Disclosure of Invention
The invention provides a reaction kettle stirring device, aiming at solving the technical problem that the mixing effect of reactants is influenced due to the poor stirring effect of the reaction kettle stirring device in the prior art.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a reactor mixing apparatus, comprising:
the rolling type reaction kettle is used for bearing reactants;
the reaction kettle rotating support mechanism is used for rotatably supporting the rolling type reaction kettle;
the reaction kettle rotation driving mechanism drives the rolling type reaction kettle to rotate through the reaction kettle rotation driving mechanism;
and blade rabbling mechanism, blade rabbling mechanism sets up it is right to be used for on the roll formula reation kettle reactant stirs in the roll formula reation kettle, blade rabbling mechanism's rotation axle center with roll formula reation kettle's rotation axle center mutually perpendicular, blade rabbling mechanism includes at least:
the stirring blade is arranged in the rolling type reaction kettle;
and the probing type stirring transmission mechanism and the stirring driving mechanism are arranged in the rolling type reaction kettle, and the stirring driving mechanism drives the stirring blades to rotate through the power transmission of the probing type stirring transmission mechanism stretching into the rolling type reaction kettle.
Preferably, the rolling type reaction kettle comprises:
the reaction kettle comprises a reaction kettle tank body, wherein a material port and a valve corresponding to the material port are formed in the reaction kettle tank body;
the inner shifting pieces are arranged on the inner wall of the reaction kettle tank body in a plurality of and circumferentially and uniformly distributed manner, and a plurality of leakage openings are formed in one side of each inner shifting piece, which is adjacent to the inner wall of the reaction kettle tank body.
Preferably, the reaction kettle rotation supporting mechanism comprises a side end supporting mechanism and a bottom supporting mechanism.
Preferably, the side end support mechanism includes:
one end of the supporting rotating shaft is fixedly connected to the central position of the lateral end face of the reaction kettle tank body;
and the reaction kettle support is arranged below the supporting rotating shaft and is rotationally supported by the supporting rotating shaft through a bearing.
Preferably, the bottom support mechanism includes:
the upper end arc-shaped support is arranged below the reaction kettle tank body;
the arc-shaped groove is formed in the upper surface of the upper end arc-shaped support;
the number of the supporting rollers is multiple, and the supporting rollers are uniformly distributed on the inner side of the arc-shaped groove along the extending direction of the arc-shaped groove;
and the annular limiting bulge is annularly arranged on the side surface of the reaction kettle tank body and embedded into the arc-shaped groove and supported by the supporting roller.
Preferably, the reaction vessel rotation driving mechanism includes:
the first rotating motor is arranged on one side of the reaction kettle tank body;
the first speed reducer is in transmission connection with a rotating end of the first rotating motor, and the axial direction of the rotating end of the first speed reducer is parallel to the axial direction of the supporting rotating shaft;
the first driving wheel is coaxially sleeved on the rotating end of the first speed reducer;
the first driven wheel is coaxially sleeved on the supporting rotating shaft;
and the first transmission belt is arranged between the first driving wheel and the first transmission belt in a transmission manner.
Preferably, the probing type stirring transmission mechanism comprises:
the probe body is a hollow pipe body with one sealed end and the other open end, the sealed end of the probe body is a sealed end, the open end of the probe body is an open end, and the sealed end of the probe body horizontally extends into the reaction kettle body from the center of the end face of the reaction kettle body opposite to the end where the supporting rotating shaft is located;
the first rotary sealing ring is sleeved on the probing body and is arranged at the joint between the probing body and the reaction kettle tank body;
the probe body bracket is arranged below one end part of the probe body extending out of the tank body of the reaction kettle and is used for fixedly supporting the probe body;
and a transmission unit disposed on the probe body.
Preferably, the transmission unit includes:
the blade supporting shaft is vertically arranged inside the end part of the sealed end of the probing body, the lower end of the blade supporting shaft is rotatably arranged on the inner wall of the probing body through a bearing, and the other end of the blade supporting shaft extends out of the probing body and is coaxially connected with the stirring blade;
the second rotary sealing ring is sleeved on the blade supporting shaft and is arranged at the joint between the blade supporting shaft and the probing body;
the transmission rotating shaft vertically penetrates through the open end of the probing body, extends out of the end part of the reaction kettle tank body and is rotatably supported on the probing body through a bearing;
the first driving wheel is coaxially sleeved on one end part of the blade supporting shaft, which is positioned in the probe body;
the second driving wheel is coaxially sleeved on one end part of the transmission rotating shaft, which is positioned in the probing body;
and the second transmission belt is arranged between the first transmission wheel and the second transmission wheel in a transmission manner.
Preferably, the stirring drive mechanism includes:
the second rotating motor is arranged on one side of the transmission rotating shaft;
the second speed reducer is in transmission connection with a rotating end of the second rotating motor, and the axial direction of the rotating end of the second speed reducer is parallel to the axial direction of the transmission rotating shaft;
the second driving wheel is coaxially sleeved on the rotating end of the second speed reducer;
the second driven wheel is coaxially sleeved on the end part of the transmission rotating shaft, which extends out of one end of the probing body;
and the third transmission belt is arranged between the second driving wheel and the second transmission belt in a transmission manner.
The invention has the following beneficial effects:
according to the reaction kettle stirring equipment, the rolling type reaction kettle is driven to rotate by the reaction kettle rotation driving mechanism, the phenomenon that the stirring and mixing are influenced by reactant precipitation is avoided by utilizing the self structure of the rolling type reaction kettle and the characteristics of autorotation of the rolling type reaction kettle, meanwhile, the stirring driving mechanism in the blade stirring mechanism drives the stirring blades to rotate through the power transmission of the probing type stirring driving mechanism stretching into the rolling type reaction kettle, the reactants in the rolling type reaction kettle can be fully stirred and mixed while the rotation of the rolling type reaction kettle is not influenced, and the mixing effect is improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, a reactor mixing apparatus includes:
the rolling type reaction kettle is used for bearing reactants;
the reaction kettle rotating support mechanism is used for rotatably supporting the rolling type reaction kettle;
the reaction kettle rotation driving mechanism drives the rolling type reaction kettle to rotate through the reaction kettle rotation driving mechanism;
and blade rabbling mechanism, blade rabbling mechanism set up and be used for stirring roll formula reation kettle interior reactant on roll formula reation kettle, and blade rabbling mechanism's rotation axle center and roll formula reation kettle's rotation axle center mutually perpendicular, blade rabbling mechanism includes at least:
the stirring blade 1 is arranged in the rolling type reaction kettle;
and the probing type stirring transmission mechanism and the stirring driving mechanism drive the stirring blades 1 to rotate through the power transmission of the probing type stirring transmission mechanism extending into the rolling type reaction kettle.
The roll formula reation kettle includes:
the reaction kettle comprises a reaction kettle body 2, wherein a material port 3 and a valve 4 corresponding to the material port 3 are arranged on the reaction kettle body 2;
and the inner shifting pieces 5 are arranged on the inner wall of the reaction kettle tank body 2 in a plurality of and circumferentially and uniformly distributed manner, and a plurality of leakage openings 6 are formed in one side of each inner shifting piece 5, which is adjacent to the inner wall of the reaction kettle tank body 2.
The reaction kettle rotation supporting mechanism comprises a side end supporting mechanism and a bottom supporting mechanism.
The side end support mechanism includes:
one end of the supporting rotating shaft 7 is fixedly connected to the central position of the side end face of the reaction kettle tank body 2;
and the reaction kettle support 8 is arranged below the supporting rotating shaft 7, and the supporting rotating shaft 7 is rotatably supported through a bearing by the reaction kettle support 8.
The bottom support mechanism includes:
the upper end arc support 9 is arranged below the reaction kettle tank body 2, and the upper end arc support 9 is arranged below the reaction kettle tank body 2;
the arc-shaped groove 10 is formed in the upper surface of the upper end arc-shaped support 9, and the arc-shaped groove 10 is formed in the upper surface of the upper end arc-shaped support 9;
a plurality of supporting rollers 11 are arranged on the inner side of the arc-shaped groove 10 and are uniformly distributed along the extending direction of the arc-shaped groove 10;
and the annular limiting bulge 12 is annularly arranged on the side surface of the reaction kettle tank body 2, embedded into the arc-shaped groove 10 and supported by the supporting roller 11.
Reation kettle rotates actuating mechanism includes:
the first rotating motor 13, the first rotating motor 13 is set up in one side of the tank body 2 of the reactor;
the first speed reducer 14 is in transmission connection with the rotating end of the first rotating motor 13, and the axial direction of the rotating end of the first speed reducer 14 is parallel to the axial direction of the supporting rotating shaft 7;
the first driving wheel 15, the first driving wheel 15 is coaxially sleeved on the rotating end of the first speed reducer 14;
the first driven wheel 16, the first driven wheel 16 is coaxially sleeved on the supporting rotating shaft 7;
and a first transmission belt 17, wherein the first transmission belt 17 is arranged between the first driving wheel 15 and the first transmission belt 17 in a transmission manner.
The probing type stirring transmission mechanism comprises:
the probing body 18 is a hollow pipe body with one sealed end and the other open end, the sealed end of the probing body 18 is a sealed end, the open end of the probing body 18 is an open end, and the sealed end of the probing body 18 horizontally extends into the reaction kettle tank body 2 from the center of the end surface of the reaction kettle tank body 2 opposite to the end where the supporting rotating shaft 7 is located;
the first rotary sealing ring 19 is sleeved on the probing body 18, and the first rotary sealing ring 19 is arranged at the joint between the probing body 18 and the reaction kettle tank body 2;
the probe bracket 20 is arranged below one end part of the probe 18 extending out of the reaction kettle tank body 2, and is used for fixedly supporting the probe 18;
and a transmission unit provided on the penetrating body 18.
The transmission unit includes:
the blade supporting shaft 21 is vertically arranged inside the end part of the sealed end of the probing body 18, the lower end of the blade supporting shaft 21 is rotatably arranged on the inner wall of the probing body 18 through a bearing, and the other end of the blade supporting shaft 21 extends out of the probing body 18 and is coaxially connected with the stirring blade 1;
a second rotary sealing ring 22, wherein the second rotary sealing ring 22 is sleeved on the blade supporting shaft 21 and is arranged at the joint between the blade supporting shaft 21 and the probing body 18;
the transmission rotating shaft 23 is vertically arranged at the open end of the probing body 18 in a penetrating way, extends out of the end part of the reaction kettle tank body 2 and is rotatably supported on the probing body 18 through a bearing;
a first driving wheel 24, wherein the first driving wheel 24 is coaxially sleeved on one end part of the blade supporting shaft 21 positioned in the probe 18;
a second driving wheel 25, wherein the second driving wheel 25 is coaxially sleeved on one end part of the transmission rotating shaft 23 positioned in the probing body 18;
and a second transmission belt 26, wherein the second transmission belt 26 is arranged between the first transmission wheel 24 and the second transmission wheel 25 in a transmission way.
The stirring actuating mechanism includes:
a second rotating electric machine 27, the second rotating electric machine 27 being provided on one side of the transmission rotating shaft 23;
the second speed reducer 28 is in transmission connection with the rotating end of the second rotating motor 27, and the axial direction of the rotating end of the second speed reducer 28 is parallel to the axial direction of the transmission rotating shaft 23;
the second driving wheel 29, the second driving wheel 29 is coaxially sleeved on the rotating end of the second speed reducer 28;
the second driven wheel 30, the second driven wheel 30 is coaxially fitted on the end that the transmission spindle 23 stretches out of one end of the probe 18;
and a third transmission belt 31, wherein the third transmission belt 31 is arranged between the second driving wheel 29 and the second transmission belt 26 in a transmission way.
The working principle is as follows:
firstly, all the electric devices arranged in the device and the driver, the power supply and the controller which need to be matched with the electric devices are electrically connected by a lead by a person in the field, and the specific connection means refers to the following working principle that the electric devices are electrically connected in sequence.
In the process of using the device, reactants are firstly loaded through the rolling type reaction kettle. Specifically, a material port 3 in the rolling type reaction kettle enables reactants to enter and exit the reaction kettle body 2, and the material port 3 is sealed and closed by a valve 4 so as to control the opening and closing of the material port 3.
The rolling type reaction kettle is driven to rotate by the reaction kettle rotation driving mechanism, the rolling type reaction kettle is rotatably supported by the reaction kettle rotation supporting mechanism, and the phenomenon that the reactant is precipitated to influence stirring and mixing is avoided by utilizing the self structure and the self rotation characteristics of the rolling type reaction kettle. Specifically, the middle side supporting mechanism of the reaction kettle rotating supporting mechanism rotatably supports one end of the reaction kettle tank body 2, and the bottom supporting mechanism rotatably supports the other end of the reaction kettle tank body 2. Utilize the bearing to support the rotation support of pivot 7 through reation kettle support 8 among the side supporting mechanism, then can rotate one of them tip of the reation kettle jar body 2 and support, another tip meanwhile, the spacing arch 12 embedding of annular carries out horizontal spacing in the arc recess 10 on the arc support 9 in the upper end in the bottom sprag mechanism, utilize supporting roller 11 simultaneously, when the reation kettle jar body 2 rotates, support the rotation support that realizes annular spacing arch 12 through the roll to annular spacing arch 12, make the reation kettle jar body 2 can be more stable carry out fore-and-aft rotation, avoid the reactant to deposit in reation kettle jar body 2 bottom and influence the circumstances emergence of stirring mixture. And utilize the reation kettle to rotate among the actuating mechanism first rotating electrical machines 13 and start to under the speed reduction pivoted transmission of first speed reducer 14, utilize first action wheel 15, first from driving wheel 16 and first drive belt 17 to carry out pivoted transmission, then drive support pivot 7 and rotate, then also driven the rotation of reation kettle jar body 2. Wherein, the inside interior plectrum 5 that sets up of the reactor tank body 2 can be better drives the reactant removal of the 2 bottoms of the reactor tank body, avoid subsiding and the heavy end condition, simultaneously a plurality of mouths 6 have all been seted up to one side adjacent to the 2 inner walls of the reactor tank body on every interior plectrum 5, both be in order to make the reactant fully move in the reactor tank body 2, also avoid reation kettle to adhere to on interior plectrum 5 and influence the stirring effect, when discharging the reactant that the stirring finishes simultaneously, make the reactant can follow mouth 6 and discharge, avoid on adhering to interior plectrum 5.
Meanwhile, the stirring driving mechanism in the blade stirring mechanism drives the stirring blade 1 to rotate through the power transmission of the probing type stirring driving mechanism stretching into the rolling type reaction kettle, the rolling type reaction kettle can be fully stirred and mixed while the rotation of the rolling type reaction kettle is not influenced, the mixing effect is improved, the rotation axis of the further blade stirring mechanism is perpendicular to the rotation axis of the rolling type reaction kettle, and the rotation surface is not overlapped and stirred more fully. Specifically, the probing body 18 in the probing type stirring transmission mechanism is a hollow tube body with one sealed end and the other open end, the sealed end of the probing body 18 is a sealed end, the open end of the probing body 18 is an open end, the sealed end of the probing body 18 horizontally extends into the reaction kettle tank 2 from the center of the end surface of the reaction kettle tank 2 opposite to the end where the supporting rotating shaft 7 is located, the first rotary sealing ring 19 is sleeved on the probing body 18 and is arranged at the junction between the probing body 18 and the reaction kettle tank 2, the junction between the probing body 18 and the reaction kettle tank 2 can be sealed while the reaction kettle tank 2 rotates relative to the probing body 18, and the probing body support 20 fixedly supports the end of the probing body 18 extending out of the reaction kettle tank 2, so that the probing body 18 is more stably fixedly supported. When the stirring blade 1 is driven to rotate, firstly, the stirring blade 1 is rotatably supported through a blade supporting shaft 21 in a transmission unit, wherein the blade supporting shaft 21 is vertically arranged inside the end part of the sealed end of the probing body 18, the lower end of the blade supporting shaft 21 is rotatably arranged on the inner wall of the probing body 18 through a bearing, the other end of the blade supporting shaft extends out of the probing body 18 and is coaxially connected with the stirring blade 1, and a second rotary sealing ring 22 is sleeved on the blade supporting shaft 21 and is arranged at the joint between the blade supporting shaft 21 and the probing body 18, so that the joint between the blade supporting shaft 21 and the probing body 18 is sealed and the blade supporting shaft 21 is rotatably supported through the second rotary sealing ring 22. The open end of the probe 18 vertically penetrates through the transmission rotating shaft 23 and extends out of the end of the reaction kettle tank 2 and is rotatably supported on the probe 18 through a bearing, the transmission rotating shaft 23 and the blade supporting shaft 21 are in transmission fit through a first transmission wheel 24, a second transmission wheel 25 and a second transmission belt 26, so that the transmission rotating shaft 23 and the blade supporting shaft 21 rotate simultaneously, and then the stirring blade 1 is driven to rotate, at the moment, the second rotating motor 27 in the stirring driving mechanism is started, and under the transmission of the speed reduction rotation of the second speed reducer 28, the transmission rotating shaft 23 is driven to rotate by the transmission fit among the second driving wheel 29, the second driven wheel 30 and the third transmission belt 31, and then the blade supporting shaft 21 can be driven to rotate simultaneously, and then the stirring blade 1 is driven to rotate so as to fully stir and mix the reactants in the reaction kettle tank 2.
To sum up, this device can combine together through the 2 rotations of the reation kettle jar body and stirring of stirring vane 1, and abundant stirs the mixture to the reactant, not only improves and mixes effect and chemical production quality, still improves stirring efficiency.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.