CN113373928B - Immersion type reinforcing pile wetland installation device capable of correcting inclination - Google Patents
Immersion type reinforcing pile wetland installation device capable of correcting inclination Download PDFInfo
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- CN113373928B CN113373928B CN202110613321.9A CN202110613321A CN113373928B CN 113373928 B CN113373928 B CN 113373928B CN 202110613321 A CN202110613321 A CN 202110613321A CN 113373928 B CN113373928 B CN 113373928B
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D13/00—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D13/00—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
- E02D13/08—Removing obstacles
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Abstract
Description
技术领域technical field
本发明涉及一种湿地领域,尤其涉及一种可矫正倾斜的沉浸式加固桩湿地安装装置。The invention relates to the field of wetlands, in particular to a wet installation device for immersed reinforcement piles that can correct inclination.
背景技术Background technique
湿地的软土,是指强度低,压缩性较高的软弱土层。多数含有一定的有机物质。由于软土强度低,沉隐量大,往往给道路工程带来很大的危害,如处理不当,会给公路的施工和使用造成很大影响。The soft soil of wetland refers to the soft soil layer with low strength and high compressibility. Most contain certain organic substances. Due to the low strength of soft soil and the large amount of subsidence, it often brings great harm to road engineering. If it is not handled properly, it will have a great impact on the construction and use of highways.
为了能在湿地上稳定的进行道路铺设工作,需要将一种加固桩插入湿地软土的深处,在插入加固桩之前,需要先将地表层挖出一道基坑,之后在基坑的底部再深挖一道深坑,使加固桩的大部分部位可以伸入放置与深坑中,由于湿地软土硬度较差,地表层的基坑可以通过将基坑挖宽处理来避免泥土倒流,而在对基坑底部的软土层进行深挖处理时,由于对软土挖的越深,被挖开的泥土回流压越大,使得在对软土进行深挖工作使所受的阻力逐渐变大,从而导致加固桩的安装过程较繁琐复杂。In order to stably carry out road laying work on wetlands, a reinforcement pile needs to be inserted into the depths of the soft wetland soil. Dig a deep pit so that most of the reinforcement piles can be placed into the deep pit. Due to the poor hardness of the soft soil in the wetland, the foundation pit on the surface layer can be widened to avoid soil backflow. When the soft soil layer at the bottom of the foundation pit is deeply excavated, the deeper the soft soil is dug, the greater the backflow pressure of the excavated soil, which makes the resistance gradually increased during the deep excavation of the soft soil. , which makes the installation process of the reinforcement pile more complicated and complicated.
综上所述,本发明提供一种可对基坑底部的软土进行高压水冲淋软化处理,通过加固桩自身的重力和对加固桩施加振动压力使其陷入软土内部的自动化装置来解决上述问题。In summary, the present invention provides an automatic device that can perform high-pressure water rinsing and softening treatment on the soft soil at the bottom of the foundation pit, and solve the problem by the gravity of the reinforcement pile itself and the application of vibration pressure to the reinforcement pile to sink it into the soft soil. above problem.
发明内容SUMMARY OF THE INVENTION
为了克服在对加固桩进行安装过程中,由于需要对软土进行深挖处理,而湿地软土硬度较差,对软土挖的越深,被挖开的泥土回流压越大,在对软土进行深挖工作使所受的阻力逐渐变大的缺点,本发明的技术问题是:提供一种可矫正倾斜的沉浸式加固桩湿地安装装置。In order to overcome the need for deep excavation of the soft soil during the installation of the reinforcement piles, and the soft soil hardness of the wetland is poor, the deeper the soft soil is excavated, the greater the backflow pressure of the excavated soil will be. Due to the disadvantage of gradually increasing resistance due to the deep excavation of soil, the technical problem of the present invention is to provide a wet installation device for immersed reinforcement piles that can correct the inclination.
一种可矫正倾斜的沉浸式加固桩湿地安装装置,包括有升降传送组件、倾斜矫正组件、基部冲水组件、支架台、左滑动支架、右滑动支架、振动发生机件、控制台、高压冲水机件和输液管;升降传送组件与倾斜矫正组件相连接;升降传送组件与两组振动发生机件相连接;升降传送组件与左滑动支架相连接;升降传送组件与右滑动支架相连接;倾斜矫正组件与基部冲水组件相连接;基部冲水组件与输液管相连接;倾斜矫正组件与左滑动支架相连接;倾斜矫正组件与右滑动支架相连接;左滑动支架与支架台相连接;右滑动支架与支架台相连接;控制台与支架台相连接;高压冲水机件与支架台相连接;输液管与高压冲水机件相连接。An immersed reinforced pile wetland installation device capable of correcting inclination, including a lift transmission component, a tilt correction component, a base flushing component, a bracket table, a left sliding bracket, a right sliding bracket, a vibration generating mechanism, a console, and a high-pressure punch. The water mechanism and the infusion pipe; the lifting transmission component is connected with the tilt correction component; the lifting transmission component is connected with two sets of vibration generating parts; the lifting transmission component is connected with the left sliding bracket; the lifting transmission component is connected with the right sliding bracket; The tilt correction component is connected with the base flushing component; the base flush component is connected with the infusion tube; the tilt correction component is connected with the left sliding bracket; the tilt correction component is connected with the right sliding bracket; the left sliding bracket is connected with the support table; The right sliding support is connected with the support table; the console is connected with the support table; the high-pressure flushing mechanism is connected with the support table; the infusion pipe is connected with the high-pressure flushing mechanism.
进一步说明,升降传送组件包括有主电机、第一转轴、第一传动轮、第一直齿轮、第二直齿轮、电动滑块、第二转轴、第三直齿轮、第一伸缩臂、夹板、第三转轴、第四直齿轮、第二伸缩臂、第三伸缩臂、第一滑动支架、牵引弹簧、第四转轴、第二传动轮和第五直齿轮;主电机与左滑动支架进行固接;第一转轴与左滑动支架进行转动连接;主电机的输出轴与第一转轴进行固接;第一传动轮、第一直齿轮和第二直齿轮均与第一转轴进行固接;在第一转轴一侧,第四转轴与右滑动支架进行转动连接;第二传动轮和第五直齿轮均与第四转轴进行固接;第一传动轮通过皮带与第二传动轮进行传动连接;分别在第一转轴和第四转轴一侧,两组电动滑块分别与左滑动支架和右滑动支架进行滑动连接;两组第二转轴各与相对应的一组电动滑块进行转动连接;两组第三直齿轮各与相对应的一组第二转轴进行固接;在第三直齿轮一侧,两组第一伸缩臂各与相对应的一组第二转轴进行固接;两组夹板分别通过转轴各与相对应的一组第一伸缩臂进行转动连接;在第一转轴上方,第三转轴与左滑动支架进行转动连接;第四直齿轮和第二伸缩臂均与第三转轴进行固接;第一直齿轮与第四直齿轮相啮合;在第二伸缩臂一侧,第三伸缩臂通过转轴与右滑动支架进行转动连接;第二伸缩臂和第三伸缩臂均与倾斜矫正组件相连接;在第二伸缩臂上方,第一滑动支架的两端分别与左滑动支架和右滑动支架进行滑动连接;两组牵引弹簧的一端分别与左滑动支架和右滑动支架进行固接;每组牵引弹簧的另一端均与第一滑动支架进行固接;两组振动发生机件均与第一滑动支架进行固接。Further description, the lifting transmission assembly includes a main motor, a first rotating shaft, a first transmission wheel, a first spur gear, a second spur gear, an electric slider, a second rotating shaft, a third spur gear, a first telescopic arm, a splint, The third rotating shaft, the fourth spur gear, the second telescopic arm, the third telescopic arm, the first sliding bracket, the traction spring, the fourth rotating shaft, the second transmission wheel and the fifth spur gear; the main motor is fixed to the left sliding bracket ; The first rotating shaft is rotatably connected with the left sliding bracket; the output shaft of the main motor is fixedly connected with the first rotating shaft; the first transmission wheel, the first spur gear and the second spur gear are all fixed with the first rotating shaft; On one side of the rotating shaft, the fourth rotating shaft is rotatably connected with the right sliding bracket; the second transmission wheel and the fifth spur gear are fixedly connected with the fourth rotating shaft; the first transmission wheel is connected with the second transmission wheel through a belt; respectively; On one side of the first rotating shaft and the fourth rotating shaft, two sets of electric sliders are respectively slidably connected with the left sliding bracket and the right sliding bracket; each of the two sets of second rotating shafts is rotatably connected with a corresponding set of electric sliders; Each of the third spur gears is fixedly connected with a corresponding set of second rotating shafts; on the side of the third spur gear, two sets of first telescopic arms are fixedly connected with a corresponding set of second rotating shafts; two sets of splints are respectively Each of the rotating shafts is rotatably connected with a corresponding set of first telescopic arms; above the first rotating shaft, the third rotating shaft is rotatably connected with the left sliding bracket; the fourth spur gear and the second telescopic arm are fixed with the third rotating shaft The first spur gear meshes with the fourth spur gear; on the side of the second telescopic arm, the third telescopic arm is rotatably connected to the right sliding bracket through the rotating shaft; the second telescopic arm and the third telescopic arm are both connected to the tilt correction assembly above the second telescopic arm, the two ends of the first sliding bracket are respectively connected to the left sliding bracket and the right sliding bracket in a sliding connection; one end of the two sets of traction springs is respectively fixed to the left sliding bracket and the right sliding bracket; each The other ends of the group of traction springs are both fixedly connected to the first sliding bracket; the two groups of vibration generating parts are both fixedly connected to the first sliding bracket.
进一步说明,倾斜矫正组件包括有第二滑动支架、环形架、第五转轴、副电机、第六直齿轮、第一环形滑块、第一齿环、第一固定架、第二固定架、楔形推块、第三滑动支架、支撑板、切块和压敏弹簧;两组第二滑动支架分别与左滑动支架和右滑动支架进行滑动连接;每组第二滑动支架均与环形架进行固接;两组第五转轴分别与第二伸缩臂和第三伸缩臂进行传动连接;每组第五转轴均与环形架进行转动连接;副电机与环形架一侧进行固接;副电机的输出轴与第六直齿轮进行固接;第一环形滑块与环形架一侧进行滑动连接;第一齿环与第一环形滑块进行固接;第六直齿轮与第一齿环相啮合;在第一齿环下方,第一固定架与第一环形滑块一侧进行固接;第一固定架与基部冲水组件相连接;第二固定架与第一环形滑块另一侧进行固接;楔形推块与第二固定架进行固接;四组第三滑动支架均与环形架顶端进行滑动连接;四组支撑板各与相对应的一组第三滑动支架进行固接;四组切块各与相对应的一组第三滑动支架进行固接;四组压敏弹簧的两端均分别与相对应的一组切块和环形架顶端进行固接。Further description, the tilt correction assembly includes a second sliding bracket, an annular frame, a fifth rotating shaft, an auxiliary motor, a sixth spur gear, a first annular slider, a first gear ring, a first fixed frame, a second fixed frame, a wedge A push block, a third sliding bracket, a support plate, a cutting block and a pressure-sensitive spring; two sets of second sliding brackets are respectively slidably connected with the left sliding bracket and the right sliding bracket; each set of second sliding brackets is fixedly connected with the ring frame ;Two sets of fifth rotating shafts are respectively connected with the second telescopic arm and the third telescopic arm; each set of fifth rotating shafts are connected with the ring frame for rotation; the auxiliary motor is fixedly connected to one side of the ring frame; the output shaft of the auxiliary motor It is fixedly connected with the sixth spur gear; the first annular slider is slidably connected to one side of the ring frame; the first ring gear is fixed with the first annular slider; the sixth spur gear is meshed with the first ring gear; Below the first gear ring, the first fixing frame is fixedly connected to one side of the first annular slider; the first fixing frame is connected to the base flushing assembly; the second fixing frame is fixedly connected to the other side of the first annular slider ; The wedge-shaped push block is fixed with the second fixed frame; the four groups of third sliding brackets are all slidingly connected with the top of the ring frame; the four groups of support plates are each fixed with a corresponding group of third sliding brackets; Each of the blocks is fixedly connected with a corresponding group of third sliding brackets; both ends of the four groups of pressure-sensitive springs are respectively fixed with a corresponding group of cutting blocks and the top of the ring frame.
进一步说明,基部冲水组件包括有第三固定架、限位杆、丝杆、电动推杆、第四滑动支架、衬套、第二齿环、第六转轴、第七直齿轮、第八直齿轮和冲水单元;第三固定架与第一固定架进行固接;限位杆、丝杆和电动推杆依次与第三固定架进行固接;第四滑动支架与第三固定架进行滑动连接;电动推杆与第四滑动支架进行固接;第四滑动支架与冲水单元相连接;限位杆与第四滑动支架进行滑动连接;衬套与第四滑动支架进行转动连接;衬套与丝杆进行旋接;第二齿环与衬套进行固接;在第二齿环一侧,第六转轴与第四滑动支架进行转动连接;第六转轴与冲水单元相连接;第七直齿轮和第八直齿轮均与第六转轴进行固接;第七直齿轮与第二齿环相啮合;第八直齿轮与冲水单元相连接;冲水单元与输液管相连接。Further description, the base flushing assembly includes a third fixed frame, a limit rod, a screw rod, an electric push rod, a fourth sliding bracket, a bushing, a second gear ring, a sixth rotating shaft, a seventh spur gear, and an eighth straight Gear and flushing unit; the third fixed frame is fixed with the first fixed frame; the limit rod, the screw rod and the electric push rod are fixed with the third fixed frame in turn; the fourth sliding bracket is slid with the third fixed frame connection; the electric push rod is fixedly connected with the fourth sliding bracket; the fourth sliding bracket is connected with the flushing unit; the limit rod is slidably connected with the fourth sliding bracket; the bushing is rotated with the fourth sliding bracket; the bushing It is screwed with the screw rod; the second toothed ring is fixed with the bushing; on the side of the second toothed ring, the sixth rotating shaft is connected with the fourth sliding bracket; the sixth rotating shaft is connected with the flushing unit; the seventh The spur gear and the eighth spur gear are fixedly connected with the sixth rotating shaft; the seventh spur gear is meshed with the second gear ring; the eighth spur gear is connected with the flushing unit; the flushing unit is connected with the infusion pipe.
进一步说明,冲水单元包括有第四固定架、喷头、第二环形滑块、第三齿环和弧形刮板;第四固定架与第四滑动支架进行固接;第六转轴与第四固定架进行转动连接;喷头与第四固定架进行固接;喷头与输液管相连接;第二环形滑块与第四固定架进行滑动连接;第三齿环与第二环形滑块进行固接;第三齿环与第八直齿轮相啮合;在第三齿环下方,两组弧形刮板均与第二环形滑块进行固接。Further description, the flushing unit includes a fourth fixed frame, a spray head, a second annular slider, a third toothed ring and an arc scraper; the fourth fixed frame is fixed to the fourth sliding bracket; the sixth rotating shaft is connected to the fourth The fixed frame is rotated and connected; the spray head is fixed with the fourth fixed frame; the spray head is connected with the infusion tube; the second annular slider is slidably connected with the fourth fixed frame; the third toothed ring is fixed with the second annular slider ; the third gear ring meshes with the eighth spur gear; under the third gear ring, two sets of arc scrapers are fixedly connected with the second annular slider.
进一步说明,夹板一侧设置有凸块,并且夹板另一侧设置有与凸块相对应的开槽。Further description, one side of the clamping plate is provided with a convex block, and the other side of the clamping plate is provided with a slot corresponding to the convex block.
进一步说明,喷头的出水口为斜切面设计。It is further explained that the water outlet of the nozzle is designed with a chamfered surface.
进一步说明,弧形刮板为底端向喷头收拢的倾斜设计。To further explain, the arc-shaped scraper is an inclined design with the bottom end folded toward the nozzle.
本发明的有益效果为:1、为克服在对加固桩进行安装过程中,由于需要对软土进行深挖处理,而湿地软土硬度较差,对软土挖的越深,被挖开的泥土回流压越大,在对软土进行深挖工作使所受的阻力逐渐变大的缺点;The beneficial effects of the present invention are as follows: 1. In order to overcome the need for deep excavation of the soft soil during the installation of the reinforcement pile, and the soft soil hardness of the wetland is poor, the deeper the soft soil is excavated, the more excavated the soft soil. The greater the soil backflow pressure, the disadvantage of gradually increasing the resistance during deep excavation of soft soil;
2、本发明装置:使用时先将装置放置且保持支架台稳定,外接电源后调控控制台调节装置,接着将待安装的加固桩放置于升降传送组件和倾斜矫正组件中,由升降传送组件对加固桩的中部支撑杆进行夹持,并使两组振动发生机件的振动部件与加固桩的顶端两侧相接触,之后左滑动支架和右滑动支架带动升降传送组件将加固桩移动至一侧预先挖好的基坑上方,接着升降传送组件将加固桩放置于基坑底部并将其松开,同时由倾斜矫正组件对加固桩的四侧施加支撑力,之后由基部冲水组件依次对加固桩与基坑底部的接触面的四侧冲淋高压水,使位于加固桩周边的泥土被冲压软化,之后加固桩在自身重力和在振动发生机件的振动力加持下向下深陷,当倾斜矫正组件检测到加固桩向一侧倾斜时,由倾斜矫正组件将加固桩摆正后,带动基部冲水组件移动至加固桩的另一侧,由基部冲水组件在加固桩的另一侧的泥土中挖出一道通孔并伸入其中,对加固桩的另一侧的泥土进行更深入的冲压软化处理,使加固桩四周的泥土被处理的均匀,保证加固桩以平衡的状态向下深陷入指定位置;2. The device of the present invention: when using the device, first place the device and keep the support table stable, control the console adjustment device after connecting the power supply, and then place the reinforcement pile to be installed in the lifting transmission assembly and the inclination correction assembly. The middle support rod of the reinforcement pile is clamped, and the vibration parts of the two sets of vibration generating parts are in contact with the top sides of the reinforcement pile, and then the left sliding bracket and the right sliding bracket drive the lifting transmission assembly to move the reinforcement pile to one side Above the pre-dug foundation pit, then the lifting and conveying components place the reinforcement piles at the bottom of the foundation pit and release them. At the same time, the inclination correction components exert supporting force on the four sides of the reinforcement piles, and then the base flushing components are used to reinforce the piles in turn. The four sides of the contact surface between the pile and the bottom of the foundation pit are sprayed with high-pressure water, so that the soil around the reinforcement pile is punched and softened, and then the reinforcement pile sinks downward under the support of its own gravity and the vibration force of the vibration generating parts. When the tilt correction component detects that the reinforcement pile is inclined to one side, after the reinforcement pile is straightened by the tilt correction component, the base flushing component is driven to move to the other side of the reinforcement pile, and the base flushing component is placed on the other side of the reinforcement pile. A through hole is dug out of the soil of the reinforced pile and inserted into it, and the soil on the other side of the reinforced pile is further punched and softened, so that the soil around the reinforced pile is treated evenly, and the reinforced pile is in a balanced state. sink deep into the designated position;
3、本发明实现了对加固桩在湿地上进行安装工作,通过对加固桩周围的泥土冲淋高压水将其软化,使加固桩可以向更深处下陷,同时对加固桩进行状态识别和校正工作,并且对加固桩倾斜向另一侧的泥土进行深入冲压软化工作,可以使加固桩以平衡的状态向下深陷安装至指定位置。3. The present invention realizes the installation of the reinforced piles on the wetland, and softens the soil around the reinforced piles by spraying high-pressure water, so that the reinforced piles can sink deeper, and at the same time, the state identification and correction of the reinforced piles are performed. , and perform deep stamping and softening work on the soil inclined to the other side of the reinforcement pile, so that the reinforcement pile can be sunk down and installed to the designated position in a balanced state.
附图说明Description of drawings
图1为本发明的第一种立体结构示意图;Fig. 1 is the first three-dimensional structure schematic diagram of the present invention;
图2为本发明的第二种立体结构示意图;2 is a schematic diagram of a second three-dimensional structure of the present invention;
图3为本发明的第三种立体结构示意图;3 is a schematic diagram of a third three-dimensional structure of the present invention;
图4为本发明的升降传送组件立体结构示意图;FIG. 4 is a schematic three-dimensional structure diagram of the lifting and conveying assembly of the present invention;
图5为本发明的升降传送组件局部立体结构示意图;FIG. 5 is a partial three-dimensional structural schematic diagram of the lifting and conveying assembly of the present invention;
图6为本发明的夹板第一种立体结构示意图;6 is a schematic diagram of the first three-dimensional structure of the splint of the present invention;
图7为本发明的倾斜矫正组件第一种立体结构示意图;7 is a schematic diagram of the first three-dimensional structure of the tilt correction assembly of the present invention;
图8为本发明的倾斜矫正组件第二种立体结构示意图;8 is a schematic diagram of a second three-dimensional structure of the tilt correction assembly of the present invention;
图9为本发明的基部冲水组件立体结构示意图;9 is a schematic three-dimensional structure diagram of the base flushing assembly of the present invention;
图10为本发明的基部冲水组件局部立体结构示意图;10 is a schematic diagram of a partial three-dimensional structure of the base flushing assembly of the present invention;
图11为本发明的冲水单元立体结构示意图;11 is a schematic diagram of the three-dimensional structure of the flushing unit of the present invention;
图12为本发明的喷头立体结构示意图;Figure 12 is a schematic diagram of the three-dimensional structure of the nozzle of the present invention;
图13为本发明的弧形刮板立体结构示意图。FIG. 13 is a schematic diagram of the three-dimensional structure of the arc scraper of the present invention.
附图中的标记:1:升降传送组件,2:倾斜矫正组件,3:基部冲水组件,4:支架台,5:左滑动支架,6:右滑动支架,7:振动发生机件,8:控制台,9:高压冲水机件,10:输液管,101:主电机,102:第一转轴,103:第一传动轮,104:第一直齿轮,105:第二直齿轮,106:电动滑块,107:第二转轴,108:第三直齿轮,109:第一伸缩臂,110:夹板,111:第三转轴,112:第四直齿轮,113:第二伸缩臂,114:第三伸缩臂,115:第一滑动支架,116:牵引弹簧,117:第四转轴,118:第二传动轮,119:第五直齿轮,201:第二滑动支架,202:环形架,203:第五转轴,204:副电机,205:第六直齿轮,206:第一环形滑块,207:第一齿环,208:第一固定架,209:第二固定架,210:楔形推块,211:第三滑动支架,212:支撑板,213:切块,214:压敏弹簧,301:第三固定架,302:限位杆,303:丝杆,304:电动推杆,305:第四滑动支架,306:衬套,307:第二齿环,308:第六转轴,309:第七直齿轮,310:第八直齿轮,311:冲水单元,31101:第四固定架,31102:喷头,31103:第二环形滑块,31104:第三齿环,31105:弧形刮板。Symbols in the drawings: 1: Lifting transmission assembly, 2: Inclination correction assembly, 3: Base flush assembly, 4: Stand table, 5: Left sliding support, 6: Right sliding support, 7: Vibration generating mechanism, 8 : console, 9: high pressure flushing mechanism, 10: infusion tube, 101: main motor, 102: first shaft, 103: first transmission wheel, 104: first spur gear, 105: second spur gear, 106 : Electric slider, 107: The second shaft, 108: The third spur gear, 109: The first telescopic arm, 110: The splint, 111: The third shaft, 112: The fourth spur gear, 113: The second telescopic arm, 114 : The third telescopic arm, 115: The first sliding bracket, 116: The traction spring, 117: The fourth rotating shaft, 118: The second transmission wheel, 119: The fifth spur gear, 201: The second sliding bracket, 202: The ring frame, 203: The fifth shaft, 204: The auxiliary motor, 205: The sixth spur gear, 206: The first annular slider, 207: The first gear ring, 208: The first fixed frame, 209: The second fixed frame, 210: Wedge Push block, 211: Third sliding bracket, 212: Support plate, 213: Cut block, 214: Pressure-sensitive spring, 301: Third fixed frame, 302: Limit rod, 303: Screw rod, 304: Electric push rod, 305: Fourth sliding bracket, 306: Bush, 307: Second ring gear, 308: Sixth shaft, 309: Seventh spur gear, 310: Eighth spur gear, 311: Flushing unit, 31101: Fourth fixing Rack, 31102: Sprinkler, 31103: Second Ring Slider, 31104: Third Gear Ring, 31105: Arc Scraper.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步描述,在此发明的示意性实施例以及说明用来解释本发明,但并不作为对本发明的限定。The present invention will be further described below with reference to specific embodiments. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.
实施例1Example 1
一种可矫正倾斜的沉浸式加固桩湿地安装装置,如图1-13所示,包括有升降传送组件1、倾斜矫正组件2、基部冲水组件3、支架台4、左滑动支架5、右滑动支架6、振动发生机件7、控制台8、高压冲水机件9和输液管10;升降传送组件1与倾斜矫正组件2相连接;升降传送组件1与两组振动发生机件7相连接;升降传送组件1与左滑动支架5相连接;升降传送组件1与右滑动支架6相连接;倾斜矫正组件2与基部冲水组件3相连接;基部冲水组件3与输液管10相连接;倾斜矫正组件2与左滑动支架5相连接;倾斜矫正组件2与右滑动支架6相连接;左滑动支架5与支架台4相连接;右滑动支架6与支架台4相连接;控制台8与支架台4相连接;高压冲水机件9与支架台4相连接;输液管10与高压冲水机件9相连接。An immersed reinforced pile wetland installation device that can correct the inclination, as shown in Figure 1-13, includes a
工作原理:使用时先将装置放置且保持支架台4稳定,外接电源后调控控制台8调节装置,接着将待安装的加固桩放置于升降传送组件1和倾斜矫正组件2中,由升降传送组件1对加固桩的中部支撑杆进行夹持,并使两组振动发生机件7的振动部件与加固桩的顶端两侧相接触,之后左滑动支架5和右滑动支架6带动升降传送组件1将加固桩移动至一侧预先挖好的基坑上方,接着升降传送组件1将加固桩放置于基坑底部并将其松开,同时由倾斜矫正组件2对加固桩的四侧施加支撑力,之后由基部冲水组件3依次对加固桩与基坑底部的接触面的四侧冲淋高压水,使位于加固桩周边的泥土被冲压软化,之后加固桩在自身重力和在振动发生机件7的振动力加持下向下深陷,当倾斜矫正组件2检测到加固桩向一侧倾斜时,由倾斜矫正组件2将加固桩摆正后,带动基部冲水组件3移动至加固桩的另一侧,由基部冲水组件3在加固桩的另一侧的泥土中挖出一道通孔并伸入其中,对加固桩的另一侧的泥土进行更深入的冲压软化处理,使加固桩四周的泥土被处理的均匀,保证加固桩以平衡的状态向下深陷入指定位置;本发明实现了对加固桩在湿地上进行安装工作,通过对加固桩周围的泥土冲淋高压水将其软化,使加固桩可以向更深处下陷,同时对加固桩进行状态识别和校正工作,并且对加固桩倾斜向另一侧的泥土进行深入冲压软化工作,可以使加固桩以平衡的状态向下深陷安装至指定位置。Working principle: when using the device, first place the device and keep the stand 4 stable, then control the
升降传送组件1包括有主电机101、第一转轴102、第一传动轮103、第一直齿轮104、第二直齿轮105、电动滑块106、第二转轴107、第三直齿轮108、第一伸缩臂109、夹板110、第三转轴111、第四直齿轮112、第二伸缩臂113、第三伸缩臂114、第一滑动支架115、牵引弹簧116、第四转轴117、第二传动轮118和第五直齿轮119;主电机101与左滑动支架5进行固接;第一转轴102与左滑动支架5进行转动连接;主电机101的输出轴与第一转轴102进行固接;第一传动轮103、第一直齿轮104和第二直齿轮105均与第一转轴102进行固接;在第一转轴102一侧,第四转轴117与右滑动支架6进行转动连接;第二传动轮118和第五直齿轮119均与第四转轴117进行固接;第一传动轮103通过皮带与第二传动轮118进行传动连接;分别在第一转轴102和第四转轴117一侧,两组电动滑块106分别与左滑动支架5和右滑动支架6进行滑动连接;两组第二转轴107各与相对应的一组电动滑块106进行转动连接;两组第三直齿轮108各与相对应的一组第二转轴107进行固接;在第三直齿轮108一侧,两组第一伸缩臂109各与相对应的一组第二转轴107进行固接;两组夹板110分别通过转轴各与相对应的一组第一伸缩臂109进行转动连接;在第一转轴102上方,第三转轴111与左滑动支架5进行转动连接;第四直齿轮112和第二伸缩臂113均与第三转轴111进行固接;第一直齿轮104与第四直齿轮112相啮合;在第二伸缩臂113一侧,第三伸缩臂114通过转轴与右滑动支架6进行转动连接;第二伸缩臂113和第三伸缩臂114均与倾斜矫正组件2相连接;在第二伸缩臂113上方,第一滑动支架115的两端分别与左滑动支架5和右滑动支架6进行滑动连接;两组牵引弹簧116的一端分别与左滑动支架5和右滑动支架6进行固接;每组牵引弹簧116的另一端均与第一滑动支架115进行固接;两组振动发生机件7均与第一滑动支架115进行固接。The lift transmission assembly 1 includes a main motor 101, a first rotating shaft 102, a first transmission wheel 103, a first spur gear 104, a second spur gear 105, an electric slider 106, a second rotating shaft 107, a third spur gear 108, A telescopic arm 109, a splint 110, a third rotating shaft 111, a fourth spur gear 112, a second telescopic arm 113, a third telescopic arm 114, a first sliding bracket 115, a traction spring 116, a fourth rotating shaft 117, a second transmission wheel 118 and the fifth spur gear 119; the main motor 101 is fixedly connected to the left sliding bracket 5; the first rotating shaft 102 is rotatably connected to the left sliding bracket 5; the output shaft of the main motor 101 is fixedly connected to the first rotating shaft 102; The transmission wheel 103, the first spur gear 104 and the second spur gear 105 are all fixedly connected to the first shaft 102; on the side of the first shaft 102, the fourth shaft 117 is rotatably connected to the right sliding bracket 6; the second transmission wheel 118 and the fifth spur gear 119 are fixedly connected to the fourth shaft 117; the first transmission wheel 103 is connected to the second transmission wheel 118 through a belt; The electric sliders 106 are respectively slidably connected with the left sliding bracket 5 and the right sliding bracket 6; the two sets of second shafts 107 are respectively connected with a corresponding set of electric sliders 106 for rotation; the two sets of third spur gears 108 are respectively connected with the phase A corresponding set of second rotating shafts 107 are fixedly connected; on the side of the third spur gear 108 , two sets of first telescopic arms 109 are respectively fixed to a corresponding set of second rotating shafts 107 ; two sets of splints 110 pass through the rotating shafts respectively Each is rotatably connected with a corresponding set of first telescopic arms 109; above the first rotating shaft 102, the third rotating shaft 111 is rotatably connected with the left sliding bracket 5; the fourth spur gear 112 and the second telescopic arm 113 are both connected with the first The three rotating shafts 111 are fixedly connected; the first spur gear 104 meshes with the fourth spur gear 112; on the side of the second telescopic arm 113, the third telescopic arm 114 is rotatably connected to the right sliding bracket 6 through the rotating shaft; the second telescopic arm 113 and the third telescopic arm 114 are connected with the tilt correction assembly 2; above the second telescopic arm 113, the two ends of the first sliding bracket 115 are respectively slidably connected with the left sliding bracket 5 and the right sliding bracket 6; two sets of traction One end of the spring 116 is respectively fixed to the left sliding bracket 5 and the right sliding bracket 6; the other end of each group of traction springs 116 is fixed to the first sliding bracket 115; The bracket 115 is fixed.
首先将加固桩放置与两组夹板110之间,并将第一滑动支架115向上拉起,使两组振动发生机件7的振动部件与加固桩的顶端两侧相接触,同时牵引弹簧116被拉伸,接着两组电动滑块106带动其所连接的部件进行相向运动,使两组夹板110组成一组完整的环形固定架对加固桩的中部支撑杆进行夹持,并使两组第三直齿轮108分别与第二直齿轮105和第五直齿轮119相啮合,之后左滑动支架5和右滑动支架6带动升降传送组件1将加固桩移动至一侧预先挖好的基坑上方,接着主电机101的输出轴带动第一转轴102转动,第一转轴102同时带动第一传动轮103、第一直齿轮104和第二直齿轮105转动,第一传动轮103通过皮带传动第二传动轮118带动第四转轴117转动,第四转轴117带动第五直齿轮119转动,同时第二直齿轮105和第五直齿轮119分别啮合其所连接的第三直齿轮108带动第二转轴107转动,第二转轴107带动第一伸缩臂109及其所连接的夹板110向下转动,使夹板110将加固桩放置于基坑底部,同时第一直齿轮104啮合第四直齿轮112带动第三转轴111转动,第三转轴111带动第二伸缩臂113向下转动,同时第二伸缩臂113通过倾斜矫正组件2带动第三伸缩臂114向下转动,使倾斜矫正组件2跟随夹板110向下移动并对加固桩的四侧施加支撑力,同时牵引弹簧116带动第一滑动支架115及其所连接的部件向下移动,使振动发生机件7的振动部件保持与加固桩的顶端相接触,接着两组电动滑块106带动其所连接的部件进行复位移动,使夹板110将加固桩松开;该组件完成了将加固桩放置与基坑底部。First, place the reinforcement piles between the two sets of splints 110, and pull up the first sliding bracket 115, so that the vibration parts of the two sets of vibration generating parts 7 are in contact with the top sides of the reinforcement piles, and the traction springs 116 are After stretching, the two sets of electric sliders 106 drive the connected components to move toward each other, so that the two sets of splints 110 form a complete set of annular fixing frames to clamp the middle support rod of the reinforcement pile, and make the two sets of third The spur gear 108 meshes with the second spur gear 105 and the fifth spur gear 119 respectively, and then the left sliding bracket 5 and the right sliding bracket 6 drive the lift transmission assembly 1 to move the reinforcement pile to the top of the pre-dug foundation pit on one side, and then The output shaft of the main motor 101 drives the first rotating shaft 102 to rotate, the first rotating shaft 102 drives the first transmission wheel 103, the first spur gear 104 and the second spur gear 105 to rotate at the same time, and the first transmission wheel 103 drives the second transmission wheel through the belt 118 drives the fourth rotating shaft 117 to rotate, the fourth rotating shaft 117 drives the fifth spur gear 119 to rotate, and at the same time the second spur gear 105 and the fifth spur gear 119 respectively mesh with the third spur gear 108 they are connected to drive the second rotating shaft 107 to rotate, The second rotating shaft 107 drives the first telescopic arm 109 and its connected splint 110 to rotate downward, so that the splint 110 places the reinforcement pile at the bottom of the foundation pit, and the first spur gear 104 meshes with the fourth spur gear 112 to drive the third rotating shaft 111 Rotating, the third rotating shaft 111 drives the second telescopic arm 113 to rotate downward, and at the same time, the second telescopic arm 113 drives the third telescopic arm 114 to rotate downward through the tilt correction component 2, so that the tilt correction component 2 follows the splint 110 to move downward and adjusts The four sides of the reinforcement pile exert supporting force, and at the same time, the traction spring 116 drives the first sliding bracket 115 and its connected parts to move downward, so that the vibration part of the vibration generating mechanism 7 is kept in contact with the top of the reinforcement pile. The
倾斜矫正组件2包括有第二滑动支架201、环形架202、第五转轴203、副电机204、第六直齿轮205、第一环形滑块206、第一齿环207、第一固定架208、第二固定架209、楔形推块210、第三滑动支架211、支撑板212、切块213和压敏弹簧214;两组第二滑动支架201分别与左滑动支架5和右滑动支架6进行滑动连接;每组第二滑动支架201均与环形架202进行固接;两组第五转轴203分别与第二伸缩臂113和第三伸缩臂114进行传动连接;每组第五转轴203均与环形架202进行转动连接;副电机204与环形架202一侧进行固接;副电机204的输出轴与第六直齿轮205进行固接;第一环形滑块206与环形架202一侧进行滑动连接;第一齿环207与第一环形滑块206进行固接;第六直齿轮205与第一齿环207相啮合;在第一齿环207下方,第一固定架208与第一环形滑块206一侧进行固接;第一固定架208与基部冲水组件3相连接;第二固定架209与第一环形滑块206另一侧进行固接;楔形推块210与第二固定架209进行固接;四组第三滑动支架211均与环形架202顶端进行滑动连接;四组支撑板212各与相对应的一组第三滑动支架211进行固接;四组切块213各与相对应的一组第三滑动支架211进行固接;四组压敏弹簧214的两端均分别与相对应的一组切块213和环形架202顶端进行固接。The tilt correction assembly 2 includes a second sliding bracket 201, an annular frame 202, a fifth rotating shaft 203, an auxiliary motor 204, a sixth spur gear 205, a first annular slider 206, a first gear ring 207, a first fixed frame 208, The second fixed frame 209 , the wedge-shaped push block 210 , the third sliding frame 211 , the support plate 212 , the cutting block 213 and the pressure-sensitive spring 214 ; the two sets of second sliding frames 201 slide with the left sliding frame 5 and the right sliding frame 6 respectively Each group of second sliding brackets 201 is fixedly connected to the ring frame 202; The frame 202 is rotationally connected; the auxiliary motor 204 is fixedly connected to one side of the ring frame 202; the output shaft of the auxiliary motor 204 is fixedly connected to the sixth spur gear 205; ; The first ring gear 207 is fixedly connected with the first annular slider 206; the sixth spur gear 205 is engaged with the first ring gear 207; 206 is fixed on one side; the first fixing frame 208 is connected with the base flushing assembly 3; the second fixing frame 209 is fixed on the other side of the first annular slider 206; the wedge-shaped push block 210 is connected with the second fixing frame 209 The four groups of third sliding brackets 211 are all slidably connected with the top of the ring frame 202; A corresponding group of third sliding brackets 211 are fixedly connected; both ends of the four groups of pressure-sensitive springs 214 are respectively fixedly connected to a corresponding group of cutting blocks 213 and the top end of the ring frame 202 .
首先第二伸缩臂113通过一组第五转轴203带动环形架202及其所连接的部件向下移动,同时环形架202通过另一组第五转轴203带动第三伸缩臂114向下转动,同时两组第二滑动支架201分别沿左滑动支架5和右滑动支架6向下移动,使倾斜矫正组件2跟随夹板110向下移动,同时四组支撑板212紧贴加固桩的四侧对其四侧施加支撑力,之后副电机204的输出轴带动第六直齿轮205进行往复转动,第六直齿轮205啮合第一齿环207带动第一环形滑块206及其所连接的部件沿环形架202进行往复滑动,使第一环形滑块206通过第一固定架208带动基部冲水组件3绕加固桩的周边往复移动,同时由基部冲水组件3依次对加固桩与基坑底部的接触面的四侧冲淋高压水,使位于加固桩周边的泥土被冲压软化,之后加固桩在自身重力和在振动发生机件7的振动力加持下向下深陷,当加固桩向移动倾斜时,加固桩推动其倒向一侧的支撑板212带动第三滑动支架211及其所连接的切块213沿环形架202向外滑动,同时与该组切块213相连接的压敏弹簧214被拉伸并向控制台8反馈,之后第一环形滑块206带动其所连接的第二固定架209及楔形推块210移动经过该组第三滑动支架211,同时楔形推块210推动该组切块213带动第三滑动支架211及支撑板212将加固桩向另一侧摆正,同时第一环形滑块206带动其所连接的第一固定架208将基部冲水组件3移动至加固桩另一侧,之后由基部冲水组件3在加固桩的另一侧的泥土中挖出一道通孔并伸入其中,对加固桩的另一侧的泥土进行更深入的冲压软化处理,使加固桩四周的泥土被处理的均匀,保证加固桩以平衡的状态向下深陷入指定位置;该组件完成了对加固桩进行状态识别和校正工作。First, the second
基部冲水组件3包括有第三固定架301、限位杆302、丝杆303、电动推杆304、第四滑动支架305、衬套306、第二齿环307、第六转轴308、第七直齿轮309、第八直齿轮310和冲水单元311;第三固定架301与第一固定架208进行固接;限位杆302、丝杆303和电动推杆304依次与第三固定架301进行固接;第四滑动支架305与第三固定架301进行滑动连接;电动推杆304与第四滑动支架305进行固接;第四滑动支架305与冲水单元311相连接;限位杆302与第四滑动支架305进行滑动连接;衬套306与第四滑动支架305进行转动连接;衬套306与丝杆303进行旋接;第二齿环307与衬套306进行固接;在第二齿环307一侧,第六转轴308与第四滑动支架305进行转动连接;第六转轴308与冲水单元311相连接;第七直齿轮309和第八直齿轮310均与第六转轴308进行固接;第七直齿轮309与第二齿环307相啮合;第八直齿轮310与冲水单元311相连接;冲水单元311与输液管10相连接。The base flushing assembly 3 includes a third fixing frame 301, a limit rod 302, a screw rod 303, an electric push rod 304, a fourth sliding bracket 305, a bushing 306, a second gear ring 307, a sixth rotating shaft 308, a seventh The spur gear 309, the eighth spur gear 310 and the flushing unit 311; the third fixing frame 301 is fixed with the first fixing frame 208; the limit rod 302, the screw rod 303 and the electric push rod 304 are connected with the third fixing frame 301 in sequence The fourth sliding bracket 305 is slidably connected with the third fixing bracket 301; the electric push rod 304 is fixedly connected with the fourth sliding bracket 305; the fourth sliding bracket 305 is connected with the flushing unit 311; the limit rod 302 It is slidingly connected with the fourth sliding bracket 305; the bushing 306 is rotationally connected with the fourth sliding bracket 305; the bushing 306 is screwed with the screw rod 303; the second toothed ring 307 is fixed with the bushing 306; On the side of the gear ring 307, the sixth rotating shaft 308 is rotatably connected with the fourth sliding bracket 305; the sixth rotating shaft 308 is connected with the flushing unit 311; the seventh spur gear 309 and the eighth spur gear 310 are both connected with the sixth rotating shaft 308 Fixed connection; the seventh spur gear 309 meshes with the second gear ring 307 ; the eighth spur gear 310 is connected with the flushing unit 311 ; the flushing unit 311 is connected with the infusion tube 10 .
首先第一环形滑块206通过第一固定架208带动第三固定架301及其所连接的部件绕加固桩的周边往复移动,同时由冲水单元311依次对加固桩与基坑底部的接触面的四侧冲淋高压水,当加固桩出现倾斜现象时,第一环形滑块206带动其所连接的第一固定架208将基部冲水组件3移动至加固桩另一侧,之后电动推杆304推动第四滑动支架305带动其所连接的部件沿限位杆302向下移动,同时丝杆303带动衬套306转动,衬套306带动第二齿环307转动,第二齿环307啮合第七直齿轮309带动第六转轴308转动,第六转轴308带动第八直齿轮310转动,由第八直齿轮310带动冲水单元311在进行向下移动过程中在泥土中挖出一道通孔并伸入其中进行更深处的冲压软化处理;该组件完成了对泥土进行冲压软化工作。First, the first
冲水单元311包括有第四固定架31101、喷头31102、第二环形滑块31103、第三齿环31104和弧形刮板31105;第四固定架31101与第四滑动支架305进行固接;第六转轴308与第四固定架31101进行转动连接;喷头31102与第四固定架31101进行固接;喷头31102与输液管10相连接;第二环形滑块31103与第四固定架31101进行滑动连接;第三齿环31104与第二环形滑块31103进行固接;第三齿环31104与第八直齿轮310相啮合;在第三齿环31104下方,两组弧形刮板31105均与第二环形滑块31103进行固接。The
首先输液管10将冲淋高压水输入喷头31102中,并由喷头31102对泥土冲淋高压水进行冲压软化工作,之后第四滑动支架305带动第四固定架31101及其所连接的部件沿限位杆302向下移动,同时第八直齿轮310啮合第三齿环31104带动第二环形滑块31103转动,第二环形滑块31103带动两组弧形刮板31105转动,使转动的弧形刮板31105将位于喷头31102下方的泥土扒开挖出一道通孔,避免泥土将喷头31102堵住,之后由喷头31102对泥土进行更深处的冲压软化处理。First, the
夹板110一侧设置有凸块,并且夹板110另一侧设置有与凸块相对应的开槽。One side of the
可以使两组夹板110插接成一组完整的环形固定架。The two sets of
喷头31102的出水口为斜切面设计。The water outlet of the
可以使喷淋出的高压水以倾斜角度喷出。The sprayed high-pressure water can be sprayed at an oblique angle.
弧形刮板31105为底端向喷头31102收拢的倾斜设计。The arc-shaped
可以将喷头31102下方的泥土向外扒开。The soil under the
尽管已经参照本公开的特定示例性实施例示出并描述了本公开,但是本领域技术人员应该理解,在不背离所附权利要求及其等同物限定的本公开的精神和范围的情况下,可以对本公开进行形式和细节上的多种改变。因此,本公开的范围不应该限于上述实施例,而是应该不仅由所附权利要求来进行确定,还由所附权利要求的等同物来进行限定。Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, those skilled in the art will appreciate that, without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents, Various changes in form and detail have been made in the present disclosure. Therefore, the scope of the present disclosure should not be limited to the above-described embodiments, but should be determined not only by the appended claims, but also by their equivalents.
Claims (5)
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