CN112751044B - Anode material for solid oxide fuel cell and preparation method thereof - Google Patents
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Abstract
本发明提供一种固体氧化物燃料电池的阳极材料及其制备方法。燃料气体首先在固体氧化物燃料电池内部发生重整反应,然后扩散到阳极进行电化学反应,阳极材料以镍基材料作为基体,将基体与添加材料复合,并且沿着燃料气体的流动方向,添加材料的含量逐渐减小,添加材料对燃料气体的催化重整活性小于镍。采用该阳极材料的固体氧化物燃料电池内部重整反应速率分布均匀,有利于提高电池的稳定性与寿命。
The invention provides an anode material of a solid oxide fuel cell and a preparation method thereof. The fuel gas first undergoes a reforming reaction inside the solid oxide fuel cell, and then diffuses to the anode for electrochemical reaction. The anode material uses a nickel-based material as the matrix, and the matrix is compounded with the additive material, and along the flow direction of the fuel gas, the additive is added. The content of the material is gradually reduced, and the catalytic reforming activity of the additive material to the fuel gas is less than that of nickel. The internal reforming reaction rate of the solid oxide fuel cell using the anode material is evenly distributed, which is beneficial to improve the stability and life of the cell.
Description
技术领域technical field
本发明涉及固体氧化物燃料电池技术领域,具体涉及一种固体氧化物燃料电池的阳极材料及其制备方法。The invention relates to the technical field of solid oxide fuel cells, in particular to an anode material of a solid oxide fuel cell and a preparation method thereof.
背景技术Background technique
自从工业化发展以来,全球的能源消耗呈现不断上升的趋势,环境污染以及全球气候变化引起了人们的普遍关注,世界各国政府都对寻找新的清洁能源和发展现有能源清洁高效的解决方案给予重点支持,而燃料电池因其清洁高效的优点在众多解决方案中脱颖而出。Since the development of industrialization, the global energy consumption has shown a rising trend. Environmental pollution and global climate change have attracted widespread attention. Governments around the world have focused on finding new clean energy and developing clean and efficient solutions for existing energy. support, and fuel cells stand out among many solutions because of their clean and efficient advantages.
固体氧化物燃料电池(Solid Oxide Fuel Cell,SOFC)是一种可以通过电化学反应直接将化学能转换为电能的清洁高效的全固态能量转换设备,其工作在较高的温度(600℃~1000℃)下,表现出对甲烷、氨气、醇类等多种燃料广泛的适应性,成为继磷酸燃料电池、融融碳酸盐燃料电池之后第三代燃料电池发电技术。Solid Oxide Fuel Cell (SOFC) is a clean and efficient all-solid-state energy conversion device that can directly convert chemical energy into electrical energy through electrochemical reactions. ℃), it shows a wide range of adaptability to various fuels such as methane, ammonia, alcohols, etc., and becomes the third generation of fuel cell power generation technology after phosphoric acid fuel cells and molten carbonate fuel cells.
SOFC的电极材料可分为阳极材料与阴极材料。阳极材料一般要求具有较强的电催化能力、较高的离子电导率与电子电导率,并与相邻功能层之间形成良好的热应力匹配。同时,电极材料要有足够的孔隙率保证反应气体的传输并提供足够多的三相界面。阳极材料主要有镍基材料、铜基材料、钙钛矿型材料等。其中镍基材料包括NiO/GDC、NiO/SDC、NiO/SSZ、NiO/YSZ等;铜基材料包括CuO2/CeO2/SDC、CuO2/CeO/YSZ、CuO2/YSZ、Cu/YZT等;钙钛矿型材料包括La1-xSrxCrO3、La1-xSrxCr1-yMyO3、LST、LAC等。另外还有一些贵金属材料也可以作为SOFC的阳极材料,如Pt与Ru等。The electrode materials of SOFC can be divided into anode materials and cathode materials. The anode material is generally required to have strong electrocatalytic ability, high ionic conductivity and electronic conductivity, and form a good thermal stress match with the adjacent functional layers. At the same time, the electrode material should have sufficient porosity to ensure the transport of reactive gases and provide enough three-phase interfaces. The anode materials mainly include nickel-based materials, copper-based materials, perovskite-type materials, etc. Among them, nickel-based materials include NiO/GDC, NiO/SDC, NiO/SSZ, NiO/YSZ, etc.; copper-based materials include CuO 2 /CeO 2 /SDC, CuO 2 /CeO/YSZ, CuO 2 /YSZ, Cu/YZT, etc. ; Perovskite materials include La 1-x Sr x CrO 3 , La 1-x Sr x Cr 1-y My O 3 , LST, LAC, etc. In addition, some noble metal materials can also be used as anode materials for SOFC, such as Pt and Ru.
镍基材料是当下SOFC中最常应用的阳极材料。例如,将NiO与相应的电解质材料GDC、SDC、SSZ、YSZ等组成复合材料作为SOFC的阳极,经过还原后分别形成Ni/GDC、Ni/SDC、Ni/SSZ、Ni/YSZ复合材料多孔电极,不仅满足了阳极的传质要求,还增加了三相线区域(即,Ni-电解质材料-孔隙这三个区域的交线)数量并使其热膨胀系数与相应的电解质匹配,另外电解质材料的存在对Ni颗粒高温下的团聚现象具有一定的抑制作用。但是,镍基材料也具有一定的局限性,例如易发生硫中毒、易形成积碳等缺点,特别在研究CO2电解时,当燃料中还原组分较少时,Ni很容易被氧化为NiO、NiOH、Ni(OH)2等。与镍基材料相比,金属或者合金材料等其他材料作为SOFC的阳极材料时不易发生积碳行为,但是其反应活性低,降低了电池的整体性能。Nickel-based materials are the most commonly used anode materials in SOFCs today. For example, NiO and the corresponding electrolyte materials GDC, SDC, SSZ, YSZ and other composite materials are used as the anode of SOFC, and after reduction, Ni/GDC, Ni/SDC, Ni/SSZ, Ni/YSZ composite porous electrodes are formed respectively. It not only meets the mass transfer requirements of the anode, but also increases the number of three-phase line regions (i.e., the intersection of the three regions of Ni-electrolyte material-pores) and matches its thermal expansion coefficient with the corresponding electrolyte. In addition, the presence of electrolyte materials It has a certain inhibitory effect on the agglomeration of Ni particles at high temperature. However, nickel-based materials also have certain limitations, such as being prone to sulfur poisoning and easily forming carbon deposits. Especially in the study of CO2 electrolysis, when there are few reducing components in the fuel, Ni is easily oxidized to NiO , NiOH, Ni(OH) 2 , etc. Compared with nickel-based materials, other materials such as metals or alloys are less prone to carbon deposition when used as anode materials for SOFCs, but their reactivity is low, which reduces the overall performance of the battery.
固体氧化物燃料电池能直接使用的燃料气体主要为还原性质的氢气、一氧化碳等气体。当固态氧化物燃料电池采用氢气作为燃料时反应机理为:The fuel gas that can be directly used by the solid oxide fuel cell is mainly hydrogen, carbon monoxide and other gases with reducing properties. When the solid oxide fuel cell uses hydrogen as the fuel, the reaction mechanism is:
阳极:2H2+2O2--4e-=2H2OAnode: 2H 2 +2O 2- -4e - =2H 2 O
阴极:O2+4e-=2O2- Cathode: O 2 +4e - =2O 2-
总反应:2H2+O2=2H2OOverall reaction: 2H 2 +O 2 =2H 2 O
但是,氢气的储能密度较低,难以大规模储存和运输;另外,当阳极通入氢气时阴极需通入过量空气进行散热,以防止电池内部因热量积累造成破坏。However, the energy storage density of hydrogen is low, which makes it difficult to store and transport it on a large scale. In addition, when hydrogen is introduced into the anode, excess air needs to be introduced into the cathode to dissipate heat to prevent damage to the interior of the battery due to heat accumulation.
因此,采用将氢气替换为氨气或碳氢化合物通入电池进行放电,不仅可以有效解决大规模储存和运输的问题,还可以减轻对过量空气的依赖,更好的对电池进行热管理。但是,氨气或碳氢化合物不能直接用于燃料电池发电,必须在高温下通过电极内的催化重整反应转化为氢气和一氧化碳,然后扩散到活性阳极进行电化学反应,我们将该固体氧化物燃料电池称为具有内重整特性的固体氧化物燃料电池。Therefore, replacing hydrogen with ammonia or hydrocarbons into the battery for discharge can not only effectively solve the problems of large-scale storage and transportation, but also reduce the dependence on excess air and better thermally manage the battery. However, ammonia or hydrocarbons cannot be directly used in fuel cells to generate electricity. They must be converted into hydrogen and carbon monoxide through catalytic reforming reactions in the electrodes at high temperatures, and then diffused to the active anode for electrochemical reactions. The fuel cell is called a solid oxide fuel cell with internal reforming characteristics.
具有内重整特性的固体氧化物燃料电池往往存在热效应或积碳问题。例如,采用氨气作为燃料气体通入电池内部,固态氧化物燃料电池的阳极材料为镍基材料时,镍具有良好的催化活性,氨气首先会在镍的催化下分解产生氢气和氮气,之后产生的氢气会扩散至三相线界面提供电化学反应需要。氨气分解是一个吸热反应,可以用于电池的冷却。然而作为一种优秀的氨分解催化剂,镍在高温下的催化活性很高,使得氨气在进入电池内部之后快速分解,吸收大量的热,造成电池中靠近燃料入口端的区域温度过低。正是由于这种放热吸热不平衡的现象,与直接采用氢气燃料相比,电池内部的温度梯度大大增加,过大的温度梯度导致的热应力对电池的耐久性造成影响。Solid oxide fuel cells with internal reforming characteristics often suffer from thermal effects or carbon deposition problems. For example, ammonia gas is used as the fuel gas to pass into the interior of the cell. When the anode material of the solid oxide fuel cell is a nickel-based material, nickel has good catalytic activity. The ammonia gas will first decompose under the catalysis of nickel to generate hydrogen and nitrogen, and then The generated hydrogen will diffuse to the three-phase wire interface to provide the electrochemical reaction needs. Ammonia decomposition is an endothermic reaction that can be used for battery cooling. However, as an excellent ammonia decomposition catalyst, nickel has high catalytic activity at high temperature, so that ammonia gas quickly decomposes after entering the interior of the battery, absorbing a lot of heat, causing the temperature of the area near the fuel inlet end of the battery to be too low. It is precisely because of this unbalanced exothermic and endothermic phenomenon that compared with the direct use of hydrogen fuel, the temperature gradient inside the battery is greatly increased, and the thermal stress caused by the excessive temperature gradient will affect the durability of the battery.
之前多个研究指出,通过改变电池入口的边界条件,例如电池入口流速,入口气体组分和温度可以缓解入口的低温区,但是仅仅通过改变入口的边界条件无法完全消除这一现象,同时入口的边界条件也只能为电池内部物理场的人工干预提供有限的支持。通过改变镍催化剂的催化活性可以有效的控制电池内部氨分解速率的分布,从而控制温度场,影响电池应力。另外,在氨分解过程中,镍基材料中的镍表面会被氮化,因此在燃料入口处生成大量的氮化镍,造成电池性能的空间不均匀衰减,影响长期运行稳定性。Several previous studies have pointed out that the low temperature region of the inlet can be alleviated by changing the boundary conditions of the battery inlet, such as the battery inlet flow rate, inlet gas composition and temperature, but this phenomenon cannot be completely eliminated by changing the boundary conditions of the inlet, and the inlet Boundary conditions also provide only limited support for human intervention in the physical fields inside the battery. By changing the catalytic activity of the nickel catalyst, the distribution of the ammonia decomposition rate in the battery can be effectively controlled, thereby controlling the temperature field and affecting the battery stress. In addition, during the ammonia decomposition process, the nickel surface in the nickel-based material will be nitrided, so a large amount of nickel nitride is generated at the fuel inlet, resulting in uneven spatial attenuation of battery performance and affecting long-term operation stability.
采用碳氢化合物作为燃料气体通入电池,固态氧化物燃料电池的阳极材料为镍基材料时,燃料气体在镍表面的快速重整将带来积碳问题,特别是在燃料入口附近积碳较多,导致电池内部的不均匀积碳,影响电池寿命。Hydrocarbons are used as the fuel gas to pass into the cell. When the anode material of the solid oxide fuel cell is a nickel-based material, the rapid reformation of the fuel gas on the nickel surface will bring about carbon deposition problems, especially in the vicinity of the fuel inlet. It will cause uneven carbon deposition inside the battery and affect the battery life.
因此,实现电池内部重整反应速率分布的均匀化对提高电池稳定性与寿命具有重要意义。Therefore, it is of great significance to realize the uniformity of the distribution of the reforming reaction rate inside the battery to improve the stability and life of the battery.
发明内容SUMMARY OF THE INVENTION
针对上述技术现状,本发明旨在提供一种具有内重整特性的固体氧化物燃料电池的阳极材料,采用该阳极材料的固体氧化物燃料电池内部重整反应速率分布均匀,有利于提高电池的稳定性与寿命。In view of the above-mentioned technical situation, the present invention aims to provide an anode material for a solid oxide fuel cell with internal reforming characteristics. The internal reforming reaction rate of the solid oxide fuel cell using the anode material is uniformly distributed, which is beneficial to improve the battery's performance. Stability and longevity.
为了实现上述技术目的,本发明人采用镍基材料作为固体氧化物燃料电池的阳极材料,为了解决由于镍的催化活性高、在燃料入口区域快速催化分解而导致的问题,本发明人将镍基材料与添加材料复合,添加材料的催化活性小于镍,能够抑制镍的催化活性,并且沿着燃料流动方向,控制添加材料含量逐渐减小,即,阳极中靠近燃料入口区域添加材料含量最多,从而能够有效抑制镍的催化活性,降低在燃料入口区域的催化分解速率,而沿着燃料流动方向,添加材料含量逐渐减小,对镍的催化活性的抑制效果逐渐减小,对催化分解速率的影响也逐渐减小,从而实现自燃料入口至燃料出口方向催化重整反应的均匀化。In order to achieve the above technical purpose, the inventors adopted nickel-based materials as anode materials of solid oxide fuel cells. The material is compounded with the additive material, and the catalytic activity of the additive material is lower than that of nickel, which can inhibit the catalytic activity of nickel, and the content of the additive material is controlled to gradually decrease along the fuel flow direction, that is, the content of the additive material in the anode area near the fuel inlet is the most, thus It can effectively inhibit the catalytic activity of nickel and reduce the catalytic decomposition rate in the fuel inlet area, and along the fuel flow direction, the content of the additive material gradually decreases, the inhibition effect on the catalytic activity of nickel gradually decreases, and the influence on the catalytic decomposition rate It is also gradually reduced to achieve homogenization of the catalytic reforming reaction from the fuel inlet to the fuel outlet.
即,本发明的技术方案为:一种固体氧化物燃料电池的阳极材料,燃料气体首先在固体氧化物燃料电池内部发生重整反应,然后进行电化学反应,其特征是:所述阳极材料以镍基材料作为基体,将基体与添加材料复合,并且沿着燃料气体的流动方向,添加材料的含量逐渐减小;所述添加材料对燃料气体的催化重整活性小于镍。That is, the technical scheme of the present invention is: an anode material of a solid oxide fuel cell, the fuel gas first undergoes a reforming reaction inside the solid oxide fuel cell, and then an electrochemical reaction is carried out, and is characterized in that: the anode material is made of The nickel-based material is used as a matrix, and the matrix is compounded with the additive material, and the content of the additive material gradually decreases along the flow direction of the fuel gas; the catalytic reforming activity of the additive material on the fuel gas is lower than that of nickel.
作为优选,所述燃料气体是氨气和/或者碳氢气体。Preferably, the fuel gas is ammonia gas and/or hydrocarbon gas.
所述添加材料不限,包括单一金属、合金、氧化物等。金属材料包括Cu、Fe、Pt、Ru等中的一种或者几种。The additive materials are not limited, including single metals, alloys, oxides, and the like. The metal material includes one or more of Cu, Fe, Pt, Ru and the like.
作为一种实现方式,所述添加材料附着在基体上,并且沿着燃料气体的流动方向,添加材料的附着量逐渐减小。基体材料往往是多孔材料,作为优选,添加材料进入基体材料的多孔结构中。As an implementation manner, the additive material is attached to the substrate, and along the flow direction of the fuel gas, the attached amount of the additive material gradually decreases. The matrix material is often a porous material, and preferably, the additive material is incorporated into the porous structure of the matrix material.
所述固体氧化物燃料电池的结构不限,包括平板式、管式等结构。The structure of the solid oxide fuel cell is not limited, including a flat plate type, a tubular type and the like.
考虑到由温度分布不均匀造成的热应力以及电池的平整性等因素优选采用对称双阴极结构,即,固体氧化物燃料电池以阳极层为支撑层,呈上下分布结构,具体是:阳极层、电解质层以及阴极层沿厚度方向上下层叠,电解质层包括第一电解质层与第二电解质层,第一电解质层位于阳极层的上表面,第二电解质层位于阳极层的下表面;阴极层包括第一阴极层与第二阴极层,第一阴极层位于第一电解质层的上表面,第二阴极层位于第二电解质层的下表面。此时,阳极层设置若干条用于燃料气体流通的中空通道,所述中空通道具有两个开口端,一个开口端用于燃料气体流入中空通道,另一个开口端用于燃料气体流出中空通路,两个开口端设置在阳极层的侧面。Considering the thermal stress caused by the uneven temperature distribution and the flatness of the cell, it is preferable to adopt a symmetrical double cathode structure, that is, the solid oxide fuel cell uses the anode layer as the support layer, and has an upper and lower distribution structure, specifically: the anode layer, The electrolyte layer and the cathode layer are stacked up and down along the thickness direction, the electrolyte layer includes a first electrolyte layer and a second electrolyte layer, the first electrolyte layer is located on the upper surface of the anode layer, the second electrolyte layer is located on the lower surface of the anode layer; the cathode layer includes a first electrolyte layer and a second electrolyte layer. A cathode layer and a second cathode layer, the first cathode layer is located on the upper surface of the first electrolyte layer, and the second cathode layer is located on the lower surface of the second electrolyte layer. At this time, the anode layer is provided with several hollow channels for fuel gas circulation, the hollow channels have two open ends, one open end is used for fuel gas to flow into the hollow channel, and the other open end is used for fuel gas to flow out of the hollow channel, Two open ends are provided on the sides of the anode layer.
本发明还提供一种制备上述固体氧化物燃料电池的阳极材料的方法,包括如下步骤:The present invention also provides a method for preparing the anode material of the above solid oxide fuel cell, comprising the following steps:
(1)将添加材料溶于溶剂,得到添加材料溶液;(1) the additive material is dissolved in the solvent to obtain the additive material solution;
(2)将添加材料溶液与所述基体相接触,并且沿着燃料气体的流动方向,与基体相接触的添加材料溶液质量逐渐减小;待溶剂挥发后进行煅烧,得到基体与添加材料的复合材料。(2) contacting the additive material solution with the matrix, and along the flow direction of the fuel gas, the quality of the additive material solution in contact with the matrix gradually decreases; after the solvent is volatilized, calcining is performed to obtain a composite of the matrix and the additive material Material.
所述步骤(2)中,添加材料溶液与所述基体相接触的方法不限。In the step (2), the method for contacting the added material solution with the matrix is not limited.
例如,将添加材料溶液通过滴涂、涂覆、印刷等方法与基体相接触,并且沿着燃料气体的流动方向,与基体相接触的添加材料溶液质量逐渐减小;For example, the additive material solution is contacted with the substrate by methods such as drop coating, coating, printing, etc., and along the flow direction of the fuel gas, the mass of the additive material solution in contact with the substrate gradually decreases;
将添加材料溶液灌注在管状的基体结构中,加热使溶剂挥发,添加材料溶液的液面逐渐下降,直至溶剂完全挥发,然后进行煅烧;在此过程中,在管状结构的高度方向,不同高度位置被溶液浸渍的时间产生差别,因此通过煅烧后管状结构内壁形成的添加材料附着量呈变化趋势,自高至低逐渐增加。The additive material solution is poured into the tubular matrix structure, heated to volatilize the solvent, the liquid level of the additive material solution gradually drops until the solvent is completely volatilized, and then calcined; during this process, in the height direction of the tubular structure, different height positions The time of being impregnated by the solution is different, so the amount of the additive material attached to the inner wall of the tubular structure after calcination shows a changing trend, and it gradually increases from high to low.
当固体氧化物燃料电池呈对称双阴极结构时,作为一种实现方式,阳极层以镍基材料作为基体,添加材料附着在中空通道壁,由于基体材料是多孔材料,作为优选,添加材料进入基体材料的多孔结构中。在这种结构中,本发明还提供一种制备该阳极的制备方法,包括如下步骤:When the solid oxide fuel cell has a symmetrical double-cathode structure, as an implementation method, the anode layer uses a nickel-based material as the matrix, and the additive material is attached to the wall of the hollow channel. Since the matrix material is a porous material, preferably, the additive material enters the matrix. in the porous structure of the material. In this structure, the present invention also provides a preparation method for preparing the anode, comprising the following steps:
(1)制备具有中空通道的镍基材料层;(1) preparing a nickel-based material layer with a hollow channel;
(2)将中空通道的一端开口密封,保持另一端开口朝上;(2) Seal the opening of one end of the hollow channel and keep the opening of the other end facing upward;
(3)自中空通道的另一端开口注入添加材料溶液,将添加材料溶于溶剂得到所述添加材料溶液,加热使溶剂挥发,添加材料溶液的液面逐渐下降,直至溶剂完全挥发,然后进行煅烧;在此过程中,在中空通道的高度方向,不同高度位置被溶液浸渍的时间产生差别,因此通过煅烧后通道内壁形成的添加材料附着量呈变化趋势,自高至低逐渐增加;(3) injecting the additive material solution from the opening of the other end of the hollow channel, dissolving the additive material in a solvent to obtain the additive material solution, heating to volatilize the solvent, the liquid level of the additive material solution gradually decreasing until the solvent is completely volatilized, and then calcining ; In this process, in the height direction of the hollow channel, the time of being immersed by the solution at different heights is different, so the adhesion amount of the additive material formed on the inner wall of the channel after calcination changes, and gradually increases from high to low;
(4)重复步骤(3)数次。(4) Repeat step (3) several times.
所述的步骤(1)的制备方法不限。作为一种实现方法,以镍基材料为原料,在其中填埋具有一定尺寸的高温易挥发物质作为造孔剂,成型后进行烧结,使其中造孔剂挥发,得到具有中空通道的镍基材料层,并且该中空通道在镍基材料层的侧面具有开口端;The preparation method of the step (1) is not limited. As an implementation method, a nickel-based material is used as a raw material, a high-temperature volatile substance with a certain size is filled in it as a pore-forming agent, and sintering is performed after molding to volatilize the pore-forming agent to obtain a nickel-based material with a hollow channel. layer, and the hollow channel has open ends on the sides of the nickel-based material layer;
所述的造孔剂材料不限,包括碳棒,石墨、碳纳米管等其他形状的碳材料等。The material of the pore-forming agent is not limited, including carbon rods, carbon materials of other shapes such as graphite and carbon nanotubes.
所述的成型方法不限,包括热压、流延等方法。The molding method is not limited, including hot pressing, casting and other methods.
本发明将镍基材料与添加材料复合作为固体氧化物燃料电池的阳极材料,具有如下有益效果:The present invention composites the nickel-based material and the additive material as the anode material of the solid oxide fuel cell, and has the following beneficial effects:
(1)添加材料对于氨分解和碳氢燃料重整的催化活性较低,将镍基材料与添加材料复合,添加材料通过占据反应活性位点或与镍形成合金,可以有效抑制重整反应的发生;(1) The catalytic activity of the additive material for ammonia decomposition and hydrocarbon fuel reforming is low. The nickel-based material is compounded with the additive material. The additive material can effectively inhibit the reforming reaction by occupying the reactive sites or forming an alloy with nickel. occur;
(2)通过调整添加材料的含量,在电池内部的不同位置可以形成不同的抑制强度,从而控制电池内的反应速率分布;本发明控制添加材料的含量沿着燃料气体的流动方向逐渐减小,能够使燃料入口区域的催化分解速率减低幅度最大,而沿着燃料流动方向,催化分解速率的降低幅度逐渐减小,从而实现自燃料入口至燃料出口方向催化重整反应的均匀化;(2) By adjusting the content of the additive material, different inhibition intensities can be formed at different positions inside the cell, thereby controlling the reaction rate distribution in the cell; the present invention controls the content of the additive material to gradually decrease along the flow direction of the fuel gas, The catalytic decomposition rate in the fuel inlet area can be reduced to the greatest extent, and the reduction rate of the catalytic decomposition rate is gradually reduced along the fuel flow direction, so as to realize the homogenization of the catalytic reforming reaction from the fuel inlet to the fuel outlet;
(3)本发明提供的制备方法简单易行,实现了固体氧化物燃料电池阳极材料对重整反应催化活性的快速改性;(3) The preparation method provided by the present invention is simple and feasible, and realizes the rapid modification of the catalytic activity of the solid oxide fuel cell anode material to the reforming reaction;
(4)作为优选,本发明在管状结构基体中灌注添加材料溶液的方法,通过控制溶剂蒸发温度能够控制液面在不同高度的下降速率,从而控制管状结构内壁被溶液浸渍的时间,实现添加材料梯度分布,该方法简单易行,能够得到精确的梯度分布。(4) As a preference, the method of pouring the additive material solution into the tubular structure matrix of the present invention can control the falling rate of the liquid level at different heights by controlling the evaporation temperature of the solvent, thereby controlling the time for the inner wall of the tubular structure to be immersed in the solution. Gradient distribution, this method is simple and easy to implement, and can obtain accurate gradient distribution.
附图说明Description of drawings
图1是本发明实施例中对称双阴极结构固体氧化物燃料电池的结构示意图。FIG. 1 is a schematic structural diagram of a solid oxide fuel cell with a symmetrical double cathode structure in an embodiment of the present invention.
图2是图1所示电池的装配图。FIG. 2 is an assembly view of the battery shown in FIG. 1 .
图3是采用数值模拟方法对不同铜分布下的温度场进行计算的计算模型及抑制强度分布示意图。FIG. 3 is a schematic diagram of a calculation model and a schematic diagram of the inhibition intensity distribution for calculating the temperature field under different copper distributions using the numerical simulation method.
图4是采用数值模拟方法对不同铜分布下的温度场进行计算的网格。Figure 4 is a grid of numerical simulations used to calculate the temperature field under different copper distributions.
图5是采用数值模拟方法,放电情况下不同入口抑制强度对应电池内部温度场分布。Figure 5 shows the internal temperature field distribution of the battery corresponding to different inlet suppression strengths under the condition of discharge using the numerical simulation method.
图6是采用数值模拟方法,入口抑制强度为0的内部温度场分布。Figure 6 shows the internal temperature field distribution with the numerical simulation method and the inlet suppression strength is 0.
图7是采用数值模拟方法,入口抑制强度为0.8的内部温度场分布。Figure 7 shows the internal temperature field distribution with an inlet suppression strength of 0.8 using a numerical simulation method.
图8是采用数值模拟方法,入口抑制强度为1的内部温度场分布。Figure 8 shows the internal temperature field distribution with the numerical simulation method and the inlet suppression strength is 1.
图9是电池阳极层的制备示意图。FIG. 9 is a schematic diagram of the preparation of the anode layer of the battery.
图10是本实施例步骤(5)装配后的电池结构示意图。FIG. 10 is a schematic diagram of the structure of the battery after assembly in step (5) of this embodiment.
图11是图10中①位置的SEM以及EDS测试结果。Fig. 11 is the SEM and EDS test results of the
图12是图10中②位置的SEM以及EDS测试结果。FIG. 12 is the SEM and EDS test results of the ② position in FIG. 10 .
图13是图10中③位置的SEM以及EDS测试结果。FIG. 13 is the SEM and EDS test results of the
具体实施方式Detailed ways
下面结合实施例与附图对本发明作进一步详细描述,需要指出的是,以下所述实施例旨在便于对本发明的理解,而对其不起任何限定作用。The present invention will be further described in detail below with reference to the embodiments and the accompanying drawings. It should be noted that the following embodiments are intended to facilitate the understanding of the present invention, but do not have any limiting effect on it.
图1-4中的附图标记为:阳极层1、第一电解质层21、第二电解质层22、第一阴极层31、第二阴极层32、第一开口端41、第二开口端42、第一阳极盖板51、第二阳极盖板52、阳极外侧密封层53、第一阴极盖板61、第二阴极盖板62、阳极层的第一侧面71、阳极层的第二侧面72、盖板第一部分521、盖板第二部分522、注射器8、封装螺栓9、电池10、中空通道11、橡胶密封垫12。1-4 are:
本实施例中,固体氧化物燃料电池采用对称双阴极结构,即,固体氧化物燃料电池以阳极层1为支撑层,呈上下分布结构,具体是:阳极层1、电解质层以及阴极层沿厚度方向上下层叠,电解质层包括第一电解质层21与第二电解质层22,第一电解质层21位于阳极层1的上表面,第二电解质层22位于阳极层1的下表面;阴极层包括第一阴极层31与第二阴极层32,第一阴极层31位于第一电解质层21的上表面,第二阴极层32位于第二电解质层22的下表面。阳极层1设置若干条用于燃料气体流通的中空通道,中空通道具有两个开口端,称为第一开口端41与第二开口端42(图1中,第二开口端42在第一开口端41的对侧,图1中未画出第二开口端),第一开口端41用于燃料气体流入中空通路,设置在阳极层的第一侧面71,第二开口42端用于燃料气体流出中空通路,设置在阳极层的第二侧面72。In this embodiment, the solid oxide fuel cell adopts a symmetrical double-cathode structure, that is, the solid oxide fuel cell uses the
如图2所示,对该电池进行封装,包括利用第一阳极盖板51对阳极层的第一侧面71进行封装,利用第二阳极盖板52对阳极层的第二侧面72进行封装,利用第一阴极盖板61对第一阴极层的封装以及利用第二阴极盖板62对第二阴极层的封装。As shown in FIG. 2 , encapsulating the battery includes using the first
本实施例中,阳极层采用Ni/YSZ复合材料多孔材料,简称Ni/YSZ,并且在中通道的内壁附着Cu,形成Cu-Ni/YSZ复合电极,燃料气体为氨气,并且沿着燃料气体的流动方向,Cu的含量逐渐减小。In this embodiment, the anode layer is made of Ni/YSZ composite porous material, referred to as Ni/YSZ for short, and Cu is attached to the inner wall of the middle channel to form a Cu-Ni/YSZ composite electrode, the fuel gas is ammonia gas, and along the fuel gas In the flow direction, the Cu content gradually decreased.
首先,采用数值模拟的方法对不同铜分布下的温度场进行计算。计算基于有限单元法,采用全耦合的数值模型,计算过程与文献:Wang Y,Gu Y,Zhang H,Yang J,Wang J,Guan W,et al.Efficient and durable ammonia power generation by symmetricflat-tube solid oxide fuel cells.Applied Energy.2020;270.中保持一致,能够保证计算的准确性和可靠性,计算采用的几何模型及抑制强度分布如图3所示,有限元网格如图4所示。采用与实际电池尺寸相同的几何模型,根据电池结构和运行条件的对称性对求解区域进行简化,求解的几何区域包括第一阳极盖板、第二阳极盖板、燃料流场和电池本身固体区域。电化学放电过程没有被包含在内,也就是说模拟的内容是电池在OCV状态下的内部氨分解过程。First, the numerical simulation method is used to calculate the temperature field under different copper distributions. The calculation is based on the finite element method, using a fully coupled numerical model, the calculation process and literature: Wang Y,Gu Y,Zhang H,Yang J,Wang J,Guan W,et al.Efficient and durable ammonia power generation by symmetricflat-tube solid The consistency of oxide fuel cells.Applied Energy.2020; 270. can ensure the accuracy and reliability of the calculation. The geometric model used in the calculation and the distribution of suppression intensity are shown in Figure 3, and the finite element mesh is shown in Figure 4. Using the same geometric model as the actual cell size, the solution region is simplified according to the symmetry of the cell structure and operating conditions. The solved geometric region includes the first anode cover plate, the second anode cover plate, the fuel flow field and the solid region of the battery itself. . The electrochemical discharge process is not included, which means that the content of the simulation is the internal ammonia decomposition process of the battery in the OCV state.
从上图3可以看出,采用线性变化的抑制强度,即,燃料入口处出对氨分解催化的抑制最强,燃料出口不进行抑制,中间采用线性过渡的方式,通过调节燃料入口处的抑制强度值可以表示不同的内部铜分布,模拟不同抑制情况下的温度分布。其中R0表示未经抑制的分解反应速率,a0表示抑制强度,抑制强度越大a0的取值越小。As can be seen from Figure 3 above, the suppression intensity of linear change is adopted, that is, the inhibition of ammonia decomposition catalysis at the fuel inlet is the strongest, and the fuel outlet is not suppressed, and a linear transition is adopted in the middle. By adjusting the inhibition at the fuel inlet The intensity values can represent different internal copper distributions, simulating temperature distributions under different suppression conditions. Among them, R 0 represents the uninhibited decomposition reaction rate, and a 0 represents the inhibition strength. The larger the inhibition strength is, the smaller the value of a 0 is.
模拟结果如图5、6、7、8所示,从模拟结果可以看出:The simulation results are shown in Figures 5, 6, 7, and 8. From the simulation results, it can be seen that:
(1)燃料入口处不加抑制时,如图6所示,原温度场内,在燃料入口附近存在低温区;(1) When the fuel inlet is not restrained, as shown in Figure 6, in the original temperature field, there is a low temperature area near the fuel inlet;
(2)随着燃料入口处的抑制强度逐渐增加,最低温度逐渐升高,温度场逐渐变得区域均匀化;当抑制强度0.8时最低温度达到最高,如图7所示,此时的最大温差比原电池减小了47%,而氨气转化率只有较小降低;(2) As the suppression intensity at the fuel inlet gradually increases, the minimum temperature gradually increases, and the temperature field gradually becomes regionally uniform; when the suppression intensity is 0.8, the minimum temperature reaches the highest, as shown in Figure 7, the maximum temperature difference at this time Compared with the original battery, it is 47% smaller, and the ammonia conversion rate is only slightly reduced;
(3)随着抑制强度的继续增加,低温区甚至开始逐渐向电池阳极出口方向移动,如图8所示,即,燃料入口处抑制过强;(3) As the suppression intensity continues to increase, the low temperature region even begins to gradually move towards the anode outlet of the cell, as shown in Figure 8, that is, the suppression at the fuel inlet is too strong;
从图5所示的箱型图中可以看出,原温度场中存在大量的由氨分解吸热造成的异常温度点,随着抑制强度的增加,异常点数量逐渐减少直至完全消失,此时电池内温度场变得更加均匀。From the box plot shown in Figure 5, it can be seen that there are a large number of abnormal temperature points caused by ammonia decomposition and endotherm in the original temperature field. The temperature field within the battery becomes more uniform.
该阳极层的制备方法如下:The preparation method of this anode layer is as follows:
(1)采用干压或挤出成型制备阳极电池支撑体,之后使用多步丝网印刷及烧结工艺制成全电池。(1) The anode battery support is prepared by dry pressing or extrusion molding, and then the full battery is fabricated by a multi-step screen printing and sintering process.
以Ni/YSZ为原料,在其中填埋碳棒作为造孔剂,加压成型,然后烧结,使其中造孔剂挥发,得到具有中空通道的阳极层,并且该中空通道的两个开口端设置在阳极层的侧面。Using Ni/YSZ as a raw material, filling carbon rods in it as a pore-forming agent, press molding, and then sintering to volatilize the pore-forming agent to obtain an anode layer with a hollow channel, and the two open ends of the hollow channel are provided with on the side of the anode layer.
(2)以阳极层为支撑层,使用多步丝网印刷及烧结工艺制得全电池。(2) Using the anode layer as a support layer, a multi-step screen printing and sintering process was used to prepare a full cell.
(3)如图9所示,利用第一阳极盖板51对阳极层的第一侧面71进行密封,第一阳极盖板52对阳极层的第二侧面72进行密封,电池外侧密封层53为YSZ薄层,对阳极支撑体的外侧进行密封。在第一阳极盖板51内设置一层橡胶密封垫12,当第一阳极盖板51对阳极层的第一侧面71加压密封时,橡胶密封垫12会紧贴中空通道的第一端口41,使中空通道的第一端口41被密封;(3) As shown in FIG. 9 , the first
第二阳极盖板52由盖板第一部分521与盖板第二部分522组成,盖板第一部分521用于密封阳极层的第二侧面72的轮廓四周,盖板第二部分522用于密封阳极层的第二侧面72的其余部位。首先,利用盖板第一部分521密封阳极层的第二侧面72的轮廓四周,使中空通道11的第二开口端42未被密封,处于开口状态。The second
(4)将电池竖立,使中空通道的第二开口端42朝上,使用注射器将浓度为1M的硝酸铜乙醇溶液自中空通道的第二开口端42注入中空通道中,待中空通道全部注满之后将电池立在恒温烘箱中,待溶液完全蒸干后,将第一阳极盖板51以及盖板第一部分521拆下后将电池表面残留的硝酸铜结晶清理干净,然后将电池放入电炉中,在300℃下煅烧两小时,待硝酸铜完全分解为氧化铜之后将电池取出。(4) The battery is erected, the second open end 42 of the hollow channel is directed upward, and a copper nitrate ethanol solution with a concentration of 1M is injected into the hollow channel from the second open end 42 of the hollow channel using a syringe, until the hollow channel is completely filled Then stand the battery in a constant temperature oven. After the solution is completely evaporated to dryness, the first
(5)重复步骤(3)与步骤(4)4-5次。(5) Repeat steps (3) and (4) 4-5 times.
(6)利用第一阳极盖板51对阳极层的第一侧面71进行密封,利用第二阳极盖板52对阳极层的第二侧面72进行密封,利用第一阴极盖板61对第一阴极层的封装以及利用第二阴极盖板62对第二阴极层的封装,得到的结构如图10所示。(6) The
对上述制得的电池进行SEM以及EDS测试,在图10中标注的①、②、③位置的SEM以及EDS测试结果如图11、12、13所示,显示在电池内部,铜主要分布在中空通道的内壁,并且自中空通道的第一端口41至第二端口42,铜含量逐渐减小,即,使用上述方法可以有效制造铜含量逐渐变化的梯度电极,这是因为随着溶剂蒸发过程的进行,中空通道内液面逐渐降低,中空通道中越靠近底部的内壁部分处于浸渍状态的时间越久,相当于控制了电池内部不同高度部分的浸渍时间,从而形成不同的铜负载量。SEM and EDS tests were carried out on the battery prepared above. The SEM and EDS test results of the ①, ②, and ③ positions marked in Figure 10 are shown in Figures 11, 12, and 13. It shows that inside the battery, copper is mainly distributed in the hollow space. The inner wall of the channel, and from the
通过控制蒸发温度可以有效控制液面在不同部位的下降速率,进而控制浸渍时间,形成精确分布的铜梯度。By controlling the evaporation temperature, the falling rate of the liquid level in different parts can be effectively controlled, and then the immersion time can be controlled to form a precisely distributed copper gradient.
以上所述的实施例对本发明的技术方案进行了详细说明,应理解的是以上所述仅为本发明的具体实施例,并不用于限制本发明,凡在本发明的原则范围内所做的任何修改、补充或类似方式替代等,均应包含在本发明的保护范围之内。The above embodiments describe the technical solutions of the present invention in detail. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Anything done within the scope of the principles of the present invention Any modifications, additions or substitutions in similar manners, etc., shall be included within the protection scope of the present invention.
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