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CN112928827B - Control circuit and control method for automatic locking of resonance frequency of non-contact power supply device - Google Patents

Control circuit and control method for automatic locking of resonance frequency of non-contact power supply device Download PDF

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CN112928827B
CN112928827B CN202110142714.6A CN202110142714A CN112928827B CN 112928827 B CN112928827 B CN 112928827B CN 202110142714 A CN202110142714 A CN 202110142714A CN 112928827 B CN112928827 B CN 112928827B
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capacitor
digital signal
circuit
resistor
signal processor
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CN112928827A (en
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马学军
胡国珍
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Hubei Polytechnic University
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Hubei Polytechnic University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/10Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
    • H02J50/12Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling of the resonant type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/42Conversion of DC power input into AC power output without possibility of reversal
    • H02M7/44Conversion of DC power input into AC power output without possibility of reversal by static converters
    • H02M7/48Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/53Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M7/537Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
    • H02M7/5387Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Dc-Dc Converters (AREA)
  • Inverter Devices (AREA)

Abstract

The application relates to a control circuit and a control method for automatically locking the resonance frequency of a non-contact power supply device, wherein the control circuit comprises a main circuit, a resonant cavity, a current sensor, a zero-crossing comparator, a NAND gate circuit, a differential circuit and a digital signal processor; the output end of the differential circuit is respectively connected with the second input end of the NAND gate circuit and the second input port of the digital signal processor; and the output end of the NAND gate circuit is connected with the capturing port of the digital signal processor. The control method for automatically locking the resonance frequency of the non-contact power supply device is based on real-time detection of the primary transmitting coil current period, controls the inverter output voltage period, calculates the phase difference between the primary transmitting coil current and the inverter output voltage in real time, adjusts the switching frequency in real time by utilizing a digital phase-locked loop algorithm to realize accurate phase locking, realizes soft switching of the inverter, reduces the switching loss of the inverter and the port current of the inverter, and improves the transmission efficiency.

Description

非接触供电装置谐振频率自动锁定的控制电路及控制方法Control circuit and control method for automatic locking of resonant frequency of non-contact power supply device

技术领域technical field

本发明涉及无线供电设备技术领域,特别是涉及一种非接触供电装置谐振频率自动锁定的控制电路及控制方法。The invention relates to the technical field of wireless power supply equipment, in particular to a control circuit and a control method for automatically locking the resonant frequency of a non-contact power supply device.

背景技术Background technique

非接触供电的特点是电源和负载之间无需接触,通过松耦合进行供电,具有无接触、无磨损、无火花、防水和防尘等特性,在个人消费电子产品无线充电、电动汽车无线充电、以自动引导小车为主的物流系统等领域,逐渐得到广泛应用。The characteristic of non-contact power supply is that there is no contact between the power supply and the load, and power is supplied through loose coupling. It has the characteristics of no contact, no wear, no spark, waterproof and dustproof, etc. It is used in wireless charging of personal consumer electronics, wireless charging of electric vehicles, Logistics systems and other fields based on automatic guided vehicles have gradually been widely used.

现有的非接触供电一般利用电磁感应原理,初级侧电源在初级发射线圈上施加激励电压,在空间产生交变磁场。次级接收线圈耦合感应出的电能经过调节后给设备供电。根据不同的应用场景初级发射结构有线圈和电缆两种方式,前者适合于取电器为非运行型固定结构,后者适用于取电器为沿固定路线运行的运动型结构。The existing non-contact power supply generally uses the principle of electromagnetic induction, and the primary side power supply applies an excitation voltage to the primary transmitting coil to generate an alternating magnetic field in space. The electric energy induced by the coupling of the secondary receiving coil is adjusted to supply power to the device. According to different application scenarios, the primary transmitting structure has two methods: coil and cable. The former is suitable for the non-running fixed structure of the electric pick-up, and the latter is suitable for the movable structure of the electric pick-up running along a fixed route.

理论分析与实验结果表明,电缆式发射结构需要配合谐振腔电路,所输入的方波电压转换成同频率的正弦电流,发射部分的功率与电缆电流成正比。仅当开关频率等于初级侧谐振腔谐振频率时,即谐振频率锁定时,逆变端口的电流才会最小,系统才能获得最高的功率因数与传输效率。为达到这一目的,传统的处理办法是采用模拟电路CD4046实现锁相,需要设计电路对初级侧逆变侧的输出电压和轨道侧的输出电流进行采样和波形整形,从而调节压控震荡器的输出频率,使得输出频率逐步逼近实际的谐振频率。但是,这种处理办法采用模拟锁相方式,电路比较复杂,不便于进行数字化控制。Theoretical analysis and experimental results show that the cable-type transmitting structure needs to cooperate with the resonant cavity circuit, the input square wave voltage is converted into a sinusoidal current with the same frequency, and the power of the transmitting part is proportional to the cable current. Only when the switching frequency is equal to the resonant frequency of the primary-side resonant cavity, that is, when the resonant frequency is locked, the current at the inverter port will be the smallest, and the system can obtain the highest power factor and transmission efficiency. In order to achieve this goal, the traditional solution is to use the analog circuit CD4046 to achieve phase-locking. It is necessary to design a circuit to sample and shape the output voltage of the inverter side of the primary side and the output current of the track side, so as to adjust the voltage-controlled oscillator. Output frequency, so that the output frequency gradually approaches the actual resonance frequency. However, this processing method adopts an analog phase-locking method, and the circuit is relatively complicated, which is not convenient for digital control.

发明内容Contents of the invention

基于此,有必要针对上述提到的至少一个问题,提供一种非接触供电装置谐振频率自动锁定的控制电路及控制方法。Based on this, it is necessary to provide a control circuit and a control method for automatically locking the resonant frequency of a non-contact power supply device for at least one of the above-mentioned problems.

第一个方面,本申请提供了一种非接触供电装置谐振频率自动锁定的控制电路,包括主电路、谐振腔、电流传感器、过零比较器、与非门电路、差分电路和数字信号处理器;In the first aspect, the present application provides a control circuit for automatically locking the resonant frequency of a non-contact power supply device, including a main circuit, a resonant cavity, a current sensor, a zero-crossing comparator, a NAND gate circuit, a differential circuit and a digital signal processor ;

所述主电路包括相互电连接的三相不控整流桥和逆变桥,所述谐振腔与所述逆变桥通过变压器和电流传感器电连接,所述谐振腔的两个电容通过原边轨道电缆连接;The main circuit includes a three-phase uncontrolled rectifier bridge and an inverter bridge electrically connected to each other, the resonant cavity is electrically connected to the inverter bridge through a transformer and a current sensor, and the two capacitors of the resonant cavity pass through the primary rail cable connection;

所述过零比较器的正输入端与所述电流传感器电连接,所述过零比较器的输出端分别与所述与非门电路的第一输入端和所述数字信号处理器的第一输入口连接;The positive input terminal of the zero-crossing comparator is electrically connected to the current sensor, and the output terminal of the zero-crossing comparator is respectively connected to the first input terminal of the NAND gate circuit and the first input terminal of the digital signal processor. input port connection;

所述差分电路的输出端分别与所述与非门电路的第二输入端和所述数字信号处理器的第二输入口连接;所述与非门电路的输出端与所述数字信号处理器的捕捉端口连接。The output end of the differential circuit is respectively connected with the second input end of the NAND gate circuit and the second input port of the digital signal processor; the output end of the NAND gate circuit is connected with the digital signal processor The capture port connection.

在第一个方面的某些实现方式中,所述三相不控整流桥包括电容组、第一电阻和三组相互并联的二极管组,每组所述二极管组包括两个串联的二极管,两个所述二极管之间与三相电源的一相连接;所述二极管组的第二端与第一电阻的第一端连接,所述第一电阻与第一开关并联;所述二极管组的第一端与所述第一电阻的第二端之间连接有电容组。In some implementations of the first aspect, the three-phase uncontrolled rectifier bridge includes a capacitor group, a first resistor, and three groups of diode groups connected in parallel with each other, and each group of the diode groups includes two series-connected diodes, two The two diodes are connected to one phase of the three-phase power supply; the second end of the diode group is connected to the first end of the first resistor, and the first resistor is connected in parallel with the first switch; the second end of the diode group is connected in parallel with the first switch; A capacitor group is connected between one end and the second end of the first resistor.

结合第一个方面和上述实现方式,在第一个方面的某些实现方式中,所述电容组包括串联的第一电容和第二电容,所述第一电容和所述第二电容为有极电容;所述三相不控整流桥还包括第二电阻、第二开关和第三电容;所述第二电阻的第二端与所述第一电阻的第二端连接,所述第二电阻的第一端与所述二极管组的第一端连接,所述第二电阻与所述第二开关串联;所述第三电容的第一端分别与所述二极管组的第一端和所述逆变桥的第一端连接,所述第三电容的第二端分别与所述第一电阻的第二端和所述逆变桥的第二端连接。With reference to the first aspect and the above-mentioned implementation manners, in some implementation manners of the first aspect, the capacitor bank includes a first capacitor and a second capacitor connected in series, and the first capacitor and the second capacitor are polar capacitance; the three-phase uncontrolled rectifier bridge also includes a second resistor, a second switch and a third capacitor; the second end of the second resistor is connected to the second end of the first resistor, and the second The first end of the resistor is connected to the first end of the diode group, the second resistor is connected in series with the second switch; the first end of the third capacitor is respectively connected to the first end of the diode group and the connected to the first end of the inverter bridge, and the second end of the third capacitor is respectively connected to the second end of the first resistor and the second end of the inverter bridge.

结合第一个方面和上述实现方式,在第一个方面的某些实现方式中,所述逆变桥包括第四电容和第一变压器,所述逆变桥的第二输出端与第四电容的第一端连接,所述电流传感器分别与所述第四电容的第二端和所述第一变压器的左第一端连接,所述逆变桥的第一输出端与所述第一变压器的左第二端连接。With reference to the first aspect and the above-mentioned implementation manners, in some implementation manners of the first aspect, the inverter bridge includes a fourth capacitor and a first transformer, and the second output terminal of the inverter bridge is connected to the fourth capacitor The first end of the current sensor is connected to the second end of the fourth capacitor and the first left end of the first transformer respectively, and the first output end of the inverter bridge is connected to the first end of the first transformer The second left end of the connection.

结合第一个方面和上述实现方式,在第一个方面的某些实现方式中,所述谐振腔包括第一电感、第二电感、第五电容和第六电容,所述第一电感的第一端与所述第一变压器的右第一端连接,所述第一电感的第二端与所述第二电感的第一端连接,所述第二电感的第二端与所述第六电容的第一端连接,所述第五电容的第一端与所述第一电感的第二端连接,所述第五电容的第二端与所述变压器的右第二端连接;所述第六电容的第二端通过所述原边轨道电缆与所述第五电容的第二端连接。With reference to the first aspect and the above implementation manners, in some implementation manners of the first aspect, the resonant cavity includes a first inductor, a second inductor, a fifth capacitor, and a sixth capacitor, and the first inductor of the first inductor One end is connected to the right first end of the first transformer, the second end of the first inductance is connected to the first end of the second inductance, the second end of the second inductance is connected to the sixth The first end of the capacitor is connected, the first end of the fifth capacitor is connected to the second end of the first inductor, and the second end of the fifth capacitor is connected to the right second end of the transformer; The second end of the sixth capacitor is connected to the second end of the fifth capacitor through the primary track cable.

结合第一个方面和上述实现方式,在第一个方面的某些实现方式中,所述数字信号处理器还包括处理器和驱动单元,所述第一输入口、所述第二输入口和所述捕捉端口均连接在所述处理器上,所述驱动单元与所述处理器连接。With reference to the first aspect and the above implementation manners, in some implementation manners of the first aspect, the digital signal processor further includes a processor and a drive unit, the first input port, the second input port and The capture ports are all connected to the processor, and the drive unit is connected to the processor.

第二个方面,一种非接触供电装置谐振频率自动锁定的控制方法,采用如本发明申请第一个方面描述的非接触供电装置谐振频率自动锁定的控制电路,包括如下步骤:In the second aspect, a control method for automatically locking the resonant frequency of a non-contact power supply device adopts the control circuit for automatically locking the resonant frequency of a non-contact power supply device as described in the first aspect of the application of the present invention, including the following steps:

确定所述数字信号处理器中定时器的时间基准,通过所述电流传感器采集初级发射线圈的电流信号,由所述过零比较器根据所述电流信号脉冲式生成若干个电流过零点信息,输出到所述数字信号处理器的第一输入端口,获取原边电流对应的方波下降沿过零点时刻的第一计数器数据;Determine the time reference of the timer in the digital signal processor, collect the current signal of the primary transmitting coil through the current sensor, generate a number of current zero-crossing point information according to the current signal pulse by the zero-crossing comparator, and output Go to the first input port of the digital signal processor to obtain the first counter data at the zero-crossing moment of the falling edge of the square wave corresponding to the primary current;

基于所述时间基准,获取所述差分电路的逆变端口电压信号,并输送到所述数字信号处理器的第二输入端口,获取逆变端口电压对应的方波下降沿过零点时刻的第二计数器数据;Based on the time reference, obtain the inverter port voltage signal of the differential circuit, and send it to the second input port of the digital signal processor, and obtain the second zero-crossing moment of the square wave falling edge corresponding to the inverter port voltage. counter data;

根据所述第一计数器数据和所述第二计数器数据,确定相位差;determining a phase difference based on the first counter data and the second counter data;

根据所述相位差,确定满足谐振所需的实际开关周期值。Based on the phase difference, the actual switching period value required to satisfy resonance is determined.

本发明的实施例中提供的技术方案带来如下有益技术效果:The technical solutions provided in the embodiments of the present invention bring the following beneficial technical effects:

本发明提供的非接触供电装置谐振频率自动锁定的控制方法基于初级发射线圈电流周期的实时检测,控制逆变器输出电压周期,通过实时计算初级发射线圈电流和逆变器输出电压的相位差,利用数字锁相环算法实时调整开关频率实现精准锁相,实现逆变器软开关,减小逆变器开关损耗和逆变器端口电流,提高传输效率。The control method for automatically locking the resonant frequency of the non-contact power supply device provided by the present invention is based on the real-time detection of the current cycle of the primary transmitting coil, controls the inverter output voltage cycle, and calculates the phase difference between the primary transmitting coil current and the inverter output voltage in real time, The digital phase-locked loop algorithm is used to adjust the switching frequency in real time to achieve precise phase-locking, realize the soft switching of the inverter, reduce the switching loss of the inverter and the current of the inverter port, and improve the transmission efficiency.

本申请附加的方面和优点将在后续部分中给出,并将从后续的描述中详细得到理解,或通过对本发明的具体实施了解到。Additional aspects and advantages of the present application will be presented in subsequent sections, and will be understood in detail from the subsequent description, or learned through specific practice of the present invention.

附图说明Description of drawings

图1为本发明申请一实施例中非接触供电装置谐振频率自动锁定的控制的电路结构示意图;Figure 1 is a schematic diagram of the circuit structure of the control of the automatic locking of the resonant frequency of the non-contact power supply device in an embodiment of the application of the present invention;

图2为本发明申请一实施例中非接触供电装置谐振频率自动锁定的控制方法的流程示意图;Fig. 2 is a schematic flowchart of a control method for automatically locking the resonant frequency of a non-contact power supply device in an embodiment of the application of the present invention;

图3为本发明申请一实施例中非接触供电装置谐振频率自动锁定的控制方法的具体流程示意图。Fig. 3 is a schematic flowchart of a control method for automatically locking the resonant frequency of a non-contact power supply device in an embodiment of the present application.

具体实施方式Detailed ways

为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的可能的实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文已经通过附图描述的实施例。通过参考附图描述的实施例是示例性的,用于使对本发明的公开内容的理解更加透彻全面,而不能解释为对本发明的限制。此外,如果已知技术的详细描述对于示出的本发明的特征是非必要技术的,则可能将这些技术细节予以省略。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Possible embodiments of the invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments which have been described herein with reference to the drawings. The embodiments described by referring to the accompanying drawings are exemplary for making the disclosure of the present invention more thorough and comprehensive, and should not be construed as limiting the present invention. Furthermore, if detailed descriptions of known technologies are not technically essential to the illustrated features of the invention, such technical details may be omitted.

相关领域的技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语),具有与本发明所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语,应该被理解为具有与现有技术中的意义一致的意义,并且除非像这里一样被特定定义,否则不会用理想化或过于正式的含义来解释。Those skilled in the relevant art can understand that, unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this invention belongs. It should also be understood that terms, such as those defined in commonly used dictionaries, should be understood to have meanings consistent with those in the prior art and will not be used in idealized or overly formal terms unless specifically defined as herein meaning to explain.

本技术领域技术人员可以理解,除非特意声明,这里使用的单数形式“一”、“一个”、“所述”和“该”也可包括复数形式。应该进一步理解的是,本申请的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、元件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、元件、组件和/或它们的组。应该理解,这里使用的措辞“和/或”包括一个或更多个相关联的列出项的全部或任一单元和全部组合。Those skilled in the art will understand that unless otherwise stated, the singular forms "a", "an", "said" and "the" used herein may also include plural forms. It should be further understood that the word "comprising" used in the specification of the present application refers to the presence of said features, integers, steps, operations, elements and/or components, but does not exclude the presence or addition of one or more other features, Integers, steps, operations, elements, components, and/or groups thereof. It should be understood that the expression "and/or" used herein includes all or any element and all combinations of one or more associated listed items.

下面以具体地实施例对本发明的技术方案以及该技术方案如何解决上述的技术问题进行详细说明。The technical solution of the present invention and how the technical solution solves the above-mentioned technical problems will be described in detail below with specific embodiments.

本发明申请第一个方面提供了一种非接触供电装置谐振频率自动锁定的控制电路,如图1所示,包括主电路10、谐振腔20、电流传感器30、过零比较器40、与非门电路50、差分电路60和数字信号处理器70。The first aspect of the application of the present invention provides a control circuit for automatically locking the resonant frequency of a non-contact power supply device, as shown in Figure 1, including a main circuit 10, a resonant cavity 20, a current sensor 30, a zero-crossing comparator 40, and a Gate circuit 50 , differential circuit 60 and digital signal processor 70 .

主电路10包括相互电连接的三相不控整流桥11和逆变桥12,谐振腔20与逆变桥12通过变压器和电流传感器30电连接,谐振腔20的两个电容通过原边轨道电缆连接。The main circuit 10 includes a three-phase uncontrolled rectifier bridge 11 and an inverter bridge 12 that are electrically connected to each other. The resonant cavity 20 and the inverter bridge 12 are electrically connected through a transformer and a current sensor 30. The two capacitors of the resonant cavity 20 pass through the primary track cable connect.

过零比较器40的正输入端与电流传感器30电连接,过零比较器40的输出端分别与与非门电路50的第一输入端和数字信号处理器70的第一输入口连接。差分电路60的输出端分别与与非门电路50的第二输入端和数字信号处理器70的第二输入口连接;与非门电路50的输出端与数字信号处理器70的捕捉端口连接。The positive input terminal of the zero-crossing comparator 40 is electrically connected to the current sensor 30 , and the output terminal of the zero-crossing comparator 40 is respectively connected to the first input terminal of the NAND circuit 50 and the first input port of the digital signal processor 70 . The output terminal of the differential circuit 60 is respectively connected with the second input terminal of the NAND gate circuit 50 and the second input port of the digital signal processor 70 ; the output terminal of the NAND gate circuit 50 is connected with the capture port of the digital signal processor 70 .

可选的,在第一个方面实施例的一种实现方式中,如图1所示,三相不控整流桥11包括电容组、第一电阻R1和三组相互并联的二极管组,每组二极管组包括两个串联的二极管,两个二极管之间与三相电源的一相连接;二极管组的第二端与第一电阻R1的第一端连接,第一电阻R1与第一开关并联;二极管组的第一端与第一电阻R1的第二端之间连接有电容组。二极管组可选为三组,如图1中的D1和D2,D3和D4,以及D5和D6。Optionally, in an implementation of the embodiment of the first aspect, as shown in FIG. 1 , the three-phase uncontrolled rectifier bridge 11 includes a capacitor group, a first resistor R1 and three groups of diodes connected in parallel, each The diode group includes two diodes connected in series, and the two diodes are connected to one phase of the three-phase power supply; the second end of the diode group is connected to the first end of the first resistor R1, and the first resistor R1 is connected in parallel with the first switch; A capacitor group is connected between the first end of the diode group and the second end of the first resistor R1. The diode groups can be selected into three groups, such as D1 and D2, D3 and D4, and D5 and D6 in Fig. 1 .

可选的,结合第一个方面实施例和上述的实现方式,在第一个方面实施例的另一些实现方式中,电容组包括串联的第一电容C1和第二电容C2,第一电容C1和第二电容C2为有极电容;三相不控整流桥11还包括第二电阻R2、第二开关和第三电容C3;第二电阻R2的第二端与第一电阻R1的第二端连接,第二电阻R2的第一端与二极管组的第一端连接,第二电阻R2与第二开关串联;第三电容C3的第一端分别与二极管组的第一端和逆变桥12的第一端连接,第三电容C3的第二端分别与第一电阻R1的第二端和逆变桥12的第二端连接。Optionally, in combination with the embodiment of the first aspect and the above-mentioned implementation manners, in other implementation manners of the embodiment of the first aspect, the capacitor group includes a first capacitor C1 and a second capacitor C2 connected in series, and the first capacitor C1 and the second capacitor C2 are polarized capacitors; the three-phase uncontrolled rectifier bridge 11 also includes a second resistor R2, a second switch and a third capacitor C3; the second end of the second resistor R2 is connected to the second end of the first resistor R1 connected, the first end of the second resistor R2 is connected to the first end of the diode group, the second resistor R2 is connected in series with the second switch; the first end of the third capacitor C3 is respectively connected to the first end of the diode group and the inverter bridge 12 The first terminal of the third capacitor C3 is connected to the second terminal of the first resistor R1 and the second terminal of the inverter bridge 12 respectively.

可选的,结合第一个方面实施例和上述的实现方式,在第一个方面实施例的又一些实现方式中,逆变桥12包括第四电容C4和第一变压器T1,逆变桥12的第二输出端与第四电容C4的第一端连接,电流传感器30分别与第四电容C4的第二端和第一变压器T1的左第一端连接,逆变桥12的第一输出端与第一变压器T1的左第二端连接。Optionally, in combination with the embodiment of the first aspect and the above implementation manners, in still some implementation manners of the embodiment of the first aspect, the inverter bridge 12 includes a fourth capacitor C4 and a first transformer T1, and the inverter bridge 12 The second output end of the second output terminal is connected with the first end of the fourth capacitor C4, the current sensor 30 is respectively connected with the second end of the fourth capacitor C4 and the left first end of the first transformer T1, and the first output end of the inverter bridge 12 It is connected with the second left terminal of the first transformer T1.

可选的,结合第一个方面实施例和上述的实现方式,在第一个方面实施例的再一些实现方式中,谐振腔20包括第一电感L1、第二电感L2、第五电容C5和第六电容C6,第一电感L1的第一端与第一变压器T1的右第一端连接,第一电感L1的第二端与第二电感L2的第一端连接,第二电感L2的第二端与第六电容C6的第一端连接,第五电容C5的第一端与第一电感L1的第二端连接,第五电容C5的第二端与第一变压器T1的右第二端连接;第六电容C6的第二端通过原边轨道电缆与第五电容的第二端连接。Optionally, in combination with the embodiment of the first aspect and the above implementation manners, in some implementation manners of the embodiment of the first aspect, the resonant cavity 20 includes a first inductor L1, a second inductor L2, a fifth capacitor C5 and The sixth capacitor C6, the first end of the first inductor L1 is connected to the first right end of the first transformer T1, the second end of the first inductor L1 is connected to the first end of the second inductor L2, and the second end of the second inductor L2 The two ends are connected to the first end of the sixth capacitor C6, the first end of the fifth capacitor C5 is connected to the second end of the first inductor L1, and the second end of the fifth capacitor C5 is connected to the right second end of the first transformer T1. Connection; the second end of the sixth capacitor C6 is connected to the second end of the fifth capacitor through the primary track cable.

可选的,在第一个方面实施例的某些实现方式中,数字信号处理器70还包括处理器和驱动单元,第一输入口、第二输入口和捕捉端口均连接在处理器上,驱动单元与处理器连接。Optionally, in some implementations of the embodiment of the first aspect, the digital signal processor 70 further includes a processor and a drive unit, and the first input port, the second input port and the capture port are all connected to the processor, The drive unit is connected with the processor.

从硬件角度,处理器1001可以是CPU(Central Processing Unit,中央处理器),通用处理器,DSP(Digital Signal Processor,数据信号处理器),ASIC(ApplicationSpecific Integrated Circuit,专用集成电路),FPGA(Field-Programmable GateArray,现场可编程门阵列)或者其他可编程逻辑器件、晶体管逻辑器件、硬件部件或者其任意组合。其可以实现或执行结合本发明公开内容所描述的各种示例性的逻辑方框,模块和电路。处理器1001也可以是实现计算功能的组合,例如包含一个或多个微处理器组合,DSP和微处理器的组合等。From a hardware point of view, the processor 1001 can be a CPU (Central Processing Unit, central processing unit), a general-purpose processor, a DSP (Digital Signal Processor, a data signal processor), an ASIC (Application Specific Integrated Circuit, an application specific integrated circuit), an FPGA (Field -Programmable GateArray, Field Programmable Gate Array) or other programmable logic devices, transistor logic devices, hardware components or any combination thereof. It can implement or execute the various illustrative logical blocks, modules and circuits described in connection with the present disclosure. The processor 1001 may also be a combination that implements computing functions, for example, a combination of one or more microprocessors, a combination of DSP and a microprocessor, and the like.

基于同一技术构思,本发明申请第二个方面的实施例提供了一种非接触供电装置谐振频率自动锁定的控制方法,采用如本发明申请第一个方面描述的非接触供电装置谐振频率自动锁定的控制电路,如图2所示,包括如下步骤:Based on the same technical idea, the embodiment of the second aspect of the application of the present invention provides a control method for automatic locking of the resonant frequency of a non-contact power supply device, using the automatic locking of the resonant frequency of the non-contact power supply device as described in the first aspect of the application of the present invention The control circuit, as shown in Figure 2, includes the following steps:

S100:确定数字信号处理器70中定时器的时间基准,通过电流传感器30采集初级发射线圈的电流信号,由过零比较器根据电流信号脉冲式生成若干个电流过零点信息,输出到数字信号处理器70的第一输入端口,获取原边电流对应的方波下降沿过零点时刻的第一计数器数据。S100: Determine the time reference of the timer in the digital signal processor 70, collect the current signal of the primary transmitting coil through the current sensor 30, generate a number of current zero-crossing point information according to the current signal pulse by the zero-crossing comparator, and output it to the digital signal processing The first input port of the device 70 is used to obtain the first counter data at the time when the falling edge of the square wave corresponding to the primary side current crosses zero.

S200:基于时间基准,获取差分电路60的逆变端口电压信号,并输送到数字信号处理器70的第二输入端口,获取逆变端口电压对应的方波下降沿过零点时刻的第二计数器数据。S200: Based on the time reference, obtain the inverter port voltage signal of the differential circuit 60, and send it to the second input port of the digital signal processor 70, and obtain the second counter data at the time when the falling edge of the square wave corresponding to the inverter port voltage crosses zero. .

S300:根据第一计数器数据和第二计数器数据,确定相位差。S300: Determine a phase difference according to the first counter data and the second counter data.

S400:根据相位差,确定满足谐振所需的实际开关周期值。S400: According to the phase difference, determine an actual switching cycle value required to satisfy the resonance.

本发明提供的非接触供电装置谐振频率自动锁定的控制方法基于初级发射线圈电流周期的实时检测,控制逆变器输出电压周期,通过实时计算初级发射线圈电流和逆变器输出电压的相位差,利用数字锁相环算法实时调整开关频率实现精准锁相,实现逆变器软开关,减小逆变器开关损耗和逆变器端口电流,提高传输效率。The control method for automatically locking the resonant frequency of the non-contact power supply device provided by the present invention is based on the real-time detection of the current cycle of the primary transmitting coil, controls the inverter output voltage cycle, and calculates the phase difference between the primary transmitting coil current and the inverter output voltage in real time, The digital phase-locked loop algorithm is used to adjust the switching frequency in real time to achieve precise phase-locking, realize the soft switching of the inverter, reduce the switching loss of the inverter and the current of the inverter port, and improve the transmission efficiency.

如图3所示,对设备进行初始化,尤其是将数字信号处理器70设置初始化,设置其中的定时器T为计时时基,并且将第一输入口和第二输入口设置为下降沿捕捉方式,将捕捉端口设置为上升与下降捕捉方式。之后,启动定时器T。As shown in Figure 3, the device is initialized, especially the digital signal processor 70 is initialized, the timer T is set as the timing time base, and the first input port and the second input port are set to the falling edge capture mode , set the capture port as rising and falling capture mode. After that, the timer T is started.

电流传感器30采集初级发射线圈的电流信号,并将电流采样信号输出到过零比较器40,过零比较器40以脉冲的方式产生电流过零点信息,送到数字信号处理器70的第一输入端口。The current sensor 30 collects the current signal of the primary transmitting coil, and outputs the current sampling signal to the zero-crossing comparator 40, and the zero-crossing comparator 40 generates current zero-crossing point information in a pulsed manner, and sends it to the first input of the digital signal processor 70 port.

差分电路60采集IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)组成的全桥逆变电路的端口电压信号,经调整电路处理后送到数字信号处理器70的第二输入端口。The differential circuit 60 collects the terminal voltage signal of the full-bridge inverter circuit composed of IGBT (Insulated Gate Bipolar Transistor, Insulated Gate Bipolar Transistor), and sends it to the second input port of the digital signal processor 70 after being processed by the adjustment circuit.

启动数字信号处理器70的内部定时器T作为时间基准,捕获原边电流对应的方波下降沿过0点时刻的T计数器的第一计数器数据Ti_f(n)。数字信号处理器70捕获逆变端口电压对应的方波下降沿过0点时刻的T计数器的第二计数器数据Tv_f(n)。定义符号函数Sign(dT),定义电压与电流相位关系变量:Start the internal timer T of the digital signal processor 70 as a time reference, and capture the first counter data Ti_f(n) of the T counter at the moment when the falling edge of the square wave corresponding to the primary side current passes through 0 o'clock. The digital signal processor 70 captures the second counter data Tv_f(n) of the T counter when the falling edge of the square wave corresponding to the inverter port voltage passes through 0 o'clock. Define the sign function Sign(dT) to define the voltage and current phase relationship variables:

dT=Ti_f(n)-Tv_f(n)…………公式(1)dT=Ti_f(n)-Tv_f(n)………Formula (1)

当Sign(dT)>0时,相位上电流超前电压;当Sign(dT)<0时相位上电流滞后电压。如果|dT|<1us,则认为处于锁相状态,无需调整开关频率。When Sign(dT)>0, the current on the phase leads the voltage; when Sign(dT)<0, the current on the phase lags the voltage. If |dT|<1us, it is considered to be in a phase-locked state, and there is no need to adjust the switching frequency.

原边电流对应的方波下降与原边电压对应的方波经与门电路后得到一波形,该波形的高电平宽度表示相位差大小。该波形经调理电路处理后送入数字信号处理器70的第一捕获口,设置捕获方式为该方波信号的上升沿与下降沿,定义相位差为dP(n),相位差大小为PW,则存在如下公式(3):The square wave corresponding to the primary current drops and the square wave corresponding to the primary voltage passes through an AND circuit to obtain a waveform, and the high level width of the waveform indicates the phase difference. After the waveform is processed by the conditioning circuit, it is sent to the first capture port of the digital signal processor 70. The capture mode is set to be the rising edge and the falling edge of the square wave signal. The phase difference is defined as dP(n), and the phase difference is PW. Then there is the following formula (3):

dP(n)=Sign(dT)*PW…………公式(3)dP(n)=Sign(dT)*PW………Formula (3)

数字锁相环控制器利用程序来实现,为提高锁相精度,控制器可具体采用离散化的比例积分(PI)控制器。该控制器给定值为0,反馈值为带方向的相位差,其输出作为开关管驱动信号的开关周期修正值,该开关周期修正值被定义为dTP(n),且存在如下关系式组(4):The digital phase-locked loop controller is implemented by a program. In order to improve the phase-locked precision, the controller can specifically adopt a discrete proportional-integral (PI) controller. The given value of the controller is 0, the feedback value is the phase difference with direction, and its output is used as the switching period correction value of the switching tube drive signal. The switching period correction value is defined as dTP(n), and there is the following relationship group (4):

dTP(n)=dTP(n-1)+(Kp+Ki)*dP(n)-Kp*dP(n-1)dTP(n)=dTP(n-1)+(Kp+Ki)*dP(n)-Kp*dP(n-1)

dTP(n-1)=dTP(n)dTP(n-1)=dTP(n)

dP(n-1)=dP(n)………关系式组(4)dP(n-1)=dP(n)... Relational formula group (4)

其中dTP(n)为数字锁相环控制器当前脉冲节拍的输出;dTP(n-1)为数字锁相环控制器上一脉冲节拍的输出;dP(n)为数字锁相环当前脉冲节拍相位差;dP(n-1)为数字锁相环上一脉冲节拍的相位差。Kp为数字比例积分控制器的比例系数,Ki为数字比例积分控制器的积分系数。Among them, dTP(n) is the output of the current pulse beat of the digital phase-locked loop controller; dTP(n-1) is the output of a pulse beat on the digital phase-locked loop controller; dP(n) is the current pulse beat of the digital phase-locked loop Phase difference; dP(n-1) is the phase difference of a pulse beat on the digital phase-locked loop. Kp is the proportional coefficient of the digital proportional-integral controller, and Ki is the integral coefficient of the digital proportional-integral controller.

定义开关周期的初始设置值为TP0。则经过数字锁相控制器处理后得到的开关周期为:The initial setting value that defines the switching period is TP0. Then the switching cycle obtained after processing by the digital phase-locked controller is:

TP=TP0+dTP(n)………公式(5)TP=TP0+dTP(n)……Formula (5)

组成逆变桥的开关管按照以上自动调节后的开关周期,通过T1A/B,T2A/B按更新后的频率发出驱动信号,发出高频信号就可以确保逆变端口的电压与电压同相,从而实现谐振,端口电流最小功率因数与效率最高。The switching tubes that make up the inverter bridge send out driving signals at the updated frequency through T1A/B and T2A/B according to the switching cycle after the above automatic adjustment, and sending out high-frequency signals can ensure that the voltage at the inverter port is in phase with the voltage, thus Resonance is achieved, the port current has the minimum power factor and the highest efficiency.

本技术领域技术人员可以理解,本申请中已经讨论过的各种操作、方法、流程中的步骤、措施、方案可以被交替、更改、组合或删除。进一步地,具有本申请中已经讨论过的各种操作、方法、流程中的其他步骤、措施、方案也可以被交替、更改、重排、分解、组合或删除。进一步地,现有技术中的具有与本申请中公开的各种操作、方法、流程中的步骤、措施、方案也可以被交替、更改、重排、分解、组合或删除。Those skilled in the art can understand that the various operations, methods, and steps, measures, and schemes in the processes that have been discussed in this application can be replaced, changed, combined, or deleted. Furthermore, the various operations, methods, and other steps, measures, and schemes in the processes that have been discussed in this application may also be replaced, changed, rearranged, decomposed, combined, or deleted. Further, steps, measures, and schemes in the prior art that have operations, methods, and processes disclosed in the present application may also be alternated, changed, rearranged, decomposed, combined, or deleted.

术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, unless otherwise specified, "plurality" means two or more.

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.

应该理解的是,虽然附图的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,其可以以其他的顺序执行。而且,附图的流程图中的至少一部分步骤可以包括多个子步骤或者多个阶段,这些子步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,其执行顺序也不必然是依次进行,而是可以与其他步骤或者其他步骤的子步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that although the various steps in the flow chart of the accompanying drawings are displayed sequentially according to the arrows, these steps are not necessarily executed sequentially in the order indicated by the arrows. Unless otherwise specified herein, there is no strict order restriction on the execution of these steps, and they can be executed in other orders. Moreover, at least some of the steps in the flowcharts of the accompanying drawings may include multiple sub-steps or multiple stages, and these sub-steps or stages may not necessarily be executed at the same time, but may be executed at different times, and the order of execution is also It is not necessarily performed sequentially, but may be performed alternately or alternately with at least a part of other steps or sub-steps or stages of other steps.

以上所述仅是本申请的部分实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。The above description is only part of the implementation of the present application, and it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present application, some improvements and modifications can also be made, and these improvements and modifications are also It should be regarded as the protection scope of this application.

Claims (7)

1. The control circuit is characterized by comprising a main circuit, a resonant cavity, a current sensor, a zero-crossing comparator, a NAND gate circuit, a differential circuit and a digital signal processor;
the main circuit comprises a three-phase uncontrolled rectifier bridge and an inverter bridge which are electrically connected with each other, the resonant cavity is electrically connected with the inverter bridge through a transformer and a current sensor, and two capacitors of the resonant cavity are connected through a primary side track cable;
the positive input end of the zero-crossing comparator is electrically connected with the current sensor, and the output end of the zero-crossing comparator is respectively connected with the first input end of the NAND gate circuit and the first input port of the digital signal processor;
the output end of the differential circuit is respectively connected with the second input end of the NAND gate circuit and the second input port of the digital signal processor; and the output end of the NAND gate circuit is connected with the capturing port of the digital signal processor.
2. The control circuit of claim 1, wherein the three-phase uncontrolled rectifier bridge comprises a capacitor bank, a first resistor, and three sets of diodes connected in parallel with each other, each set of diodes comprising two diodes connected in series, the two diodes being connected to one of the three-phase power sources; the second end of the diode group is connected with the first end of a first resistor, and the first resistor is connected with a first switch in parallel; a capacitor group is connected between the first end of the diode group and the second end of the first resistor.
3. The control circuit of claim 2, wherein the capacitor bank includes a first capacitor and a second capacitor in series, the first capacitor and the second capacitor being polar capacitors; the three-phase uncontrolled rectifier bridge further comprises a second resistor, a second switch and a third capacitor; the second end of the second resistor is connected with the second end of the first resistor, the first end of the second resistor is connected with the first end of the diode group, and the second resistor is connected with the second switch in series; the first end of the third capacitor is connected with the first end of the diode group and the first end of the inverter bridge respectively, and the second end of the third capacitor is connected with the second end of the first resistor and the second end of the inverter bridge respectively.
4. The control circuit of claim 1, wherein the inverter bridge comprises a fourth capacitor and a first transformer, wherein the second output terminal of the inverter bridge is connected to the first terminal of the fourth capacitor, wherein the current sensor is connected to the second terminal of the fourth capacitor and the left first terminal of the first transformer, respectively, and wherein the first output terminal of the inverter bridge is connected to the left second terminal of the first transformer.
5. The control circuit of claim 4, wherein the resonant cavity comprises a first inductor, a second inductor, a fifth capacitor, and a sixth capacitor, a first end of the first inductor being connected to a right first end of the first transformer, a second end of the first inductor being connected to a first end of the second inductor, a second end of the second inductor being connected to a first end of the sixth capacitor, a first end of the fifth capacitor being connected to a second end of the first inductor, a second end of the fifth capacitor being connected to a right second end of the transformer; and the second end of the sixth capacitor is connected with the second end of the fifth capacitor through the primary side track cable.
6. The control circuit of claim 1, wherein the digital signal processor further comprises a processor and a drive unit, the first input port, the second input port, and the capture port are all coupled to the processor, and the drive unit is coupled to the processor.
7. A control method of automatic locking of a resonance frequency of a non-contact power supply device, characterized by adopting the control circuit of automatic locking of a resonance frequency of a non-contact power supply device according to any one of claims 1 to 6, comprising the steps of:
determining a time reference of a timer in the digital signal processor, collecting a current signal of a primary transmitting coil through the current sensor, generating a plurality of current zero crossing point information by the zero crossing comparator according to the current signal pulse, outputting the current zero crossing point information to a first input port of the digital signal processor, and obtaining first counter data of square wave falling edge zero crossing point moments corresponding to primary side current;
acquiring an inversion port voltage signal of the differential circuit based on the time reference, and transmitting the inversion port voltage signal to a second input port of the digital signal processor to acquire second counter data of square wave falling edge zero crossing point time corresponding to the inversion port voltage;
determining a phase difference from the first counter data and the second counter data;
from the phase difference, the actual switching period value required to meet resonance is determined.
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