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CN112985658B - Chassis power measuring equipment based on IGBT technology - Google Patents

Chassis power measuring equipment based on IGBT technology Download PDF

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Publication number
CN112985658B
CN112985658B CN202110135246.XA CN202110135246A CN112985658B CN 112985658 B CN112985658 B CN 112985658B CN 202110135246 A CN202110135246 A CN 202110135246A CN 112985658 B CN112985658 B CN 112985658B
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dynamometer
roller
power measuring
centering
lifting
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CN112985658A (en
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邱建忠
郑瑞芳
周启育
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Wenzhou Technician Institute
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Wenzhou Technician Institute
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L3/00Measuring torque, work, mechanical power, or mechanical efficiency, in general
    • G01L3/24Devices for determining the value of power, e.g. by measuring and simultaneously multiplying the values of torque and revolutions per unit of time, by multiplying the values of tractive or propulsive force and velocity

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  • Engineering & Computer Science (AREA)
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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention relates to the technical field of automobile chassis power measuring mechanical equipment, in particular to chassis power measuring equipment based on an IGBT (insulated gate bipolar transistor) technology, which comprises a base, a power measuring machine and a power measuring roller, wherein the power measuring machine is in transmission connection with the power measuring roller, and the chassis power measuring equipment also comprises a power measuring support, a centering mechanism, a rotary driving mechanism, a blocking mechanism and a lifting mechanism.

Description

一种基于IGBT技术的底盘测功设备A chassis dynamometer based on IGBT technology

技术领域technical field

本发明涉及汽车底盘测功机械设备技术领域,具体为一种基于IGBT技术的底盘测功设备。The invention relates to the technical field of automobile chassis dynamometer mechanical equipment, in particular to a chassis dynamometer based on IGBT technology.

背景技术Background technique

汽车底盘测功机是一种重要的室内台架试验设备,通过底盘测功机不仅可以对汽车进行动力性检测,而且还可以测量多工况排放指标及油耗等。汽车底盘测功机的功能是通过对负载模拟与加载装置的控制,以转鼓表面取代路面,实现对车辆行驶的各类工况进行模拟。具有不受外界条件影响的优势。可以在汽车不解体的条件下迅速检测,准确地反映汽车各个机构、系统、零部件的技术状况和使用性能。汽车底盘测功机能查找故障和隐患所在,帮助人们采取相应的预防和保修措施,确保车辆在良好的状况下运行,从而延长汽车使用寿命,提高运输能力,降低生产成本,减少环境污染,节约能源,保证车辆的安全运行。此外,汽车底盘测功机还能够与仿真试验相结合,大大缩短汽车的研发周期,及早发现设计中的缺陷,为整车的性能提供了保障。Automobile chassis dynamometer is an important indoor bench test equipment. The chassis dynamometer can not only test the dynamic performance of the car, but also measure the emission indicators and fuel consumption under multiple working conditions. The function of the automobile chassis dynamometer is to simulate various working conditions of the vehicle by replacing the road surface with the drum surface by controlling the load simulation and loading device. Has the advantage of being unaffected by external conditions. It can quickly detect the car without disintegrating, and accurately reflect the technical status and performance of various mechanisms, systems and parts of the car. Chassis dynamometer can find faults and hidden dangers, help people take corresponding preventive and warranty measures, and ensure that the vehicle runs in good condition, thereby extending the service life of the vehicle, improving the transportation capacity, reducing production costs, reducing environmental pollution, and saving energy , to ensure the safe operation of the vehicle. In addition, the automobile chassis dynamometer can also be combined with the simulation test, which greatly shortens the research and development cycle of the automobile, discovers the defects in the design early, and provides a guarantee for the performance of the whole vehicle.

汽车底盘测功机是以测量功率为首要目的,那么势必牵涉到能量的转换形式,其核心设备是测功单元,一类是将机械能转换成热能,有磁滞测功机、电涡流测功机、机械测功机、水力测功机等,不仅造成能量浪费,而且还需配置散热设备。另一类是电力测功机,相当于一台发电机,可以将原动机输入的机械能转化为电能回馈到电网,并分为直流和交流两类,直流机优点是控制简单,缺点是需要定期维护,交流机优点是免维护,不足是控制复杂。The main purpose of the chassis dynamometer is to measure power, so it is bound to involve the form of energy conversion. Its core equipment is the dynamometer unit, one of which converts mechanical energy into thermal energy, including hysteresis dynamometer, eddy current dynamometer Machines, mechanical dynamometers, hydraulic dynamometers, etc., not only cause energy waste, but also need to be equipped with heat dissipation equipment. The other type is an electric dynamometer, which is equivalent to a generator. It can convert the mechanical energy input by the prime mover into electrical energy and feed it back to the power grid. It is divided into two types: DC and AC. Maintenance, the advantage of the alternator is that it is maintenance-free, but the disadvantage is that the control is complicated.

而基于IGBT技术的底盘测功设备是通过对底盘测功设备设备的安全性设计和智能化改造,利用CW型电涡流测功设备单管IGBT大电流驱动电路,包括整流模块、PWM信号驱动励磁电流产生模块以及保护电路模块。整流模块输入端连接交流电源,其输出端连接测功设备主机线圈的一端,用于为测功设备主机线圈提供直流电;励磁电流产生模块输出端连接测功设备主机线圈的另一端,控制主机线圈产生励磁电流,从而使测功设备产生电涡流;保护电路模块,可保护励磁电流产生模块中的元器件正常稳定工作,从而达到使该驱动电路工作稳定,继而使电涡流测功设备稳定工作的目的。The chassis dynamometer based on IGBT technology is designed through the safety design and intelligent transformation of the chassis dynamometer, using the single-tube IGBT high-current drive circuit of the CW eddy current dynamometer, including the rectifier module and the PWM signal to drive the excitation. A current generation module and a protection circuit module. The input end of the rectifier module is connected to the AC power supply, and its output end is connected to one end of the main coil of the dynamometer equipment, which is used to provide DC power for the main coil of the dynamometer equipment; the output end of the excitation current generation module is connected to the other end of the main machine coil of the dynamometer equipment to control the main engine coil. The excitation current is generated, so that the dynamometer equipment generates eddy current; the protection circuit module can protect the components in the excitation current generation module to work normally and stably, so as to make the drive circuit work stably, and then make the eddy current dynamometer work stably. Purpose.

在专利号为CN201280075616.4的专利文献公开了一种能够提高车辆相对于地面的高度的恒定性的底盘测功机。该底盘测功机包括使负载滚筒与自由滚筒中的一方相对于另一方发生相对移位的移位部。在处于使负载滚筒相对于车轮相对位置固定的定位状态下,移位部使自由滚筒沿车轮的周向朝接近负载滚筒的方向移动,从而使施加于负载滚筒的载重减小,使自由滚筒沿车轮的周向朝远离负载滚筒的方向移动,从而使施加于负载滚筒的载重增加。The patent document with the patent number CN201280075616.4 discloses a chassis dynamometer capable of improving the constancy of the height of the vehicle relative to the ground. The chassis dynamometer includes a displacement portion that relatively displaces one of the load roller and the free roller with respect to the other. In the positioning state in which the relative position of the load roller relative to the wheel is fixed, the displacement part moves the free roller in the direction of approaching the load roller in the circumferential direction of the wheel, thereby reducing the load applied to the load roller and making the free roller move along the wheel's circumference. The circumferential direction moves away from the load roller, thereby increasing the load applied to the load roller.

但是,由于负载滚筒与自由滚筒的相对移动会使得车辆的位置发生一定的变化,会使得测功时发生一定的误差,并且,测功辊由车轮的摩擦带动进行旋转,启动瞬间,会对高精度的测功机上不良的影响,导致测功机的精度降低。However, due to the relative movement of the load roller and the free roller, the position of the vehicle will change to a certain extent, which will cause a certain error in the dynamometer. Moreover, the dynamometer roller is rotated by the friction of the wheels. Undesirable effects on the accuracy of the dynamometer, resulting in a decrease in the accuracy of the dynamometer.

发明内容SUMMARY OF THE INVENTION

针对以上问题,本发明提供了一种基于IGBT技术的底盘测功设备,利用对中机构将车轮与测功辊进行对中抵触,再通过旋转驱动机构提前使得测功辊获得一定的旋转量,再与预先旋转的车轮抵触进行测功,避免了启动瞬间对测功机的损伤,并且依靠抬升机构抬升汽车未进行测功的汽车,改变汽车作用在测功辊上的重量,达到改变摩擦力的目的,解决了测功精度受影响的技术问题。In view of the above problems, the present invention provides a chassis dynamometer device based on IGBT technology. The centering mechanism is used to align the wheel with the dynamometer roller, and then the dynamometer roller can obtain a certain amount of rotation in advance through the rotating drive mechanism. The dynamometer is then collided with the pre-rotated wheels to avoid the damage to the dynamometer at the moment of startup, and the car that has not been dynamometered is lifted by the lifting mechanism to change the weight of the car on the dynamometer roller, so as to change the friction force. For the purpose of solving the technical problem that the dynamometer accuracy is affected.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种基于IGBT技术的底盘测功设备,包括基座、测功机及测功辊,所述测功机与所述测功辊传动连接,还包括:A chassis dynamometer device based on IGBT technology, comprising a base, a dynamometer and a dynamometer roller, wherein the dynamometer is connected to the dynamometer roller in a driving manner, and further includes:

测功支架,所述测功支架呈坡状设置,该测功支架用于行走汽车,沿汽车的行走路径,所述测功支架上安装有所述测功辊,所述测功辊低于所述测功支架的上端面设置;The dynamometer bracket, the dynamometer bracket is arranged in a slope shape, the dynamometer bracket is used for walking the car, along the walking path of the car, the dynamometer roller is installed on the dynamometer bracket, and the dynamometer roller is lower than The upper end face of the dynamometer bracket is arranged;

对中机构,所述对中机构对称设置于所述测功辊的两侧,该对中机构摆动安装于所述基座上,且该对中机构形成车轮的包覆区;centering mechanism, the centering mechanism is symmetrically arranged on both sides of the dynamometer roller, the centering mechanism is oscillatingly mounted on the base, and the centering mechanism forms the cladding area of the wheel;

旋转驱动机构,所述旋转驱动机构安装于所述对中机构的下方,该旋转驱动机构驱动所述对中机构进行摆动,使得位于所述包覆区内的车轮下降与所述测功辊抵触,且所述旋转驱动机构在所述测功辊未与车轮抵触前同步驱动所述测功辊旋转;a rotary drive mechanism, which is installed below the centering mechanism, and drives the centering mechanism to swing, so that the wheels located in the cladding area descend and collide with the dynamometer rollers , and the rotary drive mechanism drives the dynamometer roll to rotate synchronously before the dynamometer roll does not interfere with the wheel;

阻挡机构,所述阻挡机构设置于所述测功支架上,该阻挡机构沿汽车的行走路径安装于所述对中机构的后侧,且该阻挡机构由所述旋转驱动机构驱动抬升对汽车上未进行测功的车轮进行限位;以及A blocking mechanism, the blocking mechanism is arranged on the dynamometer bracket, the blocking mechanism is installed on the rear side of the centering mechanism along the walking path of the automobile, and the blocking mechanism is driven by the rotary drive mechanism to lift the alignment mechanism on the automobile Wheels that are not dynamized are limited; and

抬升机构,所述抬升机构与所述阻挡机构邻设,该阻挡机构安装于所述测功支架上,且该抬升机构用于抬升汽车上未进行测功的车轮。A lifting mechanism, the lifting mechanism is adjacent to the blocking mechanism, the blocking mechanism is mounted on the dynamometer bracket, and the lifting mechanism is used to lift the wheels of the automobile that are not subjected to dynamometer.

作为改进,所述测功辊设置有两组,且所述测功辊之间通过联轴器同轴连接。As an improvement, the dynamometer rollers are provided with two groups, and the dynamometer rollers are coaxially connected through a coupling.

作为改进,所述测功支架包括驶入支架与驶出支架,所述对中机构位于所述驶入支架与驶出支架之间。As an improvement, the dynamometer support includes a drive-in support and a drive-out support, and the centering mechanism is located between the drive-in support and the drive-out support.

作为改进,所述对中机构包括:As an improvement, the centering mechanism includes:

对中支架,所述对中支架呈弧形设置,该对中支架的下端部通过立柱铰接安装于所述基座上;以及a centering bracket, the centering bracket is arranged in an arc shape, and the lower end of the centering bracket is hingedly mounted on the base through a column; and

辊子,所述辊子沿所述对中支架的弧线方向等距设置,该辊子用于支撑待测功的车轮。The rollers are arranged at equal distances along the arc direction of the centering bracket, and the rollers are used to support the wheel to be tested.

作为改进,所述对中机构摆动展开时,所述对中机构上的辊子与待测功的车轮均抵触配合设置。As an improvement, when the centering mechanism swings and unfolds, the rollers on the centering mechanism and the wheel to be tested are arranged in conflict with each other.

作为改进,所述对中机构收拢时,所述对中机构顶部的辊子与所述测功支架的上端面持平设置。As an improvement, when the centering mechanism is folded, the roller on the top of the centering mechanism and the upper end surface of the dynamometer bracket are arranged to be flush with each other.

作为改进,所述旋转驱动机构包括:As an improvement, the rotary drive mechanism includes:

驱动轴,所述驱动轴旋转安装于所述测功支架的下方,该驱动轴上设置有正螺纹及反螺纹,且该驱动轴由驱动电机带动进行旋转;a drive shaft, the drive shaft is rotatably installed below the dynamometer bracket, the drive shaft is provided with a positive thread and a reverse thread, and the drive shaft is driven by a drive motor to rotate;

螺母,所述螺母安装于所述驱动轴上,该螺母分别安装于所述正螺纹及反螺纹处;a nut, the nut is installed on the drive shaft, and the nut is installed at the positive thread and the reverse thread respectively;

滑动板,所述滑动板安装于所述螺母上,该滑动板的两端部安装设置有滑块副;以及a sliding plate, the sliding plate is installed on the nut, and the two ends of the sliding plate are installed with slider pairs; and

连杆,所述连杆连接所述对中机构与所述滑动板,所述螺母沿所述驱动轴移动时,带动所述对中机构进行摆动。The connecting rod connects the centering mechanism and the sliding plate, and when the nut moves along the drive shaft, the centering mechanism is driven to swing.

作为改进,所述驱动轴上安装有摩擦辊,该摩擦辊的侧壁上设置有螺旋的摩擦纹路,且该摩擦辊上的侧壁上设置有缺口部,所述摩擦纹路与所述测功辊摩擦带动所述测功辊旋转,所述缺口部与所述测功辊配合时,所述摩擦辊与所述测功辊脱离配合。As an improvement, a friction roller is installed on the drive shaft, the side wall of the friction roller is provided with a spiral friction pattern, and the side wall of the friction roller is provided with a notch. The friction pattern is related to the dynamometer. The roller friction drives the dynamometer roller to rotate, and when the notch is matched with the dynamometer roller, the friction roller is disengaged from the dynamometer roller.

作为改进,所述阻挡机构包括:As an improvement, the blocking mechanism includes:

阻挡辊,所述阻挡辊升降设置,该阻挡辊的下部设置有升降座;a blocking roller, the blocking roller is arranged up and down, and the lower part of the blocking roller is provided with a lifting seat;

丝杆,所述丝杆竖直安装于所述升降座的下方,该丝杆的顶部与所述升降座固定连接;a screw rod, the screw rod is vertically installed under the lifting seat, and the top of the screw rod is fixedly connected with the lifting seat;

丝杆螺母,所述丝杆螺母转动安装于所述基座上,该丝杆螺母与所述丝杆配合设置;a screw nut, the screw nut is rotatably mounted on the base, and the screw nut is arranged in cooperation with the screw rod;

蜗轮,所述蜗轮与所述丝杆螺母配合连接设置,该蜗轮旋转带动所述丝杆螺母旋转;以及a worm wheel, the worm wheel and the screw nut are matched and connected, and the rotation of the worm wheel drives the rotation of the screw nut; and

蜗杆,所述蜗杆设置于所述驱动轴上,该蜗杆随所述驱动轴同步旋转,且该蜗杆带动所述蜗轮进行旋转。The worm is arranged on the drive shaft, the worm rotates synchronously with the drive shaft, and the worm drives the worm wheel to rotate.

作为改进,所述抬升机构包括:As an improvement, the lifting mechanism includes:

抬升辊,所述抬升辊沿汽车的行走路径等距设置;Lifting rollers, the lifting rollers are equidistantly arranged along the walking path of the vehicle;

抬升座,所述抬升座用于安装所述抬升辊;以及a lift seat for mounting the lift roller; and

抬升液压缸,所述抬升液压缸安装于所述测功支架上,该抬升液压缸带动所述抬升座抬升。A lifting hydraulic cylinder is installed on the dynamometer bracket, and the lifting hydraulic cylinder drives the lifting seat to lift.

本发明的有益效果在于:The beneficial effects of the present invention are:

(1)本发明利用对中机构将车轮与测功辊进行对中抵触,再通过旋转驱动机构提前使得测功辊获得一定的旋转量,再与预先旋转的车轮抵触进行测功,避免了启动瞬间对测功机的损伤,并且依靠抬升机构抬升汽车未进行测功的汽车,改变汽车作用在测功辊上的重量,达到改变摩擦力的目的,解决了测功精度受影响的技术问题;(1) The present invention uses the centering mechanism to align the wheel and the dynamometer roller, and then the dynamometer roller obtains a certain amount of rotation in advance through the rotating drive mechanism, and then collides with the pre-rotated wheel to perform dynamometer, avoiding the start-up. Instantaneous damage to the dynamometer, and relying on the lifting mechanism to lift the car without dynamometer, change the weight of the car on the dynamometer roller, achieve the purpose of changing the friction force, and solve the technical problem that the dynamometer accuracy is affected;

(2)本发明通过利用旋转驱动机构带动对中机构进行摆动的同时,通过摩擦辊的摩擦使得测功辊获得初步的旋转速度,并且在测功辊进行测功工作时,摩擦辊上的缺口部与测功辊配合,摩擦辊就不会对测功辊产生仍何的干扰;(2) In the present invention, the dynamometer roller obtains a preliminary rotation speed through the friction of the friction roller while driving the centering mechanism to swing by the rotary drive mechanism, and when the dynamometer roller performs the dynamometer work, the gap on the friction roller The part cooperates with the dynamometer roller, and the friction roller will not interfere with the dynamometer roller;

(3)本发明通过利用旋转驱动机构带动阻挡机构中的阻挡辊抬升,利用阻挡辊对汽车未测功的车轮进行限位,保证得汽车在进行测功过程中的稳定性,也保证了后续汽车抬升过程中,汽车的安全性;(3) The present invention uses the rotating drive mechanism to drive the blocking rollers in the blocking mechanism to lift, and uses the blocking rollers to limit the position of the wheels of the car that are not dynamometer-measured, so as to ensure the stability of the vehicle during the dynamometer process, and also ensure the follow-up. The safety of the car during the lifting process of the car;

(4)本发明通过抬升汽车未进行测功车轮的高度,改变汽车作用在测功辊上的质量,使得测功辊受到车轮的摩擦力随之发生改变,并且,由于汽车自身的质量大,通过抬升汽车的重心,在小范围内就能很好的模拟大范围的摩擦力的改变,模拟范围更加的广。(4) The present invention changes the quality of the car acting on the dynamometer roller by raising the height of the car without the dynamometer wheel, so that the dynamometer roller is subjected to the frictional force of the wheel and changes accordingly, and due to the large mass of the car itself, By raising the center of gravity of the car, a large range of friction changes can be well simulated in a small range, and the simulation range is wider.

综上所述,本发明具有测功精度高、模拟效果好、安全稳定等优点,尤其适用于汽车底盘测功机械设备技术领域。To sum up, the present invention has the advantages of high dynamometric accuracy, good simulation effect, safety and stability, etc., and is especially suitable for the technical field of automobile chassis dynamometer mechanical equipment.

附图说明Description of drawings

图1为本发明立体结构示意图;1 is a schematic diagram of the three-dimensional structure of the present invention;

图2为本发明剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of the present invention;

图3为本发明工作状态结构示意图;Fig. 3 is the working state structure schematic diagram of the present invention;

图4为本发明测功辊连接结构示意图;FIG. 4 is a schematic diagram of the connection structure of the dynamometer roller according to the present invention;

图5为本发明旋转驱动机构立体结构示意图;FIG. 5 is a schematic three-dimensional structure diagram of the rotary drive mechanism of the present invention;

图6为本发明对中机构立体结构示意图;FIG. 6 is a schematic diagram of the three-dimensional structure of the centering mechanism of the present invention;

图7为图2中A处结构放大示意图;Fig. 7 is the enlarged schematic diagram of the structure at A place in Fig. 2;

图8为本发明摩擦辊立体结构示意图;8 is a schematic diagram of the three-dimensional structure of the friction roller of the present invention;

图9为图2中B处结构放大示意图;Fig. 9 is the structure enlarged schematic diagram at B in Fig. 2;

图10为本发明阻挡机构立体结构示意图。FIG. 10 is a schematic diagram of the three-dimensional structure of the blocking mechanism of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc., or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

实施例:Example:

如图1至3所示,一种基于IGBT技术的底盘测功设备,包括基座1、测功机2及测功辊3,所述测功机2与所述测功辊3传动连接,还包括:As shown in Figures 1 to 3, a chassis dynamometer device based on IGBT technology includes a base 1, a dynamometer 2 and a dynamometer roller 3, and the dynamometer 2 is connected to the dynamometer roller 3 by driving, Also includes:

测功支架4,所述测功支架4呈坡状设置,该测功支架4用于行走汽车,沿汽车的行走路径,所述测功支架4上安装有所述测功辊3,所述测功辊3低于所述测功支架4的上端面设置;The dynamometer bracket 4, the dynamometer bracket 4 is arranged in a slope shape, the dynamometer bracket 4 is used for walking the car, along the walking path of the car, the dynamometer bracket 4 is installed with the dynamometer roller 3, the The dynamometer roller 3 is arranged below the upper end face of the dynamometer bracket 4;

对中机构5,所述对中机构5对称设置于所述测功辊3的两侧,该对中机构5摆动安装于所述基座1上,且该对中机构5形成车轮的包覆区50;Centering mechanism 5, the centering mechanism 5 is symmetrically arranged on both sides of the dynamometer roller 3, the centering mechanism 5 is oscillatingly mounted on the base 1, and the centering mechanism 5 forms the covering of the wheel zone 50;

旋转驱动机构6,所述旋转驱动机构6安装于所述对中机构5的下方,该旋转驱动机构6驱动所述对中机构5进行摆动,使得位于所述包覆区50内的车轮下降与所述测功辊3抵触,且所述旋转驱动机构6在所述测功辊3未与车轮抵触前同步驱动所述测功辊3旋转;A rotary drive mechanism 6 is installed below the centering mechanism 5 , and the rotary drive mechanism 6 drives the centering mechanism 5 to swing, so that the wheels located in the cladding area 50 are lowered and The dynamometer roller 3 is in contact, and the rotary drive mechanism 6 drives the dynamometer roller 3 to rotate synchronously before the dynamometer roller 3 is not in contact with the wheel;

阻挡机构7,所述阻挡机构7设置于所述测功支架4上,该阻挡机构7沿汽车的行走路径安装于所述对中机构5的后侧,且该阻挡机构7由所述旋转驱动机构6驱动抬升对汽车上未进行测功的车轮进行限位;以及A blocking mechanism 7 is provided on the dynamometer bracket 4, the blocking mechanism 7 is installed on the rear side of the centering mechanism 5 along the walking path of the vehicle, and the blocking mechanism 7 is driven by the rotation Mechanism 6 drives the lift to limit the undynamized wheels on the vehicle; and

抬升机构8,所述抬升机构8与所述阻挡机构7邻设,该阻挡机构7安装于所述测功支架4上,且该抬升机构8用于抬升汽车上未进行测功的车轮。The lifting mechanism 8 is disposed adjacent to the blocking mechanism 7, the blocking mechanism 7 is mounted on the dynamometer bracket 4, and the lifting mechanism 8 is used to lift the wheels of the vehicle that are not subjected to dynamometer.

进一步的,所述测功辊3设置有两组,且所述测功辊3之间通过联轴器31同轴连接。Further, the dynamometer rollers 3 are provided in two groups, and the dynamometer rollers 3 are coaxially connected through a coupling 31 .

更进一步的,所述测功支架4包括驶入支架41与驶出支架42,所述对中机构5位于所述驶入支架41与驶出支架42之间。Furthermore, the dynamometer bracket 4 includes a drive-in support 41 and an drive-out support 42 , and the centering mechanism 5 is located between the drive-in support 41 and the drive-out support 42 .

需要说明的是,汽车通过驶入支架42的导向驶入,在需要测功的车轮驶入到由对中机构5组合形成的包覆区50时,车轮刚好卡在包覆区50内,之后通过旋转驱动机构6的驱动,使得对中机构5摆动张开,使得车轮慢慢的下降与测功辊3形成抵触,在这一过程中,车轮与测功辊3自动完成了对中工作。It should be noted that, the car drives in through the guide of the drive-in bracket 42. When the wheel that needs to be tested enters the covering area 50 formed by the combination of the centering mechanism 5, the wheel is just stuck in the covering area 50, and then Driven by the rotary drive mechanism 6, the centering mechanism 5 swings and opens, so that the wheel slowly descends to form a conflict with the dynamometer roller 3. During this process, the wheel and the dynamometer roller 3 automatically complete the centering work.

进一步说明的是,在旋转驱动机构6驱动对中机构5进行张开的过程中,旋转驱动机构6会通过摩擦的方式,带动测功辊3进行旋转,获得一定的提前旋转速度,而待测功的车轮在下降的过程中,也会开始旋转,这样在车轮与测功辊3进行抵触,旋转的车轮与同步旋转的测功辊配合,直接就跳过了由静止到旋转的启动阶段。It is further explained that in the process of driving the centering mechanism 5 to open by the rotary driving mechanism 6, the rotary driving mechanism 6 will drive the dynamometer roller 3 to rotate by means of friction, so as to obtain a certain advance rotation speed, and the to-be-measured The working wheel will also start to rotate in the process of descending, so that when the wheel collides with the dynamometer roller 3, the rotating wheel cooperates with the synchronously rotating dynamometer roller, skipping the start-up stage from stationary to rotating directly.

更进一步说明的是,在需要改变测功辊3上的摩擦力,以模拟不同的测功状态时,只需要通过抬升机构8将汽车的另一侧进行抬升,就能改变测功辊3上的摩擦力。It is further explained that when the friction force on the dynamometer roller 3 needs to be changed to simulate different dynamometer states, it is only necessary to lift the other side of the car through the lifting mechanism 8 to change the friction force on the dynamometer roller 3. friction force.

如图6所示,作为一种优选的实施方式,所述对中机构5包括:As shown in FIG. 6, as a preferred embodiment, the centering mechanism 5 includes:

对中支架51,所述对中支架51呈弧形设置,该对中支架51的下端部通过立柱52铰接安装于所述基座1上;以及The centering bracket 51, the centering bracket 51 is arranged in an arc shape, and the lower end of the centering bracket 51 is hingedly mounted on the base 1 through the upright column 52; and

辊子53,所述辊子53沿所述对中支架51的弧线方向等距设置,该辊子53用于支撑待测功的车轮。The rollers 53 are arranged at equal distances along the arc direction of the centering bracket 51 , and the rollers 53 are used to support the wheel to be tested.

进一步的,所述对中机构5摆动展开时,所述对中机构5上的辊子53与待测功的车轮均抵触配合设置。Further, when the centering mechanism 5 swings and unfolds, the rollers 53 on the centering mechanism 5 and the wheels to be tested are arranged in conflict with each other.

更进一步的,所述对中机构5收拢时,所述对中机构5顶部的辊子53与所述测功支架4的上端面持平设置。Furthermore, when the centering mechanism 5 is folded, the roller 53 on the top of the centering mechanism 5 is arranged to be flush with the upper end surface of the dynamometer bracket 4 .

需要说明的是,在对中机构5扩张打开后,包覆区50刚好包覆车轮的下部,通过包覆区50的包覆,使得测功辊3与车轮之间的抵触,不会使得车轮在与测功辊抵触的部位出现弧形的凹陷,能更好的模拟处车轮在路面上行驶时的状态。It should be noted that, after the centering mechanism 5 is expanded and opened, the covering area 50 just covers the lower part of the wheel. By covering the covering area 50, the friction between the dynamometer roller 3 and the wheel will not make the wheel Arc-shaped depressions appear at the parts that conflict with the dynamometer rollers, which can better simulate the state of the wheels when driving on the road.

如图5至图7所示,作为一种优选的实施方式,所述旋转驱动机构6包括:As shown in FIG. 5 to FIG. 7 , as a preferred embodiment, the rotary drive mechanism 6 includes:

驱动轴61,所述驱动轴61旋转安装于所述测功支架4的下方,该驱动轴61上设置有正螺纹611及反螺纹612,且该驱动轴61由驱动电机60带动进行旋转;A drive shaft 61, the drive shaft 61 is rotatably installed below the dynamometer bracket 4, the drive shaft 61 is provided with a positive thread 611 and a reverse thread 612, and the drive shaft 61 is driven by the drive motor 60 to rotate;

螺母62,所述螺母62安装于所述驱动轴61上,该螺母分别安装于所述正螺纹611及反螺纹612处;Nut 62, the nut 62 is installed on the drive shaft 61, and the nut is installed at the positive thread 611 and the reverse thread 612 respectively;

滑动板63,所述滑动板63安装于所述螺母62上,该滑动板63的两端部安装设置有滑块副64;以及a sliding plate 63, the sliding plate 63 is mounted on the nut 62, and the two ends of the sliding plate 63 are mounted with slider pairs 64; and

连杆65,所述连杆65连接所述对中机构5与所述滑动板63,所述螺母62沿所述驱动轴61移动时,带动所述对中机构5进行摆动。The connecting rod 65 connects the centering mechanism 5 and the sliding plate 63 . When the nut 62 moves along the drive shaft 61 , the centering mechanism 5 is driven to swing.

如图8所示,进一步的,所述驱动轴61上安装有摩擦辊613,该摩擦辊613的侧壁上设置有螺旋的摩擦纹路614,且该摩擦辊613上的侧壁上设置有缺口部,所述摩擦纹路614与所述测功辊3摩擦带动所述测功辊3旋转,所述缺口部与所述测功辊3配合时,所述摩擦辊613与所述测功辊3脱离配合。As shown in FIG. 8 , further, a friction roller 613 is installed on the drive shaft 61 , the side wall of the friction roller 613 is provided with a spiral friction pattern 614 , and the side wall of the friction roller 613 is provided with a gap part, the friction pattern 614 and the dynamometer roller 3 are rubbed to drive the dynamometer roller 3 to rotate. When the gap part is matched with the dynamometer roller 3, the friction roller 613 and the dynamometer roller disengage.

如图10所示,更进一步的,所述阻挡机构7包括:As shown in Figure 10, further, the blocking mechanism 7 includes:

阻挡辊71,所述阻挡辊71升降设置,该阻挡辊71的下部设置有升降座72;The blocking roller 71, the blocking roller 71 is arranged up and down, and the lower part of the blocking roller 71 is provided with a lifting seat 72;

丝杆73,所述丝杆73竖直安装于所述升降座72的下方,该丝杆73的顶部与所述升降座72固定连接;A screw rod 73, the screw rod 73 is vertically installed under the lifting seat 72, and the top of the screw rod 73 is fixedly connected to the lifting seat 72;

丝杆螺母74,所述丝杆螺母74转动安装于所述基座1上,该丝杆螺母74与所述丝杆73配合设置;A lead screw nut 74, the lead screw nut 74 is rotatably mounted on the base 1, and the lead screw nut 74 is arranged in cooperation with the lead screw 73;

蜗轮75,所述蜗轮75与所述丝杆螺母74配合连接设置,该蜗轮75旋转带动所述丝杆螺母74旋转;以及a worm wheel 75, the worm wheel 75 is arranged in cooperation with the screw nut 74, and the rotation of the worm wheel 75 drives the rotation of the screw nut 74; and

蜗杆76,所述蜗杆76设置于所述驱动轴61上,该蜗杆76随所述驱动轴61同步旋转,且该蜗杆76带动所述蜗轮75进行旋转。The worm 76 is disposed on the drive shaft 61 , the worm 76 rotates synchronously with the drive shaft 61 , and the worm 76 drives the worm wheel 75 to rotate.

需要说明的是,驱动电机60带动驱动轴61进行旋转,通过驱动轴61的旋转,配合螺母62与正螺纹611及反螺纹612的设置,使得螺母62相向或者是背向移动,通过滑动板63与连杆65设置,带动对中机构5进行摆动,实现对中机构5的收缩与扩张。It should be noted that the drive motor 60 drives the drive shaft 61 to rotate, and through the rotation of the drive shaft 61, the nut 62 is matched with the setting of the positive thread 611 and the reverse thread 612, so that the nut 62 moves toward or away from the sliding plate 63. It is arranged with the connecting rod 65 to drive the centering mechanism 5 to swing, so as to realize the contraction and expansion of the centering mechanism 5 .

进一步说明的是,在驱动轴61进行旋转的同时,带动摩擦辊613进行旋转,使得通过摩擦辊613的摩擦,使得测功辊3进行预旋转,获得一定的初速度。It is further explained that when the driving shaft 61 rotates, the friction roller 613 is driven to rotate, so that the friction roller 613 causes the dynamometer roller 3 to perform pre-rotation to obtain a certain initial speed.

更进一步说明的是,在在驱动轴61进行旋转的同时,带动蜗杆76进行旋转,依靠蜗轮75与丝杆螺母74的配合,使得丝杆73向上抬升,带动阻挡辊71抬升,达到对汽车进行限位的目的。It is further explained that when the drive shaft 61 rotates, the worm 76 is driven to rotate, and by the cooperation of the worm wheel 75 and the lead screw nut 74, the lead screw 73 is lifted upward, and the blocking roller 71 is lifted to achieve the limited purpose.

如图9所示,作为一种优选的实施方式,所述抬升机构8包括:As shown in FIG. 9, as a preferred embodiment, the lifting mechanism 8 includes:

抬升辊81,所述抬升辊81沿汽车的行走路径等距设置;Lifting rollers 81, the lifting rollers 81 are arranged equidistantly along the traveling path of the vehicle;

抬升座82,所述抬升座82用于安装所述抬升辊81;以及a lift seat 82 for mounting the lift roller 81; and

抬升液压缸83,所述抬升液压缸83安装于所述测功支架4上,该抬升液压缸83带动所述抬升座82抬升。The lifting hydraulic cylinder 83 is installed on the dynamometer bracket 4 , and the lifting hydraulic cylinder 83 drives the lifting seat 82 to lift.

需要说明的是,在背景技术中提及的对比文献公开了通过改变自由滚筒,达到调整负载滚筒摩擦力的目的,但是一旦自由滚筒进行调整,车轮与负载滚筒之间就无法实现对中,这会对汽车测功的精确性造成很大的影响,因此,通过抬升机构8抬升未进行测功的车轮,达到改变测功车轮与测功辊3之间的摩擦力的目的,并且在抬升改变摩擦力的过程中,对中机构5的包覆区50,能很好的对进行测功的车轮进行很好的包覆限位,保证对中,不会发生偏移。It should be noted that the comparative literature mentioned in the background art discloses that the purpose of adjusting the friction force of the load roller is achieved by changing the free roller, but once the free roller is adjusted, the alignment between the wheel and the load roller cannot be achieved, which is It will have a great impact on the accuracy of the dynamometer of the car. Therefore, the wheel that has not been tested is lifted by the lifting mechanism 8 to achieve the purpose of changing the friction between the dynamometer wheel and the dynamometer roller 3. In the process of frictional force, the covering area 50 of the centering mechanism 5 can well cover and limit the wheel for dynamometer testing, so as to ensure the centering without deviation.

工作过程:work process:

汽车通过驶入支架42的导向驶入,在需要测功的车轮驶入到由对中机构5组合形成的包覆区50时,车轮刚好卡在包覆区50内,之后通过旋转驱动机构6的驱动,使得对中机构5摆动张开,使得车轮慢慢的下降与测功辊3形成抵触,在这一过程中,车轮与测功辊3自动完成了对中工作,并且在对中机构5摆动张开的过程中,在驱动轴61进行旋转的同时,带动摩擦辊613进行旋转,使得通过摩擦辊613的摩擦,使得测功辊3进行预旋转,获得一定的初速度,而测功车轮也在与测功辊3配合时,也进入了旋转的阶段,此外,在在驱动轴61进行旋转的同时带动蜗杆76进行旋转,依靠蜗轮75与丝杆螺母74的配合,使得丝杆73向上抬升,带动阻挡辊71抬升,达到对汽车进行限位的目的。The car drives in through the guide of the drive-in bracket 42 . When the wheel that needs to be tested enters the cladding area 50 formed by the combination of the centering mechanism 5 , the wheel is just stuck in the cladding area 50 . drive, so that the centering mechanism 5 swings and opens, so that the wheel slowly descends to form a conflict with the dynamometer roller 3. During this process, the wheel and the dynamometer roller 3 automatically complete the centering work, and the centering mechanism 5 During the swinging and opening process, when the driving shaft 61 rotates, it drives the friction roller 613 to rotate, so that the friction roller 613 causes the dynamometer roller 3 to perform pre-rotation to obtain a certain initial speed, and the dynamometer The wheel also enters the stage of rotation when it cooperates with the dynamometer roller 3. In addition, the worm 76 is driven to rotate while the drive shaft 61 is rotating. It lifts up to drive the blocking roller 71 to lift up, so as to achieve the purpose of limiting the position of the vehicle.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (9)

1. The utility model provides a chassis dynamometer equipment based on IGBT technique, includes base (1), dynamometer machine (2) and dynamometer roller (3), dynamometer machine (2) with dynamometer roller (3) transmission is connected, its characterized in that still includes:
the power measuring support (4) is arranged in a slope shape, the power measuring support (4) is used for moving an automobile, the power measuring support (4) is provided with the power measuring roller (3) along the moving path of the automobile, and the power measuring roller (3) is arranged below the upper end face of the power measuring support (4);
the centering mechanisms (5) are symmetrically arranged on two sides of the dynamometer roll (3), the centering mechanisms (5) are arranged on the base (1) in a swinging mode, and the centering mechanisms (5) form a wheel coating area (50);
a rotary driving mechanism (6), the rotary driving mechanism (6) is installed below the centering mechanism (5), the rotary driving mechanism (6) drives the centering mechanism (5) to swing, so that the wheel in the cladding area (50) descends to collide with the power measuring roller (3), the rotary driving mechanism (6) drives the power measuring roller (3) to rotate before the power measuring roller (3) collides with the wheel, the rotary driving mechanism (6) comprises a driving shaft (61), the driving shaft (61) is installed below the power measuring bracket (4) in a rotating mode, a positive thread (611) and a negative thread (612) are arranged on the driving shaft (61), the driving shaft (61) is driven by a driving motor (60) to rotate, a friction roller (613) is installed on the driving shaft (61), and a friction roller (614) with spiral grains is arranged on the side wall of the friction roller (613), a notch (615) is formed in the side wall of the friction roller (613), the friction grains (614) and the dynamometer roller (3) rub to drive the dynamometer roller (3) to rotate, and when the notch (615) is matched with the dynamometer roller (3), the friction roller (613) is separated from the dynamometer roller (3);
the blocking mechanism (7) is arranged on the dynamometer support (4), the blocking mechanism (7) is installed on the rear side of the centering mechanism (5) along the traveling path of the automobile, and the blocking mechanism (7) is driven by the rotary driving mechanism (6) to lift to limit wheels which are not used for dynamometer on the automobile; and
lifting mechanism (8), lifting mechanism (8) with stop gear (7) neighbour establishes, this stop gear (7) install in on dynamometer support (4), and this lifting mechanism (8) are used for lifting the wheel that does not carry out the dynamometer on the car.
2. The chassis power measuring device based on the IGBT technology as claimed in claim 1, wherein there are two sets of the power measuring rollers (3), and the power measuring rollers (3) are coaxially connected through a coupling (31).
3. The chassis dynamometer device based on IGBT technology according to claim 1, characterized in that the dynamometer support (4) includes an incoming support (41) and an outgoing support (42), and the centering mechanism (5) is located between the incoming support (41) and the outgoing support (42).
4. The chassis dynamometer device based on IGBT technology according to claim 1, characterized by the centering mechanism (5) comprising:
the centering bracket (51) is arranged in an arc shape, and the lower end part of the centering bracket (51) is hinged to the base (1) through a vertical column (52); and
the rollers (53) are arranged at equal intervals along the arc direction of the centering bracket (51), and the rollers (53) are used for supporting a wheel to be tested.
5. The chassis dynamometer device based on the IGBT technology as claimed in claim 4, wherein when the centering mechanism (5) swings and unfolds, the rollers (53) on the centering mechanism (5) are arranged in interference fit with the wheels to be tested.
6. The chassis dynamometer device based on IGBT technology as per claim 4, characterized in that when said centering mechanism (5) is folded, the roller (53) on the top of said centering mechanism (5) is flush with the upper end surface of said dynamometer support (4).
7. The IGBT-technology-based chassis dynamometer device according to claim 1, wherein the rotary drive mechanism (6) further includes:
a nut (62), wherein the nut (62) is mounted on the driving shaft (61), and the nut is respectively mounted on the positive thread (611) and the negative thread (612);
a sliding plate (63), wherein the sliding plate (63) is installed on the nut (62), and sliding block pairs (64) are installed at two end parts of the sliding plate (63); and
the connecting rod (65) is connected with the centering mechanism (5) and the sliding plate (63), and the nut (62) drives the centering mechanism (5) to swing when moving along the driving shaft (61).
8. The IGBT-technology-based chassis dynamometer device according to claim 1, wherein the blocking mechanism (7) comprises:
the device comprises a blocking roller (71), wherein the blocking roller (71) is arranged in a lifting manner, and a lifting seat (72) is arranged at the lower part of the blocking roller (71);
the screw rod (73), the said screw rod (73) is mounted vertically under the said lifting seat (72), the top of the screw rod (73) is fixedly connected with said lifting seat (72);
the screw rod nut (74), the said screw rod nut (74) is installed on said base (1) rotatably, the screw rod nut (74) cooperates with said feed screw (73) to set up;
the worm wheel (75), the worm wheel (75) is connected with the screw rod nut (74) in a matching way, and the worm wheel (75) rotates to drive the screw rod nut (74) to rotate; and
the worm (76) is arranged on the driving shaft (61), the worm (76) rotates synchronously with the driving shaft (61), and the worm (76) drives the worm wheel (75) to rotate.
9. The chassis dynamometer device based on IGBT technology according to claim 1, characterized in that the lifting mechanism (8) comprises:
the lifting rollers (81) are arranged at equal intervals along the traveling path of the automobile;
a lifting seat (82), wherein the lifting seat (82) is used for installing the lifting roller (81); and
and the lifting hydraulic cylinder (83), the lifting hydraulic cylinder (83) is installed on the dynamometer support (4), and the lifting hydraulic cylinder (83) drives the lifting seat (82) to lift.
CN202110135246.XA 2021-02-01 2021-02-01 Chassis power measuring equipment based on IGBT technology Expired - Fee Related CN112985658B (en)

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