CN110066969B - A kind of high corrosion resistance high aluminum content low density steel and preparation method thereof - Google Patents
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
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Abstract
Description
技术领域technical field
本发明属于金属材料领域,尤其是涉及一种海洋平台用高耐蚀高铝低密度钢的制备方法。The invention belongs to the field of metal materials, and in particular relates to a preparation method of high corrosion-resistant, high-aluminum and low-density steel for offshore platforms.
背景技术Background technique
随着我国海洋开发的不断发展,对海洋平台用钢的需求量不断扩大,当前海洋平台用钢年需求总量在100万吨以上。根据《海洋工程装备制造业中长期发展规划》,预计年均更新和新增量将在50座左右,预计海洋平台用钢量将达到200万吨以上。由于海洋平台用钢,长期处于高(低)温、高压、高湿、氯盐腐蚀以及海洋生物侵蚀的环境,会发生严重的电化学腐蚀,将严重影响材料的力学性能,缩短其使用寿命。因此,海洋平台用钢除了要有高的强度和高低温韧性以外,还要有良好的耐腐蚀性能。而Al添加能够明显的提高海洋平台用钢的耐腐蚀性能。但Al的添加会降低钢铁材料的韧性。With the continuous development of my country's marine development, the demand for steel for offshore platforms continues to expand, and the current total annual demand for steel for offshore platforms is more than 1 million tons. According to the "Medium and Long-Term Development Plan of Offshore Engineering Equipment Manufacturing Industry", it is expected that the annual average renewal and new increment will be about 50, and the steel consumption of offshore platforms is expected to reach more than 2 million tons. Due to the long-term exposure of steel for offshore platforms to high (low) temperature, high pressure, high humidity, chloride corrosion and marine biological erosion, severe electrochemical corrosion will occur, which will seriously affect the mechanical properties of the material and shorten its service life. Therefore, in addition to high strength and high and low temperature toughness, steel for offshore platforms must also have good corrosion resistance. The addition of Al can significantly improve the corrosion resistance of steel for offshore platforms. But the addition of Al will reduce the toughness of the steel material.
国内外有关高铝含量的钢板已经形成多项专利,专利号为CN103484771B的名为“一种海洋平台用高铝低密度中厚钢板及其制备方法”公开了一种海洋平台用高铝低密度中厚钢板及其轧制与热处理工艺,并且实现了低密度和高强度,但是未公开冲击韧性。专利CN103484771B中公开的成分必然存在奥氏体相区,例如根据专利CN103484771B中实施例4合金成分,用Thermo-Calc软件计算的相组成结果表明,最大奥氏体含量达到10%以上。根据专利CN103484771B所采用的制造工艺,最终得到的微观组织必然为双相组织。双相组织由于两相的合金含量不同,在腐蚀过程中会发生电偶腐蚀,耐蚀性能低于单相微观组织。另外,由奥氏体相变来的组织为两相中的硬相,会降低材料的韧性,且回火过程中的Cu析出也会降低材料的韧性。因此,专利CN103484771B中公开的高铝低密度中厚板可以预见性其冲击韧性较差。A number of patents have been formed on steel plates with high aluminum content at home and abroad. The patent number is CN103484771B, which is entitled "A high-aluminum and low-density medium-thick steel plate for offshore platforms and its preparation method", which discloses a high-aluminum and low-density offshore platform. Plate and its rolling and heat treatment process, and achieve low density and high strength, but impact toughness is not disclosed. The composition disclosed in the patent CN103484771B must have an austenite phase region. For example, according to the alloy composition of Example 4 in the patent CN103484771B, the phase composition calculated by Thermo-Calc software shows that the maximum austenite content reaches more than 10%. According to the manufacturing process adopted by the patent CN103484771B, the microstructure finally obtained must be a dual-phase structure. Due to the different alloy content of the two phases, galvanic corrosion will occur during the corrosion process, and the corrosion resistance is lower than that of the single-phase microstructure. In addition, the structure transformed from austenite is the hard phase in the two phases, which will reduce the toughness of the material, and the precipitation of Cu during the tempering process will also reduce the toughness of the material. Therefore, the high-aluminum and low-density medium and thick plates disclosed in the patent CN103484771B can predictably have poor impact toughness.
专利公开号为CN106498278的专利公开了一种高强度高延伸率低密度中厚板的制备方法,实现了低密度高强度且解决了低温冲击韧性的问题,但是得到的是多相组织,同样存在腐蚀性能低于单相组织的问题。Patent Publication No. CN106498278 discloses a method for preparing a medium and thick plate with high strength, high elongation and low density, which realizes low density and high strength and solves the problem of low temperature impact toughness, but obtains a multiphase structure, which also exists Corrosion performance is lower than the problem of single-phase structure.
专利公开号为CN101033520A的专利公开了一种AlSi型经济耐候钢的成分及制备方法,该专利通过向Q235钢中添加Al、Si、P和RE元素,相对于Q235钢有着良好的腐蚀性能,但其未公开其冲击性能。根据专利CN101033520A所述成分,可以推断所得微观组织与专利CN103484771B所述低密度中厚板的微观组织构成类似,可以预见性专利CN101033520A所述耐大气腐蚀钢同样存在冲击韧性和耐蚀性不可兼得的问题。The patent publication number CN101033520A discloses the composition and preparation method of an AlSi type economical weathering steel. By adding Al, Si, P and RE elements to Q235 steel, the patent has good corrosion performance compared to Q235 steel, but It does not disclose its impact properties. According to the composition of the patent CN101033520A, it can be inferred that the obtained microstructure is similar to the microstructure of the low-density medium-thick plate described in the patent CN103484771B. It is foreseeable that the atmospheric corrosion-resistant steel described in the patent CN101033520A also has both impact toughness and corrosion resistance. The problem.
发明内容:Invention content:
本发明的目的在于提供高耐蚀高铝含量低密度钢及其制备方法,通过控制成分和组织,使其在海洋大气环境下的耐腐蚀性能比当前普遍使用的合金钢Corten-A的耐腐蚀性能提高50%以上,密度降低6%以上。The purpose of the present invention is to provide high corrosion resistance, high aluminum content and low density steel and a preparation method thereof. By controlling the composition and structure, the corrosion resistance in the marine atmosphere environment is higher than that of the currently commonly used alloy steel Corten-A. The performance is improved by more than 50%, and the density is reduced by more than 6%.
本发明高耐蚀高铝含量低密度钢的化学成分质量百分比为:C:0.010~0.035%,Al:4.01~6.00%,Mn:0.010~0.20%,Ni:1.00~3.00%,Si:0.010~0.30%,Nb:0.008~0.020%,P≤0.015%,S≤0.005%,Mo:0.10~0.80%,Ce:0.00~0.050%。其他为Fe和其他不可避免的杂质。为使铁素体最低含量达到99%以上,C、Al、Mn、Ni的含量应该符合公式190[C]-0.4286[Al]+[Mn]+1.3796[Ni]-0.1576[Al][Ni]<5.338。The chemical composition mass percentage of the high corrosion resistance, high aluminum content and low density steel of the present invention is: C: 0.010-0.035%, Al: 4.01-6.00%, Mn: 0.010-0.20%, Ni: 1.00-3.00%, Si: 0.010- 0.30%, Nb: 0.008-0.020%, P≤0.015%, S≤0.005%, Mo: 0.10-0.80%, Ce: 0.00-0.050%. Others are Fe and other inevitable impurities. In order to make the minimum content of ferrite reach more than 99%, the content of C, Al, Mn and Ni should conform to the formula 190[C]-0.4286[Al]+[Mn]+1.3796[Ni]-0.1576[Al][Ni] < 5.338.
优选的化学成分质量百分比为:C:0.010~0.024%,Al:4.01~5.00%,Mn:0.010~0.20%,Ni:1.00~1.50%,C、Al、Mn、Ni的含量应该符合公式190[C]-0.14[Al][Ni]+[Mn]+1.196[Ni]<4.6,从而使得1000℃以下铁素体含量达到99.9%。The preferred chemical composition mass percentages are: C: 0.010-0.024%, Al: 4.01-5.00%, Mn: 0.010-0.20%, Ni: 1.00-1.50%, and the contents of C, Al, Mn, and Ni should conform to formula 190[ C]-0.14[Al][Ni]+[Mn]+1.196[Ni]<4.6, so that the ferrite content below 1000°C reaches 99.9%.
以上所述高耐蚀高铝含量低密度钢中的组织为单一的δ铁素体。The microstructure in the above-mentioned high corrosion resistance, high aluminum content, and low density steel is a single delta ferrite.
本发明高耐蚀高铝低密度海洋平台用钢所用的合金成分设计含量及其范围依据如下:The alloy composition design content and the scope of the steel used for the high corrosion resistance, high aluminum and low density offshore platform of the present invention are based on the following:
C:C能够溶于奥氏体并且扩大奥氏体相区。但是本发明是纯铁素体钢,因此需要控制碳含量。而且,过量的碳含量会对钢的耐大气腐蚀不利,而且会降低钢的焊接性、冷脆性和冲压性能等。因此,本发明的碳含量控制在0.035%以下,优选0.024%以下。C: C can dissolve in austenite and expand the austenite phase region. However, the present invention is a pure ferritic steel, so the carbon content needs to be controlled. Moreover, excessive carbon content will be detrimental to the atmospheric corrosion resistance of the steel, and will reduce the weldability, cold brittleness, and stamping properties of the steel. Therefore, the carbon content of the present invention is controlled to be 0.035% or less, preferably 0.024% or less.
Al:铝有助于铁素体的形成,作为轻量化元素加入钢中,可以有效的降低钢的密度,同时起到固溶强化的作用。而且,为了保证均匀化处理时铁素体的含量,需要增大铝元素的含量。有研究表明,在腐蚀过程中,铝元素会富集在内锈层中,有助于内锈层中纳米级细晶化合物的形成,从而使锈层的保护性增强,提高钢材的耐蚀性,尤其是当铝含量在4.00%时,钢材的耐腐蚀性能提升明显。Al可以降低铁素体层错能,当Al含量达到4.00%时,层错能为100mJ/m2,层错能的降低有利于热变形静态再结晶的发生。但是,铝含量过高会形成Fe3Al金属间化合物,会进一步恶化钢的冲击韧性,因此本发明中铝元素的含量控制在4.01~6.00%之间,优选4.01~5.00%。Al: Aluminum contributes to the formation of ferrite. As a lightweight element added to steel, it can effectively reduce the density of steel and at the same time play a role in solid solution strengthening. Furthermore, in order to ensure the content of ferrite during the homogenization treatment, it is necessary to increase the content of aluminum element. Studies have shown that during the corrosion process, aluminum will be enriched in the inner rust layer, which is helpful for the formation of nano-scale fine-grained compounds in the inner rust layer, thereby enhancing the protection of the rust layer and improving the corrosion resistance of steel. , especially when the aluminum content is 4.00%, the corrosion resistance of steel is significantly improved. Al can reduce the ferrite stacking fault energy. When the Al content reaches 4.00%, the stacking fault energy is 100mJ/m2. The reduction of the stacking fault energy is beneficial to the occurrence of static recrystallization during hot deformation. However, if the aluminum content is too high, Fe 3 Al intermetallic compounds will be formed, which will further deteriorate the impact toughness of the steel. Therefore, the content of aluminum in the present invention is controlled between 4.01-6.00%, preferably 4.01-5.00%.
Mn:锰的添加能够有效的脱硫,而且锰元素能够提高钢的韧性和强度,改善钢的热加工性能,但是锰元素会稳定奥氏体,不利于铁素体的形成,降低钢的抗腐蚀性能,因此本发明中锰元素的含量控制在0.01~0.20%之间。Mn: The addition of manganese can effectively desulfurize, and the manganese element can improve the toughness and strength of the steel and improve the hot workability of the steel, but the manganese element will stabilize the austenite, which is not conducive to the formation of ferrite and reduces the corrosion resistance of the steel. Therefore, the content of manganese element in the present invention is controlled between 0.01% and 0.20%.
Ni:Ni能使钢的自腐蚀电位变正,增加了钢的稳定性。Ni富集于腐蚀锈层中能有效抑制腐蚀性阴离子Cl-的侵入,促进快速形成保护性锈层,提高钢的耐腐蚀性能。Ni对钢是氧化剂型防腐蚀剂,使之拥有自钝化能力。但是,Ni会扩大奥氏体相区,不利于铁素体的形成,而且Ni会和Al形成金属间化合物NiAl,恶化冲击韧性。因此本发明中Ni元素的含量控制在1.00~3.00%之间。Ni: Ni can make the self-corrosion potential of the steel positive, which increases the stability of the steel. The enrichment of Ni in the corrosion rust layer can effectively inhibit the intrusion of the corrosive anion Cl - , promote the rapid formation of a protective rust layer, and improve the corrosion resistance of the steel. Ni is an oxidant-type corrosion inhibitor for steel, making it self-passivating. However, Ni will expand the austenite phase region, which is not conducive to the formation of ferrite, and Ni will form an intermetallic compound NiAl with Al, which deteriorates the impact toughness. Therefore, the content of Ni element in the present invention is controlled between 1.00% and 3.00%.
Si:硅元素对钢水有良好的脱氧作用,同时硅元素阻止锈层中酸的形成,可以防止Cl-侵入内锈层中,Si主要以二价氧化物存在于尖晶石型氧化物中,使内锈层致密,阻碍Cl-的侵入,提高抗蚀性,同时硅元素能够提高钢的强度和硬度,因此,本发明中硅的含量控制在0.01~0.30%之间。Si: Silicon has a good deoxidation effect on molten steel. At the same time, silicon prevents the formation of acid in the rust layer and can prevent Cl- from invading the inner rust layer. Si mainly exists in the spinel oxide as a divalent oxide. The inner rust layer is made dense, the intrusion of Cl - is hindered, the corrosion resistance is improved, and the silicon element can improve the strength and hardness of the steel. Therefore, the content of silicon in the present invention is controlled between 0.01% and 0.30%.
Nb:Nb能够起到细晶强化和析出强化的作用,从而能够有效的提高钢材的强度。但是本发明为铁素体无相变钢,Nb的固溶度在800~1300℃时低于传统低合金钢,过量Nb无法固溶到基体中,因此本发明中的铌含量控制在0.008~0.02%之间。Nb: Nb can play the role of grain refinement strengthening and precipitation strengthening, which can effectively improve the strength of steel. However, the present invention is a ferritic non-transformation steel, the solid solubility of Nb is lower than that of traditional low alloy steel at 800-1300°C, and excess Nb cannot be solid-dissolved into the matrix, so the niobium content in the present invention is controlled at 0.008~1300°C between 0.02%.
Mo:Mo元素的加入,提高耐晶界腐蚀能力,并且Mo在还原性酸及强氧化性盐溶液中都能使钢表面钝化,因此可以普遍提高钢的抗蚀性能,防止钢在氯化物溶液中的点蚀。因此Mo元素的加入能有效提高钢的耐腐蚀性能。但是Mo的价格过高,因此本发明中的Mo含量控制在0.1~0.8%之间。The addition of Mo: Mo element can improve the resistance to grain boundary corrosion, and Mo can passivate the steel surface in reducing acid and strong oxidizing salt solution, so it can generally improve the corrosion resistance of steel and prevent steel from being exposed to chlorides. Pitting in solution. Therefore, the addition of Mo element can effectively improve the corrosion resistance of steel. However, the price of Mo is too high, so the Mo content in the present invention is controlled between 0.1% and 0.8%.
Ce:稀土Ce加入钢中后,使钢的相对晶界能降低。分布在晶界的稀土原子降低了晶界表面能,使新相沿晶界析出困难,晶界比较洁净,大部分杂质被结合成稳定化合物。在钢中加入稀土后,稀土把钢中常规夹杂物改变为稀土夹杂物(变质作用),减少了磷等杂质元素在晶界上的偏聚,因而减少了沿晶数量,阻碍晶间裂纹形成和扩展,提高其韧性。但加入过量的稀土Ce,会导致钢的力学性能下降。因此本发明中的Ce含量控制在0~0.05%之间。Ce: After the rare earth Ce is added to the steel, the relative grain boundary energy of the steel is reduced. The rare earth atoms distributed on the grain boundary reduce the surface energy of the grain boundary, making it difficult for new phases to precipitate along the grain boundary, the grain boundary is relatively clean, and most impurities are combined into stable compounds. After the rare earth is added to the steel, the rare earth changes the conventional inclusions in the steel into rare earth inclusions (metamorphism), which reduces the segregation of impurity elements such as phosphorus on the grain boundaries, thereby reducing the number of intergranular and hindering the formation of intergranular cracks and expansion, increasing its toughness. However, the addition of excessive rare earth Ce will lead to the decline of the mechanical properties of the steel. Therefore, the Ce content in the present invention is controlled between 0 and 0.05%.
本发明高耐蚀高铝含量低密度钢的制备方法如下:The preparation method of the high corrosion resistance high aluminum content low density steel of the present invention is as follows:
轧制工艺:将锻造后的钢坯在1050℃~1150℃的均匀化温度保温80~120min进行均匀化处理,之后在980℃-1020℃开轧,轧制分为3个阶段,第一阶段再结晶区轧制,3~4个道次,道次间隔不大于10s,每道次压下率不低于15%且不高于20%,终轧温度不低于950℃;第二阶段非再结晶区横向轧制,沿与第一阶段轧制方向成60°~80°轧制,3~4个道次,道次间隔不多于15s,每道次压下率不低于20%且不高于30%;第三阶段非再结晶区纵向轧制,与第一阶段轧制方向相同,3~4个道次,道次间隔不多于20s,每道次压下率不低于25%且不高于35%,终轧温度不低于700℃。轧后保温、冷却,得到最终厚度为4~20mm的钢板。Rolling process: Hold the forged billet at a homogenization temperature of 1050℃~1150℃ for 80~120min for homogenization treatment, and then start rolling at 980℃-1020℃. The rolling is divided into 3 stages. Rolling in the crystallization zone, 3 to 4 passes, the pass interval is not more than 10s, the reduction rate of each pass is not less than 15% and not higher than 20%, and the final rolling temperature is not less than 950 ° C; the second stage is not Transverse rolling in the recrystallization zone, 60°~80° from the rolling direction of the first stage, 3 to 4 passes, the pass interval is not more than 15s, and the reduction rate of each pass is not less than 20% and not higher than 30%; the third-stage non-recrystallization zone is longitudinally rolled in the same direction as the first-stage rolling, 3 to 4 passes, the pass interval is not more than 20s, and the reduction rate per pass is not low At 25% and not higher than 35%, the finish rolling temperature is not lower than 700℃. After rolling, heat preservation and cooling are performed to obtain a steel sheet with a final thickness of 4 to 20 mm.
所述轧后保温是在线保温5~15min,保温温度与Nb的含量应符合公式:T=950-5000[Nb]。The post-rolling heat preservation is on-line heat preservation for 5-15 minutes, and the heat preservation temperature and the Nb content should conform to the formula: T=950-5000 [Nb].
所述冷却是保温后以大于5℃/s的冷速加速冷却至400℃以下,之后空冷至室温。The cooling is accelerated cooling to below 400°C at a cooling rate greater than 5°C/s after heat preservation, and then air-cooled to room temperature.
轧后在线保温5~15min,保温温度与Nb的含量应符合公式:T=950-5000[Nb]。保温后以大于5℃/s的冷速加速冷却至400℃以下,之后空冷至室温,钢板最终厚度为4~20mm。After rolling, keep on-line for 5 to 15 minutes, and the temperature and Nb content should conform to the formula: T=950-5000[Nb]. After heat preservation, accelerated cooling to below 400°C at a cooling rate of more than 5°C/s, and then air-cooled to room temperature, the final thickness of the steel plate is 4-20mm.
本发明的特征在于获得δ铁素体的单相组织,从而实现了良好的耐海洋大气腐蚀的特征。通过干湿循环模拟海洋大气腐蚀,测量腐蚀产物的增重,发现本发明中的钢耐海洋大气腐蚀的能力要比目前普遍使用的耐候钢Corten-A提高了50%以上,密度降低6%以上,0℃夏比冲击功大于47J。经热力学推导、Thermo-Calc软件计算及实验验证,C、Al、Mn、Ni的含量满足公式:190[C]-0.4286[Al]+[Mn]+1.3796[Ni]-0.1576[Al][Ni]<5.338,实现了铁素体的单相组织。The present invention is characterized in that a single-phase structure of delta ferrite is obtained, thereby realizing the characteristics of good marine atmospheric corrosion resistance. By simulating marine atmospheric corrosion through a dry-wetting cycle, and measuring the weight gain of corrosion products, it is found that the steel in the present invention has an ability to resist marine atmospheric corrosion by more than 50% and a density reduction of more than 6% compared with the currently commonly used weathering steel Corten-A. , 0 ℃ Charpy impact energy greater than 47J. Through thermodynamic derivation, Thermo-Calc software calculation and experimental verification, the contents of C, Al, Mn and Ni satisfy the formula: 190[C]-0.4286[Al]+[Mn]+1.3796[Ni]-0.1576[Al][Ni ]<5.338, realizing the single-phase structure of ferrite.
由于本发明为纯δ铁素体钢,无法通过相变细化组织,只能通过形变再结晶细化晶粒。对于铁素体钢,其为体心立方晶体结构,在热变形过程中,位错的攀移和位错的交滑移作用要强于奥氏体,再结晶驱动力较弱。本发明利用Al降低铁素体层错能,相比于其他铁素体无相变钢(硅钢、铁素体不锈钢)回复减少,再结晶驱动力增加。本发明采用改变轧制方向,控制道次压下量,控制道次间隔时间等方法,增加了形变积累,从而促进本发明钢的再结晶行为,达到细化组织的目的。本发明的关键技术为改变轧制方向,其有两个核心作用,一是不同的方向轧制会使得晶粒内不同的滑移系开动,使得位错在变形过程中更加容易发生位错反应、位错交割、位错缠结等行为,对回复过程中的位错攀移和交滑移有阻碍作用,从而促进了再结晶形核;二是铁素体钢中(100)[011]晶粒很难发生再结晶行为,通过改变轧制方向,由于在轧制过程中晶粒在不同方向上发生转动,减少了(100)[011]织构的形成,对已经形成的(100)[011]晶粒,由于促进了位错的缠结,提高了形变储能,促进了(100)[011]晶粒附近的再结晶晶粒对(100)[011]晶粒的吞噬的行为,同样达到了细化晶粒的目的。Since the present invention is pure delta ferritic steel, the structure cannot be refined through phase transformation, and the crystal grains can only be refined through deformation and recrystallization. For ferritic steel, which has a body-centered cubic crystal structure, the climbing and cross-slip effects of dislocations during hot deformation are stronger than those of austenite, and the driving force for recrystallization is weaker. The invention utilizes Al to reduce the stacking fault energy of ferrite, compared with other ferrite non-transformation steels (silicon steel, ferritic stainless steel), the recovery is reduced, and the recrystallization driving force is increased. The invention adopts methods such as changing the rolling direction, controlling the reduction amount of the pass, and controlling the interval time of the pass, etc., to increase the deformation accumulation, thereby promoting the recrystallization behavior of the steel of the present invention, and achieving the purpose of refining the structure. The key technology of the present invention is to change the rolling direction, which has two core functions. One is that rolling in different directions will activate different slip systems in the grains, making it easier for dislocations to react during the deformation process. , dislocation crossover, dislocation entanglement and other behaviors, which hinder dislocation climbing and cross-slip during the recovery process, thereby promoting recrystallization nucleation; the second is in ferritic steel (100)[011] It is difficult for the grains to recrystallize. By changing the rolling direction, the formation of the (100)[011] texture is reduced due to the rotation of the grains in different directions during the rolling process. [011] The grains, due to the promotion of dislocation entanglement, improve the deformation energy storage, and promote the phagocytosis of the (100)[011] grains by the recrystallized grains near the (100)[011] grains , which also achieves the purpose of grain refinement.
本发明的优势在于,与传统的耐候钢相比具有低密度、高耐蚀优点。通过测量发现,相比于Corten-A,本发明低密度耐候钢密度降低达到了6%。在耐海洋大气腐蚀方面,本发明的低密度耐候钢的耐海洋大气腐蚀能力相比于Corten-A,提高了50%以上。本发明腐蚀评价方法参照GB/T 20853-2007得到与Corten-A相比的相对腐蚀速率。本发明低密度耐候钢0℃夏比冲击功大于47J,满足了船舶和海洋工程用钢对韧性的要求。The advantage of the present invention is that it has the advantages of low density and high corrosion resistance compared with the traditional weathering steel. Through measurement, it is found that the density reduction of the low-density weathering steel of the present invention reaches 6% compared with Corten-A. In terms of marine atmospheric corrosion resistance, the marine atmospheric corrosion resistance of the low-density weathering steel of the present invention is improved by more than 50% compared with Corten-A. The corrosion evaluation method of the present invention refers to GB/T 20853-2007 to obtain the relative corrosion rate compared with Corten-A. The Charpy impact energy at 0°C of the low-density weathering steel of the invention is greater than 47J, which meets the toughness requirements of steel for ships and marine engineering.
附图说明Description of drawings
图1是实施例1的金相组织。FIG. 1 is the metallographic structure of Example 1. FIG.
具体实施方式Detailed ways
为了将本发明的内容表述得更加的清楚,下面结合优选的实施例来做进一步的说明。本领域技术人员应该理解,下面所描述的具体的内容是非限制性的,而是说明性的,不应该以此限制本发明的保护范围。In order to express the content of the present invention more clearly, further description will be given below with reference to the preferred embodiments. Those skilled in the art should understand that the specific content described below is non-limiting but illustrative, and should not limit the protection scope of the present invention.
实施例1Example 1
本发明实施例1的钢种成分(质量百分数)如表1所示The steel grade composition (mass percentage) of Example 1 of the present invention is shown in Table 1
表1:合金成分(wt%)Table 1: Alloy Composition (wt%)
将锻造后厚度为170mm的钢坯在1100℃的均匀化温度保温100min进行均匀化处理,之后在1000℃开轧,轧制分为3个阶段,第一阶段再结晶区轧制,3个道次,道次压下率分别为15.8%、16.6%、17.3%,道次间隔时间分别为6s、8s、10s,终轧温度为960℃;第二阶段非再结晶区横向轧制,沿与第一阶段轧制方向成60°轧制,3个道次,道次压下率分别为22.0%、23.1%、23.3%,道次间隔时间分别为10s、12s、15s;第三阶段非再结晶区纵向轧制,与第一阶段轧制方向相同,3个道次,道次压下率分别为26.1%、26.5%、28%,道次间隔时间分别为15s、18s、20s,终轧温度为750℃。轧后保温5min,保温温度为850℃,保温后以大于5℃/s的冷速加速冷却至380℃,之后空冷至室温,钢板最终厚度为18mm。The steel billet with a thickness of 170mm after forging was held at a homogenization temperature of 1100 ° C for 100 minutes for homogenization treatment, and then rolled at 1000 ° C. The rolling was divided into 3 stages. The first stage was rolled in the recrystallization zone, with 3 passes. , the pass reduction rates are 15.8%, 16.6%, and 17.3%, respectively, the pass intervals are 6s, 8s, and 10s, respectively, and the final rolling temperature is 960 °C; In the first stage, the rolling direction is 60°, with 3 passes, the pass reduction rates are 22.0%, 23.1%, and 23.3%, respectively, and the pass intervals are 10s, 12s, and 15s, respectively; the third stage is non-recrystallization Longitudinal rolling in the zone, the same as the rolling direction of the first stage, 3 passes, the pass reduction rates are 26.1%, 26.5%, and 28%, respectively, and the pass intervals are 15s, 18s, and 20s, respectively. The final rolling temperature is 750°C. After rolling, heat preservation for 5 minutes, the heat preservation temperature is 850 °C, after heat preservation, the cooling rate is greater than 5 °C/s to accelerate cooling to 380 °C, and then air-cooled to room temperature, and the final thickness of the steel plate is 18 mm.
最终获得实施例1的力学性能:屈服强度为462MPa、抗拉强度为576MPa、断后延伸率为30.2%、0℃冲击功为80J,以Corten-A为参照的相对腐蚀速率为31%。实施例1的金相组织如图1所示,组成相全部都是δ铁素体。The mechanical properties of Example 1 were finally obtained: the yield strength was 462 MPa, the tensile strength was 576 MPa, the elongation after fracture was 30.2%, the impact energy at 0°C was 80 J, and the relative corrosion rate with Corten-A as a reference was 31%. The metallographic structure of Example 1 is shown in FIG. 1 , and all the constituent phases are delta ferrite.
实施例2Example 2
本发明实施例2的钢种成分(质量百分数)如表2所示The steel grade composition (mass percentage) of Example 2 of the present invention is shown in Table 2
表2:合金成分(wt%)Table 2: Alloy Composition (wt%)
将锻造后厚度为170mm的钢坯在1150℃的均匀化温度保温80~120min进行均匀化处理,之后在1000℃开轧,轧制分为3个阶段,第一阶段再结晶区轧制,3个道次,道次压下率分别为15.3%、15.9%、17.2%,道次间隔时间分别为5s、8s、9s,终轧温度为955℃;第二阶段非再结晶区横向轧制,沿与第一阶段轧制方向成60°轧制,3个道次,道次压下率分别为20.8%、21.0%、21.8%,道次间隔时间分别为11s、13s、15s;第三阶段非再结晶区纵向轧制,与第一阶段轧制方向相同,3个道次,道次压下率分别为32%、32.3%、34%,道次间隔时间分别为15s、17s、20s,终轧温度为730℃。轧后保温5min,保温温度为860℃,保温后以大于5℃/s的冷速加速冷却至350℃,之后空冷至室温,钢板最终厚度为15mm。The steel billet with a thickness of 170 mm after forging is kept at a homogenization temperature of 1150 ° C for 80 to 120 minutes for homogenization treatment, and then rolled at 1000 ° C. The rolling is divided into 3 stages. The first stage is rolled in the recrystallization zone. Passes, the pass reduction rates are 15.3%, 15.9%, and 17.2%, respectively, the pass intervals are 5s, 8s, and 9s, respectively, and the final rolling temperature is 955 °C; Rolling at 60° to the rolling direction of the first stage, 3 passes, the pass reduction rates are 20.8%, 21.0%, and 21.8%, respectively, and the pass intervals are 11s, 13s, and 15s. The longitudinal rolling in the recrystallization zone is the same as the rolling direction of the first stage, with three passes, the pass reduction rates are 32%, 32.3%, and 34%, respectively, and the pass intervals are 15s, 17s, and 20s, respectively. The rolling temperature was 730°C. After rolling, heat preservation for 5 minutes, the heat preservation temperature is 860 °C, after heat preservation, the cooling rate is greater than 5 °C/s to accelerate cooling to 350 °C, and then air-cooled to room temperature, and the final thickness of the steel plate is 15 mm.
最终获得实施例2的力学性能与腐蚀性能如下:屈服强度为487MPa、抗拉强度为594MPa、断后延伸率为32.8%、0℃冲击功为73J,以Corten-A为参照的相对腐蚀速率为33%。The mechanical properties and corrosion properties of Example 2 are finally obtained as follows: the yield strength is 487MPa, the tensile strength is 594MPa, the elongation after fracture is 32.8%, the impact energy at 0°C is 73J, and the relative corrosion rate with Corten-A as a reference is 33 %.
实施例3Example 3
本发明实施例3的钢种成分(质量百分数)如表3所示The steel grade composition (mass percentage) of Example 3 of the present invention is shown in Table 3
表3:合金成分(wt%)Table 3: Alloy Composition (wt%)
将锻造后厚度为150mm的钢坯在1150℃的均匀化温度保温80~120min进行均匀化处理,之后在1000℃开轧,轧制分为3个阶段,第一阶段再结晶区轧制,3个道次,道次压下率分别为16.0%、17.5%、19.2%,道次间隔时间分别为6s、9s、10s,终轧温度为965℃;第二阶段非再结晶区横向轧制,沿与第一阶段轧制方向成75°轧制,3个道次,道次压下率分别为21.4%、25.7%、26.5%,道次间隔时间分别为11s、14s、14s;第三阶段非再结晶区纵向轧制,与第一阶段轧制方向相同,3个道次,道次压下率分别为27.8%、30.8%、33.3%,道次间隔时间分别为16s、19s、20s,终轧温度为720℃。轧后保温5min,保温温度为850℃,保温后以大于5℃/s的冷速加速冷却至390℃,之后空冷至室温,钢板最终厚度为15mm。The steel billet with a thickness of 150 mm after forging is kept at a homogenization temperature of 1150 ° C for 80 to 120 minutes for homogenization treatment, and then rolled at 1000 ° C. The rolling is divided into three stages. The first stage is rolled in the recrystallization zone. Passes, the pass reduction ratios are 16.0%, 17.5%, and 19.2%, respectively, the pass intervals are 6s, 9s, and 10s, respectively, and the final rolling temperature is 965 ° C; It was rolled at 75° to the rolling direction of the first stage, with 3 passes, the pass reduction rates were 21.4%, 25.7%, and 26.5%, respectively, and the pass intervals were 11s, 14s, and 14s. The longitudinal rolling in the recrystallization zone is the same as the rolling direction of the first stage, with 3 passes, the pass reduction rates are 27.8%, 30.8%, and 33.3%, respectively, and the pass intervals are 16s, 19s, and 20s, respectively. The rolling temperature was 720°C. After rolling, heat preservation for 5 minutes, the heat preservation temperature is 850 °C, after heat preservation, the cooling rate is greater than 5 °C/s to accelerate cooling to 390 °C, and then air-cooled to room temperature, and the final thickness of the steel plate is 15mm.
最终获得实施例3的力学性能与腐蚀性能如下:屈服强度为470MPa、抗拉强度为589MPa、断后延伸率为32.6%、0℃冲击功为96J,以Corten-A为参照的相对腐蚀速率为29%。The mechanical properties and corrosion properties of Example 3 are finally obtained as follows: the yield strength is 470MPa, the tensile strength is 589MPa, the elongation after fracture is 32.6%, the impact energy at 0°C is 96J, and the relative corrosion rate with Corten-A as a reference is 29 %.
实施例1、2、3的力学性能与腐蚀性能如表4所示:The mechanical properties and corrosion properties of Examples 1, 2, and 3 are shown in Table 4:
表4Table 4
对比例1Comparative Example 1
对比例1参照的是专利CN103484771B中的实施例4合金成分。采用真空冶炼炉冶炼,其合金成分如表5所示Comparative Example 1 refers to the alloy composition of Example 4 in Patent CN103484771B. It is smelted in a vacuum smelting furnace, and its alloy composition is shown in Table 5.
表5table 5
将如表中所示的合金成分加到冶炼炉中冶炼,浇铸成钢坯。将铸坯加热到1200℃保温2小时后锻造成80mm厚的板坯,将板坯加热到1150℃保温2h轧制。开轧温度为1050℃,两阶段控制轧制,再结晶区温度≥980℃,非再结晶区轧制温度≤930℃,非再结晶区累积变形量大于50%,轧后水淬。The alloy compositions shown in the table are added to the smelting furnace for smelting and cast into billets. The slab was heated to 1200°C for 2 hours and then forged into a slab with a thickness of 80 mm, and the slab was heated to 1150°C for 2 hours and rolled. The rolling temperature is 1050°C, the rolling is controlled in two stages, the temperature in the recrystallization zone is ≥980°C, the rolling temperature in the non-recrystallization zone is ≤930°C, the cumulative deformation in the non-recrystallization zone is greater than 50%, and the water is quenched after rolling.
对轧后的钢板进行1h回火处理,回火温度为700℃,得到的对比例的钢的力学性能与腐蚀性能列于表6。The rolled steel sheet was tempered for 1 h, and the tempering temperature was 700° C. The mechanical properties and corrosion properties of the obtained steel of the comparative example are listed in Table 6.
表6Table 6
对比例2Comparative Example 2
对比例2参照的是专利CN106498278中的实施例4合金成分。采用真空冶炼炉冶炼,合金成分(质量分数)如表7Comparative Example 2 refers to the alloy composition of Example 4 in the patent CN106498278. It is smelted in a vacuum smelting furnace, and the alloy composition (mass fraction) is shown in Table 7
表7Table 7
按照表7中的成分,将原料冶炼,浇铸成铸坯。在1200℃锻造,开锻温度为1200℃,终锻温度高于1000℃,锻造结束后水淬快冷。According to the components in Table 7, the raw materials were smelted and cast into slabs. Forging at 1200 ℃, the forging temperature is 1200 ℃, the final forging temperature is higher than 1000 ℃, and the water quenching and rapid cooling after the forging is completed.
将锻造后的100mm厚钢坯加热至1130℃保温120min进行均匀化处理,之后进行两阶段轧制,,初轧温度为1000℃,终轧温度为850℃,经六道次变形,钢板厚度为13mm,总压下量为87%,轧后以大于10℃的冷速将钢板水淬冷却至室温。The forged 100mm thick steel billet was heated to 1130°C for 120min for homogenization treatment, and then two-stage rolling was performed. The initial rolling temperature was 1000°C and the final rolling temperature was 850°C. After six passes of deformation, the thickness of the steel plate was 13mm. The total reduction is 87%. After rolling, the steel sheet is water quenched and cooled to room temperature at a cooling rate greater than 10°C.
临界热处理实验,将钢板加热到738℃等温30min回火后空冷,得到的力学性能与腐蚀性能如表8所示。In the critical heat treatment experiment, the steel plate was heated to 738 °C for isothermal tempering for 30 min and then air-cooled. The obtained mechanical properties and corrosion properties are shown in Table 8.
表8Table 8
对比例3Comparative Example 3
对比例3参照的是专利CN101033520A中的实施例2合金成分。以Q235为基础材料,根据成分设定值,推算出合金化所需的Al、硅铁等的量,添加装料后进行真空磁控熔铸电弧,反复10次以上,以便合金化充分、均匀。最后对炼好的钢样取样进行成分分析。得到的合金的成分列于表9。Comparative Example 3 refers to the alloy composition of Example 2 in patent CN101033520A. Using Q235 as the base material, according to the set value of the composition, the amount of Al, ferrosilicon, etc. required for alloying is calculated. After adding the charging, vacuum magnetron arc casting is performed, and it is repeated more than 10 times, so that the alloying is sufficient and uniform. Finally, the smelted steel samples were sampled for composition analysis. The compositions of the obtained alloys are listed in Table 9.
表9Table 9
最终获得力学性能及腐蚀性能如表10所示:The final mechanical properties and corrosion properties are shown in Table 10:
表10Table 10
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