Disclosure of Invention
In view of the above, the present application first provides a suspension oil for injection comprising a combination of piperacillin and tazobactam
Specifically, the application is realized through the following scheme:
the suspension oil for injection comprises piperacillin and tazobactam, wherein the mass ratio of the piperacillin to the tazobactam is 8:1 or 4:1, and the suspension oil for injection further comprises a liquid medium and an antioxidant, wherein the liquid medium is oil for injection, and the piperacillin is as follows: the liquid medium is 1:5-1:20.
In the suspension oil agent, piperacillin and tazobactam are isolated in a solid form by a liquid medium of oil for injection, and are not contacted with acid, alkali, water, oxygen and the like, so that degradation can not occur basically, and the stability is better than that of piperacillin sodium and tazobactam sodium for injection. The stability of piperacillin and tazobactam preparations is improved by matching with an antioxidant for intramuscular injection.
Further, as preferable:
the liquid medium is any one of soybean oil for injection, medium chain oil (namely triglyceride) and castor oil; the main function is to isolate water and air as a suspending medium, so that the stability is improved.
The piperacillin: the liquid medium is 1:7-1:9.
The suspension adjuvant is any one of lecithin, polyoxyethylene castor oil and Tween 80, not only meets the suspension effect, but also is an auxiliary material which can be dissolved in oil and matched with a liquid medium so as to realize the effect.
The antioxidant is any one of vitamin E, tert-butyl p-hydroxy anisole (BHA) and di-tert-butyl hydroxy cresol (BHT). The antioxidant can prevent unsaturated fatty acid in grease, especially vegetable oil from being oxidized, and is oil-soluble and has good compatibility with liquid medium.
The injection also comprises an analgesic agent for relieving local irritation, and the irritation of the oily solvent and the suspension agent is larger than that of a common injection, so the analgesic agent adopts benzyl alcohol.
Meanwhile, the application also provides a preparation method of the suspension oil for injection, which comprises the following steps: adding a suspending agent and an antioxidant into a liquid medium, stirring and dissolving, and after hot-pressing sterilization or sterile filtration, crushing sterile piperacillin and tazobactam, adding the crushed piperacillin: the solvent is 1:5-1:20.
The production environment is a sterile production environment, a suspending agent, an antioxidant and a local analgesic are added into a liquid medium to be stirred and dissolved, sterile assurance is met through hot press sterilization or sterile filtration, piperacillin and tazobactam are added into a solvent to be stirred and dispersed uniformly, and the mixture is encapsulated after being detected to be qualified.
Further, as preferable:
the piperacillin and tazobactam are crushed mechanically or through air flow, and the particle size is required to be smaller than 40 μm, preferably smaller than 15 μm in D90 (equivalent diameter of the largest particle when the cumulative distribution in the particle size distribution curve is 90%). The piperacillin and tazobactam with the particle size range are beneficial to reducing the sedimentation of suspension solid, so that particles are easier to suspend and disperse, and the uniformity of the content of the preparation is improved.
The piperacillin: the liquid medium is 1:7-1:9.
The preparation method also comprises the step of adding an analgesic, a suspending agent and an antioxidant into a liquid medium to be stirred and dissolved, wherein the analgesic is benzyl alcohol.
In the above scheme, the antioxidant, the suspending agent and the analgesic are all commonly used dosage ranges specified by industry.
Meanwhile, the application also provides a preparation method of the suspension oil for injection, which comprises the following steps: sterile piperacillin and tazobactam are crushed and added to a liquid medium, piperacillin: the solvent is 1:5-1:20, and then suspending agent and antioxidant are added to form suspension oil.
Further, as preferable:
the piperacillin and tazobactam are crushed mechanically or through air flow, and the particle size is required to be smaller than 40 μm, preferably smaller than 15 μm in D90 (equivalent diameter of the largest particle when the cumulative distribution in the particle size distribution curve is 90%).
The piperacillin: the solvent is 1:7-1:9.
The preparation also comprises an analgesic, wherein the analgesic, the suspending agent and the antioxidant are added to form a suspension, and the analgesic is benzyl alcohol.
The above statement provides two preparation schemes with different addition sequences at normal temperature, and has the advantages of simple process, short production period, lower energy consumption and the like compared with the salt forming and freeze-drying processes.
Two preparation methods can be summarized as follows: crushing materials, preparing an oil solvent, sterilizing, or sterilizing, preparing a suspension, detecting and filling; the bulk drugs cannot resist high temperature and cannot be sterilized at the terminal, and the suspension is not suitable for final sterilization and filtration, so that the sterilization and the sterilization are carried out on auxiliary materials such as injection oil, and the two procedures can be implemented.
Detailed Description
Specific embodiments of the present application are described in detail below to facilitate a further understanding of the present invention.
All experimental methods used in the following examples are conventional methods unless otherwise specified. Materials, reagents and the like used in the following examples were commercially available unless otherwise specified.
Example 1
Table 1 shows the formulation of the suspension oil for injection in this example.
TABLE 1 formulation of suspension oil for injection in this example
The preparation process is as follows:
(1) Crushing piperacillin and tazobactam respectively by a high-speed crusher, wherein the particle size D90 is smaller than 40 mu m for later use;
(2) Respectively weighing the BHA, the BHT and the medium chain oil for injection according to the prescription, adding the BHA and the BHT into the medium chain oil for injection, stirring and dissolving;
(3) Filling the oil solution into a sealing container pressure-resistant device (such as an infusion bottle), performing hot-press sterilization at 121 ℃ for 15 minutes, taking out and cooling;
(4) Weighing crushed piperacillin and tazobactam according to the prescription, adding the crushed piperacillin and tazobactam into the sterilized oil solution, and stirring for 2 hours;
(5) And (5) after sampling and detecting the content, filling the sample into ampoule bottles, filling 11 ml/bottle, and sealing to obtain the product.
Example 2
Table 2 shows the formulation of the injectable suspension oil in this example.
TABLE 2 formulation of suspension oil for injection in this example
The preparation process is as follows:
(1) Crushing piperacillin and tazobactam respectively by a high-speed crusher, wherein the particle size D90 is smaller than 40 mu m for later use;
(2) Respectively weighing the BHA, the BHT, the polyoxyethylene castor oil and the medium-chain oil for injection according to the prescription, adding the BHA, the BHT and the polyoxyethylene castor oil into the medium-chain oil for injection, stirring and dissolving;
(3) Filling the oil solution into a sealing container pressure-resistant device (such as an infusion bottle), performing hot-press sterilization at 121 ℃ for 15 minutes, taking out and cooling;
(4) Weighing crushed piperacillin and tazobactam according to the prescription, adding the crushed piperacillin and tazobactam into the sterilized oil solution, and stirring for 2 hours;
(5) And (5) after sampling and detecting the content, filling the sample into ampoule bottles, filling about 7.7 ml/bottle, and sealing to obtain the product.
Example 3
Table 3 shows the formulations of the injectable suspension oils in this example.
TABLE 3 formulation of suspension oil for injection in this example
The preparation process is as follows:
(1) Crushing piperacillin and tazobactam respectively by a high-speed crusher, wherein the particle size D90 is smaller than 40 mu m for later use;
(2) Respectively weighing the BHA, BHT, polyoxyethylene castor oil, tween 80 and soybean oil for injection according to the prescription, adding the BHA, BHT, tween 80 and polyoxyethylene castor oil into the soybean oil for injection, stirring and dissolving;
(3) Filling the oil solution into a sealing container pressure-resistant device (such as an infusion bottle), performing hot-press sterilization at 121 ℃ for 15 minutes, taking out and cooling;
(4) Weighing crushed piperacillin and tazobactam according to the prescription, adding the crushed piperacillin and tazobactam into the sterilized oil solution, and stirring for 2 hours;
(5) And (5) after sampling and detecting the content, filling the sample into ampoule bottles, filling about 6.8 ml/bottle, and sealing to obtain the product.
Example 4
Table 4 shows the formulations of the injectable suspension oils in this example.
TABLE 4 formulation of suspension oil for injection in this example
The preparation process is as follows:
(1) Crushing piperacillin and tazobactam respectively by an airflow crusher, wherein the particle size D90 is smaller than 15 mu m for later use;
(2) Weighing the BHA, BHT, tween 80, lecithin and soybean oil for injection respectively, adding the BHA, BHT, tween 80 and lecithin into the soybean oil for injection, stirring and dissolving;
(3) Sterilizing and filtering the oil solution with a microporous filter membrane of 0.22 μm;
(4) Weighing crushed piperacillin and tazobactam according to the prescription, adding the crushed piperacillin and tazobactam into the sterilized oil solution, and stirring for 2 hours;
(5) And (5) after sampling and detecting the content, filling the sample into ampoule bottles, filling about 9.9 ml/bottle, and sealing to obtain the product.
Example 5
Table 5 shows the formulation of the injectable suspension oil in this example.
TABLE 5 formulation of suspension oil for injection of this example
The preparation process is as follows:
(1) Crushing piperacillin and tazobactam respectively by an airflow crusher, wherein the particle size D90 is smaller than 15 mu m for later use;
(2) Respectively weighing the BHA, BHT, polyoxyethylene castor oil, lecithin and soybean oil for injection according to the prescription, adding the BHA, BHT, tween 80 and lecithin into the soybean oil for injection, stirring and dissolving;
(3) Sterilizing and filtering the oil solution through a microporous filter membrane with the diameter of 0.22 mu m;
(4) Weighing crushed piperacillin and tazobactam according to the prescription, adding the crushed piperacillin and tazobactam into the sterilized oil solution, and stirring for 2 hours;
(5) And (5) after sampling and detecting the content, filling the sample into a penicillin bottle, filling about 10 ml/bottle, pressing a plug, and sealing.
Example 6
Table 6 shows the formulations of the injectable suspension oils in this example.
TABLE 6 formulation of suspension oil for injection of this example
The preparation process is as follows:
(1) Crushing piperacillin and tazobactam respectively by an airflow crusher, wherein the particle size D90 is smaller than 15 mu m for later use;
(2) Weighing the vitamin E, lecithin, benzyl alcohol and soybean oil for injection according to the prescription amount respectively, adding the vitamin E, lecithin and benzyl alcohol into the soybean oil for injection, stirring and dissolving;
(3) Sterilizing and filtering the oil solution through a microporous filter membrane with the diameter of 0.22 mu m;
(4) Weighing crushed piperacillin and tazobactam according to the prescription, adding the crushed piperacillin and tazobactam into the sterilized oil solution, and stirring for 2 hours;
(5) And (5) after sampling and detecting the content, filling the sample into a penicillin bottle, filling about 10 ml/bottle, pressing a plug, and sealing.
Comparative example: salt forming freeze-drying process
The formulation and preparation of the lyophilization process are shown in table 7.
TABLE 7 formulation of the reagents of the comparative examples
The preparation process is as follows:
(1) Taking 100ml of water for injection, adding the piperacillin and tazobactam with the prescribed amount, and stirring and dispersing;
(2) Slowly adding sodium bicarbonate with a prescription amount, reacting to generate a large amount of bubbles, and continuously stirring until the bubbles disappear, so that piperacillin and tazobactam are completely dissolved;
(3) Adjusting the pH value to 5.5-6.7 by using 0.1mol/L hydrochloric acid or sodium hydroxide, and adding water for injection to a volume of 500ml;
(4) Sterilizing and filtering the solution through a microporous filter membrane with the diameter of 0.22 mu m;
(5) After sampling and detecting the content, filling the sample into a penicillin bottle, and filling about 5 ml/bottle, and half-pressing the bottle plug;
(6) The samples were freeze dried in a freeze dryer:
(1) pre-freezing: the temperature of the plate layer is-50 ℃ and kept for 4 hours;
(2) sublimation: the temperature of the plate layer is raised to-10 ℃ and kept for 28 hours;
(3) and (5) analysis and drying: the temperature of the plate layer is raised to 30 ℃ and kept for 8 hours;
(7) And (5) after the freeze-drying procedure is finished, vacuum plugging, taking out of the box, and sealing.
The stability of the agents prepared in the above examples and comparative examples was demonstrated and analyzed as shown in table 8.
Table 8 comparison of test results for different examples
The results show that:
(1) Stability aspects: samples of each example of the composition containing piperacillin and tazobactam in the invention are placed at 40 ℃ for 30 days, the related substances slightly rise, and the content is basically unchanged; the related substances are obviously increased and the content is reduced after the comparative example is placed at 40 ℃ for 30 days; the stability of the suspension oil for injection comprising the piperacillin and tazobactam composition in this example is a significant advantage.
(2) The process comprises the following steps: the salt forming freeze-drying process of the comparative example not only involves dispersion and dissolution, but also needs salt forming and freeze-drying, needs to be switched among different reaction vessels, has complex operation, needs to consume a large amount of heat energy to realize state change, and can only produce one to two tens of thousands of bottles in one batch, and the production period exceeds 3 days in each batch. The preparation process of the suspension oil for injection only relates to the processes of crushing, mixing, sterilizing or degerming, and has simple process; the production period is short, the batch is large, the time consumed by one production process is generally not more than 12 hours, and the batch can reach hundreds of thousands of bottles; the preparation process only needs to provide mechanical energy for crushing and mixing, and the energy consumption in the sterilization process or the necessary filter membrane treatment for sterilization is low.