CN112886363A - Assembly system of current terminal - Google Patents
Assembly system of current terminal Download PDFInfo
- Publication number
- CN112886363A CN112886363A CN202110285925.5A CN202110285925A CN112886363A CN 112886363 A CN112886363 A CN 112886363A CN 202110285925 A CN202110285925 A CN 202110285925A CN 112886363 A CN112886363 A CN 112886363A
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- Prior art keywords
- capturing
- assembly
- sorting
- nut
- die
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Manufacturing & Machinery (AREA)
- Manipulator (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of automation equipment, in particular to an assembly system of a current terminal, which comprises a control assembly and an image capturing comparison system which are connected, and also comprises an automatic feeding device, a sorting device, a capturing mechanical arm, a nut insert die-casting device and a terminal forming device which are sequentially arranged along the conveying direction of parts and are respectively and electrically connected with the control assembly, wherein the image capturing comparison system comprises a plurality of capturing cameras which are correspondingly arranged on the sorting device, the capturing mechanical arm, the nut insert die-casting device and the terminal forming device; according to the invention, the positions of parts and semi-finished products are quickly positioned through the image capturing and comparing system, so that the sorting device, the capturing mechanical arm, the nut insert die-casting device and the terminal forming device can conveniently and quickly capture or die-cast products, the production efficiency is improved, the traditional manual operation is replaced, the labor intensity of workers is reduced, the product quality is ensured, the reject ratio is reduced, and the production cost is saved.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to an assembly system of a current terminal.
Background
In the assembly flow of current terminal, need to put the nut and compress tightly in the mounting groove that corresponds on the terminal, put the inserted sheet into the inserted sheet groove of terminal again and compress tightly, lock the screw on the terminal at last, need carry out above-mentioned operation through artifical manual mode in the present trade to still need to classify nut, inserted sheet, screw earlier before the equipment, such mode inefficiency, artifical intensity of labour is big, and the quality is difficult to guarantee, can't satisfy the development demand of current trade.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides an assembly system of a current terminal, which can improve the generation efficiency and save the labor cost.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides an assembly system of current terminal, is caught including the control assembly that is connected and compare the system with the image, still include along the direction of delivery of spare part set gradually and respectively with automatic feeding device, sorting device, the mechanical hand of arresting, nut inserted sheet die-casting device and the terminal forming device that the control assembly electricity is connected, nut inserted sheet die-casting device and/or be provided with frock clamp on the terminal forming device, the image is caught and is compared the system and include that a plurality of catches camera, a plurality of catch the camera and correspond the setting on sorting device, arrest mechanical hand, nut inserted sheet die-casting device and terminal forming device.
Furthermore, the image capturing and comparing system further comprises a central processing unit CPU, the input end of the central processing unit CPU is electrically connected with the capturing cameras, the output end of the central processing unit CPU is connected with the control component, the central processing unit CPU is used for receiving and comparing image signals shot by the capturing cameras, converting comparison information results into digital signals and transmitting the digital signals to the control component, and the control component controls the sorting device and/or the capturing manipulator and/or the nut insert die-casting device and/or the terminal forming device to capture or press parts according to the received information results.
Further, still including detecting sensor, detecting sensor has a plurality of and sets up respectively sorting device, arrest manipulator, nut inserted sheet die-casting device, terminal forming device are last, and a plurality of detecting sensor correspondingly with a plurality of catch the camera electricity and be connected.
Further, automatic feeding device includes that the vacuum inhales material subassembly and first conveyer belt, the one end of first conveyer belt is close to the vacuum inhales the material subassembly, and the other end is close to sorting device.
Further, sorting device includes letter sorting robotic arm and is used for four second conveyer belts of delivery nut, inserted sheet, screw, terminal respectively, the image is caught and is compared the system and be used for shooing the spare part on the first conveyer belt and compare the back, letter sorting robotic arm compares information through the image and will spare part on the first conveyer belt is transferred to corresponding on the second conveyer belt.
Furthermore, the catching mechanical arm is provided with at least one, the catching mechanical arm is connected with a second driving assembly, the second driving assembly is used for driving the catching mechanical arm to move horizontally and transversely or longitudinally and vertically, and the catching mechanical arm is used for transferring parts to corresponding tool fixtures.
Further, nut inserted sheet die-casting device includes third drive assembly and first clamp plate, the lower terminal surface of first clamp plate is provided with the first pressure equipment portion of a plurality of, third drive assembly is used for ordering about first clamp plate is along horizontal or longitudinal motion of level and along vertical up-and-down motion.
The invention mainly has the following beneficial effects: according to the assembly system of the current terminal, the positions of parts and semi-finished products are quickly positioned through the image capturing and comparing system, so that the sorting device, the capturing mechanical arm, the nut insert die-casting device and the terminal forming device can conveniently and quickly capture or die-cast the products, the production efficiency is improved, the traditional manual operation is replaced, the labor intensity of workers is reduced, the quality of the products is ensured, the reject ratio is reduced, and the production cost is saved.
Drawings
FIG. 1 is a schematic flow diagram of an assembly system according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a sorting apparatus according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a capturing robot according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a nut insert die-casting device according to an embodiment of the invention;
fig. 5 is a schematic structural view of a terminal molding apparatus according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 5, an assembly system of a current terminal includes a control assembly and an image capturing comparison system connected to each other, and further includes an automatic feeding device, a sorting device, a capturing robot 109, a nut insert die-casting device 110 and a terminal forming device 112 sequentially arranged along a conveying direction of components and respectively electrically connected to the control assembly, a tooling fixture is arranged on the nut insert die-casting device 110 and/or the terminal forming device 112, the image capturing comparison system includes a plurality of capturing cameras 113, the capturing cameras 113 are correspondingly arranged on the sorting device, the capturing robot 109, the nut insert die-casting device 110 and the terminal forming device 112, it is to be noted that the components of the current terminal include a nut 101, an insert 102, a screw 103 and a terminal 104, and in a production process, nut 101, inserted sheet 102, screw 103 and terminal 104 all carry to the position that is close to sorting device through automatic feeding device, and the catching camera 113 that sets up on sorting device shoots the spare part on the automatic feeding device to image capturing contrast system confirms the kind of spare part, positional information after comparing the image of shooing, and transfer image comparison result information into digital signal and send to control assembly, and control assembly control sorting device transfers this spare part to corresponding position.
In some embodiments, the automatic feeding device includes a vacuum suction assembly 105 and a first conveyor belt 106, one end of the first conveyor belt 106 is close to the vacuum suction assembly 105, and the other end is close to the sorting device, specifically, components of the current terminal, such as a nut 101, an insert 102, a screw 103, and a terminal 104, are all sucked by the vacuum suction assembly 105 and conveyed to the first conveyor belt 106, and conveyed to a position close to the sorting device by the first conveyor belt 106.
In other embodiments, the vacuum suction assembly 105 is disposed above the first conveyor belt 106, the vacuum suction assembly 105 is connected to a first driving assembly, the first driving assembly is configured to drive the vacuum suction assembly 105 to move horizontally or longitudinally and vertically, the vacuum suction assembly 105 may be a suction nozzle disposed vertically downward, the suction nozzle is connected to an external air pump, the control assembly controls the first driving assembly to drive the suction nozzle to move and approach to a corresponding component based on the received image comparison result information, the component is prevented from dropping or sliding down during the component transferring process by a suction nozzle suction manner, and the stability of the component transferring is ensured.
In some embodiments, referring to fig. 2, the sorting apparatus includes a sorting robot arm 107 and four second conveyor belts 108 for conveying nuts 101, inserts 102, screws 103, and terminals 104, respectively, the capturing camera 113 is disposed at one side of the sorting robot arm 107, the capturing camera 113 is configured to photograph parts on the first conveyor belt 106 and compare the parts, the sorting robot arm 107 transfers the parts on the first conveyor belt 106 to the second conveyor belt 108 through image comparison information, specifically, the capturing camera 113 photographs the parts on the first conveyor belt 106, the image comparison system compares the photographed images to determine the types and position information of the parts, and converts the image comparison result information into a digital signal to be sent to the control module, the control module controls the sorting robot arm 107 to transfer the parts to the corresponding second conveyor belts 108, a sorting operation is performed and the second conveyor 108 transports the parts to a position close to the catching robot 109.
In some embodiments, as shown with reference to fig. 3, at least one of the capturing robots 109, the capturing mechanical arm 109 is connected with a second driving assembly 115, the second driving assembly 115 is used for driving the capturing mechanical arm 109 to move horizontally and transversely or longitudinally and vertically and up and down, the catching mechanical arm 109 is used for transferring parts to corresponding tooling fixtures, specifically, the catching mechanical arm 109 is arranged at one end of each of the four second conveyor belts 108 far away from the sorting mechanical arm 107, a catching camera 113 is correspondingly arranged at one side of the catching mechanical arm 109, the specific positions of the parts on the second conveyor belt 108 are detected and determined by the capturing camera 113, and the capturing manipulator 109 transfers the parts to the tooling fixture of the nut insert die-casting device 110, wherein the sequence, the placing positions and the placing angles of the parts on the tooling fixture can be set according to actual conditions.
In some embodiments, referring to fig. 4, the nut tab die-casting device 110 includes a third driving assembly 116 and a first pressing plate 117, a plurality of first press-fitting portions 118 are disposed on a lower end surface of the first pressing plate 117, the third driving assembly 116 is configured to drive the first pressing plate 117 to move horizontally, or longitudinally, and vertically up and down, specifically, the third driving assembly 116 is connected to the first pressing plate 117 through a connecting block, and the capturing camera 113 is disposed on one side of the connecting block vertically downward.
In some embodiments, referring to fig. 5, the terminal forming device 112 includes a second pressing plate 120 and a plurality of second press-fitting portions 121 disposed on a lower end surface of the second pressing plate 120, the second pressing plate 120 is connected with a fourth driving assembly 119, the fourth driving assembly 119 is configured to drive the pressing plate to move up and down along a vertical direction, and in particular, the fourth driving assembly 119 may be a conventional telescopic electric cylinder or an air cylinder or an oil cylinder.
In some embodiments, a detection sensor 114 is further included, and the detection sensor 114 is formed by several sensors and respectively arranged on the sorting device, the catching robot 109, the nut insert die-casting device 110 and the terminal forming device 112, specifically, the detection sensor 114 will send a pulse signal to the corresponding capturing camera 113 when sensing the component, after the capturing camera 113 collects the pulse signal of the detecting sensor 114, the photographing operation is started, the capturing camera 113 transmits the video signal to the central processing unit CPU for image comparison, after the images are compared and consistent, the central processing unit CPU converts the comparison information result into a digital signal and transmits the digital signal to the control assembly, and the control assembly controls the corresponding sorting device, the capturing mechanical arm 109, the nut insert die-casting device 110 or the terminal forming device 112 to start up to transfer parts or perform die-casting assembly operation.
It should be noted that the control assemblies described in all the above embodiments may be integrated components on the assembly system, and there may be several control assemblies respectively disposed on the sorting device, the capturing robot 109, the nut tab die-casting device 110 and the terminal forming device 112, and the several control assemblies individually control one component (the sorting device, the capturing robot 109, the nut tab die-casting device 110 or the terminal forming device 112); taking the structure of the sorting apparatus as an example, the control component, the image capturing and comparing system, and the detecting sensor 114 are all disposed on the sorting apparatus and form an independent closed loop system.
In some embodiments, the image capturing and comparing system further includes a central processing unit CPU, an input end of the central processing unit CPU is electrically connected to the plurality of capturing cameras 113, an output end of the central processing unit CPU is connected to the control component, the central processing unit CPU is configured to receive and compare image signals captured by the capturing cameras 113, convert comparison information results into digital signals and transmit the digital signals to the control component, and the control component controls the sorting device and/or the capturing manipulator 109 and/or the nut insert die-casting device 110 and/or the terminal forming device 112 to capture or press parts according to the received information results.
It should be noted that, the nut insert die-casting device 110 and the terminal forming device 112 can also be conveyed by the vacuum suction mechanism 111 and the conveyor belt, specifically, after the die-casting of the assembled semi-finished product on the die-casting nut 101 insert 102 is completed, the vacuum suction mechanism 111 conveys the assembled semi-finished product on the nut insert die-casting device 110 to the conveyor belt, and conveys the assembled semi-finished product to the position close to the terminal forming device 112 by the conveyor belt, and then the assembling semi-finished product is placed in the tool clamp of the terminal forming device 112 by the catching manipulator 109 and the like.
It should be noted that the sorting mechanical arm 107 and the capturing mechanical arm 109 are further connected to a rotating electric cylinder, that is, the sorting mechanical arm 107 and the capturing mechanical arm 109 are driven by the rotating electric cylinder respectively to capture and transfer components at a fixed angle.
It should be noted that the control components described in all the above embodiments may be of a type and design conventional in the industry, and generally include a programmable controller, and the control components are used for receiving signals from the image capture comparison system and the detection sensor 114, and controlling the opening and closing of the sorting device, the capturing robot 109, the nut blade die-casting device 110 and the terminal forming device 112 based on the received signals, so as to realize full-automatic production.
It should be noted that the first driving assembly, the second driving assembly 115 and the third driving assembly 116 described in all the above embodiments may be of a conventional type and structure in the industry, and may be a combined structure of a first linear sliding table moving up and down in the vertical direction and a second linear sliding table moving in the horizontal transverse direction and/or the horizontal longitudinal direction, specifically, the first linear sliding table may be disposed on the second linear sliding table and the first linear sliding table moves in the horizontal transverse direction and/or the horizontal longitudinal direction along with the second linear sliding table, and the suction nozzle or the manipulator may be disposed on the first linear sliding table and moves up and down along with the first linear sliding table.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides an assembly system of current terminal, its characterized in that, including the control assembly who is connected and image capture comparison system, still include along the direction of delivery of spare part set gradually and respectively with automatic feeding device, sorting device, capture manipulator (109), nut inserted sheet die-casting device (110) and terminal forming device (112) that the control assembly electricity is connected, nut inserted sheet die-casting device (110) and/or be provided with frock clamp on terminal forming device (112), the image capture is compared the system and is included a plurality of and catches camera (113), a plurality of it corresponds the setting on sorting device, capture manipulator (109), nut inserted sheet die-casting device (110) and terminal forming device (112) to catch camera (113).
2. The assembly system of claim 1, wherein the image capturing and comparing system further comprises a central processing unit CPU, an input end of the central processing unit CPU is electrically connected with the plurality of capturing cameras (113), an output end of the central processing unit CPU is connected with the control component, the central processing unit CPU is used for receiving and comparing image signals shot by the capturing cameras (113) and converting comparison information results into digital signals to be transmitted to the control component, and the control component controls the sorting device and/or the capturing manipulator (109) and/or the nut insert die-casting device (110) and/or the terminal forming device (112) to capture or press parts according to the received information results.
3. The assembly system of claim 1, further comprising a plurality of detection sensors (114), wherein the detection sensors (114) are respectively disposed on the sorting device, the capturing robot (109), the nut insert die-casting device (110) and the terminal forming device (112), and the plurality of detection sensors (114) are electrically connected with the plurality of capturing cameras (113) correspondingly.
4. The assembly system of claim 1, wherein the automatic feeding device comprises a vacuum pick-up assembly (105) and a first conveyor belt (106), one end of the first conveyor belt (106) is adjacent to the vacuum pick-up assembly (105), and the other end is adjacent to the sorting device.
5. The assembly system of the current terminal according to claim 1, wherein the sorting device comprises a sorting robot arm (107) and four second conveyor belts (108) for conveying the nut (101), the insert (102), the screw (103) and the terminal (104), respectively, the image capturing and comparing system is configured to capture the parts on the first conveyor belt (106) and compare the parts, and the sorting robot arm (107) transfers the parts on the first conveyor belt (106) to the corresponding second conveyor belt (108) through image comparison information.
6. The assembly system of claim 1, wherein at least one of the capturing robots (109) is provided, a second driving assembly (115) is connected to the capturing robot (109), the second driving assembly (115) is used for driving the capturing robot (109) to move horizontally and transversely or longitudinally and vertically and up and down, and the capturing robot (109) is used for transferring parts to the corresponding tool clamp.
7. The assembly system of a current terminal according to claim 1, wherein the nut insert die-casting device (110) comprises a third driving component (116) and a first pressing plate (117), a plurality of first press-fitting portions (118) are arranged on the lower end face of the first pressing plate (117), and the third driving component (116) is used for driving the first pressing plate (117) to move horizontally and transversely or longitudinally and vertically and up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110285925.5A CN112886363A (en) | 2021-03-17 | 2021-03-17 | Assembly system of current terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110285925.5A CN112886363A (en) | 2021-03-17 | 2021-03-17 | Assembly system of current terminal |
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| Publication Number | Publication Date |
|---|---|
| CN112886363A true CN112886363A (en) | 2021-06-01 |
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| CN202110285925.5A Pending CN112886363A (en) | 2021-03-17 | 2021-03-17 | Assembly system of current terminal |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203417863U (en) * | 2013-07-22 | 2014-02-05 | 江苏聚金自动化技术有限公司 | Assembly detecting system for connector terminals |
| CN204800267U (en) * | 2015-05-15 | 2015-11-25 | 深圳市虎雅科技有限公司 | Automatic kludge of terminal |
| CN107813137A (en) * | 2017-11-23 | 2018-03-20 | 东莞市李群自动化技术有限公司 | A kind of process equipment for being used to assemble bearing |
| CN109390837A (en) * | 2018-12-28 | 2019-02-26 | 王飞 | A kind of automatic assembly equipment of terminal plug feeding and circulation |
| CN209487915U (en) * | 2019-04-19 | 2019-10-11 | 东莞市汉楚自动化科技有限公司 | A precision assembly testing machine for a coaxial terminal connector of an automobile camera |
| CN110328157A (en) * | 2019-07-17 | 2019-10-15 | 南京工程学院 | A kind of intelligent sorting device and its method for sorting based on machine vision |
| CN214798146U (en) * | 2021-03-17 | 2021-11-19 | 珠海瑞捷电气股份有限公司 | Assembly system of current terminal |
-
2021
- 2021-03-17 CN CN202110285925.5A patent/CN112886363A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203417863U (en) * | 2013-07-22 | 2014-02-05 | 江苏聚金自动化技术有限公司 | Assembly detecting system for connector terminals |
| CN204800267U (en) * | 2015-05-15 | 2015-11-25 | 深圳市虎雅科技有限公司 | Automatic kludge of terminal |
| CN107813137A (en) * | 2017-11-23 | 2018-03-20 | 东莞市李群自动化技术有限公司 | A kind of process equipment for being used to assemble bearing |
| CN109390837A (en) * | 2018-12-28 | 2019-02-26 | 王飞 | A kind of automatic assembly equipment of terminal plug feeding and circulation |
| CN209487915U (en) * | 2019-04-19 | 2019-10-11 | 东莞市汉楚自动化科技有限公司 | A precision assembly testing machine for a coaxial terminal connector of an automobile camera |
| CN110328157A (en) * | 2019-07-17 | 2019-10-15 | 南京工程学院 | A kind of intelligent sorting device and its method for sorting based on machine vision |
| CN214798146U (en) * | 2021-03-17 | 2021-11-19 | 珠海瑞捷电气股份有限公司 | Assembly system of current terminal |
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