CN113231621B - Piston liquid die forging casting machine - Google Patents
Piston liquid die forging casting machine Download PDFInfo
- Publication number
- CN113231621B CN113231621B CN202110347441.9A CN202110347441A CN113231621B CN 113231621 B CN113231621 B CN 113231621B CN 202110347441 A CN202110347441 A CN 202110347441A CN 113231621 B CN113231621 B CN 113231621B
- Authority
- CN
- China
- Prior art keywords
- workbench
- outer mold
- mold
- oil cylinder
- bed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C47/00—Making alloys containing metallic or non-metallic fibres or filaments
- C22C47/08—Making alloys containing metallic or non-metallic fibres or filaments by contacting the fibres or filaments with molten metal, e.g. by infiltrating the fibres or filaments placed in a mould
- C22C47/12—Infiltration or casting under mechanical pressure
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Forging (AREA)
Abstract
本发明提供了一种活塞液态模锻铸造机,包括:床身,床身包括第一工作台;顶模机构,通过导柱与床身连接,顶模机构位于床身的上方;外模机构,安装在第一工作台上方;配合设置的外模和销孔压头,设于第一工作台上方,分别与外模机构相连;底盘,安装在第一工作台的上方,处于左右两侧外模之间;顶出机构,安装在第一工作台的下方;锁模机构,包括上锁模机构和下锁模机构,分别分布在第一工作台的上下两侧。通过本发明的技术方案,解决了铝活塞液态模锻模具无法左右分型及每个铸件均要安装凹模的问题,提高了工作效率,同时降低了劳动强度,实现了铝活塞铸件的多向加压,不但使铸件各部位组织致密,还降低了主缸压力。
The invention provides a piston liquid die forging casting machine, comprising: a bed, the bed includes a first workbench; a top mold mechanism, connected to the bed through a guide column, the top mold mechanism is located above the bed; an outer mold mechanism , installed above the first workbench; the matched outer mold and pin hole indenter are arranged above the first workbench, respectively connected with the outer mold mechanism; the chassis is installed above the first workbench, on the left and right sides Between the outer molds; the ejector mechanism is installed under the first workbench; the mold clamping mechanism, including the upper mold clamping mechanism and the lower mold clamping mechanism, are respectively distributed on the upper and lower sides of the first workbench. Through the technical solution of the present invention, the problem that the aluminum piston liquid die forging die cannot be divided left and right and each casting must be installed with a die is solved, the work efficiency is improved, and the labor intensity is reduced at the same time, and the multi-directional aluminum piston casting is realized Pressurization not only makes the structure of each part of the casting compact, but also reduces the pressure of the main cylinder.
Description
技术领域technical field
本发明涉及机械设备技术领域,具体而言,涉及一种活塞液态模锻铸造机。The invention relates to the technical field of mechanical equipment, in particular to a piston liquid die forging and casting machine.
背景技术Background technique
活塞作为发动机的核心零部件,在发动机中承受着高温、高压等恶劣工况。随着车辆、工程机械、军用装备等对动力系统的要求越来越高,发动机的功率密度、爆发压力等性能指标不断升高,活塞的使用工况越来越苛刻,需要不断开发新工艺、新装备等技术来提高活塞抗热负荷、机械负荷能力,同时,为了达到轻量化要求,铝活塞是首要选择。液态模锻工艺集中了铸、锻成型的优势,在铝活塞上应用此工艺可以消除铸件内部气孔、缩孔、缩松等铸造缺陷,通过压力成型,可以获得组织致密、显微组织细小的铝活塞铸件,显著提高铝活塞的各项性能指标。特别是使用液态模锻工艺可以铸造镶圈内冷三氧化二铝纤维增强一体化铝活塞铸件,进一步提高铝活塞的强化程度,满足发动机工况日益恶劣的要求。镶圈内冷三氧化二铝纤维增强一体化铝活塞相比普通铝活塞极限承受温度提高30℃,承受爆发压力提高4MPa以上,可以代替部分锻钢产品,是铝活塞未来的发展趋势。As the core component of the engine, the piston is subjected to harsh working conditions such as high temperature and high pressure in the engine. As vehicles, construction machinery, and military equipment have higher and higher requirements for power systems, the performance indicators such as engine power density and explosion pressure continue to increase, and the operating conditions of pistons are becoming more and more harsh. It is necessary to continuously develop new processes, New equipment and other technologies are used to improve the thermal load and mechanical load capacity of the piston. At the same time, in order to meet the lightweight requirements, the aluminum piston is the first choice. The liquid die forging process combines the advantages of casting and forging. Applying this process to aluminum pistons can eliminate casting defects such as internal pores, shrinkage cavities, and shrinkage porosity. Through pressure forming, aluminum with dense structure and fine microstructure can be obtained. Piston castings can significantly improve various performance indicators of aluminum pistons. In particular, the liquid die forging process can be used to cast an integrated aluminum piston casting with inner cooling aluminum oxide fiber reinforced aluminum piston, which further improves the strengthening degree of the aluminum piston and meets the increasingly severe requirements of the engine working condition. Compared with the ordinary aluminum piston, the aluminum oxide fiber-reinforced integrated aluminum piston with internal cooling in the ring is 30℃ higher than the limit temperature, and the burst pressure is increased by more than 4MPa. It can replace some forged steel products, which is the future development trend of aluminum pistons.
液态模锻工艺铸造铝活塞是重要的应用方向,然而,现有的液态模锻设备一般为四柱式油压机,设备结构限制了模具设计只能采用整体外模内部镶嵌凹模的方式,每件产品均需要重复安装凹模,工人劳动强度高,效率低下,只能使用主缸加压,使用压力大,造成模具寿命低。Casting aluminum pistons by liquid die forging technology is an important application direction. However, the existing liquid die forging equipment is generally a four-column hydraulic press. The equipment structure limits the mold design to the method of inserting a die inside the overall outer mold. Each product Both need to repeatedly install the die, the labor intensity of workers is high, and the efficiency is low. Only the main cylinder can be used to pressurize, and the use pressure is high, resulting in low mold life.
发明内容Contents of the invention
本发明旨在至少解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art or related art.
为此,本发明的一个目的在于提供一种活塞液态模锻铸造机,可适用于镶圈内冷三氧化二铝纤维增强一体化铝活塞批量化毛坯铸造,而且模具左右分型并且可以多向加压,无需重复安装凹模,工人劳动强度低,操作方便,效率高,造价低廉,多向加压可以一定程度上降低主缸使用压力,有利于提升模具的使用寿命,该液态模锻铸造机中铸件承受压力可达到50MPa~400MPa。For this reason, an object of the present invention is to provide a piston liquid die forging casting machine, which is suitable for mass casting of aluminum pistons with internal cooling and aluminum oxide fiber reinforced integrated aluminum pistons in the ring, and the mold can be divided into left and right sides and can be multi-directional Pressurization, no need to repeatedly install the die, low labor intensity, convenient operation, high efficiency, low cost, multi-directional pressurization can reduce the pressure of the main cylinder to a certain extent, which is beneficial to improve the service life of the mold. The liquid forging casting The castings in the machine can bear pressure up to 50MPa~400MPa.
为了实现上述目的,本发明的技术方案提供了一种活塞液态模锻铸造机,包括:床身,所述床身包括第一工作台;顶模机构,通过导柱与所述床身连接,所述顶模机构位于所述床身的上方;外模机构,安装在所述第一工作台上方;配合设置的外模和销孔压头,设于所述第一工作台上方,分别与所述外模机构相连;底盘,安装在所述第一工作台的上方,处于左右两侧外模之间;顶出机构,安装在所述第一工作台的下方;锁模机构,包括上锁模机构和下锁模机构,分别分布在所述第一工作台的上下两侧。In order to achieve the above object, the technical solution of the present invention provides a piston liquid die forging casting machine, including: a bed, the bed includes a first workbench; a top mold mechanism, connected to the bed through a guide column, The top mold mechanism is located above the bed; the external mold mechanism is installed above the first workbench; The outer mold mechanisms are connected; the chassis is installed above the first workbench, between the left and right outer molds; the ejector mechanism is installed below the first workbench; the mold locking mechanism includes an upper The mold locking mechanism and the lower mold locking mechanism are respectively distributed on the upper and lower sides of the first workbench.
优选地,所述上锁模机构包括:两个小油缸,所述小油缸紧固在上台面上,所述上台面紧固在所述导柱的中上部;上模板,固定连接在所述小油缸上,且所述上模板套设在所述导柱上;上压套,固定连接在所述上模板底面上,所述上压套的位置与所述外模的顶部被锁紧位置相对应,所述小油缸推动所述上压套锁紧所述外模顶部,Preferably, the upper clamping mechanism includes: two small oil cylinders, the small oil cylinders are fastened to the upper table, and the upper table is fastened to the middle and upper part of the guide column; the upper template is fixedly connected to the On the small oil cylinder, and the upper template is sleeved on the guide column; the upper pressing sleeve is fixedly connected to the bottom surface of the upper template, and the position of the upper pressing sleeve is locked with the top of the outer mold Correspondingly, the small oil cylinder pushes the upper press sleeve to lock the top of the outer mold,
所述下锁模机构包括:下压套,通过压套导柱连接到下模板,所述下压套的位置与所述外模的底部被锁紧位置相对应;所述下模板,通过模板导柱连接到下平板,所述下平板固定到底油缸上,所述底油缸推动所述下压套锁紧所述外模底部,所述上压套、所述下压套都与所述外模紧密配合。The lower clamping mechanism includes: a lower press sleeve, connected to the lower formwork through a press sleeve guide column, the position of the lower press sleeve corresponds to the locked position of the bottom of the outer mold; the lower formwork, through the formwork The guide column is connected to the lower plate, and the lower plate is fixed on the bottom oil cylinder, and the bottom oil cylinder pushes the lower pressure sleeve to lock the bottom of the outer mold, and the upper pressure sleeve and the lower pressure sleeve are connected with the outer mold. The mold fits tightly.
优选地,所述床身的上方安装有四根所述导柱,四根所述导柱呈四角矩形分布,两个所述小油缸分别设置在左右两侧的两根所述导柱之间;所述下压套通过所述四根所述压套导柱连接到所述下模板,所述下模板通过四根所述模板导柱连接到所述下平板。Preferably, four guide pillars are installed above the bed, and the four guide pillars are distributed in a rectangular shape, and the two small oil cylinders are respectively arranged between the two guide pillars on the left and right sides. The lower press sleeve is connected to the lower template through the four guide posts of the press sleeve, and the lower template is connected to the lower plate through the four guide posts of the template.
优选地,所述外模机构包括:两个侧油缸,分别通过螺栓固定在所述第一工作台上,两个所述侧油缸相对设置;所述外模和所述销孔压头,分别通过第一连接结构、第二连接结构与所述侧油缸相连,所述侧油缸为套缸,推动所述外模开合、推动所述销孔压头对活塞销孔部位加压;配合设置的外模滑台和外模导轨,固定安装在所述第一工作台上,处于两个所述侧油缸之间的位置区域,所述外模通过所述外模导轨在所述外模滑台上滑动开合。Preferably, the outer mold mechanism includes: two side oil cylinders, respectively fixed on the first workbench by bolts, and the two side oil cylinders are arranged opposite to each other; the outer mold and the pin hole indenter are respectively It is connected with the side oil cylinder through the first connection structure and the second connection structure, and the side oil cylinder is a sleeve cylinder, which pushes the outer mold to open and close, and pushes the pin hole pressure head to pressurize the piston pin hole; cooperatively set The outer mold slide table and the outer mold guide rail are fixedly installed on the first workbench in the position area between the two side cylinders, and the outer mold slides on the outer mold through the outer mold guide rail. Slide open and close on the table.
优选地,所述第一连接结构为模架,所述模架的一侧连接在所述侧油缸上,所述模架的另一侧与所述外模紧固连接;所述第二连接结构为连接块,所述连接块处于所述模架内,所述连接块设计升降结构,调节所述销孔压头的高度。Preferably, the first connecting structure is a formwork, one side of the formwork is connected to the side cylinder, and the other side of the formwork is firmly connected to the outer mold; the second connection The structure is a connection block, and the connection block is located in the mold frame, and the connection block is designed with a lifting structure to adjust the height of the pin hole pressure head.
优选地,所述顶模机构包括:主油缸,所述主油缸紧固在所述上台面上;第二工作台,固定连接在所述主油缸上,所述第二工作台的四角套设在所述导柱上;顶模,通过法兰盘与所述第二工作台的底面紧固连接,所述主油缸推动所述第二工作台和所述顶模开合模和对铸件加压。Preferably, the top mold mechanism includes: a main oil cylinder fastened on the upper table; a second worktable fixedly connected to the main oil cylinder, and the four corners of the second workbench are sleeved On the guide post; the top mold is fastened to the bottom surface of the second workbench through the flange, and the main oil cylinder pushes the second workbench and the top mold to open and close the mold and add castings pressure.
优选地,所述顶出机构包括:所述底油缸,紧固连接在所述床身的底部;顶杆,固定连接在所述底油缸上,在所述底油缸的推动下顶出铸件,所述底油缸为套缸,推动所述下压套锁紧所述外模底部、推动所述顶杆顶出铸件。Preferably, the ejection mechanism includes: the bottom oil cylinder, which is fastened to the bottom of the bed; the ejector rod, which is fixedly connected to the bottom oil cylinder, pushes out the casting under the push of the bottom oil cylinder, The bottom oil cylinder is a sleeve cylinder, which pushes the lower press sleeve to lock the bottom of the outer mold, and pushes the ejector rod to eject the casting.
优选地,所述床身还包括:底部防护罩,与所述第一工作台的四周侧边固定连接,罩护所述第一工作台的下部空间;底座支架,分布安装在所述床身底部四角,所述底座支架与地面垂直。Preferably, the bed further includes: a bottom protective cover, fixedly connected to the surrounding sides of the first workbench, and protecting the lower space of the first workbench; base brackets, distributed and installed on the bed The bottom has four corners, and the base support is perpendicular to the ground.
优选地,所述底座支架上设计高度调节结构。Preferably, a height adjustment structure is designed on the base bracket.
本发明提出的一种活塞液态模锻铸造机具有以下有益技术效果:A piston liquid die forging casting machine proposed by the present invention has the following beneficial technical effects:
(1)锁模机构采用独创的小油缸和上下压套锁模系统,无需凹模设计,解决了铝活塞液态模锻模具无法左右分型及每个铸件均要安装凹模的问题,生产人员由3人减少为2人,提高工作效率2倍以上,同时降低了劳动强度,能够实现镶圈内冷三氧化二铝纤维增强一体化铝活塞批量化毛坯铸造,而且上、下压套与外模紧密配合,通过机械方式锁模,安全可靠,小油缸和底油缸仅起到推动升降的作用,缸径小,造价低。(1) The clamping mechanism adopts the original small oil cylinder and upper and lower pressure sleeve clamping system, without the need for die design, which solves the problem that the aluminum piston liquid forging die cannot be divided left and right and each casting must be equipped with a die. The production staff Reduced from 3 people to 2 people, increased the work efficiency by more than 2 times, and reduced the labor intensity at the same time, it can realize the batch casting of aluminum pistons with inner cooling aluminum oxide fiber reinforced integrated aluminum pistons, and the upper and lower pressure sleeves are connected with the outer The molds are tightly matched, and the molds are locked mechanically, which is safe and reliable. The small oil cylinder and the bottom oil cylinder only play the role of pushing up and down, with small bore and low cost.
(2)使用小油缸锁模,价格较低,降低了该液态模锻铸造机的制造成本,而且机身紧凑,占用空间较小。(2) A small oil cylinder is used for mold clamping, and the price is relatively low, which reduces the manufacturing cost of the liquid die forging casting machine, and the body is compact and takes up less space.
(3)侧油缸、底油缸均设计为套缸,侧油缸同时具备开合模和侧向加压的功能,底油缸同时具备顶出铸件、底面加压和锁模的功能,配合主油缸加压,实现铝活塞铸件的多向加压,不但使铸件各部位组织致密,还降低了主缸压力,提高模具寿命2倍以上。(3) Both the side oil cylinder and the bottom oil cylinder are designed as sleeve cylinders. The side oil cylinder has the functions of opening and closing the mold and lateral pressurization. The bottom oil cylinder also has the functions of ejecting the casting, pressurizing the bottom surface and clamping the mold. Press to realize multi-directional pressurization of aluminum piston castings, which not only makes the structure of each part of the casting dense, but also reduces the pressure of the main cylinder and increases the life of the mold by more than 2 times.
(4)主油缸、侧油缸、底油缸、小油缸可单独调压,互不干涉,确保能够快速锁模,同时保证各向均衡加压。(4) The pressure of the main cylinder, side cylinder, bottom cylinder and small cylinder can be adjusted independently without interfering with each other, ensuring fast mold clamping and balanced pressure in all directions.
本发明的附加方面和优点将在下面的描述部分中给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1示出了根据本发明的一个实施例的活塞液态模锻铸造机的结构示意图;Fig. 1 shows a schematic structural view of a piston liquid forging casting machine according to an embodiment of the present invention;
图2示出了图1中活塞液态模锻铸造机的纵向剖视结构示意图;Fig. 2 shows the longitudinal sectional structure schematic diagram of the piston liquid die forging casting machine in Fig. 1;
图3示出了采用本发明提出的活塞液态模锻铸造机制造的镶圈内冷三氧化二铝纤维增强一体化铝活塞铸件结构示意图,Fig. 3 shows the structure schematic diagram of the integrated aluminum piston casting with internal cooling of Al2O3 fiber reinforced integrated aluminum piston castings manufactured by the piston liquid die forging casting machine proposed by the present invention,
其中,图1至图3中附图标记与部件之间的对应关系为:Wherein, the corresponding relationship between reference numerals and components in Fig. 1 to Fig. 3 is:
102床身,1021第一工作台,1022底部防护罩,1023底座支架,104顶模机构,1041主油缸,1042上台面,1043第二工作台,1044顶模,1045法兰盘,106导柱,108外模机构,1081侧油缸,1082第一连接结构,1083第二连接结构,1084外模滑台,1085外模导轨,110外模,112销孔压头,114底盘,116顶出机构,1161底油缸,1162顶杆,118锁模机构,1181小油缸,1182上模板,1183上压套,1184下压套,1185压套导柱,1186下模板,1187模板导柱,1188下平板,202镶圈内冷三氧化二铝纤维增强一体化铝活塞铸件,2021三氧化二铝纤维件,2022铸铁镶圈,2023内冷油腔。102 Bed, 1021 First Worktable, 1022 Bottom Shield, 1023 Base Bracket, 104 Top Mold Mechanism, 1041 Main Oil Cylinder, 1042 Upper Table, 1043 Second Worktable, 1044 Top Mold, 1045 Flange, 106 Guide Column , 108 outer mold mechanism, 1081 side cylinder, 1082 first connection structure, 1083 second connection structure, 1084 outer mold slide table, 1085 outer mold guide rail, 110 outer mold, 112 pin hole pressure head, 114 chassis, 116 ejection mechanism , 1161 bottom oil cylinder, 1162 ejector rod, 118 clamping mechanism, 1181 small oil cylinder, 1182 upper formwork, 1183 upper pressure sleeve, 1184 lower pressure sleeve, 1185 pressure sleeve guide post, 1186 lower formwork, 1187 formwork guide post, 1188 lower plate , 202 ring inner cooling aluminum oxide fiber reinforced integrated aluminum piston castings, 2021 aluminum oxide fiber parts, 2022 cast iron ring, 2023 inner cooling oil chamber.
具体实施方式detailed description
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above-mentioned purpose, features and advantages of the present invention more clearly, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Therefore, the protection scope of the present invention is not limited by the specific details disclosed below. EXAMPLE LIMITATIONS.
下面结合图1至图3对根据本发明的实施例的活塞液态模锻铸造机进行具体说明。The piston liquid forging casting machine according to the embodiment of the present invention will be specifically described below with reference to FIGS. 1 to 3 .
如图1和图2所示,根据本发明的实施例的活塞液态模锻铸造机,包括:床身102、顶模机构104、外模机构108、顶出机构116、锁模机构118,液压站为活塞液态模锻铸造机的各个油缸供油,液压站与床身102通过输油钢管连接,保证压力稳定,锁模机构118分布在床身102的上下侧,顶模机构104通过导柱106与床身102连接,外模机构108安装在床身102下工作台上方,顶出机构116连接在床身102下工作台下方。配合设置的外模110和销孔压头112,设于第一工作台1021上方,分别与外模机构108相连;底盘114,安装在第一工作台1021的上方,处于左右两侧外模110之间。As shown in Fig. 1 and Fig. 2, the piston liquid die forging casting machine according to the embodiment of the present invention includes: a
如图1和图2所示,床身102包括底座支架1023、底部防护罩1022、第一工作台1021,底部防护罩1022,与第一工作台1021的四周侧边固定连接,罩护第一工作台1021的下部空间;底座支架1023,分布安装在床身102底部四角,底座支架1023与地面垂直。第一工作台1021上部安装侧油缸1081、外模滑台1084,外模滑台1084设计起到加固下工作台作用,第一工作台1021下部安装底油缸1161。As shown in Figures 1 and 2, the
进一步地,底座支架1023上设计高度调节结构,使得底座支架1023可进行水平调整。底部防护罩1022使用钢板,保护底油缸1161和下锁模机构118。Further, a height adjustment structure is designed on the
如图1和图2所示,锁模机构118包括上锁模机构118和下锁模机构118,上锁模机构118分布在第一工作台1021的上侧,下锁模机构118分布在第一工作台1021的下侧,锁模机构118包括两个小油缸1181、上模板1182、上压套1183、下压套1184、压套导柱1185、下模板1186、模板导柱1187。其中,上锁模机构118机构包括:两个小油缸1181,小油缸1181紧固在上台面1042上,上台面1042紧固在导柱106的中上部,床身102上方安装有4根导柱106,4根导柱106呈四角矩形分布,两个小油缸1181分别设置在左右两侧的两根导柱106之间;上模板1182,固定连接在小油缸1181上,且上模板1182套设在导柱106上;上压套1183,固定连接在上模板1182底面上,上压套1183的位置与外模110的顶部被锁紧位置相对应,小油缸1181推动上压套1183锁紧外模110顶部。下锁模机构118包括:下压套1184,通过四根压套导柱1185连接到下模板1186,下压套1184的位置与外模110的底部被锁紧位置相对应;下模板1186,通过四根模板导柱1187连接到下平板1188,下平板1188固定到底油缸1161上,底油缸1161推动下压套1184锁紧外模110底部。上压套1183、下压套1184都与外模110紧密配合,通过机械方式锁模,安全可靠,小油缸1181和底油缸1161仅起到推动升降的作用,缸径小,造价低。锁模机构118采用独创的小油缸1181和上下压套1184锁模系统,无需凹模设计,解决了铝活塞液态模锻模具无法左右分型及每个铸件均要安装凹模的问题,生产人员由3人减少为2人,提高工作效率2倍以上,同时降低了劳动强度,能够实现镶圈内冷三氧化二铝纤维增强一体化铝活塞批量化毛坯铸造。使用小油缸1181锁模,价格较低,降低了该液态模锻铸造机的制造成本,而且机身紧凑,占用空间较小。As shown in Figures 1 and 2, the
如图1和图2所示,顶模机构104包括:主油缸1041、上台面1042、第二工作台1043,上台面1042紧固在四根导柱106上方,主油缸1041使用紧固螺栓固定在上台面1042,第二工作台1043固定连接在主油缸1041上,第二工作台1043的四角套设在导柱106上,顶模1044通过法兰盘1045与第二工作台1043紧固连接,主油缸1041推动第二工作台1043和顶模1044实现铸件加压和开合模。As shown in Figures 1 and 2, the
如图1和图2所示,外模机构108包括:两个侧油缸1081、第一连接结构1082、第二连接结构1083、外模滑台1084、外模导轨1085,侧油缸1081使用螺栓紧固在第一工作台1021上,两个侧油缸1081相对设置;外模110和销孔压头112,分别通过第一连接结构1082、第二连接结构1083与侧油缸1081相连,侧油缸1081为套缸,既可以推动外模110开合,还可以推动销孔压头112对活塞销孔部位加压;配合设置的外模滑台1084和外模导轨1085,固定安装在第一工作台1021上,处于两个侧油缸1081之间的位置区域,外模110通过外模导轨1085在外模滑台1084上滑动开合,外模滑台1084的设计在起到加固第一工作台1021作用的同时,使得外模110开合更加稳定。侧油缸1081同时具备开合模和侧向加压的功能,实现铝活塞铸件的多向加压,不但使铸件各部位组织致密,还降低了主缸压力,提高了模具寿命。As shown in Figures 1 and 2, the
进一步地,第一连接结构1082为模架,模架的一侧连接在侧油缸1081上,模架的另一侧与外模110紧固连接;第二连接结构1083为连接块,连接块处于模架内,连接块设计有升降结构,调节销孔压头112的高度,满足不同大小活塞销孔中心高度不同的模具连接需要。Further, the
如图1和图2所示,顶出机构116包括底油缸1161、顶杆1162,底油缸1161通过紧固螺栓连接在床身102底部,顶杆1162连接在底油缸1161上。底油缸1161为套缸,不但可以顶出铸件,还可以对铸件进行底部加压,底油缸1161同时具备顶出铸件、底面加压和锁模的功能,配合主油缸1041加压,实现铝活塞铸件的多向加压,不但使铸件各部位组织致密,还降低了主缸压力,提高了模具寿命。As shown in FIGS. 1 and 2 , the
本发明提出的活塞液态模锻铸造机的工作过程如下,以镶圈内冷三氧化二铝纤维增强一体化铝活塞铸件202的压力铸造为例,镶圈内冷三氧化二铝纤维增强一体化铝活塞铸件202如图3所示,包含三氧化二铝纤维预制件、陶瓷盐芯、铸铁镶圈等镶嵌件,本发明提出的活塞液态模锻铸造机也可用于结构类似的其他铝合金铸件的压力铸造。The working process of the piston liquid die forging casting machine proposed by the present invention is as follows. Taking the pressure casting of aluminum piston casting 202 with inner cooling aluminum oxide fiber reinforced integrated aluminum piston casting 202 as an example, the inner cooling aluminum oxide fiber reinforced integrated Aluminum piston casting 202, as shown in Figure 3, includes inlays such as aluminum oxide fiber prefabricated parts, ceramic salt cores, cast iron inserts, etc. The piston liquid die forging casting machine proposed by the present invention can also be used for other aluminum alloy castings with similar structures pressure casting.
(1)启动活塞液态模锻铸造机,设置工艺参数,压机起始处于开模状态,在底盘114上安装三氧化二铝纤维预制件,陶瓷盐芯安装到三氧化二铝纤维预制件上,侧油缸1081推动外模110快速合模,接近时减速合模,防止振动和急速碰撞,然后在外模110内镶嵌铸铁镶圈2022;(1) Start the piston liquid die forging casting machine, set the process parameters, the press is initially in the mold opening state, install the aluminum oxide fiber prefabricated part on the
(2)通过外模110浇道浇入定量铝液,小油缸1181和底油缸1161同时推动上压套1183、下压套1184锁紧外模110,同时安全门关闭,上下锁模位移、压力信号提示到位才能进行下一步动作,防止锁模不到位加压时铝液溅出伤人。(2) Pour quantitative aluminum liquid through the sprue of the
(3)主油缸1041推动顶模1044快速下行,接近铝液减速,然后慢速加压,压力升至设定值,开始计时,侧油缸1081延时推动销孔压头112进行活塞销孔部位加压,底油缸1161延时推动顶杆1162对活塞底部加压,三个方向同时加压至保压结束。(3) The
(4)保压设定时间结束后,侧油缸1081拉动销孔压头112退回到位,底油缸1161泄压,主油缸1041拉动顶模1044回程到位,小油缸1181和底油缸1161同时拉动上压套1183、下压套1184回程到位,侧油缸1081拉动左右外模110开模到位,底油缸1161推动铸件出模,一个铸件循环完成,得到镶圈内冷三氧化二铝纤维增强一体化铝活塞铸件202,结构如图3所示,包括内冷油腔2023、三氧化二铝纤维件2021、铸铁镶圈2022。(4) After the set pressure holding time is over, the
在本发明中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; the term "plurality" refers to two or two above, unless expressly defined otherwise. The terms "installation", "connection", "connection", "fixed" and other terms should be interpreted in a broad sense, for example, "connection" can be fixed connection, detachable connection, or integral connection; "connection" can be directly or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear" etc. is based on the orientation shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the referred device or unit must have a specific direction, be constructed and operated in a specific orientation, and therefore, should not be construed as a limitation of the present invention.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions of the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the present invention In at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110347441.9A CN113231621B (en) | 2021-03-31 | 2021-03-31 | Piston liquid die forging casting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110347441.9A CN113231621B (en) | 2021-03-31 | 2021-03-31 | Piston liquid die forging casting machine |
Publications (2)
Publication Number | Publication Date |
---|---|
CN113231621A CN113231621A (en) | 2021-08-10 |
CN113231621B true CN113231621B (en) | 2023-01-03 |
Family
ID=77130678
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110347441.9A Active CN113231621B (en) | 2021-03-31 | 2021-03-31 | Piston liquid die forging casting machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113231621B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113843390A (en) * | 2021-11-02 | 2021-12-28 | 宁波普瑞达液压科技有限公司 | Safety mold locking structure for liquid forging half mold frame |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030080469A (en) * | 2002-04-09 | 2003-10-17 | 주식회사 알룩스 | Apparatus for Forging of Direct Pressure Type |
CN1943915A (en) * | 2005-10-08 | 2007-04-11 | 山东滨州渤海活塞股份有限公司 | Method for casting piston blank with inner cooling path by liquid state extruding casting process |
CN209632097U (en) * | 2018-12-14 | 2019-11-15 | 合肥熠辉轻合金科技有限公司 | A kind of liquid-state forging die device of end cap blank |
CN112475264A (en) * | 2020-11-27 | 2021-03-12 | 广州楚河工业设计合伙企业(有限合伙) | Horizontal direct-pressure liquid die forging casting machine |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2910412Y (en) * | 2006-06-19 | 2007-06-13 | 江阴职业技术学院 | Liquid state stamping mould for automotive main cylinder of general braking pump |
KR100861414B1 (en) * | 2007-04-06 | 2008-10-07 | 하태수 | Forging apparatus for reaction solidification and its forging method |
JP5916494B2 (en) * | 2012-04-18 | 2016-05-11 | 日立オートモティブシステムズ株式会社 | Manufacturing method of piston for internal combustion engine |
KR20130123653A (en) * | 2012-05-03 | 2013-11-13 | (주)레오포즈 | Method for manufacturing aluminium wheelhub |
CN104139170B (en) * | 2014-07-16 | 2016-05-04 | 华南理工大学 | A clamping device for direct extrusion casting mold |
CN106694852B (en) * | 2016-12-16 | 2018-12-14 | 滨州渤海活塞有限公司 | Aluminium piston blank casting machine high rigidity frame lathe bed |
CN108856697B (en) * | 2018-06-26 | 2020-03-24 | 滨州渤海活塞有限公司 | Full-automatic casting equipment for aluminum piston of gasoline engine |
CN111283159A (en) * | 2020-03-26 | 2020-06-16 | 沈阳航空航天大学 | A casting device and process combining gravity casting and liquid die forging |
-
2021
- 2021-03-31 CN CN202110347441.9A patent/CN113231621B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030080469A (en) * | 2002-04-09 | 2003-10-17 | 주식회사 알룩스 | Apparatus for Forging of Direct Pressure Type |
CN1943915A (en) * | 2005-10-08 | 2007-04-11 | 山东滨州渤海活塞股份有限公司 | Method for casting piston blank with inner cooling path by liquid state extruding casting process |
CN209632097U (en) * | 2018-12-14 | 2019-11-15 | 合肥熠辉轻合金科技有限公司 | A kind of liquid-state forging die device of end cap blank |
CN112475264A (en) * | 2020-11-27 | 2021-03-12 | 广州楚河工业设计合伙企业(有限合伙) | Horizontal direct-pressure liquid die forging casting machine |
Also Published As
Publication number | Publication date |
---|---|
CN113231621A (en) | 2021-08-10 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105499513A (en) | Device for manufacturing automobile aluminum alloy wheel hubs through liquid filling, local pressurizing and feeding and method thereof | |
CN201493468U (en) | Dual liquid forging die for squeezing and casting | |
CN101633041A (en) | Double liquid-state forging die for extrusion casting | |
CN113231621B (en) | Piston liquid die forging casting machine | |
CN1329148C (en) | Method and apparatus for die-casting a V-cylinder block for an internal combustion engine | |
CN113084119A (en) | Light alloy vacuum high-pressure casting flexible loading casting-forging composite forming device and using method thereof | |
JP2008290131A (en) | High-pressure casting and forging machine, and method for producing high-pressure cast and forged product | |
CN212191173U (en) | Precision die with positioning function for aluminum alloy die casting | |
CN106623789A (en) | Excavator casting mold pressing equipment | |
CN104139170B (en) | A clamping device for direct extrusion casting mold | |
CN202701336U (en) | Composite thermometal connecting rod casting mould | |
CN108097923A (en) | A kind of differential pressure pressurization casting machine fills the casting device and casting method of type High Pressure Solidification with low pressure | |
CN215431471U (en) | Automobile key accessory die-casting die | |
CN213496339U (en) | Casting structure of mould | |
CN209953780U (en) | Movable plate synchronous limiting mechanism of casting machine | |
CN218983119U (en) | Multi-cavity die-casting mould | |
CN110026539A (en) | A kind of casting machine of the quick mode locking of energy | |
CN201127989Y (en) | Casting mold capable of using new casting method | |
CN212350321U (en) | Die casting die convenient to drawing of patterns | |
CN210023724U (en) | A quick mode locking device for casting machine | |
KR101536752B1 (en) | Low pressure casting mold apparatus having a function for processing undercut using cylinder | |
CN112958754A (en) | Local loading forced feeding and core-pulling device of large aluminum alloy extrusion casting die | |
CN109986058A (en) | A kind of rapid mould clamping device for casting machine | |
CN116761687A (en) | Die casting machine with improved mounting plate | |
CN205888029U (en) | Mode that opens and shuts in grades low pressure casting machine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A liquid forging and casting machine for pistons Granted publication date: 20230103 Pledgee: Binzhou branch of China CITIC Bank Co.,Ltd. Pledgor: BINZHOU BOHAI PISTON Co.,Ltd. Registration number: Y2024980014544 |
|
PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20230103 Pledgee: Binzhou branch of China CITIC Bank Co.,Ltd. Pledgor: BINZHOU BOHAI PISTON Co.,Ltd. Registration number: Y2024980014544 |