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CN112662304B - Weather-resistant ultraviolet-cured solvent-free spraying open transparent primer and preparation method thereof - Google Patents

Weather-resistant ultraviolet-cured solvent-free spraying open transparent primer and preparation method thereof Download PDF

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CN112662304B
CN112662304B CN202011375426.7A CN202011375426A CN112662304B CN 112662304 B CN112662304 B CN 112662304B CN 202011375426 A CN202011375426 A CN 202011375426A CN 112662304 B CN112662304 B CN 112662304B
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photoinitiator
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CN112662304A (en
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林艳斌
陈日云
陈雅涛
黄朝锋
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AODA KOALA PAINT (HUIZHOU) CO LTD
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Abstract

The invention belongs to the technical field of coatings. A weather-resistant ultraviolet-curing solvent-free spraying open transparent primer comprises the following components in percentage by mass: 10-30% of polyurethane acrylate resin, 10-20% of polyester acrylic resin, 0.1-0.3% of defoaming agent, 0.2-1% of wetting dispersant, 0.1-1% of flatting agent, 0.1-0.5% of base material wetting agent, 2-5% of first photoinitiator, 2-5% of second photoinitiator, 0.1-0.5% of thixotropic agent, 0.1-1% of fumed silica, 5-20% of talcum powder and 40-60% of UV active diluent. The UV primer disclosed by the invention is safe and environment-friendly, low in VOC content, good in construction performance, recyclable and excellent in paint film performance.

Description

Weather-resistant ultraviolet-cured solvent-free spraying open transparent primer and preparation method thereof
Technical Field
The invention belongs to the technical field of coatings, and particularly relates to a weather-resistant ultraviolet-cured solvent-free spraying open transparent primer and a preparation method thereof.
Background
The solvent-based paint is gradually eliminated due to poor environmental protection performance and long construction period, and the UV paint becomes one of the preferable materials for furniture coating. Most of UV paints applied to furniture coating are open paints, and the conventional coating process is 1-2 PU open transparent primer and PU open transparent finish paint, wherein firstly, the solid content of the PU open paint mixed oil is only 10-20%, and the rest is solvent, so that the environment is greatly damaged; secondly, because the activation period of the PU polyurethane paint is short and the PU polyurethane paint can not be recycled, the construction utilization rate is only 40-60 percent; and thirdly: the PU polyurethane coating has poor weather resistance and yellowing resistance, changes color in a short period after furniture coating, has poor customer experience, remains VOC in wood or a paint film, slowly volatilizes after years, and seriously influences the consumption experience and the body health of consumers.
The curing principle of the UV paint is that under the irradiation of external light, a photoinitiator absorbs ultraviolet rays to be decomposed, free radicals are generated to be crosslinked with photocuring resin and an active diluent, and the UV paint can be instantly cured to form a film. Has the characteristics of environmental protection (no organic volatile matter), high efficiency (instant drying and film forming), low cost (low coating weight for making high plump effect), long activation period (recycling), and the like. The characteristics ensure that the UV paint can not only meet the national environmental protection policy standard, but also ensure the safety and comfort of consumers when using furniture.
In recent years, the reciprocating spraying process is brand-open on the market, the construction utilization rate of the equipment is high (up to more than 95 percent), and the equipment is a process selected by mechanical production of furniture factories, but most furniture coating uses PU polyurethane paint, UV paint containing a solvent or a small amount of solvent (15 percent or more), and the environmental protection does not reach the standard, so that the solvent-free spraying UV paint which is safe, environment-friendly and high in utilization rate needs to be provided.
Disclosure of Invention
The invention aims to solve the technical problem of providing the weather-resistant ultraviolet-curing solvent-free spraying open transparent primer which is safe and environment-friendly, low in VOC content, good in construction performance, recyclable and excellent in paint film performance.
The technical scheme of the invention is as follows:
a weather-resistant ultraviolet-curing solvent-free spraying open transparent primer comprises the following components in percentage by mass: 10-30% of polyurethane acrylate resin, 10-20% of polyester acrylic resin, 0.1-0.3% of defoaming agent, 0.2-1% of wetting dispersant, 0.1-1% of flatting agent, 0.1-0.5% of base material wetting agent, 2-5% of first photoinitiator, 2-5% of second photoinitiator, 0.1-0.5% of thixotropic agent, 0.1-1% of fumed silica, 5-20% of talcum powder and 40-60% of UV active diluent.
Further, the polyurethane acrylate resin is aliphatic tetrafunctional polyurethane acrylate resin with high solid content and low viscosity, and the viscosity (25 ℃) of the resin is 2000 CPS.
Further, the polyester acrylic resin is a high-solid low-viscosity difunctional polyester acrylic resin with the viscosity (25 ℃) of 1200 CPS.
Further, the defoaming agent is a high-compatibility non-silicon defoaming agent TEGO 920; the wetting dispersant is a carboxylate solution BYK-AT204 of electrically neutral polyamine amide capable of increasing thixotropy in a lower system; the substrate wetting agent is TEGO 4100; the flatting agent is a long-wave flatting shrinkage-proof flatting agent EFKAFL 3777; the thixotropic agent is a thixotropic agent BYK405 capable of increasing the pseudoplasticity of the coating, and can enhance the anti-settling property of fumed silica and ensure the stability of the single-component coating with extremely low viscosity.
Further, the first photoinitiator is methyl benzoylformate, preferably MBF from IGM, and the second photoinitiator is CHIVACURE 300 from polymerization of [ 2-hydroxy-2-methyl-1- [4- (1-methylvinyl) phenyl ] propanone ], preferably CitiuTi.
Further, the reactive diluent is at least one of 1, 6-hexanediol diacrylate, tripropylene glycol diacrylate, (3) ethoxylated trimethylolpropane triacrylate and hydroxyethyl methacrylate, preferably Hgda, TPGDA, EO3TMPTA and HEMA.
The preparation method of the weather-resistant ultraviolet-curing solvent-free spraying open transparent primer comprises the following steps:
s1, adding polyurethane acrylate resin, polyester acrylic resin, a defoaming agent and a first photoinitiator into a reaction kettle, and dispersing at the rotating speed of 800-;
s2, adding a wetting dispersant, a flatting agent and a base material wetting agent, and dispersing at a rotating speed of 1200-1500r/min for at least 20 min;
s3, adding a second photoinitiator and fumed silica, and dispersing at a rotating speed of 1200-1500r/min for at least 30min until the fineness is less than 50 μm;
s4, adding talcum powder, and dispersing at a rotating speed of 1200-1500r/min for at least 25min until the fineness is less than 50 mu m;
s5, adding a thixotropic agent, and dispersing at the rotating speed of 800-;
s6, adding an active diluent, dispersing for 5-10min at the rotating speed of 600-800r/min, and sieving with a 200-mesh sieve.
The invention has the following beneficial effects:
firstly, the selected main resin is high-solid low-viscosity four-membered aliphatic polyurethane, and the resin has the advantages of low viscosity, good weather resistance, high reaction rate, hardness and flexibility; the resin is matched with a high-solid-content low-viscosity difunctional polyester acrylic resin, and provides excellent flexibility, wettability and low viscosity, and the wetting capacity of the system is improved.
Secondly, the reasonable collocation of the auxiliary agent system: the BYK-AT204 wetting dispersant selected can prevent the filler from settling; the substrate wetting agent TEGO4100 has defoaming performance; the long-wave leveling agent EFKA FL 3777 can prevent shrinkage cavity; the BYK405 thixotropic agent increases the pseudoplasticity of the coating, and can enhance the anti-settling property of fumed silica in a single-component coating system with extremely low viscosity; the high-compatibility non-silicon defoamer TEGO 920 can effectively avoid the phenomena of auxiliary agent floating and paint film shrinkage cavity caused by the incompatibility of defoamers (such as polysiloxane defoamers) in a low-viscosity system.
And thirdly, in order to ensure the excellent weather resistance of the paint film, two odorless weather-resistant photoinitiators are selected. The first initiator methyl benzoylformate has the characteristics of high photoinitiation efficiency, good weather resistance, no yellowing and the like, and absorption wave peaks are 255nm and 325 nm; the second initiator is polymerized into [ 2-hydroxy-2-methyl-1- [4- (1-methylvinyl) phenyl ] acetone ], and the initiator has extremely high reactivity, no smell, no migration and low yellowing, can not be attacked by oxygen under the condition of ultra-thin coating photocuring, ensures complete curing when the paint is applied in an open-type thin coating mode, and can improve the curing speed of a paint film.
Detailed Description
The present invention will be described in detail with reference to examples, which are only preferred embodiments of the present invention and are not intended to limit the present invention.
In the examples of the present invention and the comparative examples, the aliphatic tetrafunctional urethane acrylate resin used was UR1449-15 of Rana; the difunctional polyester acrylic resin is Kunlong HM-326; the wetting dispersant is BYK-AT 204; the defoaming agent is TEGO 920; the leveling agent is EFKA FL 3777; the substrate wetting agent is TEGO 4100; the thixotropic agent is BYK 405; the first initiator is MBF of IGM; the second initiator is CHIVACURE 300, odd titanium; the active diluent is Changxing HDDA, TPGDA, EO3TMPTA and HEMA.
Examples
The following table shows the formulation (unit:%) of 6 examples of the weather-resistant uv-curable solvent-free spray-applied open clear primer according to the invention:
Figure BDA0002807086390000041
the preparation method of the weather-resistant ultraviolet-curing solvent-free spraying open transparent primer comprises the following steps:
s1, adding polyurethane acrylate resin, polyester acrylic resin, a defoaming agent and a first photoinitiator into a reaction kettle, and dispersing at the rotating speed of 800-;
s2, adding a wetting dispersant, a flatting agent and a base material wetting agent, and dispersing at a rotating speed of 1200-1500r/min for at least 20 min;
s3, adding a second photoinitiator and fumed silica, and dispersing at a rotating speed of 1200-1500r/min for at least 30min until the fineness is less than 50 μm;
s4, adding talcum powder, and dispersing at a rotating speed of 1200-1500r/min for at least 25min until the fineness is less than 50 mu m;
s5, adding a thixotropic agent, and dispersing at the rotating speed of 800-;
s6, adding an active diluent, dispersing for 5-10min at the rotating speed of 600-800r/min, and sieving with a 200-mesh sieve.
Comparative example
The following table shows the formulation of 7 comparative examples of the weather-resistant UV-curable solvent-free spray-applied open clear primer of the invention (unit:%):
Figure BDA0002807086390000051
Figure BDA0002807086390000061
the preparation method of the weather-resistant ultraviolet-curing solvent-free spraying open transparent primer comprises the following steps:
s1, adding polyurethane acrylate resin, polyester acrylic resin, a defoaming agent and a first photoinitiator into a reaction kettle, and dispersing at the rotating speed of 800-;
s2, adding a wetting dispersant, a flatting agent and a base material wetting agent, and dispersing at a rotating speed of 1200-1500r/min for at least 20 min;
s3, adding the rest of the first photoinitiator or the second photoinitiator and fumed silica, and dispersing at the rotating speed of 1200-1500r/min for at least 30min until the fineness is less than 50 mu m;
s4, adding talcum powder, and dispersing at a rotating speed of 1200-1500r/min for at least 25min until the fineness is less than 50 mu m;
s5, adding a thixotropic agent, and dispersing at the rotating speed of 800-1000r/min for 10-15 min;
s6, adding an active diluent, dispersing for 5-10min at the rotating speed of 600-800r/min, and sieving with a 200-mesh sieve.
The performances of 6 examples and 7 comparative examples of the weather-resistant ultraviolet-curable solvent-free spray-coating open transparent primer of the invention are tested according to GB 18581-2020 and HG/T3655-2012 standards, and the test results are shown in tables 1-2:
TABLE 1
Figure BDA0002807086390000062
Figure BDA0002807086390000071
TABLE 2
Figure BDA0002807086390000072
Figure BDA0002807086390000081
Therefore, the UV primer disclosed by the invention is low in VOC content, safe, environment-friendly, stable in storage performance, high in curing speed, and good in weather resistance, chemical resistance and yellowing resistance of a paint film. Can completely replace PU polyurethane paint or UV paint containing solvent to be an open series product, and solves the problems that the VOC content of the paint containing solvent is high, the paint can not be recycled, the environment is damaged, and the health of human body is harmed.

Claims (4)

1. The weather-resistant ultraviolet-curing solvent-free spraying open transparent primer is characterized by comprising the following components in percentage by mass: 10-30% of polyurethane acrylate resin, 10-20% of polyester acrylic resin, 0.1-0.3% of defoaming agent, 0.2-1% of wetting dispersant, 0.1-1% of flatting agent, 0.1-0.5% of base material wetting agent, 2-5% of first photoinitiator, 2-5% of second photoinitiator, 0.1-0.5% of thixotropic agent, 0.1-1% of fumed silica, 5-20% of talcum powder and 40-60% of UV active diluent;
the polyurethane acrylate resin is aliphatic tetrafunctional polyurethane acrylate resin with high solid content and low viscosity;
the polyester acrylic resin is a high-solid-content low-viscosity difunctional polyester acrylic resin;
the defoaming agent is a high-compatibility non-silicon defoaming agent TEGO 920;
the first photoinitiator is methyl benzoylformate;
the second photoinitiator is polymerized [ 2-hydroxy-2-methyl-1- [4- (1-methylvinyl) phenyl ] acetone ].
2. The weather resistant uv curable solvent-free spray-applied open clear primer according to claim 1, wherein the wetting dispersant is BYK-AT 204; the substrate wetting agent is TEGO 4100; the leveling agent is EFKAFL 3777; the thixotropic agent is BYK 405.
3. The weatherable uv-curable solventless spray open clear primer according to claim 1 wherein the reactive diluent is at least one of 1, 6-hexanediol diacrylate, tripropylene glycol diacrylate, (3) ethoxylated trimethylol propane triacrylate, hydroxyethyl methacrylate.
4. A method for preparing the weather-resistant uv-curable solvent-free spray-applied open clear primer according to claim 1, comprising the steps of:
s1, adding polyurethane acrylate resin, polyester acrylic resin, a defoaming agent and a first photoinitiator into a reaction kettle, and dispersing at the rotating speed of 800-;
s2, adding a wetting dispersant, a flatting agent and a base material wetting agent, and dispersing at a rotation speed of 1200-1500r/min for at least 20 min;
s3, adding a second photoinitiator and fumed silica, and dispersing at a rotating speed of 1200-1500r/min for at least 30min until the fineness is less than 50 μm;
s4, adding talcum powder, and dispersing at the rotating speed of 1200-1500r/min for at least 25min until the fineness is less than 50 mu m;
s5, adding a thixotropic agent, and dispersing at the rotating speed of 800-1000r/min for 10-15 min;
s6, adding an active diluent, dispersing for 5-10min at the rotating speed of 600-800r/min, and sieving with a 200-mesh sieve.
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CN115960500B (en) * 2022-10-27 2024-04-16 上海君子兰新材料股份有限公司 Pine oil sealing primer solidified by UV mercury lamp light source and preparation method thereof
CN115558385B (en) * 2022-11-07 2023-09-08 上海立邦长润发涂料有限公司 UV primer preparation and coating method for UV base water surface process

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