CN113357660B - Cooling and heating system based on plume elimination and waste heat recovery of gas boiler flue gas - Google Patents
Cooling and heating system based on plume elimination and waste heat recovery of gas boiler flue gas Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/06—Arrangements of devices for treating smoke or fumes of coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B15/00—Sorption machines, plants or systems, operating continuously, e.g. absorption type
- F25B15/02—Sorption machines, plants or systems, operating continuously, e.g. absorption type without inert gas
- F25B15/06—Sorption machines, plants or systems, operating continuously, e.g. absorption type without inert gas the refrigerant being water vapour evaporated from a salt solution, e.g. lithium bromide
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B33/00—Boilers; Analysers; Rectifiers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B37/00—Absorbers; Adsorbers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D21/0001—Recuperative heat exchangers
- F28D21/0014—Recuperative heat exchangers the heat being recuperated from waste air or from vapors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
- F28F21/081—Heat exchange elements made from metals or metal alloys
- F28F21/085—Heat exchange elements made from metals or metal alloys from copper or copper alloys
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/30—Technologies for a more efficient combustion or heat usage
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Abstract
本发明公开了一种基于燃气锅炉烟气的消羽和余热回收的制冷制热系统,包括溴化锂吸收式制冷装置和热泵装置,制冷装置包括蒸发器、吸收器、发生器、冷凝器和抽真空装置,蒸发器包括蒸发器腔室和第一换热器,抽真空装置与蒸发器腔室连接,吸收器包括吸收器腔室和第二换热器,发生器包括发生器腔室和第三换热器,第三换热器内为锅炉余热烟气,冷凝器包括冷凝器腔室第四换热器,热泵装置包括热泵蒸发器、压缩机和热泵冷凝器,热泵蒸发器包括热泵蒸发器腔室和第五换热器,第三换热器与热泵蒸发器腔室连通,热泵冷凝器包括热泵冷凝器腔室和第六换热器。本发明利用锅炉余热烟气的潜热实现冷热联供并能消除烟气排放的白羽。
The invention discloses a refrigerating and heating system based on plume elimination and waste heat recovery of gas boiler flue gas, comprising a lithium bromide absorption refrigeration device and a heat pump device, and the refrigeration device includes an evaporator, an absorber, a generator, a condenser and a vacuum pump The evaporator includes an evaporator chamber and a first heat exchanger, the vacuuming device is connected to the evaporator chamber, the absorber includes an absorber chamber and a second heat exchanger, and the generator includes a generator chamber and a third heat exchanger Heat exchanger, the third heat exchanger is boiler waste heat flue gas, the condenser includes a condenser chamber, the fourth heat exchanger, the heat pump device includes a heat pump evaporator, a compressor and a heat pump condenser, and the heat pump evaporator includes a heat pump evaporator The chamber and the fifth heat exchanger, the third heat exchanger communicates with the heat pump evaporator chamber, and the heat pump condenser includes the heat pump condenser chamber and the sixth heat exchanger. The invention utilizes the latent heat of the boiler waste heat flue gas to realize the combined cooling and heating supply and can eliminate the white plume emitted by the flue gas.
Description
技术领域technical field
本发明涉及燃气锅炉烟气余热深度利用的方法,尤其涉及一种基于燃气锅炉烟气的消羽和余热回收的制冷制热系统。The invention relates to a method for deep utilization of waste heat of gas boiler flue gas, in particular to a refrigeration and heating system based on gas boiler flue gas elimination and waste heat recovery.
背景技术Background technique
在燃气锅炉制取蒸汽或热水及加热或烘干物料时,烟气的余热利用是必不可少的。目前利用烟气余热预热锅炉的补充水以及余热助燃空气的俗称省煤器是主流产品,但其余热利用不充分,特别燃气烟气中含有大量的水蒸汽,由于锅炉的补充水以及余热助燃空气所能吸收的热量并不能把烟气中的水蒸汽降到露点温度以下,只是回收了较高温度烟气的部分显热热量,而烟气中水蒸汽的潜热并没有得到深度回收利用,造成能源的巨大浪费。When gas boilers produce steam or hot water and heat or dry materials, the utilization of waste heat from flue gas is essential. At present, the economizer, commonly known as the economizer, which uses the waste heat of flue gas to preheat the boiler's supplementary water and waste heat combustion air, is the mainstream product, but the remaining heat is not fully utilized, especially the gas flue gas contains a large amount of water vapor. The heat that the air can absorb cannot reduce the water vapor in the flue gas below the dew point temperature, but only recovers part of the sensible heat of the flue gas at a higher temperature, while the latent heat of the water vapor in the flue gas has not been deeply recycled. cause a huge waste of energy.
燃气锅炉烟气中含有大量水蒸汽,当排烟温度较高时,烟气中的水蒸汽没有降到露点温度以下,含有较高水蒸汽分压的烟气直接低空排放会在烟囱周围产生白羽,这种白羽易形成气溶胶,是导致雾霾的另一诱因。烟气消白羽是将来环保排放要求的一项强制性指标,对于大型的集中排放的工业烟气处理,寻求一种新颖、节能、产生效益的消白羽烟气处理流程,是亟待解决的问题。Gas boiler flue gas contains a lot of water vapor. When the exhaust gas temperature is high, the water vapor in the flue gas does not drop below the dew point temperature. The direct low-altitude discharge of flue gas containing high water vapor partial pressure will produce white plumes around the chimney. , this kind of white plume is easy to form aerosol, which is another incentive to cause smog. The elimination of white plume in flue gas is a mandatory indicator for future environmental protection emission requirements. For the treatment of large-scale industrial flue gas with concentrated emissions, it is an urgent problem to seek a novel, energy-saving and profitable flue gas treatment process for eliminating white plume.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服现有技术的不足,提供一种充分利用燃气余热烟气中高含水量的潜热同时获取冷量与热量达到烟气余热利用获取冷热联供、且能同时消除燃气锅炉烟气排放的白羽现象的经济方法,开发基于燃气锅炉烟气余热回收的消除白烟现象的制冷制热系统。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and to provide a method that makes full use of the latent heat with high water content in the waste heat of the gas and simultaneously obtains the cooling capacity and heat to achieve the waste heat utilization of the flue gas to obtain combined cooling and heating, and can eliminate the heat at the same time. An economical method for the white plume phenomenon emitted by the gas boiler flue gas, and a refrigeration and heating system based on the waste heat recovery of the gas boiler flue gas to eliminate the white smoke phenomenon is developed.
为解决上述技术问题,本发明采用以下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种基于燃气锅炉烟气的消羽和余热回收的制冷制热系统,包括溴化锂吸收式制冷装置和热泵装置,所述溴化锂吸收式制冷装置包括蒸发器、吸收器、发生器、冷凝器和抽真空装置,所述蒸发器包括蒸发器腔室和设于蒸发器腔室内的第一换热器,所述蒸发器腔室内的介质为冷剂水,所述抽真空装置与蒸发器腔室连接,所述吸收器包括吸收器腔室和设于吸收器腔室内的第二换热器,所述吸收器腔室内介质为溴化锂溶液,所述蒸发器腔室通过第一冷剂水蒸汽通道与吸收器腔室连通,所述发生器包括发生器腔室和设于发生器腔室内的第三换热器,所述发生器腔室内的介质为溴化锂溶液,所述第三换热器内的介质为锅炉余热烟气,所述发生器腔室通过管路与吸收器腔室连接,所述冷凝器包括冷凝器腔室和设于冷凝器腔室内的第四换热器,所述冷凝器腔室内的介质为冷剂水,所述发生器腔室通过第二冷剂水蒸汽通道与冷凝器腔室连通,所述冷凝器腔室通过冷剂水通道与蒸发器腔室连通,所述热泵装置包括热泵蒸发器、压缩机和热泵冷凝器,所述热泵蒸发器包括热泵蒸发器腔室和设于热泵蒸发器腔室内的第五换热器,所述第三换热器的出口通过一次降温烟气管路与热泵蒸发器腔室连通,所述第五换热器内介质为低压冷剂,所述热泵蒸发器腔室设有排烟口,所述热泵冷凝器包括热泵冷凝器腔室和设于热泵冷凝器腔室内的第六换热器,所述第五换热器出口与压缩机连接,压缩机与热泵冷凝器腔室连接,所述热泵冷凝器腔室与第五换热器入口相连。A refrigeration and heating system based on plume elimination and waste heat recovery of gas boiler flue gas, comprising a lithium bromide absorption refrigeration device and a heat pump device, and the lithium bromide absorption refrigeration device includes an evaporator, an absorber, a generator, a condenser and a pump. A vacuum device, the evaporator includes an evaporator chamber and a first heat exchanger arranged in the evaporator chamber, the medium in the evaporator chamber is refrigerant water, and the vacuum pumping device is connected to the evaporator chamber , the absorber includes an absorber chamber and a second heat exchanger arranged in the absorber chamber, the medium in the absorber chamber is a lithium bromide solution, and the evaporator chamber is connected with the first refrigerant water vapor channel through the first refrigerant water vapor channel. The absorber chamber is connected, the generator includes a generator chamber and a third heat exchanger arranged in the generator chamber, the medium in the generator chamber is a lithium bromide solution, and the The medium is boiler waste heat flue gas, the generator chamber is connected to the absorber chamber through pipelines, the condenser includes a condenser chamber and a fourth heat exchanger arranged in the condenser chamber, the condenser The medium in the chamber is refrigerant water, the generator chamber communicates with the condenser chamber through the second refrigerant water vapor channel, the condenser chamber communicates with the evaporator chamber through the refrigerant water channel, and the The heat pump device includes a heat pump evaporator, a compressor and a heat pump condenser, the heat pump evaporator includes a heat pump evaporator chamber and a fifth heat exchanger arranged in the heat pump evaporator chamber, and the outlet of the third heat exchanger passes through The primary cooling flue gas pipeline is communicated with the heat pump evaporator chamber, the medium in the fifth heat exchanger is low-pressure refrigerant, the heat pump evaporator chamber is provided with a smoke exhaust port, and the heat pump condenser includes a heat pump condenser The chamber and the sixth heat exchanger arranged in the heat pump condenser chamber, the outlet of the fifth heat exchanger is connected with the compressor, the compressor is connected with the heat pump condenser chamber, and the heat pump condenser chamber is connected with the fifth heat exchanger The inlet of the heat exchanger is connected.
作为上述技术方案的进一步改进,所述溴化锂吸收式制冷装置还包括溶液热交换器,所述溶液热交换器包括工作浓度溴化锂溶液走管程和浓热溴化锂走壳程,所述工作浓度冷溴化锂溶液走管程的入口与吸收器腔室连接、出口与发生器腔室连接,所述浓热溴化锂稀冷溶液走壳程入口与发生器腔室连接、出口与吸收器腔室连接。As a further improvement of the above technical solution, the lithium bromide absorption refrigeration device further includes a solution heat exchanger, and the solution heat exchanger includes a working concentration lithium bromide solution path and a concentrated hot lithium bromide shell path, and the working concentration cold lithium bromide The inlet of the solution on the tube side is connected with the absorber chamber, the outlet is connected with the generator chamber, the concentrated hot lithium bromide dilute cold solution is connected with the generator chamber on the shell side, and the outlet is connected with the absorber chamber.
作为上述技术方案的进一步改进,所述第一换热器进行热变冷的交换,其内的介质为冷冻水。As a further improvement of the above technical solution, the first heat exchanger performs heat-to-cold exchange, and the medium therein is chilled water.
作为上述技术方案的进一步改进,所述第二换热器进行冷变热的交换,其内通入的为循环冷却水;所述第四换热器进行冷变热的交换,其内通入的为循环冷却水;所述第六换热器进行冷变热的交换,其内通入的是制备水。As a further improvement of the above technical solution, the second heat exchanger performs cold-to-heat exchange, and circulating cooling water is introduced into it; the fourth heat exchanger is used for cold-to-heat exchange, and the The first is circulating cooling water; the sixth heat exchanger performs the exchange of cold and heat, and the preparation water is introduced into it.
作为上述技术方案的进一步改进,所述制冷制热系统包括低压箱体和高压箱体,所述低压箱体通过第一隔板水平分隔成两个低压分箱体,其中一个低压分箱体构成蒸发器腔室,另一个低压分箱体构成吸收器腔室,所述第一隔板与低压箱体的顶部之间预留的间隙构成低温冷剂水蒸汽通道,所述高压箱体通过第二隔板水平分隔成两个高压分箱体,其中一个高压分箱体构成发生器腔室,另一个高压分箱体构成冷凝器腔室,所述第二隔板与高压箱体的顶部之间预留的间隙构成高温冷剂水蒸汽通道。As a further improvement of the above technical solution, the refrigeration and heating system includes a low-pressure box body and a high-pressure box body, and the low-pressure box body is horizontally divided into two low-pressure sub-box bodies by a first partition plate, wherein one low-pressure sub-box body constitutes The evaporator chamber, another low-pressure sub-box body constitutes the absorber chamber, the space reserved between the first baffle and the top of the low-pressure box constitutes the low-temperature refrigerant water vapor channel, and the high-pressure box passes through the first partition. The two partitions are horizontally divided into two high-pressure sub-boxes, one of which constitutes the generator chamber, and the other high-pressure sub-box constitutes the condenser chamber. The second partition is connected to the top of the high-pressure box. The reserved gap between them constitutes a high-temperature refrigerant water vapor channel.
作为上述技术方案的进一步改进,所述第一隔板的顶部设有去除冷剂水蒸汽雾沫的除沫填料箱,所述第二隔板的顶部也设有除沫填料箱,所述除沫填料箱内填充有陶瓷波纹填料、陶瓷海尔环和拉西环。As a further improvement of the above technical solution, the top of the first partition is provided with a defoaming stuffing box for removing refrigerant water vapor, and the top of the second partition is also provided with a defoaming stuffing box. The foam stuffing box is filled with ceramic corrugated packing, ceramic Haier ring and Raschig ring.
作为上述技术方案的进一步改进,所述吸收器腔室连接一吸收器循环泵,所述吸收器循环泵分成两个支路,一个支路与工作浓度溴化锂溶液走管程入口连接,另一个支路与设于吸收器腔室内的第一喷淋装置连接,所述第一喷淋装置位于第二换热器的上方。As a further improvement of the above technical solution, an absorber circulating pump is connected to the absorber chamber, and the absorber circulating pump is divided into two branches, one branch is connected to the working concentration lithium bromide solution through the inlet of the pipe side, and the other branch The road is connected to a first spray device arranged in the absorber chamber, and the first spray device is located above the second heat exchanger.
作为上述技术方案的进一步改进,所述发生器腔室内设有第二喷淋装置,所述第二喷淋装置与工作浓度溴化锂溶液走管程出口连接,所述第二喷淋装置位于第三换热器上方,所述发生器腔室内通过发生器循环泵与浓热溴化锂溶液走壳程的入口连接。As a further improvement of the above technical solution, the generator chamber is provided with a second spray device, the second spray device is connected to the outlet of the working concentration lithium bromide solution through the pipe side, and the second spray device is located in the third Above the heat exchanger, the generator chamber is connected to the shell-side inlet of the concentrated hot lithium bromide solution through the generator circulating pump.
作为上述技术方案的进一步改进,所述冷剂水通道上设有冷凝器循环泵。As a further improvement of the above technical solution, a condenser circulating pump is provided on the refrigerant water channel.
作为上述技术方案的进一步改进,所述第三换热器包括带翅片的传热管;所述第五换热器包括带翅片的紫铜管。As a further improvement of the above technical solution, the third heat exchanger includes a heat transfer tube with fins; the fifth heat exchanger includes a copper tube with fins.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
本发明的基于燃气锅炉烟气余热回收的制冷制热系统,为烟气余热深度利用,针对的是处理后相对低温的余热烟气,而不是锅炉内直接排出的高温烟气,充分利用燃气余热烟气中高含水量的潜热,同时获取冷量与热量,达到烟气余热利用获取冷热联供,分段充分利用燃气锅炉烟气中的中低温余热制取冷量和热量,以满足生产生活同时有冷热需求的场合,而且余热烟气输出特性为湿度较低的干烟气,低空排出后,不会产生白烟现象。该系统接入锅炉系统方便、可靠性高,可实现冷热联共的节能最大化,环保处理装置运行经济化,效益化。The refrigeration and heating system based on the waste heat recovery of the gas boiler flue gas of the present invention is the deep utilization of the waste heat of the flue gas. The latent heat with high water content in the flue gas can obtain both cooling and heat at the same time, so that the waste heat of the flue gas can be utilized to obtain combined cooling and heating, and the medium and low temperature waste heat in the flue gas of the gas boiler can be fully utilized in stages to produce cooling and heat to meet production and life requirements. In the occasions where there is a demand for cold and heat at the same time, and the output characteristic of the waste heat flue gas is dry flue gas with low humidity, white smoke will not be produced after being discharged at low altitude. The system is easy to connect to the boiler system and has high reliability, which can maximize the energy saving of the combined cooling and heating, and the operation of the environmental protection treatment device is economical and beneficial.
附图说明Description of drawings
图1是本发明的系统工作原理图。Fig. 1 is the working principle diagram of the system of the present invention.
图2是本发明中溴化锂吸收式制冷装置的立体示意图。Figure 2 is a schematic perspective view of the lithium bromide absorption refrigeration device of the present invention.
图3是本发明中溴化锂吸收式制冷装置横截面示意图。3 is a schematic cross-sectional view of the lithium bromide absorption refrigeration device of the present invention.
图4是本发明中溴化锂吸收式制冷装置纵截面示意图。Figure 4 is a schematic longitudinal cross-sectional view of the lithium bromide absorption refrigeration device of the present invention.
图5是本发明中热泵装置的主视图。Fig. 5 is a front view of the heat pump device in the present invention.
图6是本发明中热泵装置的左视图。Fig. 6 is a left side view of the heat pump device in the present invention.
图中各标号表示:The symbols in the figure represent:
100、溴化锂吸收式制冷装置;101、低温冷剂水蒸汽通道;102、高温冷剂水蒸汽通道;103、冷剂水通道;110、蒸发器;111、蒸发器腔室;112、第一换热器;120、吸收器;121、吸收器腔室;122、第二换热器;130、发生器;131、发生器腔室;132、第三换热器;140、冷凝器;141、冷凝器腔室;142、第四换热器;150、溶液热交换器;151、工作浓度溴化锂溶液走管程;152、浓热溴化锂溶液走壳程;160、抽真空装置;161、真空泵;162、缓冲罐;163、气液分离器;200、热泵装置;201、热泵烟气进口;202、低压冷剂入口;203、低压冷剂出口;204、制备水入口;205、制备水出口205;210、热泵蒸发器;211、热泵蒸发器腔室;212、第五换热器;213、排烟口;214、排风机;220、压缩机;230、热泵冷凝器;231、热泵冷凝器腔室;232、第六换热器;3、一次降温烟气管路;4、锅炉;41、余热烟气管路;5、低压箱体;51、第一隔板;6、高压箱体;61、第二隔板;62、烟气进气封头;63、烟气出气封头;7、除沫填料箱;81、吸收器循环泵;82、发生器循环泵;83、冷凝器循环泵;91、第一喷淋装置;92、第二喷淋装置。100, lithium bromide absorption refrigeration device; 101, low temperature refrigerant water vapor passage; 102, high temperature refrigerant water vapor passage; 103, refrigerant water passage; 110, evaporator; 111, evaporator chamber; 112, first change Heater; 120, absorber; 121, absorber chamber; 122, second heat exchanger; 130, generator; 131, generator chamber; 132, third heat exchanger; 140, condenser; 141, Condenser chamber; 142, the fourth heat exchanger; 150, solution heat exchanger; 151, the working concentration lithium bromide solution goes on the tube side; 152, the concentrated hot lithium bromide solution goes on the shell side; 160, the vacuum pumping device; 161, the vacuum pump; 162, buffer tank; 163, gas-liquid separator; 200, heat pump device; 201, heat pump flue gas inlet; 202, low pressure refrigerant inlet; 203, low pressure refrigerant outlet; 204, preparation water inlet; 205,
具体实施方式Detailed ways
以下结合说明书附图和具体实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1至图6所示,本实施例的基于燃气锅炉烟气的消羽和余热回收的制冷制热系统,包括溴化锂吸收式制冷装置100和热泵装置200。溴化锂吸收式制冷装置100包括蒸发器110、吸收器120、发生器130、冷凝器140和抽真空装置160,蒸发器110包括蒸发器腔室111和设于蒸发器腔室111内的第一换热器112,蒸发器腔室111内的介质为冷剂水,抽真空装置160与蒸发器腔室111连接,吸收器120包括吸收器腔室121和设于吸收器腔室121内的第二换热器122,吸收器腔室121内介质为溴化锂溶液,蒸发器腔室111通过低温冷剂水蒸汽通道101与吸收器腔室121连通,发生器130包括发生器腔室131和设于发生器腔室131内的第三换热器132,发生器腔室131内的介质为溴化锂溶液,第三换热器132内的介质为锅炉余热烟气,第三换热器132的入口通过余热烟气管路41与锅炉4连接,发生器腔室131通过管路与吸收器腔室121连接,冷凝器140包括冷凝器腔室141和设于冷凝器腔室141内的第四换热器142,冷凝器腔室141内的介质为冷剂水,发生器腔室131通过高温冷剂水蒸汽通道102与冷凝器腔室141连通,冷凝器腔室141通过冷剂水通道103与蒸发器腔室111连通。As shown in FIG. 1 to FIG. 6 , the cooling and heating system based on the plume elimination and waste heat recovery of gas boiler flue gas in this embodiment includes a lithium bromide
热泵装置200包括热泵蒸发器210、压缩机220和热泵冷凝器230,热泵蒸发器210包括热泵蒸发器腔室211和设于热泵蒸发器腔室211内的第五换热器212,第三换热器132的出口通过一次降温烟气管路3与热泵蒸发器腔室211连通,第五换热器212内介质为低压冷剂,热泵蒸发器腔室211设有排烟口213,热泵冷凝器230包括热泵冷凝器腔室231和设于热泵冷凝器腔室231内的第六换热器232,第五换热器212出口与压缩机220连接,压缩机220与热泵冷凝器腔室231连接,热泵冷凝器腔室231与第五换热器212入口相连。The
其中,优选的,第一换热器112进行热变冷的交换,其内的介质为冷冻水,冷冻水与用户制冷器或其他需要制冷的地方连接,制冷之后水又重新流入第一换热器112。第二换热器122进行冷变热的交换,其内通入的为循环冷却水,该循环冷却水为外部水源;第四换热器142进行冷变热的交换,其内通入的为循环冷却水,该循环冷却水也为外部水源。第六换热器232进行冷变热的交换,其内通入的是制备水,受热后为制备热水,接入用户制热器或者其他需要热水的地方。需要说明的是,除本实施例外,第二换热器122内也可以通入其他的冷却液,第四换热器142内可以通入其他的冷却液,第六换热器232也可以为其他的制备液体。Among them, preferably, the
工作时:when working:
参见图1,抽真空装置160对蒸发器腔室111进行抽真空,确保蒸发器腔室111和吸收器腔室121(低温冷剂水蒸汽通道101连通二者)的压力在0.78kpa,蒸发器腔室111内的冷剂水在较低的表面压强下急速蒸发,其腔室冷剂水温度降低,对第一换热器112内的循环制冷水进行冷降温,循环制冷水接入用户的制冷器或者其他需要制冷的地方,实现制冷。蒸发出来的冷剂水蒸汽经低温冷剂水蒸汽通道101进入吸收器腔室121,吸收器腔室121内浓度高的溴化锂溶液有强烈的吸水性,吸水后溴化锂溶液变稀成为工作浓度溴化锂溶液,由于溴化锂吸水是放热反应,为确保吸收效果,向第二换热器122内通入循环冷却水,保证吸收器腔室121内温度在40℃以下。吸收后的工作浓度溴化锂溶液经管路进入发生器腔室131内,通过第三换热器132内的余热烟气发生热交换,工作浓度溴化锂溶液受热蒸发水份后,溴化锂溶液变浓,蒸发的冷剂水蒸汽由高温冷剂水蒸汽通道102进入冷凝器腔室141,向其内的第四换热器142内通入循环冷却水,冷剂水蒸汽发生与循环冷却水进行热交换,冷凝成冷剂水,冷剂水经冷剂水通道103进入蒸发器腔室111,进行循环利用。Referring to FIG. 1 , the
第三换热器132内的余热烟气进行一次降温后,经一次降温烟气管路3进入热泵蒸发器210腔室内,与第五换热器212内的低压冷剂进行热交换,余热烟气二次降温之后经排烟口213排出,低压冷剂与余热烟气换热后变成冷剂蒸汽,冷剂蒸汽经压缩机220加压升温变成高温高压蒸汽,高温高压蒸汽进入热泵冷凝器腔室231,与第六换热器232内的制备水进行换热,制备水升温成为制备热水,接入用户制热器或者其他需要热水的地方,热泵冷凝器腔室231内的冷剂蒸汽降温液化后再次进入第五换热器212内循环利用。After the waste heat flue gas in the
需要说明的是,工作浓度溴化锂溶液的浓度范围为55%~65%的低值范围,浓溴化锂溶液的浓度范围为55%~65%的高值范围。进入第三换热器132入口的锅炉余热烟气温度不低于70℃,第三换热器132出口烟气温度不低于60℃。热泵蒸发器210内二次降温排出的烟气温度可低于20℃,余热烟气在经过二次降温,将其内的水蒸气冷凝成水,余热烟气变成低温干燥烟气,经排烟口213排出,消除燃气锅炉烟气排放的白羽,不会产生白烟现象。热泵装置200制备出来的热水温度高限可达到80℃。It should be noted that the concentration range of the working concentration lithium bromide solution is a low value range of 55% to 65%, and the concentration range of the concentrated lithium bromide solution is a high value range of 55% to 65%. The temperature of the boiler waste heat flue gas entering the inlet of the
本发明为烟气余热深度利用,针对的是处理后相对低温的余热烟气,而不是锅炉内直接排出的高温烟气,充分利用燃气余热烟气中高含水量的潜热,同时获取冷量与热量,达到烟气余热利用获取冷热联供,分段充分利用燃气锅炉烟气中的中低温余热制取冷量和热量,以满足生产生活同时有冷热需求的场合,而且余热烟气输出特性为湿度较低的干烟气,低空排出后,不会产生白烟现象。该系统接入锅炉系统方便、可靠性高,可实现冷热联共的节能最大化,环保处理装置运行经济化,效益化。The invention is for the deep utilization of the waste heat of the flue gas, aiming at the relatively low temperature waste heat flue gas after treatment, not the high temperature flue gas directly discharged from the boiler, making full use of the latent heat of the high water content in the waste heat flue gas of the gas, and obtaining the cooling capacity and the heat at the same time. , to achieve the utilization of flue gas waste heat to obtain combined cooling and heating, and to make full use of the medium and low temperature waste heat in the gas boiler flue gas to produce cooling and heat, so as to meet the needs of both production and life, and the output characteristics of waste heat flue gas It is dry flue gas with low humidity and will not produce white smoke after being discharged at low altitude. The system is easy to connect to the boiler system and has high reliability, which can maximize the energy saving of the combined cooling and heating, and the operation of the environmental protection treatment device is economical and beneficial.
本实施例中,溴化锂吸收式制冷装置100还包括溶液热交换器150,溶液热交换器150包括工作浓度溴化锂溶液走管程151和浓热溴化锂溶液走壳程152,工作浓度溴化锂溶液走管程151的入口与吸收器腔室121连接、出口与发生器腔室131连接,浓热溴化锂溶液走壳程152入口与发生器腔室131连接、出口与吸收器腔室121连接。In this embodiment, the lithium bromide
具体的,吸收器腔室121连接一吸收器循环泵81,吸收器循环泵81分成两个支路,一个支路与工作浓度溴化锂溶液走管程151入口连接,另一个支路与设于吸收器腔室121内的第一喷淋装置91连接,第一喷淋装置91位于第二换热器122的上方。发生器腔室131内设有第二喷淋装置92,第二喷淋装置92与工作浓度溴化锂溶液走管程151出口连接,第二喷淋装置92位于第三换热器132上方,发生器腔室131内通过发生器循环泵82与浓热溴化锂溶液走壳程152的入口连接。Specifically, the
吸收器腔室121内溴化锂溶液变稀后成为工作浓度溴化锂溶液,进入发生器腔室131前先经过溶液热交换器150进行换热。吸收器腔室121内的工作浓度溴化锂溶液经吸收器循环泵81吸出分成两路,一路返回至吸收器腔室121内第一喷淋装置91内,由第一喷淋装置91的喷嘴雾化后再吸收冷剂水蒸汽稀释,变成稀的溴化锂溶液。另一路进入工作浓度溴化锂溶液走管程151,浓热溴化锂溶液走壳程152进入的为来自发生器腔室131内由稀变浓的浓热溴化锂溶液,工作浓度溴化锂溶液与浓热溴化锂溶液发生热交换,工作浓度溴化锂溶液变热进入发生器腔室131内,继续受热变浓,浓热溴化锂溶液受冷进入吸收器腔室121,继续受冷变稀。The lithium bromide solution in the
进入发生器腔室131内受热变浓溴化锂溶液进入第二喷淋装置92,由第二喷淋装置92的喷嘴雾化后再挥发冷剂水蒸汽,变成浓的溴化锂溶液。The lithium bromide solution that enters the
通过设置溶液热交换器150,加快了溴化锂溶液稀释和浓缩的进程,并且节约了能量。By arranging the
本实施例中,制冷制热系统包括低压箱体5和高压箱体6,低压箱体5通过第一隔板51水平分隔成两个低压分箱体,其中一个低压分箱体构成蒸发器腔室111,另一个低压分箱体构成吸收器腔室121,第一隔板51与低压箱体5的顶部之间预留的间隙构成低温冷剂水蒸汽通道101,高压箱体6通过第二隔板61水平分隔成两个高压分箱体,其中一个高压分箱体构成发生器腔室131,另一个高压分箱体构成冷凝器腔室141,第二隔板61与高压箱体6的顶部之间预留的间隙构成高温冷剂水蒸汽通道102。In this embodiment, the cooling and heating system includes a low-
其中,第一隔板51的顶部设有去除冷剂水蒸汽雾沫的除沫填料箱7,第二隔板61的顶部也设有除沫填料箱7,除沫填料箱7内填充有陶瓷波纹填料、陶瓷海尔环和拉西环。Among them, the top of the
本实施例中,冷剂水通道103上设有冷凝器循环泵83。即冷凝器腔室141内的冷剂水被冷凝器循环泵83泵入蒸发器腔室111内。In this embodiment, the
本实施例中,蒸发器110内的第一换热器112,采用浸没式盘管换热器,其特点是采用不锈钢或铜管或钛管绕制成圆盘或带圆弧矩形盘的螺旋形,其螺旋形盘层与层之间用角钢或扁钢固定,整组固定在低压箱体5底部,进出口管由低压箱体5的左侧板引出。In this embodiment, the
本实施例中,吸收器120的第二换热器122采用浸没式盘管换热器,其特点是采用不锈钢或铜管或钛管绕制成圆盘或带圆弧矩形盘的螺旋形,其螺旋形盘层与层之间用角钢或扁钢固定,整组固定在低压箱体5底部,进出口管由低压箱体5右侧板引出,与外部循环冷却水连接。In this embodiment, the
本实施例中,第一喷淋装置91采用碳化硅离心式喷嘴,其特点是把溴化锂溶液雾化成45微米左右的液滴,增大溴化锂溶液与蒸发器110蒸发的冷剂蒸汽接触面积,提高吸收效率。In this embodiment, the
本实施例中,发生器130内的第三换热器132采用降膜式换热器,包括带翅片的传热管,翅片可以增大换热面积和效率,高压箱体6一端设有烟气进气封头62和烟气出气封头63。余热烟气从烟气进气封头62进入与带翅片的传热管接触进行换热,之后从烟气出气封头63出来经一次降温烟气管路3进入热泵装置200内。吸收器120内的溴化锂稀溶液由吸收器循环泵81泵至发生器130内第二喷淋装置92,均匀喷淋在带翅片传热管表面上,实现溴化锂溶液与水的分离。In this embodiment, the
本实施例中,冷凝器140内的第四换热器142采用浸没式盘管换热器,其特点是采用不锈钢或铜管或钛管绕制成圆盘或带圆弧矩形盘的螺旋形,其螺旋形盘层与层之间用角钢或扁钢固定,整组固定在高压箱体6底部,进出口管由高压箱体6侧面或顶部引出。In this embodiment, the
本实施例中,溶液热交换器150采用管壳式换热器,实现冷热流体热量交换,达到节能目的。发生器循环泵82,吸收器循环泵81,冷凝器循环泵83采用离心式化工泵。In this embodiment, the
本实施例中,抽真空装置160包括真空泵161、缓冲罐162和气液分离器163及连接管路,当检测到蒸发器110内的压强低于设置温度时,真空泵161自动启动抽气,使蒸发器110达到规定的真空度。In the present embodiment, the
本实施例中,热泵装置200为直膨式热泵装置。热泵蒸发器腔室211一端设有热泵烟气进口201,排烟口213处设有排风机214。一次降温烟气管路3与热泵烟气进口201连接。热泵蒸发器腔室211的两端还设有低压冷剂入口202和低压冷剂出口203,低压冷剂入口202和低压冷剂出口203与第五换热器212连接。低压冷剂出口203与热泵烟气进口201在同一端而低压冷剂入口202在相对的一端。第五换热器212包括带翅片的紫铜管。烟气进入热泵蒸发器腔室211内与带翅片的紫铜管换热,将低压冷剂升温汽化。In this embodiment, the
低压冷剂出口203通过管路与压缩机220连接,压缩机220通过管路与热泵冷凝器腔室231。热泵冷凝器腔室231设有制备水入口204和制备水出口205,制备水入口204和制备水出口205与第六换热器232连接。压缩机220采用螺杆式压缩机或离心式压缩机或活塞式压缩机组件。压缩机220把来自热泵蒸发器腔室211中汽化的低压冷剂蒸汽压缩成高温高压气体。压缩机220出来的高温高压蒸汽进入热泵冷凝器腔室231,第六换热器232内的制备水获取高温高压冷剂的热量加热达到目的需求的温度。优选的,低压冷剂为为R134a或R407环保冷剂。The low pressure
虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art, without departing from the scope of the technical solution of the present invention, can make many possible changes and modifications to the technical solution of the present invention by using the technical content disclosed above, or modify it into an equivalent implementation of equivalent changes. example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention should fall within the protection scope of the technical solutions of the present invention.
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