CN113381041B - Electrode-supported solid oxide fuel cell and preparation method thereof - Google Patents
Electrode-supported solid oxide fuel cell and preparation method thereof Download PDFInfo
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- CN113381041B CN113381041B CN202110724049.1A CN202110724049A CN113381041B CN 113381041 B CN113381041 B CN 113381041B CN 202110724049 A CN202110724049 A CN 202110724049A CN 113381041 B CN113381041 B CN 113381041B
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Abstract
Description
技术领域technical field
本发明涉及燃料电池技术领域,具体而言,涉及一种电极支撑型固体氧化物燃料电池及其制备方法。The invention relates to the technical field of fuel cells, in particular to an electrode-supported solid oxide fuel cell and a preparation method thereof.
背景技术Background technique
固体氧化物燃料电池(SOFC)是一种非燃烧过程的化学能转换装置,具有全固态陶瓷结构,与传统电池最大的区别在于燃料电池是发电设备而非储能设备,燃料适用性广,发电过程中还能提供高品位的余热能,在分布式供能和热电联产等方面具有广阔的应用前景。其独特的优势结合天然气、生物质等低碳的清洁能源,将为实现可持续发展提供重要支撑。Solid oxide fuel cell (SOFC) is a non-combustion chemical energy conversion device with an all-solid ceramic structure. The biggest difference from traditional batteries is that fuel cells are power generation equipment rather than energy storage equipment. The fuel has wide applicability and power generation. The process can also provide high-grade waste heat energy, which has broad application prospects in distributed energy supply and combined heat and power generation. Its unique advantages combined with low-carbon clean energy such as natural gas and biomass will provide important support for sustainable development.
SOFC主要有三种结构设计,即电解质支撑型、电极支撑型以及金属支撑型。降低工作温度是近年来SOFC研究的主流,探索重点在于采用电极支撑以实现电解质薄膜化。燃料极支撑型SOFC的燃料极最常用的是镍基复合材料,单电池在氧化还原过程中,镍金属相产生的体积膨胀或收缩会导致电池出现开裂,分层等现象,而致使电池机械强度降低,严重影响电池的性能及长期稳定性;对于空气极支撑型SOFC来说,电解质/空气极界面的化学相容性和电解质薄膜的致密化是制备空气极支撑SOFC的关键问题,这是涉及烧结温度的两个相互矛盾的问题。电解质的烧结温度常与空气极的烧结温度不匹配,虽然高温烧结可以促进电解质薄膜的致密化,但同时高温会加速电解质和空气极之间的化学反应或元素扩散。There are three main structural designs of SOFC, namely, electrolyte-supported, electrode-supported, and metal-supported. Reducing the operating temperature is the mainstream of SOFC research in recent years, and the focus of exploration is to use electrode support to realize thin electrolyte. The fuel electrode of the fuel-supported SOFC is most commonly used as a nickel-based composite material. During the oxidation-reduction process of a single cell, the volume expansion or contraction of the nickel metal phase will lead to cracking and delamination of the battery, resulting in poor mechanical strength of the battery. decrease, seriously affecting the performance and long-term stability of the battery; for the air-electrode-supported SOFC, the chemical compatibility of the electrolyte/air-electrode interface and the densification of the electrolyte film are the key issues in the preparation of the air-electrode-supported SOFC, which involves Two conflicting issues of sintering temperature. The sintering temperature of the electrolyte often does not match the sintering temperature of the air electrode. Although high temperature sintering can promote the densification of the electrolyte film, at the same time, high temperature will accelerate the chemical reaction or element diffusion between the electrolyte and the air electrode.
譬如常用的氧化锆稳定的氧化钇(YSZ)电解质和空气极支撑材料La0.8Sr0.2MnO3-δ-Y0.15Zr0.85O2-δ(LSM-YSZ),高温下烧结通常会产生绝缘杂质(如La2Zr2O7、SrZrO3)而阻碍电子与离子的传导,且高温烧结也会使LSM晶粒过分变大,比表面积和活性大幅下降,增加空气极极化阻抗。降低烧结温度可以改善电解质和空气极的化学相容性,但对获得致密电解质薄膜具有挑战性,也不能保证获得足够的机械强度。For example, the commonly used zirconia-stabilized yttrium oxide (YSZ) electrolyte and air electrode support material La 0.8 Sr 0.2 MnO 3-δ -Y 0.15 Zr 0.85 O 2-δ (LSM-YSZ), sintering at high temperature usually produces insulating impurities ( Such as La 2 Zr 2 O 7 , SrZrO 3 ) hinder the conduction of electrons and ions, and high temperature sintering will also make the LSM grains too large, the specific surface area and activity will be greatly reduced, and the air polarization resistance will be increased. Lowering the sintering temperature can improve the chemical compatibility of the electrolyte and the air electrode, but it is challenging to obtain a dense electrolyte film and cannot guarantee sufficient mechanical strength.
截止目前为止的研究一般集中在纽扣电池的制备与测试,而且重点在于电化学性能的改善,很少涉及电池强度、平整度以及大面积电池制备等方面的报道。而电池在平整度、强度方面必须满足一定的要求才能在测试过程中经受住密封和电流收集的压力考验,所以提升电池机械强度也是制备时必须考虑的因素之一。The research so far has generally focused on the preparation and testing of button batteries, and the focus is on the improvement of electrochemical performance. There are few reports on battery strength, flatness, and large-area battery preparation. The battery must meet certain requirements in terms of flatness and strength in order to withstand the pressure test of sealing and current collection during the test process, so improving the mechanical strength of the battery is also one of the factors that must be considered during preparation.
相转化流延法制得的支撑体可以有效解决传质阻力问题,在透氧膜和SOFC上都表现了较好的气体传输性能。但其存在以下问题:断裂强度较低,尤其是通过相转化法溶剂萃取会形成指状大孔的特性,使其在X方向上强度下降较为明显。The support prepared by the phase inversion casting method can effectively solve the problem of mass transfer resistance, and shows good gas transfer performance on the oxygen permeable membrane and SOFC. However, it has the following problems: the fracture strength is low, especially the characteristics of finger-shaped macropores formed by solvent extraction by phase inversion method, so that the strength decrease in the X direction is more obvious.
鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明的目的之一在于提供一种电极支撑型固体氧化物燃料电池,其不但具有良好的强度性能,同时还具有良好的气体传输性能。One of the objectives of the present invention is to provide an electrode-supported solid oxide fuel cell, which not only has good strength performance, but also has good gas transmission performance.
本发明的目的之二在于提供一种上述电极支撑型固体氧化物燃料电池的制备方法,该方法简单、易操作,适于工业化生产。The second object of the present invention is to provide a method for preparing the above-mentioned electrode-supported solid oxide fuel cell, which is simple, easy to operate, and suitable for industrial production.
本发明可以这样实现:The present invention can be realized like this:
第一方面,本发明提供一种电极支撑型固体氧化物燃料电池,其包括经相转化法制备得到的多孔陶瓷支撑体;该多孔陶瓷支撑体的制备原料包括第一陶瓷粉体,第一陶瓷粉体为含有3-5mol%的Y2O3的Y2O3-ZrO2混合物;多孔陶瓷支撑体浸渍有电极材料。In a first aspect, the present invention provides an electrode-supported solid oxide fuel cell, which includes a porous ceramic support prepared by a phase inversion method; the raw materials for preparing the porous ceramic support include a first ceramic powder, a first ceramic The powder is a Y 2 O 3 -ZrO 2 mixture containing 3-5 mol% of Y 2 O 3 ; the porous ceramic support body is impregnated with electrode materials.
在可选的实施方式中,多孔陶瓷支撑体的制备原料还包括造孔剂。In an optional embodiment, the raw materials for the preparation of the porous ceramic support further include a pore-forming agent.
在可选的实施方式中,多孔陶瓷支撑体的制备原料还包括含有粘结剂、分散剂和有机溶剂的添加剂。In an optional embodiment, the raw materials for the preparation of the porous ceramic support further include additives including a binder, a dispersant and an organic solvent.
进一步地,电极支撑型固体氧化物燃料电池还包括多孔层,多孔层用于沉积于多孔陶瓷支撑体的厚度方向的一侧表面。Further, the electrode-supported solid oxide fuel cell further includes a porous layer, which is used to be deposited on one surface of the porous ceramic support in the thickness direction.
在可选的实施方式中,多孔层的制备原料包括第二陶瓷粉体,第二陶瓷粉体包括第一氧化钪稳定的氧化锆和第二氧化钪稳定的氧化锆,第二氧化钪稳定的氧化锆经第一氧化钪稳定的氧化锆于950-1100℃的条件下煅烧1.5-2.5h而得。In an optional embodiment, the raw material for preparing the porous layer includes a second ceramic powder, and the second ceramic powder includes a first scandia-stabilized zirconia and a second scandia-stabilized zirconia, and the second scandia-stabilized zirconia The zirconium oxide is obtained by calcining the first scandia-stabilized zirconium oxide under the condition of 950-1100° C. for 1.5-2.5 hours.
在可选的实施方式中,多孔层的制备原料还包括造孔剂和含有粘结剂、分散剂和有机溶剂的添加剂。In an optional embodiment, the raw materials for preparing the porous layer further include a pore-forming agent and additives including a binder, a dispersant and an organic solvent.
进一步地,电极支撑型固体氧化物燃料电池还包括电解质层,电解质层用于沉积于多孔层的背离多孔陶瓷支撑体的一侧的表面。Further, the electrode-supported solid oxide fuel cell further includes an electrolyte layer, and the electrolyte layer is used to be deposited on the surface of the porous layer on the side away from the porous ceramic support.
在可选的实施方式中,电解质层的制备原料包括第二陶瓷粉体以及含有粘结剂、分散剂和有机溶剂的添加剂。In an optional embodiment, the raw materials for the preparation of the electrolyte layer include the second ceramic powder and additives including a binder, a dispersant and an organic solvent.
进一步地,电极支撑型固体氧化物燃料电池还包括多孔电极,多孔电极用于沉积于电解质层的背离多孔层的一侧的表面。Further, the electrode-supported solid oxide fuel cell further includes a porous electrode, which is used to be deposited on the surface of the electrolyte layer on a side away from the porous layer.
在可选的实施方式中,当多孔电极为多孔阳极时,多孔阳极的制备原料包括阳极粉体和造孔剂。In an optional embodiment, when the porous electrode is a porous anode, the raw materials for preparing the porous anode include anode powder and a pore-forming agent.
在可选的实施方式中,当多孔电极为多孔阴极时,多孔阴极的制备原料包括阴极粉体和造孔剂。In an optional embodiment, when the porous electrode is a porous cathode, the raw materials for preparing the porous cathode include cathode powder and a pore-forming agent.
在可选的实施方式中,阴极粉体包括(La0.8Sr0.2)0.95MnO3-δ粉体和第二陶瓷粉体。In an optional embodiment, the cathode powder includes (La 0.8 Sr 0.2 ) 0.95 MnO 3-δ powder and a second ceramic powder.
在可选的实施方式中,多孔陶瓷支撑体和多孔层均浸渍有与多孔电极的极性相反的电极材料。In an alternative embodiment, both the porous ceramic support and the porous layer are impregnated with an electrode material of opposite polarity to the porous electrode.
在可选的实施方式中,当多孔电极为阳极电极时,用于浸渍的电极材料包括La0.8Sr0.2Co0.5Fe0.5O3-δ和(La0.8Sr0.2)0.95MnO3-δ中的至少一种,当多孔电极为阴极电极时,用于浸渍的电极材料包括SrFe0.75Mo0.25O3-δ、La1-xSrxNi0.4Fe0.6O3-δ或La1-xSrxNi0.6Fe0.4O3-δ中的至少一种,其中,La1-xSrxNi0.4Fe0.6O3-δ和La1-xSrxNi0.6Fe0.4O3-δ中的x取值为大于0且小于1的任意值。In an optional embodiment, when the porous electrode is an anode electrode, the electrode material used for impregnation includes at least one of La 0.8 Sr 0.2 Co 0.5 Fe 0.5 O 3-δ and (La 0.8 Sr 0.2 ) 0.95 MnO 3-δ One, when the porous electrode is the cathode electrode, the electrode material used for impregnation includes SrFe 0.75 Mo 0.25 O 3-δ , La 1-x Sr x Ni 0.4 Fe 0.6 O 3-δ or La 1-x Sr x Ni 0.6 At least one of Fe 0.4 O 3-δ , wherein the value of x in La 1-x Sr x Ni 0.4 Fe 0.6 O 3-δ and La 1-x Sr x Ni 0.6 Fe 0.4 O 3-δ is greater than Any value between 0 and less than 1.
第二方面,本发明提供如前述实施方式任一项的电极支撑型固体氧化物燃料电池的制备方法,包括以下步骤:将多孔陶瓷支撑体的制备原料通过相转化法制备多孔陶瓷支撑体,将该多孔陶瓷支撑体浸渍电极材料。In the second aspect, the present invention provides a method for preparing an electrode-supported solid oxide fuel cell according to any one of the foregoing embodiments, comprising the following steps: preparing a porous ceramic support from raw materials for preparing a porous ceramic support by a phase inversion method, and The porous ceramic support is impregnated with electrode material.
进一步地,还包括:于多孔陶瓷支撑体的厚度方向的一侧表面沉积多孔层。Further, it also includes: depositing a porous layer on one surface of the porous ceramic support in the thickness direction.
进一步地,还包括:于多孔层的待沉积表面沉积电解质层。Further, it also includes: depositing an electrolyte layer on the surface of the porous layer to be deposited.
进一步地,还包括:于电解质层的待沉积表面沉积多孔电极。Further, it also includes: depositing a porous electrode on the surface to be deposited of the electrolyte layer.
进一步地,还包括:将多孔陶瓷支撑体和多孔层共同浸渍与多孔电极的极性相反的电极材料,随后煅烧。Further, it also includes: jointly impregnating the porous ceramic support body and the porous layer with an electrode material whose polarity is opposite to that of the porous electrode, followed by calcining.
本申请的有益效果包括:The beneficial effects of the application include:
本申请通过以含有3-5mol%的Y2O3的Y2O3-ZrO2混合物作为多孔陶瓷支撑体的主要制备原料并结合浸渍电极的方式代替现有技术中采用的电子导电相和8mol%的Y2O3的Y2O3-ZrO2混合物制备支撑体骨架的方法,可有效提高相转化法制备得到的支撑体以及含有上述支撑体的燃料电池的整体断裂强度。该燃料电池的制备方法简单、易操作,适于工业化生产。This application replaces the electronically conductive phase and 8mol % Y 2 O 3 Y 2 O 3 -ZrO 2 mixture to prepare the support body skeleton, can effectively improve the overall fracture strength of the support body prepared by the phase inversion method and the fuel cell containing the above support body. The preparation method of the fuel cell is simple and easy to operate, and is suitable for industrial production.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本申请实施例1提供的阴极支撑型SOFC的断面扫描电镜图;Fig. 1 is the scanning electron micrograph of the cross-section of the cathode supported SOFC provided by Example 1 of the present application;
图2为本申请实施例1提供的阴极支撑型SOFC中的多孔层的断面的扫描电镜图;Fig. 2 is the scanning electron micrograph of the section of the porous layer in the cathode-supported SOFC that the embodiment 1 of the present application provides;
图3为本申请实施例1提供的阴极支撑型SOFC中的电解质层的表面的扫描电镜图;3 is a scanning electron micrograph of the surface of the electrolyte layer in the cathode-supported SOFC provided in Example 1 of the present application;
图4为本申请实施例1提供的阴极支撑型SOFC中的多孔陶瓷支撑体的表面的扫描电镜图。Fig. 4 is a scanning electron microscope image of the surface of the porous ceramic support in the cathode-supported SOFC provided in Example 1 of the present application.
图标:1-多孔陶瓷支撑体;2-多孔层;3-电解质层;4-多孔电极。Icons: 1-porous ceramic support; 2-porous layer; 3-electrolyte layer; 4-porous electrode.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
下面对本申请提供的电极支撑型固体氧化物燃料电池及其制备方法进行具体说明。The electrode-supported solid oxide fuel cell provided by the present application and its preparation method are described in detail below.
本申请提出一种电极支撑型固体氧化物燃料电池,其包括经相转化法制备得到的多孔陶瓷支撑体;该多孔陶瓷支撑体的制备原料包括第一陶瓷粉体,第一陶瓷粉体为含有3-5mol%的Y2O3的Y2O3-ZrO2混合物;该多孔陶瓷支撑体浸渍有电极材料。The present application proposes an electrode-supported solid oxide fuel cell, which includes a porous ceramic support prepared by a phase inversion method; the raw material for the preparation of the porous ceramic support includes a first ceramic powder containing 3-5 mol% Y 2 O 3 -ZrO 2 mixture ; the porous ceramic support is impregnated with electrode material.
其中,Y2O3-ZrO2混合物中Y2O3的含量可以为3mol%、3.5mol%、4mol%、4.5mol%或5mol%等,也可以为3-5mol%范围内的其它任意值。以Y2O3-ZrO2混合物中Y2O3的含量可以为3mol%为例,该Y2O3-ZrO2混合物可简称3YSZ陶瓷粉体。Wherein, the content of Y 2 O 3 in the Y 2 O 3 -ZrO 2 mixture can be 3mol%, 3.5mol%, 4mol%, 4.5mol% or 5mol%, etc., and can also be any other value within the range of 3-5mol% . Taking the content of Y 2 O 3 in the Y 2 O 3 -ZrO 2 mixture as 3 mol% as an example, the Y 2 O 3 -ZrO 2 mixture can be referred to as 3YSZ ceramic powder.
通过以含有3-5mol%的Y2O3的Y2O3-ZrO2混合物作为多孔陶瓷支撑体的主要制备原料并结合浸渍电极的方式代替现有技术中采用的电子导电相和8mol%的Y2O3的Y2O3-ZrO2混合物制备支撑体骨架的方法,可有效提高相转化法制备得到的支撑体以及含有上述支撑体的燃料电池的整体断裂强度。By using the Y 2 O 3 -ZrO 2 mixture containing 3-5 mol% Y 2 O 3 as the main preparation raw material of the porous ceramic support and combining impregnated electrodes to replace the electronically conductive phase and 8 mol% of the prior art The method for preparing the support body skeleton from the Y 2 O 3 -ZrO 2 mixture of Y 2 O 3 can effectively improve the overall fracture strength of the support body prepared by the phase inversion method and the fuel cell containing the above support body.
上述多孔陶瓷支撑体在其厚度方向上具有多个通孔,该通孔基本呈直孔形式。The above-mentioned porous ceramic support body has a plurality of through holes in its thickness direction, and the through holes are substantially in the form of straight holes.
可参考地,本申请中多孔陶瓷支撑体的厚度可以为600-800μm,如600μm、650μm、700μm、750μm或800μm等。For reference, the thickness of the porous ceramic support in the present application may be 600-800 μm, such as 600 μm, 650 μm, 700 μm, 750 μm or 800 μm.
在可选的实施方式中,上述第一陶瓷粉体的粒径可以为0.1-1μm,如0.1μm、0.2μm、0.5μm、0.8μm或1μm等,第一陶瓷粉体的比表面积可以为8-15m2/g,如8m2/g、10m2/g、12m2/g或15m2/g等。In an optional embodiment, the particle size of the above-mentioned first ceramic powder can be 0.1-1 μm, such as 0.1 μm, 0.2 μm, 0.5 μm, 0.8 μm or 1 μm, etc., and the specific surface area of the first ceramic powder can be 8 -15m 2 /g, such as 8m 2 /g, 10m 2 /g, 12m 2 /g or 15m 2 /g, etc.
具有上述粒径和比表面积的第一陶瓷粉体能够较在粒径和比表面积在上述范围之外的第一陶瓷粉体更利于得到机械性能更佳的多孔陶瓷支撑体。The first ceramic powder having the above-mentioned particle size and specific surface area is more conducive to obtaining a porous ceramic support body with better mechanical properties than the first ceramic powder having a particle size and specific surface area outside the above-mentioned range.
进一步地,上述多孔陶瓷支撑体的制备原料还可包括造孔剂。Further, the raw materials for the preparation of the above-mentioned porous ceramic support may also include a pore-forming agent.
可参考地,造孔剂的添加量为多孔陶瓷支撑体的制备原料的5-15wt%,如5wt%、8wt%、10wt%、12wt%或15wt%等,优选为5-10wt%,如5wt%、6wt%、7wt%、8wt%、9wt%或10wt%等。For reference, the amount of the pore-forming agent added is 5-15wt% of the raw materials for the preparation of the porous ceramic support, such as 5wt%, 8wt%, 10wt%, 12wt% or 15wt%, preferably 5-10wt%, such as 5wt% %, 6wt%, 7wt%, 8wt%, 9wt% or 10wt%, etc.
进一步地,上述多孔陶瓷支撑体的制备原料还可包括含有粘结剂、分散剂和有机溶剂的添加剂。Further, the raw materials for the preparation of the above-mentioned porous ceramic support may also include additives including binders, dispersants and organic solvents.
可参考地,在该多孔陶瓷支撑体的制备原料中,粘结剂、分散剂以及有机溶剂的质量比可以为3-5:0.5-1.5:18-22,优选为4:1:20。For reference, in the raw materials for the preparation of the porous ceramic support, the mass ratio of the binder, the dispersant and the organic solvent may be 3-5:0.5-1.5:18-22, preferably 4:1:20.
第一陶瓷粉体和造孔剂的总质量与添加剂的质量之比可以为1:1-3,优选为1:1.5-2,如1:1.5、1:1.8或1:2等。The ratio of the total mass of the first ceramic powder and the pore former to the mass of the additive may be 1:1-3, preferably 1:1.5-2, such as 1:1.5, 1:1.8 or 1:2.
进一步地,本申请提供的电极支撑型固体氧化物燃料电池还包括多孔层,多孔层用于沉积于多孔陶瓷支撑体的厚度方向的一侧表面。Further, the electrode-supported solid oxide fuel cell provided in the present application further includes a porous layer, which is used to be deposited on one surface of the porous ceramic support in the thickness direction.
可参考地,多孔层的厚度可以为25-35μm,如25μm、28μm、30μm、32μm或35μm等。For reference, the thickness of the porous layer may be 25-35 μm, such as 25 μm, 28 μm, 30 μm, 32 μm or 35 μm.
上述多孔层的制备原料包括第二陶瓷粉体,第二陶瓷粉体包括第一氧化钪稳定的氧化锆和第二氧化钪稳定的氧化锆,第二氧化钪稳定的氧化锆经第一氧化钪稳定的氧化锆于950-1100℃的条件下煅烧1.5-2.5h而得,优选经第一氧化钪稳定的氧化锆于1000℃的条件下煅烧2h。The raw materials for the preparation of the above porous layer include the second ceramic powder, the second ceramic powder includes the first scandia-stabilized zirconia and the second scandia-stabilized zirconia, the second scandia-stabilized zirconia is passed through the first scandium oxide The stabilized zirconia is obtained by calcining at 950-1100° C. for 1.5-2.5 hours, preferably the zirconia stabilized by the first scandium oxide is calcined at 1000° C. for 2 hours.
为便于理解,以下内容将第一氧化钪稳定的氧化锆简写为SSZ,将第二氧化钪稳定的氧化锆简写为SSZ-t,其中,t表示煅烧温度,例如,当第二氧化钪稳定的氧化锆经第一氧化钪稳定的氧化锆于1000℃的条件下煅烧2h而得时,第二氧化钪稳定的氧化锆简写为SSZ-1000。For ease of understanding, the following content abbreviates the first scandia-stabilized zirconia as SSZ, and abbreviates the second scandia-stabilized zirconia as SSZ-t, wherein, t represents the calcination temperature, for example, when the second scandia-stabilized zirconia When zirconia is obtained by calcining the first scandia-stabilized zirconia at 1000°C for 2 hours, the second scandia-stabilized zirconia is abbreviated as SSZ-1000.
在可选的实施方式中,第二陶瓷粉体中,SSZ和SSZ-t的质量比可以为2:8-3:7,如2:8、2.5:7.5或3:7等。In an optional embodiment, in the second ceramic powder, the mass ratio of SSZ and SSZ-t may be 2:8-3:7, such as 2:8, 2.5:7.5 or 3:7.
值得说明的是,第二陶瓷粉体中同时含有SSZ和SSZ-t可改变陶瓷粉体的烧结特性,若仅以SSZ作为第二陶瓷粉体,会导致在烧结过程中发生开裂和断裂等现象,通过将SSZ经过高温煅烧后的SSZ-t与SSZ混合,可使第二陶瓷粉体具有良好的烧结收缩性能。It is worth noting that the SSZ and SSZ-t contained in the second ceramic powder can change the sintering characteristics of the ceramic powder. If only SSZ is used as the second ceramic powder, it will lead to cracking and fracture during the sintering process. , by mixing SSZ-t after SSZ has been calcined at high temperature with SSZ, the second ceramic powder can have good sintering shrinkage performance.
进一步地,上述多孔层的制备原料还可包括造孔剂和含有粘结剂、分散剂和有机溶剂的添加剂。Further, the raw materials for the above porous layer may also include a pore forming agent and additives including a binder, a dispersant and an organic solvent.
在可选的实施方式中,多孔层的制备原料中,造孔剂的添加量为第二陶瓷粉体的5-10wt%,如5wt%、6wt%、7wt%、8wt%、9wt%或10wt%等。第二陶瓷粉体和造孔剂的总质量与粘结剂以及分散剂的质量之比可以为100:20-30:2-3。此处将第二陶瓷粉体和造孔剂共同定义为多孔层粉体,则粘结剂的用量为多孔层粉体的20-30wt%,如20wt%、25%或30wt%等,分散剂的用量为多孔层粉体的2-3wt%,如2wt%、2.5wt%或3wt%等。In an optional embodiment, in the raw materials for the preparation of the porous layer, the amount of the pore-forming agent added is 5-10wt% of the second ceramic powder, such as 5wt%, 6wt%, 7wt%, 8wt%, 9wt% or 10wt% %Wait. The ratio of the total mass of the second ceramic powder and the pore former to the mass of the binder and the dispersant may be 100:20-30:2-3. Here, the second ceramic powder and the pore-forming agent are jointly defined as the porous layer powder, and the amount of the binder is 20-30wt% of the porous layer powder, such as 20wt%, 25% or 30wt%, and the dispersant The dosage is 2-3wt% of the porous layer powder, such as 2wt%, 2.5wt% or 3wt%.
在可选的实施方式中,本申请中,多孔陶瓷支撑体与多孔层整体的孔隙率为25-35%。In an optional embodiment, in the present application, the porosity of the porous ceramic support body and the porous layer as a whole is 25-35%.
进一步地,本申请提供的电极支撑型固体氧化物燃料电池还包括电解质层,电解质层用于沉积于多孔层的背离多孔陶瓷支撑体的一侧的表面。Further, the electrode-supported solid oxide fuel cell provided in the present application further includes an electrolyte layer, and the electrolyte layer is used to be deposited on the surface of the porous layer on the side away from the porous ceramic support.
可参考地,电解质层的厚度可以为10-20μm,如10μm、12μm、15μm、18μm或20μm等。电解质层的致密度优选不低于95%。For reference, the thickness of the electrolyte layer may be 10-20 μm, such as 10 μm, 12 μm, 15 μm, 18 μm or 20 μm. The density of the electrolyte layer is preferably not lower than 95%.
在可选的实施方式中,该电解质层的制备原料也包括第二陶瓷粉体以及含有粘结剂、分散剂和有机溶剂的添加剂。为便于区分,以下将电解质层的制备原料中的第二陶瓷粉体成为电解质层粉体。In an optional embodiment, the raw materials for the preparation of the electrolyte layer also include the second ceramic powder and additives including a binder, a dispersant and an organic solvent. For ease of distinction, the second ceramic powder in the preparation raw materials of the electrolyte layer will be referred to as the electrolyte layer powder below.
电解质层的制备原料中,第二陶瓷粉体(电解质层粉体)与粘结剂以及分散剂的质量之比可以为100:20-30:2-3。也即,粘结剂的用量为电解质层粉体的20-30wt%,如20wt%、25%或30wt%等,分散剂的用量为电解质层粉体的2-3wt%,如2wt%、2.5wt%或3wt%等。In the preparation raw materials of the electrolyte layer, the mass ratio of the second ceramic powder (electrolyte layer powder) to the binder and the dispersant may be 100:20-30:2-3. That is, the amount of the binder is 20-30wt% of the electrolyte layer powder, such as 20wt%, 25% or 30wt%, and the amount of the dispersant is 2-3wt% of the electrolyte layer powder, such as 2wt%, 2.5 wt% or 3wt%, etc.
进一步地,本申请提供的电极支撑型固体氧化物燃料电池还包括多孔电极,多孔电极用于沉积于电解质层的背离多孔层的一侧的表面。多孔电极可根据需要设置成多孔阳极或多孔阴极。Further, the electrode-supported solid oxide fuel cell provided in the present application further includes a porous electrode, which is used to be deposited on the surface of the electrolyte layer on the side away from the porous layer. The porous electrode can be configured as a porous anode or a porous cathode as required.
可参考地,多孔电极的厚度例如可以为25-35μm,如25μm、28μm、30μm、32μm或35μm等。For reference, the thickness of the porous electrode may be, for example, 25-35 μm, such as 25 μm, 28 μm, 30 μm, 32 μm or 35 μm.
在可选的实施方式中,当多孔电极为多孔阳极时,多孔阳极的制备原料包括阳极粉体和造孔剂。In an optional embodiment, when the porous electrode is a porous anode, the raw materials for preparing the porous anode include anode powder and a pore-forming agent.
其中,阳极粉体可包括氧化镍和第二陶瓷粉体,此外,也可根据需要将氧化镍替换成其它阳极材料。Wherein, the anode powder may include nickel oxide and the second ceramic powder, and the nickel oxide may also be replaced by other anode materials as required.
可参考地,多孔阳极的制备原料中,氧化镍、SSZ与SSZ-t以及造孔剂的质量比可以为18-22:3-5:15-17:0.8-1.2,优选为20:4:16:1。For reference, in the preparation raw materials of the porous anode, the mass ratio of nickel oxide, SSZ to SSZ-t and the pore-forming agent can be 18-22:3-5:15-17:0.8-1.2, preferably 20:4: 16:1.
进一步地,上述多孔阳极的制备原料还可包括粘结剂溶液,粘结剂溶液与阳极粉体的质量比可以为80-100:100,如80:100、85:100、90:100、95:100或100:100等。Further, the raw materials for the above-mentioned porous anode can also include a binder solution, and the mass ratio of the binder solution to the anode powder can be 80-100:100, such as 80:100, 85:100, 90:100, 95 :100 or 100:100 etc.
在可选的实施方式中,当多孔电极为多孔阴极时,多孔阴极的制备原料包括阴极粉体和造孔剂。In an optional embodiment, when the porous electrode is a porous cathode, the raw materials for preparing the porous cathode include cathode powder and a pore-forming agent.
其中,阴极粉体包括(La0.8Sr0.2)0.95MnO3-δ粉体和第二陶瓷粉体。Wherein, the cathode powder includes (La 0.8 Sr 0.2 ) 0.95 MnO 3-δ powder and the second ceramic powder.
可参考地,多孔阴极的制备原料中,(La0.8Sr0.2)0.95MnO3-δ粉体、SSZ与SSZ-t以及造孔剂的质量比可以为18-22:3-5:15-17:0.8-1.2,优选为20:4:16:1。For reference, in the raw materials for porous cathode preparation, the mass ratio of (La 0.8 Sr 0.2 ) 0.95 MnO 3-δ powder, SSZ to SSZ-t, and pore-forming agent can be 18-22:3-5:15-17 :0.8-1.2, preferably 20:4:16:1.
进一步地,上述多孔阴极的制备原料还包括粘结剂溶液,粘结剂溶液与阴极粉体的质量比可以为80-100:100,如80:100、85:100、90:100、95:100或100:100等。Further, the raw materials for the preparation of the above-mentioned porous cathode also include a binder solution, and the mass ratio of the binder solution to the cathode powder can be 80-100:100, such as 80:100, 85:100, 90:100, 95: 100 or 100:100 etc.
在可选的实施方式中,多孔阳极和多孔阴极的制备原料中所用的粘结剂溶液均可以为乙基纤维素溶液。该粘结剂溶剂可通过以下方式制备得到:称取5g乙基纤维素,加入10mL无水乙醇溶解,再加入40g松油醇和5g三乙醇胺,搅拌至无水乙醇完全挥发。In an optional embodiment, the binder solution used in the preparation raw materials of the porous anode and the porous cathode can be ethyl cellulose solution. The binder solvent can be prepared in the following manner: weigh 5 g of ethyl cellulose, add 10 mL of absolute ethanol to dissolve it, then add 40 g of terpineol and 5 g of triethanolamine, and stir until the absolute alcohol is completely volatilized.
在可选的实施方式中,本申请多孔陶瓷支撑体、多孔层以及多孔电极所使用的造孔剂均包括可溶性淀粉、石墨、球形碳粉以及聚甲基丙烯酸甲酯微球中的至少一种,优选包括石墨和聚甲基丙烯酸甲酯微球中的至少一种。可以理解为:多孔陶瓷支撑体、多孔层以及多孔电极所使用的造孔剂具体可选用相同物质,也可选用不同物质。In an optional embodiment, the pore-forming agent used in the porous ceramic support body, porous layer and porous electrode of the present application all includes at least one of soluble starch, graphite, spherical carbon powder and polymethyl methacrylate microspheres , preferably including at least one of graphite and polymethylmethacrylate microspheres. It can be understood that: the pore-forming agents used in the porous ceramic support body, porous layer and porous electrode can be selected from the same material or different materials.
此外,本申请所用的粘结剂、分散剂和有机溶剂可采用本领域常用的相应物质,在此不做过多限定。In addition, the binders, dispersants and organic solvents used in this application can be the corresponding substances commonly used in this field, and there is no excessive limitation here.
在可选的实施方式中,本申请中,除了多孔陶瓷支撑体浸渍有电极材料以外,多孔层也浸渍有电极材料,浸渍的电极材料与多孔电极的极性相反。在具体操作中,可以是将多孔陶瓷支撑体和多孔层整体共同浸渍电极材料。In an optional embodiment, in this application, in addition to the porous ceramic support being impregnated with the electrode material, the porous layer is also impregnated with the electrode material, and the impregnated electrode material is opposite in polarity to the porous electrode. In a specific operation, the porous ceramic support body and the porous layer may be impregnated with the electrode material as a whole.
在可选的实施方式中,当多孔电极为阳极电极时,用于浸渍的电极材料例如可包括La0.8Sr0.2Co0.5Fe0.5O3-δ和(La0.8Sr0.2)0.95MnO3-δ中的至少一种,当多孔电极为阴极电极时,用于浸渍的电极材料例如可包括SrFe0.75Mo0.25O3-δ、La1-xSrxNi0.4Fe0.6O3-δ或La1- xSrxNi0.6Fe0.4O3-δ中的至少一种,其中,La1-xSrxNi0.4Fe0.6O3-δ和La1-xSrxNi0.6Fe0.4O3-δ中的x取值为大于0且小于1的任意值。In an optional embodiment, when the porous electrode is an anode electrode, the electrode material used for impregnation may include, for example, La 0.8 Sr 0.2 Co 0.5 Fe 0.5 O 3-δ and (La 0.8 Sr 0.2 ) 0.95 MnO 3-δ At least one of, when the porous electrode is a cathode electrode, the electrode material used for impregnation may include, for example, SrFe 0.75 Mo 0.25 O 3-δ , La 1-x Sr x Ni 0.4 Fe 0.6 O 3-δ or La 1- x At least one of Sr x Ni 0.6 Fe 0.4 O 3-δ , among them, x in La 1-x Sr x Ni 0.4 Fe 0.6 O 3-δ and La 1-x Sr x Ni 0.6 Fe 0.4 O 3-δ The value can be any value greater than 0 and less than 1.
相应地,本申请还提供了上述电极支撑型固体氧化物燃料电池的制备方法,包括以下步骤:将多孔陶瓷支撑体的制备原料通过相转化法制备多孔陶瓷支撑体。Correspondingly, the present application also provides a method for preparing the above-mentioned electrode-supported solid oxide fuel cell, which includes the following steps: preparing the porous ceramic support from raw materials for preparing the porous ceramic support by a phase inversion method.
可参考地,多孔陶瓷支撑体的制备可以包括:将多孔陶瓷支撑体的制备原料中的第一陶瓷粉体、造孔剂以及添加剂的混合物进行球磨、流延,得到生坯。将生坯在非溶剂中进行相转化,完全固化后烘干。随后烧结并排出粘结剂和造孔剂。For reference, the preparation of the porous ceramic support may include: ball milling and casting the mixture of the first ceramic powder, pore-forming agent and additives in the preparation raw materials of the porous ceramic support to obtain a green body. The green body is phase-inverted in a non-solvent, fully cured and then dried. Subsequent sintering and removal of binder and pore formers.
优选的,可以先将第一陶瓷粉体和造孔剂按配比进行湿磨,得到YSZ-造孔剂混合粉体,随后再将该YSZ-造孔剂混合粉体与添加剂进行球磨。上述球磨过程可在行星球磨机中进行,球磨12-24h后即可得到灰色浆料。该灰色浆料经流延机流延即可得到生坯。可参考地,生坯的厚度可以为0.7-1.2mm。Preferably, the first ceramic powder and pore-forming agent can be wet-milled according to the ratio to obtain a YSZ-pore-forming agent mixed powder, and then the YSZ-pore-forming agent mixed powder and additives can be ball-milled. The above ball milling process can be carried out in a planetary ball mill, and the gray slurry can be obtained after ball milling for 12-24 hours. The gray slurry can be casted by a casting machine to obtain a green body. For reference, the thickness of the green body may be 0.7-1.2mm.
随后,将生坯立即进入非溶剂中进行相转化。其中,非溶剂可以为去离子水,相转化时间可以为12-24h。Subsequently, the green body is immediately put into a non-solvent for phase inversion. Wherein, the non-solvent may be deionized water, and the phase inversion time may be 12-24h.
相转化后,使坯体完全固化,随后于60-90℃烘干,切成直径为15-25mm的圆片。After phase inversion, the green body is completely cured, then dried at 60-90°C, and cut into discs with a diameter of 15-25mm.
随后,将上述圆片放入高温炉中,以1-5℃/min(如1℃/min、2℃/min、3℃/min、4℃/min或5℃/min等)的升温速率升温至800-1200℃(如800℃、900℃、1000℃、1100℃或1200℃等),保温1-3h,随后以3-5℃/min(如3℃/min、3.5℃/min、4℃/min、4.5℃/min或5℃/min等)的降温速率降温至10-35℃(室温),从而排出粘结剂和造孔剂,制得多孔陶瓷支撑体。Subsequently, put the above wafer into a high-temperature furnace at a heating rate of 1-5°C/min (such as 1°C/min, 2°C/min, 3°C/min, 4°C/min or 5°C/min, etc.) Raise the temperature to 800-1200°C (such as 800°C, 900°C, 1000°C, 1100°C or 1200°C, etc.), keep it warm for 1-3h, and then at 3-5°C/min (such as 3°C/min, 3.5°C/min, 4°C/min, 4.5°C/min or 5°C/min, etc.) to 10-35°C (room temperature), thereby discharging the binder and pore-forming agent, and preparing a porous ceramic support.
上述过程中,将坯体以尽可能缓慢的速度升温,能够使得坯体内粘结剂、分散剂和造孔剂缓慢的排出,可防止坯体出现断裂、分层等情况,提高坯体的成型率。在800-1200℃的温度下保温,可进一步促进生坯内的粘结剂和增塑剂完全分解排出;继续以合适的速度降温,可确保坯体应力均匀释放,防止降温速率过快导致坯体崩裂和弯折等问题。In the above process, the green body is heated up as slowly as possible, so that the binder, dispersant and pore-forming agent in the green body can be discharged slowly, which can prevent the green body from breaking, delamination, etc., and improve the shape of the green body. Rate. Keeping warm at a temperature of 800-1200°C can further promote the complete decomposition and discharge of the binder and plasticizer in the green body; continue to cool down at an appropriate speed to ensure that the stress of the green body is released evenly, and prevent the green body from being damaged by excessive cooling. Body cracking and bending problems.
进一步地,于多孔陶瓷支撑体的厚度方向的一侧表面沉积多孔层。Further, a porous layer is deposited on one surface of the porous ceramic support in the thickness direction.
可参考地,多孔层的制备可包括:将多孔层的制备原料中的第二陶瓷粉体与造孔剂混合后进行球磨、烘烤,制得多孔层粉体。将多孔层粉体与粘结剂、分散剂以及有机溶剂混合并球磨,得到多孔层浸渍浆料。将多孔层浸渍浆料浸渍涂覆于多孔陶瓷支撑体的待沉积表面,烘干。For reference, the preparation of the porous layer may include: mixing the second ceramic powder in the preparation raw materials of the porous layer with the pore-forming agent, and then performing ball milling and baking to prepare the porous layer powder. The porous layer powder is mixed with a binder, a dispersant and an organic solvent and ball milled to obtain a porous layer impregnated slurry. Dip-coating the porous layer impregnating slurry on the surface of the porous ceramic support to be deposited, and drying.
其中,第二陶瓷粉体与造孔剂混合球磨过程中可采用酒精作为球磨介质,球磨时间可以为12-24h。将第二陶瓷粉体和造孔剂球磨后得到的浆料进行烘烤,即可得到多孔层粉体。Wherein, alcohol may be used as the ball milling medium during the ball milling process of mixing the second ceramic powder and the pore-forming agent, and the ball milling time may be 12-24 hours. The slurry obtained after ball milling the second ceramic powder and the pore-forming agent is baked to obtain the porous layer powder.
随后,将多孔层粉体、粘结剂以及分散剂加入球磨罐中,添加有机溶剂至预设的浆料固含量(如5-20wt%,优选为5-10wt%),研磨24-72h,即可得到浅灰色的多孔层浸渍浆料。Subsequently, the porous layer powder, the binder and the dispersant are added to the ball mill tank, the organic solvent is added to the preset slurry solid content (such as 5-20wt%, preferably 5-10wt%), and the grinding is carried out for 24-72h, A light gray porous layer impregnation slurry can be obtained.
随后,采用浸渍涂覆法将多孔层浸渍浆料均匀沉积于多孔陶瓷支撑体的待沉积表面。浸渍涂覆次数可以为3-5次。浸渍涂覆后的烘干温度可以为30-50℃。Subsequently, the impregnated slurry for the porous layer is uniformly deposited on the surface of the porous ceramic support body to be deposited by using a dip coating method. Dip coating times can be 3-5 times. The drying temperature after dip coating can be 30-50°C.
进一步地,于多孔层的待沉积表面沉积电解质层。Further, an electrolyte layer is deposited on the surface of the porous layer to be deposited.
可参考地,电解质层的制备可包括:将电解质层的制备原料中的第二陶瓷粉体进行球磨、烘烤,制得电解质层粉体。将电解质层粉体与粘结剂、分散剂以及有机溶剂混合并球磨,得到电解质层浸渍浆料。将电解质层浸渍浆料浸渍涂覆于多孔层的待沉积表面,烘干。For reference, the preparation of the electrolyte layer may include: ball milling and baking the second ceramic powder in the preparation raw materials of the electrolyte layer to obtain the electrolyte layer powder. The electrolyte layer powder is mixed with a binder, a dispersant and an organic solvent and ball-milled to obtain an electrolyte layer impregnated slurry. The electrolyte layer impregnating slurry is impregnated and coated on the surface of the porous layer to be deposited, and dried.
其中,第二陶瓷粉体球磨过程中可以无水乙醇作为球磨介质,球磨时间可以为12-24h。将球磨后的浆料进行烘烤,即可得到电解质层粉体。Wherein, absolute ethanol may be used as a ball milling medium during the ball milling process of the second ceramic powder, and the ball milling time may be 12-24 hours. The powder of the electrolyte layer can be obtained by baking the ball-milled slurry.
随后,将电解质层粉体、粘结剂以及分散剂加入球磨罐中,添加有机溶剂至达到预设的浆料固含量(如10-20wt%),研磨24-72h,即可得到白色电解质浸渍浆料。Subsequently, the electrolyte layer powder, binder and dispersant are added to the ball mill tank, and the organic solvent is added to reach the preset slurry solid content (such as 10-20wt%), and ground for 24-72 hours to obtain a white electrolyte impregnated slurry.
随后,采用浸渍涂覆法将电解质浸渍浆料均匀沉积在多孔层的待沉积表面。该过程的浸渍涂覆次数也可以为3-5次。浸渍涂覆后的烘干温度可以为30-50℃。Subsequently, the electrolyte impregnation slurry is uniformly deposited on the surface of the porous layer to be deposited by a dip coating method. The number of times of dip coating in this process can also be 3-5 times. The drying temperature after dip coating can be 30-50°C.
进一步地,于电解质层的待沉积表面沉积多孔电极。Further, a porous electrode is deposited on the surface to be deposited of the electrolyte layer.
当多孔电极为多孔阳极时,多孔阳极的制备可包括:将多孔阳极的制备原料中的阳极粉体、造孔剂与粘结剂溶液混合研磨,得到阳极浆料(绿色)。将阳极浆料沉积于电解质层的待沉积表面。When the porous electrode is a porous anode, the preparation of the porous anode may include: mixing and grinding the anode powder, pore former and binder solution in the preparation raw materials of the porous anode to obtain an anode slurry (green). An anode slurry is deposited on the surface to be deposited of the electrolyte layer.
其中,阳极粉体氧化镍可以由三氧化二镍在750-850℃(如800℃)的条件下煅烧1.5-2.5h(如2h)后得到。Wherein, the anode powder nickel oxide can be obtained by calcining dinickel trioxide at 750-850°C (eg 800°C) for 1.5-2.5h (eg 2h).
阳极粉体、造孔剂以及粘结剂溶液在研钵中的研磨时间可以为3-4h。The grinding time of the anode powder, the pore former and the binder solution in the mortar can be 3-4 hours.
当多孔电极为多孔阴极时,多孔阴极的制备包括:将多孔阴极的制备原料中的阴极粉体、造孔剂以及粘结剂溶液混合研磨,得到阴极浆料(灰色)。将阴极浆料沉积于电解质层的待沉积表面。When the porous electrode is a porous cathode, the preparation of the porous cathode includes: mixing and grinding the cathode powder, pore forming agent and binder solution in the preparation raw materials of the porous cathode to obtain cathode slurry (gray). The cathode slurry is deposited on the surface to be deposited of the electrolyte layer.
其中,阴极粉体(La0.8Sr0.2)0.95MnO3-δ粉体可按以下方式得到:将三氧化二镧在950-1050℃(如1000℃)的条件下煅烧3.5-4.5h(如4h),将碳酸锶于115-125℃(如120℃)烘干,将碳酸锰于115-125℃(如120℃)烘干,随后将上述三者按化学计量依次加入球磨罐中,以适量的无水乙醇作为球磨介质,三乙醇胺作为分散剂,以380-420r/min(如400r/min)的转速球磨0.8-1.2h(如1h),过滤后,于75-85℃(如80℃)烘干,再于1000-1100℃(如1050℃)煅烧3.5-4.5h(如4h)。Among them, the cathode powder (La 0.8 Sr 0.2 ) 0.95 MnO 3-δ powder can be obtained in the following manner: calcining dilanthanum trioxide at 950-1050°C (such as 1000°C) for 3.5-4.5h (such as 4h ), dry strontium carbonate at 115-125°C (such as 120°C), dry manganese carbonate at 115-125°C (such as 120°C), and then add the above three into the ball mill tank in sequence according to stoichiometric Dehydrated ethanol is used as the ball milling medium, triethanolamine is used as the dispersant, ball milled at a speed of 380-420r/min (such as 400r/min) for 0.8-1.2h (such as 1h), after filtration, the ) drying, and then calcined at 1000-1100°C (eg 1050°C) for 3.5-4.5h (eg 4h).
阴极粉体、造孔剂以及粘结剂溶液在研钵中的研磨时间也可以为3-4h。The grinding time of the cathode powder, the pore forming agent and the binder solution in the mortar can also be 3-4 hours.
进一步地,采用丝网印刷法将阳极浆料或阴极浆料均匀沉积于电解质层的待沉积表面。Further, the anode slurry or the cathode slurry is uniformly deposited on the surface of the electrolyte layer to be deposited by using a screen printing method.
可参考地,丝网印刷次数可以为1-2次。印刷后于30-50℃烘干,即可得到电池骨架素坯。For reference, the screen printing times may be 1-2 times. After printing, dry it at 30-50°C to get the cell skeleton blank.
进一步地,电池骨架素坯完全干燥后,高温煅烧。具体可参照:将电池骨架素坯放入高温炉中,以1-5℃/min(如1℃/min、2℃/min、3℃/min、4℃/min或5℃/min等)的升温速率分段升温至1300-1400℃(如1300℃、1320℃、1350℃、1380℃或1400℃等),再保温5-10h,然后以3-5℃/min(如3℃/min、3.5℃/min、4℃/min、4.5℃/min或5℃/min等)的降温速率分段降温至室温,得到电池骨架。Further, after the cell skeleton green body is completely dried, it is calcined at a high temperature. For details, please refer to: put the battery skeleton blank into a high-temperature furnace, and heat it at 1-5°C/min (such as 1°C/min, 2°C/min, 3°C/min, 4°C/min or 5°C/min, etc.) The heating rate is raised to 1300-1400°C in stages (such as 1300°C, 1320°C, 1350°C, 1380°C or 1400°C, etc.), and then kept for 5-10h, and then at 3-5°C/min (such as 3°C/min , 3.5°C/min, 4°C/min, 4.5°C/min or 5°C/min, etc.) to cool down to room temperature in stages to obtain a battery skeleton.
进一步地,将多孔陶瓷支撑体和多孔层浸渍与多孔电极的极性相反的电极材料,随后煅烧。Further, the porous ceramic support and the porous layer are impregnated with an electrode material opposite in polarity to the porous electrode, followed by calcination.
在可选的实施方式中,电极材料的浸渍总量为整个电极支撑型固体氧化物燃料电池的10-20wt%,如10wt%、15wt%或20wt%等。In an optional embodiment, the total impregnation of the electrode material is 10-20 wt%, such as 10 wt%, 15 wt% or 20 wt%, of the entire electrode-supported solid oxide fuel cell.
浸渍液可采用柠檬酸络合法配制,浸渍液中金属离子浓度为0.5-1mol/L,如0.5mol/L、0.6mol/L、0.7mol/L、0.8mol/L、0.9mol/L或1mol/L等。The impregnation solution can be prepared by citric acid complexation method, and the metal ion concentration in the impregnation solution is 0.5-1mol/L, such as 0.5mol/L, 0.6mol/L, 0.7mol/L, 0.8mol/L, 0.9mol/L or 1mol/L etc.
在可选的实施方式中,浸渍过程是采用离子浸渍法进行多次浸渍,除最后一次浸渍以外的每次浸渍后均于400-500℃(优选450℃)煅烧0.5-1.5h(优选1h),最后一次浸渍后于800-900℃(优选850℃)的条件下煅烧1.5-2.5h(优选2h)。In an optional embodiment, the impregnation process is to use the ion impregnation method for multiple impregnations, and after each impregnation except the last impregnation, it is calcined at 400-500°C (preferably 450°C) for 0.5-1.5h (preferably 1h) , calcining at 800-900°C (preferably 850°C) for 1.5-2.5h (preferably 2h) after the last impregnation.
在可选的实施方式中,最后一次浸渍后,先以2.5-3.5℃/min的速率升温至280-320℃,再以1.5-2.5℃/min的速率升温至800-900℃后进行煅烧。In an optional embodiment, after the last impregnation, the temperature is raised to 280-320°C at a rate of 2.5-3.5°C/min, and then to 800-900°C at a rate of 1.5-2.5°C/min before calcination.
以下结合实施例对本发明的特征和性能作进一步的详细描述。The characteristics and performance of the present invention will be described in further detail below in conjunction with the examples.
实施例1Example 1
本实施例提供一种电极支撑型固体氧化物燃料电池,其制备过程如下:This embodiment provides an electrode-supported solid oxide fuel cell, the preparation process of which is as follows:
(1)3YSZ多孔陶瓷支撑体1(厚度为700μm)制备(1) Preparation of 3YSZ porous ceramic support 1 (thickness 700 μm)
将3mol%YSZ陶瓷粉体和占粉体重量5wt%的造孔剂(石墨:PMMA=3:7,质量比)加入球磨罐中,加入无水乙醇为球磨介质,球磨12h,得浆料,80℃烘干得3YSZ-造孔剂混合粉体。其中,陶瓷粉体的粒径为0.5μm,比表面积为10m2/g。Add 3mol% YSZ ceramic powder and 5wt% pore-forming agent (graphite: PMMA=3:7, mass ratio) to the ball mill pot, add absolute ethanol as the ball mill medium, and ball mill for 12 hours to obtain a slurry. Dry at 80°C to obtain 3YSZ-pore-forming agent mixed powder. Among them, the particle diameter of the ceramic powder is 0.5 μm, and the specific surface area is 10 m 2 /g.
将粘结剂聚醚砜(PESf)、分散剂聚乙烯吡咯烷酮(PVP)和有机溶剂1-2-甲基吡咯烷酮(NMP)按重量比为4:1:20配置成的有机溶液。将3YSZ-造孔剂混合粉体放入球磨罐中,并加入有机溶液,重量比为1:1.5,再加入适量球磨珠球磨24h,得聚合物浆料,浆料真空脱泡30min。将流延刮刀的刀高调至1mm,倒入脱泡后的聚合物浆料,流延得厚度为1mm的生坯。生坯立即浸入水中,进行相转化,浸泡12h后捞出,烘箱80℃烘干后切成直径20mm的圆片,置于高温炉中1100℃煅烧2h,得到3YSZ多孔陶瓷支撑体1。An organic solution prepared by combining binder polyethersulfone (PESf), dispersant polyvinylpyrrolidone (PVP) and organic solvent 1-2-methylpyrrolidone (NMP) in a weight ratio of 4:1:20. Put the 3YSZ-pore forming agent mixed powder into a ball mill tank, and add an organic solution at a weight ratio of 1:1.5, then add an appropriate amount of ball mill beads and mill for 24 hours to obtain a polymer slurry, which is vacuum degassed for 30 minutes. Adjust the blade height of the casting scraper to 1 mm, pour the defoamed polymer slurry, and cast to obtain a green body with a thickness of 1 mm. Immediately immerse the green body in water for phase inversion, remove after soaking for 12 hours, dry in an oven at 80°C, cut into discs with a diameter of 20mm, and place it in a high-temperature furnace for calcination at 1100°C for 2 hours to obtain a 3YSZ porous ceramic support 1.
煅烧程序:室温→(3℃/min)300℃→(1℃/min)850℃,4h→(2℃/min)1100℃,2h→(2℃/min)400℃→自然降温。Calcination procedure: room temperature → (3°C/min) 300°C → (1°C/min) 850°C, 4h → (2°C/min) 1100°C, 2h → (2°C/min) 400°C → natural cooling.
(2)多孔层2(厚度为20μm)制备(2) Preparation of porous layer 2 (thickness is 20 μm)
将SSZ陶瓷粉体1000℃煅烧后得SSZ-1000粉体,将SSZ粉末、SSZ-1000粉末及造孔剂(石墨:PMMA=3:7,质量比)按质量比为2:8:0.5加入球磨罐中,以酒精作为球磨介质,球磨12h,得浆料,80℃烘干得多孔层粉体。Calcining SSZ ceramic powder at 1000°C to obtain SSZ-1000 powder, adding SSZ powder, SSZ-1000 powder and pore-forming agent (graphite: PMMA = 3:7, mass ratio) at a mass ratio of 2:8:0.5 In a ball milling tank, use alcohol as a ball milling medium, mill for 12 hours to obtain a slurry, and dry a porous layer powder at 80°C.
将多孔层粉体、有机溶剂松油醇、粘结剂乙基纤维素溶液以及分散剂三乙醇胺按重量比4:34.9:1:0.1加入球磨罐中,球磨36h,得多孔层浆料。采用浸渍涂覆法将多孔层浆料均匀沉积在多孔陶瓷支撑体1的待沉积表面,浸渍涂覆次数为3次,放置于烘箱中40℃烘干。Add the porous layer powder, the organic solvent terpineol, the binder ethylcellulose solution and the dispersant triethanolamine in a weight ratio of 4:34.9:1:0.1 into a ball mill jar, and mill for 36 hours to form a porous layer slurry. The porous layer slurry was evenly deposited on the surface of the porous ceramic support 1 to be deposited by a dipping coating method, the number of dipping coatings was 3 times, and the slurry was placed in an oven at 40° C. for drying.
(3)致密电解质层3(厚度为15μm)制备(3) Preparation of dense electrolyte layer 3 (15 μm in thickness)
将SSZ陶瓷粉体1000℃煅烧后得SSZ-1000粉体,将SSZ粉体、SSZ-1000粉体按重量比2:8加入球磨罐中,以无水乙醇作为球磨介质,球磨12h,得浆料,80℃烘干得电解质层粉体。将电解质层粉体、溶剂松油醇、粘结剂乙基纤维素溶液以及分散剂三乙醇胺按重量比4:34.9:1:0.1加入球磨罐中,球磨36h,得电解质层浆料。采用浸渍涂覆法将电解质层浆料均匀沉积在多孔层2的待沉积表面,浸渍涂覆次数为3次,放置于烘箱中40℃烘干。Calcining SSZ ceramic powder at 1000°C to obtain SSZ-1000 powder, adding SSZ powder and SSZ-1000 powder into a ball milling tank at a weight ratio of 2:8, using absolute ethanol as a ball milling medium, and ball milling for 12 hours to obtain a slurry The material was dried at 80°C to obtain the electrolyte layer powder. The electrolyte layer powder, the solvent terpineol, the binder ethylcellulose solution and the dispersant triethanolamine were added into the ball mill tank at a weight ratio of 4:34.9:1:0.1, and ball milled for 36 hours to obtain the electrolyte layer slurry. The electrolyte layer slurry was evenly deposited on the surface of the porous layer 2 to be deposited by dip coating method, the number of dip coating was 3 times, and placed in an oven for drying at 40°C.
(4)多孔电极4(多孔阳极,厚度为20μm)制备(4) Preparation of porous electrode 4 (porous anode, thickness 20 μm)
Ni2O3于800℃煅烧2h得NiO粉体,将NiO粉体、SSZ粉体、SSZ-1000粉体及造孔剂(石墨:PMMA=3:7)按重量比为20:4:16:1混合均匀得阳极粉体。将阳极粉体、粘结剂乙基纤维素溶液按重量比1:1加入研钵中研磨3.5h,得阳极浆料。采用丝网印刷法将阳极浆料均匀沉积在电解质层3的待沉积表面,丝网印刷次数为1次,40℃烘干,得电池骨架素坯。Ni 2 O 3 was calcined at 800°C for 2 hours to obtain NiO powder, and the weight ratio of NiO powder, SSZ powder, SSZ-1000 powder and pore-forming agent (graphite: PMMA=3:7) was 20:4:16 : 1 Mix evenly to obtain anode powder. The anode powder and the binder ethylcellulose solution were added into a mortar at a weight ratio of 1:1 and ground for 3.5 hours to obtain an anode slurry. The anode slurry was uniformly deposited on the surface of the
电池骨架素坯完全干燥后,置于高温炉中煅烧,煅烧程序为:室温→(2/min)200℃→(1.5℃/min)600℃,2h→(2℃/min)800℃,2h→(1.5℃/min)1350℃,5h→(2℃/min)1000℃,2h→(2℃/min)400℃→自然降温,降温后取出,打磨掉支撑体海绵层侧,使指状孔暴露,得到电池骨架。After the battery skeleton green body is completely dried, it is placed in a high-temperature furnace for calcination. The calcination procedure is: room temperature → (2/min) 200°C → (1.5°C/min) 600°C, 2h → (2°C/min) 800°C, 2h →(1.5°C/min) 1350°C, 5h→(2°C/min) 1000°C, 2h→(2°C/min) 400°C→naturally cool down, take it out after cooling down, polish off the side of the sponge layer of the support, make the fingers The holes are exposed to obtain a battery skeleton.
(5)浸渍阴极材料制备及筛选(5) Preparation and screening of impregnated cathode materials
采用柠檬酸络合法制备金属离子浓度为1mol/L的La0.8Sr0.2Co0.5Fe0.5O3-δ(LSCF)、(La0.8Sr0.2)0.95MnO3-δ(LSM95)浸渍液,将两种浸渍液浸渍在对称电池上,进行电化学阻抗谱测试,根据阻抗谱确定阴极材料。浸渍总量为10wt%、15wt%、20wt%;最终煅烧温度800℃、850℃;测试气氛为Air、O2;测试温度为650-850℃。根据阻抗谱图知,800℃煅烧的LSCF在O2气氛下极化阻抗最小,且随着浸渍量的上升,极化阻抗呈下降趋势。所以最终确定阴极浸渍材料为LSCF,阴极原料气为O2。La 0.8 Sr 0.2 Co 0.5 Fe 0.5 O 3-δ (LSCF) and (La 0.8 Sr 0.2 ) 0.95 MnO 3-δ (LSM95) impregnation solutions with a metal ion concentration of 1mol/L were prepared by citric acid complexation. A kind of impregnating solution is impregnated on the symmetric cell, and the electrochemical impedance spectrum test is carried out, and the cathode material is determined according to the impedance spectrum. The total amount of impregnation is 10wt%, 15wt%, 20wt%; the final calcination temperature is 800°C, 850°C; the test atmosphere is Air, O 2 ; the test temperature is 650-850°C. According to the impedance spectrum, the polarization impedance of LSCF calcined at 800℃ was the smallest in O 2 atmosphere, and the polarization impedance showed a downward trend with the increase of impregnation amount. Therefore, it is finally determined that the cathode impregnation material is LSCF, and the cathode raw gas is O 2 .
(6)浸渍阴极(6) Impregnated cathode
将筛选出的阴极材料浸渍在电池骨架的多孔支撑体和多孔层2中,浸渍总量为15wt%,每次浸渍后450℃烘干1h,最后一次浸渍的电池在850℃煅烧2h,得全电池。Immerse the screened cathode material in the porous support and porous layer 2 of the battery skeleton, the total amount of impregnation is 15wt%, and dry at 450°C for 1h after each impregnation, and calcinate the last impregnated battery at 850°C for 2h to obtain a complete Battery.
煅烧程序:室温→(3℃/min)300℃→(2℃/min)850℃-2h→自然降温。Calcination procedure: room temperature → (3°C/min) 300°C → (2°C/min) 850°C-2h → natural cooling.
实施例2Example 2
本实施例提供一种电极支撑型固体氧化物燃料电池,其制备过程如下:This embodiment provides an electrode-supported solid oxide fuel cell, the preparation process of which is as follows:
(1)4YSZ多孔陶瓷支撑体(厚度为600μm)制备(1) Preparation of 4YSZ porous ceramic support (thickness 600 μm)
将4mol%YSZ陶瓷粉体和占粉体重量10wt%的造孔剂(球形碳粉:PMMA=3:7,质量比)加入球磨罐中,加入无水乙醇为球磨介质,球磨12h,得浆料,80℃烘干得4YSZ-造孔剂混合粉体。其中,陶瓷粉体的粒径为0.1μm,比表面积为15m2/g。Add 4mol% YSZ ceramic powder and 10wt% pore-forming agent (spherical carbon powder: PMMA=3:7, mass ratio) into the ball milling tank, add absolute ethanol as the ball milling medium, and ball mill for 12 hours to obtain slurry The material was dried at 80°C to obtain 4YSZ-pore-forming agent mixed powder. Among them, the particle size of the ceramic powder is 0.1 μm, and the specific surface area is 15 m 2 /g.
将粘结剂聚醚砜(PESf)、分散剂聚乙烯吡咯烷酮(PVP)和有机溶剂1-2-甲基吡咯烷酮(NMP)按重量比为3:0.5:18配置成的有机溶液。将4YSZ-造孔剂混合粉体放入球磨罐中,并加入有机溶液,重量比为1:1,再加入适量球磨珠球磨12h,得聚合物浆料,浆料真空脱泡30min。将流延刮刀的刀高调至1mm,倒入脱泡后的聚合物浆料,流延得厚度为0.7mm的生坯。生坯立即浸入水中,进行相转化,浸泡12h后捞出,烘箱40℃烘干后切成直径15mm的圆片,置于高温炉中1100℃煅烧2h,得3YSZ多孔陶瓷支撑体。An organic solution prepared by combining binder polyethersulfone (PESf), dispersant polyvinylpyrrolidone (PVP) and organic solvent 1-2-methylpyrrolidone (NMP) in a weight ratio of 3:0.5:18. Put the 4YSZ-pore forming agent mixed powder into a ball mill tank, and add an organic solution at a weight ratio of 1:1, then add an appropriate amount of ball mill beads and mill for 12 hours to obtain a polymer slurry, which is vacuum degassed for 30 minutes. Adjust the blade height of the casting scraper to 1 mm, pour the defoamed polymer slurry, and cast to obtain a green body with a thickness of 0.7 mm. Immediately immerse the green body in water for phase inversion, remove after soaking for 12 hours, dry in an oven at 40°C, cut into discs with a diameter of 15mm, and place it in a high-temperature furnace for calcination at 1100°C for 2 hours to obtain a 3YSZ porous ceramic support.
煅烧程序:室温→(1℃/min)800℃,3h→(3℃/min)室温。Calcination procedure: room temperature → (1°C/min) 800°C, 3h → (3°C/min) room temperature.
(2)多孔层制备(2) Preparation of porous layer
将SSZ陶瓷粉体950℃煅烧后得SSZ-950粉体,将SSZ粉末、SSZ-950粉末及造孔剂(球形碳粉:PMMA=3:7,质量比)按质量比为2.5:7.5:0.8加入球磨罐中,以酒精作为球磨介质,球磨18h,得浆料,80℃烘干得多孔层粉体。Calcining SSZ ceramic powder at 950°C to obtain SSZ-950 powder, the mass ratio of SSZ powder, SSZ-950 powder and pore-forming agent (spherical carbon powder: PMMA=3:7, mass ratio) is 2.5:7.5: 0.8 was added to a ball mill jar, and alcohol was used as a ball mill medium for 18 hours of ball milling to obtain a slurry, which was dried at 80°C as a porous layer powder.
将多孔层粉体、有机溶剂松油醇、粘结剂乙基纤维素溶液以及分散剂三乙醇胺按重量比4:34.9:0.8:0.08加入球磨罐中,球磨24h,得多孔层浆料。采用浸渍涂覆法将多孔层浆料均匀沉积在多孔陶瓷支撑体上,浸渍涂覆次数为4次,放置于烘箱中30℃烘干。Add the porous layer powder, the organic solvent terpineol, the binder ethylcellulose solution and the dispersant triethanolamine into the ball mill tank at a weight ratio of 4:34.9:0.8:0.08, and ball mill for 24 hours to form a porous layer slurry. The slurry of the porous layer was uniformly deposited on the porous ceramic support by dip coating method, the number of dip coating was 4 times, and it was dried in an oven at 30°C.
(3)致密电解质层制备(3) Preparation of dense electrolyte layer
将SSZ陶瓷粉体950℃煅烧后得SSZ-950粉体,将SSZ粉体、SSZ-950粉体按重量比2.5:7.5加入球磨罐中,以无水乙醇作为球磨介质,球磨18h,得浆料,80℃烘干得电解质层粉体。将电解质层粉体、溶剂松油醇、粘结剂乙基纤维素溶液以及分散剂三乙醇胺按重量比4:34.9:0.8:0.08加入球磨罐中,球磨24h,得电解质层浆料。采用浸渍涂覆法将电解质层浆料均匀沉积在多孔层的待沉积表面,浸渍涂覆次数为4次,放置于烘箱中40℃烘干。Calcining SSZ ceramic powder at 950°C to obtain SSZ-950 powder, adding SSZ powder and SSZ-950 powder to a ball mill pot at a weight ratio of 2.5:7.5, using absolute ethanol as a ball mill medium, and ball milling for 18 hours to obtain a slurry The material was dried at 80°C to obtain the electrolyte layer powder. The electrolyte layer powder, the solvent terpineol, the binder ethylcellulose solution and the dispersant triethanolamine were added into the ball mill tank at a weight ratio of 4:34.9:0.8:0.08, and ball milled for 24 hours to obtain the electrolyte layer slurry. The electrolyte layer slurry was uniformly deposited on the surface of the porous layer to be deposited by a dip coating method, and the number of dip coating was 4 times, and placed in an oven for drying at 40°C.
(4)多孔阳极制备(4) Porous anode preparation
Ni2O3于750℃煅烧2.5h得NiO粉体,将NiO粉体、SSZ粉体、SSZ-950粉体及造孔剂(球形碳粉:PMMA=3:7,质量比)按重量比为18:3:15:0.8混合均匀得阳极粉体。将阳极粉体、粘结剂乙基纤维素溶液按重量比1:0.8加入研钵中研磨3h,得阳极浆料。采用丝网印刷法将阳极浆料均匀沉积在电解质层的待沉积表面,丝网印刷次数为1次,30℃烘干,得电池骨架素坯。Ni 2 O 3 was calcined at 750°C for 2.5h to obtain NiO powder, and the NiO powder, SSZ powder, SSZ-950 powder and pore-forming agent (spherical carbon powder: PMMA=3:7, mass ratio) were calculated by weight The ratio of 18:3:15:0.8 is mixed uniformly to obtain anode powder. The anode powder and the binder ethylcellulose solution were added into a mortar at a weight ratio of 1:0.8 and ground for 3 hours to obtain an anode slurry. The anode slurry was uniformly deposited on the surface of the electrolyte layer to be deposited by the screen printing method, and the number of screen printing was 1 time, and dried at 30°C to obtain the battery skeleton blank.
电池骨架素坯完全干燥后,置于高温炉中煅烧,煅烧程序为:室温→(1/min)1300℃,5h→(3℃/min)室温,降温后取出,打磨掉支撑体海绵层侧,使指状孔暴露,得到电池骨架。After the battery skeleton green body is completely dried, it is placed in a high-temperature furnace for calcination. The calcination procedure is: room temperature → (1/min) 1300°C, 5h → (3°C/min) room temperature, take it out after cooling down, and polish off the side of the support sponge layer , so that the finger holes are exposed to obtain the battery skeleton.
(5)浸渍阴极(5) impregnated cathode
将筛选出的阴极材料(阴极浸渍材料为LSCF,阴极原料气为O2)浸渍在电池骨架的多孔支撑体和多孔层中,浸渍总量为10wt%,每次浸渍后400℃烘干1.5h,最后一次浸渍的电池在800℃煅烧2.5h,得全电池。Impregnate the screened cathode material (cathode impregnation material is LSCF, cathode raw material gas is O 2 ) in the porous support and porous layer of the battery skeleton, the total amount of impregnation is 10wt%, and dried at 400°C for 1.5h after each impregnation , the battery impregnated for the last time was calcined at 800°C for 2.5h to obtain a full battery.
煅烧程序:室温→(3℃/min)300℃→(2℃/min)800℃,2.5h→自然降温。Calcination procedure: room temperature → (3°C/min) 300°C → (2°C/min) 800°C, 2.5h → natural cooling.
实施例3Example 3
本实施例提供一种电极支撑型固体氧化物燃料电池,其制备过程如下:This embodiment provides an electrode-supported solid oxide fuel cell, the preparation process of which is as follows:
(1)5SZ多孔陶瓷支撑体(厚度为800μm)制备(1) Preparation of 5SZ porous ceramic support (thickness 800 μm)
将5mol%YSZ陶瓷粉体和占粉体重量15wt%的造孔剂(可溶性淀粉:PMMA=3:7,质量比)加入球磨罐中,加入无水乙醇为球磨介质,球磨12h,得浆料,80℃烘干得5YSZ-造孔剂混合粉体。其中,陶瓷粉体的粒径为1μm,比表面积为8m2/g。Add 5mol% YSZ ceramic powder and 15wt% pore-forming agent (soluble starch: PMMA=3:7, mass ratio) into the ball milling tank, add absolute ethanol as the ball milling medium, and ball mill for 12 hours to obtain a slurry , and dried at 80°C to obtain 5YSZ-pore-forming agent mixed powder. Among them, the particle size of the ceramic powder is 1 μm, and the specific surface area is 8 m 2 /g.
将粘结剂聚醚砜(PESf)、分散剂聚乙烯吡咯烷酮(PVP)和有机溶剂1-2-甲基吡咯烷酮(NMP)按重量比为5:1.5:22配置成的有机溶液。将5YSZ-造孔剂混合粉体放入球磨罐中,并加入有机溶液,重量比为1:2,再加入适量球磨珠球磨18h,得聚合物浆料,浆料真空脱泡30min。将流延刮刀的刀高调至1mm,倒入脱泡后的聚合物浆料,流延得厚度为1.2mm的生坯。生坯立即浸入水中,进行相转化,浸泡12h后捞出,烘箱50℃烘干后切成直径25mm的圆片,置于高温炉中1100℃煅烧2h,得3YSZ多孔陶瓷支撑体。An organic solution prepared by combining binder polyethersulfone (PESf), dispersant polyvinylpyrrolidone (PVP) and organic solvent 1-2-methylpyrrolidone (NMP) in a weight ratio of 5:1.5:22. Put the 5YSZ-pore-forming agent mixed powder into a ball mill tank, and add an organic solution at a weight ratio of 1:2, then add an appropriate amount of ball mill beads and mill for 18 hours to obtain a polymer slurry, which is vacuum degassed for 30 minutes. Adjust the blade height of the casting scraper to 1 mm, pour the defoamed polymer slurry, and cast to obtain a green body with a thickness of 1.2 mm. Immediately immerse the green body in water for phase inversion, remove after soaking for 12 hours, dry in an oven at 50°C, cut into discs with a diameter of 25mm, and place them in a high-temperature furnace for calcination at 1100°C for 2 hours to obtain a 3YSZ porous ceramic support.
煅烧程序:室温→(5℃/min)1200℃,1h→(5℃/min)室温。Calcination procedure: room temperature → (5°C/min) 1200°C, 1h → (5°C/min) room temperature.
(2)多孔层制备(2) Preparation of porous layer
将SSZ陶瓷粉体1100℃煅烧后得SSZ-1100粉体,将SSZ粉末、SSZ-1100粉末及造孔剂(可溶性淀粉:PMMA=3:7,质量比)按质量比为3:7:1加入球磨罐中,以酒精作为球磨介质,球磨24h,得浆料,80℃烘干得多孔层粉体。The SSZ ceramic powder is calcined at 1100°C to obtain SSZ-1100 powder, and the mass ratio of SSZ powder, SSZ-1100 powder and pore-forming agent (soluble starch: PMMA=3:7, mass ratio) is 3:7:1 Put it into a ball mill jar, use alcohol as a ball mill medium, and mill for 24 hours to obtain a slurry, which is then dried at 80° C. as a porous layer powder.
将多孔层粉体、有机溶剂松油醇、粘结剂乙基纤维素溶液以及分散剂三乙醇胺按重量比4:34.9:1.2:0.12加入球磨罐中,球磨72h,得多孔层浆料。采用浸渍涂覆法将多孔层浆料均匀沉积在多孔陶瓷支撑体上,浸渍涂覆次数为5次,放置于烘箱中50℃烘干。Add the porous layer powder, the organic solvent terpineol, the binder ethylcellulose solution and the dispersant triethanolamine into the ball mill tank at a weight ratio of 4:34.9:1.2:0.12, and ball mill for 72 hours to form a porous layer slurry. The slurry of the porous layer was uniformly deposited on the porous ceramic support by a dipping coating method, the number of dipping coatings was 5 times, and the slurry was placed in an oven at 50° C. for drying.
(3)致密电解质层制备(3) Preparation of dense electrolyte layer
将SSZ陶瓷粉体1100℃煅烧后得SSZ-1100粉体,将SSZ粉体、SSZ-1100粉体按重量比3:7加入球磨罐中,以无水乙醇作为球磨介质,球磨24h,得浆料,80℃烘干得电解质层粉体。将电解质层粉体、溶剂松油醇、粘结剂乙基纤维素溶液以及分散剂三乙醇胺按重量比4:34.9:1.2:0.12加入球磨罐中,球磨72h,得电解质层浆料。采用浸渍涂覆法将电解质层浆料均匀沉积在多孔层的待沉积表面,浸渍涂覆次数为5次,放置于烘箱中40℃烘干。Calcining SSZ ceramic powder at 1100°C to obtain SSZ-1100 powder, adding SSZ powder and SSZ-1100 powder to the ball milling tank at a weight ratio of 3:7, using absolute ethanol as the ball milling medium, ball milling for 24 hours to obtain slurry The material was dried at 80°C to obtain the electrolyte layer powder. The electrolyte layer powder, the solvent terpineol, the binder ethylcellulose solution and the dispersant triethanolamine were added into the ball mill tank at a weight ratio of 4:34.9:1.2:0.12, and ball milled for 72 hours to obtain the electrolyte layer slurry. The electrolyte layer slurry was evenly deposited on the surface of the porous layer to be deposited by a dipping coating method, the number of dipping coatings was 5 times, and it was placed in an oven for drying at 40°C.
(4)多孔阳极制备(4) Porous anode preparation
Ni2O3于850℃煅烧1.5h得NiO粉体,将NiO粉体、SSZ粉体、SSZ-1100粉体及造孔剂(可溶性淀粉:PMMA=3:7,质量比)按重量比为22:5:17:1.2混合均匀得阳极粉体。将阳极粉体、粘结剂乙基纤维素溶液按重量比1:0.9加入研钵中研磨4h,得阳极浆料。采用丝网印刷法将阳极浆料均匀沉积在电解质层的待沉积表面,丝网印刷次数为2次,50℃烘干,得电池骨架素坯。Ni 2 O 3 was calcined at 850°C for 1.5h to obtain NiO powder. The NiO powder, SSZ powder, SSZ-1100 powder and pore-forming agent (soluble starch: PMMA=3:7, mass ratio) were calculated as 22:5:17:1.2 Mix evenly to obtain anode powder. The anode powder and the binder ethylcellulose solution were added into a mortar at a weight ratio of 1:0.9 and ground for 4 hours to obtain an anode slurry. The anode slurry was uniformly deposited on the surface of the electrolyte layer to be deposited by screen printing method, the number of screen printing was 2 times, and it was dried at 50°C to obtain the battery skeleton blank.
电池骨架素坯完全干燥后,置于高温炉中煅烧,煅烧程序为:室温→(5/min)1400℃,10h→(5℃/min)室温,降温后取出,打磨掉支撑体海绵层侧,使指状孔暴露,得到电池骨架。After the battery skeleton green body is completely dried, it is placed in a high-temperature furnace for calcination. The calcination procedure is: room temperature → (5/min) 1400°C, 10h → (5°C/min) room temperature, take it out after cooling down, and polish off the side of the sponge layer of the support , so that the finger holes are exposed to obtain the battery skeleton.
(5)浸渍阴极(5) impregnated cathode
将筛选出的阴极材料(阴极浸渍材料为LSCF,阴极原料气为O2)浸渍在电池骨架的多孔支撑体和多孔层中,浸渍总量为20wt%,每次浸渍后500℃烘干0.5h,最后一次浸渍的电池在900℃煅烧1.5h,得全电池。Impregnate the screened cathode material (cathode impregnation material is LSCF, cathode raw material gas is O 2 ) in the porous support and porous layer of the battery skeleton, the total amount of impregnation is 20wt%, and after each impregnation, dry at 500°C for 0.5h , the battery impregnated for the last time was calcined at 900°C for 1.5h to obtain a full battery.
煅烧程序:室温→(3℃/min)300℃→(2℃/min),900℃,1.5h→自然降温。Calcination procedure: room temperature → (3°C/min), 300°C → (2°C/min), 900°C, 1.5h → natural cooling.
实施例4Example 4
本实施例与实施例1的区别在于:The difference between this embodiment and embodiment 1 is:
多孔电极为多孔阴极,其通过以下方式制备得到:Porous electrodes are porous cathodes prepared by:
将三氧化二镧(La2O3)1000℃煅烧4h,碳酸锶(SrCO3)120℃烘干,碳酸锰(MnCO3)120℃烘干,按预设的化学计量比依次加入球磨罐中,以无水乙醇作为球磨介质、三乙醇胺(TEA)为分散剂,400r/min球磨1h,过滤后80℃烘干,烘干后于950℃煅烧4h,再以适量无水乙醇作为球磨介质球磨1h,过滤后80℃烘干,1050℃煅烧4h,得(La0.8Sr0.2)0.95MnO3-δ(LSM95)粉体。称取LSM95粉体、SSZ粉体、SSZ-1000粉体及造孔剂,重量比为20:4:16:1,混合均匀得阴极粉体。将阴极粉体、粘结剂溶液按质量比为1:1加入研钵中研磨4h,得阴极浆料。采用丝网印刷法将阴极浆料均匀沉积在电解质层的待沉积表面,丝网印刷次数为1次,40℃烘干,得电池骨架素坯。Calcinate dilanthanum trioxide (La 2 O 3 ) at 1000°C for 4 hours, dry strontium carbonate (SrCO 3 ) at 120°C, dry manganese carbonate (MnCO 3 ) at 120°C, and add them to the ball mill tank in sequence according to the preset stoichiometric ratio , using absolute ethanol as the ball milling medium and triethanolamine (TEA) as the dispersant, ball milling at 400r/min for 1h, filtered and dried at 80°C, calcined at 950°C for 4h after drying, and then ball milled with an appropriate amount of absolute ethanol as the ball milling medium After filtering for 1 hour, dry at 80°C and calcinate at 1050°C for 4 hours to obtain (La 0.8 Sr 0.2 ) 0.95 MnO 3-δ (LSM95) powder. Weigh LSM95 powder, SSZ powder, SSZ-1000 powder and pore-forming agent in a weight ratio of 20:4:16:1, and mix them uniformly to obtain cathode powder. Put the cathode powder and the binder solution into a mortar at a mass ratio of 1:1 and grind for 4 hours to obtain cathode slurry. The cathode slurry was evenly deposited on the surface of the electrolyte layer to be deposited by the screen printing method, and the number of screen printing was 1 time, and dried at 40°C to obtain the battery skeleton blank.
电池骨架素坯完全干燥后,置于高温炉中煅烧,煅烧程序为:室温→(2/min)200℃→(1.5℃/min)600℃,2h→(2℃/min)800℃,2h→(1.5℃/min)1350℃,5h→(2℃/min)1000℃,2h→(2℃/min)400℃→自然降温,降温后取出,打磨掉支撑体海绵层侧,使指状孔暴露,得到电池骨架。After the battery skeleton green body is completely dried, it is placed in a high-temperature furnace for calcination. The calcination procedure is: room temperature → (2/min) 200°C → (1.5°C/min) 600°C, 2h → (2°C/min) 800°C, 2h →(1.5°C/min) 1350°C, 5h→(2°C/min) 1000°C, 2h→(2°C/min) 400°C→naturally cool down, take it out after cooling down, polish off the side of the sponge layer of the support, make the fingers The holes are exposed to obtain a battery skeleton.
浸渍材料为浸渍阳极材料,将筛选出的阳极材料(SrFe0.75Mo0.25O3-δ)浸渍在电池骨架的多孔支撑体和多孔层中,浸渍总量为15wt%,每次浸渍后450℃烘干1h,最后一次浸渍的电池在850℃煅烧2h,得全电池。The impregnated material is an impregnated anode material, and the screened anode material (SrFe 0.75 Mo 0.25 O 3-δ ) is impregnated in the porous support and porous layer of the battery skeleton, the total amount of impregnation is 15wt%, and baked at 450°C after each impregnation. After drying for 1 hour, the impregnated battery was calcined at 850°C for 2 hours to obtain a full battery.
试验例Test case
对实施例1制备得到的电极支撑型固体氧化物燃料电池进行结构观察,其结果如图1-4所示,由扫描电镜图1-4可以看出:本实施例制备的阴极支撑型SOFC各层之间结合紧密,未出现开裂、分层等现象;浸渍液均匀分布;电池整体平整度较好。The structure of the electrode-supported solid oxide fuel cell prepared in Example 1 was observed, and the results are shown in Figures 1-4. From Figures 1-4 of the scanning electron microscope, it can be seen that each of the cathode-supported SOFCs prepared in this example The layers are closely bonded without cracking or delamination; the impregnating liquid is evenly distributed; the overall flatness of the battery is good.
此外,采用三点弯曲法对实施例1制备得到的电极支撑型固体氧化物燃料电池中的3YSZ多孔陶瓷支撑体抗折强度测定,抗折强度公式:σf=3FL/2BH2。其中,F代表断裂时的力;B代表样品宽度;H代表样品高度;L代表样品长度,其结果如表1所示:In addition, the flexural strength of the 3YSZ porous ceramic support in the electrode-supported solid oxide fuel cell prepared in Example 1 was measured by the three-point bending method, and the flexural strength formula is: σf=3FL/2BH 2 . Among them, F represents the force at break; B represents the width of the sample; H represents the height of the sample; L represents the length of the sample, and the results are shown in Table 1:
表1抗折强度测定结果Table 1 Determination results of flexural strength
由表1可以看出,实施例1中3YSZ多孔陶瓷支撑体的平均抗折强度可达131.95MPa,抗折性能优异,可有效解决电池在测试过程中产生的开裂、断裂问题。It can be seen from Table 1 that the average flexural strength of the 3YSZ porous ceramic support in Example 1 can reach 131.95MPa, and the flexural performance is excellent, which can effectively solve the problem of cracking and fracture of the battery during the test process.
综上所述,本申请通过以含有3-5mol%的Y2O3的Y2O3-ZrO2混合物作为多孔陶瓷支撑体的主要制备原料并结合浸渍电极的方式代替现有技术中采用的电子导电相和8mol%的Y2O3的Y2O3-ZrO2混合物制备支撑体骨架的方法,可有效提高相转化法制备得到的支撑体以及含有上述支撑体的燃料电池的整体断裂强度。该燃料电池的制备方法简单、易操作,适于工业化生产。In summary, this application replaces the method used in the prior art by using the Y 2 O 3 -ZrO 2 mixture containing 3-5 mol% Y 2 O 3 as the main raw material for the preparation of porous ceramic supports and combining impregnated electrodes. The method for preparing the support body skeleton from the Y2O3 - ZrO2 mixture of the electronically conductive phase and 8mol% Y2O3 can effectively improve the overall fracture strength of the support body prepared by the phase inversion method and the fuel cell containing the above support body . The preparation method of the fuel cell is simple and easy to operate, and is suitable for industrial production.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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