CN112518088A - Control system of automatic welding equipment - Google Patents
Control system of automatic welding equipment Download PDFInfo
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- CN112518088A CN112518088A CN202011372293.8A CN202011372293A CN112518088A CN 112518088 A CN112518088 A CN 112518088A CN 202011372293 A CN202011372293 A CN 202011372293A CN 112518088 A CN112518088 A CN 112518088A
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- welding
- control system
- controller
- automatic welding
- feeding mechanism
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- 238000003466 welding Methods 0.000 title claims abstract description 57
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/173—Arc welding or cutting making use of shielding gas and of a consumable electrode
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a control system of automatic welding equipment, which comprises a controller, a feeding mechanism, a welding mechanism, a discharging mechanism and an alarm unit, wherein the feeding mechanism is arranged on the controller; the feeding mechanism, the discharging mechanism, the welding mechanism and the alarm unit are respectively electrically connected with the controller; the feeding mechanism and the discharging mechanism respectively comprise a conveying belt and a driving unit for driving the conveying belt to act, and the driving unit comprises a motor and a gear set; the welding mechanism comprises a welding robot and a rotary workbench, the rotary workbench is connected with a cam divider, and the cam divider is connected with a controller. The invention provides a control system of automatic welding equipment, which realizes welding automation.
Description
Technical Field
The invention belongs to the technical field of welding automation, and particularly relates to a control system of automatic welding equipment.
Background
With the rapid development of the science and technology in the modern times, welding has already entered a brand-new development stage as a key manufacturing technology, and many latest scientific achievements, high and new technologies and leading-edge technologies in the fields of laser, digital control, computers, information processing, industrial robots and the like are continuously fused in welding, so that a plurality of straight seam automatic welding devices appear in large numbers. The welding torch of the automatic straight seam welding equipment is lifted by adopting an air cylinder, the height of the automatic straight seam welding equipment can be adjusted by a mechanical clamp only in a fine mode, and the automatic straight seam welding equipment is only suitable for welding thin walls of (0.5-6) mm in a single layer mode. In the industries of buildings, petrochemical industry, engineering machinery and the like, the application of multilayer and multi-pass welding of medium and heavy plates is more and more common along with the increase of the requirements of large-scale welding structures. At present, the domestic medium-thickness wall welding method takes multilayer and multichannel gas metal arc welding as the mainstream, generally adopts manual welding or semi-automatic welding, has low welding efficiency and higher labor intensity of workers.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the control system of the automatic welding equipment is provided, and welding automation is realized.
In order to solve the technical problems, the invention adopts a technical scheme that: the control system of the automatic welding equipment comprises a controller, a feeding mechanism, a welding mechanism, a discharging mechanism and an alarm unit; the feeding mechanism, the discharging mechanism, the welding mechanism and the alarm unit are respectively electrically connected with the controller;
the feeding mechanism and the discharging mechanism respectively comprise a conveying belt and a driving unit for driving the conveying belt to act, and the driving unit comprises a motor and a gear set;
the welding mechanism comprises a welding robot and a rotary workbench, the rotary workbench is connected with a cam divider, and the cam divider is connected with a controller.
Further, the controller is a PLC control system.
Further, the display screen is further included, and the display screen is electrically connected with the controller.
Further, the alarm system is an audible and visual alarm device.
Furthermore, the welding robot is provided with two and symmetrically arranged at two sides of the rotary worktable.
Further, the welding robot is a six-axis robot.
The invention has the following beneficial effects:
the auxiliary hardware equipment can realize welding automation.
Drawings
FIG. 1 is a schematic structural view of the present invention;
the parts in the figures are numbered as follows:
the device comprises a controller 1, a feeding mechanism 2, a welding mechanism 3, a discharging mechanism 4, an alarm unit 5, a display screen 6 and a cam divider 7.
Detailed Description
The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention. It is intended that all modifications or alterations to the methods, procedures or conditions of the present invention be made without departing from the spirit and substance of the invention.
Example (b): a control system of automatic welding equipment is shown in figure 1 and comprises a controller 1, a feeding mechanism 2, a welding mechanism 3, a discharging mechanism 4 and an alarm unit 5; the feeding mechanism, the discharging mechanism, the welding mechanism and the alarm unit are respectively electrically connected with the controller;
the feeding mechanism comprises a conveying belt and a driving unit for driving the conveying belt to act, and the driving unit comprises a first motor and a first gear set;
the blanking mechanism comprises a conveying belt and a driving unit for driving the conveying belt to act, and the driving unit comprises a second motor and a second gear set;
the welding mechanism comprises a welding robot and a rotary workbench, the rotary workbench is connected with a cam divider 7, and the cam divider is connected with a controller.
The controller is a PLC control system.
The intelligent control system also comprises a display screen 6, wherein the display screen is electrically connected with the controller.
The alarm system is a sound-light alarm device.
The welding robot is provided with two and symmetrically arranged two sides of the rotary workbench.
The welding robot is a six-axis robot.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. This need not be exhaustive. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (6)
1. A control system of automatic welding equipment is characterized in that: the automatic welding machine comprises a controller, a feeding mechanism, a welding mechanism, a discharging mechanism and an alarm unit; the feeding mechanism, the discharging mechanism, the welding mechanism and the alarm unit are respectively electrically connected with the controller;
the feeding mechanism and the discharging mechanism respectively comprise a conveying belt and a driving unit for driving the conveying belt to act, and the driving unit comprises a motor and a gear set;
the welding mechanism comprises a welding robot and a rotary workbench, the rotary workbench is connected with a cam divider, and the cam divider is connected with a controller.
2. The control system of an automatic welding apparatus according to claim 1, characterized in that: the controller is a PLC control system.
3. The control system of the automatic welding equipment according to claim 1, further comprising a display screen electrically connected to the controller.
4. The control system of an automatic welding apparatus according to claim 1, characterized in that: the alarm system comprises an acousto-optic alarm device.
5. The control system of an automatic welding apparatus according to claim 1, characterized in that: the welding robot is provided with two and symmetrically arranged two sides of the rotary workbench.
6. The control system of an automatic welding apparatus according to claim 1, characterized in that: the welding robot is a six-axis robot.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011372293.8A CN112518088A (en) | 2020-11-30 | 2020-11-30 | Control system of automatic welding equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011372293.8A CN112518088A (en) | 2020-11-30 | 2020-11-30 | Control system of automatic welding equipment |
Publications (1)
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CN112518088A true CN112518088A (en) | 2021-03-19 |
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Family Applications (1)
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CN202011372293.8A Withdrawn CN112518088A (en) | 2020-11-30 | 2020-11-30 | Control system of automatic welding equipment |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0825041A (en) * | 1994-07-13 | 1996-01-30 | Tokyo Ekon Kentetsu Kk | Automatic welding machine for steel-made segment |
CN102837103A (en) * | 2012-09-14 | 2012-12-26 | 长沙长泰机器人有限公司 | Automatic assembling and welding system based on three-dimensional laser vision |
CN107322163A (en) * | 2017-08-31 | 2017-11-07 | 张亚平 | Poly-lithium battery automatic welding machine |
CN206764097U (en) * | 2017-06-14 | 2017-12-19 | 天津宏华焊研机器人科技有限公司 | A kind of automatic boxing production line of argon arc |
CN108890127A (en) * | 2018-06-19 | 2018-11-27 | 大族激光科技产业集团股份有限公司 | A kind of welding equipment for safe automobile air bag generator |
CN208514035U (en) * | 2018-06-14 | 2019-02-19 | 麒盛科技股份有限公司 | A kind of automatic cabinet base bonding machine of rotating disc type |
CN109794702A (en) * | 2019-04-03 | 2019-05-24 | 亚太绿建(北京)科技集团有限公司 | A kind of Multi-station full-automatic disk machines people's welding equipment |
-
2020
- 2020-11-30 CN CN202011372293.8A patent/CN112518088A/en not_active Withdrawn
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0825041A (en) * | 1994-07-13 | 1996-01-30 | Tokyo Ekon Kentetsu Kk | Automatic welding machine for steel-made segment |
CN102837103A (en) * | 2012-09-14 | 2012-12-26 | 长沙长泰机器人有限公司 | Automatic assembling and welding system based on three-dimensional laser vision |
CN206764097U (en) * | 2017-06-14 | 2017-12-19 | 天津宏华焊研机器人科技有限公司 | A kind of automatic boxing production line of argon arc |
CN107322163A (en) * | 2017-08-31 | 2017-11-07 | 张亚平 | Poly-lithium battery automatic welding machine |
CN208514035U (en) * | 2018-06-14 | 2019-02-19 | 麒盛科技股份有限公司 | A kind of automatic cabinet base bonding machine of rotating disc type |
CN108890127A (en) * | 2018-06-19 | 2018-11-27 | 大族激光科技产业集团股份有限公司 | A kind of welding equipment for safe automobile air bag generator |
CN109794702A (en) * | 2019-04-03 | 2019-05-24 | 亚太绿建(北京)科技集团有限公司 | A kind of Multi-station full-automatic disk machines people's welding equipment |
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WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210319 |
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WW01 | Invention patent application withdrawn after publication |