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CN112899517B - A method for improving thermal deformation properties of titanium matrix composites - Google Patents

A method for improving thermal deformation properties of titanium matrix composites Download PDF

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CN112899517B
CN112899517B CN202110061837.7A CN202110061837A CN112899517B CN 112899517 B CN112899517 B CN 112899517B CN 202110061837 A CN202110061837 A CN 202110061837A CN 112899517 B CN112899517 B CN 112899517B
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titanium
composite material
based composite
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CN112899517A (en
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王亮
颜卉
姜博涛
刘鸿灿
王斌斌
骆良顺
苏彦庆
郭景杰
傅恒志
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Harbin Institute of Technology Shenzhen
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
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    • C22C1/1047Alloys containing non-metals starting from a melt by mixing and casting liquid metal matrix composites
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Abstract

本发明公开了一种提高钛基复合材料的热变形性能的方法,属于金属基复合材料及制备技术领域。本发明解决现有钛基复合材料热变形的变形抗力高、变形缺陷多等技术问题。本发明包括以下步骤:1)预处理制备钛基复合材料的原料,加入TiB2粉末,置于水冷铜坩埚中;2)抽真空后通入氩气和氢气,熔炼,得到改善热变形性的钛基复合材料。本发明可以使钛基复合材料的热变形抗力显著降低,峰值应力降低,相同峰值应力下的变形温度降低,且变形后没有几乎不存在如界面孔洞和变形开裂等缺陷,材料的热变形性能大大提高。此外,本发明还具有经济、安全、新颖、可靠等优点,具有很好的应用前景。

Figure 202110061837

The invention discloses a method for improving the thermal deformation performance of a titanium-based composite material, and belongs to the technical field of metal-based composite materials and preparation. The invention solves the technical problems such as high deformation resistance and many deformation defects of the existing titanium-based composite material thermal deformation. The present invention includes the following steps: 1) pretreating raw materials for preparing titanium-based composite materials, adding TiB 2 powder, and placing it in a water-cooled copper crucible; 2) passing argon gas and hydrogen gas after vacuuming, and smelting, to obtain an improved thermal deformability Titanium matrix composites. The invention can significantly reduce the thermal deformation resistance of the titanium-based composite material, reduce the peak stress, and reduce the deformation temperature under the same peak stress, and there are almost no defects such as interface holes and deformation cracks after deformation, and the thermal deformation performance of the material is greatly improved. improve. In addition, the invention has the advantages of economy, safety, novelty, reliability, etc., and has a good application prospect.

Figure 202110061837

Description

一种提高钛基复合材料的热变形性能的方法A method for improving thermal deformation properties of titanium matrix composites

技术领域technical field

本发明涉及一种提高钛基复合材料的热变形性能的方法,属于金属基复合材料及制备技术领域。The invention relates to a method for improving the thermal deformation performance of a titanium-based composite material, and belongs to the technical field of metal-based composite materials and preparation.

背景技术Background technique

随着航空航天领域的不断发展,对于各种性能优异的航空航天结构件的需求越来越大,同时轻量化也是发动机用材料的重要选择标准与发展方向,传统钛合金在这样的发展趋势下已经较难适用,于是提出了钛基复合材料的概念,即将一些陶瓷增强体植入钛合金中所形成的一种金属基复合材料。这种复合材料可以继承钛合金的延展性与韧性,兼备陶瓷增强体的高强度、高模量等性能,从而使得钛基复合材料具有了更高的比强度和比模量,具有极佳的综合性能。With the continuous development of the aerospace field, the demand for various aerospace structural parts with excellent performance is increasing. At the same time, lightweight is also an important selection standard and development direction of engine materials. Traditional titanium alloys are under such a development trend. It has been difficult to apply, so the concept of titanium matrix composite material is proposed, that is, a metal matrix composite material formed by implanting some ceramic reinforcements into titanium alloys. This kind of composite material can inherit the ductility and toughness of titanium alloy, and has the properties of high strength and high modulus of ceramic reinforcement, so that the titanium matrix composite material has higher specific strength and specific modulus, and has excellent comprehensive performance.

原位反应合成的TiB增强钛基复合材料中的TiB晶须分布均匀,与钛合金基体结合界面干净,反应过程迅速,生产成本较低,且具有优异的比强度和出色的高温性能,是理想的航空航天材料。TiB增强钛基复合材料铸锭通常需要开坯锻造等热变形加工以满足各类零件的形状需求,如薄板、型材、管线等。热变形既可以提升零件的致密度,还可以进行变形强化,提高材料的强度和塑性。然而陶瓷增强体会大大增加材料的变形抗力,导致变形困难,引起TiB与基体间界面的孔洞,甚至导致材料开裂,增加废品率。传统方法如提高变形温度和降低变形速率都可以降低变形抗力,减少孔洞、开裂等缺陷,但这些方法成本过高、时间过长、能耗过大,大大降低了生产效率,增加了生产成本。因此迫切需要一种方法解决TiB增强钛基复合材料高温变形过程所面临的困难,以减少变形缺陷、提高成品率,且降低成本、提高效率。The TiB whiskers in the TiB reinforced titanium matrix composites synthesized by in situ reaction are uniformly distributed, the interface with the titanium alloy matrix is clean, the reaction process is rapid, the production cost is low, and it has excellent specific strength and excellent high temperature performance. of aerospace materials. TiB reinforced titanium matrix composite ingots usually require hot deformation processing such as billet forging to meet the shape requirements of various parts, such as thin plates, profiles, pipelines, etc. Thermal deformation can not only improve the density of parts, but also deform and strengthen, and improve the strength and plasticity of materials. However, the ceramic reinforcement greatly increases the deformation resistance of the material, resulting in difficult deformation, causing holes in the interface between TiB and the substrate, and even leading to material cracking, increasing the scrap rate. Traditional methods such as increasing the deformation temperature and reducing the deformation rate can reduce the deformation resistance and reduce defects such as holes and cracks, but these methods are too expensive, time-consuming and energy-intensive, which greatly reduces production efficiency and increases production costs. Therefore, there is an urgent need for a method to solve the difficulties faced by the high temperature deformation process of TiB reinforced titanium matrix composites, so as to reduce deformation defects, improve yield, reduce costs and improve efficiency.

发明内容SUMMARY OF THE INVENTION

本发明为了解决现有TiB增强钛基复合材料热变形的变形抗力高、变形缺陷多等技术问题,提供一种提高热变形性能的方法。In order to solve the technical problems such as high deformation resistance and many deformation defects of the existing TiB-reinforced titanium-based composite materials, the present invention provides a method for improving the thermal deformation performance.

一种提高钛基复合材料的热变形性能的方法,该方法包括以下步骤:A method for improving the thermal deformation performance of a titanium-based composite material, the method comprising the steps of:

步骤1,预处理制备钛基复合材料的原料,加入TiB2粉末,置于水冷铜坩埚中;Step 1, pretreating the raw materials for preparing the titanium-based composite material, adding TiB 2 powder, and placing it in a water-cooled copper crucible;

步骤2,抽真空后通入氩气和氢气,熔炼,得到改善热变形性的钛基复合材料。In step 2, after vacuuming, argon gas and hydrogen gas are introduced, and smelting is performed to obtain a titanium-based composite material with improved thermal deformability.

进一步地,步骤1中预处理的操作过程具体为:依次使用丙酮和无水乙醇进行超声清洗,清洗后置于干燥箱中,100℃下干燥处理4h。Further, the operation process of the pretreatment in step 1 is as follows: ultrasonic cleaning is performed sequentially with acetone and absolute ethanol, and after cleaning, it is placed in a drying oven, and dried at 100° C. for 4 hours.

进一步地,原料为海绵钛,以及需要添加的合金元素种类对应的元素单质或中间合金。Further, the raw material is sponge titanium, and elemental element or intermediate alloy corresponding to the type of alloying element to be added.

进一步地,步骤2中氩气和氢气的纯度为99.999%。Further, the purity of argon and hydrogen in step 2 was 99.999%.

进一步地,步骤2中氩气和氢气的流量比为2:3。Further, the flow ratio of argon and hydrogen in step 2 is 2:3.

进一步地,步骤2中抽真空后真空度为3×10-3Pa。Further, the vacuum degree after vacuuming in step 2 is 3×10 -3 Pa.

进一步地,步骤2中熔炼的操作过程具体为:初始电流120A熔化所有原料后,电流升至500A,保持电流不变,熔炼10min后停止;待材料凝固后上下翻转倒置于水冷铜坩埚中,重复熔炼操作。Further, the operation process of smelting in step 2 is as follows: after the initial current 120A melts all the raw materials, the current rises to 500A, the current is kept unchanged, and the smelting is stopped after 10min; Smelting operation.

更进一步地,熔炼操作共6次。Further, the smelting operation was performed a total of 6 times.

进一步地,熔炼设备为真空非自耗电弧炉。Further, the smelting equipment is a vacuum non-consumable electric arc furnace.

本发明具有以下有益效果:本发明在氢气和氩气的混合气氛下熔炼钛基复合材料,在熔炼过程,氢元素在等离子弧的作用下以氢原子形式置入熔体,随着凝固过程存留于铸锭,在随后热变形过程中发挥降低变形抗力、减少变形缺陷的作用。本发明使TiB增强钛基复合材料的热变形抗力显著降低,峰值应力降低,相同峰值应力下的变形温度降低,且变形后没有几乎不存在如界面孔洞和变形开裂等缺陷,材料的热变形性能大大提高。此外,本发明还具有经济、安全、新颖、可靠等优点,具有很好的应用前景。The present invention has the following beneficial effects: the present invention smelts the titanium-based composite material in a mixed atmosphere of hydrogen and argon, and during the smelting process, hydrogen element is placed into the melt in the form of hydrogen atoms under the action of the plasma arc, and remains as the solidification process. For ingot casting, it plays the role of reducing deformation resistance and reducing deformation defects in the subsequent hot deformation process. The invention significantly reduces the thermal deformation resistance of the TiB reinforced titanium-based composite material, reduces the peak stress, and reduces the deformation temperature under the same peak stress, and there are almost no defects such as interface holes and deformation cracks after deformation, and the thermal deformation performance of the material is reduced. Greatly improve. In addition, the invention has the advantages of economy, safety, novelty, reliability, etc., and has a good application prospect.

附图说明Description of drawings

图1为复合材料B和A的800℃热变形应力应变曲线;Figure 1 shows the thermal deformation stress-strain curves of composites B and A at 800°C;

图2为复合材料B和A的900℃热变形应力应变曲线;Figure 2 shows the thermal deformation stress-strain curves of composites B and A at 900°C;

图3a为800℃热变形下复合材料B的热变形显微组织;Figure 3a shows the thermal deformation microstructure of composite B under thermal deformation at 800 °C;

图3b为800℃热变形下复合材料A的热变形显微组织;Figure 3b shows the thermal deformation microstructure of composite A under thermal deformation at 800 °C;

图3c为900℃热变形下复合材料B的热变形显微组织;Figure 3c shows the thermal deformation microstructure of composite B under thermal deformation at 900 °C;

图3d为900℃热变形下复合材料A的热变形显微组织。Figure 3d shows the thermal deformation microstructure of composite A under thermal deformation at 900 °C.

具体实施方式Detailed ways

下述实施例中所使用的实验方法如无特殊说明均为常规方法。所用材料、试剂、方法和仪器,未经特殊说明,均为本领域常规材料、试剂、方法和仪器,本领域技术人员均可通过商业渠道获得。The experimental methods used in the following examples are conventional methods unless otherwise specified. The used materials, reagents, methods and instruments, unless otherwise specified, are conventional materials, reagents, methods and instruments in the art, which can be obtained by those skilled in the art through commercial channels.

实施例1:Example 1:

(1)依次使用丙酮和无水乙醇超声清洗工业海绵钛,在干燥箱中100℃下干燥4h,加入TiB2粉末,TiB2粉末质量为复合材料总质量的1.25%,置于真空非自耗电弧炉的水冷坩埚中。(1) Use acetone and anhydrous ethanol to ultrasonically clean industrial titanium sponge in turn, dry at 100°C for 4h in a drying oven, add TiB 2 powder, the mass of TiB 2 powder is 1.25% of the total mass of the composite material, placed in a vacuum for non-consumption in a water-cooled crucible in an electric arc furnace.

(2)抽真空达到真空度为3×10-3Pa后,通入纯度为99.999%氩气和纯度为99.999%氢气,氢气和氩气的流量比为2:3。在150A电流下熔化所有原料后,电流升至500A,保持电流不变,熔炼10min后停止,待复合材料凝固冷却后上下翻转倒置于水冷铜坩埚中,重复熔炼操作,共熔炼6次,获得TiB增强Ti基复合材料。(2) After evacuating to a degree of vacuum of 3×10 -3 Pa, 99.999% argon and 99.999% pure hydrogen were introduced, and the flow ratio of hydrogen and argon was 2:3. After melting all the raw materials under the current of 150A, the current was increased to 500A, the current was kept unchanged, and the smelting stopped after 10 minutes. After the composite material was solidified and cooled, it was turned upside down and placed in a water-cooled copper crucible, and the smelting operation was repeated for a total of 6 times to obtain TiB Reinforced Ti-based composites.

实施例2:Example 2:

本实施例与实施例1不同之处为:原料海绵钛、纯Mo颗粒和TiB2粉末质量是复合材料总质量的62.25%,33%,4.75%,其余操作步骤与实施例1完全相同,获得TiB增强Ti-33Mo基复合材料。The difference between this example and Example 1 is that the mass of the raw material titanium sponge, pure Mo particles and TiB powder is 62.25%, 33%, 4.75% of the total mass of the composite material, and the rest of the operation steps are exactly the same as in Example 1, and the obtained TiB reinforced Ti-33Mo matrix composites.

实施例3:Example 3:

本实施例与实施例1不同之处为:原料为海绵钛、铝单质和铝钒中间合金;铝钒中间合金质量按照钒元素在制备的复合材料中质量比为4%称量;铝元素在制备的复合材料中质量比为6%,若铝钒合金中铝元素质量不满足复合材料质量要求,则使用铝单质补足;加入TiB2粉末质量是复合材料总质量的2.5%,其余操作步骤与实施例1完全相同,获得TiB增强Ti-6Al-4V基复合材料,标记为复合材料A。The difference between this example and Example 1 is: the raw materials are sponge titanium, aluminum element and aluminum-vanadium master alloy; the quality of aluminum-vanadium master alloy is weighed according to the mass ratio of vanadium element in the prepared composite material; The mass ratio of the prepared composite material is 6%. If the quality of aluminum element in the aluminum-vanadium alloy does not meet the quality requirements of the composite material, use aluminum element to make up; the mass of the TiB 2 powder added is 2.5% of the total mass of the composite material, and the rest of the operation steps are the same as that of the composite material. Example 1 is exactly the same, and a TiB-reinforced Ti-6Al-4V-based composite material is obtained, which is marked as composite material A.

对比例1:Comparative Example 1:

本对比例与实施例3不同之处为:将原料置于真空非自耗电弧炉中,抽真空达到真空度为3×10-3Pa后,仅通入纯度为99.999%氩气,其余操作步骤与实施例3完全相同,获得复合材料B。The difference between this comparative example and Example 3 is that the raw materials are placed in a vacuum non-consumable electric arc furnace, and after the vacuum degree is 3×10 -3 Pa, only argon gas with a purity of 99.999% is introduced, and the rest The operation steps are exactly the same as in Example 3, and the composite material B is obtained.

考察实施例3(复合材料A)与对比例1(复合材料B)的热变形性能。The thermal deformation properties of Example 3 (composite material A) and comparative example 1 (composite material B) were investigated.

利用动态热模拟试验机(型号:Gleeble-1500D)对热变形过程进行模拟。试样为直径6mm、高度9mm的圆柱,分别取自实施例3(复合材料A)和对比例(复合材料B),试样两端用石墨垫片来保证其与压头接触的润滑性,试样用高温硅凝胶保护,变形温度由热电偶测量,实验全程采用惰性气体氩气作保护气。实验过程如下:升温速率10℃/s,达到设定温度800℃和900℃后保温5min,以0.01/s应变速率开始加载。800℃下热压缩应力应变曲线如图1所示,900℃下热压缩应力应变曲线如和图2所示。由图1和图2可知,复合材料A在热变形过程中的变形抗力和峰值流变应力均小于复合材料B,且对复合材料A施加同样变形抗力所对应的变形温度更低降低,显示出本发明所述的方法能够降低变形抗力、提高钛基复合材料热变形性能的效果。The thermal deformation process was simulated using a dynamic thermal simulation testing machine (model: Gleeble-1500D). The sample is a cylinder with a diameter of 6 mm and a height of 9 mm, taken from Example 3 (composite material A) and comparative example (composite material B), respectively. Graphite gaskets are used at both ends of the sample to ensure the lubricity of its contact with the indenter. The samples were protected by high-temperature silica gel, and the deformation temperature was measured by a thermocouple. The inert gas argon was used as the protective gas throughout the experiment. The experimental process is as follows: the heating rate is 10 °C/s, the set temperature of 800 °C and 900 °C is reached, the temperature is maintained for 5 min, and the loading is started at a strain rate of 0.01/s. The thermal compression stress-strain curve at 800 °C is shown in Figure 1, and the thermal compression stress-strain curve at 900 °C is shown in Figure 2. It can be seen from Figures 1 and 2 that the deformation resistance and peak flow stress of the composite material A during the thermal deformation process are both smaller than those of the composite material B, and the deformation temperature corresponding to the same deformation resistance applied to the composite material A is lower and lower, showing that The method of the invention can reduce the deformation resistance and improve the thermal deformation performance of the titanium-based composite material.

考察实施例3(复合材料A)与对比例(复合材料B)复合材料的热变形组织。The thermal deformation structure of the composite materials of Example 3 (composite material A) and the comparative example (composite material B) was investigated.

利用扫描电子显微镜(型号:Quanta 200FEG)在二次电子模式下对两种材料热变形后的组织进行表面形貌观察。试样分别取自实施例3(复合材料A)和对比例(复合材料B)。在上述热变形实验结束后,热变形试样立刻水淬以保留高温组织。观察试样制备如下:将热变形后立刻水淬的热变形试样切成直径5mm、高度3mm的圆柱,上下两端磨平,用砂纸打磨去除表面氧化皮,并用绒布抛光,用无水乙醇超声清洗抛光后的试样,风干后用氢氟酸腐蚀表面,得到扫描显微镜照片如图3a、图3b、图3c和图3d所示。由图3a、图3b、图3c和图3d可知,复合材料A的热变形后几乎没有界面孔洞和变形开裂等缺陷,而对比例所述的复合材料B热变形后出现了许多孔洞和裂纹,显示出本发明所述的方法具有改善热变形组织、提高钛基复合材料热变形性能的效果。Using a scanning electron microscope (model: Quanta 200FEG) to observe the surface morphology of the two materials after thermal deformation in the secondary electron mode. Samples were taken from Example 3 (Composite A) and Comparative Example (Composite B), respectively. After the above-mentioned thermal deformation experiments, the thermally deformed samples were immediately water quenched to retain the high-temperature microstructure. The observation sample was prepared as follows: the hot deformation sample that was quenched by water immediately after the heat deformation was cut into a cylinder with a diameter of 5 mm and a height of 3 mm, the upper and lower ends were ground flat, the surface oxide scale was removed by sanding with sandpaper, and polished with flannel, and anhydrous ethanol was used for polishing. After ultrasonic cleaning and polishing, the samples were air-dried and etched with hydrofluoric acid to obtain scanning microscope photos as shown in Fig. 3a, Fig. 3b, Fig. 3c and Fig. 3d. It can be seen from Figure 3a, Figure 3b, Figure 3c and Figure 3d that the composite material A has almost no defects such as interface holes and deformation cracks after thermal deformation, while the composite material B described in the comparative example has many holes and cracks after thermal deformation. It is shown that the method of the present invention has the effect of improving the thermal deformation structure and improving the thermal deformation performance of the titanium matrix composite material.

Claims (4)

1. A method for improving the thermal deformation properties of a titanium-based composite material, the method comprising the steps of:
step 1, pretreating raw materials for preparing titanium-based composite material, and adding TiB2Powder, put into water-cooled copper crucible;
in the step 1, TiB2After the powder is added, the mass proportion of the reinforcing body TiB in the titanium-based composite material obtained in the step 2 is 2.5-9.5%;
step 2, introducing argon and hydrogen after vacuumizing, and smelting to obtain the titanium-based composite material with improved thermal deformation;
the flow ratio of argon to hydrogen in the step 2 is 2: 3;
the purity of the argon and the hydrogen in the step 2 is 99.999 percent;
the vacuum degree after vacuum pumping in the step 2 is 3 multiplied by 10-3Pa;
The smelting operation process in the step 2 specifically comprises the following steps: after all the raw materials are melted by the initial current 120A, the current is increased to 500A, the current is kept unchanged, and the melting is stopped after 10 min; after the material is solidified, the material is turned upside down and placed in a water-cooled copper crucible, and the smelting operation is repeated for 6 times.
2. The method for improving the thermal deformation performance of the titanium-based composite material as claimed in claim 1, wherein the pre-treatment in step 1 is carried out by: sequentially using acetone and absolute ethyl alcohol to carry out ultrasonic cleaning, placing the cleaned product in a drying oven, and drying the product for 4 hours at the temperature of 100 ℃.
3. The method of claim 1, wherein the raw material is sponge titanium, and the elemental substance or the intermediate alloy of the alloy element to be added is selected from the group consisting of elemental substances and intermediate alloys.
4. The method of claim 1, wherein the melting apparatus is a vacuum non-consumable arc furnace.
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