Disclosure of Invention
The invention aims to solve the problem that the service life is influenced by easy detachment of the traditional electronic cigarette atomizer manufactured by adopting a heat conduction matrix and a heating element, and provides an electronic atomizer manufactured by integrating wood activated carbon through incomplete graphitization process so as to solve the prior technical problem.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the electronic atomizer is prepared by sintering a wooden active carbon raw material blank to at least partially graphitize, and can generate heat required by atomization after the atomizer is electrified.
Compared with the prior art, the electronic atomizer disclosed by the invention has the advantages that the carbon atoms of the wood activated carbon are converted into the heating atomizer with the conductive performance and the heating performance from the amorphous state to the layered ordered structure, so that the electronic atomizer is used as an atomizer of an electronic cigarette bullet, the problem that the traditional atomizer made of composite materials is easy to separate and separate is well avoided, and the wood activated carbon is used as a raw material for processing, so that the electronic atomizer is stable in chemical property, natural, safe and harmless and good in use effect.
As a first setting mode of the electronic atomizer, an atomization chamber with two open ends is arranged in the atomizer and is used for heating and atomizing the solid-type cigarette bullet; through the arrangement, the tobacco shred type tobacco cartridges are heated in a circumferential mode, the whole tobacco cartridges are heated more uniformly, and the atomization effect is good.
Further, the atomizer is in a circular column shape, and an inner cavity of the circular column shape is the atomizing chamber; through the arrangement, the whole atomizer has a good uniform heating effect.
As a second setting mode of the electronic atomizer, an atomization chamber with an opening at one end is arranged in the atomizer and is used for heating and atomizing solid smoke bullets, and at least one side of the atomization chamber is provided with an air hole communicated with the outer side; through this setting, guarantee the gas permeability in the atomizer.
As a third setting mode of the electronic atomizer, the atomizer is provided with a groove-shaped atomizing chamber with an opening at the upper end, and is used for heating atomized tobacco tar, and the surface of the atomizer is formed with a micropore suction structure; through the arrangement, the groove type atomizer has a large heating area and good tobacco tar atomization effect.
As a fourth setting mode of the electronic atomizer, the atomizer is of a sheet structure and is used for heating and atomizing solid smoke cartridges or tobacco tar; through the arrangement, the atomizer has a simple structure and can be used for heating and atomizing solid smoke cartridges or tobacco tar.
Furthermore, the conductive medium, such as copper powder or iron powder, is added into the wooden active carbon raw material blank, so that the conductive performance of the atomizer can be effectively improved.
Further, the electrical resistivity of the atomizer is from 0.0001 ohm-meters to 0.09 ohm-meters; preferably between 0.001 ohm-meter and 0.05 ohm-meter; through the arrangement, the atomizer is guaranteed to have a good heating effect.
Further, the outer surface of the atomizer is provided with a ceramic glaze coating; through the arrangement, the oxidation loss of the atomizer during working at the temperature of more than 500 ℃ is effectively avoided, and the use reliability of the product is ensured.
Further, an electricity connection part is arranged on the outer side of the atomizer; through the arrangement, the atomizer has the basic power-on heating function, and the power-on mode is simple.
Based on the first atomizer setting mode, the power connection part comprises two power connection parts arranged on the side part of the atomizer, and the two power connection parts vertically extend to the upper part and the lower part of the atomizer respectively; through the arrangement, the arrangement mode of the power connection part is simple, and the power connection with the power supply circuit is convenient.
Or the power connection part comprises two power connection parts respectively arranged on the upper side and the lower side of the atomizer in a surrounding way; through the arrangement, the atomizer has good overall uniform heating effect.
Or the power connection part comprises three power connection parts respectively arranged on the upper side, the middle part and the lower side of the atomizer in a surrounding way; through the arrangement, the atomizer can be suitable for high-power electrification, and the heating effect is rapid.
Based on the second atomizer setting mode, the outer side of the atomizer is provided with an electricity connection part, the electricity connection part comprises two electricity connection parts arranged on the side part of the atomizer, and the two electricity connection parts vertically extend to the upper part and the lower part of the atomizer respectively; through the arrangement, the arrangement mode of the power connection part is simple, and the power connection with the power supply circuit is convenient.
Further, the electricity receiving part is made of conductive paddle materials; through the arrangement, the conductive paddle material and the surface of the atomizer are good in bonding effect, and the atomizer is conductive to being heated.
Detailed Description
The technical scheme of the invention is described below with reference to the accompanying drawings:
Embodiment one:
Referring to fig. 1 to 3, the electronic atomizer 1 is prepared by sintering a green body of a wood activated carbon raw material to at least partially graphitize, so that carbon atoms of the wood activated carbon are converted from an amorphous state to a layered ordered structure to have conductive performance and heating performance, and the atomizer 1 can generate heat required by atomization after being electrified. The process of at least partially graphitizing the wood activated carbon by sintering can be realized by the existing processing technology means, and the partial graphitization refers to the process of incompletely graphitizing the activated carbon by controlling the time of high-temperature sintering.
Compared with the prior art, the electronic atomizer 1 disclosed by the invention is used as the atomizer 1 of the electronic cigarette by converting the carbon atoms of the wood activated carbon from an amorphous state to a layered ordered structure into a heating atomizer with conductive performance and heating performance, the problem that the atomizer 1 made of a composite material is easy to separate and separate is well avoided, and the wood activated carbon is used as a raw material for processing, so that the electronic atomizer 1 is stable in chemical property, natural, safe and harmless and good in use effect.
Referring to fig. 1 to 3, in one embodiment, an atomization chamber 11 with two open ends is provided in the atomizer 1, for heating and atomizing a solid type cartridge, such as a cut tobacco type cartridge. The atomizer 1 is provided with an atomization chamber 11 which can be manufactured by mechanical processing after sintering the wooden active carbon raw material blank; or directly obtaining the material through sintering the wooden active carbon raw material blank with the cavity; through the arrangement, the tobacco shred type tobacco cartridges are heated in a circumferential mode, the whole tobacco cartridges are heated more uniformly, and the atomization effect is good.
Referring to fig. 1, in one embodiment, the atomizer 1 is in a shape of a circular cylinder, and an inner cavity of the circular cylinder is the atomizing chamber 11; through this setting, make the whole of atomizer 1 have better even heating effect, the structure is more firm moreover.
In an alternative embodiment (not shown), the atomizer 1 is provided with an atomization chamber 11 with an opening at one end for heating and atomizing the solid type cartridges, at least one side of the atomization chamber 11 is provided with a plurality of air holes communicated with the outside, for example, the bottom or the side of the atomization chamber 11 is provided with a plurality of air holes communicated with the outside, and the atomizer 1 can be cylindrical; when the cylindrical atomizer 1 is used, the air holes are arranged at the bottom of the cylindrical atomizer; through this setting, guarantee the gas permeability in the atomizer.
Referring to fig. 5, in an alternative embodiment, the atomizer is a sheet-like structure for heating an atomized solid-like cartridge, such as a cut tobacco-like cartridge; during operation, the flaky atomizer can atomize tobacco shreds in the tobacco shred type tobacco bomb by baking and heating the end part of the tobacco shred type tobacco bomb, and the atomizer has a simple structure.
In one embodiment, the conductive medium, such as copper powder or iron powder, is added into the wooden activated carbon raw material blank, so that the conductive performance of the atomizer 1 can be effectively improved.
In one embodiment (not shown), the outer surface of the atomizer 1 is provided with a ceramic glaze coating, and the specific processing mode can be manufactured by the existing processes of sintering the ceramic glaze coating on the surface of the atomizer 1, and the like, and when an atomized body made of the wood activated carbon through incomplete graphitization works at the temperature of more than 500 ℃, oxidation reaction is easy to occur on the surface, so that the structure of the atomizer 1 is damaged; by the arrangement, the oxidation loss of the atomizer 1 when working at the temperature of more than 500 ℃ is effectively avoided; moreover, the thermal expansion coefficient of the ceramic glaze is slightly smaller than that of graphitized wood activated carbon, so that peeling separation caused by inconsistent thermal expansion coefficients can be avoided, and the use reliability of the product is ensured; through the arrangement, the oxidation loss of the atomizer 1 during working at the temperature of more than 500 ℃ is effectively avoided, and the use reliability of the product is ensured.
In one embodiment, the outer side of the atomizer 1 is provided with an electric connection part 2; by this arrangement, the atomizer 1 has a basic energizing and heating function, and the energizing mode is simple.
Referring to fig. 1, in a further embodiment, the power connection part 2 includes two power connection parts 2 disposed at the side of the atomizer 1, the two power connection parts 2 are symmetrically disposed at two sides of the atomizer 1, the two power connection parts 2 are electrically connected with a first electrode and a second electrode of a power line, and the two power connection parts 2 vertically extend to the upper part and the lower part of the atomizer 1, respectively; by the arrangement, the two sides of the atomizer 1 are symmetrically provided with the power connection parts 2, so that current generated between the two power connection parts 2 can flow through the front surface and the back surface of the atomizer 1 respectively, and the atomizer 1 has a good heating effect as a whole; moreover, the arrangement mode of the power connection part 2 is simple, and the power connection with the power supply circuit is convenient.
Referring to fig. 2, in an alternative embodiment, the power receiving portion 2 includes two power receiving portions 2 respectively disposed around the upper side and the lower side of the atomizer 1, for example, the width of the power receiving portion 2 may be 1.5mm, the two power receiving portions 2 are respectively disposed around the upper side and the lower side of the atomizer 1, the two power receiving portions 2 are respectively electrically connected with the first electrode and the second electrode of the power line, the atomizer 1 is located between the two power receiving portions 2 to form a heating surface, and the overall uniform heating effect of the atomizer 1 is good.
Referring to fig. 3, in an alternative embodiment, the power receiving portion 2 includes three power receiving portions 2 respectively disposed around the upper side, the middle side and the lower side of the atomizer 1, the power receiving portions 2 on the upper side and the lower side are electrically connected to the first electrode of the power supply line, and the power receiving portion 2 on the middle side is electrically connected to the second electrode of the power supply line; by the arrangement, two parallel heating circuits are formed on the surface of the atomizer 1, so that the atomizer 1 can be suitable for high-power on, and the heating effect is rapid.
In one embodiment, the power receiving portion 2 is made of a conductive paste, preferably conductive silver paste; by this arrangement, it is ensured that an electrical connection is made between the atomizer 1 and the power supply line.
In one embodiment, the atomizer has a resistivity ρ of 0.0001 ohm-meters to 0.09 ohm-meters; preferably, the electrical resistivity ρ of the atomizer 1 is between 0.001 ohm-meter and 0.05 ohm-meter. In the graphitization process of sintering, the internal amorphous state of the green body of the wood activated carbon raw material is converted into a layered ordered structure, so that the physical property of the resistivity of the green body is gradually changed, the change of the resistivity of the atomizer 1 can be controlled by controlling the sintering time of the atomizer, and the physical formula R=ρL/S shows that the material resistance value R is related to the resistivity ρ of the green body and the length L and the area S of the structure. According to the structural size and the resistivity required by design and production, the resistance value obtained by controlling the final sintering processing of the atomizer can be obtained. Therefore, the atomizer can freely design and control the resistance value of the atomizer obtained by processing according to the use requirement of a user, and is convenient for the production, processing and manufacturing of products.
Taking a cylindrical atomizer 1 and two annular power receiving parts 2 arranged on the upper side and the lower side of the atomizer 1 as an example; when the length of the annular columnar atomizer 1 is 9mm, the inner diameter is 5mm, the outer diameter is 9mm, the wall thickness is 2mm, and the width of the power receiving portion 2 is 1.5mm, the effective power-on heating area length of the atomizer 1 between the two power receiving portions 2 is 9-2×1.5=6 mm, and the resistance value of the atomizer is 0.1979 Ω according to design requirements, as can be seen from a physical formula r=ρl/S, ρ=rs/l=0.1979×31.4 (4.5 2-2.52)*10-6/6*10-3=1.45*10-3 ohm·m), and thus the atomizer with the required resistivity of the corresponding value is obtained by processing.
Embodiment two:
Referring to fig. 4, the main difference between this embodiment and the first embodiment is that the upper end of the atomizer 1 is opened to form a groove-shaped atomization chamber 12 for heating atomized tobacco tar, such as a tobacco tar type cartridge, the atomizer 1 may be a cuboid or an ellipsoid, and the groove-shaped atomization chamber 12 may also be a rectangle or an ellipse. The surface of the atomizer 1 body is provided with a microporous structure due to the physical property of the activated carbon, so that the atomizer has a good adsorption heating effect on tobacco tar; through this setting, recess atomizer 1 has great heating area, and is effectual to the tobacco tar atomizing.
In one embodiment, the electric connection part 2 is disposed at the outer side of the atomizer 1, the electric connection part 2 includes two electric connection parts 2 disposed at the side of the atomizer 1, the two electric connection parts 2 are respectively electrically connected with a first electrode and a second electrode of the power line, the two electric connection parts 2 vertically extend to the upper part and the lower part of the atomizer 1 respectively, and the two electric connection parts 2 can extend out of the bottom of the atomizer 1 by introducing conductive members, so that the electric connection parts 2 are convenient to be connected with the power line; by this arrangement, the arrangement of the power receiving portion 2 is simple.
In one embodiment, the power receiving portion 2 is made of a conductive paste, preferably conductive silver paste; by this arrangement, it is ensured that an electrical connection is formed between the atomizer 1 and the electrical connection portion 2.
Embodiment III:
Referring to fig. 5, the main difference between the present embodiment and the first embodiment is that the atomizer 1 has a sheet structure for heating atomized tobacco tar; when the smoke-free atomizer works, the sheet-shaped atomizer 1 is placed in smoke, the atomizer 1 after being electrified and heated can atomize the smoke through transferring heat to the smoke, and the atomizer 1 is simple in structure. The sheet atomizer 1 may be provided in plural according to design requirements.
Variations and modifications to the above would be obvious to persons skilled in the art to which the invention pertains from the foregoing description and teachings. Therefore, the invention is not limited to the specific embodiments disclosed and described above, but some modifications and changes of the invention should be also included in the scope of the claims of the invention. In addition, although specific terms are used in the present specification, these terms are for convenience of description only and do not limit the present invention in any way.