CN112848552B - Copper-steel solid-liquid composite bimetallic material for ocean engineering and preparation method thereof - Google Patents
Copper-steel solid-liquid composite bimetallic material for ocean engineering and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种海洋工程用铜钢固液复合双金属材料及其制备方法,所述双金属复合材料中基板为钢板,铜合金板附着在钢板表面;铜合金与钢的板坯厚度之比为1:(5.6~11.2),制备方法,包括钢板预处理、预热、固液复合、复合板坯加热、热轧、矫直、热处理;应用本发明生产的铜钢双金属复合材料,使该种材料具有192~208HV的截面维氏硬度,截面硬度差≤16HV,Z向抗拉强度Rm≥440MPa,伸长率A≥25%,复合界面剪切强度240~260MPa,弯曲检验均合格,同时具有良好的耐海水腐蚀性能。The invention provides a copper-steel solid-liquid composite bimetallic material for marine engineering and a preparation method thereof. In the bimetallic composite material, the base plate is a steel plate, and the copper alloy plate is attached to the surface of the steel plate; The ratio is 1:(5.6-11.2), and the preparation method includes steel plate pretreatment, preheating, solid-liquid composite, composite slab heating, hot rolling, straightening, and heat treatment; the copper-steel bimetallic composite material produced by applying the present invention, The material has a cross-section Vickers hardness of 192-208HV, the cross-section hardness difference is less than or equal to 16HV, the Z-direction tensile strength Rm≥440MPa, the elongation A≥25%, the composite interface shear strength is 240-260MPa, and the bending test is all qualified , and has good seawater corrosion resistance.
Description
技术领域technical field
本发明属于金属材料生产领域,尤其涉及一种海洋工程用铜钢固液复合双金属材料及其制备方法。The invention belongs to the field of metal material production, in particular to a copper-steel solid-liquid composite bimetallic material for marine engineering and a preparation method thereof.
背景技术Background technique
海洋是最具有腐蚀的环境,是含3%NaCl海水+溶解气体+悬浮固体+有机物+生物体所组成的复合体。众多材料中碳钢的耐海水腐蚀性差,不锈钢会发生缝隙、应力、点蚀;在金属材料中,铜合金具有优良的耐海水腐蚀性能和抗氧化物生长能力,但成本较高。因此发展铜钢复合材料不仅可以发挥各自组元材料的性能优势,而且可以实现各组元材料之间的性能优势互补,满足单一金属材料不能达到的性能要求,并且可以节约贵重金属材料,具有较高的经济效益和社会效益。The ocean is the most corrosive environment, which is a complex composed of 3% NaCl seawater + dissolved gas + suspended solids + organic matter + organisms. Among many materials, carbon steel has poor seawater corrosion resistance, and stainless steel will have crevice, stress, and pitting corrosion; among metal materials, copper alloys have excellent seawater corrosion resistance and oxidation resistance, but the cost is high. Therefore, the development of copper-steel composite materials can not only give play to the performance advantages of their respective component materials, but also realize the complementary performance advantages of each component material, meet the performance requirements that cannot be achieved by a single metal material, and save precious metal materials. High economic and social benefits.
国内外一些专家学者致力于铜-钢双金属的研究,一方面减少贵重金属Cu的使用,另一方面提高复合材料的性能。Some experts and scholars at home and abroad are committed to the research of copper-steel bimetals, on the one hand to reduce the use of precious metal Cu, on the other hand to improve the performance of composite materials.
申请号为200910044854.9的发明《铋青铜-钢复合材料双金属轴承材料及其制造方法》中提供的技术方案中,材料基层采用碳素钢为材料,表层为铋青铜合金,铋青铜合金烧结在碳素钢表面。采用粉末冶金烧结法原理把铋青铜合金烧结在碳素钢材料表面。其不足之处在于,但是烧结的双金属复合材料孔隙率大,力学性能差,承载能力和抗冲击性较差,使用寿命较短。In the technical solution provided in the invention "bismuth bronze-steel composite bimetal bearing material and its manufacturing method" with application number 200910044854.9, the material base layer is made of carbon steel, the surface layer is a bismuth bronze alloy, and the bismuth bronze alloy is sintered in carbon Plain steel surface. The bismuth bronze alloy is sintered on the surface of the carbon steel material using the principle of powder metallurgy sintering. The disadvantage is that the sintered bimetallic composite has large porosity, poor mechanical properties, poor bearing capacity and impact resistance, and short service life.
申请号为200910162920.2的发明《一种铜钢复合材料及其制备方法》公开的技术方案中复合材料的化学成分重量比为:Cu 10%~15%,钢85%~90%,其结构为铜与钢复合为一体。将铜与钢带通过表面处理后,经冷轧轧制成高精度钢带和高精度铜带;经过表面清洗后,去除表面残留物,脱脂,经冷轧机轧制成高精度铜钢复合带,并进行退火。其不足之处在于,采用冷轧轧制复合的方法生产效率低,且成功率较低,产品易分层。In the technical scheme disclosed in the invention "a copper-steel composite material and its preparation method" with the application number of 200910162920.2, the chemical composition weight ratio of the composite material is: Cu 10%-15%, steel 85%-90%, and its structure is copper Composite with steel. After surface treatment, copper and steel strips are cold-rolled into high-precision steel strips and high-precision copper strips; after surface cleaning, surface residues are removed, degreased, and rolled into high-precision copper-steel composites by cold rolling mill. strips and annealed. The disadvantage is that the method of cold rolling and rolling compound has low production efficiency and low success rate, and the product is easy to be delaminated.
申请号为01107029.3的发明《生产铜钢复合材料的等温熔接法》中首先将保护剂加入没有钢芯棒的复合坯料的钢芯棒与外壁间隙中,然后将电解铜加入复合坯料的料斗内;将加料后的复合坯料放入已经升温的井式电炉内,加热至1130~1150℃,待电解铜全部熔化后,电炉从底部开始逐段断电,使复合坯件从底向上顺序冷却。其不足之处在于,生产双金属复合材料受生产装备限制,尺寸有限,且不能大规模生产。The invention with application number 01107029.3 "Isothermal Welding Method for the Production of Copper-Steel Composite Materials" firstly adds the protective agent into the gap between the steel mandrel and the outer wall of the composite blank without the steel mandrel, and then adds the electrolytic copper into the hopper of the composite blank; Put the charged composite billet into the well-heated electric furnace and heat it to 1130-1150°C. After all the electrolytic copper is melted, the electric furnace is cut off section by section from the bottom, so that the composite billet is cooled sequentially from the bottom to the top. The disadvantage is that the production of bimetallic composite materials is limited by production equipment, limited in size, and cannot be mass-produced.
申请号为200910306947.4的发明《铜钢复合构件的感应熔铸连接方法》解决了现有钎焊方法焊后工件气密性差、接头抗拉强度低的问题。采用感应熔铸方法,使复合构件中抗拉强度可达232MPa,但应用具有局限性,产品仅用于铜钢复合构件的连接。The invention with the application number of 200910306947.4, "Induction Casting and Joining Method of Copper-Steel Composite Components", solves the problems of poor airtightness of workpieces and low tensile strength of joints after welding in the existing brazing method. Using induction casting method, the tensile strength of composite components can reach 232MPa, but the application is limited, and the product is only used for the connection of copper-steel composite components.
申请号为201210188109.3的发明《一种铜钢复合板材的生产方法》中采用表面清理-毛化处理-喷涂结合层-轧制-退火-平整、抛光等步骤进行双金属复合材料的生产,其不足之处在于,该方法对钢和铜表面粗糙度要求较高,且需喷涂结合层,不仅过程繁琐,生产效率低,且易造成结合界面不均匀。The invention with application number 201210188109.3, "a production method of copper-steel composite sheet", adopts the steps of surface cleaning-texturing-spraying bonding layer-rolling-annealing-leveling, polishing and other steps to produce bimetallic composite materials, which is insufficient. The disadvantage is that this method has high requirements on the surface roughness of steel and copper, and needs to spray the bonding layer, which is not only cumbersome in the process, low in production efficiency, but also easy to cause uneven bonding interface.
申请号为201710630328.5的发明《一种焊接式铜钢复合冷却壁制作方法》中首先对铜板和钢板进行预处理:切割处理、除锈、打磨抛光、整平和弯曲,随后在惰性环境、高温、高压条件下,将铜板和钢板预处理过的板面相对,边轧制边进行跟踪焊接,形成铜钢复合冷却壁坯体,最后进行后续加工。其不足之处在于,该发明采用边轧制边进行焊接,难度较大,很难在大生产中同步进行,实施困难。In the invention with the application number of 201710630328.5, "a method of manufacturing a welded copper-steel composite cooling wall", the copper plate and the steel plate are first pretreated: cutting treatment, rust removal, grinding and polishing, leveling and bending, and then in an inert environment, high temperature, high pressure Under the conditions, the copper plate and the pretreated plate surface of the steel plate are opposite to each other, and the tracking welding is carried out while rolling to form a copper-steel composite cooling stave blank, and finally the subsequent processing is carried out. The disadvantage is that the invention adopts welding while rolling, which is very difficult, and it is difficult to carry out synchronously in large-scale production, and it is difficult to implement.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述问题和不足而提供一种兼顾成本及使用性能,使复合材料具有高耐海水腐蚀性能,高强度、硬度、较高的剪切强度及高效的生产流程的一种海洋工程用铜钢固液复合双金属材料及其制备方法。The object of the present invention is to overcome the above-mentioned problems and deficiencies and provide a kind of marine which takes into account cost and performance, makes the composite material have high seawater corrosion resistance, high strength, hardness, high shear strength and efficient production process. A copper-steel solid-liquid composite bimetallic material for engineering and a preparation method thereof.
本发明目的是这样实现的:The object of the present invention is achieved in this way:
一种海洋工程用铜钢固液复合双金属材料,所述双金属复合材料中基板为钢板,铜合金板附着在钢板表面;所述铜合金的成分按重量百分比计如下:Ni:15.0%~25.0%,Zn:5.0%~10.0%,Sn:0.5%~1.0%,Si:2.0%~3.0%,Mn:0.5%~1.3%,Fe:1.0%~1.5%,余量为Cu及不可避免杂质;所述钢的成分按重量百分比计如下:C:0.07%~0.15%,Si:0.15%~0.25%,Mn:1.30%~1.40%,P≤0.015%,S≤0.015%,Cr:0.10%~0.20%,V:0.05%~0.10%,Mo:0.02%~0.08%,B:0.002%~0.003%,余量为Fe及不可避免杂质。A copper-steel solid-liquid composite bimetallic material for marine engineering, wherein the base plate of the bimetallic composite material is a steel plate, and a copper alloy plate is attached to the surface of the steel plate; the composition of the copper alloy is as follows in weight percentage: Ni: 15.0%~ 25.0%, Zn: 5.0% to 10.0%, Sn: 0.5% to 1.0%, Si: 2.0% to 3.0%, Mn: 0.5% to 1.3%, Fe: 1.0% to 1.5%, the balance is Cu and unavoidable Impurities; the composition of the steel by weight percentage is as follows: C: 0.07% to 0.15%, Si: 0.15% to 0.25%, Mn: 1.30% to 1.40%, P≤0.015%, S≤0.015%, Cr: 0.10 % to 0.20%, V: 0.05% to 0.10%, Mo: 0.02% to 0.08%, B: 0.002% to 0.003%, and the balance is Fe and inevitable impurities.
本发明双金属复合材料由铜合金板和基板钢板复合而成,铜合金与钢的板坯厚度之比为1:(5.6~11.2),所述铜合金板附着在钢板的一面或两面。The bimetallic composite material of the invention is composed of a copper alloy plate and a base plate steel plate, the ratio of the thickness of the copper alloy to the steel slab is 1:(5.6-11.2), and the copper alloy plate is attached to one or both sides of the steel plate.
所述复合材料截面硬度192~208HV,截面硬度差≤16HV,Z向抗拉强度Rm≥440MPa,伸长率A≥25%,复合界面剪切强度240~260MPa。The cross-section hardness of the composite material is 192-208HV, the cross-section hardness difference is ≤16HV, the Z-direction tensile strength Rm≥440MPa, the elongation A≥25%, and the composite interface shear strength is 240-260MPa.
本发明铜合金成分设计理由如下:The copper alloy composition design reasons of the present invention are as follows:
Ni:在本发明中,Ni在该种铜合金具有提高合金强度、韧性,抗应力腐蚀开裂作用,同时可以改善合金的加工性能,提高合金的耐腐蚀疲劳性能、耐侵蚀腐蚀、耐空泡腐蚀和抗海洋生物污损等性能,本发明在其他合金元素共同作用下,可达到B30合金的耐蚀效果,同时降低成本,因此本发明选择加入Ni:15.0%~25.0%。Ni: In the present invention, Ni has the effect of improving the strength, toughness and stress corrosion cracking resistance of the copper alloy, and at the same time, it can improve the processing performance of the alloy, improve the corrosion fatigue resistance, erosion corrosion resistance, cavitation corrosion resistance and cavitation resistance of the alloy. Anti-marine biofouling and other properties, the present invention can achieve the corrosion resistance effect of B30 alloy under the combined action of other alloy elements, and at the same time reduce the cost, so the present invention chooses to add Ni: 15.0% to 25.0%.
Zn:提高本发明中铜合金α固溶体的塑性,合金强度随Zn含量的增加而不断提高。但Zn含量过高将影响材料塑性,因此本发明选择加入Zn:5.0%~10.0%。Zn: Improves the plasticity of the copper alloy α solid solution in the present invention, and the alloy strength increases continuously with the increase of Zn content. However, if the Zn content is too high, the plasticity of the material will be affected, so the present invention chooses to add Zn: 5.0% to 10.0%.
Sn:本发明中Sn的加入不但可以提高铜合金的力学性能,还可以抑制铜合金脱Zn,增强铜合金的耐蚀性能。本发明中采用适量的Sn与Ni同时添加,一方面可提高强度和硬度,获得较好的弹性性能,而且在制备过程中很大程度上节约成本。因此本发明选择加入Sn:0.5%~1.0%。Sn: The addition of Sn in the present invention can not only improve the mechanical properties of the copper alloy, but also inhibit the de-Zn removal of the copper alloy, thereby enhancing the corrosion resistance of the copper alloy. In the present invention, an appropriate amount of Sn and Ni are added at the same time, on the one hand, the strength and hardness can be improved, better elastic properties can be obtained, and the cost can be greatly saved in the preparation process. Therefore, the present invention selects to add Sn: 0.5% to 1.0%.
Si:在该种铜合金中在不损失其耐蚀性能下,加入适量Si可提高强度,因此本发明选择加入Si:2.0%~3.0%。Si: In this kind of copper alloy, adding an appropriate amount of Si can improve the strength without losing its corrosion resistance, so the present invention chooses to add Si: 2.0% to 3.0%.
Mn:本发明中适量的Mn起到固溶强化作用,提高合金强度而塑性不下降,因此本发明中Mn为0.5%~1.3%。Mn: In the present invention, an appropriate amount of Mn plays a role of solid solution strengthening and improves the strength of the alloy without reducing the plasticity. Therefore, in the present invention, Mn is 0.5% to 1.3%.
Fe:加入适量Fe有利于晶粒细化,并和Ni生成金属化合物析出,有利于提高合金耐冲刷腐蚀性能。但Fe含量过高,容易在晶界上出现脆性化合物,会降低腐蚀电位,从而影响合金的耐腐蚀性能。因此本发明中Fe:1.0%~1.5%。Fe: Adding an appropriate amount of Fe is beneficial to grain refinement, and to form metal compounds with Ni to precipitate, which is beneficial to improve the erosion corrosion resistance of the alloy. However, if the Fe content is too high, brittle compounds are likely to appear on the grain boundaries, which will reduce the corrosion potential and thus affect the corrosion resistance of the alloy. Therefore, in the present invention, Fe: 1.0% to 1.5%.
本发明钢的成分设计理由如下:The reasons for the composition design of the steel of the present invention are as follows:
C:在本发明中,钢中的碳一部分进入钢的基体中引起固溶强化,另外一部分碳将和合金元素中的碳化物形成元素结合成合金碳化物,因此它对强度、塑韧性和焊接性等影响极大。但碳含量过高会与Cr形成碳化物,导致钢中耐蚀性下降,且影响抗碳化腐蚀的性能,因此本发明选择加入C含量为0.07%~0.15%。C: In the present invention, a part of the carbon in the steel enters the matrix of the steel to cause solid solution strengthening, and the other part of the carbon will combine with the carbide-forming elements in the alloying elements to form alloyed carbides, so it has an impact on strength, plasticity, toughness and welding. Sex has a huge impact. However, if the carbon content is too high, it will form carbides with Cr, which will lead to the decline of corrosion resistance in the steel, and affect the performance of carbonization corrosion resistance.
Si:硅是强化铁素体重要元素之一,可以显著提高钢的强度和硬度,提高淬透性。当处在强氧化介质中时,Si可以提高钢的耐蚀性,研究表明Si和Mo一样具有良好的耐Cl-腐蚀性能,钢中Si含量越高,其点蚀电位越正,越不易腐蚀。但是Si的量过多,可使球化的碳化物颗粒直径变大,间距增大,同时促进偏析,导致带状组织形成,使横向性能低于纵向,因此,本发明选择加入Si含量为0.15%~0.25%。Si: Silicon is one of the important elements for strengthening ferrite, which can significantly improve the strength and hardness of steel and improve hardenability. When in a strong oxidizing medium, Si can improve the corrosion resistance of steel. Studies have shown that Si has good Cl - corrosion resistance like Mo. The higher the Si content in steel, the more positive the pitting potential and the less likely it is to corrode . However, if the amount of Si is too large, the diameter and spacing of the spheroidized carbide particles will increase, and at the same time, the segregation will be promoted, resulting in the formation of a band-like structure, so that the lateral performance is lower than that of the longitudinal direction. Therefore, the present invention chooses to add Si content of 0.15 %~0.25%.
Mn:是钢中的固溶强化元素,细化晶粒,降低韧脆转变温度,提高淬透性,钢中含有Mn可以改变钢在凝固时所形成的氧化物的性质和形状。同时它与S有较大的亲合力,可以避免在晶界上形成低熔点的硫化物FeS。但含量过高将影响钢的塑性,因此本发明选择加入Mn含量为1.30%~1.40%。Mn: It is a solid solution strengthening element in steel, which refines grains, reduces ductile-brittle transition temperature, and improves hardenability. The presence of Mn in steel can change the nature and shape of oxides formed during solidification of steel. At the same time, it has a large affinity with S, which can avoid the formation of low-melting sulfide FeS on the grain boundary. However, if the content is too high, the plasticity of the steel will be affected, so in the present invention, the content of Mn is selected to be 1.30% to 1.40%.
P、S:S以MnS的形式分布于钢中,MnS在热轧过程中沿着轧制方向伸长,使得硫易切削钢的横向力学性能显著降低,加剧了钢材的各向异性。同时S对模具钢耐蚀性能有害,使焊接性能恶化。P虽能适量提高铁素体硬度,改进零件的表面光洁度和切削性能,但钢中P过高会增加冷脆,而且S、P过多会影响钢的均质性及纯净度。因此本发明选择加入P≤0.015%,S≤0.015%。P, S: S is distributed in the steel in the form of MnS, and MnS is elongated along the rolling direction during hot rolling, which significantly reduces the transverse mechanical properties of sulfur free-cutting steel and aggravates the anisotropy of the steel. At the same time, S is harmful to the corrosion resistance of die steel and deteriorates the welding performance. Although P can properly increase the hardness of ferrite and improve the surface finish and cutting performance of parts, too much P in the steel will increase cold brittleness, and too much S and P will affect the homogeneity and purity of the steel. Therefore, the present invention selects to add P≤0.015% and S≤0.015%.
Cr:Cr可提高铁-铬合金的淬透性,能使钢钝化并赋予良好的耐蚀性和不锈性,Cr的腐蚀电位比铁要更负,钝化能力较铁要更强,在铁铬合金中,Cr含量增加会导致合金的腐蚀电位和临界钝化电位向负电位方向移动。因此本发明选择加入Cr含量为0.10%~0.20%。Cr: Cr can improve the hardenability of iron-chromium alloys, passivate steel and impart good corrosion resistance and rust resistance. The corrosion potential of Cr is more negative than that of iron, and its passivation ability is stronger than that of iron. In iron-chromium alloys, the increase of Cr content will cause the corrosion potential and critical passivation potential of the alloy to shift to the negative potential direction. Therefore, in the present invention, the content of Cr is selected to be 0.10% to 0.20%.
V:V在本发明钢中以V4C3等碳化物稳定存在,通常以细小颗粒状态来抑制钢中晶界的移动和晶粒长大,钢中部分C、N被固定,直接影响钢中铁素体与珠光体含量,并改变铁素体的分布与形态。固溶于奥氏体中的V能够提高过冷奥氏体稳定性,降低转变温度,使珠光体团变小,珠光体片碎化,片间距变小。本发明中添加V可有效细化晶粒,起到细晶强化作用,因此本发明选择加入V含量为0.05%~0.10%。V: V exists stably as carbides such as V 4 C 3 in the steel of the present invention, usually in the state of fine particles to inhibit the movement of grain boundaries and grain growth in the steel, and part of C and N in the steel are fixed, which directly affects the steel. The content of ferrite and pearlite in the medium and change the distribution and morphology of ferrite. The V solid dissolved in austenite can improve the stability of supercooled austenite, reduce the transformation temperature, make the pearlite group smaller, the pearlite flakes become fragmented, and the space between the flakes becomes smaller. In the present invention, the addition of V can effectively refine the crystal grains and play a role in refining and strengthening. Therefore, the present invention chooses to add V in a content of 0.05% to 0.10%.
Mo:Mo在钢中可提高钢的淬透性,同时在钢中形成特殊的碳化物,提高钢的热处理稳定性。Mo元素是提高该种钢耐点蚀性能最有效元素之一,Mo元素以MoO4 2-的形式溶解并吸附在金属表面形成保护膜,抑制Cl-的破坏,防止Cl-的穿透,使点蚀电位升高,点蚀速度降低,从而改善耐点蚀性能,但Mo含量过多将会促进δ铁素体的形成,导致不利影响。因此本发明选择加入Mo含量为0.02%~0.08%。Mo: Mo can improve the hardenability of steel in steel, and at the same time form special carbides in steel to improve the heat treatment stability of steel. Mo element is one of the most effective elements to improve the pitting corrosion resistance of this kind of steel. Mo element dissolves in the form of MoO 4 2- and is adsorbed on the metal surface to form a protective film, which inhibits the destruction of Cl - , prevents the penetration of Cl - , and makes the The pitting corrosion potential increases and the pitting corrosion rate decreases, thereby improving the pitting corrosion resistance, but too much Mo content will promote the formation of delta ferrite, resulting in adverse effects. Therefore, in the present invention, the content of Mo is selected to be 0.02% to 0.08%.
B:由于B与Fe原子半径比为0.79,硼原子无论与铁形成间隙固溶体或代为固溶体都会引起较大的畸变能。因此B易于在奥氏体晶界偏聚,填充部分晶界缺陷导致晶界处能量的降低,晶界处能量起伏降低,碳原子在晶界处的扩散受阻,奥氏体分解时新相在奥氏体晶界处形核困难,从而造成奥氏体分解的孕育期增长,抑制先共析铁素体在奥氏体晶界的形核,提高淬透性,有利于保证海洋工程用钢全厚度的强度。但若B含量过高,倾向于在晶界发生强烈偏聚,形成具有一定宽度的富集带,形成碳化物析出相,在变形过程中易造成应力集中,碳化物也提供连续扩展路径,呈解理断裂,同时B的过量析出也会对韧性产生一定影响。因此,本发明选择加入B含量为0.002%~0.003%。B: Since the atomic radius ratio of B to Fe is 0.79, boron atoms will cause larger distortion energy whether they form an interstitial solid solution with iron or substitute for a solid solution. Therefore, B is easy to segregate at the austenite grain boundary, filling part of the grain boundary defects leads to a decrease in the energy at the grain boundary, the energy fluctuation at the grain boundary is reduced, the diffusion of carbon atoms at the grain boundary is hindered, and the new phase is present when the austenite decomposes. Difficulty in nucleation at the austenite grain boundary, resulting in an increase in the incubation period of austenite decomposition, inhibiting the nucleation of proeutectoid ferrite at the austenite grain boundary, and improving the hardenability, which is beneficial to ensure the steel for marine engineering. Full thickness strength. However, if the B content is too high, strong segregation tends to occur at the grain boundary, forming an enrichment band with a certain width, forming a carbide precipitation phase, which is easy to cause stress concentration during the deformation process. The carbide also provides a continuous expansion path, showing Cleavage fracture and excessive precipitation of B will also have a certain impact on toughness. Therefore, in the present invention, the content of B is selected to be 0.002% to 0.003%.
本发明技术方案之二是提供一种海洋工程用铜钢固液复合双金属材料的制备方法,包括钢板预处理、预热、固液复合、复合板坯加热、热轧、矫直、热处理;The second technical solution of the present invention is to provide a method for preparing a copper-steel solid-liquid composite bimetallic material for marine engineering, including steel plate pretreatment, preheating, solid-liquid composite, composite slab heating, hot rolling, straightening, and heat treatment;
(1)钢板预处理:首先在钢板表面铣出凹槽,所述凹槽深度为5~8mm,将凹槽表面进行机械打磨、酸洗、水洗、干燥,使凹槽表面铁锈打磨掉使其露出光亮的新鲜金属面,同时也使钢板表面变得毛化粗糙,大大增加了铜合金和基体钢板之间的有效接触面积,有利于提高复合材料过渡界面的力学性能。随后对钢板进行脱脂处理,为了有效去除钢板表面的油污,将脱脂液加热至60℃~70℃对钢板表面进行脱脂处理,随后进行丙酮清洗,涂抗氧化剂后烘干备用。(1) Steel plate pretreatment: First, mill grooves on the surface of the steel plate, the depth of the grooves is 5-8mm, and the groove surface is subjected to mechanical grinding, pickling, water washing, and drying, so that the rust on the groove surface is polished off to make it The bright fresh metal surface is exposed, and the surface of the steel plate is also roughened, which greatly increases the effective contact area between the copper alloy and the base steel plate, which is beneficial to improve the mechanical properties of the transition interface of the composite material. The steel plate is then degreasing. In order to effectively remove the oil stains on the surface of the steel plate, the degreasing solution is heated to 60℃~70℃ to degreasing the surface of the steel plate, followed by cleaning with acetone, coating with antioxidants and drying for later use.
(2)预热:将预处理后的钢板加热至850℃~900℃,之后将其置于石墨模具型腔中。钢板预热可保证铜合金在浇注过程中,液态铜合金与固态钢板之间存在一定的热量体积比,因为铜合金与钢板在复合时会发生元素扩散现象,较高的预热温度能够改善铜合金与基体钢板复合过程中的扩散反应条件,使得界面结合处原子具有足够的能量进行互扩散。优选预热过程处于惰性气体保护或真空保护。(2) Preheating: The pretreated steel plate is heated to 850°C to 900°C, and then placed in the graphite mold cavity. The preheating of the steel plate can ensure that there is a certain heat volume ratio between the liquid copper alloy and the solid steel plate during the casting process of the copper alloy, because the element diffusion phenomenon will occur when the copper alloy and the steel plate are compounded, and a higher preheating temperature can improve the copper alloy. The diffusion reaction conditions during the composite process of the alloy and the matrix steel plate make the atoms at the interface junction have sufficient energy for interdiffusion. Preferably, the preheating process is under inert gas protection or vacuum protection.
(3)固液复合:在浇注开始前用惰性气体充满石墨模具型腔,降低含氧量,减少氧化;随后迅速将熔炼好的铜合金金属液浇注到预处理的钢板表面,浇注温度为1150℃~1200℃,之后空冷,空冷至铜合金侧温度为950℃~980℃时;取出浇注后坯料并立即在钢板底部喷冷却水冷却,直至浇注后坯料冷却至200℃~250℃,立即在铜合金侧涂抗氧化剂,防止铜合金氧化,随后空冷至室温,经后续机械加工制得铜合金/钢双金属复合板坯。双金属复合板坯中铜合金板坯厚度为5~8mm,铜合金与钢的板坯厚度之比为1:(5~10)。(3) Solid-liquid composite: Fill the graphite mold cavity with inert gas before pouring to reduce the oxygen content and reduce oxidation; then quickly pour the smelted copper alloy metal liquid onto the surface of the pretreated steel plate, and the pouring temperature is 1150 ℃~1200℃, then air-cooled until the temperature of the copper alloy side is 950℃~980℃; take out the casted billet and immediately spray cooling water at the bottom of the steel plate for cooling, until the billet is cooled to 200℃~250℃ after casting, immediately The copper alloy is coated with antioxidants to prevent oxidation of the copper alloy, and then air-cooled to room temperature, and the copper alloy/steel bimetallic composite slab is obtained by subsequent machining. The thickness of the copper alloy slab in the bimetallic composite slab is 5-8 mm, and the ratio of the slab thickness of the copper alloy to the steel is 1:(5-10).
本发明中采用该种厚度要求一方面根据铜钢双金属的流动变形行为,在后续轧制过程中以获得较为均匀的金属流动;一方面满足了海洋工程用钢使用需求,发挥铜合金优良的耐海水腐蚀性能和抗氧化物生长能力,同时节约贵重金属材料铜合金,具有较高的经济效益和社会效益。This thickness requirement is adopted in the present invention, on the one hand, according to the flow deformation behavior of the copper-steel bimetal, a relatively uniform metal flow can be obtained in the subsequent rolling process; Seawater corrosion resistance and anti-oxidant growth ability, while saving precious metal material copper alloy, has high economic and social benefits.
温度对促进原子扩散起主要作用,温度越高原子的热运动越激烈,原子在高温热源作用下被激活而进行迁移的几率就越大,在高温状态下原子在短时间内就可以获得足够的能量,偏离平衡位置进行迁移。本发明采用较高的铜合金浇注温度,使原子偏离平衡位置数目增多,各原子之间键合的几率越大,界面有效结合点迅速增加,使板坯复合界面宽度增加,界面结合强度增加。Temperature plays a major role in promoting atomic diffusion. The higher the temperature, the more intense the thermal motion of the atoms, and the greater the probability of the atoms being activated and migrating under the action of a high-temperature heat source. energy, migrate away from the equilibrium position. The invention adopts higher pouring temperature of copper alloy, so that the number of atoms deviating from the equilibrium position increases, the probability of bonding between atoms increases, the effective bonding point of the interface increases rapidly, the width of the composite interface of the slab increases, and the bonding strength of the interface increases.
本发明在浇注后双金属复合坯料采用分段冷却的方法,一方面防止浇注复合后铜合金与钢板冷却速度慢,长时间处于高温段,使得晶粒长大,对材料剪切强度及抗拉强度产生不利影响,一方面提高冷却速度以减少氧化,减少复合板坯结合面处氧化物的产生同时提高生产效率,缩短复合材料制备周期。In the present invention, the bimetallic composite billet adopts the method of segmental cooling after pouring. On the one hand, the cooling speed of the copper alloy and the steel plate after pouring and compounding is prevented from being slow, and the copper alloy and the steel plate are kept in a high temperature section for a long time, so that the crystal grains grow up, which affects the shear strength and tensile strength of the material. The strength has an adverse effect. On the one hand, the cooling rate is increased to reduce oxidation, reduce the generation of oxides at the joint surface of the composite slab, and at the same time improve the production efficiency and shorten the composite material preparation cycle.
(4)复合板坯加热:由于铜合金和钢的熔点差别较大,钢的热轧温度几乎接近铜合金的熔化温度,所以应合理选择轧制加热温度。本发明板坯的加热温度控制在910℃~960℃,均热段保温2~3h。优选,复合板加热工艺过程处于惰性气体保护或真空保护。(4) Composite slab heating: Due to the large difference in melting point between copper alloy and steel, the hot rolling temperature of steel is almost close to the melting temperature of copper alloy, so the rolling heating temperature should be selected reasonably. The heating temperature of the slab of the present invention is controlled at 910 DEG C to 960 DEG C, and the soaking section is kept for 2 to 3 hours. Preferably, the heating process of the composite plate is under inert gas protection or vacuum protection.
(5)热轧:由于钢和铜合金的热膨胀系数和延伸率不同,所以应合理确定压下量,以保证复合强度及设备安全。轧制温度在800℃~850℃,本发明热轧温度控制在熔点较低的铜合金再结晶温度以上,第一道次控制压下率为15%~17%,铜/钢板坯厚度比、热变形温度及压下率综合作用对双金属复合材料的流动差异产生较大影响,采用该种厚度比、热轧温度及较大的首道次压下率可使结合界面变得平直,两侧金属间元素相互扩散增多,扩散距离较大,远离难变形区,进入易变形区,有利于金属间的协调变形,且首道次采用较大压下率可破碎铸态组织中的树枝晶,使复合处新生的结合界面增加,使结合处的夹杂减少并破碎分离,为后续轧制做准备。由于钢板和铜合金的延展性不同,经过轧制,势必会引起铜合金向四周铺展,铜合金在向四周铺展的同时,势必产生一个挤压力和横向撕力,因此为防止铜合金表面及结合界面开裂,并使界面结合处和基体组织均匀细小,后续采用小变形量多道次轧制生产,轧制过程中铜合金在上,钢板在下,防止铜合金磨损及划伤。本发明中控制轧制过程总压下率为50%~60%,一方面可使界面处脆性夹杂物和氧化物分布更加弥散,复合界面形成冶金结合;一方面晶粒发生滑移,出现位错的缠结,使晶粒拉长、破碎和纤维化,使金属塑性变形抗力增大,因此使得抗剪强度和抗拉强进一步提升度。若进一步增加变形率对结合界面扩散层厚度几乎无影响,即结合界面性能几乎不变,且由于铜合金与钢的机械性能差异在轧制过程中易产生不相容的变形,因此进一步增加变形率对复合材料易产生不利影响。优选所述热轧工艺过程处于惰性气体保护或真空保护。(5) Hot rolling: Since the thermal expansion coefficient and elongation of steel and copper alloy are different, the reduction should be reasonably determined to ensure the composite strength and equipment safety. The rolling temperature is 800°C to 850°C, the hot rolling temperature of the present invention is controlled above the recrystallization temperature of the copper alloy with a lower melting point, the reduction ratio of the first pass is controlled to be 15% to 17%, and the copper/steel slab thickness ratio, The combined effect of thermal deformation temperature and reduction ratio has a great influence on the flow difference of bimetallic composites. Using this thickness ratio, hot rolling temperature and large first pass reduction ratio can make the bonding interface straight. The intermetallic elements on both sides diffuse more, and the diffusion distance is larger. It is far away from the difficult deformation area and enters the easily deformed area, which is conducive to the coordinated deformation between metals, and the first pass adopts a larger reduction rate to break the branches in the as-cast structure. crystals, increase the newly formed bonding interface at the composite, reduce the inclusions at the bonding and break and separate, and prepare for the subsequent rolling. Due to the different ductility of steel plates and copper alloys, after rolling, the copper alloys are bound to spread around. When the copper alloys are spread around, an extrusion force and a transverse tearing force are bound to be generated. Therefore, in order to prevent the copper alloy surface and The joint interface is cracked, and the interface joint and the matrix structure are uniform and small. The subsequent production is produced by multi-pass rolling with small deformation. During the rolling process, the copper alloy is on the top and the steel plate is on the bottom to prevent the copper alloy from being worn and scratched. In the present invention, the total reduction ratio of the rolling process is controlled to be 50% to 60%. On the one hand, the distribution of brittle inclusions and oxides at the interface can be more dispersed, and the composite interface forms a metallurgical bond; The entanglement of faults makes the grains elongate, break and fiberize, which increases the plastic deformation resistance of the metal, thus further improving the shear strength and tensile strength. If the deformation rate is further increased, it has little effect on the thickness of the diffusion layer at the bonding interface, that is, the bonding interface properties are almost unchanged, and due to the difference in mechanical properties between copper alloy and steel, incompatible deformation is likely to occur during the rolling process, so further increase the deformation. It is easy to have an adverse effect on composite materials. Preferably, the hot rolling process is under inert gas protection or vacuum protection.
(6)热处理:随后将热轧后的复合板进行回火热处理;回火温度500℃~550℃,净保温时间2~3h,出炉空冷至室温。由于复合材料结合层中金属原子扩散程度有限,且轧制过程中存在一定内应力,会导致复合材料强度降低。因此采用回火热处理使元素发生扩散有利于结合界面强度提高,降低复合界面原子间的内应力,进一步提升原子扩散效率,同时还可有效清除轧制导致的应力残余,确保产品具有良好的综合力学性能及良好的冶金结合。优选所述热处理工艺过程处于惰性气体保护或真空保护。(6) Heat treatment: The hot-rolled composite plate is then subjected to tempering heat treatment; the tempering temperature is 500°C to 550°C, the net holding time is 2 to 3 hours, and the furnace is air-cooled to room temperature. Due to the limited diffusion of metal atoms in the bonding layer of the composite material and the existence of a certain internal stress during the rolling process, the strength of the composite material will be reduced. Therefore, the use of tempering heat treatment to diffuse elements is conducive to improving the strength of the bonding interface, reducing the internal stress between atoms at the composite interface, and further improving the efficiency of atomic diffusion. At the same time, it can effectively remove the stress residual caused by rolling, and ensure that the product has good comprehensive mechanics. performance and good metallurgical combination. Preferably, the heat treatment process is under inert gas protection or vacuum protection.
进一步,所述步骤(2)、步骤(4)—步骤(6)中任一工艺过程采用惰性气体或真空保护;所述惰性气体为氩气;目的是为了防止铜合金氧化。Further, any process in the step (2), step (4)-step (6) adopts inert gas or vacuum protection; the inert gas is argon; the purpose is to prevent oxidation of the copper alloy.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明双金属复合材料由铜合金板和基板钢板复合而成。本发明铜合金板采用增Sn降Ni,Si、Mn共同作用提高强度的铜合金成分设计思路,一方面可提高铜合金力学性能,提高弹性性能,一方面降低制造成本。配合基体铜合金钢板预处理、预热、固液复合、复合板坯加热、热轧、矫直、热处理的生产工艺得到铜钢双金属复合材料,使该种材料具有192~208HV的截面维氏硬度,截面硬度差≤16HV,Z向抗拉强度Rm≥440MPa,伸长率A≥25%,复合界面剪切强度240~260MPa,弯曲检验均合格,同时具有良好的耐海水腐蚀性能。本发明的双金属复合材料在海洋工程上具有广阔的应用前景。The bimetallic composite material of the invention is composed of a copper alloy plate and a base plate steel plate. The copper alloy plate of the present invention adopts the copper alloy composition design idea of increasing Sn to reduce Ni, and Si and Mn work together to improve the strength. The copper-steel bimetallic composite material is obtained by cooperating with the production processes of pretreatment, preheating, solid-liquid composite, composite slab heating, hot rolling, straightening and heat treatment of the base copper alloy steel plate, so that the material has a cross-sectional Vickers of 192-208HV Hardness, section hardness difference ≤ 16HV, Z-direction tensile strength Rm ≥ 440MPa, elongation A ≥ 25%, composite interface shear strength 240-260MPa, all bending tests are qualified, and it has good seawater corrosion resistance. The bimetallic composite material of the invention has broad application prospects in marine engineering.
具体实施方式Detailed ways
下面通过实施例对本发明作进一步的说明。The present invention will be further illustrated by the following examples.
本发明实施例根据技术方案的组分配比,具体工艺包括钢板预处理、预热、固液复合、复合板坯加热、热轧、矫直、热处理。In the embodiment of the present invention, according to the component distribution ratio of the technical solution, the specific process includes steel plate pretreatment, preheating, solid-liquid composite, composite slab heating, hot rolling, straightening, and heat treatment.
(1)钢板预处理:首先在钢板表面铣出凹槽,所述凹槽深度为5~8mm,将凹槽表面进行机械打磨、酸洗、水洗、干燥,使凹槽表面铁锈打磨掉使其露出光亮的新鲜金属面,随后对钢板进行脱脂处理,将脱脂液加热至60~70℃对钢板表面进行脱脂处理,涂抗氧化剂后烘干备用;(1) Steel plate pretreatment: First, mill grooves on the surface of the steel plate, the depth of the grooves is 5-8mm, and the groove surface is subjected to mechanical grinding, pickling, water washing, and drying, so that the rust on the groove surface is polished off to make it Expose the bright fresh metal surface, then degreasing the steel plate, heat the degreasing solution to 60-70 ℃ to degrease the surface of the steel plate, apply antioxidant, and dry it for later use;
(2)预热:将预处理后的钢板加热至850~900℃,将其置于模具型腔中;(2) Preheating: heat the pretreated steel plate to 850-900°C, and place it in the mold cavity;
(3)固液复合:在浇注开始前用惰性气体充满模具型腔,随后迅速将熔炼好的铜合金金属液浇注到预处理的钢板表面,浇注温度为1150~1200℃,之后空冷,空冷至铜合金侧温度为950~980℃时;取出浇注后坯料并立即在钢板底部喷冷却水冷却,直至浇注后坯料冷却至200~250℃,立即在铜合金侧涂抗氧化剂,随后空冷至室温,经后续机械加工制得铜钢双金属复合板坯;(3) Solid-liquid composite: Fill the mold cavity with inert gas before pouring, and then quickly pour the smelted copper alloy metal liquid onto the surface of the pretreated steel plate. When the temperature of the copper alloy side is 950-980°C; take out the casted billet and immediately spray cooling water at the bottom of the steel plate for cooling until the billet is cooled to 200-250°C after pouring, immediately coat the copper alloy side with antioxidants, and then air-cool to room temperature, The copper-steel bimetallic composite slab is obtained by subsequent machining;
(4)复合板坯加热:复合板坯加热温度910~960℃,均热段保温2~3h;(4) Heating of composite slab: the heating temperature of composite slab is 910~960℃, and the soaking section is kept for 2~3h;
(5)热轧:轧制温度控制在800~850℃,第一道次控制压下率为15%~17%,轧制总压下率为50%~60%;(5) Hot rolling: the rolling temperature is controlled at 800-850°C, the first pass controls the reduction rate of 15% to 17%, and the total rolling reduction rate is 50% to 60%;
(6)热处理:随后将热轧后的复合板进行回火热处理,回火温度500~550℃,净保温时间2~3h,出炉空冷至室温。(6) Heat treatment: The hot-rolled clad plate is then subjected to tempering heat treatment, the tempering temperature is 500-550 °C, the net holding time is 2-3 hours, and it is air-cooled to room temperature.
所述步骤(3)中双金属复合材料板坯中铜合金板坯厚度为5~8mm,铜合金与钢的板坯厚度之比为1:(5~10)。In the step (3), the thickness of the copper alloy slab in the bimetallic composite material slab is 5-8 mm, and the ratio of the slab thickness of the copper alloy to the steel is 1:(5-10).
所述步骤(2)中的模具型腔为石墨模具型腔。The mold cavity in the step (2) is a graphite mold cavity.
所述步骤(2)、步骤(4)~步骤(6)中任一工艺过程可采用惰性气体或真空保护。所述惰性气体为氩气。Any process in the step (2), step (4) to step (6) can be protected by inert gas or vacuum. The inert gas is argon.
本发明实施例复合材料的成分见表1。本发明实施例复合材料预处理及浇铸主要工艺参数见表2。本发明实施例复合材料加热和热轧主要工艺参数见表3。本发明实施例复合材料热处理工艺见表4。本发明实施例复合材料维氏硬度见表5。本发明实施例复合材料Z向拉伸性能见表6。本发明实施例复合材料复合界面剪切强度及弯曲性能见表7。本发明实施例复合材料平均腐蚀速率及最大点蚀深度见表8。The composition of the composite material of the embodiment of the present invention is shown in Table 1. The main process parameters of the composite material pretreatment and casting in the embodiment of the present invention are shown in Table 2. The main process parameters of the composite material heating and hot rolling in the embodiment of the present invention are shown in Table 3. The heat treatment process of the composite material in the embodiment of the present invention is shown in Table 4. The Vickers hardness of the composite material in the embodiment of the present invention is shown in Table 5. See Table 6 for the Z-direction tensile properties of the composite materials of the embodiments of the present invention. Table 7 shows the composite interface shear strength and bending properties of the composite materials of the embodiments of the present invention. The average corrosion rate and maximum pitting depth of the composite materials in the embodiment of the present invention are shown in Table 8.
表1本发明实施例复合材料的成分(wt%)Table 1 Composition (wt%) of the composite material of the embodiment of the present invention
表2本发明实施例复合材料预处理及浇铸主要工艺参数Table 2 The main process parameters of composite material pretreatment and casting in the embodiment of the present invention
表3本发明实施例复合材料加热和热轧主要工艺参数Table 3 The main process parameters of the composite material heating and hot rolling in the embodiment of the present invention
表4本发明实施例复合材料热处理工艺Table 4 The heat treatment process of the composite material according to the embodiment of the present invention
表5本发明实施例复合材料维氏硬度Table 5 Vickers hardness of composite materials according to embodiments of the present invention
表6本发明实施例复合材料Z向拉伸性能Table 6 Z-direction tensile properties of composite materials according to embodiments of the present invention
表7发明实施例复合材料复合界面剪切强度及弯曲性能Table 7 The composite interface shear strength and flexural properties of composite materials according to the invention examples
表8本发明实施例复合材料平均腐蚀速率及最大点蚀深度Table 8 Average corrosion rate and maximum pitting depth of composite materials according to embodiments of the present invention
备注:腐蚀试验:各实施例铜侧(规格为50×20×2mm)在人造海水(pH=8)温度25℃,试验3个月的平均腐蚀速率及最大点蚀深度Remarks: Corrosion test: The average corrosion rate and maximum pitting depth of the copper side of each example (50×20×2mm) in artificial seawater (pH=8) at a temperature of 25°C for 3 months
为了表述本发明,在上述中通过实施例对本发明恰当且充分地进行了说明,以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内,本发明的专利保护范围应由权利要求限定。In order to express the present invention, the present invention has been properly and fully described above through the examples. The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Under the circumstance of the spirit and scope of the invention, various changes and modifications can also be made, and any modifications, equivalent replacements, improvements, etc. made should be included within the protection scope of the present invention, and the patent protection scope of the present invention should be The claims are limited.
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