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CN113305362A - Method for repairing sintered diamond tool for precision machining through ultrasonic waves - Google Patents

Method for repairing sintered diamond tool for precision machining through ultrasonic waves Download PDF

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Publication number
CN113305362A
CN113305362A CN202110659432.3A CN202110659432A CN113305362A CN 113305362 A CN113305362 A CN 113305362A CN 202110659432 A CN202110659432 A CN 202110659432A CN 113305362 A CN113305362 A CN 113305362A
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Prior art keywords
sintered diamond
welding
repaired
sintered
precision machining
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CN202110659432.3A
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CN113305362B (en
Inventor
马伯江
刘明超
王超
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D63/00Dressing the tools of sawing machines or sawing devices for use in cutting any kind of material, e.g. in the manufacture of sawing tools
    • B23D63/08Sharpening the cutting edges of saw teeth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/009Tools not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

本发明提供了一种通过超声波修复精密加工用烧结金刚石工具的方法,本发明属于超硬材料工具再制造技术领域。修复对象为破损后的精密加工用烧结金刚石工具,修复材料为烧结金刚石复合片。复合片中的磨料为200/300目的金刚石、金属胎体原料为300/400目的Ni基合金粉、Cu基合金粉或Fe基合金粉。通过恰当的烧结工艺制作成金刚石复合片,再利用恰当的超声波焊接工艺将金刚石复合片焊接到待修复工具的待修复处。通过本发明修复的精密加工用烧结金刚石工具性能恢复良好,本方法操作简单,修复效率高,具有广阔的应用前景。The invention provides a method for repairing a sintered diamond tool for precision machining by ultrasonic waves, and belongs to the technical field of superhard material tool remanufacturing. The repair object is the damaged sintered diamond tool for precision machining, and the repair material is the sintered diamond composite sheet. The abrasive in the composite sheet is 200/300 mesh diamond, and the metal matrix raw material is 300/400 mesh Ni-based alloy powder, Cu-based alloy powder or Fe-based alloy powder. The diamond composite sheet is made by an appropriate sintering process, and then the diamond composite sheet is welded to the to-be-repaired part of the tool to be repaired by an appropriate ultrasonic welding process. The sintered diamond tool for precision machining repaired by the invention has good performance recovery, the method is simple to operate, has high repair efficiency, and has broad application prospects.

Description

Method for repairing sintered diamond tool for precision machining through ultrasonic waves
Technical Field
The invention belongs to the technical field of remanufacturing of superhard material tools, and particularly relates to a method for repairing a sintered diamond tool for precision machining through ultrasonic waves, wherein the repaired sintered diamond tool is used for accurately grinding or polishing materials such as high-hardness alloy, ceramic, glass, stone, semiconductor monocrystalline silicon and the like.
Background
Since the 50 s of the 20 th century, diamond and its products have been widely used in precision machining of relatively expensive materials such as single crystal silicon and sapphire. The variety of diamond tools is many, and among them, sintered diamond tools have become the mainstream tool for precision machining due to their advantages of long service life, high grinding precision, stable grinding, and the like.
However, as the machining is carried out, the precision of the sintered diamond tool is poor, the sintered diamond tool needs to be shaped continuously, but some parts, such as the edge or the outer edge of the sintered diamond tool, are obviously worn due to much larger stress compared with other parts, and the repair welding repair is carried out only by shaping and large workload.
The repair welding repair method for the sintered diamond tool comprises soldering, cold welding, laser welding and electron beam welding, but all of the methods belong to the field of fusion welding, and the matrix structure of a diamond sintered body on the sintered diamond tool is seriously influenced. Also, since the abrasive particles used for manufacturing the sintered diamond tool for precision machining are generally fine, fusion welding easily causes the fine abrasive particles to rapidly generate graphitization thermal damage.
The ultrasonic welding can overcome the defects, and has the advantages of energy conservation, environmental protection, high production efficiency, seamless welding, low rejection rate and the like, so the ultrasonic welding method is used for repairing the sintered diamond tool for precision machining.
Disclosure of Invention
The invention aims to provide a method for repairing a sintered diamond tool for precision machining by ultrasonic waves. The welding method overcomes the problem that repair welding methods such as brazing, cold welding, laser welding, electron beam welding and the like have serious influence on the matrix and the fine abrasive particles of the sintered body. The method has the advantages of simple and convenient operation, environmental protection, good repairing quality, high repairing efficiency and the like, and has better application prospect.
The technical scheme adopted by the invention is that the method for repairing the sintered diamond tool for precision machining by ultrasonic comprises the following steps:
(1) selecting an abrasive: the abrasive is 200/300 mesh diamond;
(2) selecting raw materials of a metal matrix: the raw material is NiCuCoSn alloy powder (5-9 wt.% of Cu, 2 wt.% of Co, 3 wt.% of Sn and the balance of Ni) of 300/400 meshes, CuCoSn alloy powder (6-8 wt.% of Co, 10 wt.% of Sn and the balance of Cu) or FeCoSn alloy powder (6-8 wt.% of Co, 10 wt.% of Sn and the balance of Fe);
(3) uniformly mixing the grinding material and the metal matrix powder;
(4) sintering the uniformly mixed abrasive and metal matrix powder to manufacture a sintered compact with the thickness of 1-3 mm;
(5) removing oil stains and other dirt on the surface of the sintered diamond tool for precision machining to be repaired, placing the sintered composite sheet at the position to be repaired of the sintered diamond tool to be repaired, and pressing the sintered composite sheet by using a welding head of an ultrasonic welding machine;
(6) the parameters of the ultrasonic welding were set as: the working surface of the welding head of the ultrasonic welding machine is 4-9 mm2The static welding pressure is 200-400N, the ultrasonic amplitude is 14-18 mu m, the ultrasonic frequency is 12-18 KHz, and the welding time is 0.5-1.5 s;
(7) starting an ultrasonic welding machine to finish welding;
(8) and (5) repeating the steps (5) to (7), finishing the repair of other parts to be repaired of the sintered diamond tool, and finishing the repaired parts.
The sintering of the sintered compact piece specifically uses the following sintering parameters: under a vacuum environment, the hot pressing temperature is 600-850 ℃, the hot pressing pressure is 18-25 MPa, the hot pressing time is 2-6 min, and the heat preservation time is 3-5 min.
The method for repairing the sintered diamond tool for precision machining by ultrasonic repair welding has the advantages that:
(1) the ultrasonic welding adopted by the invention has the advantages of short welding time, high efficiency, energy conservation, environmental protection, capability of welding special-shaped surfaces, convenience in operation and the like.
(2) The sintered diamond tool for precision machining repaired by the process of the invention has the advantages that the matrix and the fine abrasive particles of the sintered body can keep good mechanical properties.
(3) The sintered diamond tool for precision machining repaired by the process of the invention has the advantages that welding defects such as slag inclusion and the like do not occur at the welding seam, and the bonding strength of the welding seam is high and stable.
(4) The sintered diamond tool for precision machining repaired by the process has low rejection rate.
Detailed Description
The invention will be described in more detail with reference to the examples given below:
example 1: and repairing the sintered diamond bowl-shaped grinding wheel for precision machining by using the Ni-based diamond composite sheet.
The method comprises the following steps:
(1) selecting an abrasive: the abrasive is 200/300 mesh diamond;
(2) selecting raw materials of a metal matrix: the starting material was 300/400 mesh NiCuCoSn alloy powder (6 wt.% Cu, 2 wt.% Co, 3 wt.% Sn, balance Ni);
(3) uniformly mixing the grinding material and the metal matrix powder;
(4) sintering the uniformly mixed abrasive and metal matrix powder to manufacture a sintered compact with the thickness of 2 mm;
(5) removing oil stains and other dirt on the surface of the sintered diamond tool for precision machining to be repaired, placing the sintered composite sheet at the position to be repaired of the sintered diamond tool to be repaired, and pressing the sintered composite sheet by using a welding head of an ultrasonic welding machine;
(6) the parameters of the ultrasonic welding were set as: the working surface of the welding head of the ultrasonic welding machine is 2.5 multiplied by 2.5mm2The static welding pressure is 300N, the ultrasonic amplitude is 16 mu m, the ultrasonic frequency is 16KHz, and the welding time is 0.6 s;
(7) starting an ultrasonic welding machine to finish welding;
(8) and (5) repeating the steps (5) to (7), finishing the repair of other parts to be repaired of the sintered diamond tool, and finishing the repaired parts.
The sintering of the sintered compact piece specifically uses the following sintering parameters: under the vacuum environment, the hot pressing temperature is 750 ℃, the hot pressing pressure is 20MPa, the hot pressing time is 5min, and the heat preservation time is 4 min.
Example 2: and repairing the sintered diamond grinding head for precision machining by using the Cu-based diamond composite sheet.
The method comprises the following steps:
(1) selecting an abrasive: the abrasive is 200/300 mesh diamond;
(2) selecting raw materials of a metal matrix: the raw material was 300/400 mesh CuCoSn alloy powder (7.5 wt.% Co, 10 wt.% Sn, balance Cu);
(3) uniformly mixing the grinding material and the metal matrix powder;
(4) sintering the uniformly mixed abrasive and metal matrix powder to manufacture a sintered compact with the thickness of 2 mm;
(5) removing oil stains and other dirt on the surface of the sintered diamond tool for precision machining to be repaired, placing the sintered composite sheet at the position to be repaired of the sintered diamond tool to be repaired, and pressing the sintered composite sheet by using a welding head of an ultrasonic welding machine;
(6) the parameters of the ultrasonic welding were set as: the working surface of the welding head of the ultrasonic welding machine is 2.2 multiplied by 2.2mm2The static welding pressure is 250N, the ultrasonic amplitude is 17 μm, the ultrasonic frequency is 14KHz, and the welding time is 0.8 s;
(7) starting an ultrasonic welding machine to finish welding;
(8) and (5) repeating the steps (5) to (7), finishing the repair of other parts to be repaired of the sintered diamond tool, and finishing the repaired parts.
The sintering of the sintered compact piece specifically uses the following sintering parameters: under the vacuum environment, the hot pressing temperature is 650 ℃, the hot pressing pressure is 20MPa, the hot pressing time is 4min, and the heat preservation time is 3.5 min.
Example 3: and repairing the sintered diamond saw blade for precision machining by using the Fe-based diamond composite sheet.
Comprises the following steps:
(1) selecting an abrasive: the abrasive is 200/300 mesh diamond;
(2) selecting raw materials of a metal matrix: the raw material is 300/400-mesh FeCoSn alloy powder (7 wt.% Co, 10 wt.% Sn, and the balance Fe);
(3) uniformly mixing the grinding material and the metal matrix powder;
(4) sintering the uniformly mixed abrasive and metal matrix powder to manufacture a sintered compact with the thickness of 2 mm;
(5) removing oil stains and other dirt on the surface of the sintered diamond tool for precision machining to be repaired, placing the sintered composite sheet at the position to be repaired of the sintered diamond tool to be repaired, and pressing the sintered composite sheet by using a welding head of an ultrasonic welding machine;
(6) the parameters of the ultrasonic welding were set as: the working surface of the welding head of the ultrasonic welding machine is 2.7 multiplied by 2.7mm2The static welding pressure is 300N, the ultrasonic amplitude is 16 mu m, the ultrasonic frequency is 16KHz, and the welding time is 0.7 s;
(7) starting an ultrasonic welding machine to finish welding;
(8) and (5) repeating the steps (5) to (7), finishing the repair of other parts to be repaired of the sintered diamond tool, and finishing the repaired parts.
The sintering of the sintered compact piece specifically uses the following sintering parameters: under a vacuum environment, the hot pressing temperature is 780 ℃, the hot pressing pressure is 22MPa, the hot pressing time is 5min, and the heat preservation time is 4 min.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the present invention in any way, so that any person skilled in the art can make changes or modifications to the equivalent embodiments using the above disclosure. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are still within the protection scope of the present invention, unless they depart from the technical spirit of the present invention.

Claims (2)

1.一种通过超声波修复精密加工用烧结金刚石工具的方法,其特征在于:1. a method for repairing precision machining sintered diamond tools by ultrasonic wave, is characterized in that: 包括以下步骤:Include the following steps: (1)选择磨料:磨料为200/300目的金刚石;(1) Select the abrasive: the abrasive is 200/300 mesh diamond; (2)选择金属胎体原料:原料为300/400目的NiCuCoSn合金粉(5~9wt.%Cu、2wt.%Co、3wt.%Sn、余为Ni)、CuCoSn合金粉(6~8wt.%Co、10wt.%Sn、余为Cu)或FeCoSn合金粉(6~8wt.%Co、10wt.%Sn、余为Fe);(2) Select metal matrix raw materials: the raw materials are 300/400 mesh NiCuCoSn alloy powder (5-9wt.%Cu, 2wt.%Co, 3wt.%Sn, the remainder is Ni), CuCoSn alloy powder (6-8wt.% Co, 10wt.%Sn, the remainder is Cu) or FeCoSn alloy powder (6-8wt.%Co, 10wt.%Sn, the remainder is Fe); (3)将所用磨料和金属胎体粉末均匀混合;(3) uniformly mix the abrasive used and the metal matrix powder; (4)完成均匀混合的磨料和金属胎体粉末的烧结,制作出厚度为1~3mm烧结复合片;(4) Complete the sintering of the uniformly mixed abrasive and the metal matrix powder to produce a sintered composite sheet with a thickness of 1 to 3 mm; (5)清除待修复精密加工用烧结金刚石工具表面的油污及其它污物,将烧结金刚石复合片放置在待修复烧结金刚石工具的待修复处,并用超声波焊机焊头压住;(5) Remove the oil and other dirt on the surface of the sintered diamond tool for precision machining to be repaired, place the sintered diamond composite sheet on the to-be-repaired place of the sintered diamond tool to be repaired, and press it with the welding head of an ultrasonic welding machine; (6)超声波焊接的参数设定为:超声波焊机焊头工作面为4~9mm2、焊接静压力为200~400N、超声振幅为14~18μm、超声波频率为12~18KHz、焊接时间为0.5~1.5s;(6) The parameters of ultrasonic welding are set as follows: the working surface of the ultrasonic welding head is 4~9mm 2 , the welding static pressure is 200~400N, the ultrasonic amplitude is 14~18μm, the ultrasonic frequency is 12~18KHz, and the welding time is 0.5 ~1.5s; (7)启动超声波焊机,完成焊接;(7) Start the ultrasonic welding machine to complete the welding; (8)重复步骤(5)~(7),完成对烧结金刚石工具其它待修复部位的修复,并对已完成的修复部位进行修整。(8) Repeat steps (5) to (7) to complete the repair of other parts to be repaired of the sintered diamond tool, and trim the completed repair parts. 2.根据权利要求(4)所述的一种通过超声波修复精密加工用烧结金刚石工具的方法,其特征在于:所述的烧结金刚石复合片的制备,具体使用烧结参数为:在真空环境下,热压温度为600~850℃,热压压力为18~25MPa,热压时间为2~6min,保温时间为3~5min。2. A method for repairing sintered diamond tools for precision machining by ultrasonic wave according to claim (4), characterized in that: the preparation of the sintered diamond composite sheet, the specific use of sintering parameters is: in a vacuum environment, The hot-pressing temperature is 600-850 DEG C, the hot-pressing pressure is 18-25MPa, the hot-pressing time is 2-6min, and the holding time is 3-5min.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114571197A (en) * 2022-04-15 2022-06-03 青岛科技大学 Novel method for protecting welding part of sintered diamond saw blade for wet cutting
CN115533103A (en) * 2022-10-13 2022-12-30 青岛科技大学 A new method of manufacturing superhard material sintered body for cutting reinforced concrete
CN115533103B (en) * 2022-10-13 2024-06-11 青岛科技大学 Manufacturing method of superhard material sintered body for reinforced concrete cutting

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