than 0%, and may be 0.001% or more.
  • S: 0 to 0.0010%
  • S is an impurity element. A S content of more than 0.0010% may result in degradation in sour resistance. Accordingly, the S content is 0.0010% or less. The S content is preferably 0.0008% or less.
  • The S content may be 0%. From the viewpoint of reducing a desulfurization cost, the S content may be more than 0%, may be 0.0001% or more, and may be 0.0003% or more.
  • Mo: 0 to 0.50%
  • Mo is an optional element. Accordingly, a Mo content may be 0%.
  • Mo is an element improving the hardenability of a steel and contributing to the high strength of the steel. From the viewpoint of such an effect, the Mo content may be more than 0%, may be 0.01% or more, and may be 0.03% or more.
  • In contrast, a Mo content of more than 0.50% may result in generation of a Mo carbonitride, thereby deteriorating toughness. Accordingly, the Mo content is 0.50% or less. The Mo content is preferably 0.40% or less, more preferably 0.30% or less, still more preferably 0.20% or less, and particularly preferably 0.10% or less.
  • Cu: 0 to 1.00%
  • Cu is an optional element. Accordingly, a Cu content may be 0%.
  • Cu is an element that is effective for improving the strength of a base metal. From the viewpoint of such an effect, the Cu content may be more than 0%, may be 0.01% or more, and may be 0.03% or more.
  • In contrast, a Cu content of more than 1.00% may result in generation of fine Cu grains, thereby considerably deteriorating toughness. Accordingly, the Cu content is 1.00% or less. The Cu content is preferably 0.80% or less, more preferably 0.70% or less, still more preferably 0.60% or less, and particularly preferably 0.50% or less.
  • Ni: 0 to 1.00%
  • Ni is an optional element. Accordingly, a Ni content may be 0%.
  • Ni is an element that contributes to improvement in strength and toughness. From the viewpoint of such an effect, the Ni content may be more than 0%, may be 0.01% or more, and may be 0.05% or more.
  • In contrast, a Ni content of more than 1.00% may result in excessively high strength. Accordingly, the Ni content is 1.00% or less. The Ni content is preferably 0.80% or less, more preferably 0.70% or less, and still more preferably 0.60% or less.
  • Cr: 0 to 1.00%
  • Cr is an optional element. Accordingly, a Cr content may be 0%.
  • Cr is an element that improves hardenability. From the viewpoint of such an effect, the Cr content may be more than 0%, may be 0.01% or more, and may be 0.05% or more.
  • In contrast, a Cr content of more than 1.00% may result in the deterioration of the toughness of the welded portion due to Cr-based inclusions generated in the electric resistance welded portion. Accordingly, the Cr content is 1.00% or less. The Cr content is preferably 0.80% or less, more preferably 0.70% or less, still more preferably 0.50% or less, and particularly preferably 0.30% or less.
  • V: 0 to 0.100%
  • V is an optional element. Accordingly, a V content may be 0%.
  • V is an element that contributes to improvement in toughness. From the viewpoint of such an effect, the V content may be more than 0%, may be 0.005% or more, and may be 0.010% or more.
  • In contrast, a V content of more than 0.100% may result in the deterioration of toughness due to a V carbonitride. Accordingly, the V content is 0.100% or less. The V content is preferably 0.080% or less, more preferably 0.070% or less, still more preferably 0.050% or less, and particularly preferably 0.030% or less.
  • Ca: 0 to 0.0100%
  • Ca is an optional element. Accordingly, a Ca content may be 0%.
  • Ca is an element controlling a shape of a sulfide-based inclusion and improving low-temperature toughness. From the viewpoint of such an effect, the Ca content may be more than 0%, may be 0.0001% or more, may be 0.0010% or more, may be 0.0030% or more, and may be 0.0050% or more.
  • In contrast, a Ca content of more than 0.0100% may result in generation of a large-sized cluster or large-sized inclusion including CaO-CaS, thereby adversely affecting toughness. Accordingly, the Ca content is 0.0100% or less. The Ca content is preferably 0.0090% or less, more preferably 0.0080% or less, and particularly preferably 0.0060% or less.
  • Mg: 0 to 0.0100%
  • Mg is an optional element. Accordingly, a Mg content may be 0%.
  • Mg is an element that is effective as a deoxidizer and a desulfurization agent and that particularly forms a fine oxide, thereby contributing to improvement in the toughness of an HAZ (heat affected zone). From the viewpoint of such an effect, the Mg content may be more than 0%, may be 0.0001% or more, may be 0.0010% or more, and may be 0.0020% or more.
  • In contrast, a Mg content of more than 0.0100% is prone to cause an oxide to be aggregated or coarsened, thereby resulting in the deterioration of HIC resistance (hydrogen-induced cracking resistance) or the deterioration of the toughness of the base metal or the HAZ. Accordingly, the Mg content is 0.0100% or less. The Mg content is preferably 0.0080% or less.
  • REM: 0 to 0.0100%
  • REM is an optional element. Accordingly, an REM content may be 0%.
  • "REM" refers to a rare earth element, i.e., at least one element selected from the group consisting of Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu.
  • REM is an element effective as a deoxidizer or a desulfurization agent. From the viewpoint of such an effect, the REM content may be more than 0%, may be 0.0001% or more, and may be 0.0010% or more.
  • In contrast, an REM content of more than 0.0100% may result in generation of a coarse oxide, thereby resulting in the deterioration of HIC resistance or in the deterioration of the toughness of a base metal or HAZ. Accordingly, the REM content is 0.0100% or less. The REM content is preferably 0.0070% or less, and more preferably 0.0050% or less.
  • From the viewpoint of obtaining the effects offered by the optional elements described above, the chemical composition of the base metal portion may contain one or more of: more than 0% but equal to or less than 0.50% of Mo, more than 0% but equal to or less than 1.00% of Cu, more than 0% but equal to or less than 1.00% of Ni, more than 0% but equal to or less than 1.00% of Cr, more than 0% but equal to or less than 0.100% of V, more than 0% but equal to or less than 0.0100% of Ca, more than 0% but equal to or less than 0.0100% of Mg, and more than 0% but equal to or less than 0.0100% of REM.
  • The more preferred content of each optional element has been described above.
  • Balance: Fe and Impurities
  • In the chemical composition of the base metal portion, the balance excluding each element described above is Fe and impurities.
  • The impurities refer to components which are contained in a raw material or mixed into in a production step, and which are not intentionally incorporated into a steel.
  • Examples of the impurities include any elements other than the elements described above. Elements as the impurities may be only one kind, or may be two or more kinds.
  • Examples of the impurities include O, B, Sb, Sn, W, Co, As, Pb, Bi, and H.
  • Among the elements described above, O is preferably controlled to have a content of 0.006% or less.
  • For the other elements, typically, Sb, Sn, W, Co, or As may be included in a content of 0.1% or less, Pb or Bi may be included in a content of 0.005% or less, B may be included in a content of 0.0003% or less, H may be included in a content of 0.0004% or less, and the contents of the other elements need not particularly be controlled as long as being in a usual range.
  • CNeq: 0.190 to 0.320
  • In the chemical composition of the base metal portion, CNeq expressed by the following Formula (1) is from 0.190 to 0.320. CNeq = C + Mn / 6 + Cr / 5 + Ni + Cu / 15 + Nb + Mo + V
    Figure imgb0006
    [in Formula (1), C, Mn, Cr, Ni, Cu, Nb, Mo, and V represent % by mass of the respective elements, respectively].
  • CNeq has a positive correlation with a yield strength.
  • CNeq is 0.190 or more from the viewpoint of facilitating achievement of a yield strength of 390 MPa or more. CNeq is preferably 0.200 or more, and more preferably 0.210 or more.
  • In contrast, CNeq is 0.320 or less from the viewpoint of facilitating achievement of a yield strength of 562 MPa or less. CNeq is preferably 0.310 or less, and more preferably 0.300 or less.
  • LR: 0.210 or more
  • In the chemical composition of the base metal portion, LR expressed by the following Formula (2) is 0.210 or more.
  • In the electric resistance welded steel pipe of the present disclosure, an LR of 0.210 or more may result in achievement of a YR of 93% or less.
  • An LR of less than 0.210 may result in a YR of more than 93%. The reason thereof can be considered to be because the amount of precipitate in a steel is decreased, and work hardenability is deteriorated (i.e., TS is decreased). LR = 2.1 × C + Nb / Mn
    Figure imgb0007
    [in Formula (2), C, Nb, and Mn represent % by mass of the respective elements, respectively] .
  • The technological meaning of Formula (2) is as follows.
  • The reason why the amounts of C and Nb are arranged in the numerator in Formula (2) can be considered to be that C and Nb form precipitates, thereby improving the work hardenability of a steel (i.e., increasing TS) and consequently decreasing the YR of the steel.
  • The reason why the amount of C is multiplied by "2.1" can be considered to be because, regarding the effect of improving work hardenability due to the formation of a precipitate described above, the effect of the inclusion of C is about 2.1 times the effect of the inclusion of Nb.
  • The reason why the amount of Mn is arranged in the denominator in Formula (2) is because, although the inclusion of Mn enables a steel to be transformed at relatively low temperature, the inclusion of Mn causes the work hardenability in itself of the steel to be deteriorated (i.e., causes TS to be decreased), thereby increasing the YR of the steel.
  • As described above, LR has a positive correlation with the Nb content and the C content, and has a negative correlation with the Mn content.
  • In the electric resistance welded steel pipe of the present disclosure, even in a case in which the Nb content is relatively large, for example, more than the Nb content in Patent Document 3 (International Publication No. WO 2012/133558 ) (from 0.003% to less than 0.02%), LR may be allowed to be 0.210 or more depending on the C content and the Mn content by allowing LR to satisfy 0.210 or more. In this case, a YR of 93% or less can be achieved.
  • In the electric resistance welded steel pipe of the present disclosure, a YR of 93% or less can also be achieved by allowing LR to be 0.210 or more and allowing conditions other than LR to be satisfied, in a case in which the Nb content is less than 0.02%.
  • From the viewpoint of further facilitating achievement of a YR of 93% or less, LR is preferably 0.220 or more, and more preferably 0.230 or more.
  • The upper limit of LR is not particularly restricted. From the viewpoint of the production suitability of the electric resistance welded steel pipe, LR is preferably 0.600 or less.
  • Mn/Si Ratio: 2.0 or more
  • In the chemical composition of the base metal portion, a Mn/Si ratio (i.e., a Mn/Si ratio which is a ratio of % by mass of Mn to % by mass of Si) is 2.0 or more.
  • In the electric resistance welded steel pipe of the present disclosure, a Mn/Si ratio of 2.0 or more results in improvement in the toughness of the welded portion, thereby allowing vE in the welded portion (i.e., a Charpy absorbed energy in the circumferential direction of the pipe at 0°C) to be 80 J or more.
  • In a case in which the Mn/Si ratio is less than 2.0, vE may be less than 80 J. The reason thereof can be considered to be because in a case in which the Mn/Si ratio is less than 2.0, a MnSi-based inclusion initiates brittle fracture in the welded portion, whereby toughness is deteriorated.
  • The Mn/Si ratio is preferably 2.1 or more from the viewpoint of further improving the toughness of the welded portion.
  • The upper limit of the Mn/Si ratio is not particularly restricted. From the viewpoint of further improving the toughness of the welded portion and the toughness of the base metal portion, the Mn/Si ratio is preferably 50 or less.
  • [Metallographic Microstructure of Base Metal Portion]
  • In the electric resistance welded steel pipe of the present disclosure, the metallographic microstructure of the base metal portion has a ferrite fraction (i.e., an areal ratio of a first phase that is ferrite) of from 40 to 80% and includes a second phase, which is a balance, including tempered bainite in a case in which the metallographic microstructure is observed using a scanning electron microscope at a magnification of 1,000 times.
  • In the electric resistance welded steel pipe of the present disclosure, a YR of 93 % or less can be achieved by allowing a ferrite fraction to be 40% or more. From the viewpoint of further reducing YR, the ferrite fraction is preferably 45% or more, and more preferably 50% or more.
  • In the electric resistance welded steel pipe of the present disclosure, a ferrite fraction of 80% or less results in improvement in sour resistance. From the viewpoint of the improvement in sour resistance, the ferrite fraction is preferably 75% or less.
  • In the electric resistance welded steel pipe of the present disclosure, the second phase which is the balance includes tempered bainite.
  • The inclusion of tempered bainite in the second phase means that the electric resistance welded steel pipe of the present disclosure is an electric resistance welded steel pipe tempered after pipe-making (i.e., after electric resistance welding (after seam heat treatment in the case of performing the seam heat treatment after the electric resistance welding)).
  • The electric resistance welded steel pipe of the present disclosure is an electric resistance welded steel pipe tempered after pipe-making, whereby a YR of 93% or less can be achieved. The reason thereof can be considered to be because YR is decreased by the tempering after the pipe-making. The reason why YR is decreased by the tempering after the pipe-making can be considered to be because YS is decreased by decreasing a dislocation density, and cementites are precipitated on a dislocation, thereby increasing work hardening (i.e., increasing TS).
  • Herein, tempered bainite is distinguished from bainite which is not tempered bainite, in view of including granular cementites in the structure of the tempered bainite.
  • The concept of "bainite" herein includes bainitic ferrite, granular bainite, upper bainite, and lower bainite.
  • The second phase may include tempered bainite, may be a phase consisting of tempered bainite, or may include a structure other than tempered bainite.
  • Examples of the structure other than tempered bainite include pearlite.
  • The concept of "pearlite" herein also includes pseudo-pearlite.
  • The measurement of the ferrite fraction and the identification of the second phase in the metallographic microstructure of the base metal portion are performed by nital-etching a metallographic microstructure at the 1/4 position of a wall thickness in an L cross-section at a base metal 90° position, and observing micrographs of the nital-etched metallographic microstructure (hereinafter also referred to as "metallographic micrographs") with a scanning electron microscope (SEM) at a magnification of 1,000 times. Metallographic micrographs corresponding to ten 1,000-times visual fields (corresponding to an actual cross-sectional area of 0.12 mm2) are taken. The measurement of the ferrite fraction and the identification of the second phase are performed by performing image processing of the metallographic micrographs that were taken. The image processing is performed using, for example, a small-sized general-purpose image analysis apparatus LUZEX AP manufactured by NIRECO CORPORATION.
  • Herein," base metal 90° position" refers to a position deviating at 90° in the circumferential direction of the pipe from a welded portion, "L cross-section" refers to a cross section parallel to a pipe axis direction and a wall thickness direction, and "1/4 position of wall thickness" refers to a position to which a distance from the outer surface of the electric resistance welded steel pipe is 1/4 of a wall thickness.
  • Herein, the pipe axis direction may be referred to as "L-direction".
  • Fig. 1 is a scanning electron micrograph (SEM micrograph; a magnification of 1,000 times) showing an example of the metallographic microstructure of a base metal portion in the present disclosure.
  • The SEM micrograph in Fig. 1 is one (one visual field) of SEM micrographs used in the measurement of a ferrite fraction and the identification of a second phase in Example 1 described later.
  • As shown in Fig. 1, a first phase that is ferrite and a second phase including tempered bainite can be confirmed. In particular, the presence of white points (cementites) reveals that the second phase includes tempered bainite.
  • The metallographic microstructure of the base metal portion preferably has an areal ratio (hereinafter also referred to as "specific precipitate areal ratio") of precipitates having an equivalent circle diameter of 100 nm or less (hereinafter also referred to as "specific precipitates") of from 0.100 to 1.000% in a case in which the metallographic microstructure is observed using a transmission electron microscope at a magnification of 100,000 times.
  • The specific precipitate areal ratio of 0.100% or more further facilitates achievement of a YR of 93% or less. The reason thereof can be considered to be because the specific precipitates (i.e., precipitates having an equivalent circle diameter of 100 nm or less) contribute to improvement in work hardening characteristic (i.e., an increase in TS), thereby resulting in a decrease in YR.
  • In contrast, the specific precipitate areal ratio of 1.000% or less results in suppression of brittle fracture (i.e., excellent toughness of the base metal portion). The specific precipitate areal ratio is preferably 0.900% or less, and more preferably 0.800% or less.
  • The specific precipitate areal ratio of from 0.100 to 1.000% can be achieved by performing tempering at a temperature of from 400°C to an Ac1 point after pipe-making.
  • In the present disclosure, the precipitate areal ratio (i.e., the areal ratio of precipitates having an equivalent circle diameter of 100 nm or less) is measured by observing a metallographic microstructure at a position of 1/4 of a wall thickness in an L cross-section at a base metal 90° position with a transmission electron microscope (TEM) at a magnification of 100,000 times.
  • More specifically, at first, on the basis of a sample taken from the position of 1/4 of the wall thickness in the L cross-section at the base metal 90° position, a replica for TEM observation is produced by SPEED method using an electrolytic solution including 10% by volume of acetylacetone, 1% by volume of tetramethylammonium chloride, and 89% by volume of methyl alcohol. Then, by observing the obtained replica for TEM observation with TEM at a magnification of 100,000 times, TEM images with a field size of 1 µm square, corresponding to ten visual fields, are obtained. The areal ratio of precipitates having an equivalent circle diameter of 100 nm or less with respect to the total area of the obtained TEM image is calculated, and the obtained result is regarded as the specific precipitate areal ratio (%).
  • The condition of etching in the SPEED method is set at a condition in which a charge of 10 coulombs is applied at a voltage of -200 mV with respect to a surface area of about 80 square millimeters with the use of a saturated calomel electrode as a reference electrode.
  • The specific precipitates (i.e., precipitates having an equivalent circle diameter of 100 nm or less) can be specifically considered to be at least one selected from the group consisting of carbides of metals other than Fe, nitrides of metals other than Fe, and carbonitrides of metals other than Fe.
  • Conceivable examples of the metals other than Fe include Ti and Nb. In a case in which the chemical composition contains at least one of V, Mo, or Cr, conceivable examples of the metals other than Fe include at least one of V, Mo, or Cr.
  • [Yield Strength in Pipe Axis Direction (YS)]
  • The electric resistance welded steel pipe of the present disclosure has a yield strength in a pipe axis direction (YS) of from 390 to 562 MPa.
  • YS in the pipe axis direction is preferably 410 MPa or more, more preferably 450 MPa or more, still more preferably 470 MPa or more, and particularly preferably 500 MPa or more.
  • YS in the pipe axis direction is preferably 550 MPa or less, more preferably 540 MPa or less, and particularly preferably 530 MPa or less.
  • A YS in the pipe axis direction of 562 MPa or less can be achieved by performing tempering after pipe-making. The reason thereof can be considered to be because the tempering after pipe-making results in a decrease in pipe-making strain and dislocation density.
  • [Tensile Strength in Pipe Axis Direction (TS)]
  • The electric resistance welded steel pipe of the present disclosure has a tensile strength in a pipe axis direction (TS) of from 520 to 690 MPa.
  • TS in the pipe axis direction is preferably 550 MPa or more, and more preferably 580 MPa or more.
  • TS in the pipe axis direction is preferably 680 MPa or less, more preferably 660 MPa or less, and particularly preferably 650 MPa or less.
  • [Yield Ratio in Pipe Axis Direction]
  • The electric resistance welded steel pipe of the present disclosure has a yield ratio in a pipe axis direction (YR = (YS/TS) × 100) of 93% or less.
  • As a result, the buckling of the electric resistance welded steel pipe in laying or the like is suppressed.
  • A YR in the pipe axis direction of 93% or less can be achieved by performing tempering after pipe-making. The reason thereof can be considered to be because YS is decreased by decreasing a dislocation density, and because work hardening is increased (i.e., TS is increased) by precipitating cementites on a dislocation.
  • [Wall Thickness of Electric Resistance Welded Steel Pipe]
  • The wall thickness of the electric resistance welded steel pipe of the present disclosure is preferably from 10 to 25 mm.
  • A wall thickness of 10 mm or more is advantageous in view of facilitating a decrease in YR by using a strain caused by forming a hot-rolled steel sheet into a pipe shape. The wall thickness is more preferably 12 mm or more.
  • A wall thickness of 25 mm or less is advantageous in view of the production suitability of the electric resistance welded steel pipe (specifically, formability in formation of a hot-rolled steel sheet into a pipe shape). The wall thickness is more preferably 20 mm or less.
  • [Outer Diameter of Electric Resistance Welded Steel Pipe]
  • The outer diameter of the electric resistance welded steel pipe of the present disclosure is preferably from 114.3 to 609.6 mm (i.e., from 4.5 to 24 inches).
  • An outer diameter of 114.3 mm or more is more preferred as the electric resistance welded steel pipe for a line pipe. The outer diameter is preferably 139.7 mm (i.e., 5.5 inches) or more, and more preferably 177.8 mm (i.e., 7 inches) or more.
  • An outer diameter of 609.6 mm or less is advantageous in view of facilitating a decrease in YR by using a strain caused by forming a hot-rolled steel sheet into a pipe shape. The outer diameter is preferably 406.4 mm (i.e., 16 inches) or less, and more preferably 304.8 mm (i.e., 12 inches) or less.
  • [One Example of Production Method]
  • One example of a method of producing an electric resistance welded steel pipe of the present disclosure is the following production method A.
  • The production method A includes:
    • a step of producing an as-rolled electric resistance welded steel pipe by using a hot-rolled steel sheet having the chemical composition described above, and
    • a tempering step of obtaining an electric resistance welded steel pipe by tempering the as-rolled electric resistance welded steel pipe.
  • According to the production method A, the inclusion of the tempering step facilitates the production of an electric resistance welded steel pipe having a YR of 93% or less by the reasons described above.
  • A tempering temperature (i.e., a retention temperature in the tempering) is preferably from 400°C to an Ac1 point.
  • A tempering temperature of 400°C or more further facilitates precipitation of cementite and a specific precipitate (precipitate having an equivalent circle diameter of 100 nm or less), and therefore further facilitates achievement of a YR of 93% or less. The tempering temperature is more preferably 420°C or more.
  • A tempering temperature of an Ac1 point or less results in suppression of coarsening of a metallographic microstructure, as a result of which toughness is improved. Although tempering temperature depends on the Ac1 point of a steel, it is also preferably 720°C or less, also preferably 710°C or less, and also preferably 700°C or less.
  • The Ac1 point means a temperature at which transformation to austenite is started in the case of increasing the temperature of a steel.
  • The Ac1 point is calculated by the following formula: Ac 1 point ° C = 750.8 26.6 C + 17.6 Si 11.6 Mn 22.9 Cu 23 Ni + 24.1 Cr + 22.5 Mo 39.7 V 5.7 Ti + 232.4 Nb 169.4 Al
    Figure imgb0008
    [where C, Si, Mn, Ni, Cu, Cr, Mo, V, Ti, Nb, and Al represent % by mass of the respective elements, respectively. Ni, Cu, Cr, Mo, and V are optional elements. Among the optional elements, an element that is not contained in a slab is set at 0% by mass, and the Ac1 point is calculated.]
  • A tempering time (i.e., a retention time at the tempering temperature) in the tempering step is preferably 5 minutes or more from the viewpoint of facilitating a more decrease in YR due to precipitation of cementite and a specific precipitate.
  • In the production method A, the as-rolled electric resistance welded steel pipe refers to an electric resistance welded steel pipe which is produced by roll-forming (i.e., forming into a pipe shape) a hot-rolled steel sheet, and which is not subjected to heat treatment other than seam heat treatment after the roll-forming.
  • A preferred aspect of the step of producing the as-rolled electric resistance welded steel pipe in the production method A will be described later.
  • The production method A preferably includes a sizer step of adjusting the shape of the as-rolled electric resistance welded steel pipe by a sizer under a condition in which the change in ovality before and after adjustment (hereinafter also referred to as "change in ovality (%) by sizer step") is 1.0% or more, between the step of producing an as-rolled electric resistance welded steel pipe and the tempering step.
  • In a case in which the production method A includes the sizer step, the electric resistance welded steel pipe having the specific precipitate areal ratio of from 0.100 to 1.000% described above can be more easily produced.
  • The reason thereof can be considered to be because a dislocation of which the amount is equal to or more than a certain amount is introduced into the as-rolled electric resistance welded steel pipe by the sizer step under the condition in which the change in ovality by sizer step is 1.0% or more, and the as-rolled electric resistance welded steel pipe is then tempered at a temperature of from 400°C to an Ac1 point, thereby facilitating precipitation of fine specific precipitates on the dislocation.
  • The ovality of the as-rolled electric resistance welded steel pipe is determined as described below.
  • First, four measurement values are obtained by measuring the outer diameter of the as-rolled electric resistance welded steel pipe in the circumferential direction of the pipe with a 45° pitch. Each of the maximum value, minimum value, and average value of the four measurement values is determined. The ovality of the as-rolled electric resistance welded steel pipe is determined by the following formula on the basis of the maximum value, the minimum value, and the average value. Ovality of as-rolled electric resistance welded steel pipe = maximum value minimum value / average value
    Figure imgb0009
  • The change in ovality (%) by sizer step is determined by the following formula on the basis of the ovality of the as-rolled electric resistance welded steel pipe before the adjustment of the shape by the sizer and the ovality of the as-rolled electric resistance welded steel pipe after the adjustment of the shape by the sizer.
  • Change in ovality (%) before and after sizer step = (|ovality of as-rolled electric resistance welded steel pipe after adjustment of shape by sizer - ovality of as-rolled electric resistance welded steel pipe before adjustment of shape by sizer|/ovality of as-rolled electric resistance welded steel pipe before adjustment of shape by sizer) × 100
  • The step of producing an as-rolled electric resistance welded steel pipe in the production method A preferably includes:
    • a hot-rolling step of heating a slab having the chemical composition described above and hot-rolling the heated slab, thereby obtaining a hot-rolled steel sheet,
    • a cooling step of cooling the hot-rolled steel sheet obtained in the hot-rolling step,
    • a coiling step of coiling the hot-rolled steel sheet cooled in the cooling step, thereby obtaining a hot coil consisting of the hot-rolled steel sheet, and
    • a pipe-making step of uncoiling the hot-rolled steel sheet from the hot coil, roll-forming the uncoiled hot-rolled steel sheet to thereby make an open pipe, and subjecting abutting portions of the obtained open pipe to electric resistance welding to form an electric resistance welded portion, thereby obtaining an as-rolled electric resistance welded steel pipe.
  • In the pipe-making step, the electric resistance welded portion may be subjected to seam heat treatment after the electric resistance welding, if necessary.
  • In the hot-rolling step, the slab having the chemical composition described above is preferably heated to a temperature of from 1150°C to 1350°C.
  • In a case in which the temperature to which the slab is heated is 1150°C or more, the toughness of the base metal portion of the electric resistance welded steel pipe can be further improved. The reason thereof can be considered to be because generation of an insoluble Nb carbide can be suppressed in a case in which the temperature to which the slab is heated is 1150°C or more.
  • In a case in which the temperature to which the slab is heated is 1350°C or less, the toughness of the base metal portion of the electric resistance welded steel pipe can be further improved. The reason thereof can be considered to be because coarsening of a metallographic microstructure can be suppressed in a case in which the temperature to which the slab is heated is 1350°C or less.
  • In the hot rolling step, the slab heated, for example, to a temperature of 1150°C to 1350°C is preferably hot-rolled at a temperature that is equal to or more than Ar3 point + 100°C. As a result, the hardenability of the hot-rolled steel sheet can be improved. As a result, the sour resistance of the finally obtained electric resistance welded steel pipe (i.e., the tempered electric resistance welded steel pipe) can be improved.
  • The Ar3 point is determined from the chemical composition of the base metal portion by the following formula: Ar 3 ° C = 910 310 C 80 Mn 55 Ni 20 Cu 15 Cr 80 Mo
    Figure imgb0010
    [where C, Mn, Ni, Cu, Cr, and Mo represent % by mass of the respective elements, respectively. Ni, Cu, Cr, and Mo are optional elements. Among the optional elements, an element that is not contained in the slab is set at 0% by mass, and the Ar3 point is calculated.]
  • The cooling step is a step of cooling the hot-rolled steel sheet obtained in the hot-rolling step.
  • In the cooling step, the hot-rolled steel sheet obtained in the hot-rolling step is preferably cooled at a cooling start temperature set at the Ar3 point or more. As a result, the strength and toughness of the base metal portion can be further improved. The reason thereof can be considered to be because generation of coarse ferrite is suppressed by setting the cooling start temperature at the Ar3 point or more.
  • The cooling in the cooling step is preferably started within ten seconds after the end of the rolling in the hot-rolling step (i.e., after the end of the final rolling in the hot-rolling step). As a result, the ferrite fraction of the finally obtained electric resistance welded steel pipe is easily adjusted to 80% or less.
  • In the cooling step, the hot-rolled steel sheet obtained in the hot-rolling step is preferably cooled at a cooling rate of from 5°C/s to 80°C/s.
  • In a case in which the cooling rate is 5°C/s or more, the degradation of the toughness of the base metal portion is further suppressed. The reason thereof can be considered to be because generation of coarse ferrite is suppressed by setting the cooling rate in the cooling step at 5°C/s or more.
  • In a case in which the cooling rate is 80°C/s or less, the degradation of the toughness of the base metal portion is suppressed. The reason thereof can be considered to be because an excessive second phase fraction (i.e., a ferrite fraction of less than 40%) is suppressed by setting the cooling rate in the cooling step at 80°C/s or less.
  • In the coiling step, the hot-rolled steel sheet cooled in the cooling step is preferably coiled at a coiling temperature of from 450 to 650°C.
  • A coiling temperature of 450°C or more results in suppression of the degradation of the toughness of the base metal portion. The reason thereof can be considered to be because a coiling temperature of 450°C or more results in suppression of generation of martensite.
  • A coiling temperature of 650°C or less may result in suppression of an increase in YR. The reason thereof can be considered to be because a coiling temperature of 650°C or less results in suppression of excessive generation of a Nb carbonitride, thereby resulting in suppression of an increase in YS.
  • EXAMPLES
  • Examples of the present disclosure will be described below. However, the present disclosure is not limited to the following Examples.
  • [Examples 1 to 26, and Comparative Examples 1 to 31] <Production of Hot Coil>
  • Slabs having chemical compositions set forth in Table 1 and Table 2 were prepared.
  • The slab of Comparative Example 28 (S: 0.0015%) was produced under usual conditions.
  • In processes of producing the slabs of Examples 1 to 26, and Comparative Examples 1 to 27 and 29 to 31, the contents of S in the slabs were controlled to 0.0010% or less by using a technology of optimizing the composition of a slag used in smelting and a technology of exchanging the slag in the course of the smelting.
  • Each of the slabs was heated to 1250°C, the heated slab was hot-rolled to obtain a hot-rolled steel sheet, the obtained hot-rolled steel sheet was cooled at a cooling rate of 50°C/s, and the cooled hot-rolled steel sheet was coiled at a coiling temperature of 550°C, whereby a hot coil including the hot-rolled steel sheet was obtained.
  • Times from the end of final rolling to the start of the cooling in the hot rolling were set at times set forth in Table 3.
  • In each Example and each Comparative Example, the balance excluding the elements set forth in Table 1 and Table 2 is Fe and impurities.
  • In Table 2, REM in Examples 18 and 19 is Ce, REM in Examples 23 and 24 is Nd, and REM in Example 25 is La.
  • In Table 1 to Table 3, the underlined numerical values show numerical values that fall outside the scope of the present disclosure.
  • <Production of As-Rolled Electric Resistance Welded Steel Pipe>
  • A hot-rolled steel sheet was uncoiled from the hot coil, the uncoiled hot-rolled steel sheet was roll-formed to thereby make an open pipe, abutting portions of the obtained open pipe was subjected to electric resistance welding to form a welded portion, and the welded portion was then subjected to seam heat treatment, thereby obtaining an as-rolled electric resistance welded steel pipe.
  • <Production of Electric Resistance Welded Steel Pipe (Sizer and Tempering)>
  • The shape of the as-rolled electric resistance welded steel pipe was adjusted by a sizer under conditions achieving each of changes in ovality (%) by sizer step set forth in Table 3.
  • The as-rolled electric resistance welded steel pipe of which the shape had been adjusted was tempered at each tempering temperature and for each tempering time set forth in Table 3, thereby obtaining an electric resistance welded steel pipe.
  • The outer diameter of the obtained electric resistance welded steel pipe was 219 mm, and the wall thickness of this electric resistance welded steel pipe was 15.9 mm.
  • The above production step does not affect the chemical composition of a steel. Accordingly, the chemical composition of the base metal portion of the obtained electric resistance welded steel pipe can be considered to be the same as the chemical composition of the slab which is a raw material.
  • <Measurement>
  • The following measurement was performed for the obtained electric resistance welded steel pipe.
  • The results are set forth in Table 3.
  • (Measurement of Ferrite Fraction and Confirmation of Structure of Second Phase)
  • By the method described above, the ferrite fraction was measured, and the kind of a second phase was confirmed.
  • In Table 3, TB means tempered bainite, and P means pearlite.
  • (Measurement of YS, TS, and YR)
  • A specimen for a tensile test was sampled in a direction where the test direction (tensile direction) in a tensile test corresponds to the pipe axis direction (hereinafter also referred to as "L-direction") of the electric resistance welded steel pipe from the base metal 90° position of the electric resistance welded steel pipe. The shape of the specimen was allowed to be a flat plate shape conforming to an American Petroleum Institute standard API 5L (hereinafter simply referred to as "API 5L").
  • A tensile test in which a test direction was the L-direction of the electric resistance welded steel pipe was conducted using the sampled specimen in conformity with API 5L at room temperature, and TS in the L-direction of the electric resistance welded steel pipe and YS in the L-direction of the electric resistance welded steel pipe were measured.
  • YR (%) in the L-direction of the electric resistance welded steel pipe was determined based on a calculation formula "(YS/TS) × 100".
  • (Measurement of vE (J) (Charpy Absorbed Energy at 0°C) of Base Metal Portion)
  • A full-size specimen with a V-notch (a specimen for a Charpy impact test) was sampled from the base metal 90° position of the electric resistance welded steel pipe. The full-size specimen with a V-notch was sampled so that a test direction was the circumferential direction of the pipe (C-direction). The sampled full-size specimen with a V-notch was subjected to a Charpy impact test in conformity with API 5L under a temperature condition of 0°C to measure vE (J).
  • The above measurement was performed five times per one electric resistance welded steel pipe, and the average value of five measurement values was regarded as vE (J) of the base metal portion of the electric resistance welded steel pipe.
  • (Measurement of vE (J) (Charpy Absorbed Energy at 0°C) of Welded Portion)
  • The same operation as the measurement of vE (J) of the base metal portion was performed except that a position from which a full-size specimen with a V-notch was sampled was changed to the welded portion of the electric resistance welded steel pipe.
  • (Measurement of Specific Precipitate Areal Ratio)
  • The specific precipitate areal ratio (i.e., the areal ratio of precipitates having an equivalent circle diameter of 100 nm or less, simply referred to as "precipitate areal ratio (%)"in Table 3) was measured by the method described above.
  • (CLR (%) in HIC Test; and Sour Resistance)
  • An HIC test was conducted according to NACE-TM0284.
  • A full thickness specimen for an HIC test was sampled from the base metal 90° position of the electric resistance welded steel pipe, and the sampled full thickness specimen was immersed for 96 hours in a test liquid obtained by saturating 100% of H2S gas in Solution A (i.e., aqueous solution including 5 mass% of NaCl and 0.5 mass% of glacial acetic acid). The presence or absence of HIC in the specimen immersed for 96 hours was measured by an ultrasonic flaw detector. Based on this measurement result, CLR (%) was determined by the following formula.
  • Lower CLR means superior sour resistance. CLR % = total length of cracks / length of specimen × 100 %
    Figure imgb0011
    [Table 1]
    Component (% by mass)
    C Mn Ti Nb N Si Al P S
    Example 1 0.058 0.52 0.049 0.050 0.002 0.057 0.0612 0.007 0.0007
    Example 2 0.067 0.66 0.012 0.016 0.002 0.107 0.0979 0.030 0.0009
    Example 3 0.067 0.89 0.048 0.089 0.001 0.306 0.0843 0.022 0.0008
    Example 4 0.054 0.85 0.030 0.081 0.002 0.070 0.0501 0.002 0.0006
    Example 5 0.044 0.70 0.016 0.090 0.001 0.251 0.0255 0.026 0.0006
    Example 6 0.065 0.54 0.035 0.053 0.001 0.226 0.0866 0.002 0.0009
    Example 7 0.048 0.50 0.012 0.016 0.001 0.150 0.0448 0.012 0.0006
    Example 8 0.030 0.31 0.031 0.030 0.002 0.100 0.0366 0.025 0.0006
    Example 9 0.077 0.43 0.019 0.088 0.002 0.203 0.0318 0.010 0.0008
    Example 10 0.042 0.64 0.047 0.095 0.002 0.117 0.0806 0.004 0.0007
    Example 11 0.060 0.76 0.036 0.055 0.002 0.307 0.0742 0.024 0.0005
    Example 12 0.031 0.58 0.015 0.062 0.002 0.064 0.0490 0.005 0.0009
    Example 13 0.057 0.62 0.034 0.023 0.002 0.177 0.0158 0.029 0.0008
    Example 14 0.045 0.54 0.032 0.073 0.001 0.205 0.0479 0.006 0.0006
    Example 15 0.033 0.37 0.037 0.077 0.001 0.075 0.0806 0.024 0.0006
    Example 16 0.065 0.66 0.035 0.044 0.001 0.068 0.0352 0.019 0.0006
    Example 17 0.041 0.62 0.014 0.071 0.001 0.232 0.0300 0.021 0.0006
    Example 18 0.064 0.61 0.014 0.045 0.001 0.190 0.0085 0.017 0.0007
    Example 19 0.069 0.77 0.027 0.059 0.002 0.078 0.0136 0.021 0.0009
    Example 20 0.048 0.61 0.013 0.041 0.001 0.018 0.0399 0.025 0.0009
    Example 21 0.062 0.35 0.049 0.043 0.002 0.100 0.0120 0.017 0.0009
    Example 22 0.051 0.55 0.016 0.017 0.002 0.221 0.0856 0.030 0.0006
    Example 23 0.064 0.72 0.035 0.031 0.001 0.282 0.0295 0.012 0.0006
    Example 24 0.065 0.47 0.043 0.032 0.002 0.152 0.0637 0.027 0.0009
    Example 25 0.037 0.48 0.047 0.033 0.001 0.219 0.0692 0.007 0.0008
    Example 26 0.064 0.62 0.014 0.023 0.002 0.282 0.0120 0.007 0.0006
    Comparative Example 1 0.090 0.60 0.032 0.083 0.001 0.090 0.0219 0.002 0.0005
    Comparative Example 2 0.020 0.60 0.046 0.095 0.001 0.030 0.0446 0.018 0.0007
    Comparative Example 3 0.060 1.00 0.024 0.090 0.002 0.480 0.0336 0.007 0.0009
    Comparative Example 4 0.045 0.65 0.041 0.092 0.002 0.005 0.0214 0.012 0.0005
    Comparative Example 5 0.076 0.20 0.037 0.090 0.002 0.100 0.0086 0.016 0.0009
    Comparative Example 6 0.075 1.10 0.035 0.060 0.002 0.199 0.0718 0.021 0.0006
    Comparative Example 7 0.052 0.35 0.001 0.096 0.002 0.075 0.0909 0.006 0.0006
    Comparative Example 8 0.033 0.65 0.070 0.078 0.001 0.134 0.0156 0.016 0.0008
    Comparative Example 9 0.075 0.67 0.029 0.005 0.002 0.136 0.0529 0.004 0.0007
    Comparative Example 10 0.030 0.47 0.032 0.110 0.002 0.102 0.0880 0.021 0.0008
    Comparative Example 11 0.035 0.46 0.021 0.099 0.002 0.076 0.0005 0.008 0.0009
    Comparative Example 12 0.060 0.89 0.047 0.063 0.002 0.367 0.1500 0.017 0.0009
    Comparative Example 13 0.070 0.90 0.014 0.080 0.001 0.193 0.0525 0.026 0.0005
    Comparative Example 14 0.030 0.30 0.005 0.064 0.001 0.020 0.0736 0.000 0.0008
    Comparative Example 15 0.030 1.00 0.030 0.073 0.002 0.225 0.0794 0.000 0.0006
    Comparative Example 16 0.074 0.62 0.025 0.013 0.001 0.218 0.0288 0.004 0.0008
    Comparative Example 17 0.079 0.55 0.026 0.076 0.001 0.068 0.0351 0.026 0.0006
    Comparative Example 18 0.055 0.73 0.045 0.061 0.002 0.158 0.0513 0.023 0.0005
    Comparative Example 19 0.052 0.87 0.041 0.080 0.002 0.272 0.0546 0.013 0.0009
    Comparative Example 20 0.072 0.65 0.009 0.088 0.002 0.101 0.0644 0.004 0.0005
    Comparative Example 21 0.052 0.91 0.019 0.087 0.001 0.249 0.0626 0.022 0.0007
    Comparative Example 22 0.074 0.92 0.007 0.056 0.0005 0.274 0.0809 0.007 0.0008
    Comparative Example 23 0.074 0.92 0.007 0.056 0.030 0.274 0.0809 0.007 0.0009
    Comparative Example 24 0.058 0.52 0.049 0.050 0.002 0.400 0.0612 0.007 0.0005
    Comparative Example 25 0.045 0.54 0.032 0.073 0.001 0.205 0.0479 0.006 0.0009
    Comparative Example 26 0.069 0.77 0.027 0.059 0.002 0.078 0.0136 0.021 0.0005
    Comparative Example 27 0.077 0.74 0.030 0.055 0.001 0.083 0.0748 0.006 0.0009
    Comparative Example 28 0.058 0.52 0.049 0.050 0.002 0.057 0.0612 0.007 0.0015
    Comparative Example 29 0.045 0.85 0.032 0.020 0.001 0.219 0.0399 0.024 0.0006
    Comparative Example 30 0.040 0.88 0.073 0.020 0.002 0.282 0.0352 0.024 0.0009
    Comparative Example 31 0.031 0.78 0.027 0.040 0.001 0.075 0.0806 0.017 0.0006
    [Table 2]
    Component (% by mass) (continued from Table 1) Mn/Si LR CNeq Ac1 (°C)
    Mo Cu Ni Cr V Ca Mg REM
    Example 1 0.0024 9.1 0.331 0.195 745
    Example 2 0.0028 6.2 0.236 0.193 730
    Example 3 0.0024 2.9 0.259 0.304 750
    Example 4 12.2 0.229 0.277 751
    Example 5 2.8 0.261 0.252 762
    Example 6 0.0029 2.4 0.352 0.207 744
    Example 7 0.11 3.3 0.233 0.253 745
    Example 8 0.20 3.1 0.300 0.312 753
    Example 9 0.41 0.0021 2.1 0.575 0.264 753
    Example 10 0.70 0.0021 5.5 0.289 0.290 736
    Example 11 0.16 2.5 0.237 0.252 742
    Example 12 0.46 0.0020 9.0 0.220 0.281 761
    Example 13 0.63 0.0026 3.5 0.231 0.308 763
    Example 14 0.030 2.6 0.311 0.238 755
    Example 15 0.073 5.0 0.396 0.244 748
    Example 16 0.0051 9.7 0.272 0.218 747
    Example 17 0.0044 2.7 0.255 0.215 758
    Example 18 0.0023 0.0053 3.2 0.295 0.211 754
    Example 19 0.0026 0.0078 9.9 0.264 0.257 753
    Example 20 0.02 0.52 0.0022 33.5 0.232 0.246 734
    Example 21 0.11 0.023 0.0020 3.5 0.502 0.292 756
    Example 22 0.27 0.47 2.5 0.227 0.272 741
    Example 23 0.27 0.0052 2.6 0.229 0.270 754
    Example 24 0.26 0.0023 0.0094 3.1 0.361 0.193 737
    Example 25 0.13 0.098 0.0025 0.0088 2.2 0.231 0.257 737
    Example 26 0.0027 0.0075 2.2 0.257 0.190 750
    Comparative Example 1 6.7 0.456 0.272 758
    Comparative Example 2 0.0028 20.0 0.228 0.215 758
    Comparative Example 3 0.0025 2.1 0.216 0.317 761
    Comparative Example 4 129 0.291 0.245 760
    Comparative Example 5 0.0022 2.0 1.246 0.199 767
    Comparative Example 6 0.0026 5.5 0.198 0.318 741
    Comparative Example 7 0.0028 4.7 0.579 0.206 753
    Comparative Example 8 0.0022 4.8 0.228 0.220 760
    Comparative Example 9 0.0025 4.9 0.244 0.191 735
    Comparative Example 10 0.0020 4.6 0.373 0.218 757
    Comparative Example 11 0.0023 6.1 0.374 0.212 769
    Comparative Example 12 0.0022 2.4 0.211 0.272 734
    Comparative Example 13 0.08 4.7 0.252 0.380 753
    Comparative Example 14 0.0022 15.0 0.424 0.144 749
    Comparative Example 15 0.0023 4.4 0.136 0.269 746
    Comparative Example 16 0.0025 2.8 0.272 0.190 744
    Comparative Example 17 0.0021 8.0 0.443 0.246 755
    Comparative Example 18 4.6 0.244 0.238 749
    Comparative Example 19 0.0030 3.2 0.217 0.277 753
    Comparative Example 20 6.5 0.366 0.268 753
    Comparative Example 21 0.0022 3.6 0.216 0.290 753
    Comparative Example 22 0.0029 3.3 0.232 0.284 742
    Comparative Example 23 0.0027 3.3 0.232 0.284 742
    Comparative Example 24 1.3 0.331 0.195 751
    Comparative Example 25 0.030 0.0021 2.6 0.311 0.238 755
    Comparative Example 26 0.0078 9.9 0.264 0.257 753
    Comparative Example 27 0.58 0.62 0.51 0.051 0.0030 8.9 0.292 0.488 724
    Comparative Example 28 0.0022 9.1 0.331 0.195 745
    Comparative Example 29 3.9 0.134 0.206 741
    Comparative Example 30 0.0020 3.1 0.118 0.207 743
    Comparative Example 31 0.0029 10.4 0.135 0.201 738
    [Table 3]
    Time (s) from end of rolling to start of cooling Change in ovality (%) by sizer step Tempering temp. (°C) Tempering time (min) Electric resistance welded steel pipe
    YR (%) YS (MPa) TS (MPa) vE (J) F fraction (%) Kind of second phase Precipitate areal ratio (%) CLR (%)
    Base metal portion Welded portion
    Example 1 6 2.5 520 27 86 477 558 389 339 74 TB 0.800 0
    Example 2 4 5.0 540 12 82 482 591 362 308 62 TB+P 0.740 0
    Example 3 5 1.1 490 12 82 562 685 358 329 61 TB+P 0.560 2
    Example 4 7 1.3 670 24 85 553 652 393 326 62 TB+P 0.380 0
    Example 5 5 4.8 580 9 81 525 645 429 399 64 TB+P 0.450 0
    Example 6 3 3.7 550 10 81 503 617 376 308 69 TB 0.860 0
    Example 7 7 2.1 400 20 81 534 662 414 339 65 TB 0.640 0
    Example 8 6 4.3 700 25 82 557 683 410 380 78 TB 0.480 0
    Example 9 6 1.2 410 13 80 542 678 339 319 59 TB+P 0.900 2
    Example 10 9 2.0 590 7 83 548 657 495 421 64 TB+P 0.110 0
    Example 11 4 4.7 540 28 82 536 657 433 399 55 TB+P 0.300 0
    Example 12 3 2.4 670 12 84 541 641 420 390 56 TB+P 0.260 0
    Example 13 6 4.4 420 15 85 549 648 387 317 44 TB+P 0.840 0
    Example 14 7 3.2 610 9 81 515 640 420 400 74 TB 0.860 0
    Example 15 4 2.3 460 29 85 505 596 410 390 75 TB 0.340 0
    Example 16 5 3.0 600 11 83 496 595 333 313 59 TB+P 0.340 0
    Example 17 4 3.4 420 30 81 487 598 472 392 74 TB 0.310 0
    Example 18 7 2.0 690 6 84 484 580 386 309 66 TB+P 0.860 0
    Example 19 5 4.7 690 23 84 536 635 318 255 64 TB+P 0.360 0
    Example 20 9 3.1 715 10 85 511 603 469 399 67 TB+P 0.470 0
    Example 21 6 4.8 440 12 82 543 663 382 344 72 TB 0.910 0
    Example 22 5 4.3 590 24 82 536 655 437 354 49 TB+P 0.900 0
    Example 23 6 1.5 410 23 82 525 642 360 288 51 TB+P 0.480 0
    Example 24 4 2.8 600 6 83 484 580 369 306 68 TB+P 0.590 0
    Example 25 9 3.3 600 20 82 526 643 420 499 70 TB 0.460 0
    Example 26 8 3.5 650 20 81 480 595 354 330 65 TB 0.350 0
    Comparative Example 1 4 4.9 680 27 86 533 618 219 188 58 TB+P 0.820 15
    Comparative Example 2 8 2.2 630 11 94 510 543 619 557 71 TB 0.120 0
    Comparative Example 3 5 1.4 410 20 82 554 679 351 10 56 TB+P 0.570 0
    Comparative Example 4 3 1.8 590 26 81 530 651 10 10 71 TB 0.490 0
    Comparative Example 5 8 2.2 660 19 81 476 588 15 12 79 TB 0.670 3
    Comparative Example 6 7 3.3 510 15 84 559 661 12 9 - 53 TB+P 0.760 12
    Comparative Example 7 4 3.0 750 7 83 495 596 17 446 70 TB 0.860 0
    Comparative Example 8 7 2.5 640 22 85 495 583 13 15 73 TB 0.600 0
    Comparative Example 9 5 1.8 740 22 82 478 579 11 368 59 TB+P 0.590 1
    Comparative Example 10 9 1.3 490 19 84 496 588 15 430 73 TB 0.850 15
    Comparative Example 11 5 4.0 710 27 83 481 576 12 10 80 TB 0.640 0
    Comparative Example 12 5 3.1 610 12 86 539 624 12 15 53 TB+P 0.410 0
    Comparative Example 13 7 3.4 640 16 91 603 663 344 320 49 TB+P 0.240 2
    Comparative Example 14 7 1.3 650 25 95 440 465 460 450 84 TB 0.630 15
    Comparative Example 15 3 4.6 500 14 95 520 547 531 478 56 TB+P 0.320 0
    Comparative Example 16 9 2.0 350 6 95 486 510 315 286 62 TB+P 0.002 0
    Comparative Example 17 7 4.8 780 7 85 529 621 10 274 65 TB+P 0.280 5
    Comparative Example 18 8 0.1 700 9 94 517 550 443 364 63 TB+P 0.080 0
    Comparative Example 19 5 0.2 660 16 95 548 577 456 374 61 TB+P 0.004 0
    Comparative Example 20 7 0.2 500 19 94 549 584 353 293 61 TB+P 0.015 0
    Comparative Example 21 4 0.1 420 15 96 549 572 477 415 63 TB+P 0.075 0
    Comparative Example 22 5 1.4 400 23 91 555 610 15 14 57 TB+P 0.590 0
    Comparative Example 23 8 4.1 670 19 91 539 592 18 16 53 TB+P 0.760 0
    Comparative Example 24 4 1.9 710 18 81 497 617 380 10 65 TB 0.830 0
    Comparative Example 25 15 3.2 610 30 81 515 640 450 420 90 TB 0.860 15
    Comparative Example 26 5 4.7 690 3 95 536 565 318 255 64 TB+P 0.050 0
    Comparative Example 8 2.3 610 15 82 677 821 318 320 40 TB 0.830 0
    Comparative Example 28 6 2.5 520 15 84 470 560 390 320 72 TB 0.750 18
    Comparative Example 29 8 3.5 650 10 95 480 505 350 330 75 TB 0.470 0
    Comparative Example 30 5 4.7 600 15 96 490 510 380 380 67 TB 0.480 0
    Comparative Example 31 4 4.1 615 16 95 475 501 360 315 68 TB 0.460 0
  • As set forth in Table 1 to Table 3, it is found that the electric resistance welded steel pipe of each Example has excellent sour resistance, has a certain amount of tensile strength and yield strength, has a decreased yield ratio, and has the excellent toughness of a base metal portion and a welded portion.
  • In contrast to each Example, the results of each Comparative Example were as follows.
    • Comparative Example 1 in which a C content was more than the upper limit resulted in the deterioration of sour resistance.
    • Comparative Example 2 in which a C content was less than the lower limit resulted in an increase in YR. The reason thereof can be considered to be because the work hardenability of steel was deteriorated.
    • Comparative Example 3 in which a Si content was more than the upper limit resulted in the deterioration of the toughness of a welded portion.
    • Comparative Example 4 in which a Si content was less than the lower limit resulted in the deterioration of the toughness of a base metal portion and a welded portion. The reason thereof can be considered to be because deoxidization became insufficient, thereby generating a coarse oxide.
    • Comparative Example 5 in which a Mn content was less than the lower limit resulted in the deterioration of the toughness of a base metal portion and a welded portion. The reason thereof can be considered to be because embrittlement due to S occurred.
    • Comparative Example 6 in which a Mn content was more than the upper limit resulted in the deterioration of the toughness of a base metal portion and a welded portion and in the deterioration of sour resistance. The reason thereof can be considered to be because cracking due to MnS occurred.
    • Comparative Example 7 in which a Ti content was less than the lower limit resulted in the deterioration of the toughness of a base metal portion. The reason thereof can be considered to be because a crystal grain became coarse.
    • Comparative Example 8 in which a Ti content was more than the upper limit resulted in the deterioration of the toughness of a base metal portion and a welded portion. The reason thereof can be considered to be because coarse TiN was generated.
    • Comparative Example 9 in which Nb was less than the lower limit resulted in the deterioration of the toughness of a base metal portion. The reason thereof can be considered to be because rolling in the region of nonrecrystallization temperature became insufficient.
    • Comparative Example 10 in which Nb was more than the upper limit resulted in the deterioration of the toughness of a base metal portion and a welded portion. The reason thereof can be considered to be because a coarse Nb carbonitride was generated.
    • Comparative Example 11 in which A1 was less than the lower limit resulted in the deterioration of the toughness of a base metal portion and a welded portion. The reason thereof can be considered to be because deoxidization became insufficient.
    • Comparative Example 12 in which Al was more than the upper limit resulted in the deterioration of the toughness of a base metal portion and a welded portion. The reason thereof can be considered to be because a large amount of Al-based inclusion was generated.
    • In Comparative Example 13 in which CNeq was more than the upper limit, YS was more than the upper limit.
    • In Comparative Example 14 in which CNeq was less than the lower limit, TS was less than the lower limit.
    • In Comparative Example 15 in which LR was less than 0.210, YR was more than the upper limit.
    • In Comparative Example 16, TS was less than the lower limit, and YR was more than the upper limit. The reason thereof can be considered to be because a tempering temperature was too low, thereby resulting in the insufficient effect of reducing a pipe-making strain by tempering (i.e., the effect of reducing a dislocation density) and in insufficient precipitation on a dislocation.
    • In Comparative Example 17, the toughness of a base metal portion was deteriorated (i.e., the base metal portion showed vE less than the lower limit). The reason thereof can be considered to be because a tempering temperature was too high, transformation to austenite therefore occurred, a metallographic microstructure was coarsened, and the toughness of the base metal portion was deteriorated.
    • In each of Comparative Examples 18 to 21, YR was more than the upper limit. The reason thereof can be considered to be because a change in ovality by sizer step was small, and therefore, neither the introduction of a sufficient dislocation nor the precipitation on the dislocation occurred.
    • Comparative Example 22 in which a N content was less than the lower limit resulted in the deterioration of the toughness of a base metal portion and a welded portion. The reason thereof can be considered to be because crystal grains became coarse.
    • Comparative Example 23 in which a N content was more than the upper limit resulted in the deterioration of the toughness of a base metal portion and a welded portion. The reason thereof can be considered to be because the amount of generated nitride was increased.
    • Comparative Example 24 in which a Mn/Si ratio was less than the lower limit resulted in the deterioration of the toughness of a welded portion.
    • Comparative Example 25 in which a ferrite fraction was more than the upper limit resulted in the deterioration of sour resistance.
    • In Comparative Example 26, YR was more than the upper limit. The reason thereof can be considered to be because a tempering time was short, thereby resulting in the insufficient effect of reducing a pipe-making strain by tempering (i.e., the effect of reducing a dislocation density) and in insufficient precipitation on a dislocation.
    • In Comparative Example 27 in which CNeq was more than the upper limit, both YS and TS are more than the upper limit.
    • Comparative Example 28 in which a S content was more than the upper limit resulted in the deterioration of sour resistance.
    • In Comparative Examples 29 to 31 in which LR was less than 0.210, YR was more than the upper limit.

Claims (6)

  1. An electric resistance welded steel pipe for a line pipe, the steel pipe comprising a base metal portion and an electric resistance welded portion,
    wherein a chemical composition of the base metal portion consists of, in terms of % by mass:
    0.030 to less than 0.080% of C,
    0.30 to 1.00% of Mn,
    0.005 to 0.050% of Ti,
    0.010 to 0.100% of Nb,
    0.001 to 0.020% of N,
    0.010 to 0.450% of Si,
    0.0010 to 0.1000% of Al,
    0 to 0.030% of P,
    0 to 0.0010% of S,
    0 to 0.50% of Mo,
    0 to 1.00% of Cu,
    0 to 1.00% of Ni,
    0 to 1.00% of Cr,
    0 to 0.100% of V,
    0 to 0.0100% of Ca,
    0 to 0.0100% of Mg,
    0 to 0.0100% of REM, and
    the balance being Fe and impurities, wherein:
    CNeq, expressed by the following Formula (1), is from 0.190 to 0.320,
    a ratio of % by mass of Mn to % by mass of Si is 2.0 or more,
    LR, expressed by the following Formula (2), is 0.210 or more,
    in a case in which a metallographic microstructure of the base metal portion is observed using a scanning electron microscope at a magnification of 1,000 times, an areal ratio of a first phase that is ferrite is from 40 to 80%, and a second phase, which is the balance, comprises tempered bainite, wherein the term bainite includes bainitic ferrite, granular bainite, upper bainite and lower bainite,
    a yield strength in a pipe axis direction is from 390 to 562 MPa,
    a tensile strength in the pipe axis direction is from 520 to 690 MPa,
    a yield ratio in the pipe axis direction is 93% or less,
    a Charpy absorbed energy in a circumferential direction of the pipe in the base metal portion is 100 J or more at 0°C, and
    a Charpy absorbed energy in the circumferential direction of the pipe in the electric resistance welded portion is 80 J or more at 0°C; CNeq = C + Mn / 6 + Cr / 5 + Ni + Cu / 15 + Nb + Mo + V
    Figure imgb0012
    LR = 2.1 × C + Nb / Mn
    Figure imgb0013
    wherein, in Formula (1) and Formula (2), C, Mn, Cr, Ni, Cu, Nb, Mo, and V represent % by mass of respective elements.
  2. The electric resistance welded steel pipe for a line pipe according to claim 1,
    wherein the chemical composition of the base metal portion comprises, in terms of % by mass, one or more of:
    more than 0% but equal to or less than 0.50% of Mo,
    more than 0% but equal to or less than 1.00% of Cu,
    more than 0% but equal to or less than 1.00% of Ni,
    more than 0% but equal to or less than 1.00% of Cr,
    more than 0% but equal to or less than 0.100% of V,
    more than 0% but equal to or less than 0.0100% of Ca,
    more than 0% but equal to or less than 0.0100% of Mg, or
    more than 0% but equal to or less than 0.0100% of REM.
  3. The electric resistance welded steel pipe for a line pipe according to claim 1 or 2, wherein an areal ratio of a precipitate having an equivalent circle diameter of 100 nm or less is from 0.100 to 1.000% in a case in which the metallographic microstructure of the base metal portion is observed using a transmission electron microscope at a magnification of 100,000 times.
  4. The electric resistance welded steel pipe for a line pipe according to any one of claims 1 to 3, wherein a content of Nb in the chemical composition of the base metal portion is, in terms of % by mass, 0.020% or more.
  5. The electric resistance welded steel pipe for a line pipe according to any one of claims 1 to 4, wherein the electric resistance welded steel pipe for a line pipe has a wall thickness of from 10 to 25 mm and an outer diameter of from 114.3 to 609.6 mm.
  6. The electric resistance welded steel pipe for a line pipe according to any one of claims 1 to 5, wherein, in a case in which a hydrogen-induced cracking test is conducted as set out in the description on a specimen sampled from the base metal portion, CLR, which is a percentage of a total length of a crack with respect to a length of the specimen, is 8% or less.
EP17823802.8A 2016-07-06 2017-03-13 Electroseamed steel pipe for line pipe Not-in-force EP3428299B1 (en)

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