CN104014922B - A kind of hard alloy and the quick diffusion welding method of steel - Google Patents
A kind of hard alloy and the quick diffusion welding method of steel Download PDFInfo
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- CN104014922B CN104014922B CN201410286051.5A CN201410286051A CN104014922B CN 104014922 B CN104014922 B CN 104014922B CN 201410286051 A CN201410286051 A CN 201410286051A CN 104014922 B CN104014922 B CN 104014922B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/02—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of a press ; Diffusion bonding
- B23K20/023—Thermo-compression bonding
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/16—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating with interposition of special material to facilitate connection of the parts, e.g. material for absorbing or producing gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/22—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
- B23K20/227—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded with ferrous layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/24—Preliminary treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/001—Interlayers, transition pieces for metallurgical bonding of workpieces
- B23K35/004—Interlayers, transition pieces for metallurgical bonding of workpieces at least one of the workpieces being of a metal of the iron group
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
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Abstract
本发明公开了一种硬质合金与钢的快速扩散焊接方法,该方法为:一、将硬质合金的待焊接面和钢的待焊接面进行表面处理后待用;二、将金属薄片进行表面处理后待用;三、将金属薄片置于硬质合金的待焊接面和钢的待焊接面之间紧密贴合,得到整体工件;四、将整体工件先后经过脉冲活化处理和直流烧结处理,得到硬质合金与钢的焊接接头。本发明利用脉冲加热电流能够在待焊接面的微观区域内瞬间诱发产生高温等离子体,清洁并活化待焊接面,然后再利用直流加热电流对整体工件的待焊接面进行直流烧结处理,从而在极短的时间内获得硬质合金与钢的快速扩散焊接接头,具有焊接速度快、温度低、施加压力小以及接头强度高等优点。
The invention discloses a fast diffusion welding method of cemented carbide and steel. The method comprises the following steps: 1. Surface treatment is performed on the surface to be welded of the cemented carbide and the surface to be welded of the steel; The surface is treated for use; 3. The metal sheet is placed between the surface to be welded of the cemented carbide and the surface to be welded of the steel, and the whole workpiece is obtained; 4. The whole workpiece is subjected to pulse activation treatment and DC sintering treatment successively. , to obtain welded joints between cemented carbide and steel. The invention utilizes the pulse heating current to induce high-temperature plasma instantaneously in the microscopic area of the surface to be welded, cleans and activates the surface to be welded, and then uses the DC heating current to perform DC sintering treatment on the surface to be welded of the whole workpiece, thereby achieving high-temperature plasma in the extreme The rapid diffusion welding joint between cemented carbide and steel is obtained in a short period of time, which has the advantages of fast welding speed, low temperature, small applied pressure and high joint strength.
Description
技术领域technical field
本发明属于异种材料焊接技术领域,具体涉及一种硬质合金与钢的快速扩散焊接方法。The invention belongs to the technical field of dissimilar material welding, and in particular relates to a fast diffusion welding method of cemented carbide and steel.
背景技术Background technique
硬质合金是一种通过粉末冶金的方法制备得到的金属陶瓷工具材料,具有高硬度、耐磨性好、耐腐蚀性好等优异性能,广泛应用于机械加工、地质勘探、矿山开采等领域。但是,由于硬质合金价格昂贵且韧性差,使其难以用于生产尺寸较大、形状复杂的制品,因此将硬质合金与韧性好、强度高、加工性能优异且廉价的钢焊连接起来使用,具有重要的实用价值。Cemented carbide is a cermet tool material prepared by powder metallurgy. It has excellent properties such as high hardness, good wear resistance, and good corrosion resistance. It is widely used in mechanical processing, geological exploration, mining and other fields. However, due to the high price and poor toughness of cemented carbide, it is difficult to produce products with large size and complex shape. Therefore, cemented carbide is connected with steel welding with good toughness, high strength, excellent processing performance and low cost. , which has important practical value.
硬质合金和钢的连接存在的主要技术难点主要在于硬质合金与钢之间的热膨胀系数相差较大,因此接头在连接过程中会产生较大的热应力,这容易引起靠近界面附近硬质合金的基体内产生裂纹,从而引起连接失效;其次,如何防止硬质合金中的高熔点碳化物颗粒在焊缝处聚集以及脱碳脆性相(由于C向接头处扩散而出现的富W、Fe、Co等的M6C或M12C复合型碳化物,常以η相表示)的生成,也是是获得高质量连接接头需要解决的问题。The main technical difficulty in the connection between cemented carbide and steel is that there is a large difference in thermal expansion coefficient between cemented carbide and steel, so the joint will generate large thermal stress during the connection process, which will easily cause hard Cracks occur in the matrix of the alloy, which causes connection failure; secondly, how to prevent the high melting point carbide particles in the cemented carbide from agglomerating at the weld and the decarburization brittle phase (W, Fe rich due to the diffusion of C to the joint) , Co, etc. M 6 C or M 12 C composite carbides, often represented by η phase), is also a problem that needs to be solved to obtain high-quality joints.
目前,硬质合金与钢的连接方法主要有钎焊、扩散焊、电子束焊和部分瞬间液相连接等。钎焊是硬质合金与钢连接的常见方法,但是钎焊接头强度不高,且耐温性较差。专利CN103071878A利用片状锰黄铜作为钎料,在空气炉中实现硬质合金和低合金高强度钢的钎焊连接,该方法在焊接过程中不需要气体保护,降低了生产成本,但是钎料和基体在焊接过程中极易氧化,影响焊接质量。专利CN102909489采用一种Cu-Ag-Zn-Ni-Mn急冷钎料对硬质合金/钢进行真空钎焊连接,虽然能提高焊接接头强度,但钎料制备工艺繁琐;专利CN102962454以Ni基Fe-Nb-Y-C为填料使用电子束焊接方法获得硬质合金和钢接头,但电子束焊成本较高,不适于大规模生产;除此之外,专利CN103182512采用烧结-连接工艺,在液相烧结硬质合金块体的同时,实现硬质合金/钢接头的连接,这种方法虽然能获得高强度的接头,但是连接温度高(1450℃~1600℃),且零件形状受限。At present, the connection methods of cemented carbide and steel mainly include brazing, diffusion welding, electron beam welding and partial instantaneous liquid phase connection. Brazing is a common method for connecting cemented carbide to steel, but brazed joints are not strong and have poor temperature resistance. Patent CN103071878A uses flake manganese brass as brazing material to realize the brazing connection of cemented carbide and low-alloy high-strength steel in an air furnace. This method does not require gas protection during the welding process, which reduces production costs, but the brazing material And the matrix is easily oxidized during the welding process, which affects the welding quality. Patent CN102909489 uses a Cu-Ag-Zn-Ni-Mn quenching solder to carry out vacuum brazing connection to hard alloy/steel, although it can improve the strength of the welded joint, but the solder preparation process is cumbersome; patent CN102962454 uses Ni-based Fe- Nb-Y-C is used as the filler to obtain cemented carbide and steel joints by electron beam welding, but the cost of electron beam welding is high and it is not suitable for large-scale production; At the same time, the connection of cemented carbide/steel joints can be realized. Although this method can obtain high-strength joints, the connection temperature is high (1450 ° C ~ 1600 ° C), and the shape of the parts is limited.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种硬质合金与钢的快速扩散焊接方法。该方法首先利用脉冲加热电流对整体工件的待焊接面进行脉冲活化处理,脉冲加热电流能够在待焊接面的微观区域内瞬间诱发产生高温等离子体,清洁并活化待焊接面,然后再利用直流加热电流对整体工件的待焊接面进行直流烧结处理,加速界面元素的相互扩散,从而在极短的时间内获得硬质合金与钢的快速扩散焊接接头,具有焊接速度快、温度低、施加压力小以及接头强度高等优点。The technical problem to be solved by the present invention is to provide a rapid diffusion welding method for cemented carbide and steel in view of the deficiencies in the above-mentioned prior art. The method first uses pulse heating current to perform pulse activation treatment on the surface to be welded of the whole workpiece. The pulse heating current can instantly induce high-temperature plasma in the microscopic area of the surface to be welded, clean and activate the surface to be welded, and then use direct current heating The electric current conducts direct current sintering treatment on the surface to be welded of the whole workpiece, and accelerates the interdiffusion of interface elements, thereby obtaining a fast diffusion welded joint between cemented carbide and steel in a very short time, with fast welding speed, low temperature and small applied pressure And the advantages of high joint strength.
为解决上述技术问题,本发明采用的技术方案是:一种硬质合金与钢的快速扩散焊接方法,其特征在于,该方法包括以下步骤:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: a kind of fast diffusion welding method of cemented carbide and steel, it is characterized in that, this method comprises the following steps:
步骤一、将硬质合金的待焊接面和钢的待焊接面均进行打磨处理至表面光亮无划痕,将打磨处理后的硬质合金的待焊接面和钢的待焊接面均放入丙酮溶液中超声清洗去除表面杂质,冷风吹干;Step 1. Grind the surface to be welded of the cemented carbide and the surface to be welded of the steel until the surface is bright without scratches, and put the polished surface of the cemented carbide and the surface to be welded of the steel into acetone Ultrasonic cleaning in the solution to remove surface impurities, and dry with cold air;
步骤二、将金属薄片用砂纸打磨后进行电解抛光清洗至表面光亮平滑;所述金属薄片的厚度为50μm~800μm;Step 2. Polishing the metal flakes with sandpaper and then performing electrolytic polishing until the surface is bright and smooth; the thickness of the metal flakes is 50 μm to 800 μm;
步骤三、将步骤一中超声清洗后的硬质合金的待焊接面和钢的待焊接面叠合对接放置,将步骤二中电解抛光清洗后的金属薄片置于硬质合金的待焊接面和钢的待焊接面之间紧密贴合,得到整体工件;Step 3, place the surface to be welded of the cemented carbide after ultrasonic cleaning in step 1 and the surface to be welded of the steel to be superimposed and docked, and place the metal sheet after electrolytic polishing and cleaning in step 2 on the surface to be welded of the cemented carbide and the surface to be welded of the steel The steel surfaces to be welded are closely fitted to obtain a whole workpiece;
步骤四、将步骤三中所述整体工件置于等离子体活化烧结炉中,调节等离子活化烧结炉为脉冲加热模式,调节轴向压力为5MPa~40MPa,脉冲电流为200A~600A,脉冲电压10V~30V,在占空比为50%的条件下将所述整体工件脉冲活化处理30s~60s;然后调节等离子活化烧结炉为直流加热模式,调节加热电流为100A~600A,真空度为5Pa~15Pa,在烧结温度为700℃~950℃的条件下将脉冲活化处理后的整体工件直流烧结处理5min~14min,随炉冷却至室温后去除轴向压力,得到硬质合金与钢的焊接接头。Step 4. Place the overall workpiece described in step 3 in a plasma-activated sintering furnace, adjust the plasma-activated sintering furnace to pulse heating mode, adjust the axial pressure to 5MPa-40MPa, the pulse current to 200A-600A, and the pulse voltage to 10V- 30V, under the condition that the duty ratio is 50%, the whole workpiece is activated by pulse for 30s~60s; then the plasma activation sintering furnace is adjusted to the DC heating mode, the heating current is adjusted to 100A~600A, and the vacuum degree is 5Pa~15Pa. Under the condition of sintering temperature of 700℃~950℃, the whole workpiece after pulse activation treatment was sintered by direct current for 5min~14min, and the axial pressure was removed after cooling to room temperature with the furnace, so as to obtain the welded joint of cemented carbide and steel.
上述的一种硬质合金与钢的快速扩散焊接方法,其特征在于,步骤一中所述硬质合金为YG8硬质合金、YG3硬质合金或YG6X硬质合金。The above rapid diffusion welding method of cemented carbide and steel is characterized in that the cemented carbide in step 1 is YG8 cemented carbide, YG3 cemented carbide or YG6X cemented carbide.
上述的一种硬质合金与钢的快速扩散焊接方法,其特征在于,步骤一中所述钢为40Cr钢、45号钢或9SiCr钢。The above-mentioned rapid diffusion welding method of cemented carbide and steel is characterized in that the steel in step 1 is 40Cr steel, No. 45 steel or 9SiCr steel.
上述的一种硬质合金与钢的快速扩散焊接方法,其特征在于,步骤一中将所述硬质合金的待焊接面进行打磨处理的具体过程为:依次采用240#、600#、800#、1000#和1500#的金刚石沙盘进行逐级打磨。The above-mentioned rapid diffusion welding method of cemented carbide and steel is characterized in that, in step 1, the specific process of grinding the surface to be welded of the cemented carbide is as follows: sequentially adopt 240#, 600#, 800# , 1000# and 1500# diamond sand table for step-by-step grinding.
上述的一种硬质合金与钢的快速扩散焊接方法,其特征在于,步骤一中将所述钢的待焊接面进行打磨处理的具体过程为:依次采用280#、400#、800#和1200#的砂纸进行逐级打磨。The above-mentioned fast diffusion welding method of cemented carbide and steel is characterized in that, in step 1, the specific process of grinding the surface to be welded of the steel is: sequentially adopt 280#, 400#, 800# and 1200# # sandpaper for step-by-step sanding.
上述的一种硬质合金与钢的快速扩散焊接方法,其特征在于,步骤二中所述金属薄片为镍薄片或铜薄片,所述金属薄片的厚度为100μm~600μm。The above rapid diffusion welding method for cemented carbide and steel is characterized in that the metal sheet in step 2 is a nickel sheet or a copper sheet, and the thickness of the metal sheet is 100 μm to 600 μm.
上述的一种硬质合金与钢的快速扩散焊接方法,其特征在于,所述金属薄片的厚度为150μm。The above-mentioned rapid diffusion welding method of cemented carbide and steel is characterized in that the thickness of the metal sheet is 150 μm.
上述的一种硬质合金与钢的快速扩散焊接方法,其特征在于,步骤四中所述轴向压力为5MPa~20MPa,脉冲电流为300A~500A,脉冲电压15V~25V,脉冲活化处理的时间为35s~50s;所述加热电流为200A~500A,真空度为8Pa~12Pa,直流烧结处理的温度为750℃~950℃,时间为6min~14min。The above-mentioned rapid diffusion welding method for cemented carbide and steel is characterized in that the axial pressure in step 4 is 5MPa-20MPa, the pulse current is 300A-500A, the pulse voltage is 15V-25V, and the time for pulse activation treatment is 35s-50s; the heating current is 200A-500A, the degree of vacuum is 8Pa-12Pa, the temperature of DC sintering treatment is 750°C-950°C, and the time is 6min-14min.
上述的一种硬质合金与钢的快速扩散焊接方法,其特征在于,所述轴向压力为14MPa,脉冲电流为400A,脉冲电压20V,脉冲活化处理的时间为40s;所述加热电流为340A,真空度为10Pa,直流烧结处理的温度850℃,时间为10min。The above-mentioned fast diffusion welding method for cemented carbide and steel is characterized in that, the axial pressure is 14MPa, the pulse current is 400A, the pulse voltage is 20V, and the pulse activation treatment time is 40s; the heating current is 340A , the degree of vacuum is 10Pa, the temperature of DC sintering treatment is 850°C, and the time is 10min.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明的方法首先利用脉冲加热电流对整体工件的待焊接面进行脉冲活化处理,脉冲加热电流能够在待焊接面的微观区域内瞬间诱发产生高温等离子体,清洁并活化待焊接面,然后再利用直流加热电流对整体工件的待焊接面进行直流烧结处理,加速界面元素的相互扩散,从而在极短的时间内获得硬质合金与钢的快速扩散焊接接头,具有焊接速度快、温度低、施加压力小以及接头强度高等优点。1. The method of the present invention first utilizes a pulse heating current to carry out pulse activation treatment on the surface to be welded of the overall workpiece. The pulse heating current can instantly induce high-temperature plasma in the microscopic area of the surface to be welded, clean and activate the surface to be welded, and then Then use DC heating current to conduct DC sintering treatment on the surface to be welded of the whole workpiece to accelerate the interdiffusion of interface elements, so as to obtain a fast diffusion welded joint between cemented carbide and steel in a very short time, with fast welding speed and low temperature. , The applied pressure is small and the strength of the joint is high.
2、本发明在待焊接的硬质合金和钢之间引入具有较高韧性的金属薄片作为中间层,一方面能够极大的缓解硬质合金和钢之间因热膨胀系数差异过大而形成的较大残余应力,提高接头的强度和可靠性;另一方面,中间层具有阻挡的作用,能够有效防止硬质合金中高熔点碳化物的碳向界面扩散,从而避免了界面脆性相以及硬质合金中脱碳脆性相的生成,改善了接头的连接性能。2. The present invention introduces a metal sheet with high toughness as an intermediate layer between the hard alloy to be welded and the steel, which can greatly alleviate the formation of the hard alloy and steel due to the excessive difference in thermal expansion coefficient. Larger residual stress improves the strength and reliability of the joint; on the other hand, the intermediate layer has a blocking effect, which can effectively prevent the carbon of the high melting point carbide in the cemented carbide from diffusing to the interface, thus avoiding the interface brittle phase and the cemented carbide The generation of decarburized brittle phase in the medium improves the connection performance of the joint.
3、本发明具有工艺设计合理,工序简单,便于批量化生成的优点。3. The present invention has the advantages of reasonable process design, simple process and convenient batch production.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明实施例1制备的焊接接头焊接界面的SEM照片。Fig. 1 is a SEM photo of the welding interface of the welded joint prepared in Example 1 of the present invention.
图2为图1中硬质合金与金属薄片焊接界面的放大SEM照片。Fig. 2 is an enlarged SEM photo of the welding interface between cemented carbide and metal sheet in Fig. 1.
图3为图1中钢与金属薄片焊接界面的放大SEM照片。Fig. 3 is an enlarged SEM photo of the welded interface between the steel and the metal sheet in Fig. 1.
具体实施方式detailed description
本发明各实施例中所用等离子活化烧结炉为日本Elenix公司生产的型号为ED-PASⅢ的等离子活化烧结炉。The plasma activation sintering furnace used in each embodiment of the present invention is a plasma activation sintering furnace of model ED-PASⅢ produced by Elenix Company of Japan.
实施例1Example 1
步骤一、将硬质合金的待焊接面依次采用240#、600#、800#、1000#和1500#的金刚石沙盘进行逐级打磨处理至表面光亮无划痕,将钢的待焊接面依次采用280#、400#、800#和1200#的砂纸进行逐级打磨处理至表面光亮无划痕,将打磨处理后的硬质合金的待焊接面和钢的待焊接面均放入丙酮溶液中超声清洗去除表面杂质,冷风吹干;所述硬质合金为YG8硬质合金,硬质合金的尺寸为Φ30mm×6mm,所述钢为40Cr钢,钢的尺寸为Φ30mm×10mm;Step 1. Use 240#, 600#, 800#, 1000# and 1500# diamond sand tables to grind the cemented carbide surface to be welded step by step until the surface is bright without scratches. 280#, 400#, 800# and 1200# sandpapers are polished step by step until the surface is bright without scratches, and the polished surface of the cemented carbide and the steel surface to be welded are put into the acetone solution for ultrasonic Clean and remove surface impurities, dry with cold air; the hard alloy is YG8 hard alloy, the size of the hard alloy is Φ30mm×6mm, the steel is 40Cr steel, the size of the steel is Φ30mm×10mm;
步骤二、将金属薄片用砂纸打磨后进行电解抛光清洗至表面光亮平滑;所述金属薄片为镍薄片,所述金属薄片的厚度为150μm,所述金属薄片为直径为30mm的圆片,所述电解抛光清洗的电解液由以下重量百分比的原料组成:HF溶液20%、HNO3溶液50%的和H2SO4溶液30%;Step 2, after polishing the metal flake with sandpaper, perform electrolytic polishing and cleaning until the surface is bright and smooth; the metal flake is a nickel flake, the thickness of the metal flake is 150 μm, and the metal flake is a disc with a diameter of 30 mm. The electrolyte solution for electropolishing cleaning is composed of the following raw materials in weight percentage: 20 % of HF solution, 50% of HNO3 solution and 30% of H2SO4 solution;
步骤三、将步骤一中超声清洗后的硬质合金的待焊接面和钢的待焊接面叠合对接放置,将步骤二中电解抛光清洗后的金属薄片置于硬质合金的待焊接面和钢的待焊接面之间紧密贴合,得到整体工件;Step 3, place the surface to be welded of the cemented carbide after ultrasonic cleaning in step 1 and the surface to be welded of the steel to be superimposed and docked, and place the metal sheet after electrolytic polishing and cleaning in step 2 on the surface to be welded of the cemented carbide and the surface to be welded of the steel The steel surfaces to be welded are closely fitted to obtain a whole workpiece;
步骤四、将步骤三中所述整体工件置于等离子体活化烧结炉中,调节等离子活化烧结炉为脉冲加热模式,调节轴向压力为14MPa,脉冲电流为400A,脉冲电压20V,在占空比为50%的条件下将所述整体工件脉冲活化处理40s;然后调节等离子活化烧结炉为直流加热模式,轴向压力不变,调节加热电流为340A,真空度为10Pa,在烧结温度为850℃的条件下将脉冲活化处理后的整体工件直流烧结处理10min,随炉冷却至室温后去除轴向压力,得到硬质合金与钢的焊接接头。Step 4. Place the overall workpiece described in step 3 in a plasma-activated sintering furnace, adjust the plasma-activated sintering furnace to pulse heating mode, adjust the axial pressure to 14MPa, the pulse current to 400A, and the pulse voltage to 20V. Under the condition of 50%, pulse activation treatment of the whole workpiece for 40s; then adjust the plasma activation sintering furnace to direct current heating mode, keep the axial pressure constant, adjust the heating current to 340A, the vacuum degree to 10Pa, and the sintering temperature to 850°C Under the conditions of the pulse activation treatment, the whole workpiece was DC sintered for 10 minutes, and after cooling to room temperature with the furnace, the axial pressure was removed to obtain a welded joint between cemented carbide and steel.
图1为本实施例制备的焊接接头焊接界面的SEM照片,图2为图1中硬质合金与金属薄片焊接界面的放大SEM照片,图3为图1中钢与金属薄片焊接界面的放大SEM照片,结合图1、图2和图3可看出中间层金属薄片与硬质合金的焊接界面和钢的焊接界面均连接平直,无明显的残余孔洞存在,整体工件结合状况良好。本实施例制备的焊接接头的剪切强度为411MPa。Fig. 1 is the SEM photo of the welded joint welding interface prepared by the present embodiment, Fig. 2 is the enlarged SEM photo of the cemented carbide and the metal foil welding interface in Fig. 1, and Fig. 3 is the enlarged SEM of the steel and the metal sheet welding interface in Fig. 1 Photos, combined with Figure 1, Figure 2 and Figure 3, it can be seen that the welding interface between the metal sheet of the middle layer and the cemented carbide and the welding interface of the steel are connected straight, there is no obvious residual hole, and the overall workpiece is in good condition. The shear strength of the welded joint prepared in this example is 411MPa.
实施例2Example 2
步骤一、将硬质合金的待焊接面依次采用240#、600#、800#、1000#和1500#的金刚石沙盘进行逐级打磨处理至表面光亮无划痕,将钢的待焊接面依次采用280#、400#、800#和1200#的砂纸进行逐级打磨处理至表面光亮无划痕,将打磨处理后的硬质合金的待焊接面和钢的待焊接面均放入丙酮溶液中超声清洗去除表面杂质,冷风吹干;所述硬质合金为YG3硬质合金,硬质合金的尺寸为Φ10mm×6mm,所述钢为45号钢,钢的尺寸为Φ10mm×10mm;Step 1. Use 240#, 600#, 800#, 1000# and 1500# diamond sand tables to grind the cemented carbide surface to be welded step by step until the surface is bright without scratches. 280#, 400#, 800# and 1200# sandpapers are polished step by step until the surface is bright without scratches, and the polished surface of the cemented carbide and the steel surface to be welded are put into the acetone solution for ultrasonic Clean and remove surface impurities, and dry with cold air; the hard alloy is YG3 hard alloy, the size of the hard alloy is Φ10mm×6mm, the steel is No. 45 steel, and the size of the steel is Φ10mm×10mm;
步骤二、将金属薄片用砂纸打磨后进行电解抛光清洗至表面光亮平滑;所述金属薄片为镍薄片,所述金属薄片的厚度为100μm,所述金属薄片为直径为10mm的圆片,所述电解抛光清洗的电解液由以下重量百分比的原料组成:HF溶液20%、HNO3溶液50%的和H2SO4溶液30%;Step 2, after polishing the metal flake with sandpaper, perform electrolytic polishing and cleaning until the surface is bright and smooth; the metal flake is a nickel flake, the thickness of the metal flake is 100 μm, and the metal flake is a disc with a diameter of 10 mm. The electrolyte solution for electropolishing cleaning is composed of the following raw materials in weight percentage: 20 % of HF solution, 50% of HNO3 solution and 30% of H2SO4 solution;
步骤三、将步骤一中超声清洗后的硬质合金的待焊接面和钢的待焊接面叠合对接放置,将步骤二中电解抛光清洗后的金属薄片置于硬质合金的待焊接面和钢的待焊接面之间紧密贴合,得到整体工件;Step 3, place the surface to be welded of the cemented carbide after ultrasonic cleaning in step 1 and the surface to be welded of the steel to be superimposed and docked, and place the metal sheet after electrolytic polishing and cleaning in step 2 on the surface to be welded of the cemented carbide and the surface to be welded of the steel The steel surfaces to be welded are closely fitted to obtain a whole workpiece;
步骤四、将步骤三中所述整体工件置于等离子体活化烧结炉中,调节等离子活化烧结炉为脉冲加热模式,调节轴向压力为20MPa,脉冲电流为300A,脉冲电压15V,在占空比为50%的条件下将所述整体工件脉冲活化处理50s;然后调节等离子活化烧结炉为直流加热模式,轴向压力不变,调节加热电流为200A,真空度为12Pa,在烧结温度为950℃的条件下将脉冲活化处理后的整体工件直流烧结处理6min,随炉冷却至室温后去除轴向压力,得到硬质合金与钢的焊接接头。Step 4. Place the overall workpiece described in step 3 in a plasma-activated sintering furnace, adjust the plasma-activated sintering furnace to pulse heating mode, adjust the axial pressure to 20MPa, pulse current to 300A, and pulse voltage to 15V. Under the condition of 50%, pulse activation treatment of the whole workpiece for 50s; then adjust the plasma activation sintering furnace to direct current heating mode, keep the axial pressure constant, adjust the heating current to 200A, the vacuum degree to 12Pa, and the sintering temperature to 950°C Under the conditions of the pulse activation treatment, the whole workpiece was DC sintered for 6 minutes, and after cooling to room temperature with the furnace, the axial pressure was removed to obtain a welded joint between cemented carbide and steel.
本实施例制备的焊接接头的中间层金属薄片与硬质合金的焊接界面和钢的焊接界面均连接平直,无明显的残余孔洞存在,整体工件结合状况良好。本实施例制备的焊接接头的剪切强度为379MPa。The welding interface between the middle layer metal sheet and the cemented carbide and the steel welding interface of the welded joint prepared in this example is straight and straight, there is no obvious residual hole, and the overall workpiece is in good bonding condition. The shear strength of the welded joint prepared in this example is 379MPa.
实施例3Example 3
步骤一、将硬质合金的待焊接面依次采用240#、600#、800#、1000#和1500#的金刚石沙盘进行逐级打磨处理至表面光亮无划痕,将钢的待焊接面依次采用280#、400#、800#和1200#的砂纸进行逐级打磨处理至表面光亮无划痕,将打磨处理后的硬质合金的待焊接面和钢的待焊接面均放入丙酮溶液中超声清洗去除表面杂质,冷风吹干;所述硬质合金为YG6X硬质合金,硬质合金的的尺寸为Φ50mm×6mm,所述钢为45号钢,钢的尺寸为Φ50mm×10mm;Step 1. Use 240#, 600#, 800#, 1000# and 1500# diamond sand tables to grind the cemented carbide surface to be welded step by step until the surface is bright without scratches. 280#, 400#, 800# and 1200# sandpapers are polished step by step until the surface is bright without scratches, and the polished surface of the cemented carbide and the steel surface to be welded are put into the acetone solution for ultrasonic Clean and remove surface impurities, and dry with cold air; the hard alloy is YG6X hard alloy, the size of the hard alloy is Φ50mm×6mm, the steel is No. 45 steel, and the size of the steel is Φ50mm×10mm;
步骤二、将金属薄片用砂纸打磨后进行电解抛光清洗至表面光亮平滑;所述金属薄片为铜薄片,所述金属薄片的厚度为800μm,所述金属薄片为直径为50mm的圆片,所述电解抛光清洗的电解液由以下重量百分比的原料组成:HF溶液20%、HNO3溶液60%的和HCl溶液20%;Step 2, after polishing the metal flake with sandpaper, perform electrolytic polishing and cleaning until the surface is bright and smooth; the metal flake is a copper flake, the thickness of the metal flake is 800 μm, and the metal flake is a disc with a diameter of 50 mm. The electrolyte solution for electropolishing cleaning is composed of the following raw materials in weight percentage: 20% of HF solution, 60% of HNO3 solution and 20% of HCl solution;
步骤三、将步骤一中超声清洗后的硬质合金的待焊接面和钢的待焊接面叠合对接放置,将步骤二中电解抛光清洗后的金属薄片置于硬质合金的待焊接面和钢的待焊接面之间紧密贴合,得到整体工件;Step 3, place the surface to be welded of the cemented carbide after ultrasonic cleaning in step 1 and the surface to be welded of the steel to be superimposed and docked, and place the metal sheet after electrolytic polishing and cleaning in step 2 on the surface to be welded of the cemented carbide and the surface to be welded of the steel The steel surfaces to be welded are closely fitted to obtain a whole workpiece;
步骤四、将步骤三中所述整体工件置于等离子体活化烧结炉中,调节等离子活化烧结炉为脉冲加热模式,调节轴向压力为40MPa,脉冲电流为200A,脉冲电压10V,在占空比为50%的条件下将所述整体工件脉冲活化处理30s;然后调节等离子活化烧结炉为直流加热模式,轴向压力不变,调节加热电流为100A,真空度为15Pa,在烧结温度为700℃的条件下将脉冲活化处理后的整体工件直流烧结处理14min,随炉冷却至室温后去除轴向压力,得到硬质合金与钢的焊接接头。Step 4. Place the overall workpiece described in step 3 in the plasma activation sintering furnace, adjust the plasma activation sintering furnace to pulse heating mode, adjust the axial pressure to 40MPa, pulse current to 200A, and pulse voltage to 10V. Under the condition of 50%, pulse activation treatment of the whole workpiece for 30s; then adjust the plasma activation sintering furnace to direct current heating mode, keep the axial pressure constant, adjust the heating current to 100A, the vacuum degree to 15Pa, and the sintering temperature to 700°C Under the conditions of the pulse activation treatment, the whole workpiece was DC sintered for 14 minutes, and the axial pressure was removed after cooling to room temperature with the furnace to obtain a welded joint between cemented carbide and steel.
本实施例制备的焊接接头的中间层金属薄片与硬质合金的焊接界面和钢的焊接界面均连接平直,无明显的残余孔洞存在,整体工件结合状况良好。本实施例制备的焊接接头的剪切强度为327MPa。The welding interface between the middle layer metal sheet and the cemented carbide and the steel welding interface of the welded joint prepared in this example is straight and straight, there is no obvious residual hole, and the overall workpiece is in good bonding condition. The shear strength of the welded joint prepared in this example is 327MPa.
实施例4Example 4
步骤一、将硬质合金的待焊接面依次采用240#、600#、800#、1000#和1500#的金刚石沙盘进行逐级打磨处理至表面光亮无划痕,将钢的待焊接面依次采用280#、400#、800#和1200#的砂纸进行逐级打磨处理至表面光亮无划痕,将打磨处理后的硬质合金的待焊接面和钢的待焊接面均放入丙酮溶液中超声清洗去除表面杂质,冷风吹干;所述硬质合金为YG3硬质合金,硬质合金的尺寸为Φ30mm×6mm,所述钢为9SiCr钢,钢的尺寸为Φ30mm×10mm;Step 1. Use 240#, 600#, 800#, 1000# and 1500# diamond sand tables to grind the cemented carbide surface to be welded step by step until the surface is bright without scratches. 280#, 400#, 800# and 1200# sandpapers are polished step by step until the surface is bright without scratches, and the polished surface of the cemented carbide and the steel surface to be welded are put into the acetone solution for ultrasonic Clean and remove surface impurities, dry with cold air; the hard alloy is YG3 hard alloy, the size of the hard alloy is Φ30mm×6mm, the steel is 9SiCr steel, the size of the steel is Φ30mm×10mm;
步骤二、将金属薄片用砂纸打磨后进行电解抛光清洗至表面光亮平滑;所述金属薄片为铜薄片,所述金属薄片的厚度为600μm,所述金属薄片为直径为30mm的圆片,所述电解抛光清洗的电解液由以下重量百分比的原料组成:HF溶液20%、HNO3溶液60%的和HCl溶液20%;Step 2: Polish the metal flakes with sandpaper and then perform electrolytic polishing until the surface is bright and smooth; the metal flakes are copper flakes, the thickness of the metal flakes is 600 μm, and the metal flakes are discs with a diameter of 30 mm. The electrolyte solution for electropolishing cleaning is composed of the following raw materials in weight percentage: 20% of HF solution, 60% of HNO3 solution and 20% of HCl solution;
步骤三、将步骤一中超声清洗后的硬质合金的待焊接面和钢的待焊接面叠合对接放置,将步骤二中电解抛光清洗后的金属薄片置于硬质合金的待焊接面和钢的待焊接面之间紧密贴合,得到整体工件;Step 3, place the surface to be welded of the cemented carbide after ultrasonic cleaning in step 1 and the surface to be welded of the steel to be superimposed and docked, and place the metal sheet after electrolytic polishing and cleaning in step 2 on the surface to be welded of the cemented carbide and the surface to be welded of the steel The steel surfaces to be welded are closely fitted to obtain a whole workpiece;
步骤四、将步骤三中所述整体工件置于等离子体活化烧结炉中,调节等离子活化烧结炉为脉冲加热模式,调节轴向压力为25MPa,脉冲电流为300A,脉冲电压30V,在占空比为50%的条件下将所述整体工件脉冲活化处理60s;然后调节等离子活化烧结炉为直流加热模式,轴向压力不变,调节加热电流为600A,真空度为5Pa,在烧结温度为900℃的条件下将脉冲活化处理后的整体工件直流烧结处理5min,随炉冷却至室温后去除轴向压力,得到硬质合金与钢的焊接接头。Step 4. Place the overall workpiece described in step 3 in a plasma-activated sintering furnace, adjust the plasma-activated sintering furnace to pulse heating mode, adjust the axial pressure to 25MPa, pulse current to 300A, and pulse voltage to 30V. Under the condition of 50%, pulse activation treatment of the whole workpiece for 60s; then adjust the plasma activation sintering furnace to direct current heating mode, keep the axial pressure constant, adjust the heating current to 600A, the vacuum degree to 5Pa, and the sintering temperature to 900°C Under the conditions of pulse activation, the whole workpiece after pulse activation treatment was sintered by direct current for 5 minutes, and the axial pressure was removed after cooling to room temperature with the furnace, so as to obtain the welded joint of cemented carbide and steel.
本实施例制备的焊接接头的中间层金属薄片与硬质合金的焊接界面和钢的焊接界面均连接平直,无明显的残余孔洞存在,整体工件结合状况良好。本实施例制备的焊接接头的剪切强度为345MPa。The welding interface between the middle layer metal sheet and the cemented carbide and the steel welding interface of the welded joint prepared in this example is straight and straight, there is no obvious residual hole, and the overall workpiece is in good bonding condition. The shear strength of the welded joint prepared in this example is 345MPa.
实施例5Example 5
步骤一、将硬质合金的待焊接面依次采用240#、600#、800#、1000#和1500#的金刚石沙盘进行逐级打磨处理至表面光亮无划痕,将钢的待焊接面依次采用280#、400#、800#和1200#的砂纸进行逐级打磨处理至表面光亮无划痕,将打磨处理后的硬质合金的待焊接面和钢的待焊接面均放入丙酮溶液中超声清洗去除表面杂质,冷风吹干;所述硬质合金为YG8硬质合金,硬质合金的尺寸为Φ30mm×6mm,所述钢为9SiCr钢,钢的尺寸为Φ30mm×10mm;Step 1. Use 240#, 600#, 800#, 1000# and 1500# diamond sand tables to grind the cemented carbide surface to be welded step by step until the surface is bright without scratches. 280#, 400#, 800# and 1200# sandpapers are polished step by step until the surface is bright without scratches, and the polished surface of the cemented carbide and the steel surface to be welded are put into the acetone solution for ultrasonic Clean and remove surface impurities, dry with cold air; the hard alloy is YG8 hard alloy, the size of the hard alloy is Φ30mm×6mm, the steel is 9SiCr steel, the size of the steel is Φ30mm×10mm;
步骤二、将金属薄片用砂纸打磨后进行电解抛光清洗至表面光亮平滑;所述金属薄片为铜薄片,所述金属薄片的厚度为350μm,所述金属薄片为直径为30mm的圆片,所述电解抛光清洗的电解液由以下重量百分比的原料组成:HF溶液20%、HNO3溶液60%的和HCl溶液20%;Step 2, after polishing the metal flake with sandpaper, perform electrolytic polishing and cleaning until the surface is bright and smooth; the metal flake is a copper flake, the thickness of the metal flake is 350 μm, and the metal flake is a disc with a diameter of 30 mm. The electrolyte solution for electropolishing cleaning is composed of the following raw materials in weight percentage: 20% of HF solution, 60% of HNO3 solution and 20% of HCl solution;
步骤三、将步骤一中超声清洗后的硬质合金的待焊接面和钢的待焊接面叠合对接放置,将步骤二中电解抛光清洗后的金属薄片置于硬质合金的待焊接面和钢的待焊接面之间紧密贴合,得到整体工件;Step 3, place the surface to be welded of the cemented carbide after ultrasonic cleaning in step 1 and the surface to be welded of the steel to be superimposed and docked, and place the metal sheet after electrolytic polishing and cleaning in step 2 on the surface to be welded of the cemented carbide and the surface to be welded of the steel The steel surfaces to be welded are closely fitted to obtain a whole workpiece;
步骤四、将步骤三中所述整体工件置于等离子体活化烧结炉中,调节等离子活化烧结炉为脉冲加热模式,调节轴向压力为15MPa,脉冲电流为400A,脉冲电压20V,在占空比为50%的条件下将所述整体工件脉冲活化处理40s;然后调节等离子活化烧结炉为直流加热模式,轴向压力不变,调节加热电流为350A,真空度为10Pa,在烧结温度为800℃的条件下将脉冲活化处理后的整体工件直流烧结处理10min,随炉冷却至室温后去除轴向压力,得到硬质合金与钢的焊接接头。Step 4. Place the overall workpiece described in step 3 in a plasma-activated sintering furnace, adjust the plasma-activated sintering furnace to pulse heating mode, adjust the axial pressure to 15MPa, pulse current to 400A, and pulse voltage to 20V. Under the condition of 50%, pulse activation treatment of the whole workpiece for 40s; then adjust the plasma activation sintering furnace to direct current heating mode, keep the axial pressure constant, adjust the heating current to 350A, the vacuum degree to 10Pa, and the sintering temperature to 800°C Under the conditions of the pulse activation treatment, the whole workpiece was DC sintered for 10 minutes, and after cooling to room temperature with the furnace, the axial pressure was removed to obtain a welded joint between cemented carbide and steel.
本实施例制备的焊接接头的中间层金属薄片与硬质合金的焊接界面和钢的焊接界面均连接平直,无明显的残余孔洞存在,整体工件结合状况良好。本实施例制备的焊接接头的剪切强度为367MPa。The welding interface between the middle layer metal sheet and the cemented carbide and the steel welding interface of the welded joint prepared in this example is straight and straight, there is no obvious residual hole, and the overall workpiece is in good bonding condition. The shear strength of the welded joint prepared in this example is 367MPa.
实施例6Example 6
步骤一、将硬质合金的待焊接面依次采用240#、600#、800#、1000#和1500#的金刚石沙盘进行逐级打磨处理至表面光亮无划痕,将钢的待焊接面依次采用280#、400#、800#和1200#的砂纸进行逐级打磨处理至表面光亮无划痕,将打磨处理后的硬质合金的待焊接面和钢的待焊接面均放入丙酮溶液中超声清洗去除表面杂质,冷风吹干;所述硬质合金为YG3硬质合金,硬质合金的尺寸为Φ30mm×6mm,所述钢为40Cr钢,钢的尺寸为Φ30mm×10mm;Step 1. Use 240#, 600#, 800#, 1000# and 1500# diamond sand tables to grind the cemented carbide surface to be welded step by step until the surface is bright without scratches. 280#, 400#, 800# and 1200# sandpapers are polished step by step until the surface is bright without scratches, and the polished surface of the cemented carbide and the steel surface to be welded are put into the acetone solution for ultrasonic Clean and remove surface impurities, dry with cold air; the hard alloy is YG3 hard alloy, the size of the hard alloy is Φ30mm×6mm, the steel is 40Cr steel, the size of the steel is Φ30mm×10mm;
步骤二、将金属薄片用砂纸打磨后进行电解抛光清洗至表面光亮平滑;所述金属薄片为镍薄片,所述金属薄片的厚度为300μm,所述金属薄片为直径为30mm的圆片,所述电解抛光清洗的电解液由以下重量百分比的原料组成:HF溶液20%、HNO3溶液50%的和H2SO4溶液30%;Step 2, after polishing the metal flake with sandpaper, perform electrolytic polishing and cleaning until the surface is bright and smooth; the metal flake is a nickel flake, the thickness of the metal flake is 300 μm, and the metal flake is a disc with a diameter of 30 mm. The electrolyte solution for electropolishing cleaning is composed of the following raw materials in weight percentage: 20 % of HF solution, 50% of HNO3 solution and 30% of H2SO4 solution;
步骤三、将步骤一中超声清洗后的硬质合金的待焊接面和钢的待焊接面叠合对接放置,将步骤二中电解抛光清洗后的金属薄片置于硬质合金的待焊接面和钢的待焊接面之间紧密贴合,得到整体工件;Step 3, place the surface to be welded of the cemented carbide after ultrasonic cleaning in step 1 and the surface to be welded of the steel to be superimposed and docked, and place the metal sheet after electrolytic polishing and cleaning in step 2 on the surface to be welded of the cemented carbide and the surface to be welded of the steel The steel surfaces to be welded are closely fitted to obtain a whole workpiece;
步骤四、将步骤三中所述整体工件置于等离子体活化烧结炉中,调节等离子活化烧结炉为脉冲加热模式,调节轴向压力为5MPa,脉冲电流为500A,脉冲电压25V,在占空比为50%的条件下将所述整体工件脉冲活化处理35s;然后调节等离子活化烧结炉为直流加热模式,轴向压力不变,调节加热电流为500A,真空度为8Pa,在烧结温度为750℃的条件下将脉冲活化处理后的整体工件直流烧结处理14min,随炉冷却至室温后去除轴向压力,得到硬质合金与钢的焊接接头。Step 4. Place the overall workpiece described in step 3 in a plasma-activated sintering furnace, adjust the plasma-activated sintering furnace to pulse heating mode, adjust the axial pressure to 5MPa, pulse current to 500A, and pulse voltage to 25V. Under the condition of 50%, pulse activation treatment of the whole workpiece for 35s; then adjust the plasma activation sintering furnace to direct current heating mode, keep the axial pressure constant, adjust the heating current to 500A, the vacuum degree to 8Pa, and the sintering temperature to 750°C Under the conditions of the pulse activation treatment, the whole workpiece was DC sintered for 14 minutes, and the axial pressure was removed after cooling to room temperature with the furnace to obtain a welded joint between cemented carbide and steel.
本实施例制备的焊接接头的中间层金属薄片与硬质合金的焊接界面和钢的焊接界面均连接平直,无明显的残余孔洞存在,整体工件结合状况良好。本实施例制备的焊接接头的剪切强度为338MPa。The welding interface between the middle layer metal sheet and the cemented carbide and the steel welding interface of the welded joint prepared in this example is straight and straight, there is no obvious residual hole, and the overall workpiece is in good bonding condition. The shear strength of the welded joint prepared in this example is 338MPa.
实施例7Example 7
步骤一、将硬质合金的待焊接面依次采用240#、600#、800#、1000#和1500#的金刚石沙盘进行逐级打磨处理至表面光亮无划痕,将钢的待焊接面依次采用280#、400#、800#和1200#的砂纸进行逐级打磨处理至表面光亮无划痕,将打磨处理后的硬质合金的待焊接面和钢的待焊接面均放入丙酮溶液中超声清洗去除表面杂质,冷风吹干;所述硬质合金为YG8硬质合金,硬质合金的尺寸为Φ10mm×6mm,所述钢为45号钢,钢的尺寸为Φ10mm×10mm;Step 1. Use 240#, 600#, 800#, 1000# and 1500# diamond sand tables to grind the cemented carbide surface to be welded step by step until the surface is bright without scratches. 280#, 400#, 800# and 1200# sandpapers are polished step by step until the surface is bright without scratches, and the polished surface of the cemented carbide and the steel surface to be welded are put into the acetone solution for ultrasonic Clean and remove surface impurities, and dry with cold air; the hard alloy is YG8 hard alloy, the size of the hard alloy is Φ10mm×6mm, the steel is No. 45 steel, and the size of the steel is Φ10mm×10mm;
步骤二、将金属薄片用砂纸打磨后进行电解抛光清洗至表面光亮平滑;所述金属薄片为镍薄片,所述金属薄片的厚度为50μm,所述金属薄片为直径为10mm的圆片,所述电解抛光清洗的电解液由以下重量百分比的原料组成:HF溶液20%、HNO3溶液50%的和H2SO4溶液30%;Step 2, after polishing the metal flake with sandpaper, perform electrolytic polishing and cleaning until the surface is bright and smooth; the metal flake is a nickel flake, the thickness of the metal flake is 50 μm, and the metal flake is a disc with a diameter of 10 mm. The electrolyte solution for electropolishing cleaning is composed of the following raw materials in weight percentage: 20 % of HF solution, 50% of HNO3 solution and 30% of H2SO4 solution;
步骤三、将步骤一中超声清洗后的硬质合金的待焊接面和钢的待焊接面叠合对接放置,将步骤二中电解抛光清洗后的金属薄片置于硬质合金的待焊接面和钢的待焊接面之间紧密贴合,得到整体工件;Step 3, place the surface to be welded of the cemented carbide after ultrasonic cleaning in step 1 and the surface to be welded of the steel to be superimposed and docked, and place the metal sheet after electrolytic polishing and cleaning in step 2 on the surface to be welded of the cemented carbide and the surface to be welded of the steel The steel surfaces to be welded are closely fitted to obtain a whole workpiece;
步骤四、将步骤三中所述整体工件置于等离子体活化烧结炉中,调节等离子活化烧结炉为脉冲加热模式,调节轴向压力为5MPa,脉冲电流为600A,脉冲电压15V,在占空比为50%的条件下将所述整体工件脉冲活化处理50s;然后调节等离子活化烧结炉为直流加热模式,轴向压力不变,调节加热电流为500A,真空度为12Pa,在烧结温度为950℃的条件下将脉冲活化处理后的整体工件直流烧结处理5min,随炉冷却至室温后去除轴向压力,得到硬质合金与钢的焊接接头。Step 4. Place the overall workpiece described in step 3 in a plasma-activated sintering furnace, adjust the plasma-activated sintering furnace to pulse heating mode, adjust the axial pressure to 5MPa, pulse current to 600A, and pulse voltage to 15V. Under the condition of 50%, pulse activation treatment of the whole workpiece for 50s; then adjust the plasma activation sintering furnace to direct current heating mode, keep the axial pressure constant, adjust the heating current to 500A, the vacuum degree to 12Pa, and the sintering temperature to 950°C Under the conditions of pulse activation, the whole workpiece after pulse activation treatment was sintered by direct current for 5 minutes, and the axial pressure was removed after cooling to room temperature with the furnace, so as to obtain the welded joint of cemented carbide and steel.
本实施例制备的焊接接头的中间层金属薄片与硬质合金的焊接界面和钢的焊接界面均连接平直,无明显的残余孔洞存在,整体工件结合状况良好。本实施例制备的焊接接头的剪切强度为309MPa。The welding interface between the middle layer metal sheet and the cemented carbide and the steel welding interface of the welded joint prepared in this example is straight and straight, there is no obvious residual hole, and the overall workpiece is in good bonding condition. The shear strength of the welded joint prepared in this example is 309MPa.
实施例8Example 8
步骤一、将硬质合金的待焊接面依次采用240#、600#、800#、1000#和1500#的金刚石沙盘进行逐级打磨处理至表面光亮无划痕,将钢的待焊接面依次采用280#、400#、800#和1200#的砂纸进行逐级打磨处理至表面光亮无划痕,将打磨处理后的硬质合金的待焊接面和钢的待焊接面均放入丙酮溶液中超声清洗去除表面杂质,冷风吹干;所述硬质合金为YG6X硬质合金,硬质合金的尺寸为Φ50mm×6mm,所述钢为45号钢,钢的尺寸为Φ50mm×10mm;Step 1. Use 240#, 600#, 800#, 1000# and 1500# diamond sand tables to grind the cemented carbide surface to be welded step by step until the surface is bright without scratches. 280#, 400#, 800# and 1200# sandpapers are polished step by step until the surface is bright without scratches, and the polished surface of the cemented carbide and the steel surface to be welded are put into the acetone solution for ultrasonic Clean and remove surface impurities, and dry with cold air; the hard alloy is YG6X hard alloy, the size of the hard alloy is Φ50mm×6mm, the steel is No. 45 steel, and the size of the steel is Φ50mm×10mm;
步骤二、将金属薄片用砂纸打磨后进行电解抛光清洗至表面光亮平滑;所述金属薄片为铜薄片,所述金属薄片的厚度为450μm,所述金属薄片为直径为50mm的圆片,所述电解抛光清洗的电解液由以下重量百分比的原料组成:HF溶液20%、HNO3溶液60%的和HCl溶液20%;Step 2, after polishing the metal flake with sandpaper, perform electrolytic polishing and cleaning until the surface is bright and smooth; the metal flake is a copper flake, the thickness of the metal flake is 450 μm, and the metal flake is a disc with a diameter of 50 mm. The electrolyte solution for electropolishing cleaning is composed of the following raw materials in weight percentage: 20% of HF solution, 60% of HNO3 solution and 20% of HCl solution;
步骤三、将步骤一中超声清洗后的硬质合金的待焊接面和钢的待焊接面叠合对接放置,将步骤二中电解抛光清洗后的金属薄片置于硬质合金的待焊接面和钢的待焊接面之间紧密贴合,得到整体工件;Step 3, place the surface to be welded of the cemented carbide after ultrasonic cleaning in step 1 and the surface to be welded of the steel to be superimposed and docked, and place the metal sheet after electrolytic polishing and cleaning in step 2 on the surface to be welded of the cemented carbide and the surface to be welded of the steel The steel surfaces to be welded are closely fitted to obtain a whole workpiece;
步骤四、将步骤三中所述整体工件置于等离子体活化烧结炉中,调节等离子活化烧结炉为脉冲加热模式,调节轴向压力为22MPa,脉冲电流为400A,脉冲电压20V,在占空比为50%的条件下将所述整体工件脉冲活化处理45s;然后调节等离子活化烧结炉为直流加热模式,轴向压力不变,调节加热电流为350A,真空度为10Pa,在烧结温度为830℃的条件下将脉冲活化处理后的整体工件直流烧结处理9min,随炉冷却至室温后去除轴向压力,得到硬质合金与钢的焊接接头。Step 4. Place the overall workpiece described in step 3 in the plasma activation sintering furnace, adjust the plasma activation sintering furnace to pulse heating mode, adjust the axial pressure to 22MPa, the pulse current to 400A, and the pulse voltage to 20V. Under the condition of 50%, the whole workpiece was pulse activated for 45s; then the plasma activation sintering furnace was adjusted to the direct current heating mode, the axial pressure was unchanged, the heating current was adjusted to 350A, the vacuum degree was 10Pa, and the sintering temperature was 830°C Under the conditions of the pulse activation treatment, the whole workpiece was sintered by direct current for 9 minutes, and after cooling to room temperature with the furnace, the axial pressure was removed to obtain a welded joint between cemented carbide and steel.
本实施例制备的焊接接头的中间层金属薄片与硬质合金的焊接界面和钢的焊接界面均连接平直,无明显的残余孔洞存在,整体工件结合状况良好。本实施例制备的焊接接头的剪切强度为349MPa。The welding interface between the middle layer metal sheet and the cemented carbide and the steel welding interface of the welded joint prepared in this example is straight and straight, there is no obvious residual hole, and the overall workpiece is in good bonding condition. The shear strength of the welded joint prepared in this example is 349MPa.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
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