CN112497563B - A kind of plastic particle and its preparation process - Google Patents
A kind of plastic particle and its preparation process Download PDFInfo
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- CN112497563B CN112497563B CN202011258841.4A CN202011258841A CN112497563B CN 112497563 B CN112497563 B CN 112497563B CN 202011258841 A CN202011258841 A CN 202011258841A CN 112497563 B CN112497563 B CN 112497563B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/10—Making granules by moulding the material, i.e. treating it in the molten state
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/04—Ingredients characterised by their shape and organic or inorganic ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/092—Polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
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- C08K7/14—Glass
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
本发明涉及塑料颗粒制备领域,更具体的说是一种塑料颗粒及其制备工艺,具有能快速进行塑料颗粒的制备的优点,一种塑料颗粒的制备工艺,包括以下步骤:S1:首先,将原料分次放置在混合容器中并在混合容器中充分混合;S2:其次,将混合后的原料添加到塑料颗粒制备盘上并高温熔化;S3:然后,进行塑料颗粒的制备;S4:最后,进行塑料颗粒的下料和收集并再次对制备盘上添加原料,该塑料颗粒由以下重量份数的原料组成:高聚合度PVC树脂20份、玻璃纤维8份、纳米钙5份、改性剂2份、复合钙锌稳定剂4份、炭黑2份、柠檬酸4酯、阻燃剂3份、增韧剂5份、抗氧剂2份和抗菌剂5份。
The present invention relates to the field of plastic particle preparation, more particularly to a plastic particle and a preparation process thereof, which has the advantage of being able to rapidly prepare the plastic particle. The preparation process of the plastic particle includes the following steps: S1: first, The raw materials are placed in the mixing container in stages and fully mixed in the mixing container; S2: Second, the mixed raw materials are added to the plastic particle preparation tray and melted at high temperature; S3: Then, the preparation of plastic particles is performed; S4: Finally, Carry out unloading and collection of plastic particles and add raw materials to the preparation tray again. The plastic particles are composed of the following raw materials by weight: 20 parts of high-polymerization degree PVC resin, 8 parts of glass fiber, 5 parts of nano calcium, modifier 2 parts, 4 parts of composite calcium zinc stabilizer, 2 parts of carbon black, 4 parts of citric acid ester, 3 parts of flame retardant, 5 parts of toughening agent, 2 parts of antioxidant and 5 parts of antibacterial agent.
Description
技术领域technical field
本发明涉及塑料颗粒制备领域,更具体的说是一种塑料颗粒及其制备工艺。The invention relates to the field of preparation of plastic particles, more particularly to a plastic particle and a preparation process thereof.
背景技术Background technique
公开号为CN110871514A的发明公开了塑料颗粒的挤出成型设备,其包括塑料熔化输送装置、塑料颗粒成型装置、颗粒干燥输出装置,塑料熔化输送装置用于对废弃塑料碎片进行加热熔化后依次对熔融态塑料进行杂质过滤、熔融输送,塑料颗粒成型装置用于接收熔融态塑料并以注塑成型方式使其水冷成型呈颗粒状结构,颗粒干燥输出装置用于接收水冷成型后的塑料颗粒并对其进行水分干燥处理;其依次对废弃塑料碎片进行加热熔化、杂质过滤、熔融输送、注射、水冷成型、干燥输出处理,其通过注塑冷却方式得到塑料颗粒并且得到的塑料颗粒的大小尺寸一致,质量更佳,更便于后续的销售以及有利于塑料颗粒长时间储存。该发明的缺点是不能快速进行塑料颗粒的制备。The invention with the publication number CN110871514A discloses an extrusion molding equipment for plastic particles, which includes a plastic melting and conveying device, a plastic particle forming device, and a particle drying output device. The plastic melting and conveying device is used to heat and melt waste plastic fragments. The solid plastic is filtered and melted and transported. The plastic particle forming device is used to receive the molten plastic and make it water-cooled into a granular structure by injection molding. The particle drying output device is used to receive the water-cooled plastic particles and process them. Moisture drying treatment; it sequentially heats and melts waste plastic fragments, filters impurities, melt transport, injection, water-cooling molding, and drying output treatment, and obtains plastic particles by injection cooling, and the obtained plastic particles have the same size and quality, and better quality , more convenient for subsequent sales and long-term storage of plastic particles. A disadvantage of this invention is that the production of plastic granules cannot be carried out quickly.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种塑料颗粒及其制备工艺,具有能快速进行塑料颗粒的制备的优点。The purpose of the present invention is to provide a plastic granule and a preparation process thereof, which has the advantage of being able to rapidly prepare the plastic granule.
本发明的目的通过以下技术方案来实现:The object of the present invention is achieved through the following technical solutions:
一种塑料颗粒的制备工艺,包括以下步骤:A preparation process of plastic particles, comprising the following steps:
步骤一:首先,将原料分次放置在混合容器中并在混合容器中充分混合;Step 1: First, place the raw materials in the mixing container in stages and mix them thoroughly in the mixing container;
步骤二:其次,将混合后的原料添加到塑料颗粒制备盘上并高温熔化;Step 2: Secondly, add the mixed raw materials to the plastic pellet preparation tray and melt at high temperature;
步骤三:然后,进行塑料颗粒的制备;Step 3: Then, carry out the preparation of plastic particles;
步骤四:最后,进行塑料颗粒的下料和收集并再次对制备盘上添加原料;Step 4: Finally, unloading and collecting plastic particles and adding raw materials to the preparation tray again;
上述塑料颗粒的制备工艺中还涉及一种塑料颗粒制备装置;The preparation process of the above-mentioned plastic particles also relates to a device for preparing plastic particles;
所述的塑料颗粒制备装置包括颗粒制备组件、出料组件、传动组件、高温组件、混合容器组件、添料组件、混合组件和收集组件,出料组件固定连接在颗粒制备组件上,传动组件固定连接在出料组件上,传动组件通过螺纹连接在颗粒制备组件上,高温组件固定连接在颗粒制备组件上,混合容器组件固定连接在颗粒制备组件上,添料组件固定连接在颗粒制备组件和混合容器组件上,混合组件固定连接在添料组件上,收集组件固定连接在颗粒制备组件上。The plastic granule preparation device includes a granule preparation component, a discharge component, a transmission component, a high temperature component, a mixing container component, a material feeding component, a mixing component and a collection component, the discharge component is fixedly connected to the granule preparation component, and the transmission component is fixed. It is connected to the discharge component, the transmission component is connected to the particle preparation component through threads, the high temperature component is fixedly connected to the particle preparation component, the mixing container component is fixedly connected to the particle preparation component, and the feeding component is fixedly connected to the particle preparation component and mixing. On the container component, the mixing component is fixedly connected to the feeding component, and the collecting component is fixedly connected to the particle preparation component.
所述颗粒制备组件包括制备框、融化盘、制备盘、浇筑孔、挡料板、气缸架、气缸和加工转动板,融化盘和制备盘均固定连接在制备框上,制备盘上设置有多个浇筑孔,挡料板转动连接在制备盘的下端,气缸架固定连接在制备框上,气缸固定连接在气缸架上,加工转动板转动连接在融化盘和制备盘的中间,挡料板和加工转动板固定连接。The particle preparation assembly includes a preparation frame, a melting plate, a preparation plate, a pouring hole, a baffle plate, a cylinder frame, an air cylinder and a processing rotating plate. Both the melting plate and the preparation plate are fixedly connected to the preparation frame, and the preparation plate is provided with a plurality of There are pouring holes, the baffle plate is rotatably connected to the lower end of the preparation plate, the cylinder frame is fixedly connected to the preparation frame, the cylinder is fixedly connected to the cylinder frame, the processing rotating plate is rotatably connected to the middle of the melting plate and the preparation plate, and the baffle plate and Processed rotating plate fixed connection.
所述出料组件包括出料板和出料杆,出料板固定连接在气缸的气缸杆上,出料板上固定连接有多个出料杆,多个出料杆分别和多个浇筑孔上下一一对应。The discharging assembly includes a discharging plate and a discharging rod, the discharging plate is fixedly connected to the cylinder rod of the cylinder, and a plurality of discharging rods are fixedly connected on the discharging plate, and the plurality of discharging rods are respectively connected with a plurality of pouring holes. One-to-one correspondence.
所述传动组件包括止位板、延迟杆、螺纹杆、延迟弹簧和缓冲块,止位板固定连接在挡料板上,延迟杆固定连接在出料板上,延迟杆滑动连接在螺纹杆内,延迟杆和螺纹杆之间设置有延迟弹簧,缓冲块固定连接在螺纹杆上,螺纹杆和加工转动板通过螺纹传动。The transmission assembly includes a stop plate, a delay rod, a threaded rod, a delay spring and a buffer block. The stop plate is fixedly connected to the baffle plate, the delay rod is fixedly connected to the discharge plate, and the delay rod is slidably connected in the threaded rod. , A delay spring is arranged between the delay rod and the threaded rod, the buffer block is fixedly connected to the threaded rod, and the threaded rod and the processing rotating plate are driven by the thread.
所述高温组件包括高温罩、进气管、出气管、加热炉和弧形加热管,高温罩固定连接在融化盘的下端,进气管固定连接在高温罩的前端,出气管固定连接在高温罩的后端,进气管和出气管均固定连接在加热炉上,多个弧形加热管的两端均固定连接在进气管和出气管上。The high temperature assembly includes a high temperature cover, an air inlet pipe, an air outlet pipe, a heating furnace and an arc-shaped heating pipe. At the rear end, the air inlet pipe and the air outlet pipe are fixedly connected to the heating furnace, and both ends of the plurality of arc heating pipes are fixedly connected to the air inlet pipe and the air outlet pipe.
所述混合容器组件包括L形架、C形架、混合桶和间歇添料管,L形架固定连接在制备框上,混合桶固定连接在间歇添料管上,混合桶和间歇添料管上均布有多个C形架,多个C形架均固定连接在L形架上。The mixing container assembly includes an L-shaped frame, a C-shaped frame, a mixing barrel and an intermittent feeding pipe. The L-shaped frame is fixedly connected to the preparation frame, the mixing barrel is fixedly connected to the intermittent feeding pipe, and the mixing barrel and the intermittent feeding pipe are fixedly connected. A plurality of C-shaped frames are evenly distributed on the upper part, and the plurality of C-shaped frames are fixedly connected to the L-shaped frame.
所述添料组件包括添料架、添料延迟管、锥形块、添料弹簧和升降连接杆,添料架固定连接在间歇添料管上,添料延迟管滑动连接在添料架上,锥形块滑动连接在添料架和间歇添料管上,添料架和锥形块之间固定连接有添料弹簧,升降连接杆固定连接在添料延迟管上,升降连接杆固定连接在出料板上。The feeding assembly includes a feeding frame, a feeding delay pipe, a conical block, a feeding spring and a lifting connecting rod. The feeding frame is fixedly connected to the intermittent feeding pipe, and the feeding delay pipe is slidably connected to the feeding frame. , the conical block is slidably connected to the feeding rack and the intermittent feeding pipe, the feeding spring is fixedly connected between the feeding rack and the conical block, the lifting connecting rod is fixedly connected to the feeding delay pipe, and the lifting connecting rod is fixedly connected on the discharge board.
所述混合组件包括混合盖、混合进料管、混合电机和螺旋叶轮刀,混合盖通过螺栓可拆卸连接在混合桶上,混合进料管固定连接在混合盖上,混合电机固定连接在混合盖上,螺旋叶轮刀固定连接在混合电机的输出轴上固定连接在。The mixing assembly includes a mixing cover, a mixing feeding pipe, a mixing motor and a screw impeller knife. The mixing cover is detachably connected to the mixing barrel through bolts, the mixing feeding pipe is fixedly connected to the mixing cover, and the mixing motor is fixedly connected to the mixing cover. On the upper side, the helical impeller knife is fixedly connected to the output shaft of the mixing motor.
所述收集组件包括收集斗和收集下料管,收集斗固定连接在制备盘的下端,收集下料管固定连接在收集斗上。The collecting assembly includes a collecting hopper and a collecting unloading pipe, the collecting hopper is fixedly connected to the lower end of the preparation tray, and the collecting unloading pipe is fixedly connected to the collecting hopper.
采用上述的一种塑料颗粒的制备工艺制备的塑料颗粒,该塑料颗粒由以下重量份数的原料组成:高聚合度PVC树脂20份、玻璃纤维8份、纳米钙5份、改性剂2份、复合钙锌稳定剂4份、炭黑2份、柠檬酸4酯、阻燃剂3份、增韧剂5份、抗氧剂2份和抗菌剂5份。A plastic particle prepared by the above-mentioned preparation process of a plastic particle, the plastic particle is composed of the following raw materials by weight: 20 parts of high-polymerization degree PVC resin, 8 parts of glass fiber, 5 parts of nano-calcium, and 2 parts of modifier , 4 parts of composite calcium zinc stabilizer, 2 parts of carbon black, 4 parts of citric acid ester, 3 parts of flame retardant, 5 parts of toughening agent, 2 parts of antioxidant and 5 parts of antibacterial agent.
本发明一种塑料颗粒制备装置的有益效果为:本发明一种塑料颗粒及其制备工艺,可以通过混合组件将塑料颗粒制备原料进行充分的混合,为制备塑料颗粒做准备;还可以通过高温组件对融化盘上的原料进行融化,实现为下一步的塑料颗粒制备做准备;还可以通过气缸推动出料组件下降,出料组件推动传动组件先螺纹驱动加工转动板在颗粒制备组件上完成塑料颗粒的制备;还可以通过出料组件继续下降将成型的塑料颗粒推出实现成型后塑料颗粒的自动下料;还可以通过出料组件带动升降连接杆下降,升降连接杆带动添料延迟管下降,添料延迟管下降后带动锥形块下降,实现混合桶内的原料通过间歇添料管和锥形块之间的间隙滑落进融化盘上,实现混合后的塑料颗粒制备原料的自动添料。The beneficial effects of the device for preparing plastic particles of the present invention are as follows: the plastic particles and the preparation process thereof of the present invention can fully mix the raw materials for preparing plastic particles through the mixing component to prepare for the preparation of plastic particles; The raw materials on the melting plate are melted to prepare for the next step of plastic particle preparation; the discharge assembly can also be pushed down through the air cylinder, and the discharge assembly pushes the transmission assembly to drive the rotating plate to complete the plastic particles on the particle preparation assembly. It is also possible to push out the molded plastic particles through the continuous descending of the discharging component to realize the automatic unloading of the plastic particles after molding; it is also possible to drive the lifting connecting rod to descend through the discharging component, and the ascending connecting rod drives the feeding delay tube to descend, and the adding After the material delay pipe descends, it drives the conical block to descend, so that the raw materials in the mixing barrel slide into the melting plate through the gap between the intermittent feeding pipe and the conical block, and realize the automatic feeding of the mixed plastic particles.
附图说明Description of drawings
下面结合附图和具体实施方法对本发明做进一步详细的说明。The present invention will be described in further detail below with reference to the accompanying drawings and specific implementation methods.
在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”和“竖着”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "top", "bottom", "inside", "outside" and "vertical" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and It is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明的描述中,需要说明的是,除非另有明确规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接可以是直接连接,亦可以是通过中间媒介间接连接,可以是两个部件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection , or the integral connection can be a direct connection, an indirect connection through an intermediate medium, or an internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
此外,在本发明的描述中,除非另有说明,“多个”、“多组”、“多根”的含义是两个或两个以上。In addition, in the description of the present invention, unless otherwise specified, "plurality", "multiple groups" and "plurality" mean two or more.
图1是本发明一种塑料颗粒制备装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of plastic particle preparation device of the present invention;
图2是本发明一种塑料颗粒制备装置另一方向的结构示意图;Fig. 2 is the structural representation of a kind of plastic particle preparation device of the present invention in another direction;
图3是本发明颗粒制备组件的结构示意图;Fig. 3 is the structural schematic diagram of the particle preparation assembly of the present invention;
图4是本发明颗粒制备组件另一方向的结构示意图;4 is a schematic structural diagram of the particle preparation assembly of the present invention in another direction;
图5是本发明出料组件的结构示意图;Fig. 5 is the structural representation of the discharging assembly of the present invention;
图6是本发明传动组件的结构示意图;Fig. 6 is the structural representation of the transmission assembly of the present invention;
图7是本发明高温组件的结构示意图;7 is a schematic structural diagram of a high-temperature assembly of the present invention;
图8是本发明混合容器组件的结构示意图;Fig. 8 is the structural representation of the mixing container assembly of the present invention;
图9是本发明添料组件的结构示意图;Fig. 9 is the structural schematic diagram of the feeding component of the present invention;
图10是本发明混合组件的结构示意图;Figure 10 is a schematic structural diagram of the mixing assembly of the present invention;
图11是本发明收集组件的结构示意图。Fig. 11 is a schematic view of the structure of the collecting assembly of the present invention.
图中:颗粒制备组件1;制备框101;融化盘102;制备盘103;浇筑孔104;挡料板105;气缸架106;气缸107;加工转动板108;出料组件2;出料板201;出料杆202;传动组件3;止位板301;延迟杆302;螺纹杆303;延迟弹簧304;缓冲块305;高温组件4;高温罩401;进气管402;出气管403;加热炉404;弧形加热管405;混合容器组件5;L形架501;C形架502;混合桶503;间歇添料管504;添料组件6;添料架601;添料延迟管602;锥形块603;添料弹簧604;升降连接杆605;混合组件7;混合盖701;混合进料管702;混合电机703;螺旋叶轮刀704;收集组件8;收集斗801;收集下料管802。In the figure:
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
具体实施方式一:Specific implementation one:
下面结合图1-11说明本实施方式,一种塑料颗粒的制备工艺,包括以下步骤:The present embodiment, a process for preparing plastic particles, will be described below with reference to FIGS. 1-11, including the following steps:
步骤一:首先,将原料分次放置在混合容器中并在混合容器中充分混合;Step 1: First, place the raw materials in the mixing container in stages and mix them thoroughly in the mixing container;
步骤二:其次,将混合后的原料添加到塑料颗粒制备盘上并高温熔化;Step 2: Secondly, add the mixed raw materials to the plastic pellet preparation tray and melt at high temperature;
步骤三:然后,进行塑料颗粒的制备;Step 3: Then, carry out the preparation of plastic particles;
步骤四:最后,进行塑料颗粒的下料和收集并再次对制备盘上添加原料;Step 4: Finally, unloading and collecting plastic particles and adding raw materials to the preparation tray again;
上述塑料颗粒的制备工艺中还涉及一种塑料颗粒制备装置;The preparation process of the above-mentioned plastic particles also relates to a device for preparing plastic particles;
所述的塑料颗粒制备装置包括颗粒制备组件1、出料组件2、传动组件3、高温组件4、混合容器组件5、添料组件6、混合组件7和收集组件8,出料组件2固定连接在颗粒制备组件1上,传动组件3固定连接在出料组件2上,传动组件3通过螺纹连接在颗粒制备组件1上,高温组件4固定连接在颗粒制备组件1上,混合容器组件5固定连接在颗粒制备组件1上,添料组件6固定连接在颗粒制备组件1和混合容器组件5上,混合组件7固定连接在添料组件6上,收集组件8固定连接在颗粒制备组件1上。The plastic granule preparation device includes a
可以通过混合组件7将塑料颗粒制备原料进行充分的混合,为制备塑料颗粒做准备;还可以通过高温组件4对融化盘102上的原料进行融化,实现为下一步的塑料颗粒制备做准备;还可以通过气缸107推动出料组件2下降,出料组件2推动传动组件3先螺纹驱动加工转动板108在颗粒制备组件1上完成塑料颗粒的制备;还可以通过出料组件2继续下降将成型的塑料颗粒推出实现成型后塑料颗粒的自动下料;还可以通过出料组件2带动升降连接杆605下降,升降连接杆605带动添料延迟管602下降,添料延迟管602下降后带动锥形块603下降,实现混合桶503内的原料通过间歇添料管504和锥形块603之间的间隙滑落进融化盘102上,实现混合后的塑料颗粒制备原料的自动添料。The raw materials for preparing plastic granules can be fully mixed by the
具体实施方式二:Specific implementation two:
下面结合图1-11说明本实施方式,所述颗粒制备组件1包括制备框101、融化盘102、制备盘103、浇筑孔104、挡料板105、气缸架106、气缸107和加工转动板108,融化盘102和制备盘103均固定连接在制备框101上,制备盘103上设置有多个浇筑孔104,挡料板105转动连接在制备盘103的下端,气缸架106固定连接在制备框101上,气缸107固定连接在气缸架106上,加工转动板108转动连接在融化盘102和制备盘103的中间,挡料板105和加工转动板108固定连接。The present embodiment will be described below with reference to FIGS. 1-11 . The
启动气缸107,气缸107带动出料板201下降,出料板201带动多个出料杆202下降,同时出料板201带动延迟杆302下降,延迟杆302推动延迟弹簧304进而推动螺纹杆303下降,螺纹杆303螺纹驱动加工转动板108转动,加工转动板108带动挡料板105转动,加工转动板108的转动将融化盘102上融化的原料推动,融化盘102上的原料转动到制备盘103上,当加工转动板108推动原料到多个浇筑孔104内,同时下端的挡料板105将多个浇筑孔104的下端进行遮挡,使得融化的塑料颗粒制备原料在多个浇筑孔104内成型,当加工转动板108转动一周后,螺纹杆303带动的缓冲块305压在止位板301上,螺纹杆303停止下降,加工转动板108停止转动,完成一次多个塑料颗粒的成型,延迟杆302继续下降开始压缩延迟弹簧304,出料板201继续下降,多个出料杆202将多个浇筑孔104内的塑料颗粒顶出,多个塑料颗粒落进收集斗801,再通过收集斗801的导向流进收集下料管802内,可以通过装载小车对收集下料管802流出的塑料颗粒进行收集,可以在制备盘103上没有多个浇筑孔104的地方设置管道,连接外部的冷水循环装置,实现对多个浇筑孔104内成型的塑料颗粒进行冷却成型,便于快速的制备塑料颗粒。The
具体实施方式三:Specific implementation three:
下面结合图1-11说明本实施方式,所述出料组件2包括出料板201和出料杆202,出料板201固定连接在气缸107的气缸杆上,出料板201上固定连接有多个出料杆202,多个出料杆202分别和多个浇筑孔104上下一一对应。The present embodiment will be described below with reference to FIGS. 1-11. The discharging
具体实施方式四:Specific implementation four:
下面结合图1-11说明本实施方式,所述传动组件3包括止位板301、延迟杆302、螺纹杆303、延迟弹簧304和缓冲块305,止位板301固定连接在挡料板105上,延迟杆302固定连接在出料板201上,延迟杆302滑动连接在螺纹杆303内,延迟杆302和螺纹杆303之间设置有延迟弹簧304,缓冲块305固定连接在螺纹杆303上,螺纹杆303和加工转动板108通过螺纹传动。The present embodiment will be described below with reference to FIGS. 1-11. The
具体实施方式五:Specific implementation five:
下面结合图1-11说明本实施方式,所述高温组件4包括高温罩401、进气管402、出气管403、加热炉404和弧形加热管405,高温罩401固定连接在融化盘102的下端,进气管402固定连接在高温罩401的前端,出气管403固定连接在高温罩401的后端,进气管402和出气管403均固定连接在加热炉404上,多个弧形加热管405的两端均固定连接在进气管402和出气管403上。1-11 , the
启动加热炉404,加热炉404加热的高温蒸汽流进进气管402,再从进气管402内流进多个弧形加热管405内,再经过出气管403回到加热炉404,实现高温蒸汽的循环,加热的多个弧形加热管405对融化盘102进行加热,使得融化盘102达到可以融化塑料原料的温度。The
具体实施方式六:Specific implementation six:
下面结合图1-11说明本实施方式,所述混合容器组件5包括L形架501、C形架502、混合桶503和间歇添料管504,L形架501固定连接在制备框101上,混合桶503固定连接在间歇添料管504上,混合桶503和间歇添料管504上均布有多个C形架502,多个C形架502均固定连接在L形架501上。1-11, the mixing
具体实施方式七:Specific implementation seven:
下面结合图1-11说明本实施方式,所述添料组件6包括添料架601、添料延迟管602、锥形块603、添料弹簧604和升降连接杆605,添料架601固定连接在间歇添料管504上,添料延迟管602滑动连接在添料架601上,锥形块603滑动连接在添料架601和间歇添料管504上,添料架601和锥形块603之间固定连接有添料弹簧604,升降连接杆605固定连接在添料延迟管602上,升降连接杆605固定连接在出料板201上。The present embodiment will be described below with reference to FIGS. 1-11. The feeding
当出料板201下降时,出料板201带动升降连接杆605下降,升降连接杆605带动添料延迟管602下降,添料延迟管602下降后带动锥形块603下降,锥形块603压缩添料弹簧604,当锥形块603离开添料架601的上端和间歇添料管504的下端时,混合桶503内的原料通过间歇添料管504和锥形块603之间的间隙滑落进融化盘102上,进行混合后的塑料颗粒制备原料的添料,当出料板201上升时,被压缩的添料弹簧604推动锥形块603上升,锥形块603重新滑进间歇添料管504内,实现对间歇添料管504的关闭。When the
具体实施方式八:Eighth specific implementation:
下面结合图1-11说明本实施方式,所述混合组件7包括混合盖701、混合进料管702、混合电机703和螺旋叶轮刀704,混合盖701通过螺栓可拆卸连接在混合桶503上,混合进料管702固定连接在混合盖701上,混合电机703固定连接在混合盖701上,螺旋叶轮刀704固定连接在混合电机703的输出轴上固定连接在。1-11, the mixing
将塑料颗粒制备原料分层分次添加到混合进料管702内落进混合桶503里,启动混合电机703,混合电机703带动螺旋叶轮刀704转动,螺旋叶轮刀704会对原料进行切割,螺旋叶轮刀704呈螺旋状,当螺旋叶轮刀704转动时,会给塑料颗粒制备原料一个上升的力,使得螺旋叶轮刀704将塑料制备原料进行上下层次的混合,使得塑料制备原料进行充分的混合,使得最后塑料颗粒制备后得到成分均匀的塑料颗粒。The raw materials for preparing plastic granules are added into the mixing
具体实施方式九:Specific implementation nine:
下面结合图1-11说明本实施方式,所述收集组件8包括收集斗801和收集下料管802,收集斗801固定连接在制备盘103的下端,收集下料管802固定连接在收集斗801上。The present embodiment will be described below with reference to FIGS. 1 to 11. The collecting
具体实施方式十:Specific implementation ten:
下面结合图1-11说明本实施方式,采用上述的一种塑料颗粒的制备工艺制备的塑料颗粒,该塑料颗粒由以下重量份数的原料组成:高聚合度PVC树脂20份、玻璃纤维8份、纳米钙5份、改性剂2份、复合钙锌稳定剂4份、炭黑2份、柠檬酸4酯、阻燃剂3份、增韧剂5份、抗氧剂2份和抗菌剂5份。The present embodiment will be described below with reference to Figures 1-11, and the plastic particles prepared by the above-mentioned preparation process of plastic particles are composed of the following raw materials by weight: 20 parts of high-polymerization degree PVC resin, 8 parts of glass fiber , 5 parts of nano calcium, 2 parts of modifier, 4 parts of composite calcium zinc stabilizer, 2 parts of carbon black, 4 parts of citric acid, 3 parts of flame retardant, 5 parts of toughening agent, 2 parts of antioxidant and
本发明一种塑料颗粒及其制备工艺,其使用原理为:将塑料颗粒制备原料分层分次添加到混合进料管702内落进混合桶503里,启动混合电机703,混合电机703带动螺旋叶轮刀704转动,螺旋叶轮刀704会对原料进行切割,螺旋叶轮刀704呈螺旋状,当螺旋叶轮刀704转动时,会给塑料颗粒制备原料一个上升的力,使得螺旋叶轮刀704将塑料制备原料进行上下层次的混合,使得塑料制备原料进行充分的混合,使得最后塑料颗粒制备后得到成分均匀的塑料颗粒,启动加热炉404,加热炉404加热的高温蒸汽流进进气管402,再从进气管402内流进多个弧形加热管405内,再经过出气管403回到加热炉404,实现高温蒸汽的循环,加热的多个弧形加热管405对融化盘102进行加热,使得融化盘102达到可以融化塑料原料的温度,启动气缸107,气缸107带动出料板201下降,出料板201带动多个出料杆202下降,同时出料板201带动延迟杆302下降,延迟杆302推动延迟弹簧304进而推动螺纹杆303下降,螺纹杆303螺纹驱动加工转动板108转动,加工转动板108带动挡料板105转动,加工转动板108的转动将融化盘102上融化的原料推动,融化盘102上的原料转动到制备盘103上,当加工转动板108推动原料到多个浇筑孔104内,同时下端的挡料板105将多个浇筑孔104的下端进行遮挡,使得融化的塑料颗粒制备原料在多个浇筑孔104内成型,当加工转动板108转动一周后,螺纹杆303带动的缓冲块305压在止位板301上,螺纹杆303停止下降,加工转动板108停止转动,完成一次多个塑料颗粒的成型,延迟杆302继续下降开始压缩延迟弹簧304,出料板201继续下降,多个出料杆202将多个浇筑孔104内的塑料颗粒顶出,多个塑料颗粒落进收集斗801,再通过收集斗801的导向流进收集下料管802内,可以通过装载小车对收集下料管802流出的塑料颗粒进行收集,当出料板201下降时,出料板201带动升降连接杆605下降,升降连接杆605带动添料延迟管602下降,添料延迟管602下降后带动锥形块603下降,锥形块603压缩添料弹簧604,当锥形块603离开添料架601的上端和间歇添料管504的下端时,混合桶503内的原料通过间歇添料管504和锥形块603之间的间隙滑落进融化盘102上,进行混合后的塑料颗粒制备原料的添料,当出料板201上升时,被压缩的添料弹簧604推动锥形块603上升,锥形块603重新滑进间歇添料管504内,实现对间歇添料管504的关闭,螺纹杆303上升时,螺纹杆303螺纹驱动加工转动板108和挡料板105反向转动,进行下一次成型,为下一次塑料颗粒制备做准备。The present invention is a plastic granule and a preparation process thereof. The principle of use is as follows: add the raw materials for preparing the plastic granules into the mixing
当然,上述说明并非对本发明的限制,本发明也不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也属于本发明的保护范围。Of course, the above description does not limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the essential scope of the present invention also belong to the present invention. protected range.
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Effective date of registration: 20250228 Address after: No. 9 Haiyang West Road, Dongtai City, Yancheng City, Jiangsu Province, China 224000 Patentee after: JIANGSU XIANG HUA TECHNOLOGY Co.,Ltd. Country or region after: China Address before: No. 704, 7th Floor, Unit 1, Building 5, No. 388 Xishun Street, Huazhaobi, Jinniu District, Chengdu City, Sichuan Province 610000 Patentee before: Chengdu Mingyue Information Technology Co.,Ltd. Country or region before: China |
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