CN112520254B - Storage tank structure adopting orthogonal cable-girder structure to manufacture tank roof and construction method thereof - Google Patents
Storage tank structure adopting orthogonal cable-girder structure to manufacture tank roof and construction method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
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Abstract
本发明提供一种采用正交索梁结构制造罐顶的储罐结构及其施工方法。采用正交索梁结构制造罐顶的储罐结构包括罐底、罐壁及罐顶,罐壁呈上下开口且内部中空的筒状结构,罐壁底部与罐底相接,罐顶与罐壁顶部相接并封闭罐壁顶部;罐顶包括索梁结构及铺设于索梁结构上的顶面板,索梁结构包括承重索网、位于承重索网的上方的支撑索网及设于承重索网与支撑索网之间的多根支撑件,承重索网与支撑索网均张紧并覆盖于罐壁顶部,承重索网及支撑索网与罐壁相接,多个支撑件均竖直设置,各支撑件下端与承重索网相接,且各支撑件上端与支撑索网相接,顶面板铺设于支撑索网上。本发明适于制造超大型储罐。
The invention provides a storage tank structure and a construction method for manufacturing a tank roof by adopting an orthogonal cable beam structure. The tank structure using the orthogonal cable beam structure to manufacture the tank top includes the tank bottom, the tank wall and the tank top. The tank wall is a cylindrical structure with upper and lower openings and a hollow inside. The top is connected to and closes the top of the tank wall; the tank top includes a cable-beam structure and a top panel laid on the cable-beam structure, and the cable-beam structure includes a load-bearing cable net, a support cable net located above the load-bearing cable net, and a load-bearing cable net. There are multiple supports between the supporting cable net and the supporting cable net. The load-bearing cable net and the supporting cable net are both tensioned and covered on the top of the tank wall. The load-bearing cable net and the supporting cable net are connected to the tank wall. The lower end of each support piece is connected with the load-bearing cable net, the upper end of each support piece is connected with the support cable net, and the top panel is laid on the support cable net. The present invention is suitable for manufacturing super large storage tanks.
Description
技术领域technical field
本发明涉及土木建筑技术领域,尤其是指一种采用正交索梁结构制造罐顶的储罐结构及其施工方法。The invention relates to the technical field of civil engineering, in particular to a storage tank structure and a construction method for manufacturing a tank roof by using an orthogonal cable beam structure.
背景技术Background technique
随着中国经济的不断发展,对石油的需求量、存储量都日益增长,石油作为全球战略能源,它的储备量的多少越来越重要,因此存储石油或加工品(汽油、柴油、机油等)的装置是必不可少的油田设备。With the continuous development of China's economy, the demand and storage of oil are increasing. As a global strategic energy source, the amount of oil in its reserves is becoming more and more important. Therefore, the storage of oil or processed products (gasoline, diesel, motor oil, etc. ) device is an essential oilfield equipment.
立式储罐因其施工简便,容积大,受周围的环境影响小,在各大油田和企业得到应用。储罐按其容量大小分为小型储罐、中型储罐、大型储罐和特大型储罐以及超大型储罐;根据其设置位置的不同分为地面储罐、地下储罐、半地下储罐和坑内储罐。随着石油加工量和需求量的不断增加,对临时存储设备的容积要求也越来越高,常规的钢制储罐已不能很好地满足市场的需求,对超大型储罐的研究越来越受到人们的关注。Vertical storage tanks are used in major oil fields and enterprises because of their simple construction, large volume, and little impact on the surrounding environment. Storage tanks are divided into small storage tanks, medium storage tanks, large storage tanks, extra large storage tanks and super large storage tanks according to their capacity; they are divided into ground storage tanks, underground storage tanks, and semi-underground storage tanks according to their location. and in-pit storage tanks. With the continuous increase of oil processing volume and demand, the volume requirements of temporary storage equipment are also getting higher and higher. Conventional steel storage tanks can no longer meet the needs of the market well, and research on super large storage tanks is becoming more and more important. more people's attention.
但是储罐的大型化发展,对储罐的设计、施工带来了很大的挑战。常规储罐其罐壁及罐顶均为钢结构,钢结构在外力作用下易发生整体或局部失稳,出现象足屈曲,导致结构未达到设计使用年限,就遭到破坏。若仅通过增加钢板壁厚度来满足结构受力要求,会导致钢板壁厚过厚,对此类钢板的加工提出了新的挑战。并且,钢制储罐的罐壁往往与土壤直接接触,长期以往会收到侵蚀,从而大大降低罐壁的承载力和刚度,缩短储罐的使用寿命,在轻微地震作用下,会致使罐底破坏,造成巨大的经济损失,因此提出一种新型的超大组合储罐体系迫在眉睫。However, the large-scale development of storage tanks has brought great challenges to the design and construction of storage tanks. The walls and roofs of conventional storage tanks are all steel structures, and the steel structures are prone to overall or local instability under the action of external forces. If the structural stress requirements are met only by increasing the wall thickness of the steel plate, the wall thickness of the steel plate will be too thick, posing new challenges to the processing of such steel plates. In addition, the tank wall of the steel storage tank is often in direct contact with the soil, and will be eroded for a long time, thereby greatly reducing the bearing capacity and stiffness of the tank wall, shortening the service life of the storage tank, and under the action of a slight earthquake, the bottom of the tank will be damaged. Therefore, it is imminent to propose a new type of super large combined storage tank system.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供着一种采用正交索梁结构制造罐顶的储罐结构及其施工方法,适于制造超大型储罐。The purpose of the present invention is to provide a storage tank structure and a construction method using the orthogonal cable beam structure to manufacture the tank top, which is suitable for the manufacture of super large storage tanks.
为达到上述目的,本发明提供了一种采用正交索梁结构制造罐顶的储罐结构,其中,所述采用正交索梁结构制造罐顶的储罐结构包括罐底、罐壁及罐顶,所述罐壁呈上下开口且内部中空的筒状结构,所述罐壁的底部与所述罐底相接,所述罐顶与所述罐壁的顶部相接并封闭所述罐壁的顶部开口;所述罐顶包括索梁结构及铺设于所述索梁结构上的顶面板,所述索梁结构包括承重索网、位于所述承重索网的上方的支撑索网及设于所述承重索网与所述支撑索网之间的多根支撑件,所述承重索网与所述支撑索网均张紧并覆盖于所述罐壁的顶部开口处,所述承重索网的边缘及所述支撑索网的边缘均与所述罐壁相接,多个所述支撑件均竖直设置,各所述支撑件的下端均与所述承重索网相接,且各所述支撑件的上端均与所述支撑索网相接,所述顶面板铺设于所述支撑索网上。In order to achieve the above object, the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein the storage tank structure using an orthogonal cable beam structure to manufacture a tank roof includes a tank bottom, a tank wall and a tank top. The tank wall is a cylindrical structure with upper and lower openings and a hollow interior, the bottom of the tank wall is connected to the bottom of the tank, and the top of the tank is connected to the top of the tank wall and closes the tank wall The top of the tank is open; the tank top includes a cable-beam structure and a top panel laid on the cable-beam structure, and the cable-beam structure includes a load-bearing cable net, a support cable net located above the load-bearing cable net, and a A plurality of supports between the load-bearing cable net and the support cable net, the load-bearing cable net and the support cable net are both tensioned and covered at the top opening of the tank wall, the load-bearing cable net The edge of the support cable net and the edge of the support cable net are connected to the tank wall, a plurality of the support members are arranged vertically, the lower end of each support member is connected to the load-bearing cable net, and each support member is connected to the load-bearing cable net. The upper ends of the support members are all connected to the support cable net, and the top panel is laid on the support cable net.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述承重索网包括多根第一横向索及多根第二横向索,各所述第一横向索间隔设置且相互平行,各所述第二横向索间隔设置且相互平行,各所述第一横向索分别与各所述第二横向索垂直交叉相接形成网状结构,各所述第一横向索的两端及各所述第二横向索的两端分别与所述罐壁相接。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein the load-bearing cable net includes a plurality of first transverse cables and a plurality of second transverse cables, and each of the first transverse cables is arranged at intervals and Parallel to each other, each of the second transverse cables is spaced apart and parallel to each other, each of the first transverse cables is vertically intersected with each of the second transverse cables to form a mesh structure, and two of the first transverse cables are connected. The ends and the two ends of each of the second transverse cables are respectively connected with the tank wall.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述罐壁的内部埋设有第一环形构件,各所述第一横向索的两端及各所述第二横向索的两端均由所述第一环形构件的下方绕设至所述第一环形构件的外侧并沿所述罐壁向上延伸贯穿所述罐壁的顶部端面,且各所述第一横向索的两端及各所述第二横向索的两端分别通过第一锚具固定于所述罐壁的顶部端面上,使各所述第一横向索及各所述第二横向索张紧。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein a first annular member is embedded in the inside of the tank wall, the two ends of each of the first transverse cables and the second transverse Both ends of the cable are wound from the bottom of the first annular member to the outer side of the first annular member and extend upward along the tank wall through the top end face of the tank wall, and each of the first transverse cables The two ends of each of the second transverse cables and the two ends of each of the second transverse cables are respectively fixed on the top end surface of the tank wall through first anchors, so that each of the first transverse cables and each of the second transverse cables are tensioned.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,各所述第一横向索与各所述第二横向索之间的相交处均设有第一钢节点,各所述第一钢节点上均形成有相互独立且相互垂直的第一索道与第二索道,所述第一索道供所述第一横向索贯穿,所述第二索道供所述第二横向索贯穿,且各所述第一钢节点上均形成有第一上安装孔,各所述支撑件的下端分别与各所述第一钢节点的所述第一上安装孔相接。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein the intersection between each of the first transverse cables and each of the second transverse cables is provided with a first steel node, and each of the A first cableway and a second cableway that are independent and perpendicular to each other are formed on the first steel node, the first cableway is used for the first transverse cable to pass through, and the second cableway is used for the second transverse cable to pass through. , and each of the first steel nodes is formed with a first upper installation hole, and the lower ends of each of the support members are respectively connected to the first upper installation holes of each of the first steel nodes.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述支撑索网包括多根第三横向索及多根第四横向索,各所述第三横向索间隔设置且相互平行,各所述第四横向索间隔设置且相互平行,各所述第三横向索分别与各所述第四横向索垂直交叉相接形成网状结构,各所述第三横向索的两端及各所述第四横向索的两端分别与所述罐壁相接。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein the supporting cable net includes a plurality of third transverse cables and a plurality of fourth transverse cables, and the third transverse cables are arranged at intervals and Parallel to each other, each of the fourth transverse cables is spaced apart and parallel to each other, each of the third transverse cables is vertically intersected with each of the fourth transverse cables to form a mesh structure, and two of the third transverse cables are connected to each other. The ends and both ends of each of the fourth transverse cables are respectively connected with the tank wall.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述罐壁的内部埋设有第二环形构件,各所述第三横向索的两端及各所述第四横向索的两端均由所述第二环形构件的上方顺次绕设至所述第二环形构件的外侧及所述第二环形构件的下方并贯穿所述罐壁的内表面,且各所述第三横向索的两端及各所述第四横向索的两端分别通过第二锚具固定于所述罐壁的内表面上,使各所述第三横向索及各所述第四横向索张紧。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein a second annular member is embedded in the inside of the tank wall, two ends of each of the third transverse cables and each of the fourth transverse Both ends of the cable are sequentially wound from above the second annular member to the outside of the second annular member and below the second annular member and pass through the inner surface of the tank wall, and each of the Both ends of the third transverse cable and the two ends of the fourth transverse cables are respectively fixed on the inner surface of the tank wall through second anchors, so that the third transverse cables and the fourth transverse cables are Cable tensioned.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述第一环形构件上沿其周向间隔套设有多个第一防滑导向圈,各所述第一防滑导向圈的外表面上沿其周向凹设形成有第一环形凹槽,各所述第一横向索的两端及各所述第二横向索的两端分别绕设于对应的所述第一防滑导向圈的所述第一环形凹槽中;The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein, the first annular member is provided with a plurality of first anti-skid guide rings along the circumferential direction of the first ring member, and each of the first anti-skid guide rings is provided. A first annular groove is concavely formed on the outer surface of the ring along its circumferential direction, and the two ends of each of the first transverse cables and the two ends of each of the second transverse cables are respectively wound around the corresponding first anti-skid guides. in the first annular groove of the ring;
所述第二环形构件上沿其周向间隔套设有多个第二防滑导向圈,各所述第二防滑导向圈的外表面上沿其周向凹设形成有第二环形凹槽,各所述第三横向索的两端及各所述第四横向索的两端分别绕设于对应的所述第二防滑导向圈的所述第二环形凹槽中。The second annular member is provided with a plurality of second anti-skid guide rings at intervals along its circumferential direction, and a second annular groove is concavely formed on the outer surface of each of the second anti-skid guide rings along its circumferential direction. Two ends of the third transverse cable and two ends of each of the fourth transverse cables are respectively wound in the second annular grooves of the corresponding second anti-skid guide rings.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述罐壁的内部埋设有第二环形构件,所述罐底的内部埋设有第三环形构件及第四环形构件,所述第四环形构件同轴地设于所述第三环形构件的外侧,各所述第三横向索的两端及各所述第四横向索的两端均由所述第二环形构件的上方绕设至所述第二环形构件的下方并沿所述罐壁向下延伸至所述罐底的内部,且各所述第三横向索的两端及各所述第四横向索的两端于所述罐底的内部分别由所述第三环形构件的内侧依次绕设置所述第三环形构件的底部、所述第四环形构件的底部及所述第四环形构件的外侧并向上延伸贯穿所述罐底的上表面,且各所述第三横向索的两端及各所述第四横向索的两端分别通过第三锚具固定于所述罐底的上表面上,使各所述第三横向索及各所述第四横向索张紧。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank top, wherein the second annular member is embedded in the inside of the tank wall, and the third annular member and the fourth annular member are embedded in the bottom of the tank. , the fourth annular member is coaxially arranged on the outer side of the third annular member, and both ends of each of the third transverse cables and both ends of the fourth transverse cables are formed by the second annular member. The upper part is wound to the bottom of the second annular member and extends down to the inside of the tank bottom along the tank wall, and the two ends of each of the third transverse cables and the ends of each of the fourth transverse cables The two ends are located inside the tank bottom respectively from the inner side of the third annular member to surround the bottom of the third annular member, the bottom of the fourth annular member and the outer side of the fourth annular member in order and upward. It extends through the upper surface of the tank bottom, and the two ends of each of the third transverse cables and the two ends of each of the fourth transverse cables are respectively fixed on the upper surface of the tank bottom through third anchors, so that the Each of the third transverse cables and each of the fourth transverse cables are tensioned.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述第一环形构件上沿其周向间隔套设有多个第一防滑导向圈,各所述第一防滑导向圈的外表面上沿其周向凹设形成有第一环形凹槽,各所述第一横向索的两端及各所述第二横向索的两端分别绕设于对应的所述第一防滑导向圈的所述第一环形凹槽中;The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein, the first annular member is provided with a plurality of first anti-skid guide rings along the circumferential direction of the first ring member, and each of the first anti-skid guide rings is provided. A first annular groove is concavely formed on the outer surface of the ring along its circumferential direction, and the two ends of each of the first transverse cables and the two ends of each of the second transverse cables are respectively wound around the corresponding first anti-skid guides. in the first annular groove of the ring;
所述第二环形构件上沿其周向间隔套设有多个第二防滑导向圈,各所述第二防滑导向圈的外表面上沿其周向凹设形成有第二环形凹槽,所述第三环形构件上沿其周向间隔套设有多个第三防滑导向圈,各所述第三防滑导向圈的外表面上沿其周向凹设形成有第三环形凹槽,所述第四环形构件上沿其周向间隔套设有多个第四防滑导向圈,各所述第四防滑导向圈的外表面上沿其周向凹设形成有第四环形凹槽,各所述第三横向索的两端及各所述第四横向索的两端分别顺次绕设于对应的所述第二防滑导向圈的所述第二环形凹槽中、对应的所述第三防滑导向圈的所述第三环形凹槽中及对应的所述第四防滑导向圈的所述第四环形凹槽中。The second annular member is provided with a plurality of second anti-skid guide rings at intervals along its circumferential direction, and a second annular groove is concavely formed on the outer surface of each of the second anti-skid guide rings along its circumferential direction. A plurality of third anti-skid guide rings are provided on the three annular members at intervals along their circumferential directions, and third annular grooves are concavely formed on the outer surface of each of the third anti-slip guide rings along its circumferential direction. The fourth annular member A plurality of fourth anti-skid guide rings are arranged at intervals along its circumferential direction, and a fourth annular groove is concavely formed on the outer surface of each of the fourth anti-skid guide rings along its circumferential direction. The ends and the two ends of each of the fourth transverse cables are respectively wound in the second annular groove of the corresponding second anti-skid guide ring, and the corresponding third anti-skid guide ring of the first three annular grooves and corresponding fourth annular grooves of the fourth anti-skid guide ring.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,各所述第三横向索与各所述第四横向索之间的相交处均设有第二钢节点,各所述第二钢节点上均形成有相互独立且相互垂直的第三索道与第四索道,所述第三索道供所述第三横向索贯穿,所述第四索道供所述第四横向索贯穿,且各所述第二钢节点上均形成有第二上安装孔及第二下安装孔,所述顶面板通过多个安装元件与各所述第二钢节点的所述第二上安装孔相接,且各所述支撑件的上端分别与各所述第二钢节点的所述第二下安装孔相接。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein the intersections between each of the third transverse cables and each of the fourth transverse cables are provided with second steel nodes. A third cableway and a fourth cableway that are independent and perpendicular to each other are formed on the second steel node, the third cableway is for the third transverse cable to pass through, and the fourth cableway is for the fourth transverse cable to pass through , and a second upper mounting hole and a second lower mounting hole are formed on each of the second steel nodes, and the top panel is connected to the second upper mounting hole of each of the second steel nodes through a plurality of mounting elements are connected to each other, and the upper ends of each of the supports are respectively connected to the second lower installation holes of each of the second steel nodes.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述第一环形构件与所述第二环形构件均设于一圈梁结构中,所述第一环形构件位于所述第二环形构件的上方,且所述第一环形构件与所述第二环形构件通过多根钢腹杆连接固定,所述圈梁结构中浇筑有活性粉末混凝土,且所述圈梁结构埋设于所述罐壁的内部且靠近所述罐壁的顶部。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein the first annular member and the second annular member are both arranged in a ring beam structure, and the first annular member is located in the Above the second annular member, the first annular member and the second annular member are connected and fixed by a plurality of steel web rods, the ring beam structure is poured with active powder concrete, and the ring beam structure is buried inside the tank wall and near the top of the tank wall.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述罐壁包括内筒及外筒,所述外筒同轴地设于所述内筒的外部,所述内筒的下端与所述外筒的下端均埋设固定于所述罐底的内部,所述内筒的外表面上由上至下间隔设有多组第一抗剪结构,且所述外筒的内表面上由上至下间隔设有多组第二抗剪结构,各所述第一抗剪结构及各所述第二抗剪结构由上至下交替间隔设置,所述内筒与所述外筒之间浇筑活性粉末混凝土。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank top, wherein the tank wall includes an inner cylinder and an outer cylinder, the outer cylinder is coaxially arranged on the outside of the inner cylinder, and the inner cylinder is provided. The lower end of the cylinder and the lower end of the outer cylinder are both embedded and fixed inside the tank bottom, the outer surface of the inner cylinder is provided with a plurality of groups of first shear structures at intervals from top to bottom, and the outer cylinder is A plurality of groups of second shear-resisting structures are arranged on the inner surface from top to bottom at intervals, and each of the first shear-resistance structures and each of the second shear-resistance structures are alternately arranged from top to bottom. Reactive powder concrete is poured between the outer cylinders.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述内筒及所述外筒均由多块筒板拼接组成,每两块相邻的所述筒板之间均为榫接固定。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank top, wherein, the inner cylinder and the outer cylinder are composed of a plurality of cylinder plates spliced together, and between each two adjacent cylinder plates All are mortised.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,各组所述第一抗剪结构与各组所述第二抗剪结构均包括多个沿所述罐壁的周向间隔设置的抗剪键。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein, each group of the first shear structure and each group of the second shear structure include a plurality of circumferences along the tank wall. Shear key set to the interval.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述内筒的内壁上设有至少一道加强环,且所述内筒的内壁上于所述索梁结构的上方凸设有支撑环板,所述顶面板的边缘架设于所述支撑环板上。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein, at least one reinforcing ring is arranged on the inner wall of the inner cylinder, and the inner wall of the inner cylinder is above the cable beam structure. A support ring plate is protruded, and the edge of the top plate is erected on the support ring plate.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述罐底的内部埋设有抗拔圈,所述内筒的下端及所述外筒的下端均与所述抗拔圈固定相接,并且/或者埋设于所述罐底的内部的所述内筒的内壁上以及埋设于所述罐底的内部的所述外筒的外壁上均设有多个抗拔件。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank top, wherein an anti-pulling ring is embedded in the bottom of the tank, and the lower end of the inner cylinder and the lower end of the outer cylinder are both connected with the anti-pulling ring. Pulling rings are fixedly connected, and/or a plurality of anti-pulling elements are provided on the inner wall of the inner cylinder embedded in the tank bottom and on the outer wall of the outer cylinder embedded in the tank bottom .
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述内筒、所述外筒、各所述第一抗剪结构、各所述第二抗剪结构、所述抗拔圈、各所述抗拔件及所述加强环均由高强铝合金制成。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein the inner cylinder, the outer cylinder, each of the first shear-resistant structures, each of the second shear-resistant structures, the The pull-out ring, each of the pull-out parts and the reinforcing ring are all made of high-strength aluminum alloy.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述罐底由钢筋及活性粉末混凝土浇筑构成,所述顶面板为聚双环戊二烯板,且所述支撑件为弹簧钢管。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank top, wherein the tank bottom is formed by pouring steel bars and reactive powder concrete, the top panel is a polydicyclopentadiene plate, and the support member For spring steel pipe.
如上所述的采用正交索梁结构制造罐顶的储罐结构,其中,所述第一横向索、所述第二横向索、所述第三横向索及所述第四横向索均包括索套及活动穿设于所述索套的内部的无粘结索。The above-mentioned storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, wherein, the first transverse cable, the second transverse cable, the third transverse cable and the fourth transverse cable all include cables. A sleeve and a non-adhesive cable that is movably passed through the inside of the cable sleeve.
本发明还提供了一种采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,所述采用正交索梁结构制造罐顶的储罐结构的施工方法用于制造如上所述的采用正交索梁结构制造罐顶的储罐结构,所述采用正交索梁结构制造罐顶的储罐结构的施工方法包括:The present invention also provides a construction method for manufacturing a tank structure with an orthogonal cable beam structure, wherein the construction method for manufacturing a tank structure with an orthogonal cable beam structure is used to manufacture the above-mentioned construction method. The storage tank structure using the orthogonal cable beam structure to manufacture the tank roof, the construction method of the storage tank structure manufacturing the tank roof using the orthogonal cable beam structure includes:
将罐壁由上至下划分为N个区段,N为正整数,位于最下方的区段为第1段,位于最上方的区段为第N段,预制所述罐壁的第1段并建造罐底,并且将所述罐壁的第1段的下端埋设固定于所述罐底的内部;Divide the tank wall into N sections from top to bottom, N is a positive integer, the section located at the bottom is the first section, the section located at the top is the Nth section, and the first section of the tank wall is prefabricated and build the tank bottom, and embed the lower end of the first section of the tank wall in the interior of the tank bottom;
根据所述罐壁划分的N个区段,由下至上采用分段施工的方法在所述罐壁的第1段上依次向上建造所述罐壁的第2段至所述罐壁的第N段;According to the N sections divided by the tank wall, the second section of the tank wall to the Nth section of the tank wall is constructed upward in sequence on the first section of the tank wall by adopting the method of segmented construction from bottom to top. part;
预制承重索网及支撑索网,在所述承重索网与所述支撑索网之间装设支撑件,形成索梁结构;Prefabricated load-bearing cable nets and support cable nets, and a support member is installed between the load-bearing cable nets and the support cable nets to form a cable-beam structure;
在建造所述罐壁的过程中将所述承重索网的边缘埋设固定于所述罐壁上;During the process of building the tank wall, the edge of the load-bearing cable net is embedded and fixed on the tank wall;
在建造所述罐底的过程中将所述支撑索网的边缘埋设固定于所述罐底上,或在建造所述罐壁的过程中将所述支撑索网的边缘埋设固定于所述罐壁上;During the construction of the tank bottom, the edge of the support cable net is embedded and fixed on the tank bottom, or the edge of the support cable net is embedded and fixed to the tank during the construction of the tank wall. on the wall;
张紧所述承重索网与所述支撑索网;tensioning the load-bearing cable net and the support cable net;
在所述支撑索网上铺设顶面板。A top panel is laid on the support wire mesh.
如上所述的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,预制所述罐壁的第1段并建造罐底,并且将所述罐壁的第1段的下端埋设固定于所述罐底的内部包括:The construction method of the storage tank structure using the orthogonal cable beam structure to manufacture the tank roof as described above, wherein the first section of the tank wall is prefabricated and the tank bottom is constructed, and the lower end of the first section of the tank wall is buried The interior fixed to the bottom of the tank includes:
采用筒板拼接形成所述罐壁的第1段的内筒及所述罐壁的第1段的外筒,在所述罐壁的第1段的内筒的外表面上焊接固定第一抗剪结构,在所述罐壁的第1段的外筒的内表面上焊接固定第二抗剪结构;The inner cylinder of the first section of the tank wall and the outer cylinder of the first section of the tank wall are formed by splicing cylinder plates, and the first resistance is welded and fixed on the outer surface of the inner cylinder of the first section of the tank wall. a shear structure, a second shear structure is welded and fixed on the inner surface of the outer cylinder of the first section of the tank wall;
铺设罐底垫层,绑扎罐底钢筋,布置第三环形构件、第四环形构件及抗拔圈,将所述罐壁的第1段的外筒的下端及所述罐壁的第1段的内筒的下端分别与所述抗拔圈焊接固定,在所述罐壁的第1段的外筒的下端的外表面上以及所述罐壁的第1段的内筒的下端的内表面上沿所述罐壁的周向分别间隔焊接设置多个抗拔件,浇筑活性粉末混凝土形成所述罐底,并向所述罐壁的第1段的外筒与所述罐壁的第1段的内筒之间浇筑活性粉末混凝土,对活性粉末混凝土进行养护,完成所述罐底及所述罐壁的第1段的施工。Lay the tank bottom cushion, tie the tank bottom steel bars, arrange the third annular member, the fourth annular member and the pull-out ring, connect the lower end of the outer cylinder of the first section of the tank wall and the bottom of the first section of the tank wall. The lower ends of the inner cylinder are respectively welded and fixed with the pull-out ring, on the outer surface of the lower end of the outer cylinder of the first section of the tank wall and the inner surface of the lower end of the inner cylinder of the first section of the tank wall A plurality of anti-uplift parts are respectively welded and arranged along the circumferential direction of the tank wall, and the active powder concrete is poured to form the tank bottom, and the outer cylinder of the first section of the tank wall and the first section of the tank wall are connected to each other. Reactive powder concrete is poured between the inner cylinders of the tank, and the active powder concrete is cured to complete the construction of the first section of the tank bottom and the tank wall.
如上所述的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,根据所述罐壁划分的N个区段,由下至上采用分段施工的方法在所述罐壁的第1段上依次向上建造所述罐壁的第2段至所述罐壁的第N段包括:The construction method for the storage tank structure of the tank roof using the orthogonal cable beam structure as described above, wherein, according to the N sections divided by the tank wall, the method of segmented construction is used from bottom to top in the tank wall. Building the second section of the tank wall upward on the first section to the Nth section of the tank wall includes:
建造所述罐壁的第2段,采用所述筒板拼接形成所述罐壁的第2段的内筒及所述罐壁的第2段的外筒,在所述罐壁的第2段的内筒的外表面上焊接固定第一抗剪结构,在所述罐壁的第2段的外筒的内表面上焊接固定第二抗剪结构,将所述罐壁的第2段的内筒的下端与所述罐壁的第1段的内筒的上端相接,将所述罐壁的第2段的外筒的下端与所述罐壁的第1段的外筒的上端相接,向所述罐壁的第2段的内筒与所述罐壁的第2段的外筒之间浇筑活性粉末混凝土,对活性粉末混凝土进行养护,完成所述罐壁的第2段的施工;The second section of the tank wall is constructed, and the cylinder plates are spliced to form the inner cylinder of the second section of the tank wall and the outer cylinder of the second section of the tank wall, and the second section of the tank wall is formed. The first shear structure is welded and fixed on the outer surface of the inner cylinder, the second shear structure is welded and fixed on the inner surface of the outer cylinder of the second section of the tank wall, and the inner surface of the second section of the tank wall is welded and fixed. The lower end of the cylinder is in contact with the upper end of the inner cylinder of the first stage of the tank wall, and the lower end of the outer cylinder of the second stage of the tank wall is connected to the upper end of the outer cylinder of the first stage of the tank wall. , pouring activated powder concrete between the inner cylinder of the second section of the tank wall and the outer cylinder of the second section of the tank wall, curing the activated powder concrete, and completing the construction of the second section of the tank wall ;
按照所述罐壁的第2段的建造方法,在所述罐壁的第2段的上端向上依次建造所述罐壁的第3段至所述罐壁的第N-1段;According to the construction method of the second section of the tank wall, the third section of the tank wall to the N-1 section of the tank wall are sequentially constructed upward from the upper end of the second section of the tank wall;
建造所述罐壁的第N段,采用所述筒板拼接形成所述罐壁的第N段的内筒及所述罐壁的第N段的外筒,在所述罐壁的第N段的内筒的外表面上焊接固定第一抗剪结构,在所述罐壁的第N段的外筒的内表面上焊接固定第二抗剪结构,将所述罐壁的第N段的内筒的下端与所述罐壁的第N-1段的内筒的上端相接,将所述罐壁的第N段的外筒的下端与所述罐壁的第N-1段的外筒的上端相接,在所述罐壁的第N段的外筒与所述罐壁的第N段的内筒之间布设第一环形构件与第二环形构件,向所述罐壁的第N段的内筒与所述罐壁的第N段的外筒之间浇筑活性粉末混凝土,对活性粉末混凝土进行养护,完成所述罐壁的第N段的施工。Building the Nth section of the tank wall, using the cylinder plates to form the inner cylinder of the Nth section of the tank wall and the outer cylinder of the Nth section of the tank wall, in the Nth section of the tank wall The first shearing structure is welded and fixed on the outer surface of the inner cylinder, the second shearing structure is welded and fixed on the inner surface of the outer cylinder of the Nth section of the tank wall, and the inner surface of the Nth section of the tank wall is welded and fixed. The lower end of the cylinder is connected to the upper end of the inner cylinder of the N-1 section of the tank wall, and the lower end of the outer cylinder of the N-th section of the tank wall is connected to the N-1 section of the tank wall. The upper end of the tank wall is connected to each other, and a first annular member and a second annular member are arranged between the outer cylinder of the Nth section of the tank wall and the inner cylinder of the Nth section of the tank wall, to the Nth section of the tank wall. Active powder concrete is poured between the inner cylinder of the section and the outer cylinder of the Nth section of the tank wall, and the active powder concrete is cured to complete the construction of the Nth section of the tank wall.
如上所述的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,预制承重索网及支撑索网,在所述承重索网与所述支撑索网之间装设支撑件,形成索梁结构包括:The construction method for the storage tank structure of the tank roof using the orthogonal cable beam structure as described above, wherein the load-bearing cable net and the support cable net are prefabricated, and a support is installed between the load-bearing cable net and the support cable net , forming a cable-beam structure including:
将各第一横向索分别与对应的各个第一钢节点的第一索道穿接,将各第二横向索分别与对应的各个所述第一钢节点的第二索道穿接,形成所述承重索网;The first transverse cables are respectively connected with the first cableways of the corresponding first steel nodes, and the second transverse cables are respectively connected with the second cableways of the corresponding first steel nodes to form the load-bearing cable net;
将各第三横向索分别与对应的各个第二钢节点的第三索道穿接,将各第四横向索分别与对应的各个所述第二钢节点的第四索道穿接,形成所述支撑索网;Connect each third transverse cable with the third cableway of the corresponding second steel node respectively, and connect each fourth transverse cable with the fourth cableway of the corresponding second steel node respectively to form the support cable net;
通过支撑件将每个所述第一钢节点与对应的所述第二钢节点连接,形成所述索梁结构。The cable beam structure is formed by connecting each of the first steel nodes with the corresponding second steel nodes through a support.
如上所述的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,在建造所述罐壁的过程中将所述承重索网的边缘埋设固定于所述罐壁上包括:The above-mentioned construction method for manufacturing the storage tank structure of the tank roof by using the orthogonal cable beam structure, wherein in the process of constructing the tank wall, burying and fixing the edge of the load-bearing cable net on the tank wall includes:
在建造所述罐壁的第N段的过程中,在浇筑活性粉末混凝土之前,使所述承重索网被架设到预定高度,使各所述第一横向索的两端及各所述第二横向索的两端分别贯穿所述罐壁的第N段的内筒伸至所述罐壁的第N段的内筒与所述罐壁的第N段的外筒之间由第一环形构件的下方绕设至所述第一环形构件的外侧并向上延伸至所述罐壁的第N段的顶部上方,接着向所述罐壁的第N段的内筒及所述罐壁的第N段的外筒之间浇筑活性粉末混凝土,使各所述第一横向索的索套的两端及各所述第二横向索的索套的两端与所述罐壁的第N段的活性粉末混凝土固定。In the process of constructing the Nth section of the tank wall, before pouring the reactive powder concrete, the load-bearing cable net is erected to a predetermined height, so that the two ends of each of the first transverse cables and each of the second Both ends of the transverse cable penetrate through the inner cylinder of the N-th section of the tank wall respectively and extend to the first annular member between the inner cylinder of the N-th section of the tank wall and the outer cylinder of the N-th section of the tank wall. The bottom is wound to the outside of the first annular member and extends upward to the top of the N-th section of the tank wall, and then to the inner cylinder of the N-th section of the tank wall and the N-th section of the tank wall. Reactive powder concrete is poured between the outer cylinders of the sections, so that the two ends of the cable sleeves of each of the first transverse cables and the two ends of the cable sleeves of the second transverse cables are connected to the N-th section of the tank wall. Powder concrete fixing.
如上所述的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,在建造所述罐底的过程中将所述支撑索网的边缘埋设固定于所述罐底上,或在建造所述罐壁的过程中将所述支撑索网的边缘埋设固定于所述罐壁上包括:The construction method for the storage tank structure of the tank top using the orthogonal cable beam structure as described above, wherein, in the process of constructing the tank bottom, the edge of the supporting cable net is embedded and fixed on the tank bottom, or During the process of building the tank wall, burying and fixing the edge of the support cable net on the tank wall includes:
在建造所述罐底的过程中,在浇筑活性粉末混凝土之前,使所述支撑索网被架设到预定高度,使各所述第三横向索的两端及各所述第四横向索的两端分别于所述罐壁的第1段的内筒与所述罐壁的第1段的外筒之间向下延伸由所述第三环形构件的内侧依次绕设置所述第三环形构件的底部、所述第四环形构件的底部及所述第四环形构件的外侧并向上延伸至所述罐底的上表面的上方,接着浇筑活性粉末混凝土形成所述罐底并向所述罐壁的第1段的外筒与所述罐壁的第1段的内筒之间浇筑活性粉末混凝土,使各所述第三横向索的索套的两端及各所述第四横向索的索套的两端与所述罐底的活性粉末混凝土及所述罐壁的第1段的活性粉末混凝土固定,并且在建造所述罐壁的第N段的过程中,在浇筑活性粉末混凝土之前,使各所述第三横向索的两端及各所述第四横向索的两端分别由所述第二环形构件的上方绕设至所述第二环形构件的外侧,接着向所述罐壁的第N段的外筒与所述罐壁的第N段的内筒之间浇筑活性粉末混凝土,使各所述第三横向索的索套的两端及各所述第四横向索的索套的两端与所述罐壁的第N段的活性粉末混凝土固定;In the process of constructing the tank bottom, before pouring the reactive powder concrete, the supporting cable net is erected to a predetermined height, so that the two ends of each of the third transverse cables and the two ends of each of the fourth transverse cables are erected to a predetermined height. The ends respectively extend downward between the inner cylinder of the first section of the tank wall and the outer cylinder of the first section of the tank wall, and the third annular member is sequentially arranged around the inner side of the third annular member. The bottom, the bottom of the fourth annular member and the outer side of the fourth annular member extend upward to above the upper surface of the tank bottom, and then poured reactive powder concrete to form the tank bottom and extend to the tank bottom to the tank wall. Reactive powder concrete is poured between the outer cylinder of the first stage and the inner cylinder of the first stage of the tank wall, so that the two ends of the rope sleeves of the third transverse cables and the rope sleeves of the fourth transverse cables The two ends are fixed with the reactive powder concrete of the tank bottom and the reactive powder concrete of the first section of the tank wall, and in the process of building the Nth section of the tank wall, before pouring the reactive powder concrete, make The two ends of each of the third transverse cables and the two ends of each of the fourth transverse cables are respectively wound from above the second annular member to the outside of the second annular member, and then to the outside of the tank wall. Reactive powder concrete is poured between the outer cylinder of the Nth section and the inner cylinder of the Nth section of the tank wall, so that the two ends of the cable sleeves of the third transverse cables and the cable sleeves of the fourth transverse cables Both ends of the tank wall are fixed with the reactive powder concrete of the Nth section of the tank wall;
或,在建造所述罐壁的第N段的过程中,在浇筑活性粉末混凝土之前,使所述支撑索网被架设到预定高度,使各所述第三横向索的两端及各所述第四横向索的两端分别贯穿所述罐壁的第N段的内筒伸至所述罐壁的第N段的内筒与所述罐壁的第N段的外筒之间由第二环形构件的上方绕顺次绕设至所述第二环形构件的外侧及所述第二环形构件的下方并贯穿所述罐壁的内表面伸至所述罐壁的第N段的内筒的内部,接着向所述罐壁的第N段的内筒及所述罐壁的第N段的外筒之间浇筑活性粉末混凝土,使各所述第三横向索的索套的两端及各所述第四横向索的索套的两端与所述罐壁的第N段的活性粉末混凝土固定。Or, in the process of constructing the Nth section of the tank wall, before pouring the reactive powder concrete, the supporting cable net is erected to a predetermined height, so that the two ends of the third transverse cables and the Both ends of the fourth transverse cable respectively penetrate through the inner cylinder of the N-th section of the tank wall and extend to between the inner cylinder of the N-th section of the tank wall and the outer cylinder of the N-th section of the tank wall. The upper part of the annular member is sequentially wound to the outside of the second annular member and the lower part of the second annular member and extends through the inner surface of the tank wall to the inner cylinder of the Nth section of the tank wall. Inside, then pour activated powder concrete between the inner cylinder of the N-th section of the tank wall and the outer cylinder of the N-th section of the tank wall, so that the two ends of the rope sleeves of the third transverse cables and each Both ends of the rope sleeve of the fourth transverse cable are fixed with the active powder concrete of the Nth section of the tank wall.
如上所述的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,张紧所述承重索网与所述支撑索网包括:As mentioned above, the construction method of the storage tank structure of the tank roof is manufactured by using the orthogonal cable beam structure, wherein, the tensioning of the load-bearing cable net and the support cable net includes:
将各所述第一横向索的索套中穿设的无粘结索及各所述第二横向索的索套中穿设的无粘结索拉紧,并将各所述第一横向索的索套中穿设的无粘结索的两端及各所述第二横向索的索套中穿设的无粘结索的两端分别通过第一锚具固定于所述罐壁的第N段的上端处;Tighten the non-adhesive cables pierced through the sleeves of each of the first transverse cables and the non-adhesive cables through the sleeves of the second transverse cables, and tighten each of the first transverse cables. The two ends of the non-adhesive cable pierced in the cable sleeve of the second transverse cable and the two ends of the non-adhesive cable pierced in the cable sleeve of each of the second transverse cables are respectively fixed to the first anchorage on the first anchorage of the tank wall. at the upper end of the N segment;
将各所述第三横向索的索套中穿设的无粘结索及各所述第四横向索的索套中穿设的无粘结索拉紧,并将各所述第三横向索的索套中穿设的无粘结索的两端及各所述第二横向索的索套中穿设的无粘结索的两端分别通过第三锚具固定于所述罐底的上表面上或通过第二锚具固定于所述罐壁的第N段的内筒的内表面上。Tighten the non-bonded cables pierced through the sleeves of the third lateral cables and the unbonded cables through the sleeves of the fourth lateral cables, and tighten the third lateral cables. The two ends of the non-adhesive cable pierced in the cable sleeve of the second transverse cable and the two ends of the non-adhesive cable pierced in the cable sleeve of the second transverse cable are respectively fixed on the upper part of the tank bottom through a third anchor. It is fixed on the inner surface of the inner cylinder of the N-th section of the tank wall on the surface or through a second anchor.
如上所述的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,在所述罐壁的第N段的外筒与所述罐壁的第N段的内筒之间布设第一环形构件与第二环形构件包括:As mentioned above, the construction method of the storage tank structure of the tank roof is manufactured by using the orthogonal cable beam structure, wherein, between the outer cylinder of the N-th section of the tank wall and the inner cylinder of the N-th section of the tank wall The first annular member and the second annular member include:
将所述第一环形构件与所述第二环形构件设于一圈梁结构中,所述第一环形构件设于所述第二环形构件的上方,且采用多根钢腹杆将所述第一环形构件与所述第二环形构件连接固定,使各所述第一横向索及各所述第二横向索分别贯穿所述圈梁结构绕设于所述第一环形构件上,且各所述第三横向索及各所述第四横向索分别贯穿所述圈梁结构绕设于所述第二环形构件上,接着向所述圈梁结构中浇筑活性粉末混凝土,对活性粉末混凝土进行养护,将养护完成的所述圈梁结构置于所述罐壁的第N段的内筒与所述罐壁的第N段的外筒之间。The first annular member and the second annular member are arranged in a ring beam structure, the first annular member is arranged above the second annular member, and a plurality of steel web rods are used to connect the first annular member. A ring member is connected and fixed with the second ring member, so that each of the first transverse cables and each of the second transverse cables pass through the ring beam structure and are respectively wound around the first ring member, and each The third transverse cable and each of the fourth transverse cables respectively penetrate the ring beam structure and are wound on the second annular member, and then pour reactive powder concrete into the ring beam structure to maintain the reactive powder concrete and placing the cured ring beam structure between the inner cylinder of the Nth section of the tank wall and the outer cylinder of the Nth section of the tank wall.
如上所述的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,在所述支撑索网上铺设顶面板包括:The above-mentioned construction method for manufacturing the storage tank structure of the tank roof by adopting the orthogonal cable beam structure, wherein, laying the roof panel on the supporting cable net comprises:
在所述支撑索网的上方靠近所述罐壁的内表面处设置支撑环板;A support ring plate is arranged above the support cable net near the inner surface of the tank wall;
在所述支撑索网上铺设顶面板,将靠近所述罐壁的内表面的各所述顶面板的靠近所述罐壁的内表面的一侧边缘搭设于所述支撑环板上,并将各所述顶面板分别通过安装元件与对应的各个所述第二钢节点连接固定。A top panel is laid on the support cable net, the edge of each top panel close to the inner surface of the tank wall is placed on the support ring plate, and each edge of the top panel close to the inner surface of the tank wall The top panels are respectively connected and fixed with the corresponding second steel nodes through installation elements.
与现有技术相比,本发明的优点如下:Compared with the prior art, the advantages of the present invention are as follows:
本发明提供的采用正交索梁结构制造罐顶的储罐结构的施工方法适于制造超大型储罐,且建造出的采用正交索梁结构制造罐顶的储罐结构具有罐顶质量较轻,能有效减小罐顶向罐壁施加的作用力,同时罐壁的结构强度较大,具有较强的承载力,在使用过程中能有效减少象足屈曲等情况的发生,保证使用寿命。The construction method of the storage tank structure using the orthogonal cable beam structure to manufacture the tank roof provided by the present invention is suitable for the manufacture of super large storage tanks, and the constructed storage tank structure using the orthogonal cable beam structure to manufacture the tank roof has the advantages of higher quality of the tank roof. It is light, which can effectively reduce the force exerted by the tank top on the tank wall. At the same time, the structural strength of the tank wall is large and has a strong bearing capacity. It can effectively reduce the occurrence of foot buckling during use and ensure the service life. .
附图说明Description of drawings
以下附图仅旨在于对本发明进行示意性说明和解释,并不限定本发明的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1是本发明提供的采用正交索梁结构制造罐顶的储罐结构的结构示意图;Fig. 1 is the structural representation of the storage tank structure that adopts orthogonal cable beam structure to manufacture tank roof provided by the present invention;
图2是本发明提供的采用正交索梁结构制造罐顶的储罐结构的另一结构示意图;2 is another structural schematic diagram of the storage tank structure using the orthogonal cable beam structure to manufacture the tank roof provided by the present invention;
图3是本发明提供的采用正交索梁结构制造罐顶的储罐结构的索梁结构的承重索网的俯视结构示意图;Fig. 3 is the top-view structural schematic diagram of the load-bearing cable net of the cable beam structure of the storage tank structure of the tank roof using the orthogonal cable beam structure provided by the present invention;
图4是本发明提供的采用正交索梁结构制造罐顶的储罐结构的索梁结构的承重索网的第一钢节点的结构示意图;4 is a schematic structural diagram of the first steel node of the load-bearing cable net of the cable-girder structure of the storage tank structure of the tank roof using the orthogonal cable-girder structure provided by the present invention;
图5是本发明提供的采用正交索梁结构制造罐顶的储罐结构的索梁结构的支撑索网的俯视结构示意图;Fig. 5 is the top-view structural schematic diagram of the support cable net of the cable beam structure of the storage tank structure of the tank roof using the orthogonal cable beam structure provided by the present invention;
图6是本发明提供的采用正交索梁结构制造罐顶的储罐结构的索梁结构的支撑索网的第二钢节点的结构示意图;6 is a schematic structural diagram of the second steel node of the support cable net of the cable beam structure of the storage tank structure of the tank roof using the orthogonal cable beam structure provided by the present invention;
图7是本发明提供的采用正交索梁结构制造罐顶的储罐结构的第一环形构件的俯视结构示意图;7 is a schematic top view of the structure of the first annular member of the storage tank structure using the orthogonal cable beam structure to manufacture the tank roof provided by the present invention;
图8是本发明提供的采用正交索梁结构制造罐顶的储罐结构的第一环形构件及其上套设的第一防滑导向圈的结构示意图;8 is a schematic structural diagram of the first annular member of the storage tank structure using the orthogonal cable beam structure to manufacture the tank top provided by the present invention and the first anti-skid guide ring sleeved thereon;
图9是本发明提供的采用正交索梁结构制造罐顶的储罐结构的罐壁的顶部及其内部设置圈梁结构的结构示意图;9 is a structural schematic diagram of the top of the tank wall of the storage tank structure of the tank structure manufactured by the orthogonal cable beam structure provided by the present invention and a ring beam structure arranged in its interior;
图10是本发明提供的采用正交索梁结构制造罐顶的储罐结构的罐壁的顶部及其内部设置圈梁结构的另一结构示意图;10 is another structural schematic diagram of the top of the tank wall of the storage tank structure of the tank structure manufactured by the orthogonal cable beam structure provided by the present invention and the inner ring beam structure;
图11是本发明提供的采用正交索梁结构制造罐顶的储罐结构的罐壁的结构示意图;11 is a schematic structural diagram of the tank wall of the storage tank structure using the orthogonal cable beam structure to manufacture the tank roof provided by the present invention;
图12是本发明提供的采用正交索梁结构制造罐顶的储罐结构的组成罐壁的内筒及外筒的筒板的立体结构示意图;12 is a three-dimensional schematic diagram of the cylinder plate of the inner cylinder and the outer cylinder that form the tank wall of the storage tank structure using the orthogonal cable beam structure to manufacture the tank top provided by the present invention;
图13是本发明提供的采用正交索梁结构制造罐顶的储罐结构的组成罐壁的内筒及外筒的筒板的径向截面示意图;13 is a radial cross-sectional schematic diagram of the inner cylinder and the outer cylinder of the cylinder plate that form the tank wall of the storage tank structure using the orthogonal cable beam structure to manufacture the tank roof provided by the present invention;
图14是本发明提供的采用正交索梁结构制造罐顶的储罐结构的组成罐壁的内筒及外筒的筒板的轴向截面示意图;14 is an axial cross-sectional schematic diagram of the inner cylinder and the outer cylinder of the cylinder plate forming the tank wall of the storage tank structure using the orthogonal cable beam structure to manufacture the tank roof provided by the present invention;
图15是本发明提供的采用正交索梁结构制造罐顶的储罐结构的罐壁的内筒的俯视结构示意图;15 is a schematic top view of the structure of the inner cylinder of the tank wall of the tank structure using the orthogonal cable beam structure to manufacture the tank top provided by the present invention;
图16是本发明提供的采用正交索梁结构制造罐顶的储罐结构的罐壁下端与罐底相接的结构示意图;Fig. 16 is the structural representation that the lower end of the tank wall and the tank bottom of the storage tank structure using the orthogonal cable beam structure to manufacture the tank roof provided by the present invention are connected;
图17是本发明提供的采用正交索梁结构制造罐顶的储罐结构的罐壁的下端与罐底相接的另一结构示意图;17 is another structural schematic diagram of the lower end of the tank wall and the tank bottom of the storage tank structure using the orthogonal cable beam structure to manufacture the tank top provided by the present invention;
图18是本发明提供的采用正交索梁结构制造罐顶的储罐结构的第三环形构件与第四环形构件的俯视结构示意图。18 is a schematic top view of the structure of the third annular member and the fourth annular member of the storage tank structure using the orthogonal cable beam structure to manufacture the tank roof provided by the present invention.
附图标号说明:Description of reference numbers:
1、罐底;1. The bottom of the tank;
11、抗拔圈;11. Anti-pulling ring;
12、抗拔件;12. Anti-pull parts;
13、第三环形构件;13. The third annular member;
131、第三防滑导向圈;131. The third anti-skid guide ring;
14、第四环形构件;14. The fourth annular member;
141、第四防滑导向圈;141. The fourth anti-skid guide ring;
15、钢腹杆;15. Steel web rod;
16、活性粉末混凝土;16. Active powder concrete;
2、罐壁;2. Tank wall;
21、内筒;21. Inner cylinder;
211、第一抗剪结构;211. The first shear structure;
212、加强环;212. Reinforcing ring;
213、支撑环板;213. Support ring plate;
22、外筒;22. Outer cylinder;
221、第二抗剪结构;221. Second shear structure;
24、筒板;24. Cylinder board;
241、榫舌;241, tongue;
242、榫槽;242, tongue and groove;
25、第一环形构件;25. The first annular member;
251、第一防滑导向圈;251. The first anti-skid guide ring;
2511、第一环形凹槽;2511. The first annular groove;
26、第二环形构件;26. The second annular member;
27、圈梁结构;27. Ring beam structure;
271、活性粉末混凝土;271. Active powder concrete;
28、钢腹杆;28. Steel web rod;
29、活性粉末混凝土;29. Active powder concrete;
3、罐顶;3. Tank top;
31、索梁结构;31. Cable beam structure;
311、承重索网;311. Load-bearing cable net;
3111、第一横向索;3111. The first transverse cable;
3112、第二横向索;3112, the second transverse cable;
3113、第一钢节点;3113. The first steel node;
31131、第一索道;31131. The first ropeway;
31132、第二索道;31132, the second ropeway;
31133、第一上安装孔;31133, the first upper mounting hole;
3114、第一锚具;3114. The first anchor;
312、支撑索网;312. Support cable net;
3121、第三横向索;3121, the third transverse cable;
3122、第四横向索;3122, the fourth transverse cable;
3123、第二钢节点;3123, the second steel node;
31231、第三索道;31231, the third ropeway;
31232、第四索道;31232, the fourth ropeway;
31233、第二上安装孔;31233, the second upper mounting hole;
31234、第二下安装孔;31234, the second lower mounting hole;
3124、第二锚具;3124, the second anchor;
3125、第三锚具;3125, the third anchor;
313、支撑件;313. Supporting parts;
32、顶面板;32. Top panel;
33、安装元件;33. Installation components;
331、T字型支架;331. T-shaped bracket;
332、上盖板;332, upper cover;
333、连接件。333. Connectors.
具体实施方式Detailed ways
为了对本发明的技术方案、目的和效果有更清楚的理解,现结合附图说明本发明的具体实施方式。In order to have a clearer understanding of the technical solutions, purposes and effects of the present invention, the specific embodiments of the present invention will now be described with reference to the accompanying drawings.
实施例一Example 1
如图1及图2所示,本发明提供了一种采用正交索梁结构制造罐顶的储罐结构,其中,采用正交索梁结构制造罐顶的储罐结构包括罐底1、罐壁2及罐顶3,罐壁2呈上下开口且内部中空的筒状结构,罐壁2的底部与罐底1相接,罐顶3与罐壁2的顶部相接并封闭罐壁2的顶部开口;罐顶3包括索梁结构31及铺设于索梁结构31上的顶面板32,索梁结构31包括承重索网311、位于承重索网311的上方的支撑索网312及设于承重索网311与支撑索网312之间的多根支撑件313,承重索网311与支撑索网312均张紧并覆盖于罐壁2的顶部开口处,承重索网311的边缘及支撑索网312的边缘均与罐壁2相接,多个支撑件313均竖直设置,各支撑件313的下端均与承重索网311相接,且各支撑件313的上端均与支撑索网312相接,顶面板32铺设于支撑索网312上,承重索网311用于承载各支撑件313、支撑索网312及顶面板32的重量,支撑件313用于将支撑索网312撑起,使其呈向上凸起的结构,支撑索网312用于对顶面板32进行支撑。As shown in Figures 1 and 2, the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank top, wherein the storage tank structure using an orthogonal cable beam structure to manufacture a tank top includes a
进一步地,如图3所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,承重索网311包括多根第一横向索3111及多根第二横向索3112,各第一横向索3111间隔设置且相互平行,各第二横向索3112间隔设置且相互平行,各第一横向索3111分别与各第二横向索3112垂直交叉相接形成网状结构,即各第一横向索3111与各第二横向索3112正交,各第一横向索3111的两端及各第二横向索3112的两端分别与罐壁2相接。Further, as shown in FIG. 3, the present invention provides a tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein the load-
更进一步地,如图1及图2所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,罐壁2的内部埋设有第一环形构件25,各第一横向索3111的两端及各第二横向索3112的两端均由罐壁2的内侧贯穿罐壁2的内表面伸至罐壁2的内部,且在罐壁2的内部由第一环形构件25的内侧伸至第一环形构件25的下方接着绕设至第一环形构件25的外侧并沿罐壁2向上延伸贯穿罐壁2的顶部端面,于罐壁2的顶部端面上方将各第一横向索3111及各第二横向索3112拉紧后,将各第一横向索3111的两端及各第二横向索3112的两端分别通过第一锚具3114固定于罐壁2的顶部端面上,使各第一横向索3111及各第二横向索3112保持张紧状态。Further, as shown in Figures 1 and 2, the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein a first
更进一步地,如图4所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,各第一横向索3111与各第二横向索3112之间的相交处均设有第一钢节点3113,各第一钢节点3113上均形成有呈水平方向设置、相互独立且相互垂直的第一索道31131与第二索道31132,第一索道31131供第一横向索3111贯穿,第二索道31132供第二横向索3112贯穿,且各第一钢节点3113上均形成有第一上安装孔31133,第一上安装孔31133由第一钢节点3113的最上端处向下延伸凹设形成,各支撑件313的下端分别与各第一钢节点3113的第一上安装孔31133相接。Further, as shown in FIG. 4, the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein the intersections between each first
进一步地,如图5所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,支撑索网312包括多根第三横向索3121及多根第四横向索3122,各第三横向索3121间隔设置且相互平行,各第四横向索3122间隔设置且相互平行,各第三横向索3121分别与各第四横向索3122垂直交叉相接形成网状结构,即各第三横向索3121与各第四横向索3122正交,各第三横向索3121的两端及各第四横向索3122的两端分别与罐壁2相接。Further, as shown in FIG. 5, the present invention provides a tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein the supporting
更进一步地,如图1所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,罐壁2的内部埋设有第二环形构件26,各第三横向索3121的两端及各第四横向索3122的两端均由罐壁2的内侧贯穿罐壁2的内侧表面伸至罐壁2的内部,且于罐壁2的内部由第二环形构件26的内侧延伸至第二环形构件26的上方并顺次绕设至第二环形构件26的外侧及第二环形构件26的下方并贯穿罐壁2的内表面,于罐壁2的内侧将第三横向索3121与第四横向索3122拉紧,并将各第三横向索3121的两端及各第四横向索3122的两端分别通过第二锚具3124固定于罐壁2的内表面上,使各第三横向索3121及各第四横向索3122呈张紧的状态。Further, as shown in FIG. 1, the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein a second
作为优选,如图7及图8所示,本发明提供了采用正交索梁结构制造罐顶的储罐结构,其中,第一环形构件25上沿其周向间隔套设有多个第一防滑导向圈251,各第一防滑导向圈251的外表面上沿其周向凹设形成有第一环形凹槽2511,各第一横向索3111的两端及各第二横向索3112的两端分别绕设于对应的第一防滑导向圈251的第一环形凹槽2511中;Preferably, as shown in FIG. 7 and FIG. 8 , the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein the first
同样地,第二环形构件26上沿其周向间隔套设有多个第二防滑导向圈(图中未示出),其具体结构可以参见图7及图8中第一防滑导向圈251的结构,第一防滑导向圈251的结构与第二防滑导向圈的结构完全相同,各第二防滑导向圈的外表面上沿其周向凹设形成有第二环形凹槽,各第三横向索3121的两端及各第四横向索3122的两端分别绕设于对应的第二防滑导向圈的第二环形凹槽中;Similarly, the second
需要注意的是,各第一防滑导向圈251的第一环形凹槽2511与对应的第一横向索3111或第二横向索3112位于同一竖直平面内,同样地,各第二防滑导向圈的第二环形凹槽与对应的第三横向索3121或第四横向索3122位于同一竖直平面内,如此在拉紧第一横向索3111、第二横向索3112、第三横向索3121及第四横向索3122的过程中能有效防止第一横向索3111及第二横向索3112从对应的第一防滑导向圈251的第一环形凹槽2511中脱出且防止第三横向索3121及第四横向索3122从对应的第二防滑导向圈的第二环形凹槽中脱出。It should be noted that the first
更进一步地,如图2所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,罐壁2的内部埋设有第二环形构件26,罐底1的内部埋设有第三环形构件13及第四环形构件14,第四环形构件14同轴地设于第三环形构件13的外侧,各第三横向索3121的两端及各第四横向索3122的两端均由罐壁2的内侧贯穿罐壁2的内表面伸至罐壁2的内部,并由第二环形构件26的内侧延伸至第二环形构件26的上方接着绕设至第二环形构件26的下方并沿罐壁2向下延伸至罐底1的内部,且各第三横向索3121的两端及各第四横向索3122的两端于罐底1的内部分别由第三环形构件13的内侧依次绕设置第三环形构件13的底部、第四环形构件14的底部及第四环形构件14的外侧并向上延伸贯穿罐底1的上表面,于罐底1的上表面上方将第三横向索3121与第四横向索3122拉紧,且将各第三横向索3121的两端及各第四横向索3122的两端分别通过第三锚具3125固定于罐底1的上表面上,使各第三横向索3121及各第四横向索3122呈张紧的状态;如此使各第三横向索3121与各第四横向索3122布置于罐壁2中,对罐壁2具有轴压作用,在大震作用下可有效延缓罐壁2内部的活性粉末混凝土29的开裂。Further, as shown in FIG. 2 , the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank top, wherein a second
上述的将第三横向索3121的两端及第四横向索3122的两端分别绕设第二环形构件26后固定于罐壁2的内表面上,以及将第三横向索3121的两端及第四横向索3122的两端分别顺次绕设第二环形构件26、第三环形构件13及第四环形构件14并固定于罐底1的上表面上,提供了两种支撑索网312的固定方式,需要说明的是,本发明支撑索网312的固定方式并不仅限于上述两种,还可以将第三横向索3121的两端、第四横向索3122的两端固定于结构位置处,本发明并不以此为限。The above-mentioned two ends of the third
第一环形构件25、第二环形构件26、第三环形构件13及第四环形构件14作为转换构件,第一环形构件25、第二环形构件26及第四环形构件14分别用于实现各第一横向索3111、各第二横向索3112、各第三横向索3121及各第四横向索3122由水平方向转换至向竖直方向延伸,第三环形构件13用于实现各第三横向索3121及各第四横向索3122由竖直方向转换至向水平方向延伸。The first
作为优选,如图7及图8所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,第一环形构件25上沿其周向间隔套设有多个第一防滑导向圈251,各第一防滑导向圈251的外表面上沿其周向凹设形成有第一环形凹槽2511,各第一横向索3111的两端及各第二横向索3112的两端分别绕设于对应的第一防滑导向圈251的第一环形凹槽2511中;Preferably, as shown in FIG. 7 and FIG. 8 , the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein the first
第二环形构件26上沿其周向间隔套设有多个第二防滑导向圈,各第二防滑导向圈的外表面上沿其周向凹设形成有第二环形凹槽,第三环形构件13上沿其周向间隔套设有多个第三防滑导向圈131,各第三防滑导向圈131的外表面上沿其周向凹设形成有第三环形凹槽,第四环形构件14上沿其周向间隔套设有多个第四防滑导向圈141,各第四防滑导向圈141的外表面上沿其周向凹设形成有第四环形凹槽,各第三横向索3121的两端及各第四横向索3122的两端分别顺次绕设于对应的第二防滑导向圈的第二环形凹槽中、对应的第三防滑导向圈131的第三环形凹槽中及对应的第四防滑导向圈141的第四环形凹槽中,其中,第二防滑导向圈、第三防滑导向圈131及第四防滑导向圈141的具体结构可以参见图7及图8中第一防滑导向圈251的结构,第一防滑导向圈251的结构与第二防滑导向圈、第三防滑导向圈131、第四防滑导向圈141的结构完全相同,其中,第一防滑导向圈251、第二防滑导向圈、第三防滑导向圈131及第四防滑导向圈141均为橡胶圈。The second
需要注意的是,各第一防滑导向圈251的第一环形凹槽2511与对应的第一横向索3111或第二横向索3112位于同一竖直平面内,同样地,各第二防滑导向圈的第二环形凹槽、各第三防滑导向圈131的第三环形凹槽及各第四防滑导向圈141的第四环形凹槽与对应的第三横向索3121或第四横向索3122位于同一竖直平面内,如此在拉紧第一横向索3111、第二横向索3112、第三横向索3121及第四横向索3122的过程中能有效防止第一横向索3111及第二横向索3112从对应的第一防滑导向圈251的第一环形凹槽2511中脱出且防止第三横向索3121及第四横向索3122从对应的第二防滑导向圈中的第二环形凹槽、第三防滑导向圈131的第三环形凹槽及第四防滑导向圈141的第四环形凹槽中脱出;It should be noted that the first
第一防滑导向圈251、第二防滑导向圈、第三防滑导向圈131及第四防滑导向圈141的设置不仅能承担各第一横向索3111、各第二横向索3112、各第三横向索3121及各第四横向索3122带来的压力,还能确保各第一横向索3111、各第二横向索3112、各第三横向索3121及各第四横向索3122合理转向。The first
更进一步地,如图6所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,各第三横向索3121与各第四横向索3122之间的相交处均设有第二钢节点3123,各第二钢节点3123上均形成有呈水平方向设置、相互独立且相互垂直的第三索道31231与第四索道31232,第三索道31231供第三横向索3121贯穿,第四索道31232供第四横向索3122贯穿,且各第二钢节点3123上均形成有第二上安装孔31233及第二下安装孔31234,第二上安装孔31233由第二钢节点3123的最上端处向下延伸凹设形成,第二下安装孔31234由第二钢节点3123的最下端处向上延伸凹设形成,顶面板32通过多个安装元件33与各第二钢节点3123的第二上安装孔31233相接,且各支撑件313的上端分别与各第二钢节点3123的第二下安装孔31234相接,其中,安装元件33包括T字型支架331、上盖板332及多个连接件333,T字型支架331包括支撑板及连接杆,连接杆的一端与支撑板连接,连接杆的另一端与第二钢节点3123的第二上安装孔31233相接,顶面板32铺设于支撑板的上方,上盖板332压设于顶面板32的上方,多个连接件333将支撑板、顶面板32及上盖板332贯穿相接,其中连接件333为高强螺栓,如此实现顶面板32的定位安装,形成封闭的储罐结构。Further, as shown in FIG. 6, the present invention provides a storage tank structure using an orthogonal cable-beam structure to manufacture a tank roof, wherein the intersections between each third
作为优选,如图9及图10所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,第一环形构件25与第二环形构件26均设于一圈梁结构27中,第一环形构件25位于第二环形构件26的上方,且第一环形构件25与第二环形构件26通过多根钢腹杆28连接固定形成第一转向桁架,圈梁结构27中浇筑有活性粉末混凝土271,且圈梁结构27埋设于罐壁2的内部且靠近罐壁2的顶部。Preferably, as shown in FIG. 9 and FIG. 10 , the present invention provides a tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein the first
另外,如图18所示,第三环形构件13及第四环形构件14也通过钢腹杆15相连形成第二转向桁架。In addition, as shown in FIG. 18 , the third
第一环形构件25、第二环形构件26、第三环形构件13及第四环形构件14均为活性粉末混凝土钢管构件,即内部浇筑有活性粉末混凝土的钢管,需要说明的是,活性粉末混凝土钢管仅为本发明的较佳实施例,本发明并不以此为限。The first
进一步地,如图1、图2及图9~图11所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,罐壁2包括内筒21及外筒22,外筒22同轴地设于内筒21的外部,内筒21的下端与外筒22的下端均埋设固定于罐底1的内部,内筒21的外表面上由上至下间隔设有多组第一抗剪结构211,且外筒22的内表面上由上至下间隔设有多组第二抗剪结构221,各第一抗剪结构211及各第二抗剪结构221由上至下交替间隔设置,内筒21与外筒22之间浇筑活性粉末混凝土29。在施工时,内筒21与外筒22可作为浇筑活性粉末混凝土29的模板,节约模版租赁费用和劳动力,施工周期短,整体造价低。Further, as shown in Figures 1, 2 and 9 to 11, the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein the
更进一步地,如图12~图14所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,内筒21及外筒22均由多块筒板24拼接组成,每两块相邻的筒板24之间均为榫接固定,以每两块相邻的筒板24为例,其中一筒板24的边缘形成榫舌241,另一筒板24的与榫舌241相对的边缘形成榫槽242,将榫舌241与榫槽242榫接后即能使两筒板24榫接固定在一起,无需通过其他方式再次连接。Further, as shown in FIG. 12 to FIG. 14 , the storage tank structure provided by the present invention adopts the orthogonal cable beam structure to manufacture the tank top, wherein the
作为优选,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,各组第一抗剪结构211与各组第二抗剪结构221均包括多个沿罐壁2的周向间隔设置的抗剪键,通过设置抗剪键,能有效将内筒21、外筒22与活性粉末混凝土29之间结合在一起,确保罐壁2整体受力,避免内筒21、外筒22与活性粉末混凝土29剥离。Preferably, the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein each group of
作为优选,如图15所示,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,内筒21的内壁上设有至少一道加强环212,以增加罐壁2的环向刚度,顶面板32的边缘架设于支撑环板213上,以对顶面板32进行支撑,对顶面板32的部分重量进行分担,避免顶面板32将全部重量施加在支撑索网312上,减轻索梁结构31的负担。Preferably, as shown in FIG. 15 , the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein at least one reinforcing
作为优选,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,罐底1的内部埋设有抗拔圈11(请参见图16),内筒21的下端及外筒22的下端均与抗拔圈11固定相接,并且/或者埋设于述罐底1的内部的内筒21的内壁上以及埋设于罐底1的内部的外筒22的外壁上均设有多个抗拔件12(请参见图17),其中抗拔圈11与抗拔件12可以同时设置,或者,若在设置第三环形构件13与第四环形构件14的过程中抗拔圈11遭成阻碍的情况下,也可以省去抗拔圈11,只设置抗拔件12,抗拔件12可以为抗拔螺栓,通过设置抗拔件12和/或抗拔圈11能提高罐底1与罐壁2之间的连接强度,在地震作用下确保罐底1与罐壁2不发生脱离破坏。Preferably, the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank top, wherein an anti-pull ring 11 (see FIG. 16 ) is embedded in the
作为优选,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,内筒21、外筒22、各第一抗剪结构211、各第二抗剪结构221、抗拔圈11、各抗拔件12及加强环212均由高强铝合金制成。高强铝合金一般是指以铝锌镁铜铝合金为系列的超硬高强铝合金,有密度小、强度高、加工性能好及焊接性能优良等特点。Preferably, the storage tank structure provided by the present invention adopts the orthogonal cable beam structure to manufacture the tank roof, wherein the
作为优选,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,罐底1由钢筋及活性粉末混凝土16浇筑构成,活性粉末混凝土具有超高强度、高韧性、高耐久性、良好的抗裂性、良好的抗渗性、体积稳定性良好的优点,能有效保证罐底1的结构强度、稳定性及完整性;顶面板32为聚双环戊二烯板,聚双环戊二烯(Polydicyclopentadiene,PDCPD)具有良好的力学性能,可实现制品形状的自由设计,同时还具有优异的耐候性、耐磨性、电绝缘性、耐酸碱性及防水性,并且还具有密度低的优点,能有效降低索梁结构31受到的压力,且支撑件313为高强弹簧钢管。Preferably, the storage tank structure provided by the present invention adopts the orthogonal cable beam structure to manufacture the tank top, wherein the
作为优选,本发明提供的采用正交索梁结构制造罐顶的储罐结构,其中,第一横向索3111、第二横向索3112、第三横向索3121及第四横向索3122均包括索套及活动穿设于索套的内部的无粘结索,其中,各第一横向索3111的索套、各第二横向索3112的索套、各第三横向索3121的索套及各第四横向索3122的索套于对应位置处与罐壁2的活性粉末混凝土29和/或罐底1的活性粉末混凝土16相固定,而各无粘结索能在对应的索套中滑动并张紧,在需要更换时能方便的实现各无粘结索的更换。Preferably, the present invention provides a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein the first
作为优选,本发明提供的采用正交索梁结构制造罐顶的储罐结构可以建造成地上的、地下的或半地下的。Preferably, the storage tank structure provided by the present invention using the orthogonal cable beam structure to manufacture the tank roof can be constructed above ground, underground or semi-underground.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明罐壁的内筒及外筒由高强铝合金板拼接而成,强度大,耐腐蚀性能高,加工性能好,易于加工和成型;高强铝合金板制成的内筒及外筒间布置的活性粉末混凝土抗压强度高,抗渗和抗裂性好;形成的组合罐壁结构承载力、刚度大,具有较好的抗震和抗风性能。1. The inner and outer cylinders of the tank wall of the present invention are spliced together by high-strength aluminum alloy plates, which have high strength, high corrosion resistance, good processing performance, and are easy to process and form; the inner and outer cylinders made of high-strength aluminum alloy plates The reactive powder concrete arranged in the middle has high compressive strength, good impermeability and crack resistance; the formed combined tank wall structure has high bearing capacity and rigidity, and has good seismic and wind resistance performance.
2、本发明施工时由高强铝合金板制成的内筒及外筒可作为浇筑活性粉末混凝土的模板,节约模版租赁费用和劳动力,施工周期短,整体造价低。2. The inner and outer cylinders made of high-strength aluminum alloy plates can be used as templates for pouring reactive powder concrete during construction, saving template rental costs and labor, short construction period and low overall cost.
3、本发明采用正交索梁结构做罐顶,重量轻,对罐壁的竖向作用力小。聚双环戊二烯材料为工程塑料,相对于钢板等其他材料,质量轻,对索梁结构的竖向作用力小。3. The present invention adopts the orthogonal cable beam structure as the tank top, which is light in weight and small in vertical force on the tank wall. The polydicyclopentadiene material is an engineering plastic. Compared with other materials such as steel plates, it is lighter in weight and has less vertical force on the cable-beam structure.
4、本发明所使用的聚双环戊二烯材料力学性能优异,其耐候性、耐腐蚀性、耐酸碱性和防水性较强,在盐碱地区以及温度变化较大的地区适应性强。并且这种材料制作成本低廉,成型周期短,生产效率高,可有效缩短施工工期。4. The polydicyclopentadiene material used in the present invention has excellent mechanical properties, strong weather resistance, corrosion resistance, acid and alkali resistance and water resistance, and has strong adaptability in saline-alkali areas and areas with large temperature changes. In addition, the material has the advantages of low production cost, short molding cycle and high production efficiency, which can effectively shorten the construction period.
5、本发明的罐壁顶部设置了钢筋活性粉末混凝土圈梁结构,大大增强罐壁的竖向和径向整体稳定性。5. The top of the tank wall of the present invention is provided with a reinforced reactive powder concrete ring beam structure, which greatly enhances the vertical and radial overall stability of the tank wall.
6、本发明的正交索梁结构制造罐顶具有一定的坡度,排水性能好,不需要额外设置排水管道,也不会造成积水和积雪。6. The orthogonal cable beam structure of the present invention makes the tank roof have a certain slope, and the drainage performance is good, and there is no need to set up additional drainage pipes, and it will not cause water accumulation and snow accumulation.
7、本发明采用正交索梁结构制造罐顶的储罐结构可以通过调整受拉的各第一横向索、各第二横向索、各第三横向索、各第四横向索的长度或支撑件的高度,对索梁结构施加预应力,使承重索网与支撑索网始终保持足够大的拉紧力,可提高整个罐顶结构的稳定性和抗震能力;同时,由于预应力的存在,承重索网、支撑索网及各支撑杆构成的索梁结构可一起抵抗竖向荷载的作用,把荷载有效的传递到罐壁上。7. The present invention adopts the orthogonal cable beam structure to manufacture the tank structure of the tank roof, which can be supported by adjusting the length or support of each first transverse cable, each second transverse cable, each third transverse cable, and each fourth transverse cable under tension. The height of the parts, the prestress is applied to the cable-beam structure, so that the load-bearing cable net and the supporting cable net always maintain a sufficient tension, which can improve the stability and earthquake resistance of the entire tank roof structure; at the same time, due to the existence of prestress, The cable-beam structure composed of the load-bearing cable net, the supporting cable net and each support rod can resist the vertical load together and transmit the load to the tank wall effectively.
8、本发明中布置在圈梁结构里的由钢腹杆连接的第一环形构件及第二环形构件,不但可增加罐壁顶部的径向刚度,而且给承重索网及支撑索网提供了转向,便于在罐壁上实现各第一横向索、各第二横向索、各第三横向索及各第四横向索的锚固。8. The first annular member and the second annular member connected by steel webs arranged in the ring beam structure in the present invention can not only increase the radial rigidity of the top of the tank wall, but also provide the load-bearing cable net and the supporting cable net. Steering is convenient to realize the anchoring of each first transverse cable, each second transverse cable, each third transverse cable and each fourth transverse cable on the tank wall.
9、本发明中布置在罐底内部的第三环形构件及第四环形构件,给支撑索网提供了二次转向,实现支撑索网的双重作用,与承重索网构成索梁结构,承担和传递荷载,在罐壁中形成预应力偏压罐壁,可约束活性粉末混凝土的开裂。9. In the present invention, the third annular member and the fourth annular member arranged inside the tank bottom provide secondary steering for the supporting cable net, realize the dual function of the supporting cable net, and form a cable beam structure with the load-bearing cable net to undertake and Transfer the load to form a prestressed biased tank wall in the tank wall, which can restrain the cracking of reactive powder concrete.
10、本发明中构成罐顶的承重索网和支撑索网藏于罐壁内部,在罐壁的外侧无需布置用于张拉的凸肋,不但罐壁表面光滑整洁性好,而且达到一定年限可更换索梁结构。10. In the present invention, the load-bearing cable net and the supporting cable net that constitute the tank top are hidden inside the tank wall, and there is no need to arrange convex ribs for tensioning on the outside of the tank wall, not only the surface of the tank wall is smooth and clean, but also reaches a certain age Replaceable cable beam structure.
实施例二
本发明还提供了一种采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,采用正交索梁结构制造罐顶的储罐结构的施工方法用于制造如实施例一中所述的采用正交索梁结构制造罐顶的储罐结构,采用正交索梁结构制造罐顶的储罐结构的施工方法包括:The present invention also provides a construction method for manufacturing the storage tank structure of the tank roof by adopting the orthogonal cable beam structure, wherein the construction method of using the orthogonal cable beam structure to manufacture the storage tank structure of the tank roof is used to manufacture as in the first embodiment The storage tank structure of the tank top is manufactured by the orthogonal cable beam structure, and the construction method of the storage tank structure of the tank top manufactured by the orthogonal cable beam structure includes:
将罐壁2由上至下划分为N个区段,N为正整数,位于最下方的区段为第1段,位于最上方的区段为第N段,预制罐壁2的第1段并建造罐底1,并且将罐壁2的第1段的下端埋设固定于罐底1的内部;Divide the
根据罐壁2划分的N个区段,由下至上采用分段施工的方法在罐壁2的第1段上依次向上建造罐壁2的第2段至罐壁2的第N段;According to the N sections divided by the
预制承重索网311及支撑索网312,在承重索网311与支撑索网312之间装设支撑件313,形成索梁结构31;The load-
在建造罐壁2的过程中将承重索网311的边缘埋设固定于罐壁2上;During the construction of the
在建造罐底1的过程中将支撑索网312的边缘埋设固定于所述罐底1上,或在建造罐壁2的过程中将支撑索网312的边缘埋设固定于罐壁2上;In the process of constructing the
张紧承重索网311与支撑索网312;Tension the load-
在支撑索网312上铺设顶面板32,完成罐顶3的建造。The
进一步地,本发明提供的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,预制罐壁2的第1段并建造罐底1,并且将罐壁2的第1段的下端埋设固定于罐底1的内部,具体包括:Further, the present invention provides a construction method for a storage tank structure using an orthogonal cable beam structure to manufacture a tank top, wherein the first section of the
在工厂预制高强铝合金筒板24,采用筒板24拼接形成罐壁2的第1段的内筒21及罐壁2的第1段的外筒22,在罐壁2的第1段的内筒21的外表面上焊接固定多组由上至下间隔设置的第一抗剪结构211,在罐壁2的第1段的外筒22的内表面上焊接固定多组由上至下间隔设置的第二抗剪结构221,第一抗剪结构211与第二抗剪结构221均包括多个沿罐壁2的周向间隔分布设置的抗剪键;The high-strength aluminum
铺设罐底1垫层,绑扎罐底1钢筋,布置第三环形构件13、第四环形构件14及抗拔圈11,将罐壁2的第1段的外筒22的下端及罐壁2的第1段的内筒21的下端分别与抗拔圈11焊接固定,在罐壁2的第1段的外筒22的下端的外表面上以及罐壁2的第1段的内筒21的下端的内表面上沿罐壁2的周向分别间隔焊接设置多个抗拔件12,其中,需要说明的是,抗拔圈11与抗拔件12可以同时设置,也可以仅设置其中的一种,若抗拔圈11的设置对第三环形构件13及第四环形构件14的设置造成了阻碍,可以将抗拔圈11省去,仅设置抗拔件12,另外,也可以进行抗拔件12的焊接固定,在进行抗拔圈11的焊接固定,本发明并不以此为限,带所有罐底1钢筋绑扎完毕,浇筑活性粉末混凝土16形成罐底1,与此同时,向罐壁2的第1段的外筒22与罐壁2的第1段的内筒21之间浇筑活性粉末混凝土29,并对活性粉末混凝土29进行养护,完成罐底1及罐壁2的第1段的施工。Lay the
进一步地,本发明提供的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,根据罐壁2划分的N个区段,由下至上采用分段施工的方法在罐壁2的第1段上依次向上建造罐壁2的第2段至罐壁2的第N段,具体包括:Further, the present invention provides a construction method for a storage tank structure using an orthogonal cable beam structure to manufacture a tank roof, wherein, according to the N sections divided by the
建造罐壁2的第2段,采用筒板24拼接形成罐壁2的第2段的内筒21及罐壁2的第2段的外筒22,在罐壁2的第2段的内筒21的外表面上焊接固定第一抗剪结构211,在罐壁2的第2段的外筒22的内表面上焊接固定第二抗剪结构221,将罐壁2的第2段的内筒21的下端与罐壁2的第1段的内筒21的上端相接,将罐壁2的第2段的外筒22的下端与罐壁2的第1段的外筒22的上端相接,向罐壁2的第2段的内筒21与罐壁2的第2段的外筒22之间浇筑活性粉末混凝土29,对活性粉末混凝土29进行养护,完成罐壁2的第2段的施工;The second section of the
按照罐壁2的第2段的建造方法,在罐壁2的第2段的上端向上依次建造罐壁2的第3段至所述罐壁2的第N-1段;According to the construction method of the second section of the
建造罐壁2的第N段,采用筒板24拼接形成罐壁2的第N段的内筒21及罐壁2的第N段的外筒22,在罐壁2的第N段的内筒21的外表面上焊接固定第一抗剪结构211,在罐壁2的第N段的外筒22的内表面上焊接固定第二抗剪结构221,将罐壁2的第N段的内筒21的下端与罐壁2的第N-1段的内筒21的上端相接,将罐壁2的第N段的外筒22的下端与罐壁2的第N-1段的外筒22的上端相接,在罐壁2的第N段的外筒22与罐壁2的第N段的内筒21之间布设第一环形构件25与第二环形构件26,向罐壁2的第N段的内筒21与罐壁2的第N段的外筒22之间浇筑活性粉末混凝土29,对活性粉末混凝土29进行养护,完成罐壁2的第N段的施工。To build the Nth section of the
其中,在罐壁2的第N段的外筒22与罐壁2的第N段的内筒21之间布设第一环形构件25与第二环形构件26包括:Wherein, the arrangement of the first
将第一环形构件25与第二环形构件26设于一圈梁结构27中,第一环形构件25设于第二环形构件26的上方,且采用多根钢腹杆28将第一环形构件25与第二环形构件26连接固定形成第一转向桁架,在第一环形构件25及第二环形构件26上分别布设第一防滑导向圈251及第二防滑导向圈,使各第一横向索3111及各第二横向索3112分别贯穿圈梁结构27绕设于第一环形构件25上的各第一防滑导向圈251的第一环形凹槽2511中,且各第三横向索3121及各第四横向索3122分别贯穿圈梁结构27绕设于第二环形构件26上的各第二防滑导向圈的第二环形凹槽中,然后绑扎好圈梁钢筋笼,接着进行活性粉末混凝土271的浇筑,对活性粉末混凝土271进行养护,将养护完成的圈梁结构27置于罐壁2的第N段的内筒21与罐壁2的第N段的外筒22之间。The first
进一步地,本发明提供的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,预制承重索网311及支撑索网312,在承重索网311与支撑索网312之间装设支撑件313,形成索梁结构31,具体包括:Further, the present invention provides a construction method for manufacturing a tank structure with an orthogonal cable beam structure, wherein the prefabricated load-
将各第一横向索3111分别与对应的各个第一钢节点3113的第一索道31131穿接,将各第二横向索3112分别与对应的各个第一钢节点3113的第二索道31132穿接,形成承重索网311;Each of the first
将各第三横向索3121分别与对应的各个第二钢节点3123的第三索道31231穿接,将各第四横向索3122分别与对应的各个第二钢节点3123的第四索道31232穿接,形成支撑索网312;Each third
通过支撑件313将每个第一钢节点3113与对应的第二钢节点3123连接,形成索梁结构31;Each
需要说明的是,各第一横向索3111的索套中、各第二横向索3112的索套中、各第三横向索3121的索套中及各第四横向索3122的索套中均对应设有无粘结索。It should be noted that the noose of each first
进一步地,本发明提供的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,在建造罐壁2的过程中将承重索网311的边缘埋设固定于罐壁2上,具体包括:Further, the present invention provides a construction method for manufacturing a storage tank structure with an orthogonal cable beam structure, wherein, in the process of constructing the
在建造罐壁2的第N段的过程中,在浇筑活性粉末混凝土29之前,使承重索网311被架设到预定高度,使各第一横向索3111的两端及各第二横向索3112的两端分别贯穿罐壁2的第N段的内筒21伸至罐壁2的第N段的内筒21与罐壁2的第N段的外筒22之间由第一环形构件25的下方绕设至第一环形构件25的外侧并向上延伸至罐壁2的第N段的顶部上方,接着向罐壁2的第N段的内筒21及罐壁2的第N段的外筒22之间浇筑活性粉末混凝土29,使各第一横向索3111的索套的两端及各第二横向索3112的索套的两端与罐壁2的第N段的活性粉末混凝土29固定在一起。In the process of building the Nth section of the
进一步地,本发明提供的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,在建造罐底1的过程中将支撑索网312的边缘埋设固定于罐底1上,或在建造罐壁2的过程中将支撑索网312的边缘埋设固定于所述罐壁2上,可以理解为提供了两种支撑索网312的固定方式,具体包括:Further, the present invention provides a construction method for manufacturing a tank structure with an orthogonal cable beam structure, wherein, in the process of constructing the
支撑索网312的第一种固定方式为(请参见图2):在建造罐底1的过程中,在浇筑活性粉末混凝土16之前,使支撑索网312被架设到预定高度,使各第三横向索3121的两端及各第四横向索3122的两端分别于罐壁2的第1段的内筒21与罐壁2的第1段的外筒22之间向下延伸由第三环形构件13的内侧依次绕设置第三环形构件13的底部、第四环形构件14的底部及第四环形构件14的外侧并向上延伸至罐底1的上表面的上方,接着浇筑活性粉末混凝土16形成罐底1并向罐壁2的第1段的外筒22与所述罐壁2的第1段的内筒21之间浇筑活性粉末混凝土29,使各第三横向索3121的索套的两端及各第四横向索3122的索套的两端与罐底1的活性粉末混凝土16及罐壁2的第1段的活性粉末混凝土29固定,并且在建造罐壁2的第N段的过程中,在浇筑活性粉末混凝土29之前,使各第三横向索3121的两端及各第四横向索3122的两端分别由第二环形构件26的上方绕设至第二环形构件26的外侧,接着向罐壁2的第N段的外筒22与罐壁2的第N段的内筒21之间浇筑活性粉末混凝土29,使各第三横向索3121的索套的两端及各第四横向索3122的索套的两端与罐壁2的第N段的活性粉末混凝土29固定,此种固定方式,可以看作是使第三横向索3121及第四横向索3122布置于整个罐壁2中,对罐壁2具有轴压作用,在大震作用下可有效延缓罐壁2内部的活性粉末混凝土29的开裂;The first fixing method of the supporting
支撑索网312的第二种固定方式为(请参见图1):在建造罐壁2的第N段的过程中,在浇筑活性粉末混凝土29之前,使支撑索网312被架设到预定高度,使各第三横向索3121的两端及各第四横向索3122的两端分别贯穿罐壁2的第N段的内筒21伸至罐壁2的第N段的内筒21与罐壁2的第N段的外筒22之间由第二环形构件26的上方绕顺次绕设至第二环形构件26的外侧及第二环形构件26的下方并贯穿罐壁2的内表面伸至罐壁2的第N段的内筒21的内部,接着向罐壁2的第N段的内筒21及罐壁2的第N段的外筒22之间浇筑活性粉末混凝土29,使各第三横向索3121的索套的两端及各第四横向索3122的索套的两端与罐壁2的第N段的活性粉末混凝土29固定,此种固定方式,使承重索网311与支撑索网312均仅固定于罐壁2的第N段中,在建造过程中具有便于施工建造的优点。The second fixing method of the supporting
进一步地,本发明提供的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,张紧承重索网311与支撑索网312,具体包括:Further, the present invention provides a construction method for manufacturing a tank structure with an orthogonal cable beam structure, wherein the tensioning load-
将各第一横向索3111的索套中穿设的无粘结索及各第二横向索3112的索套中穿设的无粘结索拉紧,并将各第一横向索3111的索套中穿设的无粘结索的两端及各第二横向索3112的索套中穿设的无粘结索的两端分别通过第一锚具3114固定于罐壁2的第N段的上端处,完成承重索网311的张紧;Tighten the non-adhesive cables threaded through the grommets of the first
将各第三横向索3121的索套中穿设的无粘结索及各第四横向索3122的索套中穿设的无粘结索拉紧,并将各第三横向索3121的索套中穿设的无粘结索的两端及各第二横向索3112的索套中穿设的无粘结索的两端分别通过第三锚具3125固定于罐底1的上表面上或通过第二锚具3124固定于罐壁2的第N段的内筒21的内表面上,完成支撑索网312的张紧;Tighten the non-adhesive cables that pass through the noose of each third
如此将罐顶3载荷通过圈梁结构27传递到罐壁2上,进而传递至罐底1,实现结构载荷的合理传递。In this way, the load of the
进一步地,本发明提供的采用正交索梁结构制造罐顶的储罐结构的施工方法,其中,在支撑索网312上铺设顶面板32包括:Further, the present invention provides a construction method for manufacturing a tank structure with an orthogonal cable beam structure, wherein laying the
在支撑索网312的上方靠近罐壁2的内表面处设置支撑环板213,以增强罐顶3的顶面板32铺设时的稳定性,同时利于本发明的排水;A
在支撑索网312上铺设顶面板32,将靠近罐壁2的内表面的各顶面板32的靠近罐壁2的内表面的一侧边缘搭设于支撑环板213上,并将各顶面板32分别通过安装元件33与对应的各个第二钢节点3123连接固定。The
与现有技术相比,本发明的优点如下:Compared with the prior art, the advantages of the present invention are as follows:
本发明提供的采用正交索梁结构制造罐顶的储罐结构的施工方法适于制造超大型储罐,且建造出的采用正交索梁结构制造罐顶的储罐结构具有罐顶质量较轻,能有效减小罐顶向罐壁施加的作用力,同时罐壁的结构强度较大,具有较强的承载力,在使用过程中能有效减少象足屈曲等情况的发生,保证使用寿命。The construction method of the storage tank structure using the orthogonal cable beam structure to manufacture the tank roof provided by the present invention is suitable for the manufacture of super large storage tanks, and the constructed storage tank structure using the orthogonal cable beam structure to manufacture the tank roof has the advantages of higher quality of the tank roof. It is light, which can effectively reduce the force exerted by the tank top on the tank wall. At the same time, the structural strength of the tank wall is large and has a strong bearing capacity. It can effectively reduce the occurrence of foot buckling during use and ensure the service life. .
以上所述仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。任何本领域的普通技术人员,在不脱离本发明的构思和原则的前提下所作出的等同变化与修改,均应属于本发明保护的范围。The above descriptions are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention. The equivalent changes and modifications made by any person of ordinary skill in the art without departing from the concept and principle of the present invention shall fall within the protection scope of the present invention.
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