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CN113200683A - Preparation method of gasochromic film - Google Patents

Preparation method of gasochromic film Download PDF

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Publication number
CN113200683A
CN113200683A CN202110361274.3A CN202110361274A CN113200683A CN 113200683 A CN113200683 A CN 113200683A CN 202110361274 A CN202110361274 A CN 202110361274A CN 113200683 A CN113200683 A CN 113200683A
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sio
sol
film
preparation
gasochromic
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高国华
薛胜清
张增海
吴广明
沈军
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Tongji University
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Tongji University
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/22Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
    • C03C17/23Oxides
    • C03C17/25Oxides by deposition from the liquid phase
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/002Processes for applying liquids or other fluent materials the substrate being rotated
    • B05D1/005Spin coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/18Processes for applying liquids or other fluent materials performed by dipping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/28Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • C01B33/14Colloidal silica, e.g. dispersions, gels, sols
    • C01B33/145Preparation of hydroorganosols, organosols or dispersions in an organic medium
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    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G41/00Compounds of tungsten
    • C01G41/003Preparation involving a liquid-liquid extraction, an adsorption or an ion-exchange
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    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G41/00Compounds of tungsten
    • C01G41/02Oxides; Hydroxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2203/00Other substrates
    • B05D2203/30Other inorganic substrates, e.g. ceramics, silicon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2203/00Other substrates
    • B05D2203/30Other inorganic substrates, e.g. ceramics, silicon
    • B05D2203/35Glass
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    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/04Particle morphology depicted by an image obtained by TEM, STEM, STM or AFM
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/20Materials for coating a single layer on glass
    • C03C2217/21Oxides
    • C03C2217/23Mixtures
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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    • C03C2217/70Properties of coatings
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
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    • C03C2218/00Methods for coating glass
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    • C03C2218/112Deposition methods from solutions or suspensions by spraying
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
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    • C03C2218/113Deposition methods from solutions or suspensions by sol-gel processes
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    • C03GLASS; MINERAL OR SLAG WOOL
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    • C03C2218/00Methods for coating glass
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    • C03C2218/114Deposition methods from solutions or suspensions by brushing, pouring or doctorblading
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/10Deposition methods
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    • C03C2218/32After-treatment

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Abstract

The invention relates to a preparation method of a gasochromic film, which comprises the following steps: (1) separate preparation of WO3Sol and prehydrolyzed SiO2Sol; (2) preparation of WO3/SiO2Sol; (3) preparation of WO3/SiO2A film. Compared with the prior art, the color-changing film prepared by the invention is doped with acidic SiO2Homogeneous composite structure after sol-dissolving, doped with alkaline SiO2The higher porosity after sol-gel greatly improves the cyclicity and temperature resistance of gasochromic.

Description

Preparation method of gasochromic film
Technical Field
The invention relates to the technical field of gasochromic films, in particular to a preparation method of a gasochromic film.
Background
With the increasing prominence of energy problems, the development of renewable energy is still insufficient, so that energy conservation becomes an important means for dealing with the energy problems. The building is one of high energy consumption units, and the building heating and heat preservation energy consumption plays an important role in building energy consumption. According to statistics, under the condition of heating or air conditioning, the heat lost by a single glass window accounts for about 30-50% of the heat load in winter, and the cold consumed by solar radiation heat penetrating through the glass window and entering the room accounts for about 20-30% of the air conditioning load in summer. Therefore, along with the adjustment of national industrial structures and the improvement of the technology, the energy-saving requirement on building energy-saving technology, especially on windows, is higher and higher, and the intelligent color-changing window technology is produced. The gasochromic window is an ideal solar radiation regulation window body, can reduce heat entering the room in summer and enable the heat to smoothly enter the room in winter according to the change of different seasons, and actively regulates the total amount of solar radiation entering the room, thereby realizing the effect of saving energy all the year round. WO based at present on sol-gel technology3The base gasochromic window has simple process and low cost, is convenient for large-area production and is most close to market application.
WO prepared by sol-gel method3The film has better gasochromic characteristic, but the discovery of the cycle life shows that the discoloring speed of the film decays very fast along with the increase of discoloring times, and the cycle stability is poorer. On the other hand, the gasochromic window is used as an absorption type energy-saving window, the energy saving in summer is achieved by absorbing solar radiation, and therefore, the temperature of the photochromic film is obviously increased; meanwhile, the sol-gel film needs to be subjected to certain heat treatment to be stable, which requires that the film has certain temperature resistance. But of sol-gel WO3The temperature resistance of the film is not good, and the color changing speed is greatly changed after heat treatmentSlow. Studies have shown that these two deficiencies are mainly due to the collapse of pores during cycling and heating of the membrane, which hinders the diffusion of hydrogen. Modification of the film is a viable means of property improvement. By using silicon source as precursor to obtain SiO2Composite improvement WO3Various gasochromic characteristics are widely researched, SiO2After compounding, can combine WO3The clusters are separated, so that WO in the circulating process is effectively prevented3And (4) structural transformation. In addition to this, SiO2The skeleton also provides a loose porous skeleton, allowing hydrogen to diffuse more easily within the membrane, thus effectively increasing its cycle life. However, conventional SiO2The composite film obtained by the composite method cannot have the high transparency and high temperature resistance required by the film, and the structural characteristics of the film need to be further improved so as to improve the gasochromic performance.
Disclosure of Invention
The invention aims to provide a preparation method of a gasochromic film, and the obtained photochromic film has good temperature resistance and good cyclicity.
The purpose of the invention can be realized by the following technical scheme: a preparation method of a gasochromic film comprises the following steps:
(1) separate preparation of WO3Sol and prehydrolyzed SiO2Sol;
(2) preparation of WO3/SiO2Sol;
(3) preparation of WO3/SiO2A film.
The invention makes SiO2In a state of higher degree of hydrolysis in advance, and then in WO3Condensation polymerization in the acidic environment of the sol will probably change the SiO2To obtain SiO under both acidic and alkaline conditions2The skeleton has the advantages of composite skeleton.
Further, the prehydrolyzed SiO of step (1)2The sol is obtained by hydrolyzing a silicon source in an ethanol solvent. The prehydrolyzed SiO of the present invention2The sol is obtained by hydrolyzing in ethanol solvent with silicon source reagent, without using catalyst and other additives, and hydrolyzingThe process is neutral, thereby overcoming the defect of SiO in an acidic environment2Low degree of hydrolysis resulting in a dense structure after drying and SiO in alkaline environment2The hydrolysis is not easy to control, which causes the film to be opaque. Is favorable for further processing with WO3When the sol is compounded, uniform WO grows3/SiO2And (3) a framework.
Further, the prehydrolyzed SiO of step (1)2The preparation method of the sol comprises the following steps: dividing absolute ethyl alcohol into two parts, respectively adding a silicon source and water into the two parts of absolute ethyl alcohol, stirring uniformly, dropwise adding a water-containing ethanol solution into the silicon-containing ethanol solution, mixing and stirring uniformly, standing in a stable environment for aging to obtain prehydrolyzed SiO2And (3) sol.
Preferably, the molar ratio of the silicon source to the water is 1: 2-1: 6, and the molar ratio of the silicon source to the absolute ethyl alcohol is 1: 10-60. The silicon source used can obtain high hydrolysis degree and good film-forming property through the selection of the proportion, and is convenient for further compounding.
Preferably, the temperature in the standing and aging process is 5-20 ℃, the relative humidity is 30-80%, and the time is 3-7 days. The hydrolysis degree of the silicon source reagent is further improved in the standing aging process, and the silicon source reagent is stabilized into uniform SiO2And (3) sol.
Preferably, the silicon source comprises one or more of tetraethyl orthosilicate, methyltrimethoxysilane, methyltriethoxysilane, triethoxyethylsilane, and dimethyldiethoxysilane.
WO described in step (1)3The preparation method of the sol comprises the following steps:
stirring tungsten powder or tungstic acid and 30% hydrogen peroxide solution for reaction for 30-120 min, wherein the molar ratio of the tungsten powder to the hydrogen peroxide is 1: 3-1: 5, centrifugally separating, filtering to obtain a light yellow transparent solution, adding absolute ethyl alcohol into the obtained solution, carrying out oil bath reflux for 0.5-2 hours at the temperature of 75-85 ℃ until sol is converted into orange color, and obtaining WO3Ethanol sol;
or: preparing tungsten trioxide sol by sodium tungstate acidification method, and using cation resin exchange methodOr acidifying sodium tungstate aqueous solution into tungstic acid solution by directly adding hydrochloric acid, and adding hydrogen peroxide, ethanol, acetylacetone and other solvents into the solution to obtain WO3And (3) sol.
WO described in step (1)3WO in Sol3The concentration of (a) is 0.2-1.2 mol/L, the prehydrolyzed SiO2SiO in sol2The concentration is 0.2 to 1.2 mol/L. The concentration is selected, so that the final composite film has good energy-saving property and good film-forming property.
WO described in step (2)3/SiO2The preparation method of the sol comprises the following steps: to prehydrolyzed SiO2Adding WO into the sol3Sol is mixed and stirred evenly to obtain WO3/SiO2Sol, and WO3/SiO2WO in Sol3With SiO2The molar ratio of (a) to (b) is 0.5:1 to 3: 1. WO3Sol addition to prehydrolyzed SiO2After sol, SiO2The particles are described in WO3Condensation polymerization in an acidic environment of the sol to form a network structure, and WO3The particle dispersibility is good
WO described in step (3)3/SiO2The preparation method of the film comprises the following steps:
preparing WO on the surface of clean glass or silicon wafer by using a lifting-pulling immersion plating method3/SiO2The film is pulled at a speed of 5-20 cm/min;
or: preparing WO on the surface of clean glass or silicon chip by adopting a spin coating method3/SiO2The film has a pre-coating rate of 500-1000 r/min and a spin-coating rate of 2000-3000 r/min;
or: coating WO on glass surface by coating method using wire bar coater or coating sponge3/SiO2A film is coated at a speed of 0.1 to 2 m/s;
or: preparing WO on the surface of glass by adopting a spraying method and spraying equipment3/SiO2The spraying speed of the film is 1-50 ml/min;
subjecting the obtained WO3/SiO2The film is heat treated in air atmosphere, the baking temperature is 50-250 ℃, and the baking time is30~120min。
Compared with the prior art, the invention has the following advantages:
1. the invention makes SiO2In a state of higher degree of hydrolysis in advance, and then in WO3The condensation polymerization in the acidic environment of the sol changes SiO2To obtain SiO under both acidic and alkaline conditions2The composite framework has the advantages of the framework;
2. prehydrolyzed SiO in the present invention2The sol is obtained by hydrolyzing in ethanol solvent with silicon source reagent, no catalyst or other additives are used, the hydrolysis process is neutral, and SiO in acidic environment is avoided2Low degree of hydrolysis resulting in a dense structure after drying and SiO in alkaline environment2The hydrolysis is not easy to control, so that the film is not transparent;
3. the invention is realized by combining WO3/SiO2WO in Sol3With SiO2The proportion is controlled to regulate and control the color change depth and the film forming property of the composite film, and the WO is high3The composite film with the sol content has higher energy-saving regulation and control capability, and SiO2The proportion of the film is higher, so that the temperature resistance and the film forming property of the film are improved;
4. prehydrolyzed WO complexed by the invention3/SiO2Gasochromic film prepared from composite sol and doped with acidic SiO2Homogeneous composite structure after sol-dissolving, doped with alkaline SiO2The porosity after sol greatly improves the cyclicity and temperature resistance of gasochromic, has the same hue-causing performance as gasochromic films prepared by magnetron sputtering and other methods, greatly reduces the cost, and has the same advantages as electrochromic films;
5. the color-changing film prepared by the invention has good temperature resistance and cyclicity, and still has good gas-induced color-changing effect after high-temperature heat treatment for 2 hours, thereby meeting the requirements of practical application on heat insulation effect and long-term cyclic use;
6. the method has the advantages of simple steps, stable structure, cheap materials and the like, makes up for the defects of the gasochromic intelligent window prepared by the sol-gel method, leads the technology of the intelligent window to be more mature, and has good industrial production prospect.
Drawings
FIG. 1 shows WO of example 13/SiO2TEM of the composite sol;
FIG. 2 shows WO of example 13/SiO2Transmission spectra of the film in a Bleached state (Bleached state) and a Colored state (Colored state) and a glass substrate;
FIG. 3 shows WO in example 13/SiO2The gasochromic cycle chart of the composite film at different temperatures;
FIG. 4 shows WO of example 13/SiO2The structure schematic diagram of the composite film;
FIG. 5 shows WO in example 13/SiO2Composite film, WO of comparative example 13Acid SiO2Composite film and WO of comparative example 23Basic SiO2The cycle performance of the composite film after heat treatment for 2 hours at 150 ℃ is compared.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments. The following examples are carried out on the premise of the technical scheme of the invention, and detailed embodiments and specific operation processes are given, but the scope of the invention is not limited to the following examples.
Example 1
A preparation method of a gasochromic film specifically comprises the following steps:
(1) prehydrolyzed SiO2Preparing sol:
prehydrolysis of SiO2The sol is obtained by hydrolyzing a silicon source reagent in an ethanol solvent without a catalyst, wherein the silicon source adopts tetraethyl orthosilicate, the molar ratio of the silicon source to water is 1:2, and the molar ratio of the silicon source to absolute ethanol is 1: 40. The anhydrous ethanol is divided into two parts, the silicon source and the water are respectively added into the two parts of ethanol, and after the mixture is stirred uniformly, one part of solution containing the water is dripped into the silicon source solution. Mixing, stirring, standing in stable environment (5 deg.C, relative humidity 50%), aging for 7 days to obtain prehydrolysis solutionSiO of (2)2Sol with the concentration of 0.4 mol/L.
(2)WO3Preparing sol:
stirring and reacting tungsten powder and a hydrogen peroxide (30%) solution for 50 minutes by adopting a sol-gel method, wherein the molar ratio of the tungsten powder to the hydrogen peroxide is 1:3, centrifugally separating, and filtering to obtain a light yellow transparent solution; adding absolute ethyl alcohol into the obtained solution to adjust the concentration to the required concentration, and refluxing in an oil bath at 85 ℃ for 2 hours until the sol is turned into orange color to obtain WO3And (5) ethanol sol.
(3)WO3/SiO2Preparing sol:
adding the sol obtained in the step (2) into the sol obtained in the step (1) according to a dispersion ratio WO3:SiO2The molar ratio is 1: 1. Using transmission electron microscope to WO3/SiO2The microstructure test results of the sol are shown in FIG. 1, and WO obtained by this method3/SiO2In sol, SiO2The net structure is uniformly inserted into WO3In the network structure, SiO is shown2And WO3A uniform cross-linked framework is compounded.
(4)WO3/SiO2Preparing a film:
WO is prepared on the surface of clean glass or silicon wafer by adopting a pulling immersion plating method3/SiO2The film is pulled at a speed of 5 cm/min;
subjecting the obtained WO3/SiO2Carrying out heat treatment on the film in an air atmosphere, wherein the baking temperature is 50 ℃ and the baking time is 60 minutes to obtain WO3/SiO2And (3) compounding the film.
To the WO3/SiO2The performance test of the composite film is carried out, and the results are shown in FIGS. 2-4.
The WO obtained can be seen from FIG. 23/SiO2The composite film has a color-causing infrared band transmittance of 10-20%, and has a good energy-saving effect. And compounded SiO2Has the effect of increasing the permeability, so that WO3/SiO2The film has a transmittance in the bleached state that is similar to that of glass itself.
The WO obtained can be seen from FIG. 33/SiO2The composite film has good heat resistance, and still has certain cycle performance after heat treatment at 150 ℃, thereby meeting the requirements of the film in practical application.
WO can be seen from FIG. 43/SiO2The composite framework structure of the composite film has WO3+ acidic SiO2High uniformity of skeleton composition and WO3+ basic SiO2The skeleton of (2) has high porosity.
Example 2
A preparation method of a gasochromic film specifically comprises the following steps:
(1) prehydrolyzed SiO2Preparing sol:
prehydrolysis of SiO2The sol is obtained by hydrolyzing a silicon source reagent in an ethanol solvent without a catalyst, wherein the silicon source adopts methyl triethoxysilane, the molar ratio of the silicon source to water is 1:2, and the molar ratio of the silicon source to absolute ethanol is 1: 40. The anhydrous ethanol is divided into two parts, the silicon source and the water are respectively added into the two parts of ethanol, and after the mixture is stirred uniformly, one part of solution containing the water is dripped into the silicon source solution. After being mixed and stirred evenly, the mixture is placed in a stable environment (5 ℃, the relative humidity is 50 percent) and is kept stand and aged for 7 days, and the prehydrolyzed SiO2 sol with the concentration of 0.4mol/L can be obtained.
(2)WO3Preparing sol:
stirring and reacting tungsten powder and a hydrogen peroxide (30%) solution for 50 minutes by adopting a sol-gel method, wherein the molar ratio of the tungsten powder to the hydrogen peroxide is 1:3, centrifugally separating, and filtering to obtain a light yellow transparent solution; adding absolute ethyl alcohol into the obtained solution to adjust the concentration to the required concentration, and refluxing in an oil bath at 85 ℃ for 2 hours until the sol is turned into orange color to obtain WO3And (5) ethanol sol.
(3)WO3/SiO2Preparing sol:
adding the sol obtained in the step (2) into the sol obtained in the step (1) according to a dispersion ratio WO3:SiO2The molar ratio is 1: 1.
(4)WO3/SiO2Preparing a film:
by means of a handlePreparation of WO on clean glass or silicon chip surface by drawing and dipping method3/SiO2The film is pulled at a speed of 5 cm/min;
subjecting the obtained WO3/SiO2Carrying out heat treatment on the film in an air atmosphere, wherein the baking temperature is 50 ℃ and the baking time is 60 minutes to obtain WO3/SiO2And (3) compounding the film.
Example 3
A preparation method of a gasochromic film specifically comprises the following steps:
(1) prehydrolyzed SiO2Preparing sol:
prehydrolysis of SiO2The sol is obtained by hydrolyzing a silicon source reagent in an ethanol solvent without a catalyst, wherein the silicon source adopts tetraethyl orthosilicate, the molar ratio of the silicon source to water is 1:2, and the molar ratio of the silicon source to absolute ethanol is 1: 20. The anhydrous ethanol is divided into two parts, the silicon source and the water are respectively added into the two parts of ethanol, and after the mixture is stirred uniformly, one part of solution containing the water is dripped into the silicon source solution. Mixing, stirring, standing in stable environment (5 deg.C, relative humidity 50%), aging for 7 days to obtain prehydrolyzed SiO2Sol with the concentration of 0.8 mol/L.
(2)WO3Preparing sol:
preparing tungsten trioxide sol by sodium tungstate acidification method, acidifying sodium tungstate solution with certain concentration into tungstic acid solution by cation resin exchange method or directly adding hydrochloric acid, adding stabilizer such as hydrogen peroxide, ethanol, acetylacetone, etc., or replacing part of water with ethanol after adding hydrogen peroxide, to obtain WO3And (5) ethanol sol.
(3)WO3/SiO2Preparing sol:
adding the sol obtained in the step (2) into the sol obtained in the step (1) according to a dispersion ratio WO3:SiO2The molar ratio is 1: 1.
(4)WO3/SiO2Preparing a film:
WO is prepared on the surface of clean glass or silicon wafer by adopting a pulling immersion plating method3/SiO2Film, pulling speed 5cm/min;
Subjecting the obtained WO3/SiO2Carrying out heat treatment on the film in an air atmosphere, wherein the baking temperature is 50 ℃ and the baking time is 60 minutes to obtain WO3/SiO2And (3) compounding the film.
Example 4
A preparation method of a gasochromic film specifically comprises the following steps:
(1) prehydrolyzed SiO2Preparing sol:
prehydrolysis of SiO2The sol is obtained by hydrolyzing a silicon source reagent in an ethanol solvent without a catalyst, wherein the silicon source adopts tetraethyl orthosilicate, the molar ratio of the silicon source to water is 1:2, and the molar ratio of the silicon source to absolute ethanol is 1: 40. The anhydrous ethanol is divided into two parts, the silicon source and the water are respectively added into the two parts of ethanol, and after the mixture is stirred uniformly, one part of solution containing the water is dripped into the silicon source solution. Mixing, stirring, standing in stable environment (5 deg.C, relative humidity 50%), aging for 3 days to obtain prehydrolyzed SiO2Sol with the concentration of 0.4 mol/L.
(2)WO3Preparing sol:
stirring and reacting tungsten powder and a hydrogen peroxide (30%) solution for 50 minutes by adopting a sol-gel method, wherein the molar ratio of the tungsten powder to the hydrogen peroxide is 1:3, centrifugally separating, and filtering to obtain a light yellow transparent solution; adding absolute ethyl alcohol into the obtained solution to adjust the concentration to the required concentration, and refluxing in an oil bath at 85 ℃ for 2 hours until the sol is turned into orange color to obtain WO3And (5) ethanol sol.
(3)WO3/SiO2Preparing sol:
adding the sol obtained in the step (2) into the sol obtained in the step (1) according to a dispersion ratio WO3:SiO2The molar ratio was 2: 1. To WO3/SiO2Sol gel
(4)WO3/SiO2Preparing a film:
coating WO on glass surface by coating method using wire bar coater or coating sponge3/SiO2Film coating speed 0.1 m/s.
Subjecting the obtained WO3/SiO2Carrying out heat treatment on the film in an air atmosphere, wherein the baking temperature is 50 ℃ and the baking time is 60 minutes to obtain WO3/SiO2And (3) compounding the film.
Example 5
A preparation method of a gasochromic film specifically comprises the following steps:
(1) prehydrolyzed SiO2Preparing sol:
prehydrolysis of SiO2The sol is obtained by hydrolyzing a silicon source reagent in an ethanol solvent without a catalyst, wherein the silicon source adopts tetraethyl orthosilicate, the molar ratio of the silicon source to water is 1:4, and the molar ratio of the silicon source to absolute ethanol is 1: 40. The anhydrous ethanol is divided into two parts, the silicon source and the water are respectively added into the two parts of ethanol, and after the mixture is stirred uniformly, one part of solution containing the water is dripped into the silicon source solution. Mixing, stirring, standing in stable environment (5 deg.C, relative humidity 50%), aging for 3 days to obtain prehydrolyzed SiO2Sol with the concentration of 0.4 mol/L.
(2)WO3Preparing sol:
stirring and reacting tungsten powder and a hydrogen peroxide (30%) solution for 50 minutes by adopting a sol-gel method, wherein the molar ratio of the tungsten powder to the hydrogen peroxide is 1:4, centrifugally separating, and filtering to obtain a light yellow transparent solution; adding absolute ethyl alcohol into the obtained solution to adjust the concentration to the required concentration, and refluxing in an oil bath at 85 ℃ for 2 hours until the sol is turned into orange color to obtain WO3And (5) ethanol sol.
(3)WO3/SiO2Preparing sol:
adding the sol obtained in the step (2) into the sol obtained in the step (1) according to a dispersion ratio WO3:SiO2The molar ratio is 1: 1.
(4)WO3/SiO2Preparing a film:
WO is prepared on the surface of clean glass or silicon wafer by adopting a pulling immersion plating method3/SiO2The film is pulled at a speed of 5 cm/min;
subjecting the obtained WO3/SiO2The film is subjected to heat treatment in the air atmosphere, and the baking temperature isAt 150 ℃ for 120 minutes, to obtain WO3/SiO2And (3) compounding the film.
Example 6
A preparation method of a gasochromic film specifically comprises the following steps:
(1) prehydrolyzed SiO2Preparing sol:
the silicon source adopts dimethyl diethoxy silane, the molar ratio of the silicon source to water is 1:6, the molar ratio of the silicon source to absolute ethyl alcohol is 1:10, the absolute ethyl alcohol is divided into two parts, the silicon source and the water are respectively added into the two parts of absolute ethyl alcohol, after uniform stirring, the aqueous ethyl alcohol solution is dripped into the ethyl alcohol solution containing the silicon source, after uniform mixing and stirring, the mixture is placed in a stable environment (20 ℃, the relative humidity is 30 percent) and is kept stand and aged for 5 days, and the prehydrolyzed SiO is obtained2Sol with concentration of 1.2 mol/L.
(2)WO3Preparing sol:
stirring tungstic acid and 30% hydrogen peroxide solution for reaction for 120min, wherein the molar ratio of tungstic acid to hydrogen peroxide is 1:5, centrifugally separating, filtering to obtain a light yellow transparent solution, adding absolute ethyl alcohol into the obtained solution, refluxing in an oil bath at 75 ℃ for 0.5 h until the sol is converted into orange color, thus obtaining WO3Ethanol sol with the concentration of 1.2 mol/L.
(3)WO3/SiO2Preparing sol:
to prehydrolyzed SiO2Adding WO into the sol3Sol is mixed for 2 hours to obtain WO3/SiO2Sol, and WO3/SiO2WO in Sol3With SiO2Is 3: 1.
(4)WO3/SiO2Preparing a film:
preparing WO on the surface of clean glass or silicon chip by adopting a spin coating method3/SiO2The film has a pre-coating rate of 500-1000 r/min and a spin-coating rate of 2000-3000 r/min.
Subjecting the obtained WO3/SiO2Carrying out heat treatment on the film in an air atmosphere, wherein the baking temperature is 250 ℃ and the baking time is 30 minutes to obtain WO3/SiO2Composite film。
Example 7
A preparation method of a gasochromic film specifically comprises the following steps:
(1) prehydrolyzed SiO2Preparing sol:
the silicon source adopts methyltrimethoxysilane, the molar ratio of the silicon source to water is 1:4, the molar ratio of the silicon source to absolute ethyl alcohol is 1:80, the absolute ethyl alcohol is divided into two parts, the silicon source and the water are respectively added into the two parts of the absolute ethyl alcohol, after uniform stirring, the aqueous ethyl alcohol solution is dripped into the ethyl alcohol solution containing the silicon source, after uniform mixing and stirring, the mixture is placed in a stable environment (10 ℃, the relative humidity is 30 percent) to stand and age for 5 days, and the prehydrolyzed SiO is obtained2Sol with the concentration of 0.2 mol/L.
(2)WO3Preparing sol:
stirring tungstic acid and 30% hydrogen peroxide solution for reaction for 30min, wherein the molar ratio of tungstic acid to hydrogen peroxide is 1:5, centrifugally separating, filtering to obtain a light yellow transparent solution, adding absolute ethyl alcohol into the obtained solution, refluxing in an oil bath at 70 ℃ for 1 hour until the sol is converted into orange color, thus obtaining WO3Ethanol sol with the concentration of 0.2 mol/L.
(3)WO3/SiO2Preparing sol:
to prehydrolyzed SiO2Adding WO into the sol3Sol is mixed for 2 hours to obtain WO3/SiO2Sol, and WO3/SiO2WO in Sol3With SiO2Is 0.5: 1.
(4)WO3/SiO2Preparing a film:
preparing WO on the surface of glass by adopting a spraying method and spraying equipment3/SiO2The spraying speed of the film is 1-50 ml/min;
subjecting the obtained WO3/SiO2Carrying out heat treatment on the film in an air atmosphere, wherein the baking temperature is 150 ℃ and the baking time is 60 minutes to obtain WO3/SiO2And (3) compounding the film.
Comparative example 1
(1)WO3Preparing sol:
stirring and reacting tungsten powder and a hydrogen peroxide (30%) solution for 50 minutes by adopting a sol-gel method, wherein the molar ratio of the tungsten powder to the hydrogen peroxide is 1:3, centrifugally separating, and filtering to obtain a light yellow transparent solution; adding absolute ethyl alcohol into the obtained solution to adjust the concentration to the required concentration, and refluxing in an oil bath at 85 ℃ for 2 hours until the sol is turned into orange color to obtain WO3Ethanol sol with the concentration of 1.2 mol/L.
(2)WO3Acid SiO2Preparing sol:
adding TEOS (tetraethyl orthosilicate) into the sol obtained in the step (1) according to a dispersion ratio WO3:SiO2Stirring for 2h with the molar ratio of 1: 1.
(3)WO3Acid SiO2Preparing a film:
WO is prepared on the surface of clean glass or silicon wafer by adopting a pulling immersion plating method3Acid SiO2The film is pulled at a speed of 5 cm/min;
subjecting the obtained WO3Acid SiO2Carrying out heat treatment on the film in an air atmosphere, wherein the baking temperature is 50 ℃ and the baking time is 60 minutes to obtain WO3Acid SiO2And (3) compounding the film.
Comparative example 2
(2)WO3Preparing sol:
stirring and reacting tungsten powder and a hydrogen peroxide (30%) solution for 50 minutes by adopting a sol-gel method, wherein the molar ratio of the tungsten powder to the hydrogen peroxide is 1:3, centrifugally separating, and filtering to obtain a light yellow transparent solution; adding absolute ethyl alcohol into the obtained solution to adjust the concentration to the required concentration, and refluxing in an oil bath at 85 ℃ for 2 hours until the sol is turned into orange color to obtain WO3Ethanol sol with the concentration of 1.2 mol/L.
(1) Basic SiO2Preparing sol:
the silicon source adopts tetraethyl orthosilicate, wherein the molar ratio of the silicon source to the concentrated ammonia water is 1:2, and the molar ratio of the silicon source to the absolute ethyl alcohol is 1: 30. The anhydrous ethanol is divided into two parts, the silicon source and the concentrated ammonia water are respectively added into the two parts of ethanol, after the mixture is stirred evenly, one part of solution containing the concentrated ammonia water is dripped into the silicon source solution. MixingStirring uniformly, standing and aging in a stable environment (5 deg.C, relative humidity 50%) for 7 days, and refluxing at 80 deg.C until ammonia catalyst in the sol is removed to obtain final alkaline SiO2Sol with the concentration of 0.4 mol/L.
(2)WO3Basic SiO2Preparing sol:
adding TEOS (tetraethyl orthosilicate) into the sol obtained in the step (1) according to a dispersion ratio WO3:SiO2Stirring for 2h with the molar ratio of 1: 1.
(3)WO3Basic SiO2Preparing a film:
WO is prepared on the surface of clean glass or silicon wafer by adopting a pulling immersion plating method3Basic SiO2The film is pulled at a speed of 5 cm/min;
subjecting the obtained WO3Basic SiO2Carrying out heat treatment on the film in an air atmosphere, wherein the baking temperature is 50 ℃ and the baking time is 60 minutes to obtain WO3Basic SiO2And (3) compounding the film.
WO in example 13/SiO2Composite film, WO of comparative example 13Acid SiO2Composite film and WO of comparative example 23Basic SiO2The comparison of the cycle performance of the composite film after heat treatment at 150 ℃ for 2h is shown in FIG. 5, and it can be seen that WO3Prehydrolysis of SiO2Compared with the acid SiO by the composite film2And basic SiO2The composite film has better heat resistance.
The embodiments described above are described to facilitate an understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention based on the disclosure of the present invention.

Claims (10)

1. The preparation method of the gasochromic film is characterized by comprising the following steps:
(1) separate preparation of WO3Sol and prehydrolyzed SiO2Sol;
(2) preparation of WO3/SiO2Sol;
(3) preparation of WO3/SiO2A film.
2. The method of claim 1, wherein the prehydrolyzed SiO in step (1) is2The sol is obtained by hydrolyzing a silicon source in an ethanol solvent.
3. The method of claim 2, wherein the prehydrolyzed SiO in step (1) is2The preparation method of the sol comprises the following steps: dividing absolute ethyl alcohol into two parts, respectively adding a silicon source and water into the two parts of absolute ethyl alcohol, stirring uniformly, dropwise adding a water-containing ethanol solution into the silicon-containing ethanol solution, mixing and stirring uniformly, standing in a stable environment for aging to obtain prehydrolyzed SiO2And (3) sol.
4. The method for preparing a gasochromic film according to claim 3, wherein the molar ratio of the silicon source to the water is 1: 2-1: 6, and the molar ratio of the silicon source to the absolute ethyl alcohol is 1: 10-60.
5. The method for preparing the gasochromic film according to claim 3, wherein the temperature in the standing and aging process is 5-20 ℃, the relative humidity is 30-80%, and the time is 3-7 days.
6. The method of claim 2, wherein the silicon source comprises one or more of tetraethyl orthosilicate, methyltrimethoxysilane, methyltriethoxysilane, triethoxyethylsilane, and dimethyldiethoxysilane.
7. The method for producing a gasochromic film as defined in claim 1, wherein said WO of step (1)3The preparation method of the sol comprises the following steps:
stirring tungsten powder or tungstic acid and 30% hydrogen peroxide solution for reaction for 30-120 min, wherein the molar ratio of the tungsten powder to the hydrogen peroxide is 1: 3-1: 5, centrifugally separating, filtering to obtain a light yellow transparent solution, adding absolute ethyl alcohol into the obtained solution, carrying out oil bath reflux for 0.5-2 hours at the temperature of 75-85 ℃ until sol is converted into orange color, and obtaining WO3Ethanol sol;
or: preparing tungsten trioxide sol by sodium tungstate acidification method, acidifying sodium tungstate aqueous solution into tungstic acid solution by cation resin exchange method or directly adding hydrochloric acid, and adding hydrogen peroxide, ethanol and acetylacetone into the tungstic acid solution to obtain WO3And (3) sol.
8. The method for producing a gasochromic film as defined in claim 1, wherein said WO of step (1)3WO in Sol3The concentration of (a) is 0.2-1.2 mol/L, the prehydrolyzed SiO2SiO in sol2The concentration is 0.2 to 1.2 mol/L.
9. The method of producing a gasochromic film as defined in claim 1, wherein said WO of step (2)3/SiO2The preparation method of the sol comprises the following steps: to prehydrolyzed SiO2Adding WO into the sol3Sol is mixed and stirred evenly to obtain WO3/SiO2Sol, and WO3/SiO2WO in Sol3With SiO2The molar ratio of (a) to (b) is 0.5:1 to 3: 1.
10. The method of producing a gasochromic film as defined in claim 1, wherein said WO of step (3)3/SiO2The preparation method of the film comprises the following steps:
preparing WO on the surface of clean glass or silicon wafer by using a lifting-pulling immersion plating method3/SiO2Film, pullingThe speed is 5-20 cm/min;
or: preparing WO on the surface of clean glass or silicon chip by adopting a spin coating method3/SiO2The film has a pre-coating rate of 500-1000 r/min and a spin-coating rate of 2000-3000 r/min;
or: coating WO on glass surface by coating method using wire bar coater or coating sponge3/SiO2A film is coated at a speed of 0.1 to 2 m/s;
or: preparing WO on the surface of glass by adopting a spraying method and spraying equipment3/SiO2The spraying speed of the film is 1-50 ml/min;
subjecting the obtained WO3/SiO2And carrying out heat treatment on the film in an air atmosphere, wherein the baking temperature is 50-250 ℃, and the baking time is 30-120 min.
CN202110361274.3A 2021-04-02 2021-04-02 Preparation method of gasochromic film Pending CN113200683A (en)

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