CN113319224B - A hydraulic cable cutter for electric power construction - Google Patents
A hydraulic cable cutter for electric power construction Download PDFInfo
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- CN113319224B CN113319224B CN202110541215.4A CN202110541215A CN113319224B CN 113319224 B CN113319224 B CN 113319224B CN 202110541215 A CN202110541215 A CN 202110541215A CN 113319224 B CN113319224 B CN 113319224B
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- 238000010276 construction Methods 0.000 title claims abstract description 17
- 238000010008 shearing Methods 0.000 claims abstract description 32
- 238000009434 installation Methods 0.000 claims abstract description 14
- 239000010720 hydraulic oil Substances 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 description 7
- 239000013307 optical fiber Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000003068 static effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/005—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for cutting cables or wires, or splicing
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Abstract
本发明涉及电力辅助设备技术领域,且公开了一种电力建设用液压电缆剪,包括液压连接头,所述液压连接头的上端固定连接有主体,所述主体的中部开设有剪切孔,所述剪切孔的底部设置有活动安装在主体内部的剪切刀。通过部分螺纹杆、固定块、细绳的设置,在第二活塞向靠近固定块一侧移动的同时,部分螺纹杆中发生转动,能够对绞轮进行收卷,使得细绳被拉紧绷直,能够带动各固定块同时向中间挤压收缩,对待剪切的电缆线进行二次固定,确保在液压力推动剪切刀对电缆进行剪切时,不会出现电缆线扭曲、弯曲、甚至对折的情况发生,能够保证剪切刀口垂直于电缆线,切口整齐、平滑,确保剪切质量,保证后续顺利施工安装。
The invention relates to the technical field of electric power auxiliary equipment, and discloses a hydraulic cable cutter for electric power construction, which comprises a hydraulic connection head, the upper end of the hydraulic connection head is fixedly connected with a main body, and a shearing hole is opened in the middle of the main body, so The bottom of the shearing hole is provided with a shearing knife movably installed inside the main body. Through the arrangement of part of the threaded rod, the fixed block and the string, when the second piston moves to the side close to the fixed block, part of the threaded rod rotates, and the winch can be wound up, so that the string is stretched and straightened , which can drive each fixing block to squeeze and shrink to the middle at the same time, and fix the cable to be cut twice to ensure that when the hydraulic pressure pushes the shearing knife to cut the cable, the cable will not be twisted, bent, or even folded in half. If the situation occurs, it can ensure that the cutting edge is perpendicular to the cable line, the incision is neat and smooth, the cutting quality is ensured, and the subsequent construction and installation are ensured smoothly.
Description
技术领域technical field
本发明涉及电力辅助设备技术领域,具体为一种电力建设用液压电缆剪。The invention relates to the technical field of electric power auxiliary equipment, in particular to a hydraulic cable cutter for electric power construction.
背景技术Background technique
液压电缆剪是一种应用于电力施工过程中用于对电缆进行剪切的工具,可广泛用于港口、电力、造船、石油化工、矿山、铁路、建筑、汽车制造、工业控制、公路、大件运输、等重要行业以及各种基础建设工程所需的机械设备,使用时,先将需要被剪切的电缆线环放入电缆剪剪切槽内,再向缸体内注入高压液体,在液压力的作用下,柱塞推动动刀移动,与静刀配合形成剪切力将电缆剪断。Hydraulic cable cutter is a tool for cutting cables in the process of electric power construction. It can be widely used in ports, electric power, shipbuilding, petrochemical, mining, railway, construction, automobile manufacturing, industrial control, highway, large When using the machinery and equipment required for important industries such as parts transportation, transportation, and various infrastructure projects, first put the cable loop that needs to be cut into the cable shearing groove, and then inject high-pressure liquid into the cylinder. Under the action of hydraulic pressure, the plunger pushes the moving knife to move, and cooperates with the static knife to form a shearing force to cut the cable.
但传统的液压式电缆剪在实际工作过程中还存在以下不足:在大型电力线缆制造厂中,如何对长距离的电力线缆进行剪切分绕,并且保证电力线缆的切口均匀,方便后续使用是重要的研究方向,由于电缆精准度要求较高,传统的液压电缆剪较为简单,在对电缆剪切时从外层往内层进行切割,而电缆线较长,这就导致在进行剪切时,电缆线容易在自身重力等弯曲力下造成轻微的形变,从而电缆容易发生轻微的偏移,倾斜,造成切割位置的偏差,会影响切割刀片对电缆内部光纤的精准性,导致电缆内部导线、光纤等尺寸过长或者过短,影响施工安后装的质量。However, the traditional hydraulic cable cutter still has the following deficiencies in the actual working process: in a large power cable manufacturing plant, how to cut and split long-distance power cables, and ensure that the incisions of the power cables are uniform and convenient. Subsequent use is an important research direction. Due to the high accuracy requirements of the cable, the traditional hydraulic cable cutter is relatively simple. When cutting the cable, it is cut from the outer layer to the inner layer, and the cable line is long, which leads to When cutting, the cable is easy to cause slight deformation under the bending force such as its own gravity, so that the cable is prone to slight deviation and inclination, resulting in deviation of the cutting position, which will affect the accuracy of the cutting blade on the optical fiber inside the cable, resulting in the loss of the cable. Internal wires, optical fibers, etc. are too long or too short, which will affect the quality of installation after construction.
发明内容SUMMARY OF THE INVENTION
针对上述背景技术的不足,本发明提供了一种电力建设用液压电缆剪,具备夹持效果好、垂直剪切、剪切平滑的优点,解决了背景技术提出的问题。In view of the above-mentioned deficiencies of the background technology, the present invention provides a hydraulic cable cutter for electric power construction, which has the advantages of good clamping effect, vertical shearing, and smooth shearing, and solves the problems raised by the background technology.
本发明提供如下技术方案:一种电力建设用液压电缆剪,包括液压连接头,所述液压连接头的上端固定连接有主体,所述主体的中部开设有剪切孔,所述剪切孔的底部设置有活动安装在主体内部的剪切刀,所述剪切孔中部的两侧均开设有安装槽,所述剪切孔的外侧设置有与主体活动套接的活动环,活动环的数量为二并位于剪切孔的轴向两侧,所述活动环的内部固定连接有支撑弹簧,所述支撑弹簧的底端固定连接有支撑杆,所述支撑杆的底部固定连接有夹持块,所述主体的内部开设有环绕剪切孔的液压腔,所述液压腔的两侧均活动套接有若干组第一活塞,所述第一活塞的外侧固定连接有另一端与活动环固定连接的连接杆,所述液压腔在剪切孔径向方向的内侧设置有分液腔,所述分液腔的中部活动套接有第二活塞,所述第二活塞的底部固定连接有部分螺纹杆,所述部分螺纹杆的底部固定连接有绞轮,所述绞轮侧面活动套接有细绳,安装槽的内部活动套接有若干组等圆周排列的固定块,两侧所述固定块的中部均固定连接有滑轮。The present invention provides the following technical solutions: a hydraulic cable shear for electric power construction, comprising a hydraulic connector, the upper end of the hydraulic connector is fixedly connected with a main body, a shearing hole is opened in the middle of the main body, and the shearing hole is The bottom is provided with a shearing knife that is movably installed inside the main body, the two sides of the middle of the shearing hole are provided with installation grooves, and the outer side of the shearing hole is provided with a movable ring that is movably sleeved with the main body. The two are located on both sides of the axial direction of the shearing hole, the inner part of the movable ring is fixedly connected with a support spring, the bottom end of the support spring is fixedly connected with a support rod, and the bottom of the support rod is fixedly connected with a clamping block , the interior of the main body is provided with a hydraulic cavity surrounding the shear hole, both sides of the hydraulic cavity are movably sleeved with several groups of first pistons, and the outer side of the first piston is fixedly connected with the other end fixed to the movable ring The connecting rod is connected, the hydraulic chamber is provided with a liquid separation chamber on the inner side of the shear hole in the radial direction, the middle part of the liquid separation chamber is movably sleeved with a second piston, and the bottom of the second piston is fixedly connected with a part of the thread Rod, the bottom of the part of the threaded rod is fixedly connected with a winch, the side of the winch is movably sleeved with a thin rope, and the interior of the installation groove is movably sleeved with several groups of fixed blocks arranged in equal circles, the fixed blocks on both sides The middle part is fixedly connected with pulleys.
优选的,所述液压腔与液压油道连接,所述支撑弹簧在初始状态时,支撑杆处于伸出状态。Preferably, the hydraulic chamber is connected to the hydraulic oil passage, and when the support spring is in an initial state, the support rod is in an extended state.
优选的,所述分液腔总管的中部设置有压力阀。Preferably, a pressure valve is provided in the middle of the main pipe of the liquid separation chamber.
优选的,所述部分螺纹杆的中部设置有螺纹,且部分螺纹杆与主体螺纹连接,所述部分螺纹杆与其端部对应的固定块接触但不连接。Preferably, a thread is provided in the middle of the part of the threaded rod, and the part of the threaded rod is threadedly connected to the main body, and the part of the threaded rod is in contact with but not connected to the fixing block corresponding to its end.
优选的,所述细绳为无弹性绳索材料制成。Preferably, the string is made of inelastic rope material.
本发明具备以下有益效果:The present invention has the following beneficial effects:
1、通过第一活塞、活动环、夹持块的设置,在液压油压力未达到压力阀的压力值,使得液压油先推动两侧的第一活塞向两侧移动,由于夹持块已经对电缆线两侧夹持固定住,使得在两侧活动环向两侧移动过程中,能够对电缆线剪切段进行拉伸,使待剪切段的电缆线处于绷直,并且垂直于剪切刀的状态,避免电缆线由于自身重力、长度等因素而发生扭曲、形变,影响剪切质量。1. Through the setting of the first piston, the movable ring and the clamping block, when the hydraulic oil pressure does not reach the pressure value of the pressure valve, the hydraulic oil first pushes the first pistons on both sides to move to both sides. Both sides of the cable are clamped and fixed, so that during the movement of the movable rings on both sides to both sides, the shearing section of the cable can be stretched, so that the cable in the section to be cut is straight and perpendicular to the shearing. The state of the knife can avoid the twisting and deformation of the cable due to its own gravity, length and other factors, which will affect the shearing quality.
2、通过部分螺纹杆、固定块、细绳的设置,在液压油挤压第二活塞向靠近固定块一侧移动时,使得部分螺纹杆下移挤压固定块的同时发生转动,能够对绞轮进行收卷,使得细绳被拉紧绷直,能够带动安装槽周围的固定块同时向中间挤压收缩,对待剪切的电缆线进行二次固定,由于固定块分布靠近剪切刀的两侧,故在液压力推动剪切刀对电缆进行剪切时,不会出现电缆线扭曲、弯曲、甚至对折的情况发生,能够保证剪切刀口垂直于电缆线,切口整齐、平滑,不会出现电缆内部导线、光纤等出现尺寸长短不一的情况,确保剪切质量,保证后续顺利施工安装。2. Through the setting of some threaded rods, fixed blocks and strings, when the hydraulic oil squeezes the second piston to move toward the side close to the fixed block, part of the threaded rods move down and squeeze the fixed block and rotate at the same time, which can be twisted. The pulley is wound, so that the string is stretched and straightened, which can drive the fixed blocks around the installation groove to squeeze and shrink toward the middle at the same time, and the cable to be cut is fixed for the second time. Therefore, when the hydraulic pressure pushes the shearing knife to cut the cable, the cable will not be twisted, bent, or even folded in half. It can ensure that the cutting blade is perpendicular to the cable, and the incision is neat and smooth. The internal wires and optical fibers of the cable have different sizes and lengths, so as to ensure the cutting quality and ensure the smooth subsequent construction and installation.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明结构安装槽内部示意图;2 is a schematic diagram of the interior of the structural installation groove of the present invention;
图3为本发明结构A处放大示意图;Fig. 3 is the enlarged schematic diagram of the structure A of the present invention;
图4为本发明结构B处放大示意图;Fig. 4 is the enlarged schematic diagram of the structure B of the present invention;
图5为本发明结构C处放大示意图。FIG. 5 is an enlarged schematic view of the structure C of the present invention.
图中:1、液压连接头;2、主体;3、剪切孔;4、剪切刀;5、活动环;6、支撑弹簧;7、支撑杆;8、夹持块;9、液压腔;10、第一活塞;11、连接杆;12、分液腔;13、安装槽;14、第二活塞;15、部分螺纹杆;16、绞轮;17、细绳;18、固定块;19、滑轮。In the figure: 1. Hydraulic connector; 2. Main body; 3. Shearing hole; 4. Shearing knife; 5. Active ring; 6. Supporting spring; 7. Supporting rod; 8. Clamping block; 9. Hydraulic chamber ; 10, the first piston; 11, the connecting rod; 12, the liquid separation chamber; 13, the installation groove; 14, the second piston; 15, the part of the threaded rod; 16, the winch; 17, the string; 19. Pulley.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-5,一种电力建设用液压电缆剪,包括液压连接头1,液压连接头1的上端固定连接有主体2,主体2的中部开设有剪切孔3,剪切孔3的底部设置有活动安装在主体2内部的剪切刀4,剪切孔3中部的两侧均开设有安装槽13,剪切孔3的外侧设置有与主体2活动套接的活动环5,活动环5的数量为二并位于剪切孔3的轴向两侧,活动环5的内部固定连接有支撑弹簧6,支撑弹簧6的底端固定连接有支撑杆7,支撑杆7的底部固定连接有夹持块8,主体2的内部开设有环绕剪切孔3的液压腔9,液压腔9的两侧均活动套接有若干组第一活塞10,第一活塞10的外侧固定连接有另一端与活动环5固定连接的连接杆11,所述液压腔9在剪切孔3径向方向的内侧设置有分液腔12,分液腔12的中部活动套接有第二活塞14,第二活塞14的底部固定连接有部分螺纹杆15,部分螺纹杆15的底部固定连接有绞轮16,绞轮16侧面活动套接有细绳17,安装槽13的内部活动套接有若干组等圆周排列的固定块18,两侧固定块18的中部均固定连接有滑轮19。Please refer to Figure 1-5, a hydraulic cable cutter for electric power construction, including a hydraulic connector 1, the upper end of the hydraulic connector 1 is fixedly connected with a
其中,液压腔9与液压油道连接,支撑弹簧6在初始状态时,支撑杆7处于伸出状态,通过支撑杆7的设置,能够先对待剪切的电缆线进行预夹持,当液压腔9内部通入液压油时,夹持块8能够随着活动环5移动而移动,对电缆线件拉伸,使电缆线处于绷直状态,以便于后续固定、剪切。Among them, the
其中,分液腔12总管的中部设置有压力阀,通过压力阀控制控制夹持块先对电缆进行拉伸,再对电缆线进行二次夹持。Among them, a pressure valve is arranged in the middle of the main pipe of the
其中,部分螺纹杆15仅在其中部设置有螺纹,且部分螺纹杆15与主体2螺纹连接,部分螺纹杆15与其端部对应的固定块18接触但不连接,在液压油挤压第二活塞14向靠近固定块18一侧移动时,由于部分螺纹杆15与主体2螺纹连接,使得部分螺纹杆15下移挤压固定块18的同时发生转动,能够对绞轮16进行收卷,使得细绳17被拉紧绷直,能够带动安装槽13周围的固定块18同时向中间挤压收缩,对待剪切的电缆线进行二次固定。Among them, part of the threaded
其中,细绳17为无弹性绳索材料制成,在绞轮16收卷时,对各固定块18进行挤压,确保各固定块18均能对电缆进行夹持,又因为细绳17无弹力,故细绳17对各固定块施加的夹持力相等,使电缆线在夹持时受力均匀,不会出现受力不均导致的形变,确保剪切质量。Among them, the
工作原理,首先,将待剪切的电缆线穿过剪切孔3,向液压腔9内部注入液压油,一开始,液压油压力未达到压力阀的压力值,使得液压油先推动两侧的第一活塞10向两侧移动,由于夹持块8已经对电缆线两侧夹持固定住,使得在两侧活动环5向两侧移动过程中,能够对电缆线进行拉伸,使待剪切段的电缆线处于绷直,并且垂直于剪切刀的状态,继续施加液压力,直到压力阀被打开,液压油进入分液腔12中,挤压第二活塞14向靠近固定块18一侧移动,由于部分螺纹杆15与主体2螺纹连接,使得部分螺纹杆15下移挤压固定块18的同时发生转动,能够对绞轮16进行收卷,使得细绳17被拉紧绷直,能够带动安装槽13周围的固定块18同时向中间挤压收缩,对待剪切的电缆线进行二次固定,由于固定块分布靠近剪切刀4的两侧,故在液压力推动剪切刀4对电缆进行剪切时,不会出现电缆线弯曲、对折的情况发生,能够保证剪切刀口垂直于电缆线,切口整齐、平滑,不会出现电缆内部导线、光纤等出现尺寸长短不一的情况,确保剪切质量,保证后续顺利施工安装。Working principle, first of all, pass the cable to be cut through the cutting
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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