CN109794702A - A kind of Multi-station full-automatic disk machines people's welding equipment - Google Patents
A kind of Multi-station full-automatic disk machines people's welding equipment Download PDFInfo
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- CN109794702A CN109794702A CN201910266884.8A CN201910266884A CN109794702A CN 109794702 A CN109794702 A CN 109794702A CN 201910266884 A CN201910266884 A CN 201910266884A CN 109794702 A CN109794702 A CN 109794702A
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Abstract
The invention discloses a kind of Multi-station full-automatic disk machines people's welding equipments, it include: welding robot, pick-and-place takes robot, disk welder and control device, wherein, control device control pick-and-place takes robot crawl weldment and weldment is placed on current welding post, and control first motor and power mechanism starts running, power mechanism drives plectane to be rotated, when rotation is engaged to the first idler wheel below current welding post with the second idler wheel, electric machine support compresses pushing unit, control device control welding robot welds weldment, after the completion of welding robot welds weldment, control device control pick-and-place takes robot to grab soldered weldment and is placed collecting region, and then the equipment realizes whole full-automation, it is intelligent, maintain the first idler wheel and the second idler wheel it is good Degree of engagement maintains the stationarity of welding post in welding process, further improves welding accuracy.
Description
Technical field
The present invention relates to welding technology field, in particular to a kind of Multi-station full-automatic disk machines people's welding equipment.
Background technique
Currently, taking for weldment is required to manually participate on welding equipment in the prior art, and station is revolved
Turn, generally using swiveling gear engaged transmission, in this way, the problem is that, first, it is artificial to participate in taking weldment, it is not easy to
It is accurately put into welding post, and then causes welding robot welding position inaccurate；Second, make to weld using swiveling gear engagement
The technological means for connecing station rotary, in the case where gear wear is serious or deformation, it is bad to be easy to appear engaged gears, then draws
It plays station rotary failure or station shake is unstable, reduce the precision of welding, increase rejection rate.
There are improved necessity for the technology as a result,.
Summary of the invention
The present invention is directed to solve at least some of the technical problems in related technologies.
For this purpose, it is an object of the invention to propose one kind can prosthetic participate in, automatically, Quan Zhineng, welding more accurately
Multi-station full-automatic disk machines people's welding equipment.
To achieve the above object, the embodiment of the present invention proposes a kind of Multi-station full-automatic disk machines people's welding equipment,
It include: welding robot, feeding robot, feeding robot, disk welder and control device；The welding robot is solid
Dingan County is mounted in the side of the disk welder, and the feeding robot, feeding robot setting are welded in the disk and filled
The other side set, wherein the disk welder includes: plectane and the power mechanism for plectane rotation, the circle
It is connect by connecting plate with the power mechanism below the plate center of circle, the power mechanism is fixed on the rack by fixed plate；Institute
Plectane edge is stated equipped with multiple welding posts, each welding post is mounted on the plectane by bearing block, Mei Gesuo
It states and is fixedly connected below welding post with axis, the first idler wheel is arranged in the other end of the axis；Engaged with first idler wheel
Second wheel, second idler wheel are arranged on first motor axis, and first motor bracket, the electricity are connected below the first motor
It is fixedly connected with the sliding block below machine support, the sliding block slides on the matched slide block guide rail, and the sliding block is led
Rail is fixedly connected by the guide rail bottom plate with the rack；Pushing unit, the pushing unit contact naturally with the sliding block,
It is good for keeping first idler wheel and second idler wheel to engage；The control device controls the feeding robot crawl
The weldment is simultaneously placed on current welding post by the weldment, then controls the first motor and the engine
Structure starts running, and the power mechanism drives the plectane to be rotated, when rotation to the below the current welding post
When one idler wheel is engaged with second idler wheel, the electric machine support compresses the pushing unit, described in the control device control
Welding robot welds the weldment, after the completion of the welding robot welds the weldment, the control
Device processed controls the feeding robot and grabs the soldered weldment and placed collecting region.
The Multi-station full-automatic disk machines people's welding equipment proposed according to embodiments of the present invention, control device control feeding
Weldment is simultaneously placed on current welding post by robot crawl weldment, and controls first motor and power mechanism starts to transport
Turn, power mechanism drives plectane to be rotated, when rotation to the first idler wheel below current welding post is engaged with the second idler wheel
When, electric machine support compresses pushing unit, and control device control welding robot welds weldment, in welding robot pair
After the completion of weldment welding, control device control feeding robot grabs soldered weldment and is placed collecting region,
And then this device achieves that from crawl weldment, placement weldment to welding post, weldment is welded to from welding post
Crawl welding completes weldment whole process and is not necessarily to manually participate in, whole full-automatic, intelligence, and welding is accurate, maintains weldering
Connect the first idler wheel below station with the second idler wheel of the axis connection of the first motor for welding post rotation is good engages
Degree.
According to one embodiment of present invention, the pushing unit is by fixing seat, spring, spring guide and screwed retaining ring group
At；The fixing seat is arranged in described in the sliding block is arranged on the side of the plectane central axis direction, the fixing seat
Spring guide is cased with the spring on the spring guide, and one end of the spring guide contacts naturally with the sliding block, described
Screwed retaining ring is arranged in the other end of spring guide.
According to one embodiment of present invention, the power mechanism includes the second motor, clutch, speed reducer and cam point
Cutter, second motor are connect with the clutch, and the clutch is connect with the speed reducer, the speed reducer with it is described
Cam splitter connection, the top of the Cam splitter are connect with the connecting plate, by solid below the Cam splitter
Fixed board is fixedly connected with the rack.
According to one embodiment of present invention, the welding robot includes: pedestal, cylinder, bracket one, bracket two and weldering
Rifle, the pedestal are fixedly connected with the rack, are connect above the pedestal with the fixing end of the cylinder, the work of the cylinder
Moved end is connect with one end of the bracket one, and the other end of the bracket one is connect with one end of the bracket two, the bracket
Two other end is connect with the welding gun.
According to one embodiment of present invention, the control device: the first magnetic induction switch, connects the second magnetic induction switch
Nearly inductive switching device, the first infrared sensor, the second infrared sensor, third infrared sensor and controller, first magnetic
The fixing end of the cylinder is arranged in inductive switch, and the movable end of the cylinder is arranged in second magnetic induction switch, described
Side of the slide block guide rail far from circle central axis is set close to inductive switching device, first infrared sensor is arranged upper
At discharge position, second infrared sensor is arranged at welding position, and the third infrared sensor is arranged in lower discharge position
Place, it is first magnetic induction switch, second magnetic induction switch, described equal close to inductive switching device, the infrared sensor
It is electrically connected with the controller.
According to one embodiment of present invention, the controller is electrically connected with the first motor；The controller and institute
State the electrical connection of the second motor.
According to one embodiment of present invention, the controller is PLC controller, and the controller is also connected with power supply.
According to one embodiment of present invention, the rack is cuboid or square.
According to one embodiment of present invention, the shell outside is equipped with backplate.
According to one embodiment of present invention, the rack is formed by more square tubes solderings, at the rack following four corners
It is fixedly connected with caster plate, every piece of caster plate is connected with castor.
Compared with prior art, the invention has the following advantages: this device achieves that from crawl weldment, placing weldering
On fitting to welding post, welding weldment to from welding post crawl welding complete weldment whole process and participated in without artificial,
It is whole full-automatic, intelligent, and weld the first idler wheel accurately maintained below welding post and revolved with for welding post
The good degree of engagement of the second idler wheel of the axis connection of the first motor turned, avoids in welding process, and welding post occurs unstable
Fixed situation causes welding not accurate, causes higher rejection rate.
Detailed description of the invention
Above-mentioned and/or additional aspect of the invention and advantage will become from the description of the embodiment in conjunction with the following figures
Obviously and it is readily appreciated that, wherein
Fig. 1 is the structural schematic diagram of Multi-station full-automatic disk machines people's welding equipment according to an embodiment of the present invention；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the left view of the pedestal in Fig. 1；
Fig. 4 is the A-A sectional view of disk welder in Fig. 1；
Fig. 5 is the partial enlarged view of 316 parts in Fig. 4；
Fig. 6 is the top view of rack in Multi-station full-automatic disk machines people's welding equipment according to an embodiment of the present invention；
Fig. 7 is the B-B sectional view in Fig. 6；
Fig. 8 is the box signal of power mechanism in Multi-station full-automatic disk machines people's welding equipment according to an embodiment of the present invention
Figure；
Fig. 9 is the box signal of control device in Multi-station full-automatic disk machines people's welding equipment according to an embodiment of the present invention
Figure.
Appended drawing reference: welding robot 1, feeding robot 2, disk welder 3, control device 4, weldment 5, blanking
Robot 6, Multi-station full-automatic disk machines people welding equipment 100；
Cylinder 11, bracket 1, bracket 2 13, welding gun 14 and pedestal 15；
Support 1, support 2 152 and support 3 153；
Plectane 301, connecting plate 302, fixed plate 304, rack 305, welding post 306, bearing block 307, axis 308, the first idler wheel
309, the second idler wheel 310, first motor 311, electric machine support 312, sliding block 313, slide block guide rail 314, guide rail bottom plate 315 and promotion
Unit 316；
Fixing seat 3161, spring 3162, spring guide 3163 and screwed retaining ring 3164；
Second motor 3031, clutch 3032, speed reducer 3033 and Cam splitter 3034；
First magnetic induction switch 41, the second magnetic induction switch 42, close to inductive switching device 43, the first infrared sensor 44, second
Infrared sensor 46, third infrared sensor 47 and controller 45；
Caster plate 3051, castor 3052, backplate 3053, bottom plate 1 and bottom plate 2 3055.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
Multi-station full-automatic disk machines people's welding equipment of the embodiment of the present invention described with reference to the accompanying drawing.
Specifically, as shown in figs 1-9, a kind of Multi-station full-automatic disk machines people welding equipment 100, comprising: welding
Robot 1；Further include: feeding robot 2,6 disk welder 3 of feeding robot and control device 4；Welding robot 1 is solid
Dingan County is mounted in the side of disk welder 3, and feeding robot 2 and feeding robot 6(are not shown in the figure) it is arranged and is welded in disk
The other side of connection device 3, wherein
As shown in Figure 1, Figure 2 and Figure 4, disk welder 3 includes: plectane 301 and the power mechanism for the rotation of plectane 301
303,301 center of circle of plectane lower section is connect by connecting plate 302 with power mechanism 303, and power mechanism 303 is solid by fixed plate 304
It is scheduled in rack 305；
301 edge of plectane is equipped with multiple welding posts 306, and each welding post 306 is mounted on plectane 301 by bearing block 307
On, each 306 lower section of welding post is fixedly connected with axis 308, and the first idler wheel 309 is arranged in the other end of axis 308；
The second idler wheel 310 engaged with the first idler wheel 309, the second idler wheel 310 are arranged on the axis of first motor 311, the first electricity
Electric machine support 312 is connected below machine 311, is fixedly connected with sliding block 313 below electric machine support 312, sliding block 313 is in matched cunning
It is slided on block guide rail 314, slide block guide rail 314 is fixedly connected by guide rail bottom plate 315 with rack 305；
Pushing unit 316, pushing unit 316 are contacted with the side of sliding block 313 and electric machine support 312 naturally, for keeping the
One idler wheel 309 and the second idler wheel 310 engage well；
Control device 4 controls feeding robot 2 and grabs weldment 5 and weldment 5 is placed on current welding post 306, controls
Device 4 processed controls first motor 311 and power mechanism 303 starts running, and power mechanism 303 drives plectane 301 to be rotated, when
When the first idler wheel 309 rotated to current 306 lower section of welding post is engaged with the second idler wheel 310, the compression of electric machine support 312 is pushed
Unit 316, control device 4 control welding robot 1 and weld to weldment 5, weld in welding robot 1 to weldment 5
After the completion, control device 4 controls feeding robot 6 and grabs soldered weldment 5 and be placed into collecting region.
It should be noted that multiple welding posts 306 are at least three (upper material position, lower material position and welding positions), wherein the
There are two grooves for setting on second wheel 310, for loading O-shaped rubber ring, to increase the first idler wheel 309 and the second idler wheel 310
Between frictional force.
According to one embodiment of present invention, as shown in figure 5, pushing unit 316 is by fixing seat 3161, spring 3162, bullet
Spring guide rod 3163 and screwed retaining ring 3164 form；Sliding block 313 is arranged in close to the one of 301 central axis direction of plectane in fixing seat 3161
Spring guide 3163 is arranged in fixing seat 3161, is cased with spring 3162, one end of spring guide 3163 on spring guide 3163 for side
It is contacted naturally with the side of sliding block 313 and electric machine support 312, screwed retaining ring 3164 is arranged in the other end of spring guide 3163.
It is understood that when plectane 301 rotates, welding post 306 on plectane 301 is rotated with plectane, at this point,
Spring 3162 in pushing unit 316 is in nature elongation state, when the rotation of welding post 306 is to close to the second idler wheel 310,
First idler wheel 309 of 306 lower section of welding post is contacted with the second idler wheel 310, and is formed and squeezed to the second idler wheel 310, spring
3162 are in confined state, and then the first idler wheel 309 and the second idler wheel 310 are constantly in good meshing state, even if weldering
It connects that 306 time of station is permanent, and position shifts, nor affects on the engagement shape between the first idler wheel 309 and the second idler wheel 310
State, so that welding post 306 rotates steadily, welding is stablized, and precision is more preferable.
After the completion of welding, plectane 301 rotates, and welding post 306 is far from the second idler wheel 310, extruded spring 3162
Rebound, screwed retaining ring 3164 prevent spring guide 3163 to be detached from fixing seat 3161, when next welding post rotates through next, weight
Multiple aforementioned step, and then due to the effect of spring 3162, it is always maintained between the first idler wheel 309 and the second idler wheel 310 good
Engagement.
According to one embodiment of present invention, as shown in figure 8, power mechanism 303 includes the second motor 3031, clutch
3032, speed reducer 3033 and Cam splitter 3034, the second motor 3031 are connect with clutch 3032, clutch 3032 and deceleration
Machine 3033 connects, and speed reducer 3033 is connect with Cam splitter 3034, and the top of Cam splitter 3034 and connecting plate 302 connect
It connects, is fixedly connected by fixed plate 304 with rack 305 below Cam splitter 3034.
According to one embodiment of present invention, as shown in Figure 1, Figure 2 and Figure 3, welding robot 1 includes: pedestal 15, cylinder
11, bracket 1, bracket 2 13 and welding gun 14, pedestal 15 are fixedly connected with rack, the fixing end of pedestal 15 top and cylinder 11
Connection, the movable end of cylinder 11 are connect with one end of bracket 1, and the other end of bracket 1 is connect with one end of bracket 2 13,
The other end of bracket 2 13 is connect with welding gun 14.
Wherein, bracket 1 is the first L-type plate, and the front end of " 1 " of the first L-type plate sets there are four screw hole, connects for fixed
The movable end of cylinder 11 is connect, is set on " one " of the first L-type plate there are four screw hole, for being fixedly connected with bracket 2 13, bracket two
13 be the second L-type plate, and " 1 " of the second L-type plate is equipped with and four screw holes matching on " one " of the first L-type plate, the second L-type
" one " of plate is equipped with the screw hole being fixedly connected with welding gun 14.In addition, pedestal 15 is by support 1, support 2 152 and support three
153 are constituted, and the top of support 1 is provided with the fixed plate for fixing cylinder, two pieces are fixedly connected with below fixed plate
Trapezoidal plate, two pieces of trapezoidal plates are separately fixed on support 1, and support 1 is bolted with support 2 152, support
2 152 are bolted to connection with support 3 153, and support 3 153 is fixed by bolt and rack.
Wherein, welding gun 14 and the soldering angle of weldment on welding post are preferably 45o.
According to one embodiment of present invention, as shown in figure 9, control device 4 includes: the first magnetic induction switch 41, second
Magnetic induction switch 42, close to inductive switching device 43, the first infrared sensor 44, the second infrared sensor 46, third infrared sensing
The fixing end of cylinder 11 is arranged in device 47 and controller 45, the first magnetic induction switch 41, and the second magnetic induction switch 42 is arranged in gas
Side of the slide block guide rail 314 far from circle central axis, the first infrared sensing is arranged in close to inductive switching device 43 in the movable end of cylinder 11
Device 44 is arranged at upper discharge position, and the second infrared sensor 46 is arranged at welding position, and the setting of third infrared sensor 47 exists
At lower discharge position, the first magnetic induction switch 41, the second magnetic induction switch 42, close to inductive switching device 43, the first infrared sensor
44, the second infrared sensor 46, third infrared sensor 47 are electrically connected with controller 45.
According to one embodiment of present invention, as shown in figure 9, controller 45 is electrically connected with first motor 311；Controller 45
It is electrically connected with the second motor 3031.
According to one embodiment of present invention, controller 45 is PLC controller, and controller 45 is also connected with power supply (in figure
It is not shown).
The control principle of multistation (by taking four stations as an example) fully automatic disk robot welder 100 are as follows: right first
Equipment 100 is powered on, and controller 45 controls first motor 311 and starts running, and then controls the operating of the second motor 3031, in turn
Cam splitter 3034 is driven to operate, so that plectane 301 be driven to rotate (being preferably arranged to rotate clockwise).It is understood that
It is that controller 45 controls the operating of the second motor 3031, (if it is three after current welding post rotates clockwise 90 degree
Station stops after then rotating 120 degree), controller 45 controls the second motor 3031 and shuts down.
When current station rotates supreme discharge position, the first infrared sensor 44 at upper discharge position is to current welding post
On whether there is weldment to be detected, if the first infrared sensor 44 does not detect weldment, controller 45 is according to inspection
The signal control feeding robot 2 of survey grabs unwelded weldment, and controls it and weldment 5 is placed on current welding post
On, if the first infrared sensor 44 has detected weldment, do not execute aforesaid operations, until detected weldment it
Afterwards, it repeats the above steps.
When current welding post is rotated to welding position, the second infrared sensor 46 at welding position is to current weldering
Whether have weldment detected, if the second infrared sensor 46, which detects on current welding post, welding if connecing on station
Part, then whether the control of controller 45 is separate close to the detection electric machine support 312 of inductive switching device 43, examines when close to inductive switching device 43
When measuring electric machine support 312 far from (312 initial position of electric machine support is close proximity to inductive switching device), illustrate that weldering is worked as at this time
Before connect station and have been rotated into the welding position of welding robot, at this point, controller 45 is examined according to close to inductive switching device 43
The signal of survey controls the first magnetic induction switch 41 to open cylinder 11, so that bracket 1, bracket 2 13 are pushed, to push welding gun
14 to welding post, and when the second magnetic induction switch 42 detects signal, and controller 45 controls welding gun 14 and carries out to weldment
Welding, after welding post rotates a circle, welding is completed, and controller 45 controls welding gun 14 and stops welding, and controlling cylinder 11 will
Welding gun 14 retracts, and welding is completed, far from welding post；When close to inductive switching device 43 detect electric machine support 312 close to when, say
Bright welding post at this time has rotated out of the welding range of welding robot；If the second infrared sensor 46 detects currently
There is not weldment on welding post, then do not execute above-mentioned steps, until repeating the above steps after having detected weldment.
When current welding post is rotated to lower discharge position, the third infrared sensor 47 at lower discharge position is to current weldering
Whether have weldment detected, if having detected weldment, controller 45 controls 6 butt welding of feeding robot if connecing on station
The weldment on station is connect to be grabbed and place collecting region；If weldment has been not detected, above-mentioned steps are not executed, directly
To after having detected weldment, repeat the above steps.
According to one embodiment of present invention, as shown in Figure 6 and Figure 7, rack 305 is cuboid or square.
Preferably square.
According to one embodiment of present invention, as shown in Figure 6 and Figure 7, backplate 3053 is installed on the outside of rack 305.
According to one embodiment of present invention, as shown in Figure 6 and Figure 7, rack 305 is formed by more square tubes solderings, rack
Caster plate 3051 is fixedly connected at 305 following four corners, every piece of caster plate 3051 is connected with castor 3052.
Wherein, when rack 305 is square, the length and width of rack 305 are 1220mm, a height of 539mm.It is welded by more square tubes
It connects, the side length of square tube is 80mm." II " shaped frame is set in 305 bottom of rack, wherein the distance on boundary is From Left
At 141.5mm continuously setting two square tubes, i.e., therein one in " II " shaped frame at " vertical bar ", and in two square tubes be arranged use
In the bottom plate 1 of fixed slide block guide rail 314, " perpendicular away from another place being arranged in " II " shaped frame at right margin 300mm
Bar ".In addition, being equipped with the bottom plate two for being fixed for fixed Cam splitter 3034 on two cross bars of " II " shaped frame
3055。
To sum up, the Multi-station full-automatic disk machines people's welding equipment proposed according to embodiments of the present invention, control device control
Feeding robot processed grabs weldment and weldment is placed on current welding post, and controls first motor and power mechanism
It starts running, power mechanism drives plectane to be rotated, when rotation to the first idler wheel and second below current welding post is rolled
When wheel engagement, electric machine support compresses pushing unit, and control device control welding robot welds weldment, in bonding machine
After the completion of device people welds weldment, control device control feeding robot grabs soldered weldment and is placed receipts
Ji Qu, and then this device achieves that from crawl weldment, place on weldment to welding post, welding weldment is to from Welder
Crawl welding completion weldment whole process is not necessarily to manually participate on position, whole full-automation, intelligence, and welding is accurate, keeps
The first idler wheel below welding post and second idler wheel of the axis connection of the first motor for welding post rotation are good
Degree of engagement maintains the stationarity of welding post in welding process, further improves welding accuracy.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on the figure or
Positional relationship is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must
There must be specific orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
For this purpose, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, such as two, on
Deng unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be mechanical connect
It connects, is also possible to be electrically connected；It can be connected directly, can also can be inside two elements indirectly connected through an intermediary
Connection or two elements interaction relationship, unless otherwise restricted clearly.For those of ordinary skill in the art and
Speech, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
In the present invention unless specifically defined or limited otherwise, fisrt feature in the second feature " on " or " down " can be with
It is that the first and second features directly contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of
First feature horizontal height is less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means particular features, structures, materials, or characteristics described in conjunction with this embodiment or example
It is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms need not
It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any
It can be combined in any suitable manner in a or multiple embodiment or examples.In addition, without conflicting with each other, the technology of this field
The feature of different embodiments or examples described in this specification and different embodiments or examples can be combined by personnel
And combination.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example
Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned
Embodiment is changed, modifies, replacement and variant.
Claims (10)
1. a kind of Multi-station full-automatic disk machines people's welding equipment, comprising: welding robot (1)；It is characterized in that, also wrapping
It includes: feeding robot (2), feeding robot (6), disk welder (3) and control device (4)；The welding robot (1)
It is fixedly mounted on the side of the disk welder (3), the feeding robot (2) and the feeding robot (6) setting
In the other side of the disk welder (3), wherein
The disk welder (3) include: plectane (301) and for the plectane (301) rotation power mechanism (303),
It is connect by connecting plate (302) with the power mechanism (303) below plectane (301) center of circle, the power mechanism (303)
It is fixed on rack (305) by fixed plate (304)；
Plectane (301) edge is equipped with multiple welding posts (306), and each welding post (306) passes through bearing block
(307) it is mounted on the plectane (301), is fixedly connected below each welding post (306) with axis (308), the axis
(308) the first idler wheel (309) are arranged in the other end；
The second idler wheel (310) engaged with first idler wheel (309), second idler wheel (310) are arranged in first motor
(311) on axis, electric machine support (312) are connected below the first motor (311), it is fixed below the electric machine support (312)
It connects the sliding block (313), the sliding block (313) is slided on the matched slide block guide rail (314), and the sliding block is led
Rail (314) is fixedly connected by the guide rail bottom plate (315) with the rack (305)；
Pushing unit (316), the pushing unit (316) are natural with the side of the sliding block (313) and electric machine support (312)
Contact, it is good for keeping first idler wheel (309) and second idler wheel (310) to engage；
The control device (4) controls feeding robot (2) crawl weldment (5) and is placed on the weldment (5)
On current welding post (306), the control device (4) controls the first motor (311) and the power mechanism (303) is opened
Begin to operate, the power mechanism (303) drives the plectane (301) to be rotated, when rotation to the current welding post
(306) it when the first idler wheel (309) below is engaged with second idler wheel (310), is pushed away described in electric machine support (312) compression
Moving cell (316), the control device (4) controls the welding robot (1) and welds to the weldment (5), in institute
After the completion of welding robot (1) is stated to the weldment (5) welding, the control device (4) controls the feeding robot (6)
It grabs the soldered weldment (5) and is placed into collecting region.
2. Multi-station full-automatic disk machines people's welding equipment according to claim 1, which is characterized in that the promotion is single
First (316) are made of fixing seat (3161), spring (3162), spring guide (3163) and screwed retaining ring (3164)；The fixation
Seat (3161) setting is in the sliding block (313) close to the side of the plectane (301) central axis direction, the fixing seat (3161)
It is upper that the spring guide (3163) is set, the spring (3162), the spring guide are cased on the spring guide (3163)
(3163) one end is contacted with the side of the sliding block (313) and electric machine support (312) naturally, the spring guide (3163)
The other end be arranged screwed retaining ring (3164).
3. Multi-station full-automatic disk machines people's welding equipment according to claim 1, which is characterized in that the engine
Structure (303) includes the second motor (3031), clutch (3032), speed reducer (3033) and Cam splitter (3034), and described the
Two motors (3031) are connect with the clutch (3032), and the clutch (3032) connect with the speed reducer (3033), institute
It states speed reducer (3033) to connect with the Cam splitter (3034), the top of the Cam splitter (3034) and the connection
Plate (302) connection, Cam splitter (3034) lower section are fixedly connected by fixed plate (304) with the rack (305).
4. Multi-station full-automatic disk machines people's welding equipment according to claim 1, which is characterized in that the bonding machine
Device people includes: pedestal (15), cylinder (11), bracket one (12), bracket two (13) and welding gun (14), the pedestal (15) with it is described
Rack is fixedly connected, and is connect above the pedestal (15) with the fixing end of the cylinder (11), the movable end of the cylinder (11)
It being connect with one end of the bracket one (12), the other end of the bracket one (12) is connect with one end of the bracket two (13),
The other end of the bracket two (13) is connect with the welding gun (14).
5. Multi-station full-automatic disk machines people's welding equipment according to claim 1, which is characterized in that the control dress
Setting (4) includes: the first magnetic induction switch (41), the second magnetic induction switch (42), close to inductive switching device (43), the first infrared biography
Sensor (44), the second infrared sensor, third infrared sensor and controller (45), the first magnetic induction switch (41) setting
Fixing end in the cylinder (11), the movable end in the cylinder (11) is arranged in second magnetic induction switch (42), described
Close to inductive switching device (43) setting in the side of the slide block guide rail (314) far from circle central axis, first infrared sensing
Device (44) is arranged at upper discharge position, and second infrared sensor (46) is arranged at welding position, the infrared biography of third
Sensor (47) is arranged at lower discharge position, and first magnetic induction switch (41), described connects second magnetic induction switch (42)
Nearly inductive switching device (43), first infrared sensor (44), second infrared sensor (46), the infrared biography of the third
Sensor (47) is electrically connected with controller (45).
6. Multi-station full-automatic disk machines people's welding equipment according to claim 5, which is characterized in that the controller
(45) it is electrically connected with the first motor (311)；The controller (45) is electrically connected with second motor (3031).
7. Multi-station full-automatic disk machines people's welding equipment according to claim 5 or 6, which is characterized in that the control
Device (45) processed is PLC controller, and the controller (45) is also connected with power supply.
8. Multi-station full-automatic disk machines people's welding equipment according to claim 1, which is characterized in that the rack
It (305) is cuboid or square.
9. Multi-station full-automatic disk machines people's welding equipment according to claim 7, which is characterized in that the rack
(305) outside is equipped with backplate (3053).
10. Multi-station full-automatic disk machines people's welding equipment according to claim 8 or claim 9, which is characterized in that the machine
Frame (305) You Duogen square tubes soldering forms, and is fixedly connected caster plate (3051) at rack (305) following four corners, every piece of institute
It states caster plate (3051) and is connected with castor (3052).
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| CN201910266884.8A CN109794702B (en) | 2019-04-03 | 2019-04-03 | Multi-station full-automatic disc robot welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910266884.8A CN109794702B (en) | 2019-04-03 | 2019-04-03 | Multi-station full-automatic disc robot welding equipment |
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| CN109794702B CN109794702B (en) | 2024-01-30 |
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| CN110508963A (en) * | 2019-09-05 | 2019-11-29 | 亚太绿建(北京)智能机器人科技有限公司 | A kind of environment protection Side fascia connector robot full-automatic welding process |
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| CN114871609A (en) * | 2021-03-16 | 2022-08-09 | 余姚市超成机械制造有限公司 | Multistation fire extinguisher bottleneck welding equipment |
| CN117245297A (en) * | 2023-11-20 | 2023-12-19 | 江苏瑞材装备有限公司 | Automatic welding robot device |
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| CN109794702B (en) | 2024-01-30 |
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