CN113218037B - Ice water main machine maintenance estimation system and method - Google Patents
Ice water main machine maintenance estimation system and method Download PDFInfo
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Abstract
本发明提供一种冰水主机保养预估系统及其方法,冰水主机保养预估统包含一数据库、一输入模块、一数据处理模块、一健康值计算模块与一保养值计算模块。数据库存储有多个主机运转数据。输入模块用以输入一起始日期与一指定冰水主机的一指定主机数据。数据处理模块依据起始日期与指定主机数据,筛选并处理出多个选取运转数据。健康值计算模块用以接收选取运转数据,并据以运算出指定冰水主机的一健康值。保养值计算模块接收特定区间内的健康值加以平均以计算出一保养值,借以辅助判断指定冰水主机是否需要进行保养。
The invention provides an ice water host maintenance estimation system and a method thereof. The ice water host maintenance estimation includes a database, an input module, a data processing module, a health value calculation module and a maintenance value calculation module. The database stores operational data for multiple hosts. The input module is used for inputting a start date and a specified host data of a specified ice water host. The data processing module filters and processes a plurality of selected operation data according to the start date and the specified host data. The health value calculation module is used for receiving the selected operation data, and calculating a health value of the designated ice water host accordingly. The maintenance value calculation module receives and averages the health values in a specific interval to calculate a maintenance value, so as to assist in judging whether the specified ice water host needs to be maintained.
Description
技术领域technical field
本发明涉及一种系统及方法,尤其是指一种冰水主机保养预估系统及其方法。The present invention relates to a system and a method, in particular to an ice water host maintenance prediction system and method.
背景技术Background technique
冰水主机为一种广泛应用于冷气空调的现有技术,在一冷媒循环路径上至少设置有一压缩机、一冷凝器、一膨胀阀与一蒸发器。一般而言,蒸发器是用来产生冰水以供后续产生冷气之用,冷凝器则是废热产生的所在位置。The ice water host is an existing technology widely used in air-conditioning, and at least a compressor, a condenser, an expansion valve and an evaporator are arranged on a refrigerant circulation path. Generally speaking, the evaporator is used to generate ice water for subsequent generation of cold air, and the condenser is where the waste heat is generated.
现有技术中的冰水主机大致上采用定期保养的方式,举例来说,可能每一季、每半年保养一次。然而,定期保养的方式可能造成冰水主机过早保养或是过晚保养等保养时机不精确所衍生出的种种问题。而若要更精确的判断冰水主机的保养时机,有需要增设其他传感器,感测冰水主机的多种参数以进行判断,容易造成成本提升却不一定符合经济效益等问题。因此,现有技术中,判断冰水主机的保养时机存在改进的空间。The ice water host in the prior art is generally maintained on a regular basis, for example, it may be maintained every quarter or half a year. However, the method of regular maintenance may cause various problems arising from inaccurate maintenance timing such as premature maintenance or late maintenance of the ice water host. In order to more accurately judge the maintenance timing of the ice water main unit, it is necessary to add other sensors to sense various parameters of the ice water main unit to make judgments, which may easily lead to problems such as cost increase but not necessarily economic benefits. Therefore, in the prior art, there is room for improvement in judging the maintenance timing of the ice water host.
发明内容SUMMARY OF THE INVENTION
有鉴于在现有技术中,定期保养可能造成冰水主机保养时机的不精确,精确的判断冰水主机的保养时机又会造成成本提升等问题。本发明的一主要目的是提供一种冰水主机保养预估系统,用以解决现有技术中的至少一个问题。In view of the fact that in the prior art, regular maintenance may cause inaccurate maintenance timing of the ice water main unit, and accurate judgment of the maintenance timing of the ice water main unit may cause problems such as cost increase. A main purpose of the present invention is to provide a maintenance prediction system for an ice water main engine to solve at least one problem in the prior art.
本发明为解决现有技术的问题,所采用的必要技术手段为提供一种冰水主机保养预估系统,用以通信连结于多个冰水主机,每一冰水主机具有一主机数据,并在每一工作日期运转一运转时间后产生多个主机运转数据,且冰水主机保养预估系统包含一数据库、一输入模块、一数据处理模块、一健康值计算模块与一保养值计算模块。In order to solve the problem of the prior art, the necessary technical means adopted by the present invention is to provide an ice water host maintenance and estimation system, which is used for communication and connection to a plurality of ice water hosts, and each ice water host has a host data, and A plurality of host operating data are generated after running for an operating time on each working day, and the ice water host maintenance estimation system includes a database, an input module, a data processing module, a health value calculation module and a maintenance value calculation module.
数据库对应于冰水主机而存储有多个上述的主机数据与主机运转数据。输入模块用以输入一起始日期与一指定冰水主机的一指定主机数据。数据处理模块通信连结输入模块与数据库,用以依据指定主机数据,在主机运转数据中筛选并处理出对应起始日期的工作日期至对应一当前日期的工作日期所对应的多个选取运转数据。健康值计算模块通信连结数据处理模块,用以接收选取运转数据,并据以计算出指定冰水主机的每一工作日期的一健康值。保养值计算模块通信连结健康值计算模块,并将一设定区间内的所有上述的健康值加以平均以计算出一保养值,借以计算出每一工作日期的保养值。The database stores a plurality of the above-mentioned host data and host operation data corresponding to the ice water host. The input module is used for inputting a start date and a specified host data of a specified ice water host. The data processing module communicates with the input module and the database for filtering and processing a plurality of selected operation data corresponding to the work date corresponding to the start date to the work date corresponding to a current date in the host operation data according to the designated host data. The health value calculation module communicates with the data processing module for receiving the selected operation data, and calculates a health value for each working day of the designated ice water host accordingly. The maintenance value calculation module communicates with the health value calculation module, and averages all the above-mentioned health values in a set interval to calculate a maintenance value, so as to calculate the maintenance value of each working day.
在上述必要技术手段的基础下,本发明所衍生的一附属技术手段为使冰水主机保养预估系统,还包含一警示模块,警示模块通信连结该保养值计算模块,用以接收该保养值,并在该保养值大于一保养门槛值时,产生一保养警示信息。On the basis of the above necessary technical means, an auxiliary technical means derived from the present invention is to make the ice water host maintenance estimation system, and further includes a warning module, and the warning module communicates with the maintenance value calculation module for receiving the maintenance value. , and when the maintenance value is greater than a maintenance threshold value, a maintenance warning message is generated.
在上述必要技术手段的基础下,本发明所衍生的一附属技术手段为使冰水主机保养预估系统中的警示模块,包含一差值计算单元、一判断单元与一警示单元。差值计算单元接收保养值,并计算保养值与保养门槛值的一差值。判断单元通信连结差值计算单元,用以接收差值,并在判断出差值介于0与一差值门槛值时,产生一第一判断信号;并在判断出差值大于差值门槛值时,产生一第二判断信号。警示单元通信连结判断单元,用以在接收到第一判断信号时,产生保养警示信息中的一轻微警示信息,并在接收到第二判断信号时,产生保养警示信息中的一严重警示信息。On the basis of the above-mentioned necessary technical means, an auxiliary technical means derived from the present invention is the warning module in the ice water host maintenance estimation system, which includes a difference calculation unit, a judgment unit and a warning unit. The difference calculation unit receives the maintenance value and calculates a difference between the maintenance value and the maintenance threshold value. The judging unit is communicatively connected to the difference calculation unit for receiving the difference, and when judging that the difference is between 0 and a difference threshold, a first judgment signal is generated; and when judging that the difference is greater than the difference threshold When , a second judgment signal is generated. The warning unit is communicatively connected to the judging unit, and is used for generating a minor warning message in the maintenance warning information when receiving the first judging signal, and generating a serious warning message in the maintenance warning information when receiving the second judging signal.
在上述必要技术手段的基础下,本发明所衍生的一附属技术手段为使冰水主机保养预估系统中的数据处理模块,包含一格式转换单元与一数据选取单元。格式转换单元对主机运转数据进行格式转换。数据选取单元对主机运转数据进行筛选。其中,主机运转数据进行格式转换与筛选后形成选取运转数据。On the basis of the above necessary technical means, an auxiliary technical means derived from the present invention is the data processing module in the ice water host maintenance estimation system, which includes a format conversion unit and a data selection unit. The format conversion unit performs format conversion on the host operation data. The data selection unit filters the operation data of the host. Among them, the host operation data is formatted and filtered to form the selected operation data.
在上述必要技术手段的基础下,本发明所衍生的一附属技术手段为使冰水主机保养预估系统中,每一选取运转数据一具有一冰水温度值的冰水温度数据,当指定冰水主机处于一正常状态时,运转时间包含一正常振荡时间与一稳态时间,选取运转数据包含多个位于正常振荡时间的振荡运转数据与多个位于稳态时间的稳态运转数据;当指定冰水主机处于一异常状态时,运转时间包含一异常振荡时间,选取运转数据包含多个位于异常振荡时间的异常运转数据,且健康值计算模块包含一过冲值计算单元、一收敛时间比率计算单元、一误差平均计算单元与一健康值计算单元。过冲值计算单元在正常状态下接收振荡运转数据后,用以计算每一冰水温度值减去一温度设定值的一温度差值,并将所有温度差值中的最小者取绝对值定义为一过冲值;在异常状态下接收异常运转数据后,用以计算每一冰水温度值减去温度设定值的温度差值,并将第M笔以后的温度差值中的最大者定义为过冲值,其中,M大于等于2。收敛时间比率计算单元在正常状态下利用正常振荡时间除以运转时间,计算出一收敛时间比率值;在异常状态下利用异常振荡时间除以运转时间,计算出收敛时间比率值。误差平均计算单元在正常状态下接收稳态运转数据后,用以计算稳态运转数据中的每一冰水温度值减去温度设定值的温度差值,并将所有上述的温度差值取绝对值后加以平均,借以运算出一误差平均值;在异常状态下接收第M笔及第M笔以后的异常运转数据后,用以计算每一冰水温度值减去温度设定值的温度差值,并将所有上述的温度差值取绝对值后加以平均,借以运算出误差平均值。健康值计算单元通信连结过冲值计算单元、收敛时间比率计算单元与误差平均计算单元,用以利用过冲值、收敛时间比率值与误差平均值计算出健康值。其中,指定冰水主机处于正常状态时,第N笔以后的温度差值的至少一者小于1;指定冰水主机处于异常状态时,第N笔以后的所有的温度差值大于1,N大于2。On the basis of the above-mentioned necessary technical means, an auxiliary technical means derived from the present invention is to make the ice water temperature data with an ice water temperature value for each selected operation data in the ice water host maintenance prediction system, when the specified ice water temperature When the water main unit is in a normal state, the operation time includes a normal oscillation time and a steady state time, and the selected operation data includes multiple oscillation operation data at the normal oscillation time and multiple steady state operation data at the steady state time; when specifying When the ice water host is in an abnormal state, the operation time includes an abnormal oscillation time, the selected operation data includes a plurality of abnormal operation data at the abnormal oscillation time, and the health value calculation module includes an overshoot value calculation unit and a convergence time ratio calculation unit. unit, an error average calculation unit and a health value calculation unit. After the overshoot value calculation unit receives the oscillating operation data under normal conditions, it is used to calculate a temperature difference value of each ice water temperature value minus a temperature set value, and take the absolute value of the smallest of all the temperature difference values. Defined as an overshoot value; after receiving the abnormal operation data in an abnormal state, it is used to calculate the temperature difference value of each ice water temperature value minus the temperature set value, and the maximum temperature difference value after the Mth is calculated. which is defined as the overshoot value, where M is greater than or equal to 2. The convergence time ratio calculation unit calculates a convergence time ratio by dividing the normal oscillation time by the running time in a normal state, and calculates a convergence time ratio by dividing the abnormal oscillation time by the running time in an abnormal state. After receiving the steady-state operation data in the normal state, the error average calculation unit is used to calculate the temperature difference value of each ice water temperature value in the steady-state operation data minus the temperature set value, and take all the above-mentioned temperature difference values as After the absolute value is averaged, an error average is calculated; after receiving the abnormal operation data of the Mth and the Mth after the abnormal state, it is used to calculate the temperature of each ice water temperature value minus the temperature set value Take the absolute value of all the above temperature differences and average them to calculate the average error value. The health value calculation unit communicates with the overshoot value calculation unit, the convergence time ratio calculation unit and the error average calculation unit, and is used for calculating the health value by using the overshoot value, the convergence time ratio value and the error average value. Among them, when the designated ice water host is in a normal state, at least one of the temperature differences after the Nth pen is less than 1; when the designated ice water host is in an abnormal state, all the temperature differences after the Nth pen are greater than 1, and N is greater than 2.
在上述必要技术手段的基础下,本发明所衍生的一附属技术手段为使冰水主机保养预估系统中的健康值计算单元,是将过冲值乘以一第一权重值、将收敛时间比率值乘以一第二权重值以及将误差平均值乘以一第三权重值,并予以加总以计算出健康值。On the basis of the above-mentioned necessary technical means, an auxiliary technical means derived from the present invention is to make the health value calculation unit in the ice water host maintenance estimation system multiply the overshoot value by a first weight value, and calculate the convergence time The ratio value is multiplied by a second weight value and the error mean value is multiplied by a third weight value and summed to calculate the health value.
在上述必要技术手段的基础下,本发明所衍生的一附属技术手段为使冰水主机保养预估系统,还包含一区间设定模块,且区间设定模块通信连结保养值计算模块,用以受操作地设定区间。On the basis of the above necessary technical means, an auxiliary technical means derived from the present invention is to make the ice water host maintenance estimation system, and further includes an interval setting module, and the interval setting module communicates with the maintenance value calculation module for The interval is operatively set.
在上述必要技术手段的基础下,本发明所衍生的一附属技术手段为使冰水主机保养预估系统,还包含一显示模块,且显示模块通信连结保养值计算模块,用以接收并显示起始日期至当前日期所有的保养值。On the basis of the above-mentioned necessary technical means, an auxiliary technical means derived from the present invention is to make the ice water host maintenance estimation system, and further includes a display module, and the display module is connected to the maintenance value calculation module in communication, for receiving and displaying the starting value. All maintenance values from the start date to the current date.
本发明为解决现有技术的问题,所采用的必要技术手段为另外提供一种冰水主机保养预估方法,利用如前述的冰水主机保养预估系统加以实施,并包含:(a)利用数据库,存储有主机数据与主机运转数据;(b)利用输入模块,输入起始日期与指定冰水主机的指定主机数据;(c)利用数据处理模块,筛选并处理出选取运转数据;(d)利用健康值计算模块,接收选取运转数据,并计算出指定冰水主机在每一工作日期的健康值;(e)利用保养值计算模块,将设定区间内的所有健康值加以平均以计算出保养值,借以计算出指定冰水主机在每一工作日期的保养值。In order to solve the problems of the prior art, the necessary technical means adopted by the present invention is to provide a method for estimating the maintenance of an ice water main engine, which is implemented by using the above-mentioned maintenance estimation system for an ice water main engine, and includes: (a) using The database stores the host data and the host operation data; (b) use the input module to input the starting date and the designated host data of the designated ice water host; (c) use the data processing module to filter and process the selected operation data; (d) ) Use the health value calculation module to receive the selected operation data, and calculate the health value of the designated ice water host on each working day; (e) Use the maintenance value calculation module to average all the health values in the set interval to calculate The maintenance value is calculated to calculate the maintenance value of the designated ice water main unit on each working day.
承上所述,本发明所提供冰水主机保养预估系统及其方法,利用数据库、输入模块、数据处理模块、健康值计算模块与保养值计算模块,计算出指定冰水主机的健康值与保养值,并利用保养值来判断指定冰水主机的保养时机。依据实务上的数据显示,相较于现有技术的定期保养,本发明判断的保养时机更为精确,也不需要额外的传感器与参数,只需利用冰水主机在运转后产生的主机运转数据即可进行计算与预估。Continuing from the above, the ice water host maintenance estimation system and method provided by the present invention utilizes a database, an input module, a data processing module, a health value calculation module and a maintenance value calculation module to calculate the health value and the maintenance value of the specified ice water host. Maintenance value, and use the maintenance value to judge the maintenance timing of the designated ice water host. According to practical data, compared with the regular maintenance in the prior art, the present invention determines the maintenance timing more accurately, and does not require additional sensors and parameters, and only needs to use the main engine operation data generated by the ice water main engine after the operation. Calculations and estimates can be made.
附图说明Description of drawings
图1是显示本发明较佳实施例所提供的冰水主机保养预估系统的方块图;1 is a block diagram showing an ice water host maintenance prediction system provided by a preferred embodiment of the present invention;
图2是显示本发明较佳实施例所提供的冰水主机保养预估方法的流程图;2 is a flow chart showing a method for estimating the maintenance of an ice water host provided by a preferred embodiment of the present invention;
图3是显示本发明筛选处理出的选取运转数据的示意图;FIG. 3 is a schematic diagram showing the selected operation data obtained by the screening process of the present invention;
图4是显示本发明计算出的健康值与保养值的示意图;以及FIG. 4 is a schematic diagram showing the calculated health value and maintenance value of the present invention; and
图5是显示本发明计算出的保养值的另一示意图。FIG. 5 is another schematic diagram showing the maintenance value calculated by the present invention.
附图标号说明Explanation of reference numerals
1 冰水主机保养预估系统1 Ice water host maintenance prediction system
11 数据库11 Database
12 输入模块12 Input module
13 数据处理模块13 Data processing module
131 格式转换单元131 Format Conversion Unit
132 数据选取单元132 Data selection unit
14 健康值计算模块14 Health value calculation module
141 过冲值计算单元141 Overshoot value calculation unit
142 收敛时间比率计算单元142 Convergence time ratio calculation unit
143 误差平均计算单元143 Error average calculation unit
144 健康值计算单元144 Health value calculation unit
15 保养值计算模块15 Maintenance value calculation module
16 警示模块16 Alert Module
161 差值计算单元161 Difference calculation unit
162 判断单元162 Judgment unit
163 警示单元163 Warning unit
17 显示模块17 Display module
18 区间设定模块18 Section setting module
DTH 差值门槛值DTH difference threshold
D1、D2、D3、D1, D2, D3,
D4、D5、D6、D4, D5, D6,
D7、D8、D9 工作日期D7, D8, D9 working date
EB 误差带EB error band
H1、H2、H3、H4 温度差值H1, H2, H3, H4 temperature difference
T 运转时间T run time
T1 正常振荡时间T1 normal oscillation time
T2 稳态时间T2 steady state time
Te1、Te2 冰水温度值Te1, Te2 ice water temperature value
TeS 温度设定值TeS temperature setpoint
TLU 温度上限值TLU temperature upper limit
TLD 温度下限值TLD temperature lower limit
t0、t1、t2、t3、t0, t1, t2, t3,
t4、t5、t6、t7 时点t4, t5, t6, t7
VTH 保养门槛值VTH service threshold
具体实施方式Detailed ways
下面将结合示意图对本发明的具体实施方式进行更详细的描述。根据下列描述和权利要求,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The specific embodiments of the present invention will be described in more detail below with reference to the schematic diagrams. The advantages and features of the present invention will become apparent from the following description and claims. It should be noted that, the accompanying drawings are all in a very simplified form and in inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention.
请参阅图1至图2,其中,图1是显示本发明较佳实施例所提供的冰水主机保养预估系统的方块图;以及,图2是显示本发明较佳实施例所提供的冰水主机保养预估方法的流程图。如图所示,一种冰水主机保养预估系统1及其方法用以通信连结多个冰水主机,并包含一数据库11、一输入模块12、一数据处理模块13、一健康值计算模块14、一保养值计算模块15、一警示模块16、一显示模块17与一区间设定模块18。Please refer to FIG. 1 to FIG. 2, wherein, FIG. 1 is a block diagram showing an ice water host maintenance prediction system provided by a preferred embodiment of the present invention; Flow chart of water host maintenance estimation method. As shown in the figure, an ice water host maintenance estimation system 1 and a method thereof are used to communicate and connect a plurality of ice water hosts, and include a
每一冰水主机具有一主机数据,并在每一个工作日期运转一运转时间后产生多个主机运转数据。举例来说,冰水主机可能在12月16日运转了8个小时,并产生多个主机运转数据,而且冰水主机在12月17日运转了8个小时,并产生多个主机运转数据。主机运转数据通常包含很多种数值,其中,至少包含冰水温度值。主机运转数据的数量则是看每笔主机运转数据产生的频率而定,较精确的可能为每一分钟产生一笔主机运转数据,也可能每两分钟,甚至是每五分钟。主机数据可以是MAC地址(Media Access Control Address)、型号等。冰水温度值,可以是冰水出口的冰水温度值,也可以是冰水入口的冰水温度值。工作日期指的则是冰水主机有运转的日期。Each ice water host has a host data, and generates a plurality of host operating data after running for an operating time on each working day. For example, the ice water host may have been running for 8 hours on December 16 and generated multiple host operation data, and the ice water host may have been running for 8 hours on December 17 and generated multiple host operating data. The operating data of the main engine usually contains many kinds of values, among which, at least the value of ice water temperature is included. The amount of host operating data depends on the frequency of each host operating data generation. More accurate, one host operating data may be generated every minute, or it may be every two minutes, or even every five minutes. The host data may be a MAC address (Media Access Control Address), a model, and the like. The ice water temperature value can be the ice water temperature value at the ice water outlet or the ice water temperature value at the ice water inlet. The working date refers to the date when the ice water host is in operation.
数据库11对应所有冰水主机而存储有所有冰水主机的主机数据与所有主机运转数据,即步骤S101。输入模块12用以输入一起始日期与一指定冰水主机的一指定主机数据,即步骤S102。指定冰水主机通常是指一使用者所想要观察或预估的上述冰水主机中的一者。The
数据处理模块13通信连结数据库11与输入模块12,即步骤S103,并包含一格式转换单元131与一数据选取单元132。格式转换单元131会将主机运转数据进行格式转换。数据选取单元132则是会对主机运转数据进行筛选,其中,工作日期介在起始日期至一当前日期的所有主机运转数据,经由格式转换与筛选后会被定义成上述选取运转数据。格式转换与筛选的先后顺序并不影响本发明的实施。举例来说,指定冰水主机于1月1日被设置好且开始运转至12月31日,1月1日至12月31日中指定冰水主机有运转的日期皆为工作日期。使用者于12月31日(当前日期)时输入6月1日(起始日期),数据处理模块13便会将1月1日至12月31日中符合6月1日(起始日期)至12月31日(当前日期)的工作日期的主机运转数据筛选出来。The
健康值计算模块14通信连结数据处理模块13,用以接收选取运转数据,并据以计算出指定冰水主机在每一工作日期的一健康值,即步骤S104。在本实施例中,健康值计算模块14包含一过冲值计算单元141、一收敛时间比率计算单元142、一误差平均计算单元143与一健康值计算单元144。保养值计算模块15通信连结健康值计算模块14,并将一设定区间内的所有健康值加以平均以计算出一保养值,即步骤S105。因此,保养值计算模块15会计算出每一工作日期的保养值。举例来说,设定区间为7天,5月7日的保养值即为5月1日至5月7日的健康值的平均。设定区间是由使用者依据冰水主机进行设定,也可为10天、15天、30天。换句话说,本发明是利用选取运转数据计算出预估数值(健康值与保养值)。The health
警示模块16通信连结保养值计算模块15,用以接收保养值,并在保养值大于一保养门槛值时,产生一保养警示信息。在本实施例中,警示模块16包含一差值计算单元161、一判断单元162与一警示单元163。此外,警示模块16在保养值小于保养门槛值时,也可以产生一安全信息。The
显示模块17通信连结保养值计算模块15与警示模块16,用以显示所有的保养值。在本实施例中,显示模块17更可以显示保养警示信息与安全信息。区间设定模块18通信连结保养值计算模块15,用以受操作地设定上述设定区间。实务上,区间设定模块18就是供使用者操作去设定上述设定区间。The
接着,请一并参阅图1至图5,其中,图3是显示本发明筛选处理出的选取运转数据的示意图;图4是显示本发明计算出的健康值与保养值的示意图;以及,图5是显示本发明计算出的保养值的另一示意图。如图所示,在指定冰水主机处于正常状态下,运转时间T包含一正常振荡时间T1与一稳态时间T2。选取运转数据包含多个位于正常振荡时间T1内的振荡运转数据与多个位于稳态时间T2内的稳态运转数据。在指定冰水主机处于异常状态下,运转时间T则是包含一异常振荡时间,且选取运转数据包含多个位于异常振荡时间的异常运转数据。在正常状态下,第N笔以后的温度差值中的至少一者会小于1;在异常状态下,第N笔以后的所有的温度差值皆大于1,其中,N大于2。N可能为20、30等大于2的数字,对应到指定冰水主机运转一特定时间(例如:运转一小时)之后。通过第N笔以后的温度差值是否小于1,判断指定冰水主机是正常状态或异常状态。Next, please refer to FIG. 1 to FIG. 5 together, wherein, FIG. 3 is a schematic diagram showing the selected operation data obtained by the screening process of the present invention; FIG. 4 is a schematic diagram showing the health value and maintenance value calculated by the present invention; 5 is another schematic diagram showing the maintenance value calculated by the present invention. As shown in the figure, when the designated ice water host is in a normal state, the running time T includes a normal oscillation time T1 and a steady state time T2. The selected operation data includes a plurality of oscillation operation data within the normal oscillation time T1 and a plurality of steady state operation data within the steady state time T2. When the designated ice water host is in an abnormal state, the operation time T includes an abnormal oscillation time, and the selected operation data includes a plurality of abnormal operation data at the abnormal oscillation time. In a normal state, at least one of the temperature differences after the Nth stroke is less than 1; in an abnormal state, all the temperature differences after the Nth stroke are greater than 1, where N is greater than 2. N may be a number greater than 2, such as 20, 30, etc., which corresponds to the specified time (for example, one hour of operation) after the specified ice water main engine runs. According to whether the temperature difference after the Nth pen is less than 1, it is judged whether the designated ice water host is in a normal state or an abnormal state.
在正常状态下,过冲值计算单元141会接收振荡运转数据,并计算每一个振荡运转数据的冰水温度值减去一温度设定值TeS的温度差值,并将温度差值中的最小者取绝对值定义为一过冲值。在本实施例中,时点t1所对应到的冰水温度值Te1与温度设定值TeS所形成的温度差值H1最小。时点t2所对应到的冰水温度值Te2与温度设定值TeS所形成的温度差值H2会大于温度差值H1,故将温度差值H1取绝对值后定义为过冲值。因温度差值可能为正数也可能为负数,在异常状态下,过冲值计算单元141会接收异常运转数据,并将第M笔以后的温度差值中的最大值定义为过冲值。In a normal state, the overshoot
在正常状态下经过时点t3之后,大部分的选取运转数据会进入以一温度上限值TLU与一温度下限值TLD所形成的一误差带(Error band)EB。实务上来说,温度上限值TLU会比温度设定值TeS多1,温度下限值TLD则会比温度设定值TeS少1。因此,会将时点t0至t3定义为正常振荡时间T1,时点t3之后会定义成稳态时间T2。收敛时间比率计算单元142会利用正常振荡时间T1除以运转时间T计算出一收敛时间比率值。在异常状态下,收敛时间比率计算单元142会利用异常振荡时间除以运转时间T计算出收敛时间比率值。实务上,异常状态下的收敛时间比率值大部分皆为1。误差平均计算单元143则是在正常状态下接收稳态运转数据,并计算稳态运转数据中的每一冰水温度值与温度设定值TeS的温度差值,例如时点t4、t5所产生的温度差值H3、H4。接着,误差平均计算单元143会将所有温度差值取绝对值后加以平均,借以运算出一误差平均值。在异常状态下,误差平均计算单元143会接收第M笔及第M笔以后的异常运转数据,用以计算每一冰水温度值减去温度设定值TeS的温度差值,并将所有上述的温度差值取绝对值后加以平均,借以运算出误差平均值。其中,M大于等于2,可为2、21、31或其他大于等于2的数字。此外,M也可以等于N。After the time point t3 in the normal state, most of the selected operation data will enter an error band EB formed by an upper temperature limit value TLU and a lower temperature limit value TLD. Practically speaking, the temperature upper limit value TLU is one more than the temperature set value TeS, and the temperature lower limit value TLD is one less than the temperature set value TeS. Therefore, the time point t0 to t3 will be defined as the normal oscillation time T1, and after the time point t3 will be defined as the steady state time T2. The convergence time
健康值计算单元144通信连结过冲值计算单元141、收敛时间比率计算单元142与误差平均计算单元143,用以接收过冲值、收敛时间比率值与误差平均值,并据以计算出健康值。在本实施例中,健康值计算单元144会将过冲值乘以一第一权重值、将收敛时间比率值乘以一第二权重值,以及将误差平均值乘以一第三权重值,并将上述结果予以加总而计算出健康值。上述过冲值与误差平均值要先将温度差值取绝对值的用意在于,避免温度差值为负数时,在计算上会与正数相互抵销,进而降低健康值以及以健康值计算出来的保养值的参考价值。The health
在实务上,选取运转数据在稳态时间T2的后期,也就是接近冰水主机停止运转的时候,选取运转数据有可能低于温度下限值TLD而脱离误差带EB,例如时点t6至t7之间。健康值计算模块14也可将时点t6至t7之间所对应到的选取运转数据删除,而不去计算。In practice, the selected operating data is at the later stage of the steady state time T2, that is, when the ice water host stops running, and the selected operating data may be lower than the temperature lower limit TLD and deviate from the error band EB, such as time points t6 to t7. between. The health
保养值计算模块15会依照上述计算出来的健康值去计算保养值。图5显示工作日期D1至D9的保养值,图4则是显示工作日期D6至D9的健康值与保养值。为了使附图明确便不在图5示出健康值,但是图5的保养值与图4的保养值的产生方式相同。举例来说,设定区间设定为15天时,工作日期D9的保养值为工作日期D8至工作日期D9之间的所有健康值的平均;工作日期D3的保养值为工作日期D1至工作日期D3之间的所有健康值的平均。若设定区间设定为11天时,工作日期D3的保养值为工作日期D2至工作日期D3之间的所有健康值的平均。不同的设定区间所呈现出的附图便会有些许的差异,以本实施例来说,图5的设定区间为15天。The maintenance
从附图可以明显发现,每个工作日期的健康值振荡极大,因此,若用健康值来作为保养时机的判断因子,参考价值有限。而保养值为设定区间内的健康值的平均,当保养值持续攀升,表示设定区间内的健康值可能维持在较高的数字或是也不断攀升。因此,若用保养值来作为保养时机的判断因子,其参考价值会较高。It can be clearly found from the attached drawings that the health value of each working day oscillates greatly. Therefore, if the health value is used as a judging factor for maintenance timing, the reference value is limited. The maintenance value is the average of the health values in the set interval. When the maintenance value continues to rise, it means that the health value in the set interval may remain at a high number or keep rising. Therefore, if the maintenance value is used as a judging factor for maintenance timing, its reference value will be higher.
当保养值超过一保养门槛值VTH时,警示模块16会产生保养警示信息。更详细的说明,差值计算单元161会接收保养值,并将保养值减掉保养门槛值VTH而得一差值。判断单元162通信连结差值计算单元161,用以接收差值,并在判断出差值介于0与一差值门槛值DTH时,产生一第一判断信号;并在判断出差值大于差值门槛值DTH时,产生一第二判断信号。警示单元163通信连结判断单元162,用以在接收到第一判断信号时,产生保养警示信息中的一轻微警示信息,并在接收到第二判断信号时,产生保养警示信息中的一严重警示信息。When the maintenance value exceeds a maintenance threshold value VTH, the
实务上,轻微警示信息与严重警示信息可以用颜色(黄色灯号、红色灯号)、声音、文字、闪烁频率等方式进行区别,借以提供保养警示信息给使用者。而不论是轻微警示信息或是严重警示信息,都是提醒使用者冰水主机需要进行保养。安全信息则是告知使用者目前无需进行保养,例如:绿色灯号。In practice, minor warning information and serious warning information can be distinguished by color (yellow light signal, red light signal), sound, text, flashing frequency, etc., so as to provide maintenance warning information to users. Whether it is a minor warning message or a serious warning message, it reminds the user that the ice water host needs to be maintained. A safety message informs the user that no maintenance is currently required, such as a green light.
以附图来说,工作日期D4的保养值与保养门槛值VTH的差值超过差值门槛值DTH,故此时会产生严重警示信息。工作日期D7的保养值与保养门槛值VTH的差值则介于0与差值门槛值DTH之间,故会产生轻微警示信息。当保养值低于保养门槛值VTH时,警示模块16可以不作动也可以产生安全信息,如工作日期D1、D2、D3、D5、D8与D9。Referring to the figure, the difference between the maintenance value of the working date D4 and the maintenance threshold value VTH exceeds the difference threshold value DTH, so a serious warning message will be generated at this time. The difference between the maintenance value of the working date D7 and the maintenance threshold value VTH is between 0 and the difference threshold value DTH, so a slight warning message will be generated. When the maintenance value is lower than the maintenance threshold value VTH, the
需说明的是,在工作日期D4与D5之间,指定冰水主机进行保养,从附图可以很明显的发现,工作日期D4的保养值是骤降至工作日期D5的保养值。而在工作日期D7,指定冰水主机也进行保养,从附图也可以明显发现,在工作日期D5与D6之间,保养值便没有再超过保养门槛值VTH。It should be noted that between the working days D4 and D5, the ice water host is designated for maintenance. It can be clearly found from the attached drawing that the maintenance value of the working date D4 is the maintenance value of the working date D5. On the working date D7, the designated ice water host is also maintained. It can also be clearly found from the attached drawing that between the working dates D5 and D6, the maintenance value does not exceed the maintenance threshold value VTH.
综上所述,本发明所提供的冰水主机保养预估系统可以利用冰水温度值推断出健康值与保养值,并利用保养值预估冰水主机的保养时机。相较于现有技术中的定期保养,本发明可以更精确的判断保养时机,同时也可以检视现有进行的保养是否有达到效果。此外,本发明仅利用冰水主机一定会记录的冰水温度进行判断,不用额外添加传感器感测额外的参数,因此,价格上也会较现有技术来得便宜。To sum up, the ice water host maintenance estimation system provided by the present invention can use the ice water temperature value to infer the health value and the maintenance value, and use the maintenance value to estimate the maintenance timing of the ice water host. Compared with the regular maintenance in the prior art, the present invention can more accurately judge the maintenance timing, and can also check whether the existing maintenance is effective. In addition, the present invention only uses the ice water temperature that must be recorded by the ice water host for judgment, and does not need to add additional sensors to sense additional parameters, so the price is also cheaper than the prior art.
通过以上较佳具体实施例的详述,是希望能更加清楚描述本发明的特征与精神,而并非以上述所揭示的较佳具体实施例来对本发明的范畴加以限制。相反地,其目的是希望能涵盖各种改变及具相等性的安排于本发明权利要求的范畴内。Through the detailed description of the preferred embodiments above, it is hoped that the features and spirit of the present invention can be described more clearly, rather than limiting the scope of the present invention by the preferred embodiments disclosed above. On the contrary, the intention is to cover various modifications and equivalent arrangements within the scope of the present claims.
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