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CN112582267B - Method for forming a semiconductor device - Google Patents

Method for forming a semiconductor device Download PDF

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Publication number
CN112582267B
CN112582267B CN201910939764.XA CN201910939764A CN112582267B CN 112582267 B CN112582267 B CN 112582267B CN 201910939764 A CN201910939764 A CN 201910939764A CN 112582267 B CN112582267 B CN 112582267B
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dummy gate
layer
forming
semiconductor device
dielectric layer
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CN112582267A (en
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韩秋华
张海洋
刘少雄
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Semiconductor Manufacturing International Shanghai Corp
Semiconductor Manufacturing International Beijing Corp
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Semiconductor Manufacturing International Shanghai Corp
Semiconductor Manufacturing International Beijing Corp
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D64/00Electrodes of devices having potential barriers
    • H10D64/01Manufacture or treatment
    • H10D64/017Manufacture or treatment using dummy gates in processes wherein at least parts of the final gates are self-aligned to the dummy gates, i.e. replacement gate processes
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/01Manufacture or treatment
    • H10D30/021Manufacture or treatment of FETs having insulated gates [IGFET]
    • H10D30/024Manufacture or treatment of FETs having insulated gates [IGFET] of fin field-effect transistors [FinFET]

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  • Insulated Gate Type Field-Effect Transistor (AREA)

Abstract

The embodiment of the invention provides a method for forming a semiconductor device. In the embodiment of the invention, the upper surface of the control dummy gate is higher than the upper surface of the dielectric layer, and the mask layer with different materials from the dielectric layer is formed above the dielectric layer and the dummy gate, so that the depth of the groove formed above the dummy gate in the preset area can be accurately controlled, the stop layer formed later can be ensured not to cover the dummy gate, the dummy gate residue caused by the stop layer covering the dummy gate is avoided, the short circuit of a semiconductor device can be avoided, and the reliability of the semiconductor device is ensured.

Description

一种半导体器件的形成方法Method for forming a semiconductor device

技术领域Technical Field

本发明涉及半导体技术领域,尤其涉及一种半导体器件的形成方法。The present invention relates to the field of semiconductor technology, and in particular to a method for forming a semiconductor device.

背景技术Background Art

随着半导体制造工艺的不断发展,半导体器件的集成度越来越高,半导体器件的特征尺寸也逐渐缩小。然而,半导体器件的性能还需要提高。With the continuous development of semiconductor manufacturing technology, the integration of semiconductor devices is getting higher and higher, and the characteristic size of semiconductor devices is gradually shrinking. However, the performance of semiconductor devices still needs to be improved.

发明内容Summary of the invention

有鉴于此,本发明实施例提供了一种半导体器件的形成方法,以提高半导体器件的性能。In view of this, an embodiment of the present invention provides a method for forming a semiconductor device to improve the performance of the semiconductor device.

本发明实施例所述方法包括:The method described in the embodiment of the present invention includes:

提供前端器件层,所述前端器件层包括伪栅;Providing a front-end device layer, wherein the front-end device layer includes a dummy gate;

形成覆盖所述伪栅的侧壁和顶部的介质层;forming a dielectric layer covering the sidewalls and top of the dummy gate;

回刻蚀所述介质层,至所述介质层的上表面低于所述伪栅的上表面;Etching back the dielectric layer until the upper surface of the dielectric layer is lower than the upper surface of the dummy gate;

在所述介质层和所述伪栅上形成掩膜层;forming a mask layer on the dielectric layer and the dummy gate;

图案化所述掩膜层,形成露出预定区域的伪栅顶部的凹槽;Patterning the mask layer to form a groove exposing the top of the dummy gate in a predetermined area;

形成停止层,所述停止层至少覆盖所述凹槽的侧壁;forming a stop layer, wherein the stop layer at least covers the sidewall of the groove;

去除预定区域的所述伪栅,形成隔离结构。The dummy gate in a predetermined area is removed to form an isolation structure.

进一步地,所述回刻蚀使得所述介质层的上表面低于所述伪栅的上表面5纳米-10纳米。Furthermore, the etch-back makes the upper surface of the dielectric layer lower than the upper surface of the dummy gate by 5 nanometers to 10 nanometers.

进一步地,所述掩膜层和所述介质层的材料不同。Furthermore, the mask layer and the dielectric layer are made of different materials.

进一步地,所述掩膜层的材料为氮化硅,所述介质层的材料为二氧化硅。Furthermore, the material of the mask layer is silicon nitride, and the material of the dielectric layer is silicon dioxide.

进一步地,所述掩膜层的厚度为10纳米-100纳米。Furthermore, the thickness of the mask layer is 10 nanometers to 100 nanometers.

进一步地,所述形成停止层具体为:Further, the forming of the stop layer is specifically:

采用原子层沉积工艺形成覆盖所述凹槽侧壁和所述伪栅顶部的停止层。An atomic layer deposition process is used to form a stop layer covering the sidewalls of the groove and the top of the dummy gate.

进一步地,所述伪栅的尺寸不大于10纳米。Furthermore, the size of the dummy gate is no greater than 10 nanometers.

进一步地,所述凹槽的尺寸大于所述伪栅的尺寸。Furthermore, the size of the groove is larger than the size of the dummy gate.

进一步地,所述停止层的材料为二氧化硅;所述伪栅的材料为多晶硅。Furthermore, the material of the stop layer is silicon dioxide; and the material of the dummy gate is polysilicon.

进一步地,所述去除预定区域的所述伪栅具体为:Further, the removing of the dummy gate in the predetermined area is specifically:

采用对所述伪栅的刻蚀速率大于对所述停止层的刻蚀速率的刻蚀工艺去除所述伪栅。The dummy gate is removed by using an etching process in which the etching rate of the dummy gate is greater than the etching rate of the stop layer.

在本发明实施例中,控制伪栅的上表面高于介质层的上表面,并在介质层和伪栅的上方形成材料与介质层不同的掩膜层,能够准确的控制在预定区域的伪栅上方形成的凹槽的深度,并能够确保后续形成的停止层不覆盖伪栅,避免因为停止层覆盖伪栅导致的伪栅残留,进而能够避免半导体器件短路,确保半导体器件的可靠性。In an embodiment of the present invention, the upper surface of the dummy gate is controlled to be higher than the upper surface of the dielectric layer, and a mask layer whose material is different from that of the dielectric layer is formed above the dielectric layer and the dummy gate. This can accurately control the depth of the groove formed above the dummy gate in a predetermined area, and can ensure that the subsequently formed stop layer does not cover the dummy gate, thereby avoiding dummy gate residues caused by the stop layer covering the dummy gate, thereby avoiding short circuits in the semiconductor device and ensuring the reliability of the semiconductor device.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

通过以下参照附图对本发明实施例的描述,本发明的上述以及其它目的、特征和优点将更为清楚,在附图中:The above and other objects, features and advantages of the present invention will become more apparent through the following description of the embodiments of the present invention with reference to the accompanying drawings, in which:

图1-图7是对比例的半导体器件的形成方法的各步骤形成的结构的示意图;1 to 7 are schematic diagrams of structures formed in various steps of a method for forming a semiconductor device of a comparative example;

图8是对比例的形成方法所形成的半导体器件的照片;FIG8 is a photograph of a semiconductor device formed by a comparative example forming method;

图9是本发明实施例的半导体器件的形成方法的流程图;9 is a flow chart of a method for forming a semiconductor device according to an embodiment of the present invention;

图10-图17是本发明实施例的半导体器件的形成方法的各步骤形成的结构的示意图。10 to 17 are schematic diagrams of structures formed in various steps of the method for forming a semiconductor device according to an embodiment of the present invention.

具体实施方式DETAILED DESCRIPTION

以下基于实施例对本发明进行描述,但是本发明并不仅仅限于这些实施例。在下文对本发明的细节描述中,详尽描述了一些特定的细节部分。对本领域技术人员来说没有这些细节部分的描述也可以完全理解本发明。为了避免混淆本发明的实质,公知的方法、过程、流程、元件和电路并没有详细叙述。The present invention is described below based on embodiments, but the present invention is not limited to these embodiments. In the detailed description of the present invention below, some specific details are described in detail. It is possible for a person skilled in the art to fully understand the present invention without the description of these details. In order to avoid confusing the essence of the present invention, known methods, processes, flows, components and circuits are not described in detail.

此外,本领域普通技术人员应当理解,在此提供的附图都是为了说明的目的,并且附图不一定是按比例绘制的。In addition, persons of ordinary skill in the art will appreciate that the drawings provided herein are for illustration purposes and are not necessarily drawn to scale.

同时,应当理解,在以下的描述中,“电路”是指由至少一个元件或子电路通过电气连接或电磁连接构成的导电回路。当称元件或电路“连接到”另一元件或称元件/电路“连接在”两个节点之间时,它可以是直接耦接或连接到另一元件或者可以存在中间元件,元件之间的连接可以是物理上的、逻辑上的、或者其结合。相反,当称元件“直接耦接到”或“直接连接到”另一元件时,意味着两者不存在中间元件。At the same time, it should be understood that in the following description, "circuit" refers to a conductive loop composed of at least one element or subcircuit through electrical connection or electromagnetic connection. When an element or circuit is said to be "connected to" another element or an element/circuit is said to be "connected between" two nodes, it can be directly coupled or connected to another element or there can be an intermediate element, and the connection between the elements can be physical, logical, or a combination thereof. On the contrary, when an element is said to be "directly coupled to" or "directly connected to" another element, it means that there is no intermediate element between the two.

除非上下文明确要求,否则在本申请文件中的“包括”、“包含”等类似词语应当解释为包含的含义而不是排他或穷举的含义;也就是说,是“包括但不限于”的含义。Unless the context clearly requires otherwise, words such as “include”, “including” and the like in this application document should be interpreted as including rather than being exclusive or exhaustive; that is, as meaning “including but not limited to”.

在本申请文件的描述中,需要理解的是,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。此外,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of this application document, it should be understood that the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.

在本申请文件的描述中,需要理解的是,术语“层”在其最广泛的意义上被使用,从而包括膜、盖层或类似,并且一个层可以包括多个子层。In the description of the present application document, it should be understood that the term "layer" is used in its broadest sense to include a film, a cover layer or the like, and one layer may include a plurality of sublayers.

在本申请文件的描述中,需要理解的是,贯穿说明书提及用于选择性地去除多晶硅、氮化硅、二氧化硅、金属、光致抗蚀剂、聚酰亚胺或类似材料的半导体制造领域中已知的传统蚀刻技术包括例如湿化学蚀刻、反应离子(等离子体)蚀刻(RIE)、洗涤、湿清洗、预清洗、喷淋清洗、化学机械研磨工艺(Chemical Mechanical Polishing,CMP)以及类似的工艺。这里参照这种工艺的例子对特定的实施例进行描述。然而,本公开以及对于特定沉积技术的参照不应当限于所描述的。在一些例子中,两种这样的技术可以互换。例如,剥离光致抗蚀剂可以包括将样本浸泡在湿化学浴中或可代替地将湿化学品直接喷涂在样本上。In the description of the present application document, it is to be understood that conventional etching techniques known in the field of semiconductor manufacturing for selectively removing polysilicon, silicon nitride, silicon dioxide, metal, photoresist, polyimide or similar materials are mentioned throughout the specification, including, for example, wet chemical etching, reactive ion (plasma) etching (RIE), washing, wet cleaning, pre-cleaning, spray cleaning, chemical mechanical polishing (CMP) and similar processes. Specific embodiments are described herein with reference to examples of such processes. However, the present disclosure and reference to specific deposition techniques should not be limited to those described. In some examples, two such techniques may be interchangeable. For example, stripping the photoresist may include immersing the sample in a wet chemical bath or alternatively spraying the wet chemical directly on the sample.

“横跨”是指,如栅极结构横跨鳍部,表示所述伪栅结构覆盖鳍部的部分顶部表面和部分侧壁表面,并且伪栅结构和鳍部具有交叉的位置关系,伪栅结构的高度大于鳍部的高度。“Spanning” means that, for example, the gate structure spans the fin, indicating that the dummy gate structure covers part of the top surface and part of the sidewall surface of the fin, and the dummy gate structure and the fin have a cross positional relationship, and the height of the dummy gate structure is greater than the height of the fin.

半导体器件是导电性介于良导电体与绝缘体之间,利用半导体材料特殊电特性来完成特定功能的电子器件,可用来产生、控制、接收、变换、放大信号和进行能量转换。现有常用的半导体器件包括鳍式场效应晶体管(Fin Field-Effect Transistor,Fin-FET)。Semiconductor devices are electronic devices with conductivity between good conductors and insulators. They use the special electrical properties of semiconductor materials to perform specific functions. They can be used to generate, control, receive, transform, amplify signals and perform energy conversion. Commonly used semiconductor devices include Fin Field-Effect Transistor (Fin-FET).

鳍式场效应晶体管是一种新型互补式金氧半导体晶体管,它一般包括凸出于半导体衬底表面的鳍部,覆盖部分所述鳍部的顶部表面和侧壁的栅极结构,和位于栅极结构两侧的鳍部中的源漏掺杂区。这种设计可以改善电路控制并减少漏电流,缩短晶体管的栅极长度。FinFET is a new type of complementary metal oxide semiconductor transistor, which generally includes a fin protruding from the surface of a semiconductor substrate, a gate structure covering part of the top surface and sidewalls of the fin, and source and drain doped regions in the fin on both sides of the gate structure. This design can improve circuit control and reduce leakage current, shortening the gate length of the transistor.

图1是包括鳍式场效应晶体管的半导体器件的结构示意图,图2是图1在区域4的三维结构图。参考图1-图2,图中的场效应晶体管包括鳍部1、伪栅2和伪栅2之间的凹槽3(也被称为P2 CUT)。所述凹槽3用于隔离相邻的两个伪栅2的端部。然而,由于刻蚀工艺的限制,容易出现凹槽3没有成功隔离两个相邻的伪栅。FIG1 is a schematic diagram of the structure of a semiconductor device including a fin field effect transistor, and FIG2 is a three-dimensional structure diagram of FIG1 in area 4. Referring to FIG1-FIG2, the field effect transistor in the figure includes a fin 1, a dummy gate 2, and a groove 3 (also referred to as P2 CUT) between the dummy gate 2. The groove 3 is used to isolate the ends of two adjacent dummy gates 2. However, due to the limitations of the etching process, it is easy for the groove 3 to fail to successfully isolate two adjacent dummy gates.

图3-图7是对比例的半导体器件的形成方法的各步骤形成的结构的示意图。参考图3-图7,对比例的半导体器件的形成方法包括如下步骤:3 to 7 are schematic diagrams of structures formed by various steps of a method for forming a semiconductor device of a comparative example. Referring to FIG. 3 to 7 , the method for forming a semiconductor device of a comparative example includes the following steps:

步骤S1、提供前端器件层。Step S1, providing a front-end device layer.

步骤S2、形成覆盖所述伪栅的侧壁和顶部的介质层。Step S2: forming a dielectric layer covering the sidewalls and top of the dummy gate.

步骤S3、图案化所述介质层,形成露出预定区域的伪栅顶部的凹槽。Step S3: patterning the dielectric layer to form a groove exposing the top of the dummy gate in a predetermined area.

步骤S4、形成停止层,所述停止层至少覆盖所述凹槽的侧壁。Step S4: forming a stop layer, wherein the stop layer at least covers the sidewall of the groove.

步骤S5、去除预定区域的所述伪栅,形成隔离结构。Step S5: removing the dummy gate in a predetermined area to form an isolation structure.

参考图3,在步骤S1中,提供前端器件层。Referring to FIG. 3 , in step S1 , a front-end device layer is provided.

具体地,所述前端器件层中包括鳍部1和伪栅2。Specifically, the front-end device layer includes a fin 1 and a dummy gate 2 .

图4是所述结构沿AA线的截面。参考图4,在步骤S2中,形成覆盖所述伪栅2的侧壁和顶部的介质层5。Fig. 4 is a cross section of the structure along line AA. Referring to Fig. 4 , in step S2 , a dielectric layer 5 is formed to cover the sidewalls and top of the dummy gate 2 .

参考图5,在步骤S3中,图案化所述介质层5,形成露出预定区域的伪栅2顶部的凹槽6。5 , in step S3 , the dielectric layer 5 is patterned to form a groove 6 exposing a predetermined area of the top of the dummy gate 2 .

参考图6,在步骤S4中,形成停止层7,所述停止层7至少覆盖所述凹槽6的侧壁。6 , in step S4 , a stop layer 7 is formed, and the stop layer 7 at least covers the sidewall of the groove 6 .

参考图7,在步骤S5中,去除预定区域的所述伪栅2,形成隔离结构3。Referring to FIG. 7 , in step S5 , the dummy gate 2 in a predetermined area is removed to form an isolation structure 3 .

在隔离结构3的两侧会有一部分伪栅2残留,在后续将伪栅替换成栅极后,半导体器件会出现短路的情况,导致半导体器件的可靠性降低。A portion of the dummy gate 2 will remain on both sides of the isolation structure 3 . When the dummy gate is subsequently replaced with a gate, a short circuit may occur in the semiconductor device, resulting in reduced reliability of the semiconductor device.

图8是对比例的形成方法所形成的半导体器件的照片。如图8所示,两个本应相互间电隔离的栅极,相互电连接,导致短路。Fig. 8 is a photograph of a semiconductor device formed by a comparative example forming method. As shown in Fig. 8, two gates that should be electrically isolated from each other are electrically connected to each other, resulting in a short circuit.

有鉴于此,为了提高半导体器件的性能。本发明实施例提供了一种半导体器件的形成方法。在本发明实施例中,以形成鳍式场效应晶体管为例进行说明,进一步地,本发明实施例的方法可用于形成14nm工艺节点及14纳米工艺节点以下的鳍式场效应晶体管,例如,用于形成14nm或者7nm的场效应晶体管。进一步地,本发明实施例的方法所形成的鳍式场效应晶体管的方法同样也可以用于形成互补金属氧化物半导体(Complementary MetalOxide Semiconductor,CMOS),NAND存储器(NAND Flash Memory)以及静态随机存取存储器(Static Random Access Memory,SRAM)等其他半导体器件。In view of this, in order to improve the performance of semiconductor devices. An embodiment of the present invention provides a method for forming a semiconductor device. In the embodiment of the present invention, the formation of a fin field effect transistor is taken as an example for explanation. Furthermore, the method of the embodiment of the present invention can be used to form a fin field effect transistor at a 14nm process node and below a 14nm process node, for example, to form a 14nm or 7nm field effect transistor. Furthermore, the method of forming a fin field effect transistor by the method of the embodiment of the present invention can also be used to form other semiconductor devices such as complementary metal oxide semiconductors (CMOS), NAND flash memories (NAND flash memories) and static random access memories (SRAM).

图9是本发明实施例的半导体器件的形成方法的流程图。如图9所示,本发明实施例的半导体器件的形成方法包括如下步骤:FIG9 is a flow chart of a method for forming a semiconductor device according to an embodiment of the present invention. As shown in FIG9 , the method for forming a semiconductor device according to an embodiment of the present invention includes the following steps:

步骤S100、提供前端器件层,所述前端器件层包括伪栅。Step S100: providing a front-end device layer, wherein the front-end device layer includes a dummy gate.

步骤S200、形成覆盖所述伪栅的侧壁和顶部的介质层。Step S200 , forming a dielectric layer covering the sidewalls and top of the dummy gate.

步骤S300、回刻蚀所述介质层,至所述介质层的上表面低于所述伪栅的上表面。Step S300 , etching back the dielectric layer until the upper surface of the dielectric layer is lower than the upper surface of the dummy gate.

步骤S400、在所述介质层和所述伪栅上形成掩膜层。Step S400: forming a mask layer on the dielectric layer and the dummy gate.

步骤S500、图案化所述掩膜层,形成露出预定区域的伪栅顶部的凹槽。Step S500: patterning the mask layer to form a groove exposing the top of the dummy gate in a predetermined area.

步骤S600、形成停止层,所述停止层至少覆盖所述凹槽的侧壁。Step S600: forming a stop layer, wherein the stop layer at least covers the sidewall of the groove.

步骤S700、去除预定区域的所述伪栅,形成隔离结构。Step S700: removing the dummy gate in a predetermined area to form an isolation structure.

图10-图17是本发明实施例的半导体器件的形成方法的各步骤形成的结构的示意图。10 to 17 are schematic diagrams of structures formed in various steps of the method for forming a semiconductor device according to an embodiment of the present invention.

图10是前端器件层的立体结构图。图11是图10沿BB线的剖面示意图。参考图10和图11,在步骤S100中,提供前端器件层10,所述前端器件层10包括伪栅12。Fig. 10 is a three-dimensional structural diagram of the front-end device layer. Fig. 11 is a cross-sectional schematic diagram along line BB of Fig. 10. Referring to Fig. 10 and Fig. 11, in step S100, a front-end device layer 10 is provided, and the front-end device layer 10 includes a dummy gate 12.

在一种可选的实现方式中,所述前端器件层10包括多个分立的鳍部11以及横跨所述鳍部11的伪栅12。其中,所述多个鳍部11平行或者基本平行。在本实施例中,所述伪栅12的材料为多晶硅。In an optional implementation, the front-end device layer 10 includes a plurality of discrete fins 11 and a dummy gate 12 spanning the fins 11. The plurality of fins 11 are parallel or substantially parallel. In this embodiment, the dummy gate 12 is made of polysilicon.

在一种可选的实现方式中,所述伪栅的尺寸不大于10纳米。其中,所述伪栅的尺寸表示所述伪栅12在图11所示的截面中的宽度。在本实施例中,所述伪栅的宽度为7nm。In an optional implementation, the size of the dummy gate is not greater than 10 nanometers. The size of the dummy gate represents the width of the dummy gate 12 in the cross section shown in Fig. 11. In this embodiment, the width of the dummy gate is 7 nm.

如图11所示,所述伪栅12的上方还可以包括硬掩膜层12a,所述硬掩膜层12a是在形成伪栅12的过程中作为掩膜。在本实施例中,所述硬掩膜层12a的材料为氮化硅。As shown in Fig. 11, a hard mask layer 12a may be further included above the dummy gate 12, and the hard mask layer 12a is used as a mask in the process of forming the dummy gate 12. In this embodiment, the material of the hard mask layer 12a is silicon nitride.

具体地,在步骤S100中提供的前端器件层10可包括硅单晶衬底、锗单晶衬底或硅锗单晶衬底。可替换地,前端器件层10还可包括绝缘体上硅(SOI)衬底、绝缘体上层叠硅(SSOI)、绝缘体上层叠锗化硅(S-SiGeOI)、绝缘体上锗化硅(SiGeOI)、绝缘体上锗(GeOI)、硅上外延层结构的衬底、化合物前端器件层或合金前端器件层。所述化合物前端器件层包括碳化硅、砷化镓、磷化镓、磷化铟、砷化铟、或镝化铟,所述合金前端器件层包括SiGe、GaAsP、AlInAs、AlGaAs、GaInAs、GaInP、GaInAsP或者它们的组合,所述SOI衬底包括设置在绝缘材料层上的半导体层(例如硅层、锗硅层、碳硅层或锗层),半导体层中具有源器件和无源器件,所述绝缘材料层保护设置在半导体层上的有源器件和无源器件。在所述前端器件层表面还可以形成若干外延界面层或应变层等结构以提高半导体器件的电学性能。Specifically, the front-end device layer 10 provided in step S100 may include a silicon single crystal substrate, a germanium single crystal substrate or a silicon germanium single crystal substrate. Alternatively, the front-end device layer 10 may also include a silicon-on-insulator (SOI) substrate, a stacked silicon-on-insulator (SSOI), a stacked silicon-germanium-on-insulator (S-SiGeOI), a silicon-germanium-on-insulator (SiGeOI), a germanium-on-insulator (GeOI), a substrate of an epitaxial layer structure on silicon, a compound front-end device layer or an alloy front-end device layer. The compound front-end device layer includes silicon carbide, gallium arsenide, gallium phosphide, indium phosphide, indium arsenide, or indium dysprosium, the alloy front-end device layer includes SiGe, GaAsP, AlInAs, AlGaAs, GaInAs, GaInP, GaInAsP or a combination thereof, the SOI substrate includes a semiconductor layer (such as a silicon layer, a silicon germanium layer, a carbon silicon layer or a germanium layer) disposed on an insulating material layer, the semiconductor layer has active devices and passive devices, and the insulating material layer protects the active devices and passive devices disposed on the semiconductor layer. Several structures such as epitaxial interface layers or strained layers can also be formed on the surface of the front-end device layer to improve the electrical performance of the semiconductor device.

在一种可选的实现方式中,前端器件层10中还包括浅沟槽隔离结构(图中未示出)。浅沟槽隔离结构填充相邻的鳍部11所形成的沟槽的底部。所述浅沟槽隔离结构用于相邻鳍部之间的电隔离。浅沟槽隔离结构13的材料可以为二氧化硅(SiO2)、氮氧化硅(SiON)或碳氧化硅(SiOC)。浅沟槽的材料还可以是低K介质材料(介电常数大于或等于2.5且小于3.9)或超低K介质材料(介电常数小于2.5),在本实施例中,浅沟槽隔离结构13的材料为二氧化硅。In an optional implementation, the front-end device layer 10 also includes a shallow trench isolation structure (not shown in the figure). The shallow trench isolation structure fills the bottom of the trench formed by the adjacent fins 11. The shallow trench isolation structure is used for electrical isolation between adjacent fins. The material of the shallow trench isolation structure 13 can be silicon dioxide ( SiO2 ), silicon oxynitride (SiON) or silicon oxycarbide (SiOC). The material of the shallow trench can also be a low-K dielectric material (dielectric constant greater than or equal to 2.5 and less than 3.9) or an ultra-low-K dielectric material (dielectric constant less than 2.5). In this embodiment, the material of the shallow trench isolation structure 13 is silicon dioxide.

应理解,本发明实施例中所述鳍部还可以具有其他不同的形状,如顶部宽度小于底部宽度的梯形,以及菱形等等,根据工艺条件和应用场景而调整所述鳍部的形状。It should be understood that the fins in the embodiment of the present invention may also have other different shapes, such as a trapezoid with a top width smaller than a bottom width, a rhombus, etc. The shape of the fins can be adjusted according to process conditions and application scenarios.

参考图12,在步骤S200中,形成覆盖所述伪栅的侧壁和顶部的介质层20。Referring to FIG. 12 , in step S200 , a dielectric layer 20 is formed to cover the sidewalls and top of the dummy gate.

在一种可选的实现方式中,在形成介质层20之前,本发明实施例所述的方法还包括:在伪栅13的侧壁形成侧墙(图中未示出);以及在所述伪栅13和侧墙两侧的鳍部11中轻掺杂离子注入以形成源漏掺杂区。In an optional implementation, before forming the dielectric layer 20, the method described in the embodiment of the present invention also includes: forming a side wall (not shown in the figure) on the side wall of the pseudo gate 13; and lightly doping ion implantation in the fins 11 on both sides of the pseudo gate 13 and the side wall to form a source and drain doping region.

在一个可选的实现方式中,形成介质层20的方法包括:在隔离层12上形成覆盖伪栅13上表面和侧壁的介质材料层,所述介质材料层的整个表面高于伪栅13的顶部表面;去除高于伪栅13顶部表面的介质材料层,露出伪栅13的顶部,从而形成介质层20。所述去除高于栅极结构13顶部表面的介质材料层可以通过化学机械研磨的方法来实现。In an optional implementation, the method for forming the dielectric layer 20 includes: forming a dielectric material layer covering the upper surface and sidewalls of the dummy gate 13 on the isolation layer 12, wherein the entire surface of the dielectric material layer is higher than the top surface of the dummy gate 13; removing the dielectric material layer above the top surface of the dummy gate 13 to expose the top of the dummy gate 13, thereby forming the dielectric layer 20. The removal of the dielectric material layer above the top surface of the gate structure 13 can be achieved by chemical mechanical polishing.

具体地,形成介质材料层采用化学气相沉积法(Chemical Vapor Deposition,CVD),例如低温化学气相沉积(Low Temperature Chemical Vapor Deposition,LTCVD)、等离子体化学气相沉积工艺(Plasma Chemical Vapor Deposition,PCVD)、低压化学气相沉积(Low Pressure Chemical Vapor Deposition,LPCVD)、快热化学气相沉积(RapidThermo Chemical Vapor Deposition,RTCVD)、等离子体增强化学气相沉积(PlasmaEnhanced Chemical Vapor Deposition,PECVD)、流体化学气相沉积工艺(Fluid ChemicalVapor Deposition,FCVD)。Specifically, the dielectric material layer is formed by chemical vapor deposition (CVD), such as low temperature chemical vapor deposition (LTCVD), plasma chemical vapor deposition (PCVD), low pressure chemical vapor deposition (LPCVD), rapid thermal chemical vapor deposition (RTCVD), plasma enhanced chemical vapor deposition (PECVD), and fluid chemical vapor deposition (FCVD).

所述介质层20的材料可以为二氧化硅(SiO2)、氮氧化硅(SiON)、氮化硅(Si3N4)或碳氧化硅(SiOC)。在本实施例中,介质层20的材料为二氧化硅。The material of the dielectric layer 20 may be silicon dioxide (SiO 2 ), silicon oxynitride (SiON), silicon nitride (Si 3 N 4 ) or silicon oxycarbide (SiOC). In this embodiment, the material of the dielectric layer 20 is silicon dioxide.

在沉积介质层20后,采用化学机械研磨工艺,研磨所述介质层20的上表面使介质层20的上表面和硬掩膜12a的上表面基本平齐。After the dielectric layer 20 is deposited, a chemical mechanical polishing process is used to polish the upper surface of the dielectric layer 20 so that the upper surface of the dielectric layer 20 is substantially flush with the upper surface of the hard mask 12 a .

参考图13,在步骤S300中,回刻蚀所述介质层20,至所述介质层20的上表面低于所述伪栅12的上表面。13 , in step S300 , the dielectric layer 20 is etched back until the upper surface of the dielectric layer 20 is lower than the upper surface of the dummy gate 12 .

所述回刻蚀使得所述介质层的上表面低于所述伪栅的上表面5纳米-10纳米。The back etching makes the upper surface of the dielectric layer lower than the upper surface of the dummy gate by 5 nanometers to 10 nanometers.

具体地,所述回刻蚀可以是干法刻蚀或湿法刻蚀。所述回刻蚀对介质层20的刻蚀速率大于对伪栅12的刻蚀速率。在本实施例中,采用干法刻蚀工艺回刻蚀所述介质层20。回刻蚀的工艺参数为:CHF3流量为50sccm-500sccm,O2流量为0sccm-200sccm,腔室压强为2mTorr-100mTorr,提供源功率200W-1000W,提供偏置功率0W-200W。Specifically, the back etching can be dry etching or wet etching. The etching rate of the back etching on the dielectric layer 20 is greater than the etching rate on the pseudo gate 12. In this embodiment, a dry etching process is used to back-etch the dielectric layer 20. The process parameters of the back etching are: CHF 3 flow rate is 50sccm-500sccm, O 2 flow rate is 0sccm-200sccm, chamber pressure is 2mTorr-100mTorr, source power is 200W-1000W, and bias power is 0W-200W.

在一种可选的实现方式中,可以在回刻蚀所述介质层20前,或者在回刻蚀所述介质层20后,去除所述硬掩膜12a。具体地,可以是干法刻蚀或湿法刻蚀的工艺去除所述硬掩膜12a。In an optional implementation, the hard mask 12a may be removed before or after etching back the dielectric layer 20. Specifically, the hard mask 12a may be removed by dry etching or wet etching.

在本步骤中,回刻蚀所述介质层,至所述介质层的上表面低于所述伪栅的上表面,以便在后续工艺中形成材质与介质层不同的掩膜层,从而更好的控制后续工艺中形成的凹槽的尺寸,并能够避免伪栅残留。In this step, the dielectric layer is etched back until the upper surface of the dielectric layer is lower than the upper surface of the dummy gate, so as to form a mask layer with a material different from that of the dielectric layer in the subsequent process, thereby better controlling the size of the groove formed in the subsequent process and avoiding dummy gate residue.

参考图14,在步骤S400中,在所述介质层20和所述伪栅12上形成掩膜层30。14 , in step S400 , a mask layer 30 is formed on the dielectric layer 20 and the dummy gate 12 .

具体地,所述掩膜层30和所述介质层20的材料不同。进一步地,所述掩膜层的材料为氮化硅。所述掩膜层30的厚度为10纳米-100纳米。Specifically, the mask layer 30 and the dielectric layer 20 are made of different materials. Further, the mask layer is made of silicon nitride. The thickness of the mask layer 30 is 10 nanometers to 100 nanometers.

在一种可选的实现方式中,在所述掩膜层30的上方还形成有隔离层30a。所述隔离层30a用于在后续图案化所述掩膜层30时,起到掩膜的作用,确保后续形成的凹槽的尺寸。In an optional implementation, an isolation layer 30a is further formed above the mask layer 30. The isolation layer 30a is used to act as a mask when the mask layer 30 is subsequently patterned, so as to ensure the size of the grooves formed subsequently.

具体地,形成掩膜层30和隔离层30a可以采用化学气相沉积法,例如低温化学气相沉积、等离子体化学气相沉积工艺、低压化学气相沉积、快热化学气相沉积、等离子体增强化学气相沉积、流体化学气相沉积工艺。Specifically, the mask layer 30 and the isolation layer 30a may be formed by chemical vapor deposition, such as low-temperature chemical vapor deposition, plasma chemical vapor deposition, low-pressure chemical vapor deposition, rapid thermal chemical vapor deposition, plasma enhanced chemical vapor deposition, and fluid chemical vapor deposition.

在本步骤中所形成的掩膜层的材料与介质层的材料不同,在后续图案化掩膜层,形成露出伪栅顶部的凹槽时,同一刻蚀工艺中,掩膜层被刻蚀的速率大于介质层刻蚀的速率,介质层能够起到刻蚀停止层的作用,可以较好的控制刻蚀的深度。The material of the mask layer formed in this step is different from the material of the dielectric layer. When the mask layer is subsequently patterned to form a groove exposing the top of the pseudo gate, the mask layer is etched at a rate greater than the dielectric layer etching rate in the same etching process. The dielectric layer can act as an etching stop layer and can better control the etching depth.

参考图15,在步骤S500中,图案化所述掩膜层30,形成露出预定区域的伪栅12顶部的凹槽40。15 , in step S500 , the mask layer 30 is patterned to form a groove 40 exposing a predetermined area of the top of the dummy gate 12 .

具体地,图案化所述掩膜层30可以采用光刻工艺。先在所述掩膜层30a上形成图案化的光刻胶,再以光刻胶为掩膜刻蚀所述隔离层30a。将光刻胶的图案转移到隔离层30a中,再以隔离层30a为掩膜刻蚀所述掩膜层30。通过在掩膜层30上形成隔离层30a可以较好的控制凹槽40的尺寸。Specifically, the mask layer 30 may be patterned by a photolithography process. A patterned photoresist is first formed on the mask layer 30a, and then the isolation layer 30a is etched using the photoresist as a mask. The pattern of the photoresist is transferred to the isolation layer 30a, and then the mask layer 30 is etched using the isolation layer 30a as a mask. By forming the isolation layer 30a on the mask layer 30, the size of the groove 40 can be better controlled.

具体地,刻蚀掩膜层30的刻蚀工艺可以是干法刻蚀或者湿法刻蚀,具体可以选择对掩膜层30的刻蚀速率大于对介质层20的刻蚀速率的刻蚀工艺。也就是说选择对介质层20具有较高刻蚀选择比的刻蚀工艺。Specifically, the etching process for etching the mask layer 30 may be dry etching or wet etching, and specifically, an etching process with a higher etching rate for the mask layer 30 than for the dielectric layer 20 may be selected. In other words, an etching process with a higher etching selectivity for the dielectric layer 20 may be selected.

所述凹槽40的尺寸大于所述伪栅12的尺寸。其中,所述凹槽40和所述伪栅12的尺寸分布为图15所示的截面中的凹槽40和伪栅12的宽度。The size of the groove 40 is greater than the size of the dummy gate 12. The size distribution of the groove 40 and the dummy gate 12 is the width of the groove 40 and the dummy gate 12 in the cross section shown in FIG. 15 .

所述凹槽在相邻的两个鳍部之间的伪栅的上方,所述凹槽露出伪栅的一段。形成宽度大于栅极的凹槽,能够避免因为凹槽侧壁间的距离小于伪栅,而导致后续无法完全去除伪栅,使伪栅残留一部分,无法将伪栅分成相互电隔离的两部分。The groove is above the dummy gate between two adjacent fins, and the groove exposes a section of the dummy gate. Forming a groove with a width greater than the gate can avoid the problem that the dummy gate cannot be completely removed later because the distance between the side walls of the groove is smaller than the dummy gate, so that a part of the dummy gate remains and the dummy gate cannot be divided into two electrically isolated parts.

由于半导体器件的集成度很高,凹槽的增大很容易导致凹槽周边的伪栅或者鳍部被破坏,导致半导体器件的可靠性降低。而采用本发明实施例中的半导体器件的形成工艺,在通过光刻工艺形成凹槽的过程中,因为选择对介质层具有较高刻蚀选择比的刻蚀工艺,介质层起到刻蚀停止层的作用,能够控制凹槽的深度。使凹槽的宽度大于伪栅的宽度,又能很好的控制凹槽的深度。避免因为直接增大凹槽宽度而破坏相邻的伪栅或者鳍部,能够确保半导体器件的可靠性。Since semiconductor devices have a high degree of integration, the increase in the groove can easily lead to the destruction of the pseudo gate or fin around the groove, resulting in reduced reliability of the semiconductor device. However, in the process of forming the semiconductor device in the embodiment of the present invention, in the process of forming the groove by the photolithography process, because an etching process with a high etching selectivity ratio for the dielectric layer is selected, the dielectric layer acts as an etching stop layer, which can control the depth of the groove. The width of the groove is made larger than the width of the pseudo gate, and the depth of the groove can be well controlled. Avoiding the damage of the adjacent pseudo gate or fin due to the direct increase in the groove width can ensure the reliability of the semiconductor device.

参考图16,在步骤S600中,形成停止层50。所述停止层50至少覆盖所述凹槽的侧壁。16 , in step S600 , a stop layer 50 is formed. The stop layer 50 at least covers the sidewall of the groove.

具体地,形成停止层包括如下步骤:Specifically, forming the stop layer includes the following steps:

步骤S601、采用原子层沉积(Atomic Layer Deposition,ALD)工艺形成覆盖所述凹槽侧壁和所述伪栅顶部的停止层。Step S601 : forming a stop layer covering the sidewalls of the groove and the top of the dummy gate by an atomic layer deposition (ALD) process.

原子层沉积是一种可以将物质以单原子膜形式一层一层的镀在基底表面的方法。原子层沉积与普通的化学气相沉积有相似之处。但在原子层沉积过程中,新一层原子膜的化学反应是直接与之前一层相关联的,这种方式使每次反应只沉积一层原子。原子层沉积技术基于表面自限制、自饱和吸附反应,具有表面控制性,所制备薄膜具有优异的三维共形性、大面积的均匀性等特点,适应于复杂的高深宽比衬底表面沉积制膜,同时还能保证精确的亚单层膜厚控制。Atomic layer deposition is a method that can deposit materials layer by layer on the surface of a substrate in the form of a single atomic film. Atomic layer deposition is similar to ordinary chemical vapor deposition. However, during the atomic layer deposition process, the chemical reaction of a new layer of atomic film is directly related to the previous layer, so that only one layer of atoms is deposited each time. Atomic layer deposition technology is based on surface self-limitation and self-saturation adsorption reactions, and has surface control. The prepared thin film has excellent three-dimensional conformality and large-area uniformity. It is suitable for deposition and film formation on complex high-aspect ratio substrate surfaces, while also ensuring precise sub-monolayer film thickness control.

因此,采用原子层沉积工艺形成的停止层具有较好的致密性,且厚度较薄。在一种可选的实现方式中,所述停止层的厚度为1nm-10nm。在本实施例中,所述停止层的厚度为3nm。Therefore, the stop layer formed by the atomic layer deposition process has good compactness and thin thickness. In an optional implementation, the thickness of the stop layer is 1nm-10nm. In this embodiment, the thickness of the stop layer is 3nm.

步骤S602、回刻蚀停止层50。Step S602 , etching back the stop layer 50 .

具体采用各向异性刻蚀工艺刻蚀所述停止层50,由于各向异性刻蚀在垂直方向的刻蚀速率大于水平方向的刻蚀速率,因此会形成覆盖凹槽侧壁的停止层50。Specifically, the stop layer 50 is etched using an anisotropic etching process. Since the etching rate of the anisotropic etching in the vertical direction is greater than the etching rate in the horizontal direction, the stop layer 50 covering the sidewall of the groove is formed.

所述停止层用于在后续去除伪栅的过程更好的控制凹槽的尺寸,避免刻蚀的伪栅的长度过大,控制后续形成的隔离结构与鳍部之间的相对位置,进而能够确保半导体器件的可靠性。The stop layer is used to better control the size of the groove in the subsequent process of removing the dummy gate, avoid the etched dummy gate from being too long, and control the relative position between the subsequently formed isolation structure and the fin, thereby ensuring the reliability of the semiconductor device.

在本步骤中,由于伪栅的高度高于介质层,因此,在伪栅上方的停止层的厚度会小于在凹槽中介质层上方的停止层的厚度,因此,在回刻蚀所述停止层时,伪栅上方的停止层会先于介质层上方的介质层被全部去除,不会在伪栅上残留停止层,能够在后续去除预定区域的伪栅的过程中,确保伪栅被全部去除。能够避免对比例中伪栅残留导致的短路,确保半导体器件的可靠性。In this step, since the height of the dummy gate is higher than the dielectric layer, the thickness of the stop layer above the dummy gate is less than the thickness of the stop layer above the dielectric layer in the groove. Therefore, when the stop layer is etched back, the stop layer above the dummy gate is completely removed before the dielectric layer above the dielectric layer, and no stop layer will remain on the dummy gate. In the subsequent process of removing the dummy gate in the predetermined area, it can be ensured that the dummy gate is completely removed. The short circuit caused by the residual dummy gate in the comparative example can be avoided, and the reliability of the semiconductor device can be ensured.

参考图17,在步骤S700中,去除预定区域的所述伪栅,形成隔离结构。Referring to FIG. 17 , in step S700 , the dummy gate in a predetermined area is removed to form an isolation structure.

具体地,采用对所述伪栅的刻蚀速率大于对所述停止层的刻蚀速率的刻蚀工艺去除所述伪栅。可选地,去除预定区域的所述伪栅可以采用湿法刻蚀或者干法刻蚀工艺。在本实施例中,采用各向异性的干法刻蚀或湿法刻蚀去除所述伪栅。Specifically, the dummy gate is removed by an etching process in which the etching rate of the dummy gate is greater than the etching rate of the stop layer. Optionally, the dummy gate in the predetermined area can be removed by wet etching or dry etching. In this embodiment, the dummy gate is removed by anisotropic dry etching or wet etching.

在一个可选的实现方式中,通过刻蚀的方法去除所述伪栅13和所述延伸层。采用干法刻蚀工艺进行所述刻蚀,干法刻蚀工艺的工艺参数为:HBr流量为50sccm-500sccm,NF3流量为0sccm-50sccm,O2流量为0sccm-50sccm,He流量为0sccm-200sccm,Ar流量为0sccm-500sccm,腔室压强为2mTorr-100mTorr,提供源功率200W-1000W,提供偏置功率0W-200W。In an optional implementation, the dummy gate 13 and the extension layer are removed by etching. The etching is performed by a dry etching process, and the process parameters of the dry etching process are: HBr flow rate is 50sccm-500sccm, NF3 flow rate is 0sccm-50sccm, O2 flow rate is 0sccm-50sccm, He flow rate is 0sccm-200sccm, Ar flow rate is 0sccm-500sccm, chamber pressure is 2mTorr-100mTorr, source power is 200W-1000W, and bias power is 0W-200W.

在另一个可选的实现方式中,采用质量分数为2%-10%的四甲基氢氧化铵(Tetramethylammonium Hydroxide,TMAH)刻蚀所述伪栅。In another optional implementation, the dummy gate is etched using 2%-10% tetramethylammonium hydroxide (TMAH) by mass.

在刻蚀过程中,停止层用于限制预定区域的尺寸,同时采用各向异性的刻蚀工艺,能够确保隔离结构的侧壁基本垂直于水平面,避免在水平方向刻蚀伪栅,确保准确的去除预定区域的伪栅,能够确保在刻蚀后,在形成的隔离结构两侧的伪栅与鳍部间的相对位置符合要求,确保半导体器件的可靠性。During the etching process, the stop layer is used to limit the size of the predetermined area. At the same time, an anisotropic etching process is used to ensure that the side walls of the isolation structure are basically perpendicular to the horizontal plane, avoid etching the dummy gate in the horizontal direction, ensure the accurate removal of the dummy gate in the predetermined area, and ensure that after etching, the relative position between the dummy gate and the fin on both sides of the isolation structure formed meets the requirements, thereby ensuring the reliability of the semiconductor device.

在后续工艺中,在隔离结构间填充介质层,以形成两个分立的伪栅。在后续工艺中,还包括:将分立的伪栅替换成金属栅。并形成与源漏区和金属栅电连接的导电通孔。以及形成与导电通孔电连接的互连结构。并对形成的半导体结构进行封装。以形成完整的半导体器件。In the subsequent process, a dielectric layer is filled between the isolation structures to form two separate dummy gates. In the subsequent process, the separate dummy gates are replaced with metal gates. A conductive via is formed that is electrically connected to the source and drain regions and the metal gate. An interconnection structure is formed that is electrically connected to the conductive via. The formed semiconductor structure is packaged to form a complete semiconductor device.

在本发明实施例中,控制伪栅的上表面高于介质层的上表面,并在介质层和伪栅的上方形成材料与介质层不同的掩膜层,能够准确的控制在预定区域的伪栅上方形成的凹槽的深度,并能够确保后续形成的停止层不覆盖伪栅,避免因为停止层覆盖伪栅导致的伪栅残留,进而能够避免半导体器件短路,确保半导体器件的可靠性。In an embodiment of the present invention, the upper surface of the dummy gate is controlled to be higher than the upper surface of the dielectric layer, and a mask layer whose material is different from that of the dielectric layer is formed above the dielectric layer and the dummy gate. This can accurately control the depth of the groove formed above the dummy gate in a predetermined area, and can ensure that the subsequently formed stop layer does not cover the dummy gate, thereby avoiding dummy gate residues caused by the stop layer covering the dummy gate, thereby avoiding short circuits in the semiconductor device and ensuring the reliability of the semiconductor device.

以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域技术人员而言,本发明可以有各种改动和变化。凡在本发明的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (9)

1. A method of forming a semiconductor device, the method comprising:
providing a front-end device layer, wherein the front-end device layer comprises a dummy gate;
forming a dielectric layer covering the side wall and the top of the dummy gate;
etching the dielectric layer until the upper surface of the dielectric layer is lower than the upper surface of the dummy gate;
Forming a mask layer on the dielectric layer and the dummy gate;
patterning the mask layer to form a groove exposing the top of the dummy gate in a preset area, wherein the size of the groove is larger than that of the dummy gate;
forming a stop layer, wherein the stop layer at least covers the side wall of the groove;
and removing the dummy gate in the preset area to form an isolation structure.
2. The method of claim 1, wherein the etching back is performed such that an upper surface of the dielectric layer is 5 nm-10 nm lower than an upper surface of the dummy gate.
3. The method of forming a semiconductor device according to claim 1, wherein materials of the mask layer and the dielectric layer are different.
4. The method of claim 3, wherein the mask layer is silicon nitride and the dielectric layer is silicon dioxide.
5. The method of forming a semiconductor device according to claim 1, wherein a thickness of the mask layer is 10 nm to 100 nm.
6. The method for forming a semiconductor device according to claim 1, wherein the formation stop layer is specifically:
and forming a stop layer covering the side wall of the groove and the top of the pseudo gate by adopting an atomic layer deposition process.
7. The method of forming a semiconductor device according to claim 1, wherein a size of the dummy gate is not more than 10 nm.
8. The method for forming a semiconductor device according to claim 1, wherein a material of the stopper layer is silicon dioxide; the dummy gate is made of polysilicon.
9. The method of forming a semiconductor device according to claim 1, wherein the removing the dummy gate of the predetermined region is specifically:
And removing the dummy gate by adopting an etching process with the etching rate of the dummy gate being greater than that of the stop layer.
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CN103794479A (en) * 2012-10-29 2014-05-14 中芯国际集成电路制造(上海)有限公司 Method for manufacturing semiconductor device

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